Title Clerget

Drawn Brian Dolby

 40 35.3

5.3

7.5
32.4

3.0 on PCD 112.6

56.5

9.0
2.0 on PCD83.4

80.0
.5
38

5.8
15.3

37.7

Crankcase
Title Clerget
Drawn Brian Dolby
 10.9

3.0

8.4
6.0

7.0

4.0
9.0

6.0 40
14.0 8.0 2.35
1.75

5.0

1.8

4.5
72

72.5
68

59.0
33
1.2

3.6

33.5

30
R6.8
8.25

32.37

Cylinder barrel Title Clerget

Drawn Brian Dolby
 3.53 3.53
22.5

R12.74
2.04
R1.73

3.77

1.87
10.59

1.87

32.96
R1.39 16.48
16.48 8 5
2.
2

0.88
exhaust cam R1.87

inlet cam
20.0
30.0
2.02

PCD 39.6

R1.84

R1.47

25 balls 2.5

PCD 32.28
4.16

1.51

42.37

1.51 inlet gear ring Title Clerget

exhaust gear ring Drawn Brian Dolby
 29.0 22.0
16.4
R8.4
5.3
33.0 20.0 1.2

33.3 14.7 13.0

4 4

14.0
20.6

22 25.0

10.3

16.5
4

Key 1.5x1.5 4.5

18.0 22.4
120.0

27.5
Hole 2.0
5.3
83.6

Thread 1\4x26 67.0

1.8
Key key

12.4 34.0
36.8

14.0
16.5

80.6

Title Clerget
Drawn Brian Dolby
 11.48

0.59
3.53 4.71

7.15

12.88
10.59

10.59
5.88

8.24
7.92
6.77
4.12
9.42

Extention shaft

2.04

10.59
1.87

1.87
18.44

16.48

16.48
Exhaust cam

Inlet cam Title Clerget

Drawn Brian Dolby
 4.7

4.1

25.9
17.7
14 balls 4.0
10 ball 3.6

10.6
5.9

Extention shaft front bearing

Extension shaft rear bearing

4.7
5.3

33.0

20.0
37.7
20.0

19 balls 3.6

Double row of
20 balls 2.4

Rear main bearing

Front main bearing
2.1 1.2
2.1 2.4

3.0
28.2

22.4
33.0
31.8

31.8

Thrust bearing
Title Clerget
Drawn Brian Dolby
 0.59
1.73 1.07

1.22
1.44
11.24

13.73

4.28
1.73

0.58
1.31

1.00

4.63
13.15
11.77

1.88
1.37
exhaust valve inlet valve
13.71

exhaust valve seat including valve guide

3.08

7 3.77
.2

1.
0

50
9.02

6.72 16.15

10.11
9.49
inlet valve spring

exhaust valve spring

Title Clerget
Drawn Brian Dolby
 Rocker posts 5.30
5.30

6.58

7.18
4.41

3.85
5.29

15.42

4.29
4.71
0.48
5.30
3.93

Inlet exhaust rocher pin

5.59

3.00
1.50

9.00
2
.1
4

24.22
22.86 3.26

3.00

4.71
0.29
12.28
exhaust rocker

Inlet rocker Title Clerget

All other dimension same as Inlet rocker
Drawn Brian Dolby
 68.0 58.0

Inlet cam
exhaust cam

Valve Timing INO 5 BTDC

INC 58 ABDC

EXO 68 BBDC

EXC 5 ATDC

Title Clerget
Drawn Brian Dolby
 4.12 2.94
2.94

1.42
9.18

9.18
17.34

17.93

26.84
8.24
2.35

14.71
4.71

inlet tappet guide 7.50

2.94
inlet cam folower
4.28

2.03
2.70

1.60

6.42

Drawings not to scale

4.55

Title Clerget
pushrod ball cap Drawn Brian Dolby
 R16.85
5.88

3.92
5.23

0.33

14.51
4.58
9.81

7.86
3.61
2.62 21.06

5.23 17.85
Valve guide

6.54

13.08

8.91
4.90

10.13

12.00

2.85
4.80

1.65
1.51

2.26
Inlet vale seat

2.57

0.60
inlet valve cap Exhaust valve cap

Title Clerget
Drawn Brian Dolby
 1.91

0.28

22.36
26.50

30.42
12.85

19.17
5.89

0.39

leather washer
Rear oil retaining washer

2.65 0.88
5.88

17.7
28.25
17.65

20.01

32.96

27.54

36.49
30.60

31.37
16.4
6 holes 2.00 on PCD 22.9

1.18 0.59
7.06

main driving wheel

Rear support
Title Clerget
Drawn Brian Dolby
 2.0
9.7 12.4 Con rod bolt
10.6 30.0

8.2
R38

1.5
6.4

0.6

0.6

0.9

2.9
23.5
7.1
con rod bush

12.9
Piston bush 2.0

7.1

4.1
2.0
5.6

12.3
R7.8

5.3
gudgeon pin
R4.0
10.6
27.0 8.0

5.9
1.2

6.0
3.5

56.7

57.1
68.8

Master con rod

4.4
8.2 6.9
4.4

1.0
30.0

30.0
7.65

13.8
slave rod

PCD 24.2
15.9

5.3
11.8 main bearing
Master con rod
24.7
Title Clerget
Wrist pin
Drawn Brian Dolby
 31.0

1.
50

21.77
58.85

35.31

Brush Holder

4.
24.72

76
13.54

3.39
5.30

40.0

Distributor 4.57
1.18
2.94

1.18
1.88
6.47

Drawings not to scale Title Clerget

Drawn Brian Dolby
 8.24

5.10
7.91 3.24
44.14 21.85

20.01
2.93

2.15
0.88
Nut, front 2.50
extention shaft
air screw hub bolt
maneton to crankshaft screw

Nut, rear support to crankshaft

6.94 1.18 4.31

5.30
2.00
2.00
20.0
3.53

22.07

24.13
10.59
hub nut
14.71

nose piece nut maneton to crankshaft nut

1.54

crankshaft to thrust nut

2.25 2.20
20 10.13
1.18 2.94 3.00 30.01

32.96

22.36

30.60
23.54

18.36
21.19

2.13

7.86
21.19
2.94 Stop, crank

0
coupling nut

6.2
8.83

Nut thrust to rear drum

coupling nut

Title Clerget
Drawn Brian Dolby
 17.85 14.71
21.06

8.17
15.29

41
4.
R1

1.00

66.60
Induction Tube 6.47

22.38

7.50

7.00
9.00
1.92

flange 3.50
7.62

3.75

Clamp
10.00

Title Clerget
Drawn Brian Dolby
 2.9 7.9
20.0
9.5

43.0
24.5

18.0
30.0

23.5
92.0

19.0
2.5 4.0

17.49
1.2

19.67

15.0
45.0
20.0
10.0 central support
7.37
18 holes 1.5 on PCD 70.62

4.0
42.37
63.0

26.0

98.0

75.9

35.0

37.0
67.1
11.0

Cover rear drum

18.0
distribution box
Title Clerget
Drawn Brian Dolby
 4.0 on PCD 36.0

4.1 2.0 PCD 53.0

1.77

1.77
17.5
13.5

45.9

63
20

46
36

9.42
15.30
1.75 21.75

44 66.75
Spline 4x1.3

hub flange hub nose piece

2.0 on PCD 89.4

4.7

1.5 on PCD 70.7

10.0
37.66

32.96

35.3

Key
8.5 on 54.6 PCD
10.60

Rear drum
Title Clerget
Drawn Brian Dolby
 2.35

2.35
2.88

65.27

3.06

59.87
1.77

12.30
1.18

2.98

Inlet
Exhaust
Pushrods
Title Clerget
Drawn Brian Dolby
 2.94
2.94
2.94

1.42
9.18

9.18
15.94

24.83
6.24
2.35
0.59

exhaust tappet guide 7.50

2.94
4.28 exhaust cam folower
2.03
2.70

1.60

6.42

Drawings not to scale

4.55

Title Clerget
pushrod ball cap
Drawn Brian Dolby
 Lock washer Manaton

Screw
Nut

key

key

leather washer
front distance piece
nut rear drive
rear distance piece
nut
washer

Rear support

rear bearing

Front bearing Thrust bearing central spacer

Crankshaft Components Title

Drawn
Clerget
Brian Dolby
 18.62
17.22
28.71

33.75
35.08

Magneto Title
Drawn
Clerget
Brian Dolby
 22.00
40.72
42.20

6.57

Oil Pump
 15.3

43.2

16.5

58.7

Carburettor
Title Clerget
Drawn Brian Dolby