eee eae om 127 Group: Chiller Part Number. $31376101 art Number. 331376401 Date: May 2012 ‘Supercedes: March 2012 Air-Cooled Screw Compressor Chiller AGS 140D through AGS 450D Software Version AGSG301011 60 Hertz, R-134a Wipamiw DAIKINTable of Contents CONTROLLER FEATURES GENERAL DESCRIPTION.. (CONTROL PANEL LAYOUT. DEFINITIONS. COMPONENT DESCRIPTION. HARDWARE STRUCTURE... ‘SYSTEM ARCHITECTURE... ‘SEQUENCE OF OPERATION CONTROLLER OPERATION. CPL INrurs/OuTPUTS : EXPANSION LO CONTROLLER 1... EXPANSION 1/0 CONTROLLER 4... EXPANSION 1]O CONTROLLER 3... ‘CONTROLLER CP2.. EXPANSION [10 CONTROLLER 5. EXPANSION 1/0 CONTROLLER 8... SETPONTS 7 ‘CONTROLLER FUNCTIONS PARAMETER DEFINITIONS. UNIT ENABLE. UNIT MODE SELECTION, UNIT STATES .. Ice Move START DELAY.. EVAPORATOR PUMP CONTROL LEAVING WATER TEMPERATURE (LWT) RESET. (QUIET NIGHT SOUND REDUCTION wn ‘UNIT CAPACITY OVERRIDES. eacrer@® @) @ CIRCUIT FUNCTIONS. ALARMS AND EVENTS. USING THE CONTROLLER... START-UP AND SHUTDOWN FIELD WIRING DIAGRAM... BUILDING AUTOMATION SYSTEM INTERFACE. CALCULATIONS. COMPRESSOR CONTROL CCoDENSeR FAN CONTROL. 46 EXV CONTROL ECONOMIZER CONTROL. UNIT Sto? ALARMS. UNIT EvENTs. (CuRCUTT STOP ALARMS. ‘Concur Events. ALARM LOGGING... Event Logon. SECURITY... Eprrina SErPOINTS. CLEARING ALARMS. Unt CONTROLLER (CP1) SCREENS. EpmTiNG REVIEW. ‘TEMPORARY SHUTDOWN vo EXTENDED (SEASONAL) SHUTDOWN . w& lit. unit LONMARK'33. sek ceriog wise apuas LoNAORKS conmmanistiors edule Manufactured in an ISO Certified facility {62042 Dakin. ustrations end data cover the Dakin product atthe time of publication and we reserve the right to meke chenges in design and canstrucion al anytime without notice. ‘~The folowing ar trademarks 0” registered trademarks of thei respective companies: BACnet rom ASHRAE; LoNManK. LorTalk, Lownlora, and the Lona logo are manages, granted and Used by Lontentx Intomational under @toanse granted by Echelon Corporation: Complant Seal rom Copeland Corporation ElectroFin fom AST ElocoFin Inc; Modbus from SetneleerSectre, FFenirol,MczoTean I, Open Cholces, and Speed ral fom Daikn, om 1127This manual provides setup, operating, and troubleshooting information for the Daikin MicroTech @1I controller for Model AGS-D vintage, air-cooled, rotary screw compressor chillers. Please refer to the current version of the installation and maintenance manual IMM 1134 (available on www.DaikinApplied.com) for information relating to the unit itself. Software Version: This manual covers units with Software Version AGSG30101J The unit's software version number can be viewed by pressing the MENU and ENTER keys (the two right keys) simultaneously. Then, pressing the MENU key will return to the Menu screen, BOOT Version: 3.01 BIOS Version: 3.86 USO Electric shock hazard: can cause personal injury or equipment damage. This equipment must be properly grounded. Connections to, and service of, the MicroTech Il contol panel ‘must be performed only by personnel who are knowledgeable Inthe operation of the equipment being controlled ‘\ CAUTION ‘Static senetive components. A static discharge wile handling electronic circuit boards can cause damage fo the components, Discharge any static electrical charge by touching the bare metal inside the control panel before performing any service work. Never unplug any ‘cables, cout board terminal blocks, or power plugs while power is applied to the panel NOTICE ‘This equipment generates, uses and can raciate radiofrequency energy and, ifnot installed and used inv acoordance with this instruction manual, can cause interference to radio communications. Operation ofthis equipment in residential area can cause harmful interference, in which case the ‘ser wil Be required to correct the interference atthe user's own expense. Dakin disclaims any liability resulting from any interference or forthe correction thereof. ‘Temperature and Humidity Limitations ‘The MieroTech II controller is designed to operate within an ambient temperature range of -20°F to +149°F (-29°C to +65.1°C) with a maximum relative humidity of 95% (non- condensing). Language ‘This version ofthe software is setup for only. iglish language and inch-pounds units of measure om 1127Controller Features SS Readout of the following temperature and pressure readings: ‘© Entering and leaving chilled water temperature ‘© Saturated evaporator refrigerant temperature and pressure ‘+ Saturated condenser temperature and pressure ‘© Outside air temperature Suction line, liquid line, and discharge line temperatures — calculated superheat for discharge and suction lines + Oil pressure ‘Automatic control of primary and standby chilled water pumps. The control will start one of the pumps (based on lowest run-hours) when the unit is enabled to run (not necessarily running on a call for cooling) and when the water temperature reaches a point of freeze possibility ‘Two levels of security protection against unauthorized changing of setpoints and other control parameters. ‘Warning and fault diagnostics to inform operators of warning and fault conditions in plain language. All events and alarms are time and date-stamped for identification of when the fault condition occurred. In addition, the operating conditions that existed just prior to-an alarm shutdown can be recalled to aid in isolating the cause ofthe problem. ‘Twenty-five previous alarms and related operating conditions are available. Remote input signals for chilled water reset, demand limiting, and unit enable. ‘Test mode allows the service technician to manually control the controllers’ outputs and can be useful for system checkout. Building Automation System (BAS) communication capability via LNWORKS®, Modbus®, or BACnet® standard protocols for all BAS manufacturers-simplified with Daikin's Protocol Selectability™ featur. Pressure transducers for direct reading of system pressures. Preemptive control of low evaporator pressure conditions and high discharge temperature and pressure to take corrective action prior to a fault trip. om 1127General Description ———— Control Panel Layout ‘The control panel is located on the front of the unit, to the left of the power panel. Figure 1, Control Panel Components Expansion Valve Circuit Breakers Drivers MicroTech Il Controller, CPI MicroTech II Controller, cr, On Three-Compressor Units Only Switches & Fuses [= Terminal Blocks om 1127 5Definitions Active Setpoint ‘The active setpoint is the setting in effect at any given moment. This variation occurs on setpoints that can be altered during normal operation. Resetting the chilled water leaving, temperature setpoint by one of several methods, such as return water temperature, is an example. Active Capacity Limit ‘The active setpoint is the setting in effect at any given moment. Any one of several external inputs ean limita compressor's capacity below its maximum value. Condenser Saturated Temperature Target The saturated condenser temperature target is calculated by first using the following equation: Sat condenser temp target raw = 0.833(evaporator sat temp) + 68.34 ‘The “raw” value is the initial calculated value. This value is then limited to a range defined by the Condenser Saturated Temperature Target minimum and maximum setpoints. These setpoints simply cut off the value to a working range, and this range can be limited to a single value ifthe two setpoints are Set to the same value. Dead Band ‘The dead band is a range of values surrounding a setpoint such that a change in the variable ‘occurring within the dead band range causes no action from the controller. For example, ifa temperature setpoint is 44°F and it has a dead band of s: 2 degrees F, nothing will happen ‘until the measured temperature is less than 42°F or more than 46°F. DIN Digital input, usually followed by a number designating the number of the input. Discharge Superheat Discharge superheat is calculated for each circuit using the following equation: Discharge Superheat = Dischange Temperature — Condenser Saturated Temperature Error In the context of this manual, “Error” isthe difference between the actual value ofa variable and the target setting or setpoint. Evaporator Approach ‘The evaporator approach is calculated for each circuit. The equation is as follows: Evaporator Approach ‘See page 38 for more details Evap Recirc Timer ‘A timing function, with a 30-second default, that holds off any reading of chilled water for the duration of the timing setting. This delay allows the chilled water sensors (especially ‘water temperatures) to take a more accurate reading of the chilled water system conditions. EXV Electronic expansion valve, used to control the flow of reftigerant to the evaporator, controlled by the circuit microprocessor. WT — Evaporator Saturated Temperature om 1127High Saturated Condenser — Hold Value High Cond Hold Value = Max Saturated Condenser Value ~ 5 degrees F ‘This function prevents the compressor from loading whenever the pressure approaches within 3 degrees of the maximum discharge pressure. The purpose is to keep the compressor online during periods of possibly temporary elevated pressures. High Saturated Condenser — Unload Value High Cond Unload Value ~ Max Saturated Condenser Value ~3 degrees F This function unloads the compressor whenever the pressure approaches within 3 degrees of the maximum discharge pressure. The purpose is to keep the compressor online during periods of possibly temporary elevated pressures. Light Load Stg Dn Point ‘The percent load point at which one of two operating compressors will shutoff, transferring the unit load to the remaining compressor. Load Limit ‘An external signal from the keypad, the BAS or a 4-20 ma signal that limits the compressor loading to a designated percent of full load. Frequently used to limit unit power input. Load Balance Load balance is a technique that equally distributes the total unit load among the running ‘compressors on a unit or group of units Low Ambient Lockout Prevents the unit from operating (or starting) at ambient temperatures below the setpoint. Low Pressure Unload Setpoint ‘The psi evaporator pressure setting at which the controller will unload the compressor until ‘a preset pressure is reached. Low Pressure Hold Setpoint ‘The psi evaporator pressure setting at which the controller will not allow further compressor loading. Low/High Superheat Error ‘The difference between actual evaporator superheat and the superheat target. LWT Leaving water temperature. The “water” is any fluid used in the chiller circuit. LWT Error Error in the controller context isthe difference between the value of a variable and the setpoint, For example, ifthe LWT setpoint is 44°F and the actual temperature of the water at a given moment is 46°F, the LWT error is +2 degrees. LWT Slope ‘The LWT slope is an indication of the trend of the water temperature. It is calculated by taking readings of the temperature every few seconds and subtracting them from the previous value, over a rolling one minute interval ms Milli-second Maximum Saturated Condenser Temperature ‘The maximum saturated condenser temperature allowed is calculated based on the compressor operational envelope. om 1127aT Outside ambient air temperature Offset Offet is the difference between the actual value of a variable (such as temperature or pressure) and the reading shown on the microprocessor as a result ofthe sensor signal. pLAN Peco Local Area Network is the proprietary name of the network connecting the control elements. Refrigerant Saturated Temperature Refrigerant saturated temperature is calculated from the pressure sensor readings for each circuit. The pressure is fitted to an R-134a temperature/pressure curve to determine the saturated temperature. Soft Load Soft Loading is a configurable function used to ramp up the unit capacity over a given time period, usually used to influence building electrical demand by gradually loading the unt SP Setpoint sss Solid state starter as used on Daikin screw compressors. Suction Superheat Suction superheat is calculated for each circuit using the following equation: Suction Supetheat = Suction Temperature — Evaporator Saturated Temperature See page 38 for details. Stage Up/Down Accumulator ‘The accumulator can be thought of as a bank storing occurrences that indicate the need for an additional fan. Stageup/Stagedown Delta-T Staging isthe act of starting or stopping @ compressor or fan when another is still operating. Startup and Stop is the act of starting the first compressor or fan and stopping the last compressor or fan, The Delta-T isthe “dead band” on either side of the setpoint in which no action i taken, Stage Up Delay ‘The time delay from the start ofthe first compressor to the start of the second. Startup Delta-T ‘Number of degrees above the LWT setpoint required to start the frst compressor. Stop Delta-T ‘Number of degrees below the LWT setpoint required for the last compressor to stop. voc Volts, Direct current, sometimes noted as vac. om 1127Component Description Hardware Structure ‘The controllers are fitted with a 16-bit microprocessor for running the control program. ‘There are controller terminals for connection to the controlled devices (for example: solenoid valves, expansion valves, chilled water pumps). The program and settings are saved permanently in FLASH memory, preventing data loss in the event of power failure without requiring a back-up battery. The controllers also have optional remote ‘communication access capability for a BAS interface using standard protocols. The Advanced MicroTech II controllers used on AGS-D chillers are not interchangeable with previous MictoTech II controllers. Keypad A 4-line by 20-character liquid crystal display and 6-button keypad are mounted on the unit ‘and compressor controllers. Figure 2, Keypad Left Arrow sw/ Red Alarm Light Behind MENU Key ARROW Keys (4) ENTER Key ‘The four arrow keys (UP, DOWN, LEFT, RIGHT) have three modes of use. 1. Scroll between data screens in the direction indicated by the arrows (default mode). 2. Select a specific data screen in the menu matrix using dynamic labels on the right side of the display such as ALARM, VIEW, etc. (pressing the MENU key enters this mode). For ease of use, a visual pathway connects the appropriate button to its respective label ‘on the screen. 3. Change field values in setpoint programming mode as follows: LEFT key = Default (D) RIGHT key = Cancel (C) UP key = Increase (+) DOWN key = Decrease (-) ‘These four programming functions are indicated by a one-character abbreviation () on the right side of the display. This programming mode is entered by pressing the ENTER key. vary an electric motor’s speed. See the “Using the Controller” section beginning on page 59 for detailed instruct controller operation. om 1127System Architecture © One large controller (CPI) is used on 2 circuit chillers (AGS 225 through 300) and a second large controllers (CP2) is added on 3 circuit chillers (AGS 330 through 450). © Expansion 1/0 boards are used and communicate via a tLan (J23). Two are used on 2 circuit chillers and four are used on 3 circuit chillers. Expansion V/O board #3 is used ‘when additional pump or circuit status enable options are ordered. ‘A block diagram is shown below Figure 3, System Block Diagram Service ‘Tool(option) a tan BAS RS485 Large ae Interface- Aon} Controller CP1 Controller CP2 Bacnet, r Modbus, ‘pea01eD “0LeD RSa85 t RS485 head Expansion | | Expansion | [ Expansion | | Expansion |[ Expansion VO (EXB1) VO (EXB4) VO (EXB3) VO (EXBS) |} VO (EXB8) NOTE: RAl=Remote Access Interface, EXB=Expansion Board Table 1, pLAN Addressing A pLAN is used to connect CP1 and CP2. Controfer | Aderese_| Dip Sw i Postion | Dip Sw 2 Postion DipSws Position Tame ter) [1 Up Down Down Large 2(6P2)_[ 2 Dew . Down Table 2, LAN Addressing ALAN is used to connect the expansion modules to CPI and CP2 Controller | Expansion | Serial Aaaross, Targe 1 PCOot fl [Large t ‘BCO8S 3 Large + ‘BCOee « Large 2 ‘PCOBS i [Baez PCO 4 0 om 1127Sequence of Operation Figure 4, Unit Sequence of Operation (seo ves The chiller may be dsabled va the uit switch, the remote ston, the Keypad abe seting, othe BAS network. In adalton, the chiller wil be disabled if both ‘Groats are disable, ether because of an alam or the circuit pumpdoum swich on teach rout, orf there @ unt alam. Ifthe chlor is lsabed, the unt stats ‘play wl reece ts a aso show why its sable. Ifthe unit atch eof the unit status wale OFFUnit Switch. ifthe chilis diseblod due to network command the unt ictus wil be OFLBAS Disable . When the remote switch is open the wit eat wil be Off Remote Switch . When a unt ‘lar 5 aclve the unt tatu wi bo _OFE-Unit Alarm . In cases where no cuts fre enabed, the unt staus wil be OFFA Ce Disabled for circuit sequence of ifthe chiterie enabled then the unit wlbe in the Auto state andthe evaporator ‘operatio alr pump ouput wl be activated. n) Te cir wil then walt forthe flow ewich to dose, during which me the unit stats wile Aute:Waltfer low [rena 4 ‘Alter estabishng fow, the eile wil wat some tino to allow the cniled wale loop to recat for an accurate reading ef the leaving water emperciure, The unt Status during tis time = Auto:Evap Recire Keon pump oveut en while er (era anu 0d ‘ose? “The chilis now ready to sla enough lad ie present. Ifthe LAVT isnot high ‘enough to star, the unit satus wll be Auto:Weit fr load Ifthe LWTis high enough to star the unk status wal be Auto. A compressor can Stan atts tne “Thott crust ost is generally the avaliable circuit wth the lesst number of Stans othe lowest numbered cul heres aie. Tis rout wil go trough ts slat Sequence at ths point om 1127 1"“The fet circuit wil load and unload as needed in an atteret to satisfy the load. It wil eventually get to a point where its considered to be at fll oad. A circuits at {ulload when it reaches 75% slide target, teaches the max slide target seting, or itencounters @ problem and is running in an inhibited state If single routs not enough to satisfy the load, additonal circuits wil need to be started ‘A minimum time must pass between the stating of creuts. “The second circuit wl go through its start sequence at this point Note that a third circuit can be started if available. The two preceding conditions ‘must again be satisfied aftr starting the second circuit before starting the third cut. ‘Al running cirouits will now load/unload as needed to satisfy the load. In action, they wil load balance so that both circuits are proving nearly equal capacity. ‘As the load drops of, the circuits wil unioad accordingly. Ifthe LWT gets low ‘enough, or all running ccaits unloed enough, one cuit can shut of. This can ‘cour wth ether two or three circuits running. hat don on aout ‘The next circuit to shut of is generally the one with the most run hours, esis ae naotoato yoo | Yes [wane | ‘The remaining running Grcult(s) wil load/unload as needed to satisfy the load. ‘When only one circuit is running, the load may drop off othe point where even ‘minimum unit capacity is too much. The load has been satisfied when the LWT evaporator recirculate time ‘T3 — Transition from Run to Off requires any of the following © Unit state = Off AND LWT> Freeze setpoint ‘© Low OAT Lockout is active AND No compressors running AND LWT > 70°F ‘T4 — Transition from Start to Off requires any of the following, ‘© Unit state = Off AND LWT > Freeze setpoint ‘© Low OAT Lockout is active AND No compressors running AND LWT > 70°F ‘T5—Transition from Run to Start = Evaporator flow switch is open AND Evaporator state = Run for time greater than Flow Proof setpoint om 1127 APump Selection ‘The pump output used will be determined by the Evap Pump Control setpoint. This setting allows the following configurations: #1 only— Pump | will always be used #2 only —Pump 2 will always be used ‘Auto The pump used will be the one with the least run hours ‘Auto Pump Control Auto control compares the run hours of each pump before there is a need to start a pump, and the pump with the least hours will be designated as the one to start, The selected pump ‘output will be ON if the Evap State is set to START or RUN. Both outputs will be OFF if the Evap Stat is set to OFF. Leaving Water Temperature (LWT) Reset The Active Leaving Water setpoint is set to the current Leaving Water Temperature (LWT) setpoint, unless the unit is in COOL or COOL w/Glycol mode, and any of the reset methods below are selected. The type of reset in effect is determined by the LWT Reset Type setpoint, The Active Leaving Water variable is sent to all circuits for capacity control after the applicable eset is applied. Reset isnot available in the ICE mode. Reset changes atthe rate of 0.1°F every 10 seconds. Reset Type - NONE ‘The Active Leaving Water variable is set equal to the current LWT setpoint. Reset Type - RETURN ‘The Active Leaving Water variable is adjusted by the return water temperature, Return Reset bir strona es Active wr (CF) are Fs 3 saat Dea Evap Delta T (°F) ‘The active setpoint is reset using the following parameters: 1. Cool LWT setpoint Max Reset setpoint Start Reset Delta T setpoint Evap Delta T Reset is accomplished by changing the Active Leaving Water variable from the Cool LWT setpoint to the Cool LWT set-point + Max Reset setpoint as the Evaporator EWT — LWT (Evap delta t) varies from the Start Reset Delta T set-point to 0. om 1127Reset Type — 4-20 mA ‘The Active Leaving Water variable is adjusted by the 4 to 20 mA reset analog input. Parameters used: 1. Cool LWT setpoint 2. Max Reset setpoint 3. LWT Reset signal Reset is 0 ifthe reset signal is less than or equal to 4 mA. Reset is equal to the Max Reset Delta T setpoint ifthe reset signal equals or exceeds 20 mA. The amount of reset will vary linearly between these extremes if the reset signal is between 4 mA and 20 mA. An ‘example of the operation of 4-20 reset in Cool mode is shown below. 4-20 mA Reset - Cool Mode 6) Active Max Reset LWT 10) (F) (Cool LWT Set Point (44) o 4 20 Reset Signal (mA) Reset Type - OAT ‘The Active Leaving Water variable is reset based on the outdoor ambient temperature. ‘Parameters used: 1. Cool LWT setpoint 2. Max Reset setpoint 3. OAT Reset is 0 if the outdoor ambient temperature is greater than 75 F. From 75 down to 60 F ‘the reset varies linearly from no reset to the max reset at 60 F. At ambient temperatures less than 60 F, reset is equal to the Max Reset setpoint. OAT Reset a (Coo LWT+Nax Reset ] oT Active tee CF) (cool LWT SetPoint a) ® oat er) om 1127t Night Sound Reduction © Quiet Night operation isin effect if it is enabled via the set point, the unit is running in cool mode, and the unit time is between the start and end time settings. © When Quiet Night is in effect, the maximum LWT reset will be applied. This isto limit the capacity of the compressors. In addition, the circuits will offset their condenser targets up. Depending on conditions, this can result in less fans running and/or the VFD running at a lower speed. ‘© The unit status will indicate when Quiet Night status is active) ‘© The Quiet Night reset will be over water, OAT). Unit Capacity Overrides Unit capacity limits can be used to limit total unit capacity in COOL mode only. Multiple limits may be active at any time, and the lowest limit is always used in the compressor capacity control. in effect (assuming no overriding sn by any other reset source (4-20mA, return The estimated unit capacity and the active capacity limit are sent to all circuits for use in compressor capacity control Soft Load Soft Loading is a configurable function used to ramp up the unit capacity over a given time. ‘The setpoints that control this function are: * Soft Load — (ON/OFF) © Begin Capacity Limit - (Unit %) © Soft Load Ramp — (seconds) ‘The Soft Load Unit Limit increases linearly from the Begin Capacity Limit setpoint to 100% over the amount of time specified by the Soft Load Ramp setpoint. If the option is ‘tumed off, the soft load limit is set to 100%. Demand Limit ‘The maximum unit capacity can be limited by a 4-to-20 mA signal on the Demand Limit analog input at the unit controller. function is only enabled if the Demand Limit setpoint is set to ON. {As the signal varies from 4 mA up to 20 mA, the maximum unit capacity changes linearly from 100% to 0%. Although the demand limit can call for 0% capacity, this signal will never cause a running compressor to shut down. Rather, all running compressors will be held at minimum load, and this may occur at a demand limit value that is actually less than 20mA. Network Limit ‘The maximum unit capacity can be limited by a network signal. This function is only enabled if the unit control source is set to network. The signal will be received through the BAS interface on the unit controller. {As the signal varies from 0% up to 100%, the maximum unit capacity changes linearly from 0% to 100%. Although the network limit ean call for 0% capacity, this signal will never cause a running compressor to shut down. Rather, all running compressors will be held at imum load, and this may occur at @ network limit value that is actually less than more than 0%. 34 om 127ig Automation System Interface a Connection to Chiller Connection to the chiller for all BAS protocols is at the unit controller. An interface card will have to be installed in the unit controller depending on the protocol being used. Protocols Supported The following building autom: change the building automat BACnet ‘When protocol is set to BACnet, the baud rate and ident set points are not accessible. The ident setting is locked at | for BACnet, and the baud rate is locked to 19200. LONworks. With protocol set to LON, the baud rate and ident set points are not accessible. The ident setting is locked at | for LON, and the baud rate is locked to 4800. Modbus With the protocol set to Modbus, the baud rate and ident set points are accessible. Available Parameters ‘Types: A= Analog, I= Integer, D= Digital VO: I= Input only, © = Output only , YO = InpuvOutput Type [Index | VO Description LONWorks | BACnet. Hodes] ‘A_|_1 | VO [Network Gool LWT set point x x [-A_|_2 [© [Active LWT set point x x x ‘A_[_3_| 1 [Network Capacity Limit x x x A_|4 [| © [evepEwT x x x A_| 6 | © [eveplwr x x x ‘A_| 40_[ 0 [Unit capacity (6) x x x ‘A_|11_[_1_ [Network Gool LWT set point default x ‘A_|15 | © [Suction Temp x x x A_| 16 | © [evap sat temo x x x [-A_| 17 [0 [evap pressure x x x_| ‘A_| 19 [0 [Discharge Temp x x x ‘A_|20_[-0 [Cond sat emp x x x ‘A_[21_| 0 [Cond pressure x x x ‘A_[_31_| 0 [Slide Postion x x x_| A_| 32 | 0 [Oi Pressure x x x ‘A_| 30 [0 [oat x x x ‘A_ [42 | 0. [Active Capacity Limit x x x ‘A_| 80 | WO [Network Ice LWT set point x x x [7 [0 [pave aiams 1 x x x 1 [2 [0 [Active alarms 2 x x x T][-3 [0 |Aatve alarms 3 x x x 1] 4 [0 [pctv alarms 4 x x x Continued on next page. 35a “Type [Index| VO [Description | LONworks [BACnet] Modbus | T [8 _[ 0 [heive aiames = ™ x T[-6_[ 0 fasive alarms x x x I 7 © [Active alarms 7 x x x 1 8 © _|Active alarms 8 x ae x T[-9 [0 fasive alms 9 x x x 1_|-10_ [0 faatve alarms 10 x x x T[¥1_| 0 [Actve atems 11 x een[ ak 1 [12-0 faetve alas 12 x x x T]73_| 0 [Active alarms 13 x x [x T [14 |- 0 faaive aia 14 x x x T [15 [0 facie alas 15 x x x 1 [16-0 faeive sia 16 x fen sex ijl rk chiller mode setpoint x x [x 1 [-18| 0 [LON Chiller rin mode — x x [x a x eenscek T[-20|~1|Network Capacity Limit default sot point] x 1[-21_| 1 Network chiller mode default set point_| x 1 [-22_| 0 _[CSM unit fu oedicreutevaiable status |» x [= 1_|-28 [0 junitmodel ype, reigerant x sn tare 1_[-23_| 0 _[Unitenguage x x [x 1—[--30_[0_[Urt sofware version x x [x T[-32 [1 [Compressor select x ai eee T [38 [10 [Clock year x |x T [38 [1 [eioci month x [x 1 [37 | 0 [Giock day of month x [x ie T 38 | VO |Clock day of week x = T 39 | WO [Clock hours oe x T4010 [eiock minutes x x T [48 [0 [Compressor stars x x z 1 [46 [-0_[Compressor run pours x x x 7_[-aT_[0_|Eveporaior Poump run hours x maser D 1__| 110 |Network chiller enable set point x x x D_[_2_| 0 [Chiierenabie satus x niet D_[-3_[- 0 [ave alarm indicator x mre D_[_4_[0_|Ghiierrun enabied x x [x D_[-8_| 0 [Chir ocalcontrot x mfr D_[_8 | 0 |eiler capacity init x x [x D_ [7 | 0 |veperator Water Fiow x Siler | Dd 8 0 [Condenser Water Flow x x x D_| 8 [1 [Network chiller enable default et paint | x D_ [70 [1 gnore network detauits x D_[-42-| 1 [Set clock command x [= D_ [24 | 1 |Network clear alarm signal x x [x | 29_| 0 [Evaporator pure x x [x Parameter Details Units of Measure ed in different units depending on the protocol selected Modbus Units —[ SACnet Unis | _LONworksUnits F X10 EXO "CX 100 PSXi0 PSix 10 Ka X10 %XI0 %Xi0 %X200 38 om i127Chiller Mode Applies to Integer 17 and Integer 19. Network Chiller Mode Set Point and Active Chiller Mode use the same numbering scheme to represent ice mode or cool mode. The output representing the mode is shown below for each protocol. Mode | LONworks | BAGnet_| Modbus Cool 3 2 2 leo 1 1 areal LON Chiller Run Mode “Applies to Integer 18. The LON Chiller Run Mode parameter indicates the unit state as follows: State] LONworks | BACnet | Modbus of 0 1 1 Run 2 3 3 Pumpdown | 3 4 “ Service 4 5 5 State = Off any time the state is not Run or Service State ~ Run when the unit state is Auto State = Service when the unit is in Test mode Unit Identification Integer 28 indicates the unit model type and reftigerant. For the AGS with RI34a refrigerant the output is 10. Integer 29 indicates the unit language. For the AGS the language can only be English, so output is 1. Integer 30 indicates the software version and revision. The hundreds digit represents the version, and the remaining part represents the revision letter. ‘Compressor Select ‘Compressor Select is used to select the compressor for which the associated parameters will be sent to the BAS interface. The input should equal the number of the compressor for Which data is desired. If 0 is sent from the BAS, this will also select compressor 1. Timeciock Setting The chiller time and date may be changed through the BAS interface. ‘Time and date are updated by first setting the values for the time and date inputs on the BAS. When the BAS sets digital index 12 high, the time and date in the controller is set to the values supplied by the BAS. The values used are as follows: Year: Integer # 35 (00 to 99) Month: Integer # 36 (I to 12) Day of Month: Integer # 37 (I to 31) Day of Week: Integer # 38 (1 107) Hour: Integer # 39 (0 0 23) Minute: Integer # 40 (0 to 59) omai27 37Network Defaults ‘The network set point default values are used only for the LONworks protocol. Digital index 10 determines whether the network defaults should be loaded at startup. The startup process is as follows. Immediately after the controller powers up, the protocol is checked. If the protocol is LONworks, then the current status of the BAS unit enable set point, digital 1, is stored in a temporary location and the BAS enabled set point is set to disable, “A ten-second timer should lapse, then the “ignore network defaults” setting is checked. If this is set low, then the defaults for BAS cool set point, network limit, unit enable, and unit mode will be loaded. If the setting is set high, then no defaults are loaded and the status of the BAS tenable set point is restored to the original value. Unit Full Load/Circuit Available Status for CSM ‘A unit full load flag and circuit available flags are set for use by the CSM. These flags tell the BAS system when the unit is running at the maximum available capacity, and which cireuits are available to the BAS for more capacity ‘The full load flag is set when either of the following are true: © -Each circuit is either running at maximum capacity or is disabled ‘© -Unit capacity is greater than or equal to the unit capacity fm ‘The circuit available flag for each circuit is set when all the following are true: ing on pLAN ‘© -Unit Control Source = BAS ‘+ -[Remote switch is closed AND Unit switch is closed AND Unit state = Off] OR Unit state = Auto © Circuit is communi ‘+ -Low OAT lock condition does not exist + Circuit is enabled ‘The unit full load flag is represented by bit O of integer index 22. Circuit one available flag is represented by bit |, and circuit two available flag is represented by bit 2 Digital Output Parameters Tipe [is 10[ eatin Det Sy aaa Si a a OE © | 2 | 0 [oiereate wae Eee cvmndca eter 37 Sana oe Rave wis aE 0 | 3 | © [pct am nan ee mens 3 [+ [© [eter ealed Set when be wi aie ao ofa fo fomenancs [Se itertsant ee su sare obo |e itercaacty isons untcnasiy rte eh, ay oe ues sie) oa cls ened cae 0 | 7 [0 [esas leat wnen erp: fow wh ces ‘The MicroTech II controller is equipped with the Protocol Selectability™ feature, an exclusive Daikin feature that provides easy unit interface with a building automation system (BAS). If the unit will be tied into a BAS, the controller should have been purchased with the correct factory-installed communication module. The modules can also be added in the field during or after installation, om 1127If a communication module was ordered, one of the following BAS interface installation manuals was shipped with the unit. Contact your local Daikin sales office for a replacement, ifnecessary or obtain ftom www-DaikinApplied.com. IM 735, LONWORKS® Communication Module Installation IM 736, BACnet® MSTP Communication Module Installation IM 837, BACnet® IP/Ethemet Communication Module Installation IM 743, Modbus® Communication Module Installation ED 15062, Microtech II Chiller Protocol Information — BACnet®MSTP and LonWorks® ED 15063, Microtech II Chiller Unit Controller Protocol Information ~ Modbus® ED 15100, Microtech II Chiller Protocol Information ~ BACnet® IP/Ethernet om 1127Circuit Functions cl Calculations Refrigerant Saturated Temperature Refrigerant saturated temperature is calculated from the pressure sensor readings for each circuit. The pressure is fitted to a curve made up of 12 straight-line segments. ‘The points used to define these segments are shown in the following tables. Evaporator Pressure Conversion: Pressure SD) 2 “150 7a ° 780 200 347 380) 507 540 704 690 225 37.0 1292 02.0 1658 18.0 2054 7320 2485 45.0 3200 765.0 4285 768.1 Evaporator Approach ‘The evaporator approach is calculated foreach circuit. The equation is as follows: Evaporator Approach ~ LWT — Evaporator Saturated Temperature Suction Superheat Suction superheat is calculated for each circuit using the following equation: Suction superheat = Suction Temperature — Evaporator Saturated Temperature 40 om 1127Discharge Superheat Discharge superheat is calculated for each circuit using the following equation: Discharge superheat = Discharge Temperature ~ Condenser Saturated Temperature Oil Differential Pressure Oil Differential Pressure is calculated for each circuit with this equat Oil Differential Pressure = Discharge Pressure — Oil Pressure Compressor Control Next On / Next Off This section defines which compressor is the next one to start or stop. In general, compressors with fewer starts will normally start first, and compressors with more run hours will normally stop first. Compressor start sequence can also be determined by an operator- defined sequence. Next On Only circuits that are available to start immediately are eligible to be next on. ‘© The circuit with the lowest sequence number should be next on. If the sequence numbers are all the same, the circuit with the lowest number of starts should be next on, ‘© Ifthe starts are equal and the sequence numbers are all the same, the circuit withthe lowest number of run hours should be next on. ‘+ Ifthe run hours are equal, the sequence numbers are all the same, and the run hours, are all the same, then the lowest numbered circuit should be next on. Next Off ‘© Only circuits that are currently in the run state are eligible to be next off. ‘© The circuit withthe lowest sequence number should be next off. ‘© If the sequence numbers are all the same, the circuit with the highest run hours should be next off. If the run hours are equal and the sequence numbers are all the same, the lowest numbered circuit should be next off. Required Parameters 1. Sequence number setpoint for all compressors. 2. Number of starts forall compressors. 3. Number of run hours forall compressors. 4, Status of all compressors (Available/Unaveilable, Pumping down, Running, etc) om 1127 aThis section defines when a compressor is to start or stop, when the chiller is operating in cool mode. Each circuit looks at all the required parameters independently to determine if it is time to stage up or stage down. Required Parameters Startup Delta T setpoint ‘Stage-Up Delta T setpoint Stage-Down Delta T setpoint Stop-Delta T setpoint LWT error Full load indicator for each compressor ‘Stage-Up Delay setpoint Light Load Stage-Down setpoint Full Load Indicator A circuit is considered to be at full oad in the compressor staging logic when any of the following occur: Slide control = manual A low o high pressure limit event has been active for 10 seconds Slide target >= 75% AND max slide target > 75% Slide target >~ max slide target AND max slide target <= 75% Stage-Up Delay ‘There is a stage-up delay after starting the first compressor. After the first compressor starts, a time equal to the stage-up delay setpoint must pass before the next compressor is allowed to start. ‘The delay only applies when a compressor is already running. If the first compressor starts and very quickly fails on alarm or some other event shuts it off, then the other compressor ‘ay start without the delay. Light Load Stage-Down When multiple compressors are running and they are all at a low capacity, more efficient ‘operation can be achieved by shutting down a compressor and allowing the remaining ‘compressor to increase in capacity to handle the load, If all running compressors have slide targets less than the Light-Load Stage-Down setpoint and the LWT is less than the active LWT setpoint plus the Stage-Up Delta T setpoint, then the stage down should occur. Multiple Compressor Start/Stop Timing — Ice Mode ‘This section defines when a compressor isto start or stop when the chiller is operating i mode. Required Parameters Startup Delta T setpoint. Stage Up Delta T setpoint LWT error (See definition under Compressor Capacity Control section.) a2 om 1127Compressor Capacity Control ‘Compressor capacity is determined by calculating a slide position target. Adjustment to the slide target for normal running conditions occurs every 5 seconds. For loading a maximum ‘change of 1% is allowed, and for unloading a maximum change of 2% is allowed. Required parameters Count In Load Balance status for each compressor Slide targets of all compressors LWT error LWT slope Count In Load Balance Flag ‘A circuit will be counted for load balancing only if all of the following are true: ‘© Compressor state is run ‘© Compressor is able to load up (no limits in effect due to pressure or superheat) ‘© Slide control is auto ‘© Slide position target is less than the max slide target setpoint Cool Mode ‘When the chiller is in COOL mode, capacity of the compressor is adjusted to maintain leaving water temperature atthe Active LWT setpoint, while balancing the load between running circuits. Load balance offset, lwt error, and It slope are used to calculate a change position as described below. Load balance offset: IF other compressor is flagged to be counted in load balance ‘THEN Load Balance Offset = slide target - (cir | target + cir 2 target + cir 3 target)/3) ELSE Load Balance Offset = 0 LWT Error: LWT Error = (Leaving Evaporator Water Temp) ~ (Active LWT setpoint). LWT slope: Slope (deg/minute) = sum of last five LWT changes as calculated every 12 seconds ‘Slide target adjustment = (LWT Error + (LWT Slope x 4) — Load Balance Offset] / # Compressors Running Ice Mode In ICE mode, the compressor capacity is increased at the maximum rate continuously until reaching the maximum slide position. Load balancing, LWT error, and LWT slope are ignored. Low OAT Start Logic In order to avoid evaporator low-pressure alarms at the start of a circuit in cold climates, a low OAT start logic is introduced. It allows the circuit to operate at low evaporator pressures for a longer time than normal as well as multiple stat attempts. ‘A low OAT statis initiated if the condenser saturated temperature is ess than 60°F when the compressor starts. Once this happens, the circuit isin this low OAT stat state fora time equal to the low OAT start timer setpoint. During this time, the freezestt logic and the low pressure events are disabled. The absolute limit of -10 psi is still enforced. omai27At the end of the low OAT start, the evaporator pressure is checked. If the pressure is ‘greater than or equal to the low evaporator pressure unload setpoint, the start is considered successful. If the pressure is less than the unload setpoint, the start is not successfal and the compressor will stop. Three start attempts are allowed before tripping on the restart alarm, so if on the third attempt the start is not successful the restart alarm is triggered. Capacity Overrides — Limits of Operation ‘The following conditions override the automatic slide control when the chiller is in COOL, mode, ‘These overrides keep the circuit from entering a condition in which it is not designed to run. Any compressor running with capacity limits because of these conditions, ‘may be considered to be at full load in the compressor staging logic. Low Evaporator Pressure Ifthe evaporator pressure drops below the Low Evaporator Pressure Hold setpoint while the compressor is running, the Low Evaporator Pressure Inhibit event is triggered. When triggered, the compressor will not be allowed to increase in capacity. If the evaporator pressure drops below the Low Evaporator Pressure Unload setpoint while the compressor is running, the Low Evaporator Pressure Unload event is triggered. When ‘triggered, the compressor will begin reducing capacity. The maximum allowed slide target will be adjusted down 5% every 5 seconds until the evaporator pressure rises above the Low Evaporator Pressure-Unload setpoint. ‘These events are logged to an event log when they occur. Both remain active until the ‘evaporator pressure rises above the hold setpoint plus 2 psi or the circuit goes to a state other than Run, High Lift Pressure Ifthe compressor is running and the condenser pressure rises above the High Lift Pressure Hold setpoint, the High Lift Pressure Inhibit event is triggered. When this happens, the ‘compressor will not be allowed to increase capacity. This event is active until the condenser pressure drops 10 psi below the hold setpoint. If the compressor is running above minimum load capacity and the condenser pressure rises above the High Lift Pressure Unload setpoint, the High Lift Pressure Unload event is triggered. When this happens, the compressor will begin reducing capacity. The maximum allowed slide target will be adjusted down 5% every 5 seconds until the condenser pressure drops below the High Condenser Pressure Unload setpoint. The compressor will not be allowed to increase in capacity until the condenser pressure drops to 10 psi below the unload setpoint. Low Discharge Superheat Unload If the circuit is running and the low pressure inhibit event is active, the compressor will ‘unload when the discharge superheat drops below 20 degrees. The unloading will occur by adjusting the slide target down by 2% every 10 seconds. Maximum LWT Pulldown Rate ‘The maximum rate at which the leaving water temperature can drop is limited by the Maximum Rate setpoint, only when the LWT is less than 60°F. A slope unload factor is used to reduce the slide target ifthe pulldown rate exceeds the Maximum Rate setpoint. Slope Unload Factor: Maximum Rate + LWT slope If the pulldown rate is too fast, then the slide adjustment made will be equal to the slope unload factor. om 1127High Water Temperature Capacity Limit If the evaporator LWT exceeds 65°F, compressor slide p 75%. Compressors unload to 75% of less if running at greater than 75% slide position when the LWT exceeds the limit. This feature is to keep the circuit running within the capacity of the condenser col Unit Capacity Overrides Unit capacity limits override the automatic slide control when the chiller is in COOL mode only. The active capacity limit, as well as the estimated unit capacity, will be calculated in the unit controller and sent to all circuits. If the unit capacity is greater than the active capacity limit, then no crease slide position. If the unit capacity is greater than the active limit plus 1%, the circuits will unload until the unit capacity is less than 1% greater than the active limit. Pumpdown When a circuit reaches a condition where the compressor needs to shut down normally, a pumpdown will be performed. The slide target will automatically go to 0 while pumping down, and the compressor wall run until the pumpdown pressure has been reached, or the ‘pumpdown time has been exceeded. Service Pumpdown If the option for a service pumpdown is enabled, then on the next pumpdown the pressure setpoint will be $ psi. The circuit will pump down to this pressure and shut off. When the ‘compressor has completed the service pumpdown, the setpoint is reset to no. Slide Positioning Slide Position Indicator Each compressor estimates its slide load percentage from the present value of the slide position indicator. The percentage is based on the mA signal from the slide load i as shown in the following table. ‘Compressor Size oA at 0% Sige Indicator TmAst 100% Slide inleator 208 494 148 220 402 170 235 432 194 Load/Unload Tre load output will remain on when all of the following conditions are true: ‘© Compressor state is not Off ‘+ The slide position target = 100% ‘The unload output will remain on when all of the following conditions are true © Compressor state is not Off © Slide position target = 0% If the slide position target is more than 0% and less than 100% while compressor state is not off, the load and unload outputs will pulse as needed. Pulses take place every 6 seconds. Slide Upper Limit = Slide Position Target + 3% Slide Lower Limit = Slide Position Target ~ 3% Slide Change = Slide Position ~ Slide Position 1 second back om 1127‘The load output will be pulsed on for 100ms when either of the following conditions are < Slide Lower Limit 10% ‘The unload output will be pulsed on for 300ms when either of the following conditions are true: ® Slide Change >= 0 AND Slide Position > Slide Upper Limit © Slide Position > Slide Upper Limit + 10% Manual Slide Control Mode ‘The slide position on each circuit may be controlled manually. A setting on the compressor setpoints sereen in each circuit controller allows the operator to select manual slide control. ‘On the same screen, a slide target can be selected, from 0% to 100%. Manual slide control ‘can be selected whether the compressor is running or not. ‘Anytime a circuit is in manual slide contro, itis considered to be at full load in the staging logic. It also will not be considered a running compressor for load balancing purposes. None of the capacity limits outlined above will apply in manual stide control, but all stop alarms are still applicable. Slide control will revert back to automatic control if a stop alarm occurs while the ‘compressor is running, or the slide control has been manual for four hours. Condenser Fan Control The compressor must be running in order to stage fans on, All running fans will turn off when compressor goes to the off state. Saturated Condenser Temperature Target ‘The condenser fan control logic will attempt to control the saturated condenser temperature toa calculated target. A base condenser target is calculated based on evaporator saturated temperature. The equation is: Base saturated condenser target = 5/6 (saturated evaporator temperature) + 68 1/3 ‘This value is then limited to a maximum and minimum determined by the condenser target ‘max and min setpoints, If these setpoints are both set to the same value, then the saturated ‘condenser temperature target will be locked at that value. VED (Optional) Condenser pressure trim control is accomplished using an optional VED on one fan, ‘This, VED control uses a proportional integral function to drive the saturated condenser ‘temperature to a target value by changing the fan speed. The target value is normally the same as the saturated condenser temperature target setpoint. VED State The VFD will be started when all the following conditions are true: ‘© Compressor State is not Off ‘+ Fan VEDis enabled ‘© Saturated Condenser Temp >= Saturated Condenser Temp Target ‘© Fan speed output = 0 ‘The VED will be tured off when either of the following conditions are true: om 1127‘© Fantrol fans on = 0 AND Fan speed output = min speed setpoint AND Condenser Saturated Temp < 70°F ‘+ Compressor State = OFF Stage Up Compensation In order to create a smoother transition when another fan is staged on, the VFD compensates by slowing down initially. This is accomplished by adding the new fan stage up deadband to the VFD target. The higher target causes the VFD logic to decrease fan speed. ‘Then, every 5 seconds, 0.5 degrees F is subtracted from the VFD target until it is equal to the saturated condenser temperature target setpoint. This will allow the VFD to slowly bring the saturated condenser temperature back down. Fan Stages With or Without VFD Option ‘There are up to 8 stages of Fantrol available. When the VFD option is selected, the fan stage 1 is VED enable, Fan Staging For a 6 or 9 Fan Circuit: Fantor Fane On 7 12 434 1238 13458 123488 12587.85 723456708 Fan Staging For a7 Fan Circuit: Fantor Suge Fans On 1 Fan Staging For a 8 Fan Circuit: Fant Stage Fans On 7 42 138 1234 43458 123455 1345878 12345878 Staging Up ‘There are six Stage-Up dead bands that apply to the Fantrol stages. Stages one through five use their respective dead bands. Stage six to eight share the sixth Stage-Up dead band. When the saturated condenser temperature is above the Target + the active deadband, a Stage-Up error is accumulated. omni27 47Stage-Up Error Step ~ Saturated Condenser Refrigerant temperature ~ (Target + Stage-Up dead band) ‘The Stage-Up Error Step is added to Stage-Up Accumulator once every Stage-Up Error- Delay seconds. When the Stage-Up Error Accumulator is greater than the Stage-Up Error SetPoint another stage is added. When a Stage-Up occurs or the saturated condenser temperature fas back within the Stage- Up dead band, the Stage-Up Accumulator is eset to zero. Forced Fan Stage At Start Fans may be started simultaneously with the compressor based on outdoor ambient ‘temperature. When the compressor starts, a Fantrol stage is forced based on the following table. Since this logic applies only to Fantrol fans, the VED fan is not affected. Farirol Stage Ariat Staging Down ‘There are four Stage-Down dead bands. Stages one through three use their respective dead bands. Stages four to eight share the fourth Stage-Down dead band. When the saturated condenser refrigerant temperature is below the Target ~ the active deadband, a Stage Down error is accumulated, ‘Stage-Down Error Step = (Target ~ Stage-Down dead band) - Saturated Condenser Refrigerant temperature ‘The Stage-Down Error Step is added to Stage-Down Accumulator once every Stage-Down Error Delay seconds. When the Stage-Down Error Accumulator is greater than the Stage- Down Error Setpoint another stage of condenser fans turned off. When a stage-down occurs, or the saturated temperature rises back within the Stage-Down dead band, the Stage-Down Error Accumulator is reset to zero. The accumulator is also held at zero after startup until ether the outside ambient temperature is less than or equal to ‘75°F, or the saturated condenser temperature is greater than the condenser target less the active stage-down deadband. EXV Control Pressure Control In pressure control, the evaporator pressure is controlled by the EXV position. The pressure target varies based on evaporator LWT and discharge supetheat values. A PID logic is used to control the pressure to the target value ‘The base pressure target is calculated using the following formula: Base target = 0.6(LWT)—2 ‘The base target is limited to a range from the low pressure inhibit setpoint plus 2 psi, up to 52 psi. ‘The pressure control target may be adjusted if the discharge superheat is not within an acceptable range. IP the supetheat is less than 22 degrees F, the base pressure target will be reduced by a value equal to the low superheat error. If the superheat is more than 40 degrees F, the base pressure target will be increased by a value equal to the high superheat cerror. At any time, the adjusted target pressure cannot go below the low pressure inhibit setpoint or above 52 omti27When the EXY transitions to the pressure control state, the target will start evaporator pressure value. ‘The pressure target will then decrement 0.2 psi until reaching the normal calculated target. If the pressure at transition is__ calculated target, then pressure control will start immediately with the calculated target. — Superheat Control In superheat control, suction superheat is controlled directly by the EXV. The superheat target varies linearly from 6 to 10 degrees F as discharge superheat changes from 30 to 22, degrees F. A PID logic will be used to control the superheat to the target value. When the EXV transitions to the superheat control state, the target will start at the current suction superheat value. This target will then decrement 0.1 degree F every second until reaching the normal target. Closed Any time the EXV is notin pressure control or superheat control, it will be ina closed state. {At this time, the EXV position is 0 steps and the EXY close signal (digital output) is active, EXV State Transitions EXV States ke cuosea =n] Sa ek Ts T4 | T1 a si porn . rosin) el ‘Transitions: ‘TL — Transition from Closed to Pressure Control requires all of the following, Unit State = Auto Evap State = Run ‘Compressor is available Compressor is next on Stage up now flag is set (Compressor State = Offt oma27 49‘T2— Transition from Pressure Control to Superheat Control requires all of the following, ‘Suction Superheat >= Superheat target Evap LWT <= 60 F EXY State — Pressure AND Discharge Supetheat >= 22 F for at least 3 minutes Discharge Temperature <= 180 F Low Evap Pressure Unload event not active ‘T3 — Transition from Superheat Control to Pressure Control requires any of the following © Evap LWT> 63 F © Low Evap Pressure Unload event active ‘© Discharge Superheat <22 F ‘= Discharge Temperature > 185 F ‘T4, TS — Transition from any state to Closed state requires the following + Compressor State not Run EXV Control Range ‘The table below shows the EXV range for each size compressor at minimum and maximum ‘capacity. The minimum and maximum values vary linearly with slide position, defining a new EXV control range for every change in slide position. ev a wax | 0 | ~a0c0 | ~s000 | — seco —s000 | ~so00 | ~sceo ‘in [100 | — ero | 1080 | 1900 | — 70 | ~s080 | ~ 1300 wax | —100—] seco ~ee00 | sooo | —24so | «200 | seo ‘Based on the values in the above table, the EXV control range varies as shown in the table below. The shaded area the control range. EXV Control Range Mex xf @ 100% EXy — Maxcexv | Steps @% in exv_| @ 100% in exv_| 0% 0 Slide Position Target (%) 100 Manual EXV Control ‘The EXV position can be set manually. Manual control can only be selected when the compressor is in the run state, At any other time, the EXV control setpoint is forced to auto. ‘When EXV control is set to manual, the EXV position is equal to the manual EXV position setting, If set to manual when the compressor state transitions from run to another stat, the control setting is automatically set back to auto. om 1127‘Compressor Status Enable Output Each circuit will have its own digital output enabled while that circuit is operating. Any time the compressor starter output is on, the status enable output will be on for that ‘compressor. Economizer Control The economizer is activated when the circuit state is Run and the slide position exceeds 95%. It tums back off when either the circuit goes a state other than Run ot the slide position drops below 60%. Figure 8, Economizer Piping i | om 1127 atAlarms and Events Situations may arise hat require some action from ihe chiller or that should be logged for future reference. A condition that causes a shutdown and requires reset is known as an alarm, Other conditions can trigger what is known as an event, which may ot may not require an action in response. Faults usually cause 2 shutdown but may not. All stop alarms and events are logged. Unit Stop Alarms The alarm output and red button led are turned ON when any stop alarm occurs. They are ‘turned off when all alarms have been cleared. Phase Volts Loss/GFP Fault ‘Alarm description (as shown on screen): Unit PVM/GFP Fault ‘Trigger: PVM 1 input is low and setpoint is Single-Point Action Taken: Rapid stop all circuits Reset: Auto reset when PVM 1 input is high Evaporator Flow Loss Alarm description (as shown on screen): Evap Water Flow Loss ‘Trigger: 1. Evaporator Pump State = Run AND Evaporator Flow Digital Input = No Flow for time > Flow Proof Setpoint AND at least one compressor running 2: Evaporator Pump State = Stat for time greater than Recire Timeout Set Point and all pumps have been tried ‘Action Taken: Rapid stop all circuits Reset: This alarm can be cleared at any time manually via the keypad or via the BAS clear alarm signal. active via trigger condition #1 above: ‘When the alarm occurs due to this trigger, it can auto reset the first two times each day, with the third occurrence being manual reset. For the auto reset occurrences, the alarm will reset automatically when the evaporator state is Run again. This means the alarm stays active while the unit waits for flow, then it goes, through the recirculation process afer flow is detected. Once the recirculation is complete, the evaporator goes to the Ru state which will clear the alarm. After three occurrences, the ‘count of occurrences is reset and the cycle starts over if the manual reset flow loss alarm is cleared. If active vi trigger condition #2 above: If the flow loss alarm has occurred due to this trigger, itis always a manual reset alarm. Evaporator Water Freeze Protect Alarm description (as shown on sereen): Evap Water Freeze Trigger: Evap. LWT drops below evap freeze protect setpoint AND Unit State = Auto Action Taken: Rapid stop all circuits Reset: ‘This alarm can be cleared manually via the keypad or via the BAS clear alarm signal, but only if the alarm trigger conditions no longer exist. Leaving Evaporator Water Temperature Sensor Fault ‘Alarm description (as shown on sereen): Evap LWT Sens Fauit ‘Trigger: Sensor shorted or open ‘Action Taken: Rapid stop all circuits Reset: This alarm can be cleared manually via the keypad, but only ifthe sensor is back in range. om 1127Outdoor Air Temperature Sensor Fault ‘Alarm description (as shown on sereen): OAT Sensor Fault ‘Trigger: Sensor shorted or open ‘Action Taken: Rapid stop al circuits Reset: This alarm can be cleared manually via the keypad, but only if the sensor is back in range. EXB Comm Failure on CP1 ‘Alarm description (as shown on screen): No EXB comm CPI ‘Trigger: CP! does not have communication with either EXBI or EXB4 for 60 seconds afier power up. After communication is established, when communication is lost to either EXB an immediate shutdown occurs. ‘Action Taken: Rapid stop all circuits Reset: Auto clear when EXB! and EXB4 are communi ating with CP Unit Events ‘The following unit events are logged in the event log with a time stamp. Entering Evaporator Water Temperature Sensor Fault Event description (as shown on screen): EWT Sensor Fail ‘Trigger: Sensor shorted or open Action Taken: Return water reset cannot be used. Reset: Auto reset when sensor is back in range. Circuit Stop Alarms All citcuit stop alarms require shutdown of the circuit on which they occur. Rapid stop alarms do not doa pumpdown before shutting off. All other alarms will do a pumpdown. ‘The red button LED on the circuit controller is tured on when any circuit stop alarm ‘occurs. It is tumed off when all circuit alarms have been cleared. In addition, the alarm status is sent to the unit control so the alarm output and the red button led on the unit controller can be energized while alarms are active. ‘Alarm descriptions apply to both circuits, the circuit number is represented by ‘N’ in the description. Phase Volts Loss/GFP Fault Alarm description (as shown on screen): PVM/GFP Fault N ‘Trigger: PVM input is low and PVM setpoint = Multi Point ‘Action Taken: Rapid stop circuit Reset: Auto reset when PVM input is high om 1127 3Low Evaporator Pressure ‘Alarm description (as shown on screen): Evap Press Low N ‘Trigger: (Freezestat trip AND Compressor State = Run AND Low OAT Start not active] OR Evaporator Press <-10 psi Freezestat logic allows the circuit to run for varying times at low pressures. The lower the pressure, the shorter the time the compressor can run. This time is calculated as follows: Freeze error = Low Evaporator Pressure Unload — Evaporator Pressure Freeze time = 70 — 6.25 x freeze error, limited to a range of 20-70 seconds ‘When the evaporator pressure goes below the Low Evaporator Pressure Unload setpoint, a timer starts. If this timer exceeds the freeze time, then a freezestat trip occurs. If the evaporator pressure rises to the unload setpoint or higher, and the freeze time has not been exceeded, the timer will reset. Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad if the evaporator pressure is above ~10 psi. Evaporator Pressure Switch Fault ‘Alarm description (as shown on screen): Mech Low Pressure Sw N “Trigger: Mechanical Low Pressure switch input is low and Remote Evap setpoint = Yes Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad ifthe MLP switch input is high. High Lift Pressure Alarm description (as shown on sereen): Lift Pressure High N ‘Trigger: Condenser Saturated Temperature > Max Saturated Condenser Value for time > High Lift Delay setpoint ‘Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad Mechanical High Pressure ‘Alarm description (as shown on sereen): Mech High Pressure Sw N Trigger: Mechanical High Pressure switch input is low Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad if the MHP switch input is high High Discharge Temperature ‘Alarm deseription (as shown on screen): Disc Temp High N ‘Trigger: Discharge Temperature > High Discharge Temperature setpoint AND compressor is running ‘Action Taken: Rapid stop circuit Resetz This alarm can be cleared manually via the Unit Controller keypad. om 1127High Oil Pressure Difference Alarm description (as shown on screen): Oil Pres Diff High N ‘Trigger: Oil Press Differential value exceeds the Oil Press Differential setpoint for a time sreater than Oil Press Delay. Action Taken: Rapid stop circuit Reset: ‘This alarm can be cleared manually via the Unit Controller keypad. Compressor Starter Fault Alarm description (as shown on screen): Starter Fault N Trigger: If PVM set point = None(SSS): any time starter fault input is open If PVM set point = Single Point or Multi Point: compressor has been running for at least 12 seconds and starter fault input is open ‘Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad. Thermistor Card Fault Alarm description (as shown on screen): Motor Temp High N ‘Trigger: Open on digital input: EXB1 IDI(cireuit#1) EXBI ID2(cireuit#2) and EXBS IDI (circuitt3) ‘Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad. Low OAT Restart Fault Alarm description (as shown on screen): LowOATRestart Fail N ‘Trigger: Circuit has failed three low OAT start attempts ‘Action Taken: Rapid stop circuit Reset: ‘This alarm can be cleared manually via the Unit Controller keypad. No Pressure Change After Start Alarm description (as shown on screen): NoPressChgAtStrt N Trigger: After start of compressor, at least a 5 psi drop in evaporator pressure OR 5 psi increase in condenser pressure has not occurred after 15 seconds Action Taken: Rapid stop circuit Reset: ‘This alarm can be cleared manually via the Unit Controller keypad. No Pressure At Startup Alarm description (as shown on screen): No Press At Start N ‘Trigger: [Evap Pressure <5 psi OR Cond Pressure < 5 psi] AND Compressor start requested Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the Unit Controller keypad, CP2 pLAN Failure iarm description (as shown on screen): pLAN Failure CP2 ircuit three controller not found on pLAN for 60 seconds. Only applies to three circuit chillers with two large controllers. Action Taken: Rapid stop circuit three Reset: Auto clear when CP2 is communicating with CP1 via pLAN om 1127 55Cir 3 EXB Failure ‘Alarm description (as shown on screen): no EXB comm Cir3 ‘Trigger: Either EXBS or EXB8 controllers are not found on CP2 RS485 for 60 seconds after power up. After communication is established, when communication is lost to either EXB an immediate shutdown occurs. ‘Action Taken: Rapid stop cireuit 3 Reset: Alarm can be cleared manually via the keypad, but only if EXB 5 and 8 are ‘communicating over RS485 to CP2. Evaporator Pressure Sensor Fault ‘Alarm description (as shown on screen): EvapPressSensFault N ‘Trigger: Sensor shorted or open Action Taken: Rapid stop circuit ‘Reset: This alarm can be cleared manually via the keypad, but only if the sensor is back in range. Condenser Pressure Sensor Fault ‘Alarm description (as shown on sereen): CondPressSensFault N ‘Trigger: Sensor shorted or open ‘Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the keypad, but only if the sensor is back in range. Oil Pressure Sensor Fault Alarm description (as shown on screen): OilPressSensFault N ‘Trigger: Sensor shorted or open ‘Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the keypad, but only ifthe sensor is back in range. Suction Temperature Sensor Fault Alarm description (as shown on screen): SuctTempSensFault N ‘Trigger: Sensor shorted or open ‘Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the keypad, but only if the sensor is back in range. Discharge Temperature Sensor Fault Alarm description (as shown on screen): DiscTempSensFault N Action Taken: Rapid stop circuit Reset: ‘This alarm can be cleared manually via the keypad, but only ifthe sensor is back in range. Slide Position Sensor Fault ‘Alarm deseription (as shown on sereen): Slide Pos Sens Fault N ‘Trigger: Sensor shorted or open AND Slide Control set to Auto Action Taken: Rapid stop circuit Reset: This alarm can be cleared manually via the keypad, but only if the sensor is back in range or Slide Control is set to manual om 1127pLAN Failure ‘Alarm description (as shown on screen): pLan Failure + pLAN communication from one controller to the other is lost. Only applies to three circuit chillers. Action Taken: Rapid stop circuit #3 Reset: This alarm automatically resets when communication with the unit controller is established. This alarm is not logged. Circuit Events ‘The following events limit operation of the circuit in some way as described in the Action Taken section. The occurrence of a circuit event only affects the circuit on which it cceurred. Circuit events are logged in the event log on the unit controller. Low Evaporator Pressure - Hold Event description (as shown on sereen): EvapPress Low Hold N ‘Trigger: The low pressure events are not enabled until the compressor has started and the ‘evaporator pressure has risen above the Low Evaporator Pressure - Hold setpoint. The unit ‘mode must also be Cool. Then, while running, if evaporator pressure <= Low Evaporator Pressure - Hold setpoint the event is triggered. ‘Action Taken: Inhibit loading by only allowing the slide target to be reduced. Reset: While still running, the event will be reset if evaporator pressure > (Low Evaporator Pressure - Hold SP + 2psi). ‘The event is also reset if the unit mode is switched to Ice, or the compressor slate is no longer Run, Low Evaporator Pressure - Unload Event description (as shown on sereen): EvapPressLowUnload N Trigger: The low pressure events are not enabled until the compressor has started and the evaporator pressure bas risen above the Low Evaporator Pressure - Hold setpoint. The unit mode must also be Cool. Then, while running, if evaporator pressure <= Low Evaporator Pressure - Unload setpoint the event is triggered. ‘Action Taken: Unload the compressor by decreasing the slide target 5% every five seconds until the evaporator pressure rises above the Low Evaporator Pressure — Unload setpoint. Reset: While still running, the event will be reset if evaporator pressure > (Low Evaporator Pressure - Hold SP + 2psi). The event is also reset if the unit mode is switched to Ice, or the ‘compressor state is no longer Run. High Lift Pressure - Hold Event description (as shown on sereen): LiftPressHigh Hold N ‘Trigger: While the compressor is rumning and unit mode is Cool, if saturated condenser temperature >= High Saturated Condenser - Hold Value, the event is triggered. Action Taken: Inhibit loading by only allowing the slide target to be reduced. Reset: While still running, the event will be reset if saturated condenser temperature < (High Saturated Condenser - Hold Value — 10°F). ‘The event is also reset if the unit mode is switched to Ice, o the compressor state is no longer Run. jh Lift Pressure - Unload Event description (as showm‘on screen): LiftPressHighUnloadN Trigger: While the compressor is running and unit mode is Cool, if saturated condenser temperature >= High Saturated Condenser - Unload Value, the event is triggered. ‘Action Taken: Unload the compressor by decreasing the slide target 5% every five seconds ntl the condenser pressure drops below the High Saturated Condenser - Unload Value. Reset: While still running, the event will be reset if saturated condenser temperature < (High Saturated Condenser - Unload Value — 10°F). The event is also reset ifthe unit mode is switched to lee, or the compressor state is no longer Run. om 1127 aSlide Position Error Event description (as shown on screen): Slide Pos Error CisN “Trigger: When compressor is running and the compressors slide position indicator is not within +/- 25% of the slide target value for @ period of 5 minutes, the event is triggered. Action Taken: None Reset: NIA Failed Pumpdown Event description (as shown on sereen): Pumpdown Fail Cir Trigger: Circuit state = pumpdown for time > Pumpdown Time setpoint Action Taken: Shutdown circuit Reset: N/A Power Loss While Running Event deseription (as shown on screen): Run Power Loss Cir N ‘Trigger: Circuit controller is powered up after losing power while compressor was running ‘Action Taken: Delay start of compressor by time equal tothe Star-Stat timer setpoint. Reset: N/A. VFD Fault Event description (as shown on sereen): VFD Fault Cir N ‘Trigger: VED enabled and VED fault input goes low Action Taken: None Reset: N/A Alarm Logging When an alarm occurs, the alarm type, date, and time are stored in the active alarm buffer ‘corresponding to that alarm (viewed on the Alarm Active screens) also in the alarm history buffer (viewed on the Alarm Log screens). ‘The active alarm buffers hold a record of all current alarms. The active alarms can be cleared by pressing the Enter key when the end of ‘the list has been reached by scrolling, A separate alarm log stores the last 25 alarms to occur. When an alarm occurs, itis put into the first slot in the alarm log and all others are moved down one, dropping the last alarm. In the alarm log, the date and time the alarm occurred are stored, as well as a list of other parameters. ‘These parameters include unit state, OAT, LWT, and EWT for all alarms. If the alarm is a circuit alarm, then the circuit state, reffigerant pressures and temperatures, EXV control state, EXV position, slide position, and number of fans on are also stored. ‘The alarm log shows a compressor run timer that tracks how long a compressor runs. ‘The alarm log has the compressor slide target as a logged parameter. Event Logging ‘An event log similar to the alarm log holds the last 25 events to occur. When an event ‘occurs, itis put into the first slot in the event log and all other entries are moved down one, dropping the last event. Each entry in the event log includes an event description as well as the time and date of the occurrence. No additional parameters are logged for events. ‘The event log is only accessible with the Manager password. om 1127Using the Controller 4x20 Display & Keypad Layout The d-line by 20-character/line, liquid crystal display and 6-key keypad for both of the circuit controller and the unit controller is shown below. Figure 9, Display (in MENU mode) and Keypad Layout Left Arrow Key and Red Alarm Light MENU Key Advanced Mic Key-to-Screen Pathway Enter Key and Green Arrow Keys (4) ‘Compressor Run Light Note that each ARROW key has a pathway to a line in the display. Pressing an ARROW key will activate the associated line when in the MENU mode. There is no display line associated with the Down Arrow. Arrow Keys The four arrow keys (UP, DOWN, LEFT, RIGHT) have three modes of use. 1. Scroll between data screens as indicated by the arrows (default mode). 2. Select a specific data screen in a hierarchical fashion using dynamic labels on the right side of the display (this mode is entered by pressing the MENU key). 3. Change field values in edit mode according to the following table: LEFT Default (D) RIGHT Caneel (C) UP Increment (+) DOWN Decrement (-) ‘These four edit functions are indicated by one-character abbreviations on the right side of the display (this mode is entered by pressing the ENTER key). Getting Started, Navigating - Press the MENU key to get started. ‘The navigating procedures are the same for both the unit controller and the circuit controller. MENU Key The MENU key is used to switch between the MENU mode as shown in Figure 9 and the SCROLL mode as shown in Figure 10. The MENU mode is basically a shortcut to specific groups of menus used for checking ALARMS, for VIEWING information, or to SET setpoint values. The SCROLL mode allows the user to move about the matrix (from one menu to another, one ata time) by using the four ARROW keys, When in the MENU mode (as shown in Figure 9), pressing the LEFT ARROW key will select the ALARM menus, the RIGHT ARROW key will select the VIEW menus and the om 1127 68UP key the SET menus. The controller will go the next lower menu in the hierarchy, and then other menus can be accessed by using the ARROW keys. Pressing the MENU key from any menu screen will automatically return to the MENU mode as shown in Figure 9. ‘Another way to navigate through the menus is to press the MENU key when in the MENU ‘mode (as above), ‘This will switch the controller to the SCROLL mode. The controller ‘automatically go to the first screen as shown below (the upper-left menu on the menu matrix shown on page 63. From there, the four ARROW keys can be used to scroll up, down, or ‘across to any other menu. Table 5, Shortcut Menus Tevet Tee TT eo osama) —] = Figure 10, Display (in SCROLL Mode) and Keypad Layout MENU Kev VIEW UNIT STATUS Unit = COOL ‘Compr. #1/#2=OFFIOFF ARROW Keys (4) ENTER Key ENTER Key Pressing the ENTER key changes the function of the ARROW keys to the editing function as shown below: LEFT key, Default, changes a value to the factory-set default value, RIGHT key, Cancel, cancels any change made to a value and retums to the original setting UP key, Increment, increases the value ofthe setting DOWN key, Decrement decreases the value of a setting, ‘These four edit functions are indicated by one-character abbreviation on the right side of the display (this mode is entered by pressing the ENTER key). om 1127‘Most menus containing setpoint values have several different setpoints shown on one menu screen. When in a setpoint menu, the ENTER key is used to proceed from the top Tine to the second line and on downward. The cursor will blink atthe entry point for making a change. ‘The ARROW keys (now in the edit mode) are used to change the setpoint as described above. When the change has been made, press the ENTER Key to enter it. Nothing is changed until the ENTER Key is pressed. For example, to change the chilled water setpoint: 1. Press MENU key to go to the MENU mode (see Figure 9, Display (in MENU mode) end Keypad Layout 2. Press SET (the UP Key) to go to the setpoint menus. 3. Press UNIT SPs (the Right key) to go to setpoints associated with unit operation. 4, Press the DOWN key to scroll down through the setpoint menus to the third menu which contains Evap LWT=XX.X°F. 5, Press the ENTER key to move the cursor down from the top line to the second line in order to make the change. 6. Use the ARROW keys (now in the edit mode as shown above) to change the setting. 7. When the desired value is achieved, press ENTER to enter it and also move the cursor down. At this point, the following actions can be taken: 1. Change another setpoint in this menu by scrolling to it with the ENTER key 2. Using the ENTER key, scroll to the first line in the menu. From there the ARROW keys can be used to scroll fo different menus, Security All sotpoints on the controller are protected using passwords. Two four-digit passwords provide Operator and Manager levels of access to changeable parameters. Operator level is, the lowest level of access. Manager level is the next level, and can access Operator level parameters in addition to Manager level parameters, The password can only be entered at the unit controller (CP1).. Operator password: 0100 Manager password: 8745 Entering Passwords Passwords can be entered using the ENTER PASSWORD screen on the unit controller (CPI), which is the last screen in the Unit SPs column. ‘The password is entered by pressing the ENTER key, scrolling to the correct value with the UP and DOWN arrow keys, and pressing ENTER again. The entered password is not shown after the enter key is pressed. (Once the correct password has been entered, the ENTER PASSWORD screen indicates ‘which password is active (None, Operator, or Manager). If the wrong password is entered, a ‘message will temporarily appear stating this. If no valid password is active the active password level displays “None”, Entering an incorrect password while a password is active will render the active password inactive. Entering a valid password that is not the same as the active password will result in the active password level being changed to reflect the new password level om127 aEditing Setpoints Editing Setpoints After a valid password has been entered at the unit controller (CP1), setpoints can be ‘changed on CPI and CP2 if present. If the operator attempts to edit a setpoint for which the necessary password level isnot active, no action will be taken, ‘Once 2 password has been entered, it remains valid for 4 hours after the last key-press on ‘the unit controller. Clearing Alarms At Unit: Alarms may be cleared at the unit controller if any password level is active. If the ‘user attempts to clear an alarm while no password is active, then the controller will ‘automatically go to the ENTER PASSWORD screen, The user can then enter a password normally, and scroll back to the active alarm column to clear the active alarm(s). ‘With BAS: A BAS can clear alarms through digital input index 24, Unit Controller (CP1) Screens Controller CPI displays most data from each circuit in addition to unit data. Setpoints that apply to the unit orto all circuits (including circuit #3) can be changed on this controller. Various menus are shown in the controller display. Each menu sereen shows specific information. In some cases menus are used only to view the status of the unit, in some cases they are used for checking and clearing alarms, and in some case they are used to ser the setpoint values that can be changed. ‘The menus are arranged in a matrix of screens across a top horizontal row. Some of these top-level sereens have sub-screens located under them. The content of each sereen and its Jocation in the matrix are shown in Figure 11. Each menu screen's detailed description begins on page 64. Table 6, Unit Controller Shortcut Menus LEVEL EVEL? LEVELS STATUS oa "TEMP. IRI cIRSTATUS CIRZ ‘CRS: [REFRIGERANT ‘ALARM LIMITS, UNIT SPs ‘GLOBAL SPS COMPRESSOR SPs INDIVIDUAL SPs RI FAN SPS CIRZ ‘CRS Tir ‘cRT CRD RS, om 1127‘The ARROW Keys on the controller are used to navigate through the menus. The keys are also used to change numerical setpoint values contained in certain menus. [As an alternate to selecting screens with the menu function, it is possible to scroll through all of them with the 4 arrow keys. For this use, the screens are arranged logically in a matrix as shown below. Figure 11, Unit Controller Menu Matrix ‘VewunT] view | vIEWOR | ViewoR | vewor | vewEFRG | vewREFRG | viwRerac | VEWFANS ‘STATUS unt | 4STATUS | 2STATUS | 3 STATUS oRt CR? ORS ORT few | o oy @) ow, i} © veew | vewor | vewor | vewor | > dar | tans | 2sars | 35a wen ras TEMP (2) @ @ a vewowr vwevsne | venserne | vew sere a cam: | “onan | “ono ‘Table Continued om 1127 WEWrms | VEWFmS | ENT | awuniog ) MARA | SETUNT | SETOOMP ] SET COMP eR2t) | cra) | 106 wmuos | actve | ses | sevciona. | "1sr 0 o © a) it} VEER SET COMP cree) | vew rays SPs 0L08KL 2 @ SETOOWP SP CLO8AL : o Be ‘aaa | serunt | seroowr | sercou tos | MABEOS | acti se | SPSGLOBAL | —15°s 5) a 5 ® © Screen Hierarchy Second Level Menus ALARM menu: R < ACTIVE! < — Lo¢| < < cyVIEW menu: ‘Third Level Menu ‘VIEW UNIT menu: VIEW REFRIGERANT menu: [VIEW REFR << CIR 1 < CIR 2 Screen Definitions ‘This seetion contains a description of each menu's content. The menus are arranged by column per the matrix on page 62. View Menus View menus are used only for viewing the status or setting of some parameter, no setpoint changes can be made here, Numbers in parenthesis, such as (1), (2), are used when more than one menu is in a column. Changes to setpoints can only be made in the Set menus. ‘View Unit Status EW UNIT STATUS (1) {Unit Status} {unit Mode} lEvap Pump= {state} om 1127Unit Status will display one ofthe following: ‘Auto Off-Ice Mode Timer Off.All Cir Disabled OfF-Unit Alarm Off:Keypad Disable Off:BAS Disable OfF-Unit Switch ‘Auto: Wait for load )AT Lockout ‘Auto:Evap Recire ‘Auto: Wait for flow ‘Auto:Pumpdown Unit mode ean show ‘Cool Mode’, ‘Iee Mode’, or “Test Mode’ Pump states include Off, Start, and Run. [view ONE? STATUS (2) | Softload Limi t=Xxx.x emand Limit= XXxx.x jetwork Limit= XxX. ‘Values are in percent. EW UNIT STATUS (3) junit Capacity=xxx.xs Tce Delay= XXh XXm Unit capacity is based on slide valve(s) position. Ice delay will be visible only when unit mode is ICE. [VIEW UNIT STATUS (4) cpl D.o. 111111111 123456789012345678 ind input (D.L) below, status will show either a “0” or a “I” designating off and on states. [VIEW UNIT STATUS (5) cp. p.z. © 111111111 123456789012345678 XCOOROODOOCTOOOCK EW UNIT STATUS (6) ICP1 Analog Outputs }#1=000.08 #2=000.08 j#3=000.0% #4=000.08 IEW UNIT STATUS (7) jEXB1 {Status} Ip.t. 1234 D.o. 1234 XK x00 om 1127EXBI status shows whether the pCOe at {LAN address 1 is online or offline. The digital input and digital output status is shown, with either a “0” or a “1” on the bottom line of the screen designating off and on states. [VIEW UNIT STATUS (8) lexB4 {Status} lp.r. 1234 D.o. 1234 OK xX input and digital output status is shown, with either a“ screen designating off and on states. View Unit Temperature [VIEW UNIT TEMP (1) evap LWT= XXK.X °F lEvap EWT= XXX.X °F lActive SP= XxX.X ° [view UNIT TEMP (2) nwr Pulldn= 0.0 °F/m levap Delta T= Xx.X JOAT= XxX.x °F View Circuit Status ‘when applicable) is being viewed. [VIEW CIR N STATUS (1) {Circuit Status} Slide Pos= 000.08 Slide Target=000.08 CCireuit Status will display one of the following: OffReady Off'Stage Up Delay Off:Low OAT Lock OffKeypad Disable Off-Alarm Off:Test Mode Run:Pumpdown Run:Normal Run:Unit Cap Limit igh LWT Limit Run:Evap Press Low Run:Lift Press High In the following VIEW CIR screens, the N field indicates which cire EXB4 status shows whether the pCOe at tLAN address 4 is online or offline. The digital * ora“1” on the bottom line of the (#1, #2, and #3 Off.Cycle Timer Off:Pumpdown Switch EXV Preopen Run:LWT PullDn Limit Run:Dise SH Low Off:pLAN failure om 1127View Refrigerant In the following VIEW REFR screens, the N field indicates which circuit (#1, #2 and #3 ‘when applicable) is being viewed. [VIEW REFR CIR N (i) lnvap Press=XxX.X psi cond Press=XXX.X psi Oil Press=Xxx.X psi EW REFRG CIR N (2) sat Evap= XXK.X°F Sat Cond= XXX. °F [VIEW REFRG CIR N (3) suct Temp = XXX.X °F Disc Temp = Xxx.x °F [VIEW REFRG CIR N (4) XXX.X OF XXK.X °F [VIEW REFRG CIR N (5) | Jnvap Approach=xK.x°F cond Approach=XX.x°F joi Delta -X psi, [VIEW REFRG CIR N (6) [MaxCondSatT=XxXx.X °F JEXV Ctr1=({EXV State} EXV State will show one of the following: Closed, Pressure, Supetheat. EW REFRG CIR N (7) View Fans In the following VIEW FANS screens, the N field indicates which circuit is being viewed. Stage Dn Err=xxx om 1127[VIEW FANS co) target Sat T=Xxx.x°F VED Speed= XXX. Xt WED Target= XXx.x°F ‘This sereen appears when the VED is enabled. Screen Definitions - ALARM [ALARM LOG: xx {Alarm Description} jh :mm mm/dd/yy {Parameters} Alarm Description will indicate which alarm occurred. If the alarm is a circuit alarm, then ‘the circuit for which the alarm occurred will also be indicated, Parameters at the time of the alarm are shown on the bottom line of the screen one at a time. ‘They are listed below. They are scrolled through by pressing the edit key and using the up and down arrows to scroll through the list. Parameters include: Unit State Evap LWT Evap EWT OAT Circuit State Evaporator Pressure Condenser Pressure Oil Pressure Suction Temperature Discharge Temperature Discharge Supetheat EX Position EXV State Slide Position Fans On fever Loc: xx {Event Description} lnh:mm mm/dd/yy 7% ALARM ¥** hh:mm mm/dd {Alarm Description} ‘This sereen shows the current alarm, if there is one. Screen Definitions - SET SETPOINTS NOTE: All setpoint settings are made in CP1. Additional information on controller inputs ‘and outputs, as well as setpoint defaults and ranges can be found beginning on page 17, SET UNIT SPs @) lznable=on IMode= CooL Source = SWITCHES [SET UNIT SPs (2) lAvailable Modes coon Select w/Unit off ‘The bottom line is @ reminder that the unit must be shut off to change modes. om 1127