7034 03 PDF

FOUNDATION fieldbus
Wiring & Installation
EMERSON Process Management Educational Services Copyrighted Material / Duplication Prohibited

EMERSON Process Management Educational Services Course 7034 - Rev 6 - 2/4/03 Copyrighted Material / Duplication Prohibited
3-2
Objectives
Upon completion of this training module you will be able to
y Design a FOUNDATION fieldbus segment
y Designate Terminator locations
y Specify cable type requirements
y Specify grounding practices
y Specify shielding practices
y Specify DeltaV Books Online
y Wire a FOUNDATION fieldbus segment and verify communications
3-3
Traditional Analog
Traditional analog installations carry a single analog value on one pair of wires. In
Fieldbus, the single pair of wires becomes a Segment.
Control System
Wire Pair + Analog

+ 4-20 mA
Current Field
-
Device
To A/D
Converter
3-4
FOUNDATION fieldbus Segment
This existing pair of wires can be turned into a Fieldbus segment by:
y Replacing the control systems analog card with an H1 Fieldbus Interface.
y Replacing the analog field device with a Fieldbus device.
y Adding 24 VDC and a Power Supply (power conditioner with a specific
impedance profile).
y Adding Terminators
H1 Fieldbus
Interface
-T+
- -
24 VDC Power T
Bulk + + Supply
3-5
Terminators
y Terminators prevent distortion and signal loss.
y Terminators are an impedance matching module used at or near each end of the
transmission line.
y Two and only two per segment.
H1 Fieldbus
Interface
T T
100
Ohms
1 mf
3-6
Expanding the Segment
This segment has just been expanded. Should the terminator be moved from its original
location to the last device on the segment?
This would only be necessary if the additional cable was a long stretch (>100m).
H1 Fieldbus
Interface
T New devices
3-7
Terminators
The rule for locating terminators is one that may be bent. The right hand terminator,
shown above, is located at the junction box. Ideally it should have been placed at the
field device with the longest spur. It was assumed that the spurs were approximately the
same length. Had one spur been significantly longer, then the terminator should have
been placed out at that device.
H1 Fieldbus
Interface
3-8
Cable Length Restrictions
Total segment length is limited to 1900 meters. The total segment length is calculated
as follows:
y Total Segment Length = Trunk + All Spurs
y Total Segment Length = 950
y Trunk = 800
y Spurs = 50 + 20 + 20 + 60
20 m
50 m T
280 m
H1 Fieldbus 400 m
Interface
120 m 20 m 60 m
3-9
Cable Requirements
Cable Type and Description Size Max Length
Type A: Shielded, twisted-pair 0.8 mm2 1900 m

(#18 AWG) (6232 ft.)
Type B: Multi-twisted-pair, with shield 0.3 mm2 1200 m

(#22 AWG) (3936 ft.)
Type C: Multi-twisted-pair, without shield 0.15 mm2 400 m

(#26 AWG) (1312 ft.)
Type D: Multi-core, without twisted pairs 1.25 mm2 200 m

and having an overall shield (#16 AWG) (656 ft.)
3-10
3-11
Mixing Cable Types
Adding to a Fieldbus segment may require mixing cable types. In the figure below, the
new cable will be 940 meters requiring a type B cable. The following formula should be
considered when mixing cable types.
LX/MAXX + LY/MAXY < 1
Max length
A - 1900m
B - 1200m
C - 400m
D - 200m
H1 Fieldbus
Interface
Existing devices and Cable Type D
100 m
New devices and Cable
940 m
3-12
Mixing Cable Types
LX/MAXX + LY/MAXY < 1 Max length
where: LX = length of cable X A - 1900m
LY = length of cable Y B - 1200m
MAXX = maximum length for X alone C - 400m
MAXY = maximum length for Y alone D - 200m
Example: (100m Type D) and (940m Type B)

100/200 + 940/1200 < 1
.5 + .78 < 1
1.28 < 1 Not Recommended!
Example: (100m Type D) and (940m Type A)
100/200 + 940/1900 < 1
.5 + .49 < 1
.99 < 1 Acceptable
3-13
Power Requirements
The DeltaV 24 VDC Bulk or Phoenix-Contact 24VDC tested and proven Power
Supplies. Off-the-shelf power supplies will work provided:
y The DC output return is to be isolated from ground if the Power Conditioner
does not provide a isolation transformer.
y Recommend using the MTL 5995 which does provide an isolation transformer.
y Must have impedance matching with the Power Conditioner.
y Must meet noise requirements per the specification.
24 VDC Power
- - Conditioner
Bulk
+ + + -
H1 Fieldbus T T
Interface
3-14
Power Requirements
Two-wire Fieldbus devices (drawing power from the bus) require 9-32 VDC. Sizing a
power supply requires the following considerations:
y Current consumption of each device.
y Location of device on the network.
y Location of the power supply.
y Resistance of each section of cable.
y Power supply voltage.
Power
24 VDC - - Conditioner
Bulk + + + -
H1 Fieldbus T T
Interface
3-15
Maximum Segment Distances
Devices are connected at one end of the cable with the Power Supply at the other end.
Additional assumptions:
y Power Supply Vo = 19 VDC @ 350ma
y Minimum Device voltage = 9VDC
y Maximum Voltage drop from cable = 10VDC
y Cable Resistance (Type A) = 22 Ohms/km x 2 (loop) = 44Ohms/km
y Current required = 20 ma / Device
y Maximum Distance (km) = Allowed Loop V drop/Loop Current/Loop resistance
per km
y Maximum Distance for 10 devices (10 Volts/ .2 Amps) / 44 Ohms/km =
1.136km = 1136 meters
D istance M eters 1900 1900 1900 1623 1262 1033 874 757 710
# D evices 1 3 5 7 9 11 13 15 16
Load m a 20 60 100 140 180 220 260 300 320
3-16
DC Circuit Analysis
The example below requires 13 devices on a 1km segment. The previous table indicates
874 meters maximum distance for 13 devices. However, with further analysis:
y Voltage drop must be less than 10VDC V drop = Load Current x Loop
Resistance
y Voltage drop from 13 devices at 0.6km = .260 A x 44 Ohms/km x .6km = 6.86 V
y Voltage drop additional for the 7 devices across 0.4km = .14 A x 44 Ohms/km
x .4km = 2.46 V
y Voltage drop = 9.32V Acceptable
Power
24 VDC - -
Supply 19 V
Bulk + + + -
0.6 km 1.0 km
DeltaV
H1 T T Devices 8-13 9.68 V
Devices 1-6
12.14 V
3-17
Grounding Requirements
n Grounding practices should follow current plant standards and local safety
codes.
o Do not ground either conductor of the Fieldbus twisted pair.
3-18
Shielding Requirements
Shielding guidelines:
y Shielded cable is preferred.
y Connect shield to ground at one end.
y Connect each spurs shield to the trunk shield and connect the overall shield to
ground at one point.
Fieldbus - - Power
Power Conditioner
Supply + + + - S
H1 Fieldbus T T
Interface
3-19
Fieldbus MTL 5995 Power Supply
24Vdc INPUT
Fieldbus segment wiring

19Vdc/350ma
3-20
The MTL 5995 Power Supply installs on a DIN Rail and is powered by a typical
24VDC power supply. It connects to the segment wiring to power the Fieldbus field
devices that are not self-powered.
Mechanical Properties:
y Terminal Block Type: Screw terminal, removable
y Wire Gauge Range: #22 to 14 AWG
Electrical Properties:
y Voltage Supply: 20 to 35VDC
y Output Voltage: 19VDC +/ 2%, < 2 ohms impedance
y Output Voltage is fully isolated from incoming supply
y Output Current: Current limited to 350ma
y Built in slide switch selectable terminator
Note: Refer to Fieldbus Supplement in DeltaV Books On Line.
3-21
Rear view of MTL 5995 Power Supply (DIN Rail Side)

3-22
The MTL 5995 Power Supply has two switches on the back side of the unit (DIN Rail
Side) as shown in illustration above. The segment layout determines the location of the
terminators and whether the internal terminator on the power supply will be used.
y Switch 1 Dual Redundancy Switch. Normal Mode only (down position).
The Dual Redundancy Switch is only supported in the Normal Mode.
y Switch 2 Terminator Switch. Terminator Out (disabled, down position)
Terminator IN (enabled, up position). The Terminator Switch should be in
the IN position for most applications.
Note: Refer to Fieldbus Supplement in DeltaV Books On Line.
3-23
H1 Card
DC
Ground
Reference
Fieldbus Junction
Box
P1 S0 Fieldbus Terminator
MTL S1 S2
5995 No connection
T On S3 S4
S5 S6
No connection
Safety Ground
3-24
3-25
Fieldbus MTL I.S. 5053 Power Supply
24Vdc
See View B
View A
3-26
The I.S. 5053 power supply installs on a DIN Rail and is powered by a typical bulk
24VDC power supply. It provides power to field devices in the hazardous area. It does
not provide power to the devices in the safe area.
Mechanical Properties:
y Terminal block type: Screw Terminal
y Wire Gauge Range: #22 to 14 AWG
Electrical Properties:
y Voltage supply: 20 to 35VDC
y Output Voltage: 18.4 VDC +/ 2%, 105 ohms +/ 3% dc impedance
y Isolation: 250VAC between safe-and-hazardous area circuits
y Current output: Hazardous Segment output current limited to 80ma
3-27
5053 Termination
Slide Switch
Terminator IN Terminator OUT

(enabled) (disabled)
View B Terminator IN
3-28
The MTL5053 I.S. power supply has a terminator switch on the front side of the unit.
The segment layout determines the location of the terminator and if the internal
terminator on the power supply is used. The isolation circuitry for the MTL5053 I.S.
power supply enables the device to appear almost transparent to Fieldbus signals.
3-29
Fieldbus Using DeltaV Books Online
Access DeltaV Books Online by selecting
Start DeltaV Help Books Online
3-30
Fieldbus Using DeltaV Books Online
DeltaV Books Online is an extremely helpful tool when using Fieldbus applications.
The Site Preparation and Hardware Installation book is where the Fieldbus installation
manual can be found.
Commonly used manuals for installation and troubleshooting:
y Intrinsically Safe Fieldbus Applications
y High Availability Applications
y Non-Incendive Fieldbus Applications
y Appendix A Fieldbus Segment Checkout
y Troubleshooting with DeltaV System
y Troubleshooting Common Fieldbus Problems
y Fieldbus Third Part Products
3-31
Logging On
You must successfully log on to the DeltaV workstation in order to monitor and control
the process. Once your username and password have been established by your system
administrator, you can log on to the DeltaV workstation by first
Step 1. Logging on to the XP operating system
and then
Step 2. Logging on to the DeltaV control system
3-32
Workshop Logging On
Step 1. Power up the DeltaV Workstation and monitor.
Step 2. Enter your Username and Password. For this course enter the following:
Username: Administrator
Password: deltav
Step 3. Click OK to continue.
Log On to Windows
Microsoft
Windows xp
Professional
Microsoft Corporation Microsoft
Username: operator
Password: ********
OK Cancel Options>>
3-33
Workshop Logging On to DeltaV
Once the DeltaV logon dialog box appears as shown below, proceed with the DeltaV
logon.
Step 1. Enter your Username and Password once again.
Step 2. Click OK to continue.
Note: Passwords are case sensitive.
3-34
Workshop Operator Interface
Click the left mouse button on the Windows Desktop button.
3-35
Review
y List four items required to build a Fieldbus segment.
y Define Fieldbus segment.
y State one absolute rule for locating a terminator.
y Write the formula for calculating the Total Segment Length.
y List the maximum length of a segment using cable type A.
y Write the formula to determine if two different cable types are acceptable for a
given length of a Fieldbus segment.
y State the number of connection points to ground that should be made for a
Fieldbus segments shield.
3-36
Segment Design Tools
y Segment Design Tools were developed to help engineer with new or existing
installations.
y Tools software can be downloaded from the Emerson Process Management web
site.
3-37
Web site path http://www.emersonprocess.com/systems/support/segment
3-38
The Segment Tool can be downloaded to you hard drive.
The Segment Design Tool is a windows 95/98/NT/XP compatible program which
reduces the time required to engineer a FOUNDATION fieldbus H1 segment of a
PlantWeb system. The Segment Design Tool checks the segment layout to assure that
FOUNDATION fieldbus rules governing cable lengths, power consumption and proper
segment termination are being observed.
3-39
Workshop
3-40
Workshop
Evaluate a Proposed Fieldbus Installation
The plant is installing Fieldbus devices as shown in the schematic above. You have been
asked to evaluate the proposal to ensure that it conforms to all applicable design
guidelines. Key features of the proposed segment are
y Trunk Wire Existing Type B cable ( .32mm twisted pair with shield)
y Spurs New Type A (.8mm twisted pair with shield)
y Devices 5
y Is Required? No
y Power Supply Bulk, 24 VDC
y Power Supply (Conditioner) MTL 5995
y Junction Box 6 port brick
3-41
Workshop
Initial Procedures
Step 1. To evalulate the proposed Fieldbus addition, launch the Fieldbus Segment
Design Tool by in the following manner:
NT Start Programs Segment Design Tool
Explorer View
System layout and working area
3-42
Workshop
Step 2. Select the NEW icon located on the tool bar.
Step 3. Drag and drop an H1 card, 5995 power conditioner, bricks and appropriate
devices onto the working area.
Step 4. Select Wire Run then right mouse and assign wire type and distance.
Step 5. View the device properties by clicking on any device then right mouse
properties. Add a tag for each device and addressing.
3-43
Workshop
Step 6. Save the file as segment1.
Step 7. Click on Report and view the problems with the segment.
3-44
Workshop
Step 8. Evaluate the problem. Close the report problem view, correct the problems
and recheck the report.
3-45
3-46

7034 03 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

7034 03 PDF

Uploaded by

Copyright:

Available Formats

FOUNDATION fieldbus

Wiring & Installation

EMERSON Process Management Educational Services Copyrighted Material / Duplication Prohibited

Wire Pair + Analog

Type A: Shielded, twisted-pair 0.8 mm2 1900 m

Type B: Multi-twisted-pair, with shield 0.3 mm2 1200 m

Type C: Multi-twisted-pair, without shield 0.15 mm2 400 m

Type D: Multi-core, without twisted pairs 1.25 mm2 200 m

Example: (100m Type D) and (940m Type B)

Load m a 20 60 100 140 180 220 260 300 320

Fieldbus segment wiring

Rear view of MTL 5995 Power Supply (DIN Rail Side)

Note: Refer to Fieldbus Supplement in DeltaV Books On Line.

Terminator IN Terminator OUT

Note: Passwords are case sensitive.

System layout and working area

You might also like