Machining

Machining Equations
Equations
(Turning)
(Turning)

R. Jerz 1 Mar-06
 Example
Example from
from Book
Book (p685)
(p685)
z A 6-in long, 0.5 in diameter 304 stainless-
steel rod is being reduced in diameter to
0.48 in by turning on a lathe. The spindle
rotates at N=400 rpm , and the tool is
traveling at an axial speed of 8 in/min.
Calculate, the cutting speed, material
removal rate, cutting time, and power.

R. Jerz 2 Mar-06
 Revisit
Revisit Terminology
Terminology
z Independent z Dependant Variables
Variables Metal removal rate
Material Cut time
(machinability) Horsepower
Cutting tool Temperature
Speed (sfpm) Surface finish
Depth of cut (in)
Feed (ipr or ips)
Cutting environment

R. Jerz 3 Mar-06
 Turning
Turning Formulas
Formulas

R. Jerz 4 Mar-06
 Turning
Turning Operation
Operation

Figure 23.3 Schematic illustration of the basic turning operation, showing depth-of-
cut, d; feed, f; and spindle rotational speed, N in rev/min. Cutting speed is the surface
speed of the workpiece at the tool tip. Mar-06
R. Jerz 5
 Turning
Turning

R. Jerz 6 Mar-06
 Understanding
Understanding Formulas
Formulas
z (in class)

R. Jerz 7 Mar-06
Feeds
Feeds &
& Speeds
Speeds for
for Tool
Tool Materials
Materials

R. Jerz 8 Mar-06
 Turning
Turning Feeds
Feeds &
& Speeds
Speeds

R. Jerz 9 Mar-06
 Energy
Energy Requirements
Requirements

R. Jerz 10 Mar-06
 Cut
Cut Environment
Environment

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 Solution
Solution

R. Jerz 12 Mar-06
 Solution
Solution

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 Kennametal
Kennametal Calculator
Calculator

R. Jerz 14 Mar-06
 Kennametal
Kennametal Calculator
Calculator

R. Jerz 15 Mar-06
 Kennametal
Kennametal Calculator
Calculator

R. Jerz 16 Mar-06
 Equations,
Equations, 11

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 Equations,
Equations, 22

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 Equations,
Equations, 33

R. Jerz 19 Mar-06
 Equations,
Equations, 44

R. Jerz 20 Mar-06
 Equations,
Equations, 55

R. Jerz 21 Mar-06