APPENDIX B PROOF OF CONFORMANCE TO SANS STANDARDS:Centre. Vanderbillpark Works Document Type KPR Effective Date Document §PMDDSDOCSO001 Version 08 Revision Date Status Released Approved By Title ‘SPEC G1 STANDARDS FOR ENG DRAWINGS "This document rep PMDDSDOCSO00% Rev 7 i | Reason for revision | Document updated. | BUYER'S employees | Suppliers & CONTRACTORS Destination group =< ~ ArcelorMittal 06 March 2012 06 January 2014 EUGENE LITHAKONG GENERAL SPECIFICATION G1 STANDARDS FOR ENGINEERING DRAWINGS ‘Tis aa coca i Uneiioned ules Wea OBE Wag aio dea cnt starip Page't e120= ~ArcélorMittal PMDDSDOCS0001 Version 08 TABLE OF CONTENTS 1 PURPOSE 5 2 RELATED CODES, STANDARDS, SPECIFICATIONS AND SOURCES OF AVAILABILITY 6 21 SANS 6 22180 6 23 Bs 6 24 DIN 6 25 IEC 6 2.6 THE BUYER'S SPECIFICATIONS / SCHEDULES6 2.7 INTERNATIONAL WELDING SPECIFICATIONS 7 2.8 SOURCE OF AVAILABILITY 7 3 DESCRIPTION OF PROCEDURE 8 3.1. GENERAL DRAWING LAYOUT REQUIREMENTS. 8 32 LANGUAGE 8 . . 3.3 SCALES, DIMENSIONS AND UNITS 8 3.4 ARRANGEMENT, ASSEMBLY AND SUB-ASSEMBLY DRAWINGS 8 3.8 CROSS-REFERENCES ON GENERAL ARRANGEMENT, ASSEMBLY, SUB-ASSEMBLY AND DETAIL DRAWINGS 9 3.6 DRAWING NUMBERS ANDTITLES 9 3.7 PROPRIETARY ITEM DRAWINGS 9 3.8 NON-PROPRIETARY ITEM DRAWINGS 10 3.9 DRAWINGS FOR APPROVAL 10 3.9.1 DRAWINGS MADE BY THE BUYER 10 3.9.2. DRAWINGS MADE BY THE CONTRACTOR 10 3.10 REVISIONTO DRAWINGS 10 3.11. AS-BUILT DRAWINGS AFTER ACCEPTANCE OF PLANT 10 3.12 FAILURE BY CONTRACTOR TO SUPPLY ALL DRAWINGS 11 3.13 THE BUYER'S RIGHT TO USE DRAWINGS 11 3.14 PROTECTION OF CONTRACTOR'S DRAWINGS 11 3.15 PROTECTION OF THE BUYER'S DRAWINGS 11 3.16 CONTRACTOR DRAWINGS BEING SUPPLIED TOTHE BUYER 3.16.1 SUPPLY OF DRAWINGS ANDDATA 11 3.16.2 INFORMATIONDISK — 12 3.16.3 DRAWING NUMBERS AND DESCRIPTIONS 12 “3.16.4 SUPPLY OF DATA 42 3.16.5 LINE STYLES, TEXT & COLOURS: 13 3.17 DRAWINGS COVERING MORE THAN ONE SHEET 15 3.48 CIVILENGINEERING 15 3.18.1 CIVIL DESIGN AND DRAWING INFORMATION 15 “This ai asec Wea UNSW aw OBE War RAY a ar eon las~~" ArcelorMittal 3.18.2 ADDITIONAL INFORMATION TO BE INCLUDED ON THE DRAWINGS 16 3.18.3 FLOOR FINISHES16 3.184 GROUTING 16 3.18.8 PAINTING16 3188 ROOFS 16 3.187 WALLFINISHES 16 3.149 STRUCTURAL16 3.19.1 ARRANGEMENT AND DETAIL DRAWINGS 16 3.19.2 WALLAND ROOF SHEETING 16 3.19.3 FOUNDATION LOADING AND BOLT PLANS 16 3494 PARTSLIST 17 3.19.6 STRUCTURAL DRAWING GROUPS 17 3.19.6 DESIGN CALCULATIONS (SI units) v7 3.20 PIPING ENGINEERING 7 * 320.1. PIPING DRAWINGS SHALL INCLUDE THE FOLLOWING WHERE APPLICABLE 17 7 3.20.2 PARTSLIST 18 3.20.3 STEELWORK 18 PMDDSDOCS0001 Version 08 3.20.4 DESIGN CALCULATIONS (S! units) 18 3.21 MECHANICAL ENGINEERING 18 3.21.1 ARRANGEMENT AND DETAIL DRAWINGS 18 3.21.2. DETAILED SECTIONAL ARRANGEMENT DRAWINGS 18 3.21.3 SCHEMATIC DIAGRAMS AND DETAILS OF ALL MACHINE SERVICES, PIPING, HYDRAULIC, PNEUMATIC AND LUBRICATION SYSTEMS. 19. | 3.21.4 ADDITIONAL INFORMATION 19 3.21.5 DESIGN CALCULATIONS (in Slunits) 19 3.21.6 REFRACTORY 19 3.21.7 INDEXING AND NUMBERING OF CRANE DRAWINGS 20 f 3.22 ELECTRICAL ENGINEERING 21 | 3.22.1 DRAWINGS AND DATA 24 3.22.2 DIAGRAMS AND SCHEDULES 22 3.22.3 CONTROL GEAR 23 3.22.4 PROGRAMMABLE EQUIPMENT 23 3.22.6 ELECTRICAL MACHINES 23 3.22.6 TRANSFORMERS ANDREACTORS 24 3.22.7 INSTRUMENTATION/ELECTRONIC DRAWINGS 24 3.22.8 CONTROL ROOMS AND ASSOCIATED EQUIPMENT — 26 3.22. COMPUTER AND PROGRAMMABLE EQUIPMENT 27 3.22.10 ADDITIONAL AND OTHER RELEVANT DRAWINGS AND DATA 28 323 CALCULATIONS 28 4_ IDENTIFICATION OF SHE HAZARDS/ASPECTS 29 "Th nel uote uncorivled wtss ii OBEY airing oral or Beare SOF tp" geet 20PMDDSDOCS0001 Version 08 “Tis pres aoc UagatoNea UNRSE ES Bw OBET ala mala Beit’ Entel sD = ArcelorMittal Page ter20 7] |PMODSDOCS0001 Version 08 1 PURPOSE ‘The purpose of this procedure is to set drawing standards for Engineering Drawings. mz ~ ArcelorMittarArcelorMittal 2 RELATED CODES, STANDARDS, SPECIFICATIONS AND SOURCES OF AVAILABILITY PMDDSDOCS0001 Version 08 24 ‘SANS SANS 10111 Code of Practice for Engineering Drawings (metric units). SANS 10044 Welding symbols. SANS 286-1:1988/1S0286-1:1988 ISO system for limits and fits - Part 1 & 2: 22 Iso Iso 370 Tolerance dimensions - Conversion from inches into millimetres and vice versa Iso 1219 Fluid power systems and components - Graphic symbols. 180 1302 Technical drawings - Method of indicating surface texture on drawings. 180. 2768-M Permissible machining deviations in dimensions without tolerance indication. 1s0 3098 Technical drawings - Lettering - Part 1: Currently used characters, Engineering drawing practice - General principles. Engineering drawing practice - Dimensioning and tolerancing of size. BS 308: Part 3 Engineering drawing practice - Geometrical tolerancing, BS 1042: Part1 Methods for the measurement of fluid flow in closed conduits. BS 1553: Part1 Graphical symbols for pipes and plant. BS 3643: Part 1&2 Screw threads ISO metric. BS 5500 Pressure vessel code 24 DIN DIN 1683 10 1688 Casting (Stee! to aluminium). DIN 2310 & Flame cutting. DINEN ISO 9013 DIN 7168 1 sheet Permissible variations for dimensions without tolerance indication: variations on length measurements, radil of curvature and chamfers, angular dimensions. DIN 8570 Part 1/3 Welding construction. 25 lec IEC Publication 617 International Electro technical Commission (IEC) ~ Recommended graphical symbols. 26 ‘THE BUYER'S SPECIFICATIONS / SCHEDULES. General specification 62 - Standard Instrumentation, Symbols, Identification and data for Engineering Drawings Mechanical specification M10 - Access Standards ‘This pi mena Geert unless Sh OBETWaleg manual Beers Bnd amp © Page oz7 as ~~~ ArcelorMittal PMDDSDOCS0001 Version 08 Technical schedule A9 -Drawing standards requirements 27 INTERNATIONAL WELDING SPECIFICATIONS AWS D141 Structural welding - Steel AWS D141 Material handling equipment AWS D1.€ Structural welding ~ Stainless Steel BS 6500 Pressure Vessels 28 SOURCE OF AVAILABILITY a. BS, SANS, ISO, DIN Specifications and Codes of Practice and IEC Publications: ‘South African Bureau of Standards Private bag X19 PRETORIA : 0001 b. The BUYER'S Standards for Engineering Drawings as well as Drawing Numbers and Sequences, Microstation Seed Files and Cell Library and Standard Drawing Sheet Software: Manager Design and Draughting Services PP 10124 P.O. Box 2 VANDERBLILPARK 1900 OE i 29 “Tiss aumnene a bceevaled MREEEISaR OBET Wiig ano este a conel am. as oie i ArcelorMittal PMDDSDOCS0001 Version 08 3 DESCRIPTION OF PROCEDURE 34 GENERAL DRAWING LAYOUT REQUIREMENTS The layout of the drawing, projection, sectional views, conventional representation of common features, dimensioning and tolerancing shall be in accordance with SANS10111: Code of Practice for Engineering Drawings (metric units) and/or BS 308, Parts 1, 2 and 3. 32 LANGUAGE All tiles, descriptions, notes etc. shall be in English. Ifthe translation of notes from other languages tends to dominate the drawing and impair legibility, the original notes shall be obliterated. 33. ‘SCALES, DIMENSIONS AND UNITS 334 Dimensions and units shall be in accordance with the "Systeme International d'Unites" known as the Sl. Where equiprpent has been designed and manufactured in imperial units,,all detail and assembly drawings shall show the dimensions, tolerances, limits and fits in the units of the SI system. 3.3.2 Detailed drawings shall be fully dimensioned, suitable for manufacturing and identification purposes. Drawings shall be drawn fo a 1:1 scale. Scales used shall be stated on the drawing. Scales used for drawings shall be as recommended in SANS10111: Code of Practice for Engineering Drawings, (metric units) 3.33, Rounding-off of the equivalent metric dimensions may be done, provided that the exchangeabilty of such parts is not affected. 3.34. ‘The equivalent metric dimensions shall be based on 1 inch = 25,4 mm. 3.35. Conversion of tolerance dimensions from inches to millimetres shall be in accordance with ISO 370. 3.36. Co-ordinates and levels shall be stated in meters (3° decimal). 3.37. The grid system and datum level will be provided by the BUYER. 34 ARRANGEMENT, ASSEMBLY AND SUB-ASSEMBLY DRAWINGS 344. Each arrangement, assembly or sub-assembly drawing shall identify the parts shown by numbers and shell include a parts list above the title block or on a separate sheet if so required and addressed under relevant discipline number, quanfily required, name or description of tem, detail drawing number, part number and _name from the Manufacturer's parts catalogue. 3.42. The location dimensions shown on the BUYER'S enquiry drawings shall be repeated on the CONTRACTOR'S drawing. Tse cuneate URE ex OBET Wain ana orbs a cra sag Page 28"PMDDSDOCS0001 Version 08 35 3.54 3.5.2. 3.63 3.64 3.5.5 36 3.64 3.62 ArcelorMittal CROSS-REFERENCES ON GENERAL ARRANGEMENT, ASSEMBLY, SUB-ASSEMBLY AND DETAIL DRAWINGS ‘Comprehensive cross-references of associated drawing title description and associated drawing number shall appear on all drawings using the BUYER'S drawing numbers. Detail drawings shall be cross-referenced to the relevant assembly or sub-assembly drawings. If the details on the detail drawings are used on more than one arrangement/assembly drawing of similar machines, then the detail drawings must bear the cross reference for all the applicable arrangemenvassembly drawings of which it forms part. In the case of mechanical drawings cross reference on assembly and/or sub-assembly drawings shall be made to the relevant detail drawing numbers in the parts list as well as to the general arrangement drawing, All reference drawing numbers shall be grouped together and printed as close to the title block as possible. DRAWING NUMBERS AND TITLES The CONTRACTOR shall number all his drawings and assembly sheets with his own number, and the BUYER'S number. ‘The BUYER'S drawing numbers and titles will be given by the BUYER to the CONTRACTOR. Reference: 3.16.3 37 374 3.72. 373. 3.74, 325. PROPRIETARY ITEM DRAWINGS For the purposes of this clause a proprietary item is defined as one which is not available ‘off the shelf within 24 hours. For those proprietary items listed specifically in the tender, as items for which detailed manufacturing drawings would not be provided, the following shall be supplied: Fully itemised and dimensioned sectionel arrangement drawings, including the full true manufacturer's specification (such as menufacturer's/supplier’s name, not the Sub-CONTRACTOR'S), model number, makes part number, serial number, ratio, capacity, etc. shall be provided together with catalogues. Manufacturers illustrations outline drawings, connection diagrams and internal circuit schematics; the latter shall identify discrete components as to electrical parameters, manufacturer catalogue/style and operating adjustment range/output. All details required_for__theeffective_maintenance_of_the_item_and_shall_include_tolerances_on wearing/maintainable surfaces, relevant reconditioning data, quality control and inspection criteria, settings and setting up procedure and dimensions, assembly and dismantling instructions, special tools, testing ‘equipment etc. and any other relevant information required by the BUYER. “Tre ni docu Won ene ah OBET ant manUa OF Cea Herland Terra Pago ot 28PMDDSD0CS0001 Version 08 38 “= aE oo necalorNittal~ NON-PROPRIETARY ITEM DRAWINGS. With non-proprietary items, all drawings including detailed manufacturing drawings shell be provided, 39 3.9.1 DRAWINGS FOR APPROVAL DRAWINGS MADE BY THE BUYER ‘The CONTRACTOR will be afforded the opportunity to epprove drawings prepared/kept by the BUYER. 392 3.9.24 3.9.2.2. 3.9.2.3. 3.9.24. 3.40 3.10.1 3.10.2, 3.10.3. 3.1 3414 3.11.2, ‘Te rin diets ceived nies ts’ OBET Wai Sao Beare a cons SA DRAWINGS MADE BY THE CONTRACTOR As soon as possible after the Contract has been awarded and before manufacturing, supply and/or ‘onstruction of any separate parts of the Contract Works is actually put in hand, the CONTRACTOR shall at his own expense submit a number of prints agreed upon, of the applicable drawings as listed under each discipline to the BUYER for approval, in accordance with the approved programme. Approval of these preliminaty drawings according to the BUYER'S drewing standards from Design end Draughting Services are essential. ‘Subsequently all remaining drawings forming part of the WORKS AND/OR EQUIPMENT shall be submitted as soon as the drawings have been completed. Each drawing submitted for approval shall be clearly marked for approval only’. REVISION TO DRAWINGS All revisions to drawings shall be clearly described in the revision block indicating the individual changes made and highlighted by means ofa triangle indicating revision number on the drawing and grid reference in the revision block. Asa standard method for the numbering of revisions, letters shall be used in alphabetical sequence up to the issuing of drawings for construction and then numbers, in numerical sequence. When the drawings are submitted to the BUYER as final as-built drawings the revision should be REV 0. The BUYER will continue with rev.1 in their system thus all previous reference to revisions should be removed from the drawing but not the descriptions in the revision blocks. General revisions will not be accepted. AS-BUILT DRAWINGS AFTER ACCEPTANCE OF PLANT ‘As contractually agreed, the CONTRACTOR shall at his own expense, provide the BUYER with as-built Grawings (software) and a full set of prints (See 3.16.1) of all final arrangement and working drawings, data sheets, diagrams, ete. of RKS ANDIOR EQUIPMENT as actually executed. SS = The CONTRACTOR shall confirm thet he has included all corrections and/or modifications made during the course of the WORKS AND/OR EQUIPMENT and that a complete and final list of as-built drawings with tiles and latest revisions has been supplied. This shall also include the date the last revision was made. ga 0 29= “ArcelorMittal” PMDDS$DOCS0001 Version 08 32 FAILURE BY CONTRACTOR TO SUPPLY ALL DRAWINGS In the event of failure on the part of the CONTRACTOR to supply all drawings required by the WORKS ANDIOR EQUIPMENT, the BUYER reserves the right to withhold certain payments to the CONTRACTOR as specified in the General Conditions for Capital Purchases. 3.13 ‘THE BUYER’S RIGHT TO USE DRAWINGS | 3.13.1. The BUYER shall have the right to use andior issue all the drawings supplied by the CONTRACTOR in terms of the WORKS AND/OR EQUIPMENT to third parties for the purpose of maintenance, repairs, replacements, modernisation, refurbishments, upgrading and renewals, obtaining competitive tenders for and ‘ordering of spare parts and to manufacture or to have spares manufactured for the WORKS AND/OR EQUIPMENT. | 3.13.2. In respect of bought in items, the CONTRACTOR shall supply full tem descriptions, part reference numbers, names of suppliers or manufacturers, spare part prices and general arrangement drawings. 3.13.3. The BUYER shall furthermore be entitled to issue general arrangement drawings to thirdsparties in instances when an interfacing is required between existing and new plant, 3.14 PROTECTION OF CONTRACTOR'S DRAWINGS The BUYER will not knowingly allow drawings supplied by the CONTRACTOR (or through him by approved Sub- CONTRACTOR) or copies thereof to be used for purposes other than those stated in this document. 3.15 PROTECTION OF THE BUYER'S DRAWINGS The CONTRACTOR will refrain from issuing any of the BUYER'S drawings of copies thereof (supplied to the CONTRACTOR to enable him to deliver a service to the BUYER or to complete a project) to a third party without the necessary authorisation from the BUYER. 3.16 CONTRACTOR DRAWINGS BEING SUPPLIED TO THE BUYER 3.164 ‘SUPPLY OF DRAWINGS AND DATA, 3.16:1.1. The preferred format is dgn drawing files done on MicroStation or .dwg drawing files done on AutoCAD. Drawings done in any other format should be exported into .dgn or .dwg and submitted for approval to check for translation errors. ‘The CONTRACTOR shall supply: ae a. A CDIDVD containing all the drawings and a drawing Index in Microsoft Excel format. CD'S/DVD'S to be marked and numbered. b. The drawings must also be divided into the specific disciplines by means of folders on the CD/DVD. c. _Aset of legible paper copies A3 size or larger, suitable for scanning, d. _ Apaper copy of the drawing index. “his ino accent i wicaroua Ulss Wis OME wring Talo aie @ Coir aD SUES eet“ArcelorMittal @. When operating and maintenance manuals are supplied, the following to apply: Engineering maintenance manuals data to be separate from other data (on a separate CD or DVD). ‘The BUYER will indicate the number of hard copies (manual data) to be supplied for distribution purposes, when required, PMDDSDOCS0001 Version 08 4. Alldata to be supplied in doo, .xis or pat. 3.162 INFORMATION DISK Afree CD Rom is available from the BUYER'S, Design & Draughting Services consisting of the following: ‘Seed file and template for MicroStation and AutoCAD. ‘Autodesk Inventor Drawing template .idw Drawing sheets in *.dgn, *.diwg & *.dxf of all the relevant disciplines. Cells in MicroStation for all the relevant disciplines. Colour table for use on MicroStation The BUYER’s Drawing standards., repapgse DRAWING NUMBERS AND DESCRIPTIONS 3.16.34 ‘The drawing office will supply @ memo stating all new drawing numbers including the first three lines of title for mechanicat drawings and only the first two lines of title for electrical drawings. The CONTRACTOR is not allowed to make use of sheet numbers for mechanical drawings unless permission is obtained from the BUYER in writing. 3163.2 The description in the title block will consist of a maximum of six lines for mechanical and other drawings and seven lines for electrical drawings. 3.163 ‘SUPPLY OF DATA 3164.1. Files must contain their correct extension to simplify the identification of the drawing eg V0404.0025- (0055.001.dgn (mechanical) & VO1E-001-00.0001 1.dgn (electrical), 3,164.2. The data must under ne circumstances be compressed, 3164.3. The BUYER reserves the right to contact the CONTRACTOR up to three months after the delivery of the Grawing data to the BUYER, if any problems in retrieving the data are experienced 3.16.44. Long file names are supported. 3.1646 Autodesk Inventor: All relevant BUYERS Drawing sheets, Dimension style and symbols are available in Drawing template_~ General sheets idw 3.16.5.1. All Inventor module parts and assemblies to be supplied with Drawings. "The pace saan is unearivousa UNE ee eA TOBET Ss Wau Beas ween D Page 1228. a Telecel CRISTINA = PMDDSDOCS0001 Version 08 3164 LINE STYLES, TEXT & COLOURS: MicroStation: Al drawings must be created using the supplied BUYER'S seed file (Mittal.dgn) only. ‘The seed file includes ail the required levels with line styles and cotours: Defauit all ceils reolourwhite 0 (e.g. drawing sheet) 018-Solid all0,18mm solidtines __: colourred 19 025-Centre all centre lines + colour yellow 20 025-Hidden all hidden detail : colour yellow 20 025-Phanton : all existing detail : colour yellow 20 025-Solid all0,25mm solié lines = colour yellow 20 025-Text all 2.5mm text colour yellow 20 035-Solid —:all0,96mm solid ines: colour eyan 39 035-Text ——_: all 3,mm text + eolour cyan 39 050-Solid —:all0,5mm solid inex’: colour green 50 : 050-Text ——_: all Smm text + colour green 50 O70-Solid sell 0,7mm solid i + eolour brown 70 O70-Text ——_: all 7mm text + colour brown 70 Dims : all dimensions + colour cyan 39 Only these levels must be used. No new levels may be created. The seed file includes the text styles: 2,6mm - ENGINEERING font 3,8mm_ - ENGINEERING font ‘5mm — - ENGINEERING font 7mm — - ENGINEERING font Only these sizes and the scaled version must be used. The seed fle includes the required dimension settings. Only these settings and modified versions thereof must be used. e.g. toxt style. ‘All dimensions must be on the Dims level Al the above conform to current BUYER'S drawing standards and will also allow the BUYER to modify, revise and plot drawings using MicroStation without problems. AutoCAD: All drawings must be created using the supplied template (Mittal.dwwg) only. ‘The template includes all the required levels with line styles and colours: 0 all blocks colour white 7 (e.g. drawing sheet) ‘Ths pnd uments ness ks OBET Wali ua Sears a Genet tari STE Page TB ot| aS ~ ArcelorMittal ~~ : PMDDSDOCS0001 Version 08 018-Solid all0,18mm solid ines: colour red 4 025-Centre —_: al centre lines colour yellow 2 025-Hidden all hidden detail colour yellow 2 02-Phantom all existing detail colour yellow 2 025-Solid all 0,25mm solid lines: colour yellow 2 026-Text all 2,5mm text colour yellow 2 035-Solid all 0.35mm solid lines: colour eyan 132, 095-Text —: all 35mm text colour cyan 132 050-Text ——: all 5,0mm text : colour green 92 050-Solid —:all,Smm-solidlines _: colour green 92 070-Text all 7.0mm text colour brown 32 070-Solid all0,7mm solid lines: colour brown 32 Dims all dimensions colour yellow 2 Only these levels must be used. No new levels may be created The template includes the text style ENGINEERING with the font ENGINEERING. shx. Only this text style and font must be used. No other styles may be used. Text sizes allowed are: 2,6mm — text height : 2.50 38mm ~ text height : 3.50, Smm text height : 6.00, 7mm —~text height : 7.00 Only these sizes and scaled version thereof must be used. The tomplate includes the dimension style 1TO1 Only this style and modified version thereof must be used. €.g. overall scale and scale factor. ‘All dimensions must be on the Dims level. ‘The template includes a block DIA of the standard BUYER'S diameter symbol. The standard diameter symbol in AutoCAD (2%%c) must not be used. ‘The AutoCAD symbol does not translate into MicroStation as a diameter symbol ‘Therefore the standard BUYER'S diameter symbol must be inserted as a block or the abbreviation DIA used in place of the AutoCAD symbol, All the above conform with current BUYER crawing standards and will also allow the BUYER to modify, revise and plot ‘AutoCAD drawings using MicroStation without transtation problems. “The use of Autocad paper space is allowed but not preferred ‘Ts pia eeczhim is uneonbetod Us tS ah OBET ini alc Dea 8 Sw aS Page 14 of20-_ ArcelorMittal PMDDSDOCS0001 Version 08 347 DRAWINGS COVERING MORE THAN ONE SHEET Where a drawing requires the use of more than one sheet “match lines" shall be added to enable consecutive drawings 10 be accurately matched. Each ‘match line” shall indicate the drawing number of the matching drawing. If deemed necessary a key diagram showing the various drawings and their drawing numbers shall be provided. | 318, CIVIL ENGINEERING 3.184 CIVIL DESIGN AND DRAWING INFORMATION 3.18.11. The handling of design information received from the Main Plant CONTRACTOR shall be in accordance with the flow sheet in Part S, Section C - Civil Work, of the buying enquiry. 3.18.1.2. Civil engineering drawings shall include the following where applicable. 3.18.1.3. General arrangements, master key plans and drawings of embedded steelwork, drainage, foundations, ‘concrete and brick structures, roads, rail tracks and piling drawings if required. The drawings shall include ‘equipment foundations and access to MCC, switchgear, control rooms and substations, plant basements, motor rooms, ventlation ducts, cable trenches and tunnels adjustment to and integral with the installations, control rooms above floor level, etc. arrangement drawings shall state design loads complete with notation used for load indication and roof slabs, direction of flow, gradients and levels. 3.18.4. Drawings andlor schedules shall be provided where applicable for the manufacture and/or ordering and erection of all bull-in and/or built-on items, e.g. doors, windows, louvers, removable panels, partitions, hatchways, stairways, walkways, ladders, handrails, protective railing, support frames, brackets, craw! beams, ducts, conduits, piping, etc. 3.18.1.5. Drawings or schedules shall be supplied on separate drawings if required for the following: a, Foundation bolt plans showing bolt marks, position and minimum sizes of concrete plinths and projection of foundation bolts, tolerance of bolt placing and thickness of grout. Embedded steel drawings showing embedded steelwork (other than reinforcing steel and foundation bolt), pipe work (including plastic pipes) and ducting required for ventilation, cables or any other purpose, kerb angles, inserts, ete., shall be provided and shall state of each item the reference mark and | | ‘complete locating dimensions. . i b. Special builtin items, such as machine parts, which are supplied by the CONTRACTOR, need not be | fully detailed but shall be shown in their exact positions. ©. Brickwork drawings shall show the extent of brickwork inoluding tiles and hollow tiles, the position of ‘openings and built-in items. 4. Chemical resistant brickwork, tiling, coating, and painting including any associated mortar supplied by the CONTRACTOR: these shall be indicated on all relevant civil engineering drawings together with their complete specifications. ‘e. Road and rail track drawings shall contain full information for setting out 1. Asiingle line representing the centerline of the track shall show railway tracks. {@. All material lists for embedded steelwork, foundation bolts and associated items, cover plates, hatch covers, floor-supporting steelwork, steel decks shall be prepared and sub-totaled seperately for each ‘area and level of the master key plan. “This road document le vacant eles ite an OBET varing marust or bears a contol stamp Poge 15.29= ArcelorMittal PMDDSDOCS0001 Version 08 3.18.2 ADDITIONAL INFORMATION TO BE INCLUDED ON THE DRAWINGS Standard finishing schedule may be used if applicable. 3.18.3 FLOOR FINISHES: Floor finishes and tolerances shall be indicated on the drawings (including detail material specifications where applicable). 3.184 GROUTING ‘The specifications, thickness, quality and method of grouting. (The method only required for large base plates.) 3.18.5 PAINTING - Specifications. 3.186 ROOFS Materials used. 3.187 WALL FINISHES Plaster, etc. 3.19 STRUCTURAL Structural drawings shall include the following where applicable 3.49.4 ARRANGEMENT AND DETAIL DRAWINGS ‘Arrangement and detail drawings including all structural steel work, e.g, bulldings, walkways, platforms, handrails, stairways, support frames for tanks, ducting, pulpits, crane gantries, crawl beams, bridges, towers, trestles, supporting steelwork for concrete floors over basements, conveyor structures, rainwater goods. 3.19.2 WALL AND ROOF SHEETING Wall and roof sheeting details shall include detail of type, colour and thickness of sheeting. Wall sheeting line dimensions relative to foundations shall be given. 3.19.3 FOUNDATION LOADING AND BOLT PLANS Foundation bolt plans, showing vertical loading, horizontal shear, overturning moment, dynamic loading; vibrations-ané ‘expansion forces, Relevant axis and load factors (limit state conditions) to be indicated on drawing. These plans shall show all foundations, bolt data ie. dimensions projections and setting-out dimensions. Underside of base plate, threaded length, nuts and washers. “This pred dociment ie ureonroted ves its an OBEY taining menu or Beare 8 contel stamp Page 1828PMDDSDOCS0001 Version 08 ~~ ArcelorMittal” 3.19.4 PARTS LIST Each structural drawing shall contain a parts lis listing all tems together with their mass. 3.19.6 STRUCTURAL DRAWING GROUPS | 3.19.6.1. Structural drawings shall be split into the following groups to enable a particular drawing to be easily located: | a. Tender drawings. Foundation drawings for steeiworks with loadings and foundation bolt data. ©. Steelwork arrangement drawings. | d. Arrangements for sheeting, including rain water pipes, gutters, ventiators, flashings, ete. | @. Main columns. | 1. Crane girder steelwork, including surge plates, auxiliary gitéers and rails. @. Intermediate columns and vertical bracing excluding gables. | h. Roof steelwork - trusses, roof girders, eaves and rafter bracing, excluding orane maintenance steelwork, | i. Maintenance crab gantry and penthouse steelwork. ‘ J. Lighting walkways. k. Purling, gits and sag rods excluding gables. 1. Gable steelwork. Pressed steel guiters with brackets and hand railing. Stairs and ladders. Details of bought-out items. m. a ©. Offices and pulpits. PB. @. Structural steelwork supporting equipment. 3.19.52. Further, sections can be added to this list by the CONTRACTOR to cover any other miscellaneous items, which may occur. 3.196 DESIGN CALCULATIONS (SI units) The design calculations on which the above drawings are based shall be supplied on request when the crawings are submitted for approval 3.20 PIPING ENGINEERING 3.20.1 PIPING DRAWINGS SHALL INCLUDE THE FOLLOWING WHERE APPLICABLE Layout, enlarged details, elevations, sections, parts list, loadings and detail drawings of pipe work and steelwork. The pipe to be shown as single lines except in cases where for reasons of clarty double lines and a center line shall be | used. The lines depicting the piping proper shall be thicker than the lines used for showing the equipment not forming part of the pipe line proper, to ensure that the pipe line stands out against its background. Enlarged details shall be shown where necessary for clarification, “Tare orients eat insta OBET tari maa Sai a ciel np ase rh")“ArcelorMittal The location of all pipe supports, together with their relevant combined loadings, shall be shown, ‘All equipment in the immediate vicinlly ofthe pipe, e.g. Other pipes (existing end future), structures, ete shall be shown and suitable identified. Design and working pressures, (gauge, except in the case of vacuums where absolute pressures shall be stated) and PMDDSDOCS0001 Version 08 temperature shall be quoted on all drawings. Details may be shown either in the isometric oF conventional draughting system, Each item shall have @ unique item number and listed in a pars list Any additional information that is critical to the manufacture, erection, maintenance or operation of the piping system. 3.202 PARTS LIST Each and every item, e.g, pipes, valves, fitings, flanges, bolts, gaskets, steelwork, etc. Material specification for each item quoted above. Size and length of lange bolts 3.203 STEELWORK All trestles tower, platforms, stairs, ladders, brackets, etc. shall be fully detailed. 3.204 DESIGN CALCULATIONS (SI units) The design calculations on which the above drawings are based shall be supplied when the drawings are submitted for approval 3.21 MECHANICAL ENGINEERING ‘Mechanical drawings shall include the following where applicable. 3.21.4 ARRANGEMENT AND DETAIL DRAWINGS 3.21.14. Arrangement and detailed drawings, consisting of all mechanical and hydraulic equipment, including machines, mechanisms, tools, mechanical parts of power transmission and conveying equipment, heat transfer equipment, lubrications equipment, etc. 3.21.1.2. Parts lists reflecting unique item/mark (Mk) numbers shall be included on arrangement andlor assembly ‘heats for every component, together with the quantity required, description, drawing number and remarks. 3.212 DETAILED SECTIONAL ARRANGEMENT DRAWINGS Detailed sectional arrangement drawings of all drives, transmission systems, gearboxes, pumps, fans, compressors, hydraulic and pneumatic cylinders, etc. The designed performance rate shall be stated e.g. working and test pressure, power, traveling speed, maximum torque, maximum r/min. etc. ae 1 ‘Te ise Sousa GSAS iret W's 6 OBE valing a Br 8 aH 3B| RS Sa ———aFeelorIMNittal PMDDSDOCS0001 Version 08 3.21.3 SCHEMATIC DIAGRAMS AND DETAILS OF ALL MACHINE SERVICES, PIPING, HYDRAULIC, PNEUMATIC AND LUBRICATION SYSTEMS. All fluid power systems and component schematics (which include all hydraulic and pneumatic equipment) indicated in graphical symbols. 3.21.4 ADDITIONAL INFORMATION The following shall also be given on ali mechanical detail drawings: 1a. Surface texture symbols indicating the finish required in micrometers (Ra value). Dimensional and geometrical tolerance for mating parts. ©. Dimensional tolerances for machined parts, 2s well as radii and fillets on shafts and keyways etc., without tolerance indication, shall be in accordance with the relevant standards. d. The materials, according to a recognised national specification (preferably SABS or BS, otherwise ASTM, DIN, JIS, etc.) from which parts are to be manufactured and, where applicable, the heat treatment and hardness requirements or any additional data regarding its condition. ©, Where non-standard materials, or material not given In any such specification system, are used, the full material analysis and the trade name of that material shall be stated f. Complete basic gear cutting data including profile factor and accuracy grade, in respect of each gear in each pai, or set of mating gear rack and pinions, sprockets, ete. 9. Welding symbols and any specitic preparation or post welding machining, stress relieving, et. h. Item/mark number, title, material specification and machining underneath each detailed item or a general note for material specification and machining, i. State on the general arrangements of machines, the recommended lubricant or hydraulic fluid for the best-suited application and if applicable the quantity, e.g. for gearboxes, transmission systems, hydraulic cylinders, especially where this information is critical for safe operation. J. Any additional information thet is critical to the manufacture, assembly, installation, maintenance or operation of the ‘component sub-assembly or assembly. (e.g. balancing specification, vibration limits, etc.) k. The safe working load on iting equipment. |. The desigri code, test and working pressures on pressure vessels. 3.215 DESIGN CALCULATIONS (in SI units) At the same time as drawings are submitted for approval, the relevant design calculation, stating the assumptions on which any of the abovementioned drawings have been prepared, shall be furnished to the BUYER by the CONTRACTOR: prior to commencement of manufacture. 3.216 REFRACTORY Refractory drawings shall include the following where applicable: - Arrangement and detail drawings of all refractory work and of all refractory and insulating materials. b. A comprehensive "brick count” schedule indicating each size and type of material: cc. tem number, . Description, ©. Quality of material, “Tis nec aceite nso nes is aH ODE Wain anil or ora OTST aga 108207. eS PMDDSDOCS0001 Version 08 Detail drawing number, Application(s), Le. section(s) of plant, Quantity per section, Total net and gross quantities. A unique item number shall be ellocated to each brick shape, castable mortar, etc. of each specific quality for each and every application (/.e. section of plant) for which the relevant material is used, k. When required the tolerance for all brick shapes shall be added to all leading or important dimensions, (e.g. 260 mm £1,0 mm) and, where applicable the parallelism of all brick shapes shali be specified (e.g. maximum taper 1,0 mm on length). B27 INDEXING AND NUMBERING OF CRANE DRAWINGS 2. Index sheets in accordance with 3.16.1.2 2) & d) b. The drawings shall be numbered as follows: Al Mechanical and structural crane drawings shall have the title block completed by inserting the drawing title as given in“é" below and are to be numbered VO007- followed by the crane number andthe detail number end shall conform to the following: |) Clearance diagrams and hook approaches (0001 to 0005 inclusive are reserved for use by the BUYER oniy (Tender drawings) jij Crane general arrangement drawings (0006 to 0049 inclusive shall be used as follows: 0006: General arrangement drawing of crane 0007: General arrangement drawing of long travel (0008: General arrangement drawing of cross traverse (0009: General arrangement drawing of main hoist (0010: General arrangement drawing of aux hoist No 4 (0011: General arrangement drawing of aux hoist No 2 (0012 to 0049 inclusive shall be left open for possible future general arrangement drawings ji) Structural drawings Numbers from 0050 upwards shall be used and follow the order given under b i) above, if feasible. iv) Long travel drawings v) Cross-traverse drawings vil) Main hoist drawings Auxiliary hoist No 1 drawings “This ve i vse HBETIOW an OBE Val null bia COT wa ag8 20 020] ArcelorMittal| os ArcelorMittal” PMDDSDOCS0001 Version 08 vill) Auxiliary hoist No 2 drawings Note: With respect to ili to viii as many numbers as are required are to be used and approximately 50 spare numbers are to be left at the end of each section prior to starting the follow section. ix) The sequence of numbers for each of the motions shall follow the drive sequence from the prime mover outwards: ~ Coupling between Eddy current brake and motor = Coupling/brake drum between motor and gearbox ~ Gearbox and components = Output coupling ete. Examples: \V0007-0501-0001.001: Crane number 501 — Clearance diagram (Tender drawing madé by The BUYER) | \V0007-0503-0008.001: Crane number 503 — General arrangement drawing of the cross-traverse. | \V0007-0509-0186.001: Crane number 509 ~ Brake drum for cross-traverse drive, 3.2.7.1. Electrical crane drawings Electrical drawings shall have the title block completed by inserting the drawing title and drawing number as allocated by the BUYER at the approval stage and the final drawings must reflect these. 3.21.7.2, Mechanical and structural crane drawings The six (6) lines of title on all the mechanical and structural drawings shall reflect the capacitylcapacities, crane number, motion, subassembly and detail, example: (the first 3 lines of tile are fixed). CRANES ‘CRANE No 384 260 x 60 x 10t x 27,43m SPAN LONG TRAVEL, GEARBOX INPUT PINION SHAFT oanena 3.22 ELECTRICAL ENGINEERING | Electrical engineering drawings shall include electrical, instrumentation and electronic drawings and data. 3.22.1 DRAWINGS AND DATA General layout and detail drawings “This ped docu uncortléa iASS tis an OBEY waling maria ear a ceo ar Page at at 28ArcelorMittal Layout drawings showing all electrical equipment including substations, motor rooms, control rooms, basements, etc. b. Cable routing layouts including elevations and sections for the installation of cables in trenches, tunnels. embedded or exposed conduit, on cable trays, brackets, et. cc. Detail drawings regarding cable trays, conduits, supports, etc. Busbar layouts including sectional elevations and details of busbars and associated equipment, such as insulators, clamps, brackets, ete. ‘e. Earthing and lightning protection system layouts and details. {Electrical equipment ventilation and other ventilation system layouts and details including ducting runs, location of fans, supporting structures, access holes and take-off points, 9. Lighting and socket outlets, type of luminaire, layouts and details indicating calculated illurination levels, as well as lighting, small power domestic and heating loads. h. Three phase power socket outlet (welding plug) layouts and details, PMDDSDOCS0001 Version 08 3.222 DIAGRAMS AND SCHEDULES 3.22.21. — Single line diagrams of all electrical systems and installations. 3.2222. Complete schematic diagrams of all circuits shall conform to the following, which set out minimum. | requirements and the policy for the content and style: | ‘The schematic diagrams shall represent clearly and unmistakably all the circuitry, its functions and the sequence of operations, the main function being to explain the circuitry and its use for faulfinding purposes. The schematic diagram shall indicate the actual current path and shall include all individual parts and wiring clearly marked and numbered, The equipment represented shall be drawn in the electrically isolated and inoperative position ‘The method used for representing circuit arrangements shall be to break them down into functions, e.g. the speed control of a mill motor or the control of a fan motor is functions of an installation. Depending on the extent of the circuitry, it may be necessary to use more than one sheet for the functional unit or several functional units may be shown on one sheet. The schematic diagrams may for example be sub-divided as follows: Main circuit, Control circuit, and Indicating circuit. Insofar a's praca, nes shal be rawn slg and shal rot cose and schonatetow shallawaysbe | in one direction. (Top to bottom in horizontal format.) Line thickness for electrical schematic diagrams shall for all circuitry be 0,35 mm. The main circuit shall be represented by means of multiple arrangements. The schematic diagrams shall show the electrical inter connections of the components and not the physical layout and positions. All devices and equioment shown on the drawing shall be identified by means of a unique reference __{numbers, letters or both). These device designations are normally nomenclature abbreviations for device | types and functions. Device or equipment references and wire numbers used on drawings shall be identical to the physical markings on all electrical equipment, “Tis pied documents Uncool Unass 1éap OBET Wal chlal or Sears aru! cing ig Page 220129ArcelorMittal Each wire shall have one unique number. Commonly connected wires shall carry the same number PMDDSDOCS0001 Version 08 throughout, Where devices and equipment have terminals or pins that are physically identified, these numbers may be shown on the schematic diagram and shall be shown as required by the situation, e.g. motor connections. In Schematic diagrams the voltage, application, kW rating and set up values of devices and equipment shall be stated together with resistance values, fuse ratings, wattage’s of the lamps and other component data, ‘Schematic diagrams shall be set out on a suitable grid system and shall contain a comprehensive device and circuit cross-referencing system. The CONTRACTOR may use his method subject to the written approval by the BUYER. ‘Schematic diagrams shall preferably be drawn on A2 sheets. If the diagram necessitates the use of more than one sheet, a facing sheet shall be added. The facing sheet shall contain a suitable sheet index and nomenclature. The facing sheet shall always be numbered as sheet 00. 3.2228. Complete wiring diagrams or schedules and terminal marking diagrams of each individual panel and switchgeat unit shall De supplied, which shall also show the numbers allocated to all terminals and wiring and all equipment identification markings. 3.22.2.4. Acomplete set of cable schedules shall be supplied with the following information: | a. Aunique cable number shail identify each cable. | b. For wiring in conduit similar information as for cables shall be provided. 3.2225. Interconnection diagrams for the complete electrical installation showing the connections between the various items of equipment or equipment groups of a plant or parts of a plant, 3.22.3 CONTROL GEAR a. Outline and arrangement drawings of all switchgear, control panels, operating stations, ete. showing overall sizes, fixing hole dimensions, clearances, masses, cable approaches, cable access, etc. b. Layout drawings of panels, operating stations, etc. showing the electrical components in position and indicating maker's part or catalogue number and driling cut-out details, 3.22.4 PROGRAMMABLE EQUIPMENT Where the equipment offered is programmable (e.g. computers, programmable controllers, etc.) all hardware circuit diagrams or other explanatory diagrams and all diagrams associated with the clarification of the software (e.g. flow diagrams, ladder diagrams, etc.) shall be supplied. 3.22.5, ELECTRICAL MACHINES. 7 oe BEECH 3.22.61. Outline dimensioned drawings of all electrical machines, including the following information, which shall be included in the drawings in scheduled format: a. Kilowatt rating. | b. Voltage. | ‘Tis ate ines Urea TIRES He BA OBET Walng anal OF HIS BeBANST ID Page zera9. OS ArcelorMittal PMDDSDOCS0001 Version 08 Speed ~ rimin. Manufacturer's name. Frame size (ISO). Drive side bearing number (ISO), maker's type and mode! number. Non-drive side bearing number (ISO), maker's type and model number. ee eect Centerline distance between bearings. Rotor mass. j. Rotor length k. Rotor diameter. |. "Air Gap" between rotor and stator. m. Recommended "Relube" interval. n. The BUYER'S motor numbers; wil be completediadded by the BUYER on receipt of drawings. 3.2.5.2. Additionally, the following information shall be reflected in drawings namely Clas’ of insulation, F ‘Shaft and keyway sizes Type. Mass. Dimensioned detailed drawings of bronze and/or white metal bearings; and Dimensions of slide rails, if included. 3.22.53. Detail drawings of all brushes giving full information pertaining to brush size, flexible leads, terminal connectors and brush grades. 3.22.54. Winding diagrams including wire insulation and other rewinding data. 3.22.6.8. Drawings of all couplings fitted to electrical machines including the machining tolerance of the bore, surface finish and keyway sizes. 3.226 ‘TRANSFORMERS AND REACTORS 8, Outline dimensioned drawings of all transformers including mass and roller arrangement where applicable. b. Arrangement and detall drawings of the internal construction of all transformers and of the arrangement of windings, giving full details of the insulation, the windings, the bracing of core and windings and the means of compensating for shrinkage of the winding insulation during service. . Arrangement and detail drawings of the tanks and accessories, insulators, with terminals, nameplates and where applicable tap changing devices. 3.227 INSTRUMENTATIONIELECTRONIC DRAWINGS Instrumentation drawings shall cover process conto, electronic, digital, mass measuring, communication, computer and programmable equipment where applicable. “This brite docirentis ean lee ti an OBET Waiang marual or Baa a conta samp) ay Page 20 29PMDDSDOCS0001 Version 08 3.2274 3.2.7.2. 3.22.7.3, 3.22.7.4, 3.22.78. 3.22.7.6, “Thi ira aerate eG es san OBE Wale nial beara wean BB — ArcelorMittal ‘Schematic and loop diagrams a. Where an instrument is fo be identified, the flow sheet reference number as specified in the work instruction shall be used, b. Only one loop shall be shown per drawing sheet Instrument foop diagrams shall contain the following ‘a. Information required accommodating the uses selected. b. All devices, equipment and items, panels and junction boxes, loops and each component of the loop, including connections to equipment such as trend or multipoint recorders and computers, shall be clearly labeled and identified. Tagging and numbering shall comply with the process control diagrams. ©. All interconnections with identifying numbers for electrical cables, conductor pairs, pneumatic multi- tubes, individual pneumatic and hydraulic tubing. This identification of connections includes junction boxes, terminals, bulkheads, ports, computers, inpuloutput (VO connections, grounding systems, grounding connections and signal levels). 4d. The location of devices, such as, but not limited to: Field, panel front, panel rear, auxiliary equipment, rack, termination cabinet, cable spreading room and computer 0 cabinet. €. Energy sources: Electrical power, ar supply and hydraulic uid supply, designated voltage, pressure and other applicable requirements. f. Enough process lines and equipment to describe the process side of the loop and provide clarity of control action. This. should inciude what is being measured, what is being controlled and other information required completing the process loop. g. References to supplementary records and drawings. This would include interrelation to other control loops including overrides, interlocks, cascaded set points, shutdowns. h. Controller action, control vaive action, control valve fail-safe action (electronic and/or pneumatic failure) and solenoid valve action. i. Installation standards and details for all devices (including process connections, purge or blowback, heat trace, cooling, thermal insulation, seals, vents) shall be defined and the source of energy of fluid designated |. Manufacture’s model numbers of devices for quick identifications, by project or maintenance personnel, ‘when specifications are not included, k. Calibration information, including set point values, alarm and shutdown devices, in consistent units. |. The relevant PCD (process control diagram) in the right hand bottom comer of the drawing. Process control Process control diagrams ‘Schematic flow diagrams showing instrumentation and contro! schemes for a process shall be in accordance with the work instruction. Electrical or electronic loop diagram ‘These drawings shall show wiring for each loop separately on an A2 or smaller size sheet. ‘Alarm panel schematic diagram PajersaresPMDDSDOCS0001 Version 08 3.22.77, 3.2.7.8 3.22.79, 3.22.7.10. 3.2.7.1. 3.22.7.12, 3.22.7.13, 3.22.8 3.2284 ~~ArcelormMittat Simple alarm associated interiocks and trip circuits shall be included in the alarm schematic diagrams. Conttol interlock schematic diagrams ‘Complex piant interlocks associated with instrumentation shall be shown on a separate schematic diagram. Instrument intemal wiring diagrams ‘An internal electrical wiring diagram shall be supplied for each type of electronic instrument used. The diagram shall show component values and identify al active components (ie. transistors, operational amplifiers, etc.) with a Manufacturer's number. Normally the instrument manufacturers proprietary drawings wil be acceptable for the purpose, provided these drawings are clear and legible and with English legends, Printed circuit board layout diagrams A layout diagram shall be supplied for each printed circuit board used in any electrical or electronic instrument. Printed circuit board interconnection diagram Where hard wiring or where edge connections of printed circuit boards are back interconnects printed cirouit boards plane wired, 2 point connection diagram shall be supplied. ‘Cable routing and troughing drawings Routing layouts including elevations and sections for instrument cables shall be supplied. Instrument and control equipment schedules Instrument schedules shall be submitted on A2 size sheets and shall give the following information: Process variable measured. Instrument reference no. (Same as on the instrument process control diagram.) Function. Range and limits. Make. {. Manufacturer's type and model number (in full), 9. Signal type and range, eae se Cable, hydraulic and pneumatic tubing bundle schedules, ‘A.complete set of cable schedules and hydraulic and pneumatic tubing bundle schedules shall be supplied. ‘A unique number shall identify each cable and tubing bundle, For wiring in conduit, similar information as for cables shall be provided. CONTROL ROOMS AND ASSOCIATED EQUIPMENT Control room(s) “This pea Sure canoe ees Wis wh OBET Kain mari base W toil bg TOE Pagans ete~ ArcelorMittal A detailed drawing of the control room(s)/control cabin(s) layout shall incorporate all the requirements for: i PMDDSDOCS0001 Version 08 Fire detection systems, Instrument panets and control desks. Control consoles. Transformers and switchgear. Ar conditioning systems. Lighting and electrical servicas/reticulation. (Incl. Emergency Lighting) Lightning protection and earthing, reseeaoge Emergency lighting, 3.22.82. Panel andlor control desk, andlor back wall layout and construction A detailed drawing lay-out of panels, control desks, back wall iay-cut and construction of same, power supply and battery room shall be provided where applicable, incorporating the following: a. Physical instrument/equipment layout. 7 b. The itemising of above with file and measurement, Manufacturers number and name including loop number, specified on drawing and referred to on flow diagrams. ©. Overall dimensions including cut-outs, mounting heights, size and position of strays, trunking and wiring. 3.22.83, conditioning ducting and physical installation ‘The routing of ali ducting and the position of the grils, damper, duct sensors, the re-heating elements and the thermal capacity of the equipment. 3.22.84. Air-conditioning contro! Process control drawings shall be supplied for installations where a complex system is fitted. 3.229 COMPUTER AND PROGRAMMABLE EQUIPMENT Drawings shall include the following: ‘a. Hardware configuration diagrams, showing the general layout of the printed circuit board, power units, cable connectors, terminals and other relevant equipment inside each cabinet or device, together with identification of such equipment. Hardware block diagrams representing the overall equipment structure in simplified form. Hardware test program flow charts for all modules and devices. Outline dimensioned drawings of cabinets and other devices Logic schematic diagrams of all modules and devices. Process input/output connection diagrams showing the connection references between computer ‘equipm “other associated electrical equipment- ———— G. Point to point wiring diagrams of all logic racks, power distribution, etc. interconnection diagrams for complete electrical installation, showing the connections between various items of equipment or ‘equipment groups of plant or parts of plant “Ths biota obi 6 eriated les an OBET Waring mandala base 8 Sono Bam : ge 270297 OS ates ——Areslormittal” PMDDSDOCS0001 Version 08 3.22.10 3.22.10.1. 3.22.10.2. 3.22.10.3. 3.22.10.4. 3.22.10.5. 3.23 h. Sub-assembly drawings, clearly showing the physical layout and schematic of all printed circuit boards, also giving details of discrete circuits. All components used shall be identified with a Makers type number and values assigned to components such as resistors, capacitors, etc. i. Pin allocation diagrams for ail integrated circuits, transistors, regulators and other semiconductors. j. Waveforms of critical signels (e.g. memory, etc.) a8 well a8 general timing diagrams of all modules and devices, with reference made to the appropriate points in the circutt k. Power supply unit schematic diagrams shall indicate voltage levels at diferent points in the circuit for maintenance and fault finding purposes, |. Software drawings shall include the following: - |. Flow charts deseribing the whole system operation ji, Flow charts describing the entire program function. li, Core and bulk memory map tayout drawings ADDITIONAL AND OTHER RELEVANT DRAWINGS AND DATA Relevant drawings and drawing specifications, which are included for electrical drawings, are also applicable tq computer and programmable equipment in general 7 Unless otherwise specified, the instrumentation drawings shall comply with the specifications for the drawings of electrical equipment as detailed in this document. Piping and instrument diagrams (P & ID's) Piping and instrument diagrams showing all piping with data (Iype, number, specification, etc.) and instrument and control schemes for the process. Instrument index list Instrument index lst shall give the general information the operation and maintenance manuals. Loop no., description, etc. and is to be included in Hook-up diagrams These shall show the installation standards and details for ell devices (including process connections, purge or blowback, heat trace, cooling, thermal insulation, seals, units, stands, etc.) and shall be defined and the source of energy or fluid designated, CALCULATIONS ‘The CONTRACTOR shall furnish calculations for all designs to the BUYER (on request). “Ts psd sures Unaarvsled unless hsb OBE watirg msn or wea & Cahir temp” age 20 oF20=~ ArcelorMittal PMDDSDOCS0001 Version 08 4 IDENTIFICATION OF SHE HAZARDS/ASPECTS No SHE hazards/aspects were identified in this work procedure. —— | | ‘This pind doeumentouncorioleg ules [cen OBET traning manual or bere 2 contol stamp Page 28 of 23APPENDIX G— UPDATED EMERGENCY PROCEDUREbee : ~ ArcelorMittal Centre Vanderbilipark Works Document Type KPR Effective Date 01 April 2011 Document BLASTFURNPO26 Version 02 Revision Date 02 April 2013 Status In Work Approved By PIETER(PUPS) BOOYSEN Title Blast Furnaces Emergency evacuation proc This document replaces | Ree eee “Ressonforrevision | N9Cenges mode = revision peiod | AlBlast Furnaces employees and contractors. | Destination group 4, PURPOSE: ‘The purpose ofthis cocumentsto set out the evacuation procedure n weting wach, onthe bess of dentied potential incidents together wth their ‘consequences, describes how such incidents and thelr consequences shouldbe deait with on-site and oft, to folowin case ofan emergency inthe ‘Bast Fumace Department In accordance with OHS-Act 85/1983, the ISO standards and Arcelor Mita procedures, Slast Fumace Department must nave 2 formal ‘emergency preparedness pan lo establish tne framework for an effective emergency response prior o, during, and immecately after an ‘emergency stuation, Itis tho responsibilty of avery employee to know what histher dues are to ensure etfectve contol and safe evacuation ofall personnel, contractors and vistors curing any emergencies. In executing the emergency plan, the following priorities will govern our actions: ‘+ Toprevent and minimize injuries and the loss of te a8 far as reasonably practical ‘+ Topprevent possible damage to property and equipment ‘+ Totrain employees on an immediate response simeod at lirination or early containment of treat + Toprotect theif safety of el fe forms. +The simis to provide an easy to understand, alex, en effective and a generally accepted evacuation procedure fer all employees, contractors and vistors. +The aims to provide and testa relable communication system trough the kon Making area, ‘+The aims recovering to normal operating canctons and proftabilly as soon and as safely as possibe ‘+The aim sto ensure a propery located decision making cent group, Management understands that sch actions must be pre-planned in wing, communicate, an precticed prior to such an emergency. Tis ‘emergency plan's part of management’ afr to meet is responsiity and legal obigation in tis area, This shal be accomplished by using Inshouse personnel andor wih assistance of Local Auroiy Emergency Rasponse Units, depending upon the seventy of the situation. Inhouse porsonnel will imi their response 2s follows: ‘+ Fro Mostly, any fros lined ony by resources. Asset Protection Services wil bo contacted ifthe fre is uncontvolabie, + _ Injuries — Competent First Ader wal administer frst od ar stay wth the niued unt the ambulance anves. Only Asset Protection Services are slowed to transport patents to the appropriate medica faciy + Hazarclous MateriatWeste Spills—Spil wil be contained and clesned up by plant personnel. Incase ofa major spl, we wil contact Asset Protection Services. ‘Ths ii vine is undoes ves tis OBE wary lO beaks a cont ammp Pao Tareiz ArcelorMittal Inthe event Wat a stuaton exceeds Asset Protection Services personel capabiles, they wl declare the coniion a major emergency, implement necessary evacuation plans, and alert outside emergency response agencies for assistance ‘Beyond these capabilies, we are prepared to request and cootinate assistance by Local Ahoy Emergency Response Unis (i.e. Fre Department, HAZMAT Team, ambutance, Lac Emergency Planning Commitee, et) BLASTFURNPO26 Version 02 2. RELATED DOCUMENTS ‘Conngeney plan Tor ney SURE To VandaTpark Works ‘8. Orygen/Ntragen supply fom Air Products b. BF gas supply INFENGWoodd38: 1& Coke Oven gas supply 6. Natural gas supply e. Steam supply Water supply Electrical Contingency plan INFELIEDIO00S: 2. Electicty supply from ESCOM b,_Eleccity supply ~Internal RISK-MANG-040 \VOBP Works Emergency Procedure SHERG-27A-.010 Confined spaces SHERG-27AOS2 Hazaréous areas | SHERGSYS.048 Incident reporting and investigation ‘SAFETYPROCOZO Fall protection plan ‘OCHCASUALTOOS Handing of fst aid bones ‘CORP-SHE-002, ANA SHE Requrements & Expectations ‘CORPCOMMSOO 2 (isis Communication plan - VSP 3. METHOD OF CONTROL: EMERGENCY TELEPHONE NUMBERS; (Quick Telephone number Roference Guide) EMERGENCY NUMBERS IN IRONMAKING: IRONMAKING SHIFT COORDINATORS: Iron Making Shift Coordinators; Dial 2-9451 or 58 (short cll rom inside the Woks oF 016 889-0461 from outside the Works. In case the landlines are down then you can phone 088 304 0480. Blast Furnace G and D Contol Room (2-3601 and 2.8277) ALLEMERGENCIES: Dial 88 or 2.4444 from inside he Works or 016 889-1444 fom cuts the Works. Im case the landines are down then you can phone 083 204 1044; Asset Protection Services must be contacted. Note: The Emergency Control Room is open 24 hours and should be contacted forall emergency situations. The Emergency Contol Room personne! wil inform the Manager, Asset Protection Services ofan emergency that occurs after hous, [ASSET PROTECTION SERVICES: Dial 88 or 2.4444 trom inside the Works or 016 889-4444 fom outside the Works. 2-377 this number is for enquiries and not for emergencies. In case the lanes re down then you can phone 083 304 1044 SAFETY: Dial 2.3033 from inside the Works or 016 889 2033 from outside the Works. (083 468 1184 Manager, Safely) ‘Tels i doeament s Uicries Ula y OBET Warr RUA! a are acon ising 22 le 23 l2 le | Elo le lf le fs (5 18 12 lz | lo | e812 je § /2 13 13 Je 18 2/8 fe je is fe ele (2 12 / a REE SESE EE se igi 8 elas Se lg ges jz 2/2/22 le 2 |8 |e le |e 8 (2 Jz | ols Sigs la i jE ie (8 |g le ele ig [ele [2 [3 [s [8 8 EUS EE 8 [s [s |g [8 [2 | 8/2 8 |e |e [8 [5 |e [8 |e [2 |e | aie x |x lx [ele |x lx lel [x [xlx [x [x [x [x [x [x [x [x | 5, DEFINITIONS AND TERMS: Incidents tat threaten public satay, health and welfare oY any person on and of AoolorMital South Afica ste. 1 Emergencies | id ‘Sever or prolonged, ean exceed the capacity of st responders, local re fighters or law enforoement officals, Emergency ‘provide rele measures to deal Preparedness wih an impending or curtent emergency or the effects of an emergency. | “These ave boi aural and visual alert signals tat are used To wath people Of an eiverDency, Emergency alarms | Types of alarm signals: One tong unintcruptes signal ~ Evacuation alarm, | “Ts ttn asco Uncoonod Utes Ks OBEY War aur eas a coal Hare_ “ArcelorMittal BLASTFURNP026 Version 02 "ED Tires shit Signals = aay inside and walt for fore mataatons, i Emergency ‘Tiss the mmmedale and rapid movement of paople away fram the Treat or aclual ocouTence Of @ hazard or | evecuaton isdn \ "SQA POT WE PSIG WU GTN OG, CGE OTS TERT TACIT | cere gata Fe ‘People would gather togethe araeney y I trom orect danger ans wher they ae nt exposed to any ober hazards, Enea I EROS ene oon eng n wae onenpeer on Be pe ce Egbert ote used in cave of en emergency conn. itisa generic tom hich nudes frat is bows, ea breathing appari, energenc ightng and power, eey shower, eye wish faunas, reccue equpment (or | fing actons), pl ks fpl clearing materia), fe supporting equemen et. i rar UBT BE USSUTS CET WS Ho OVE SGV. TRF WICH TOES Wr exupment tole, eninge, re hoses, re hyn, spike syst, fam hauseemachines, fe alas, et Rin GY ASRS aT Te BVO SLATS WER COIS TT STS BE nccunterad dung neal operations and which dates teat zen, ‘A minor emergency maybe contd nd conto iin a ted area ou fcy wi asian fn Local tort Emergency Response Uns. | svn emrgany | TE exurences yuoy aapement es tle an ener kan ad mayo Li | ‘Authotty Emergency Response Units tobe on alert in the event thatthe stuaton cannot be contlied by im house emergency personnel and could develop into higher lave emergency. ‘A minor emergency may develop inte @ major emergency f ita efforts fail to rectty the stuaton, Minor ‘emergencies are defined responsible in relation fo plant operations end may require spac in-house cratemen to remedy the contion For te purpose of Wis plan, amajar emergenoy B detined as en Occavence oF Sales Of ecauTentes WIA he ‘Werks which may potently endanger personnel and property wih the plant andlor surounding areas, Major ‘emergencies are broken down into Level and Level 2 categories, depending usen the degree of response ‘equied based on the sever ofthe occurrence: Mejor Emergency 4+ Major Emergency Level 1 -A Level 1 lncdert wil require physica response by the Local Auboity Fe Department, Ambiance Unite, “+ Major Emergency Lavel 2-A Lavel 2 incdent wil require, in adton to Local Authority Emergency Response Unis, Sted assistance from outside mutual-at emergency agencies that do rot routinely respond to emergency incidents within the Werks. "To eneure tat the on-ate Siar GNGy plan 6 FSOGIy BVATADIG ata Umes for InplemeMaOn ana Use, ‘To ensure that all employees are conversant with the on-site omergency plan and thats tested in practice atleast ‘once a year and record is keptof such test. (On Site emergency plan 6. FLOWDIAGRAMS + Flow diagrams for easier reference in case of emergency sitations. ‘This ies us waceriroes vas W'S TOSET Yang aK) or bats aca! BariP agi aar10BLASTFURNPO26 Version 02 a ; “ArcelorMittal =~ Emergency Coordinator to contact the ‘control room 88 2-444 oF 016 889 4444 Fire Fighters to take extinguishers with ‘them on the way to assembly point to extinguish fires if needed. J q Emergency Coordinator to give instructions to all employees / contractors / visitors involved. First Aiders to take First Aid box with them to assembly point. J t Emergency Coordinator to indicate if the ‘area to evacuate to is “clear of gas” ‘All employees, contractors and visitors to adhere to instructions of Emergency Coordinator at all times. y ‘Sweepers to sweep the area on the way out to ensure everybody is out of the area - report at roll call point with necessary information (sweepers are not allowed to ‘enter the area again - the Protection Services Rescue teams will do that if needed), t First person on his/her way out (after gas clearance is given) need to take the rolt call register with him / her to the assembly point and take roll call. J Emergency Coordinator to appoint runners to prevent anybody to enter the area wile evacuation fs in process. 1 Runners to place “no entry - evacuation in ‘progress” boards at entrances and/or barricade area if needed. J Runners to take gas monitors with them if ‘in gas area. “Tis Seri s uncivoea tessa OBET Wai nara tant an y All employees, contractors and visttors to stay at assembly point unless otherwise ingicated by Emergency Coordinator until the all clear sound is given. y In case of any emergency situation, make use of that specific procedures (also available in this document) 7. tfatire \ w Chasateured "+ ¢ then fotiow the i fire 7 “. veces Ait aniniuyS Nav + has cccurred “* a Injury . 1 Commtnitare “aT 7 ~procedure,, Ss 1 1 Whensafeto f Tesme normat Paesere | || a BLASTFURNPU26 Version 02 ArcelorMittal” 7, PLANT EMERGENCY TEAM + The fist responder to access inital emexgency, coy Plant Emergency Team and contact Asset Potecton Services Control Room (68/2-4444). +The emergency team wil start wth firefighting procedures, concer staid to injure employees and assist in evacuating the plant ifnesdes. + Alemployees ae to elow the instructions given by supession (Normal the Emergency Coorcnatr) and evacuate toa safe assembly point, trough oper ext in a prompt end orderly manner, Evacuation orders can be received from sypersion verbal or puble address systems folowing @ fre sina + Allemployees must be familar with al fre exits and assembly points in their Gepartments. “+ Employees are to assist ny hanclcapped person inthe department ‘+ _-Anappointad person must be assigned ta check (sweep) restrooms, isolated areas, ec, othe department onthe wey Out, he need to report a the rol cl point withthe nacessary formation (nobody Is allowed to enter the area afterwards except the Rescue Team from APS) 8, EVACUATION Pinta to keepin mind during an evacuation: + Alnays know where the nearest ext points. + Always know where an alternative ext route is. ‘+ Instucions to evacuate the building or morkplace should be caried out without dey. ‘+ Persons trapped inside the building or workplace shouldbe assisted to evacuate, . ‘+ For physically disabled people, Emergency Evacuation Chairs are provided. ‘Asset Protection Sanices has two ofthese chairs, one in each ambulance, as standard equipment “+ Itis your duty to care for and assist he injured, all and dsablec. + Keop anay from emergency ares. + Wolk, NEVER run, to your nearest assembly point + Donotuselits, Power may be interupted and persons could be tapped in lifts with fatal results. + If possible, lock anay all viel documents in song reoms or freproof cabinets before leaving the building + Switch oll electical equipment. “+ _Lacies should remove high-heel shoes i these willbe 2 hindrance during evacuation. However, there is_broken class, shoes should not be removed. + Incase of fre cose a doors end windows. This wl slow down the spread of the fre + Incase.ofa bom threat open doors and windows. This wl tend to ciminish the blast eect. + Fitstald personnel must eenember to take fisted kit o tho assembly point. + You must supp fist sid on the spotin so far as your knowledge and ably allows. + ire fighters to remember to teke 2 fre extinguisher with tothe essembiy point. + Attempt to put out any fre immediately n so far as your knowedge and ably alows. + Donot eave emergency assembly point before instructed fo do so by emergency coordinator. + Koop quite atthe assembly point to prevent miscommunication or no communication at all due to noise ~ you need to stay alert at all mes, as the Emergeney Coordinator may have to give instuctons to move to another ares. + Offcists in charge of evacuation must remember to take ther checktsts of rames with them to the assembly points. + Engure tat nobody returns tothe building untl it has been dectarod safe to do so. 9. ALL-CLEAR, CALL OFF, RE-ENTRY PROCEDURE AND DEBRIEFING SESSION 9.4. When the emergency coordinator I etisted thatthe emergency situation has retumed fo normal heishe must commuricate the “alkcloar” message tothe affected area managers. The emergency coordinator ensures thatthe area is safe to enter and he / she shal inform employees that its safe to enter the plentor building to resume with normal duties. No employee i allowed to enter the Bulding nti this message has been communicate. “Thi ies acini uncbnivea iest Hie Ha OORT alg all or bears ah SATO 5 TEE © page aa 8