PRODUKSI BUAH PISANG BERDASARKAN PROVINSI DI PULAU JAWA (2014)

Provinsi Tanaman (Pohon) Luas (ha)

DKI Jakarta 98,544 99
Jawa Barat 18,180,807 18,181
Jawa Tengah 8,628,129 8,628
DI. Yogyakarta 1,085,152 1,085
Jawa Timur 21,570,111 21,570
Banten 3,481,242 3,481
TOTAL 53,043,985 53,044

Jumlah Pohon (JawaTimur) 21,570,111 Batang

Batang Pohon Segar (Asumsi 60%) 12,942,066.60 Batang
Massa Batang Segar Total (10 kg) 129,420,666.00 kg
Massa Batang Siap Pakai (50%) 64,710,333.00 kg
207,404.91 kg
Konversi Ekstrak Batang (50%) 103,702.46 kg
DI PULAU JAWA (2014) PENDUDUK

Produksi (ton) Provinsi 2009

5,253 DKI Jakarta 8,916,911
1,237,171 Jawa Barat 41,676,818
519,628 Jawa Tengah 32,319,739
56,062 DI Yogyakarta 3,399,869
1,336,685 Jawa Timur 36,098,608
220,625 Banten 10,313,857
3,375,424 Jawa ###
Luar Jawa 97,233,024
Indonesia ###

Sumber : Jumlah Penduduk tahun 2009-2014, estimasi pendudu

per tahun Jumlah Penduduk tahun 2015 berdasarkan Proyeksi Penduduk Ta
per hari
per hari
 PENDUDUK DI PULAU JAWA (2014)

2010 2011 2012 2013 2014

8,968,171 9,703,104 9,832,093 9,977,823 10,049,414
42,376,197 43,646,647 44,380,126 45,118,987 45,859,476
32,424,015 32,416,961 32,456,972 32,500,154 33,457,986
3,431,126 3,488,420 3,523,304 3,566,020 3,632,983
36,234,073 37,638,414 37,833,884 38,032,934 38,548,407
10,589,533 10,925,053 11,158,529 11,437,043 11,645,278
### ### ### ### 143,193,544
98,768,229 ### ### ### 108,194,306
### ### ### ### 251,387,850

9-2014, estimasi penduduk pada saat Susenas-BPS

kan Proyeksi Penduduk Tahun 2010; Bappenas dan BPS 2013

Penduduk jawa (2014) 143,193,544

Konsumsi deterjen 8.232
Konsumsi deterjen di Jawa 1,178,769,254.21
3,229,504.81
Market Target 0.50%
Production Capacity 16,147.52
5,328,682.93
2015*)
10,177,900
46,709,600
33,774,100
3,679,200
38,847,600
11,955,200
###
###
###

jiwa
kg/year/kapita
kg/year
kg/day

kg/day
kg/year
FORMULATION

Constituent
Banana-Lime solution
Sodium tripolyphosphate
Sodium lauryl ether sulfate (SLES)
Sodium percarbonate
Sodium alkane carboxylates
Sodium sulphate
Polyethylene glycol
Sodium metasilicate
Fluorescent brighteners
Foam-controlling agent
Water
Function
Stain-busting enzyme formulation;
baking soda; natural fragrance
Water softener
Anionic surfactant
Oxidising agent, oxygen bleach
?
Filler, water softener
Dirt-suspending agent
Binder, loosens dirt

TOTAL MASS BALANCE (per Batch)

COMPOUND IN
fresh lime leaves 92.0454545455
lime leaves solution 0
lime leaves (dry weight) 0
fresh banana stem 556.875
liquid looses of banana stem 0
banana stem extract 0
banana stem (dry weight) 0
molasse 75
STPP 1500
SLES 1125
Sodium percarbonate 1125
sodium alkane carboxylates 225
sodium sulphate 187.5
polyethylene glycol 120
sodium metasilicate 75
fluorescent brighteners 22.5
foam-controlling agent 45
demineralized water 2601.1363636364
TOTAL 7750.0568181818
 1 LABSA
2 Caustic so
Composition (%) 3 Urea
10 4 perfume
20 5 Colorant
15 6 water
15
3 TOTAL
2.5
1.6
1
0.3
0.6
31
100.00

Unit OUT Unit

kg 0 kg
L 337.5 L
kg 30.68182 kg
kg 0 kg
L 50.625 L
L 337.5 L
kg 168.75 kg
L 75 L
kg 1500 kg
L 1125 L
L 1125 L
L 225 L
L 187.5 L
L 120 L
L 75 L
L 22.5 L
L 45 L
L 2325 L
7750.057
 126 ton 126 63.00%
22.05 ton 22.05 11.03%
50.4 ton 50.4 25.20%
TON
420 kg 0.42 0.21%
2100 kg 2.1 1.05%
20000 m3 20 10.00%

200 TON
 EXTRACTION

blender-type extractor
compound in out
lime leaves 92.04545 30.68182
demin water 276.1364 276.1364
lime leaves solution 0 61.36364
total 368.182 368.182

duration 1 hour

BANANA STEM EXTRACT

hammer mill/extruder
compound in out out (l)
banana stem 556.875 506.25
liquid looses 0 50.625
total 556.875 506.25 50.625

duration 1 hour

TOTAL DURATION
Premix Process 506 hour
Without fermentation 5
Packaging process 2
CIP 1.75
Set up 1.75
10.5 hour
2.285714 batch/day
706.0952 batch/year
FERMENTATION
x 92.045454545
FERMENTATION TANK
compound in out
lime leaves (dry weight) 30.68182 30.681818182
demin water 276.1364 0
lime leaves solution 61.36364 337.5
Banana stem 506.25 0
banana stem (dry weight) 0 168.75
banana stem extract 0 337.5
molasse 75 75
total 949.432 949.4318182

duration 504 hour

filter press
compound in out (filtrate) out (residue)
lime leaves (dry weight) 30.68182 0 30.681818182
lime leaves solution 337.5 337.5 0
banana stem (dry weight) 168.75 0 168.75
banana stem extract 337.5 337.5 0
molasse 75 75 0
total 949.432 750 199.4318182

duration 1 hour

Banana-Lime Extract 750 Litre

MAIN PROCESS

step 1: mixing
compound in out
lime leaves solution 0 0
banana stem extract 0 0
molasse 0 0
STPP 1500 1500
SLES 1125 1125
Sodium percarbonate 1125 1125
sodium alkane carboxylates 225 225
sodium sulphate 187.5 187.5
polyethylene glycol 120 120
sodium metasilicate 75 75
fluorescent brighteners 22.5 22.5
foam-controlling agent 45 45
water 2325 2325
TOTAL 6750 6750

Duration 1 hour
Temp oC
 step 2: addition of banana-lime solution
compound in (extract) in out
lime leaves solution 337.5
banana stem extract 337.5
molasse 75 750
STPP 1500 1500
SLES 1125 1125
Sodium percarbonate 1125 1125
sodium alkane carboxylates 225 225
sodium sulphate 187.5 187.5
polyethylene glycol 120 120
sodium metasilicate 75 75
fluorescent brighteners 22.5 22.5
foam-controlling agent 45 45
water 2325 2325
TOTAL 750 6750 7500

Duration 1 hour
Temp oC
viscosity max 100 cPs
density 1.01 g/ml 1010
production capacity 16,147.52 kg/day
5,328,682.93 kg/year
production batch 2.2857142857 batch/day
706.0952380952 batch/year
7546.691497816 kg/batch
production volume 7.47197178 m3
7471.971780015 Litre 7500
17142.85714286 Litre/day
product (bottle) 171,428.57 bottle/day (60mL)
17,142.86 sachet/day (400mL)
<---- jumlah larutan banana-lime yang dibutuhkan (bukan molasse aja)

kg/m3

L/batch

60%
40%
No. Code Name of Equipment
LIME LEAVES & BANANA STEM EXTRACTION
1 Plastic box
2 Conveyor with water spray
3 Water pump
4 Blender-type Extractor
5 Plastic box
6 Conveyor with water spray
7 Extruder
8 Conveyor (belt)
FERMENTATION
9 Fermentation tank
10 Pump
11 Penyaring
12 Filter press
13 Plastic box
14 Extract storage tank
STORAGE TANK
15 Molasse
16 STPP
17 SLES
18 Sodium percarbonate
19 sodium alkane carboxylates
20 sodium sulphate
21 polyethylene glycol
22 sodium metasilicate
23 fluorescent brighteners
24 foam-controlling agent
25 water
MAIN PRODUCTION
26 Mixing tank
27 Pump
28 Pump
29 Conveyor
30 Pump
31 Conveyor
MAIN PRODUCTION
32 Filling Machine
Function Amount Capacity

Menampung daun jeruk segar 5 50 L

Alat untuk mencuci daun segar dengan air mengalir 1 -
memompa air menuju tangki extractor 1 -
menghaluskan daun jeruk dengan campuran air 1 100 L
menampung batang pisang yang telah dikupas 5 50 L
Alat untuk mencuci batang pisang dengan air mengalir 1 -
Pencacah batang pisang menjadi potongan kecil 1 150 L
Alat mentranspor batang pisang dari extruder ke tangki 1 -

Tangki berpengaduk untuk fermentasi anaerob 3 250 L

transport slurry dari tangki fermentasi ke penyaring 3 -
Menyaring slurry sebelum ke filter press 1 -
memisahkan padatan dan filtrat extract banana-lime 1 -
menampung padatan residu filtrasi 1 100 L
menampung dan menyimpan extract banana-lime 1 360 L

menampung dan menyimpan molase 1 100 L

menampung dan menyimpan STPP 2 4500 kg
menampung dan menyimpan SLES 2 3500 L
menampung dan menyimpan sodium percarbonate 2 3500 L
menampung dan menyimpan bahan 1 1500 L
menampung dan menyimpan bahan 1 1250 L
menampung dan menyimpan bahan 1 750 L
menampung dan menyimpan bahan 1 500 L
menampung dan menyimpan bahan 1 200 L
menampung dan menyimpan bahan 1 300 L
menampung dan menyimpan bahan 1 20000 L

Mencampur seluruh bahan (satu tempat untuk 2 step) 3 10000 L

memompa air menuju tangki mixing 1
memompa extract banana-lime menuju tangki mixing 1
memindahkan bubuk STPP 1
memompa larutan SLES 1
memindahkan bubuk Sodium percarbonate 1

alat pengisian produk ke kemasan 1

Specification (or Notes)

HDPE atau apapun yang plastik

80-100 kg/hour
200-500 L/hour
spec yang cocok utk blender daun
kapasitas sesuaiin utk bisa nampung batang yang akan digunakan
100-200 kg/hour
spec yang cocok utk cincang batang pisang
400 kg/hour

berpengaduk, tangki tertutup

rotary type, yang agak besar dan paddlenya sedikit karena ada batang pisangnya
bisa kassa besi utk nyaring batang pisangnya yang ukurannya besar

HDPE
2x180L (180L per batch), kalau nemu yang lebih gede, gapapa (500-1000L)

volume yang dikasih ini volume minimal utk storage bahan,

kalau lebih boleh, tp jdnya lebih mahal

tangki berpengaduk tertutup

rotary type, kemampuan pompa besar >15000L/jam
rotary type, kemampuan pompa kecil aja, 600L/jam
kapasitas besar, 6000kg/jam
Positive displacement pump type
kapasitas besar, 4000-6000kg/jam

300 bottle/hour
Water requirement (L) Power, kWh (Sesuai alat) Material

- - HDPE
100 L/hour belt conv w/ spray
276.1363636364 CS
carbon steel (CS)
HDPE
belt conv w/ spray
- CS/SS
- belt conv

- CS/SS

CS (closed tank)

HDPE/CS
SS316
SS316
SS (stainless steel)
SS
SS
SS
SS
SS
SS
HDPE/CS

SS
CS/SS
SS
belt conv
SS
belt conv

TOTAL
Price Total price

0
0
0
0
0
0
0
0

0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0

0 0
 TOTAL MASS BALANCE (per Batch)
COMPOUND IN Unit OUT Unit
fresh lime leaves 92.04545 kg 0 kg
lime leaves (dry weight) 0 kg 30.68182 kg
fresh banana stem 556.875 kg 0 kg
liquid looses of banana stem 0L 50.625 L
banana stem (dry weight) 0 kg 168.75 kg
molasse 75 L 0L
Banana stem & lime leaf Extract 0L 750 L
STPP 1500 kg 1500 kg
SLES 1125 L 1125 L
Sodium percarbonate 1125 L 1125 L
sodium alkane carboxylates 225 L 225 L
sodium sulphate 187.5 L 187.5 L
polyethylene glycol 120 L 120 L
sodium metasilicate 75 L 75 L
fluorescent brighteners 22.5 L 22.5 L
foam-controlling agent 45 L 45 L
demineralized water 2601.136 L 2325 L
TOTAL 7750.0568181818 7750.0568181818
1 day = 2.285714 batch RAW MATERIAL CONSUMPTION PER YEAR
1 year = 706.0952 batch COMPOUND IN
fresh lime leaves 64992.86
lime leaves solution 0
lime leaves (dry weight) 0
fresh banana stem 393206.8
liquid looses of banana stem 0
banana stem extract 0
banana stem (dry weight) 0
molasse 52957.14
STPP 1059143
SLES 794357.1
Sodium percarbonate 794357.1
sodium alkane carboxylates 158871.4
sodium sulphate 132392.9
polyethylene glycol 84731.43
sodium metasilicate 52957.14
fluorescent brighteners 15887.14
foam-controlling agent 31774.29
demineralized water 1836650
PET bottle (60mL)
TOTAL 5472278.2142857
ION PER YEAR
Unit Price (Rp/Unit) Total Price (Rp) Distribution Cost (Rp)
kg
L
kg
kg
L
L
kg
L
kg
L
L
L
L
L
L
L
L
L

5472278.2142857