CHAPTER I

INTRODUCTION

1.1 Overview

This Industrial Training (INTRA) is one of the requirements for all Unikl
students of Degree programs. The main objective of this INTRA is to give
the students vast exposure to a real industrial environment.

1.2 This INTRA was done at Omega Fabrication Sdn. Bhd at Krubong, Melaka.
The position given is trainee in QA Department under Mr.Jayandram as the
Manager. Then, all the jobs given by Mdm. Halimah binti Jaafar as the
Quality Officer. And the major task given and done was study the drawings
and checking all parts required by the customers.

CHAPTER II

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 GENERAL PRESENTATION OF COMPANY

OMEGA FABRICATION SDN BHD

2.1 COMPANY PROFILE

Omega Fabrication Sdn. Bhd is Melaka based Tooling manufacturer.

They are committed to business and cultures in pursuit of QUALITY
EXCELLENCE.

Specialize in:

High precision machining (carbide)

Precision tooling (trim & form)
Injection mold parts
Jig & Fixture

OMEGA FABRICATION SDN. BHD. was incorporated in Malaysia

under the Company Act in year 1999 with a paid of capital of RM
5,000,000. Operating in a factory situated at Kawasan Perindustrian
Krubong, 75250 Melaka, Malaysia. Omega Fabrication has grown to
become one of most respected precision engineering manufacturer. Our
company is a local based High Precision Tooling Manufacturer, specialized
in Precision Machining (Carbide), Precision Tooling (Trim & Form),

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Injection Mold Parts and Jig & Fixtures. The company fabricates a wide
range of precision tools and parts of finest quality.

As a result of continuous commitment to business and quality

excellence, they have obtained MS ISO 9001 : 2000 certification. With the
testimonial of services, technical expertise, a reputation for high quality,
precision and reliability equipment in the high-tech equipment industry, they
assure of the highest and finest quality products.OMEGA FABRICATION
SDN. BHD. is to provide total customer satisfaction by driving towards
continuous improvement programmed in all areas of quality, service and
total cost of ownership to achieve an excellant standard that will exceed our
customer's expectations.

Figure 2.0 : Organization Chart of Omega Fabrication Sdn.Bhd.

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2.2 Omega s Focus

2.2.1 Identify Customer's need through continual technological

improvement and open continual communication.
2.2.2 Our company believes in the concept of Customer-Supplier
Relationship and continually striving for improvement in
QUALITY.
2.2.3 We provide our customers with cost effective, on time delivery
with excellent service/support.

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 2.3 Omegas Vision

2.3.1 To become a reputable leader in Precise Tool Manufacturing.

2.3.2 Providing unlimited support and services to Customers in business.

Our Company vision is to be a leader in Precision Manufacturing

and to meet global demands for quality products in the
Semiconductor and other High-Tech Industries.
However, the vision does not stop here. We will continually strive
to improve the Company through the ISO 9001: 2000 Quality
Management System, and our own QICR (Quality Improvement,
Cost reduction) programmed, to ensure customer satisfaction at all
times.

2.4 Omegas Mission

To continuously grow and improve in partnership with Customers to

provide:

2.4.1 Quality
2.4.2 Delivery
2.4.3 Competitive Price
2.4.4 Service and Support

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2.4.5 Customer satisfaction at all times

Figure 2.1 : Example parts

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Figure 2.2 : AUTOMATION ASSEMBLE

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Figure 2.3: Machines for fabricate

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 CHAPTR III

TASK AND ASSIGNMENT

3.0 Identify, analyze, and familiar the equipment of QA department.

Figure 3.0: QC Equipments and tester machine

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2.1 Height Gauge

Figure 3.1 : Height Gauge

A height gauge is a measuring device used either for determining the

height of something, or for repetitious marking of items to be worked
on.These measuring tools are used in metalworking or metrology to either
set or measure vertical distances; the pointer is sharpened to allow it to act as
a scriber and assist in marking out work pieces.

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 They may also be used to measure the height of an object by using the
underside of the scriber as the datum. The datum may be permanently fixed
or the height gauge may have provision to adjust the scale, this is done by
sliding the scale vertically along the body of the height gauge by turning a
fine feed screw at the top of the gauge; then with the scriber set to the same
level as the base, the scale can be matched to it. This adjustment allows
different scribers or probes to be used, as well as adjusting for any errors in a
damaged or resharpened probe.

3.2 Microscope

Figure 3.2 : Microscope

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 Figure 3.3: Parts in Microscope

3.3 Features of Microscope

1) Eyepiece :wide field plano scope eyepiece WF10X

2) Objective :45mm achromatic objective 4X, 10X, 40X (S),

100X(S,oil)
3) Viewing head :articulated free binocular head, 30 degrees

inclined, 360 degrees rotatable

4) X factors :40X-1000X
5) Stage :double layers mechanical stage 125 x 130mm
6) Moving range X-Y :30x60mm
7) Diaphragm :2-30mm iris diaphragm and filter
8) Condenser : ABBE condenser N.A.1.25

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 9) Focusing : coaxial coarse and fine focusing adjustable
mechanism 20mm
10) Illumination : built-in adjustable brightness halogen lamp
6V/20W
11) N.W. : 4.3kg/set

3.4 Smart scope

Figure 3.4: SMART SCOPE

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3.5 Identify materials name and the scientific name.

Material Group Raw Material Code Malaysia Code

SKS DF-3
SK3 DF-2
SKD 11 XW-42
4140 709
SS400 M/S
FLEXY GLASS ACRYLIC
SKD 61 XW-42
S45C 760
Aluminium Alloy AlcuMg1 3.1325 Alu 2017
AlcuMgPb 3.1645 Alu 2030
AlCuMgPb 3.1655 Alu 2011
3.3523 Alu 5052
AlMg 3 3.3535 Alu 5754
AlMg 4.5Mn
3.3547 Alu 5083
AlMgSi 0.5 3.3206 Alu 6060
AlMgSi 1 3.2315 Alu 6082

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 AlZnMgCu 0.5
3.4345 Alu 7022
AlMg SiCu 3.3211 Alu 6061
AlZnMgCu 1.5
3.4365 Alu 7075
CuBe 2 2.1247.55 R580/Beryllium Copper
CuSn 12 2.1052 CC483K/Tin Bronze
CuSN 6 2.1020 CW452K/Tin Bronze
Copper Alloy CuSn 8 2.1030 CW453K/Tin Bronze
CuZn 39Pb3
2.0401 C38500/Brass
G-CuSn 7 ZnPb
2.1090.01 Bronze
Plastics Makrolon - Glassy PVC U Ele.Conductive

34 CrMo 4 1.7220 SCM 2 (JIS)

42 CrMo 4 1.7225 709
C45 1.0503 S45C (JIS)
Heat Treatable Steel C60 1.0601 S58C (JIS)
1.1730 760
1.7218 707
1.6582 705
17CrNilMo6 709
S 6-5-3 1.3344 ASP-23
High Speed Steel
S6-5-2 1.3343 HSP-41
CK 101 1.1274 JIS SK 4
Spring Steel CK 75 1.1248 JIS S 70C
CK 85 1.1269 JIS SK 5
Free Cutting Steel 9 S20K 1.0711 SUM 21 (JIS)
9 SMnPb 28K
1.0715 SUM 22 (JIS)
9 SMn Pb 28 SUM 24L (JIS)

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 1.0718
RST 37-2 1.0038 STKM 12(JIS)
St 37K 1.0120
St 37-2 1.0037 SS 34 (JIS)
St 50-2 1.0050 SS 490 (JIS)
Genaral Engineering Steel/
St 52-3 1.0570 SM 490 (JIS)
Mild Steel
Ust 37K 1.0124
Ust 37-2 1.0036
S235JR 1.0037 STKM 12A;C
S 275 JR 1.0044 SM 400 (JIS)
X 12 CrMoS 17
1.4104 SUS 430 F
1.4401 SUS 316
X 6 Cr 17 1.4016 SUS 430
X 12 CrNiS 18
Stainless Steel / Rust and Acid 1.4305 SUS 303
Proof Steel X 5 CrNi 18 10
1.4301 SUS 304
X 90 CrMoV 18
1.4112 SUS 440 B
X 12 CrNi 17.7
1.4310 SUS 301
115 CrV 3 1.2210 STUB (JIS)
90MnCrV 1.2842 DF 2
X 210 CrVMo 12 1
1.2379 XW-42
X 210 Cr 12
1.2080 XW-5
Tool Steel X 210 CrW 12
1.2436 XW-5
X 42 Cr13 1.2083 Stavax ESR
X100 CrMoV5-1
1.2363 XW-10
100 MnCrW4
1.2510 DF 3
Structural Steel SS400
FLEXY GLASS ESD ACRYLIC ESD
STAVAX ESR Stavax ESR

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 STAVAX Stavax
SUJ2 Linear Shaft Bearing Shaft
CUIVRE COPPER
FIBER GLASS G10
POM SCHWARZ Black Delrin

3.6 Given task to make chart and the board

OMEGA FABRICATION SDN BHD

SALES PERFORMANCE CHART

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 Figure 3.5 : Design of Board

3.7 Design the plate

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 0.5

DIAMETER, = 4.72 INCH /

12.00 CM

THICKNESS = 0.19 INCH /

0.50 CM

QUANTITY = 12 PIECES

0.5

DIAMETER, = 4.72 INCH/

12.00 CM

THICKNESS = 0.19 INCH /

0.50 CM

QUANTITY = 12 PIECES

3.8 Learn drawing parts using AUTOCAD

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Figure 3.6: Drawing for part 1

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Figure 3.7: Drawings for part 2

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Figure 3.8: Drawing Parts 3

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Figure 3.9: Drawing for part 4

Figure 3.10: Drawing for part 5

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 CHAPTER IV

CONCLUSION AND RECOMMENDATION

As the conclusion INTRA trained how to work and build up strength to face
the jobs world. Other than that practiced how to communicate with others people
with different races different position. The goods things are they taught trainee how
to work, how to join people, arrange time, be punctual person and so on. In
practical, we also learnt to be in group, work together, change and give opinion.

Recommendation, student should have strong theory and high skills and
hand on. They should accept order from the top without say no. Student must ready
their mental if the company push to do something or have give more than our
expected.

Lastly, INTRA is the best way to trained student before they going to work
which must learn from zero until achieve the target.

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BIBLIOGRAPHY

Omega Fabrication Sdn. Bhd, File and Documentation. 2011

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