GEBR. PFEIFFER AG BA200700693-E/D KAISERSLAUTERN Table of Contents Edition 04.2008 Contents ~ Cover sheet - Foreword - Revision list - Table of contents 1. Process data File 1 14 Rating data 1.2 Process description Flow sheet 2 Fundamental safety instructions 24 Warnings 22 Basic operation and designated use of the machine 23 Organizational measures 24 Selection and qualification of personnel 25 Safety instructions governing specific operational phases 26 Warning of special dangers 27 Safety instructions for the user 3. Technical description 34 Design and operation 32 Description of the main constructional components 33 Measuring and regulating equipment 4, Transport and erection 44 Transport 444 Storage 4.1.2 Scope of supply 42 Erection 424 General instructions 4.2.2 Erection site - machine 5. Commissioning 51 Measures to be taken before commissioning 514 Erection control 5.1.2 Performance control 52 Commissioning 6. Operation 61 Start-up after operational shut-down 62 Shutdown 63 Start-up after longer downtime periods. 64 Important note 6.41 Operation in the winter - Water injection system - Oil lubrication system of mill gearbox General data .9e0700693_I.doc page 1/5GEBR. PFEIFFER AG BA200700693-E/D KAISERSLAUTERN Table of Contents Edition 04.2008 1 Malfunctions 7A General instructions 744 Comments on indication of malfunctions 72 Table of malfunctions 8. Maintenance 81 General instructions 83 8.3.1 83.2 84 84.1 84.2 84.3 844 8.4.5 8.4.6 847 848 84.8.1 8.4.8.2 8.4.8.3 8.4.8.4 84.8.5 8.4.9 Before machine restart Inspection and servicing List of inspection and service works Description of service works Seal air pressure — seal air system of vertical roller mill Lifetime and marking of a hydraulic hose pipe Oil level monitoring on grinding rollers Oil change at grinding rollers ‘Check of automatic levelling of grinding rollers Lubrication of classifier bearing Lubrication of the roller bearings of the rotary locks DSZ or EWA Tightening torques for screws Wear limits Gap and wear measurement — pressure frame stop Wear measurement at grinding elements Lubrication instructions General hints Instructions for lubrication of grinding roller bearings Lubrication plan Lubrication lists Lubrication chart Repair How to lift the classifier off the grinding plant Removal and mounting of grinding rollers Replacement of roller tyres Replacement of grinding plate segments Replacement of liner plates Removal of one hydraulic cylinder of the tensioning system Repair of the oil pressure piping to go with the tensioning system Replacement of roller bearings and radial shaft sealing rings of the grinding rollers Preparatory work Removal of radial shaft sealing rings Fitting of radial shaft sealing rings Removal of roller bearings ing of roller bearings Replacement of pressure yokes 19e0700693_I.doo page 2/5GEBR. PFEIFFER AG BA200700693-E/D KAISERSLAUTERN Table of Contents Edition 04.2008 10. 10.1 10.2 10.3 10.4 10.5 Repair of torque support of the pressure frame Emergency operation with a defective hydraulic buffer Removal of torque support of the pressure frame Removal and repair of hydraulic buffer and the internals of the torque support of the pressure frame Hard facing of grinding elements General Hard facing Removal of grit cone Removal of louver Removal of separating wheel and separating wheel hub Removal of classifier drive Removal of classifier bearing Repair of rotary lock DSZ 160 ‘Adjustment of sealing plates Replacement of sealing plates Replacement of wear bushing and wear rings Replacement of roller bearings and sealings Repair of rotary lock EWA 80 Adjustment of sealing plates Replacement of sealing plates Replacement of wear bushing and wear rings Replacement of roller bearings and sealings Annex Auxiliary equipment for removal of ball sockets Tool box — packing list Drawings Spare parts File 2 General instructions How to use the spare parts lists Spare parts lists / Spare parts drawing = Mill - Classifier - Rotary lock DSZ 160 - Rotary lock EWA 80 Lists and drawings List of machines and equipment List of electric consumers, with - Flow sheet (see chapter 10.4) Interlocking diagram List of measuring points, with - Flow sheet Foundation plan 19¢0700693_I.doc page 3/5