B Spent Wash/ SLOP 31.307 BOILER From the Pioneers & Leaders in Slop/Spent Wash Fired Technologyt Wash/ -ROPFIRELE BOILER From the Pioneers & Leaders in Slop/Spent Wash Fired Technology Cheema Boilers Limited is one of India's premier engineering solutions company manufacturing boilers and allied products for the last two decades. CBL products contribute to a safe energy supply while, at the same time, caring for the environment. The company builds boilers designed for diverse applications with wide range of steam generating capacities and fuel compatibilities governed by modern day industrial needs. Cheema Boilers Limited operates with a large sales and service network covering entire India, as well as many overseas locations. CBL's track-record of path-breaking engineering, efficient project management, in-house construction and commissioning expertise, and state-of-the-art manufacturing facilities enable the company to provide products that reflect, its many years of quality engineering and innovation. Over the years, Cheema Boilers Limited has earned widespread recognition for setting benchmarks for innovative technologies. CBL pioneered the slop incineration based co- generation technology in India and has been the industry leader in building and commissioning a wide range of Slop Fired boilers.a Spent Wash/ SLOPKey Benefits Savings on fuel cost — By using spent wash as boiler fuel, distilleries significantly save on fuel costs as each ton of concentrated spent wash replaces approximately 335 kg of coal. Effective Energy Solutions ~ Slop incineration based boiler system offers balanced solution for distillery's steam & power requirements. Socio-environmental responsibilities — Distilleries can now function without the fear of hazardous spent wash percolating into the surroundings and polluting the environment. With almost zero effluent discharge it is now possible to contribute positively to the cause of environment conservation as well as fully comply with pollution control regulations. Moreover, since a large amount of water is recovered through concentration of spent wash, the use of natural water is limited thus assisting in retention of ground water. The ash generated from the boiler has high Potash content and can be used to enhance fertility of the soil. fem Pen Rcd Es Pecos cele in 2006 Pg Pe Pee cca Seta rr) slop Fired Boiler Pon pet Praag‘STEAM TURBINE SLOP FIRED BOILER bl ‘ALCOHOL ‘SUPPORT FUEL Schematic Process Flow Design Advantages Efficient online cleaning for higher operational availability - Greater Reliability + Single Drum, Natural circulation, Bottom supported design * Designed for maximum heat recovery + Tall furnace for adequate residence time ensuring complete combustion * Precisely designed temperature profile to minimize ash deposit while enabling maximum combustion efficiency. ion Engineering & Robust construction * All boiler constituents designed and manufactured to deliver high efficiency & long life Fuel flexibility * Support fuel options - Bagasse, Rice Husk, Coal etc. Proven & Tested Technology Pre + CBL not only pioneered the technology almost a decade ago but has continually improvised it through in-depth research, extensive field trials, and user feedback. CBL's dedicated team of technocrats has relentlessly worked to enable distilleries reap maximum benefits of this technology. * CBL Slop incineration based boilers enjoy highest, availability among their class Travelling Grate/Fluidized Bed Furnace Option + CBL offers a choice of Travelling Grate/ Fluidized Bed Combustion technology as per fuel availability Patented technology for High Pressure/ Temperature requirements * CBL holds the patent for External Super heater Slop-Fired Boiler design for High Pressure/Temperature requirements. Operating Range Capacity - 10 to 80 TPH Pressure - 10.5 to 87 kg/cm? Temperature - upto 515° C SLOPFIREL! BOILER From the Pioneers & Leaders in Slop/Vinasse Fired Technology 52.5 TPH , 42 Ke/cm?, 440°C - Uttrakhand 20 TPH , 45 Ke/cm?, 400°C - Bihar General arrangement of Slop Fired BoilerDesigned v/s Actual field results Case Study 1 PROJECT: M/s. SONASATI ORGANICS PVT. LTD. Ponta cae Une AT yeaa ave UCL DESCRIPTION DESIGN Es STEAM CAPACITY TPH 20 18 STEAM PRESSURE kg/cm? ct cry Sr aU ed 400 rT) SLOP QUANTITY kg/hr CONCENTRATION OF SLOP % 60 cy Drenalin read Case Study 2 PROJECT: M/s. VUAYNAGAR SUGAR PVT LTD. PM ae ee Support Fuel: IMPORTED COAL DESCRIPTION Pen) AT SITE* ar Re) aaa 32 Py STEAM LINE PRESSURE kg/cm? (g) Cy cy FINAL STEAM TEMPERATURE ‘C 488 Rel el aac lis CONCENTRATION OF SLOP % 60 cy See Eee cy CBL CHEEMA BOILERS LIMITED Case Study 3 PROJECT: M/s. NSL KSL PVT LTD. 25 TPH, 65 Kg/cm?, 485°C Support Fuel: IMPORTED COAL DESCRIPTION DESIGN SEs STEAM CAPACITY TPH Py a) See Sa ot) Cs) Cx) SVR a 70S ed cE cE Eee lis CONCENTRATION OF SLOP % 60 rt Doucet et reac Case Study 4 PROJECT: M/s. INDIA GLYCOLS LIMITED ERM ee VAL ane Ce Support Fuel: INDIAN COAL P=enalon DESIGN AT SITE* STEAM CAPACITY TPH Eye 43 STEAM PRESSURE kg/cm? (g) yd Seal aay 0 aes eC ) Rel Tea acc ig SEDO CONCENTRATION OF SLOP % 60 rt) *Random log book parametersSTC Mtoe ‘Cheema Boilers Limited has designed, manufactured and installed many of India’s most Ree ie wee ue Cee a eMac RC ue recognized as one of nation’s most trusted and most progressive boiler manufacturers. Doce oie ree eee ER nur alias ge) (eee rel eee eke eee ET Rolie Met er a ee Cee A a Mua ee er Me ee ea cate a cucu Se aoe 3M, Kaizen and TQM manufacturing practices Ne Rua RT ee te me ed fete Tl aol De Re ea een ae Pe Leet RUE Ya toe) continuous thrust on technological up-gradations. CBL’s strong team includes some of country’s finest boiler designing brains and over 400 dedicated engineering professionals each contributing his best for providing CBL clients with the finest boilers and environmental solutions. Nee une uc Ge ken a Le Peer aie) Coo To Uo) Woes Kel ULNA UD UD ASME (U) & (S) Iso : 9001 . Certifications || 1S0:14001 || OHSAS: 18001 CBL CHEEMA BOILERS LIMITED Head Office: SCO, 523-24, Sector 70, Mohali Tel: 491-172-5080 487, 5055 666 Fax: 491-172-5090 486 E-mail: marketing@cheemaboillers.com Works: Ban Majra, Kurali Distt. Ropar (Punjab) Tel: +91-160-S005 800-02 Delhi: 504, K.M. Trade Tower, Radisson Hotel, Kaushambi, Ghaziabad, Delhi NCR Tel: +91-120-4902510/11/12 Fax: +91-120-4902513 E-mail: mktgdelhi@cheemaboilers.com Hyderabad: D.No. 7-1414/19, Flat No. 301 8, Nagasai Niwas, Srinivas Nagar (E) S.R.Nagar, Hyderabad-500 038 Tel: 49140-6682 1160 Telefax: +91-40-6682 1161 E-mail: cheemahyd@cheemaboilers.com ‘Mumbai: 708, Swastik Chambers, C57 Road, Chembur, Mumai-400 072 Tel: +91-22-25246031/37 E-mail: cblmumbai@cheemaboilers.com ‘Ahmedabad: 305, Matrix, Near Vodafone House, Corporate Road, Off. S.G. Highway, Ahmadabad-380 051 Tel: 191-79-27430370 Email: cblshmedabad@cheemaboilers.com Kolkata: 3/33, R.K.Chaterjee Road, Kolkata-700042 Tel-033-24410452 E-mail: cblkol@cheemaboilers.com Chennai: 168/9, Vignesh Apartments, Mannar 2nd street, Vadapalani, Chennai-600 026 Tel: +91-98846-45013 E-mail: cblchennai@cheemabollers.com for more information, visit www.cheemaboilers.com eas shown tf otf drs “ine fer endow gon negate Cangas eo ae ange seca wth re | spine