Alzamil Heavy Industries Ltd

Rabigh KSA

www.zhiltd.com

Item: Deaerator
Vessel No: ZHI-ENG-2244-01_01 Rev.03
Customer: FDH JV / KNPC
Contract: L9ZR-4-0209-01-DEC / L9ZR10001
Designer: Sarfaraz Khan
Date: Sunday, November 27, 2016
Location: KNPC ZOR PROJECT
Purchaser: L9ZR-4-0209-01-DEC-00047
Name: 60-V-301A-Rev-02 (For New Loadings) +MAWP
Class: -
Service: Deaerator
P.O. Number: 162249-51
Tag Number: 60-V-301A_B_C
Unit Number:
 Table of Contents
Nozzle Schedule........................................................................................................................................................1/21

Nozzle Summary.......................................................................................................................................................3/21

Pressure Summary...................................................................................................................................................5/21

Thickness Summary.................................................................................................................................................9/21

Flange VS.................................................................................................................................................................10/21

i
 Nozzle Schedule

Specifications

Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain

NPS 1.5 Sch 160 DN SA-106 B Smls NPS 1 1/2 Class 300
DS Temperature Nozzle No Yes Yes No
40 Pipe WN A105 N

NPS 1.5 Sch 160 DN SA-106 B Smls NPS 1 1/2 Class 300
ES Pressure Nozzle No Yes Yes No
40 Pipe WN A105 N

SA-106 B Smls NPS 10 Class

Ventilation NPS 10 Sch 120 DN Nozzle No Yes Yes NPS 10 Class 150
ES1 Pipe 150
Nozzle 250 WN A105 N
A105 N
Pad SA-516 70 No Yes Yes

Nozzle SA-516 70 No Yes Yes NPS 30 Class 150

JS1 Downcommer 702 ID x 30 No
WN A105 N
Pad SA-516 70 No Yes Yes

Nozzle SA-516 70 No Yes Yes NPS 30 Class 150

JS2 Downcommer 702 ID x 30 No
WN A105 N
Pad SA-516 70 No Yes Yes

Nozzle SA-516 70 No Yes Yes NPS 20 Class 150

KS1 Equalizer 466.75 ID x 20 No
WN A105 N
Pad SA-516 70 No Yes Yes

Nozzle SA-516 70 No Yes Yes NPS 20 Class 150

KS2 Equalizer 466.75 ID x 20 No
WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls App 2 Weld Neck

MS [Loads NPS 10 Sch 120 DN Nozzle No Yes Yes
HP BFP RECRIC Pipe Integral No
High] 250
SA-105
Pad SA-516 70 No Yes Yes

Nozzle SA-516 70 No Yes Yes App 2 Weld Neck

NS BFW Outlet 854 ID x 30 Integral
No
Pad SA-516 70 No Yes Yes SA-105

Chemical NPS 2 Sch 160 DN SA-106 B Smls NPS 2 Class 600

OS1 Nozzle No Yes Yes No
Injection 50 Pipe WN A105 N

Chemical NPS 2 Sch 160 DN SA-106 B Smls NPS 2 Class 600

OS2 Nozzle No Yes Yes No
Injection 50 Pipe WN A105 N

Nozzle SA-516 70 No Yes Yes NPS 24 Class

NPS 24 Class 150
PS1 Storage Manway 547.67 ID x 30 150
WN A105
Pad SA-516 70 No Yes Yes A105

Nozzle SA-516 70 No Yes Yes NPS 24 Class

NPS 24 Class 150
PS2 Storage Manway 547.67 ID x 30 150
WN A105 N
Pad SA-516 70 No Yes Yes A105 N

SA-106 B Smls App 2 Weld Neck

NPS 16 Sch 60 DN Nozzle No Yes Yes
QS Overflow Pipe Integral No
400
SA-105
Pad SA-516 70 No Yes Yes

NPS 2 Class 300

RS1A Level Gauge 50.8 ID x 16.64 Nozzle SA-105 No Yes Yes No
LWN A105 N

SA-106 B Smls
NPS 2 Sch 160 DN Nozzle No Yes Yes NPS 2 Class 300
RS1B Level Gauge Pipe No
50 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
NPS 2 Sch 160 DN Nozzle No Yes Yes NPS 2 Class 300
RS2A Level Gauge Pipe No
50 WN A105 N
Pad SA-516 70 No Yes Yes

NPS 2 Class 300

RS2B Level Gauge 50.8 ID x 16.64 Nozzle SA-105 No Yes Yes No
LWN A105 N

SA-106 B Smls
NPS 1.5 Sch 160 DN Nozzle No Yes Yes NPS 1 1/2 Class 300
RS3 Level Transmitter Pipe No
40 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
NPS 1.5 Sch 160 DN Nozzle No Yes Yes NPS 1 1/2 Class 300
RS4 Level Transmitter Pipe No
40 WN A105 N
Pad SA-516 70 No Yes Yes

1/21
 SA-106 B Smls
NPS 1.5 Sch 160 DN Nozzle No Yes Yes NPS 1 1/2 Class 300
RS5 Level Transmitter Pipe No
40 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
NPS 1.5 Sch 160 DN Nozzle No Yes Yes NPS 1 1/2 Class 300
RS6 Level Transmitter Pipe No
40 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
NPS 1.5 Sch 160 DN Nozzle No Yes Yes NPS 1 1/2 Class 300
RS7 Level Transmitter Pipe No
40 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
NPS 1.5 Sch 160 DN Nozzle No Yes Yes NPS 1 1/2 Class 300
RS8 Level Transmitter Pipe No
40 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
NPS 2 Sch 160 DN Nozzle No Yes Yes NPS 2 Class 300
TS Sample Point Pipe No
50 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls
LP BFW NPS 4 Sch 120 DN Nozzle No Yes Yes NPS 4 Class 150
US Pipe No
RECRIC 100 WN A105 N
Pad SA-516 70 No Yes Yes

SA-106 B Smls App 2 Weld Neck

NPS 8 Sch 120 DN Nozzle No Yes Yes
VS Drain Pipe Integral No
200
SA-105
Pad SA-516 70 No Yes Yes

2/21
 Nozzle Summary

Dimensions

Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width tpad
(mm) (mm) (mm) (mm) (mm)

DS 48.26 7.14 7.11 Yes Yes 17* N/A N/A N/A 3 Exempt

ES 48.26 7.14 7.11 Yes Yes 17* N/A N/A N/A 3 Exempt

ES1 273.05 21.44 12.7 Yes Yes 20 18.77 120 12 3 100.0

JS1 762 30 11.33 Yes Yes 20 19.19 210 20 3 100.0

JS2 762 30 11.33 Yes Yes 20 19.19 210 20 3 100.0

KS1 506.75 20 11.33 Yes Yes 20 18.38 140 20 3 100.0

KS2 506.75 20 11.33 Yes Yes 20 18.38 140 20 3 100.0

MS [Loads High] 273.05 21.44 12.7 Yes Yes 20 17.48 53.5 20 3 100.0

NS 914 30 11.33 Yes Yes 20 18.13 270 20 3 100.0

OS1 60.33 8.74 6.36 Yes Yes 30 N/A N/A N/A 3 Exempt

OS2 60.33 8.74 6.36 Yes Yes 30 N/A N/A N/A 3 Exempt

PS1 607.67 30 5.02 Yes Yes 17* 17 220 18 3 107.5

PS2 607.67 30 5.09 Yes Yes 17* 17 220 18 3 107.5

QS 406.4 16.66 12.95 Yes Yes 20 18.24 220 20 3 100.0

RS1A 84.07 16.64 7.8 Yes Yes 20 N/A N/A N/A 3 Exempt

RS1B 60.33 8.74 7.34 Yes Yes 20 19 50 20 3 100.0

RS2A 60.33 8.74 7.34 Yes Yes 20 19 50 20 3 100.0

RS2B 84.07 16.64 7.8 Yes Yes 20 N/A N/A N/A 3 Exempt

RS3 48.26 7.14 7.11 Yes Yes 20 18.8 50 20 3 100.0

RS4 48.26 7.14 7.11 Yes Yes 20 18.8 50 20 3 100.0

RS5 48.26 7.14 7.11 Yes Yes 20 18.72 50 20 3 100.0

RS6 48.26 7.14 7.11 Yes Yes 20 18.8 50 20 3 100.0

RS7 48.26 7.14 7.11 Yes Yes 20 18.8 50 20 3 100.0

RS8 48.26 7.14 7.11 Yes Yes 20 18.72 50 20 3 100.0

TS 60.33 8.74 7.34 Yes Yes 20 19.4 50 20 3 100.0

US 114.3 11.13 9.45 Yes Yes 20 20 60 20 3 108.8

VS 219.08 18.26 11.61 Yes Yes 20 20 60 20 3 113.2

*Head minimum thickness after forming

3/21
 Definitions

tn Nozzle thickness

Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance

Nom t Vessel wall thickness

Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37

User t Local vessel wall thickness (near opening)

Aa Area available per UG-37, governing condition

Ar Area required per UG-37, governing condition

Corr Corrosion allowance on nozzle wall

4/21
 Pressure Summary

Component Summary

P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
(bar) (bar) (bar) (C) Exemption Tested
(bar) (C) (C)

Ellipsoidal Head #2 6 235 7.29 9.38 1.13 235 -48 Note 1 No

Straight Flange on Ellipsoidal Head #2 6 235 9.99 12.08 1.86 235 -48 Note 2 No

Storage Tank 6 235 8.89 10.99 1.19 235 -48 Note 3 No

Straight Flange on Ellipsoidal Head #1 6 235 9.99 12.08 1.86 235 -48 Note 2 No

Ellipsoidal Head #1 6 235 7.29 9.38 1.13 235 -48 Note 4 No

Saddle #1 6 235 7.29 N/A N/A N/A N/A N/A N/A

Rings #4 N/A N/A N/A N/A 1.21 235 N/A N/A No

Rings #2 N/A N/A N/A N/A 1.19 235 N/A N/A No

Rings #3 N/A N/A N/A N/A 1.19 235 N/A N/A No

Rings #1 N/A N/A N/A N/A 1.21 235 N/A N/A No

Temperature (DS) 6 235 8.26 10.42 1.13 235 -48 Note 5 No

Pressure (ES) 6 235 8.26 10.42 1.13 235 -48 Note 5 No

Nozzle Note 6 No
Ventilation Nozzle (ES1) 6 235 9.02 10.31 1.19 235 -48
Pad Note 7 No

Nozzle Note 8 No
Downcommer (JS1) 6 235 8.89 10.01 1.19 235 -48
Pad Note 9 No

Nozzle Note 8 No
Downcommer (JS2) 6 235 8.89 10.01 1.19 235 -48
Pad Note 9 No

Nozzle Note 10 No
Equalizer (KS1) 6 235 8.91 10.1 1.19 235 -48
Pad Note 9 No

Nozzle Note 10 No
Equalizer (KS2) 6 235 8.91 10.1 1.19 235 -48
Pad Note 9 No

Nozzle Note 11 No
HP BFP RECRIC (MS [Loads High]) 6 235 7.6 9.27 1.19 235 -48
Pad Note 12 No

Flange MS 25.8 235 35.33 34.36 131.54 235 -48 Note 13 No

Flange MS - Flange Hub 25.8 235 195.3 231.29 106.18 235 -105 Note 14 No

Nozzle Note 15 No
BFW Outlet (NS) 6 235 8.46 9.96 1.19 235 -48
Pad Note 16 No

Flange NS 13.8 235 35.38 39.19 119.88 235 -48 Note 17 No

Flange NS - Flange Hub 13.8 235 82.43 93.03 46.44 235 -105 Note 18 No

Chemical Injection (OS1) 6 235 9.94 102.1 1.19 235 -48 Note 19 No

Chemical Injection (OS2) 6 235 9.94 102.1 1.19 235 -48 Note 19 No

Nozzle Note 20 No
Storage Manway (PS1) 6 235 7.38 9.38 1.13 235 -48
Pad Note 21 No

Nozzle Note 20 No
Storage Manway (PS2) 6 235 7.38 9.38 1.13 235 -48
Pad Note 21 No

Nozzle Note 22 No
Overflow (QS) 6 235 8.58 10.02 1.19 235 -48
Pad Note 23 No

Flange QS 23.3 235 31.65 31.09 169.11 235 -48 Note 24 No

Flange QS - Flange Hub 23.3 235 94.25 116.98 52.84 235 -105 Note 25 No

Level Gauge (RS1A) 6 235 9.15 10.99 1.19 235 -48 Note 26 No

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 Nozzle Note 27 No
Level Gauge (RS1B) 6 235 9.33 10.44 1.19 235 -48
Pad Note 9 No

Nozzle Note 28 No
Level Gauge (RS2A) 6 235 8.91 10.44 1.19 235 -48
Pad Note 29 No

Level Gauge (RS2B) 6 235 9.13 10.99 1.19 235 -48 Note 30 No

Nozzle Note 31 No
Level Transmitter (RS3) 6 235 9.33 10.33 1.19 235 -48
Pad Note 9 No

Nozzle Note 32 No
Level Transmitter (RS4) 6 235 8.91 10.33 1.19 235 -48
Pad Note 29 No

Nozzle Note 31 No
Level Transmitter (RS5) 6 235 9.33 10.29 1.19 235 -48
Pad Note 9 No

Nozzle Note 32 No
Level Transmitter (RS6) 6 235 8.91 10.33 1.19 235 -48
Pad Note 29 No

Nozzle Note 31 No
Level Transmitter (RS7) 6 235 9.33 10.33 1.19 235 -48
Pad Note 9 No

Nozzle Note 32 No
Level Transmitter (RS8) 6 235 8.91 10.29 1.19 235 -48
Pad Note 29 No

Nozzle Note 28 No
Sample Point (TS) 6 235 8.91 10.66 1.19 235 -48
Pad Note 29 No

Nozzle Note 33 No
LP BFW RECRIC (US) 6 235 8.94 10.99 1.19 235 -48
Pad Note 23 No

Nozzle Note 34 No
Drain (VS) 6 235 8.89 10.99 1.19 235 -48
Pad Note 16 No

Flange VS 1 235 42.66 41.14 151.37 235 -48 Note 35 No

Flange VS - Flange Hub 1 235 201.64 246.45 109.49 235 -105 Note 36 No

Chamber Summary

Design MDMT -3 C

Rated MDMT -48 C @ 7.29 bar

MAWP hot & corroded 7.29 bar @ 235 C

MAP cold & new 9.27 bar @ 22 C

MAEP 1.13 bar @ 235 C

6/21
 Notes for MDMT Rating

Note # Exemption Details

1. Straight Flange governs MDMT

Material impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
2. UCS-66 governing thickness = 20 mm
Fig UCS-66.1M MDMT reduction = 14.6C, (coincident ratio = 0.7401)
Rated MDMT of -71.4C is limited to -48C by UCS-66(b)(2)

Material impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
3. UCS-66 governing thickness = 20 mm
Fig UCS-66.1M MDMT reduction = 9.7C, (coincident ratio = 0.8272)
Rated MDMT of -66.5C is limited to -48C by UCS-66(b)(2)

4. Straight Flange governs MDMT

Flange rating governs:

5. Flange rated MDMT per UCS-66(b)(3) = -105C (Coincident ratio = 0.1488)
Bolts rated MDMT per Fig UCS-66 note (c) = -48C

6. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0464).

Pad impact test exemption temperature from Fig UCS-66M Curve D = -48C
17C MDMT reduction per UCS-68(c) applies.
7. UCS-66 governing thickness = 12 mm.
Fig UCS-66.1M MDMT reduction = 12.3C, (coincident ratio = 0.7798)
Rated MDMT of -77.3C is limited to -48C by UCS-66(b)(2)

Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
8. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 12.3C, (coincident ratio = 0.7798)
Rated MDMT of -69.1C is limited to -48C by UCS-66(b)(2)

Pad impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
9. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 12.3C, (coincident ratio = 0.7798)
Rated MDMT of -69.1C is limited to -48C by UCS-66(b)(2)

10. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0736).

11. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0487).

Pad impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
12. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 10.2C, (coincident ratio = 0.8178)
Rated MDMT of -67C is limited to -48C by UCS-66(b)(2)

UCS-66(b)(1)(b) has been applied.

13. Bolts rated MDMT per Fig UCS-66 note (c) = -48C
Flange is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.212)

14. Material is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0356)

Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
15. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 9.7C, (coincident ratio = 0.8273)
Rated MDMT of -66.5C is limited to -48C by UCS-66(b)(2)

Pad impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
16. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 9.7C, (coincident ratio = 0.8273)
Rated MDMT of -66.5C is limited to -48C by UCS-66(b)(2)

UCS-66(b)(1)(b) has been applied.

17. Bolts rated MDMT per Fig UCS-66 note (c) = -48C
Flange is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.1859)

18. Material is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0898)

Nozzle impact test exemption temperature from Fig UCS-66M Curve C = -48C
17C MDMT reduction per UCS-68(c) applies.
19. UCS-66 governing thickness = 7.65 mm.
Fig UCS-66.1M MDMT reduction = 58.7C, (coincident ratio = 0.383)
Rated MDMT of -123.7C is limited to -48C by UCS-66(b)(2)

Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -42.38C
17C MDMT reduction per UCS-68(c) applies.
20. UCS-66 governing thickness = 18 mm.
Fig UCS-66.1M MDMT reduction = 0.7C, (coincident ratio = 0.9873)
Rated MDMT of -60.08C is limited to -48C by UCS-66(b)(2)

Pad impact test exemption temperature from Fig UCS-66M Curve D = -42.38C
17C MDMT reduction per UCS-68(c) applies.
21. UCS-66 governing thickness = 18 mm.
Fig UCS-66.1M MDMT reduction = 0.7C, (coincident ratio = 0.9873)
Rated MDMT of -60.08C is limited to -48C by UCS-66(b)(2)

7/21
22. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.1069).

Pad impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
23. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 10C, (coincident ratio = 0.8219)
Rated MDMT of -66.8C is limited to -48C by UCS-66(b)(2)

UCS-66(b)(1)(b) has been applied.

24. Bolts rated MDMT per Fig UCS-66 note (c) = -48C
Flange is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.2343)

25. Material is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0775)

LWN rated MDMT per UCS-66(c)(4)

26. Flange rated MDMT per UCS-66(b)(3) = -105C (Coincident ratio = 0.1463)
Bolts rated MDMT per Fig UCS-66 note (c) = -48C

27. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0326).

28. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0345).

Pad impact test exemption temperature from Fig UCS-66M Curve D = -39.8C
17C MDMT reduction per UCS-68(c) applies.
29. UCS-66 governing thickness = 20 mm.
Fig UCS-66.1M MDMT reduction = 9.8C, (coincident ratio = 0.8256)
Rated MDMT of -66.6C is limited to -48C by UCS-66(b)(2)

LWN rated MDMT per UCS-66(c)(4)

30. Flange rated MDMT per UCS-66(b)(3) = -105C (Coincident ratio = 0.1466)
Bolts rated MDMT per Fig UCS-66 note (c) = -48C

31. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0382).

32. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0404).

33. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.3376).

34. Nozzle is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0478).

UCS-66(b)(1)(b) has been applied.

35. Bolts rated MDMT per Fig UCS-66 note (c) = -48C
Flange is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.1771)

36. Material is impact test exempt to -105C per UCS-66(b)(3) (coincident ratio = 0.0348)

8/21
 Thickness Summary

Component Data

Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (mm) (mm) (mm) (mm) (mm) E

Ellipsoidal Head #2 SA-516 70 5,000 ID 1,267 17* 16.41 3 1.00 External

Straight Flange on Ellipsoidal Head #2 SA-516 70 5,000 ID 50 22 17.91 3 1.00 External

Storage Tank SA-516 70 5,000 ID 17,900 20 18.96 3 1.00 External

Straight Flange on Ellipsoidal Head #1 SA-516 70 5,000 ID 50 22 17.91 3 1.00 External

Ellipsoidal Head #1 SA-516 70 5,000 ID 1,267 17* 16.41 3 1.00 External

*Head minimum thickness after forming

Definitions

Nominal t Vessel wall nominal thickness

Design t Required vessel thickness due to governing loading + corrosion

Joint E Longitudinal seam joint efficiency

Load

Internal Circumferential stress due to internal pressure governs

External External pressure governs

Combined longitudinal stress of pressure + weight + wind

Wind
governs

Combined longitudinal stress of pressure + weight + seismic

Seismic
governs

9/21
 Flange VS

ASME Section VIII Division 1, 2015 Edition Metric , Appendix 2 Flange Calculations
Flange Type Weld neck integral
Attachment Type Figure 2-4 sketch (6)
Flange Material SA-105 (II-D Metric p. 18, ln. 23)
Attached To Drain (VS)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No Yes Yes Yes No
Design Design Design
Pressure (bar) Temperature (C) MDMT (C)
Internal 1 235
-3
External 1.03 235
Static Liquid Head
Condition Ps (bar)
Operating 0.46
Dimensions
Flange OD, A 345 mm
Flange ID, B 182.58 mm
Bolt Circle, C 298.5 mm
Gasket OD 263.7 mm
Gasket ID 233.4 mm
Raised Face OD 269.9 mm
Facing Height, trf 2 mm
Flange Thickness, t 27 mm
Hub Thickness, g1 31.71 mm
Hub Thickness, g0 18.26 mm
Hub Length, h 73 mm
Length, e 100 mm
Corrosion Bore 3 mm
Corrosion Flange 0 mm
Bolting
Material SA-193 B7 Bolt <= 64 (II-D Metric p. 344, ln. 31)
Description 8 - 0.875" dia coarse threaded
Corrosion on root 0 mm

10/21
 Gasket
Description Flexitallic Spiral Wound CG 316 S.S.
Factor, m 3
Seating Stress, y 703.069 kgf/cm2
Thickness, T 4.5 mm
Weight (kg)
New 24.13 kg
Corroded 22.73 kg

Results Summary
Flange design thickness: 23.57 mm
Maximum allowable working pressure, MAWP: 42.66 bar @ 235 C
Maximum allowable pressure, MAP: 41.14 bar @ 22 C
Maximum allowable external pressure, MAEP: 151.37 bar @ 235 C
Rated MDMT -48 C

Note: this flange is calculated as an integral type.

UCS-66 Material Toughness Requirements

Stress ratio per UCS-66(b)(1)(b) = 7.29 / 41.14 = 0.1771
Stress ratio 0.35, MDMT per UCS-66(b)(3) = -105C
Bolts rated MDMT per Fig UCS-66 note (c) = -48C
Material is exempt from impact testing at the Design MDMT of -3C.

Stress Summary
SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow
P
(kgf/ (kgf/ (kgf/ (kgf/ (kgf/ (kgf/ (kgf/
(bar)
cm2) cm2) cm2) cm2) cm2) cm2) cm2)
Design Oper 28.065 2,095.515 47.376 13.171 37.721 20.618 1,397.01
Wind 1.46
P
Seating 626.053 2,110.811 1,056.81 293.815 841.431 459.934 1,407.207
Design Oper 5.654 2,095.515 9.545 2.654 7.6 4.154 1,397.01
Wind 1.03
Pe
Seating 626.053 2,110.811 1,056.81 293.815 841.431 459.934 1,407.207

11/21
 Bolt Summary
P W Am Ab
(bar) (kgf) (cm2) (cm2)
Oper 1,210.77 0.69
Design P Wind 1.46 21.63
Seating 37,608.98 21.44
Oper 856.21 0
Design Pe Wind 1.03 21.63
Seating 37,608.98 21.44

Rigidity Summary
P
J Allow
(bar)
Oper 0.0051 1
Design P Wind 1.46
Seating 0.106 1
Oper 0.001 1
Design Pe Wind 1.03
Seating 0.106 1

Flange calculations for Internal Pressure

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 14.85 mm

b0 = N/2 = 7.43 mm

Effective gasket seating width, b = 2.5*b01/2 = 6.81 mm

G = OD of contact face - 2*b = 263.7 - 2*6.81 = 250.08 mm

hG = (C - G)/2 = (298.5 - 250.08)/2 = 24.21 mm

hD = R + g1/2 = 26.25 + 28.71/2 = 40.61 mm

hT = (R + g1 + hG)/2 = (26.25 + 28.71 + 24.21)/2 = 39.59 mm

Hp = 2*b*3.14*G*m*P
= 0.01*2*6.81*3.14*250.08*3*1.4913
= 478.65 kgf

H = 0.785*G2*P
= 0.01*0.785*250.082*1.4913
= 732.12 kgf

HD = 0.785*B2*P
= 0.01*0.785*188.582*1.4913
= 416.32 kgf

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HT = H - HD
= 732.12 - 416.32
= 315.8 kgf

Wm1 = H + Hp
= 732.12 + 478.65
= 1,210.77 kgf

Wm2 = 3.14*b*G*y
= 0.01*3.14*6.81*250.08*703.069
= 37,608.98 kgf

Required bolt area, Am = greater of Am1, Am2 = 21.4429 cm2

Am1 = Wm1/Sb = 1,210.77/1,753.911 = 0.6903 cm2

Am2 = Wm2/Sa = 37,608.98/1,753.911 = 21.4429 cm2

Total area for 8 - 0.875" dia bolts, corroded, Ab = 21.6258 cm2

W = (Am + Ab)*Sa/2
= (21.4429 + 21.6258)*1,753.911/2
= 37,769.33 kgf

MD = HD*hD = 416.32*0.0406 = 16.9 kgf-m

MT = HT*hT = 315.8*0.0396 = 12.5 kgf-m

HG = Wm1 - H = 1,210.77 - 732.12 = 478.65 kgf

MG = HG*hG = 478.65*0.0242 = 11.6 kgf-m

Mo = MD + MT + MG = 16.9 + 12.5 + 11.6 = 41 kgf-m

Mg = W*hG = 37,769.33*0.0242 = 914.5 kgf-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(15.26, 12.98) = 12.98

h0 = (B*g0)1/2 = (188.58*12.98)1/2 = 49.47 mm

From FIG. 2-7.1, where K = A/B = 345/188.58 = 1.8295

T = 1.5725 Z = 1.8522 Y = 3.3843 U = 3.7189
h/h0 = 1.4755 g1/g0 = 2.2119
F = 0.6791 V = 0.1072 e = F/h0 = 0.1373

d = (U/V)*h0*g02= (3.7189/0.1072)*4.9474*1.2982
= 289.1129 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (2.7*0.1373 + 1)/1.5725 + 2.73/289.1129
= 0.9397

SH = f*Mo/(L*g12*B)
= 1e5*1*41/(0.9397*28.712*188.58)
= 28.065 kgf/cm2

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*27*0.0137 + 1)*1e5*41/(0.9397*272*188.58)
= 47.376 kgf/cm2

ST = Y*Mo/(t2*B) - Z*SR
= 1e5*3.3843*41/(272*188.58) - 1.8522*47.376
= 13.171 kgf/cm2

Allowable stress Sfo = 1,397.01 kgf/cm2

Allowable stress Sno = 1,203.264 kgf/cm2

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 2,095.515 kgf/cm2
SR does not exceed Sfo
0.5(SH + SR) = 37.721 kgf/cm2 does not exceed Sfo
0.5(SH + ST) = 20.618 kgf/cm2 does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0.1072*41/(0.9397*19.26E+05*12.982*0.3*49.47)
= 0.0051

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*1*914.5/(0.9397*28.712*188.58)

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= 626.053 kgf/cm2

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*27*0.0137 + 1)*1e5*914.5/(0.9397*272*188.58)
= 1,056.81 kgf/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 3.3843*1e5*914.5/(272*188.58) - 1.8522*1,056.81
= 293.815 kgf/cm2

Allowable stress Sfa = 1,407.207 kgf/cm2

Allowable stress Sna = 1,203.264 kgf/cm2

ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 2,110.811 kgf/cm2
SR does not exceed Sfa
0.5(SH + SR) = 841.431 kgf/cm2 does not exceed Sfa
0.5(SH + ST) = 459.934 kgf/cm2 does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0.1072*914.5/(0.9397*20.52E+05*12.982*0.3*49.47)
= 0.106

The flange rigidity index J does not exceed 1; satisfactory.

Flange calculations for External Pressure per VIII-1, Appendix 2-11

Gasket details from facing sketch 1(a) or (b), Column II

Gasket width N = 14.85 mm

b0 = N/2 = 7.43 mm

Effective gasket seating width, b = 2.5*b01/2 = 6.81 mm

G = OD of contact face - 2*b = 263.7 - 2*6.81 = 250.08 mm

hG = (C - G)/2 = (298.5 - 250.08)/2 = 24.21 mm

hD = R + g1/2 = 26.25 + 28.71/2 = 40.61 mm

hT = (R + g1 + hG)/2 = (26.25 + 28.71 + 24.21)/2 = 39.59 mm

Hp = 2*b*3.14*G*m*P
= 0.01*2*6.81*3.14*250.08*3*1.0546
= 338.48 kgf

H = 0.785*G2*P
= 0.01*0.785*250.082*1.0546
= 517.73 kgf

HD = 0.785*B2*P
= 0.01*0.785*188.582*1.0546
= 294.41 kgf

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HT = H - HD
= 517.73 - 294.41
= 223.32 kgf

Wm1 = H + Hp
= 517.73 + 338.48
= 856.21 kgf

Wm2 = 3.14*b*G*y
= 0.01*3.14*6.81*250.08*703.069
= 37,608.98 kgf

Required bolt area, Am = greater of Am1, Am2 = 21.4429 cm2

Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/1,753.911 = 0 cm2

Am2 = Wm2/Sa = 37,608.98/1,753.911 = 21.4429 cm2

Total area for 8 - 0.875" dia bolts, corroded, Ab = 21.6258 cm2

W = (Am2 + Ab)*Sa/2
= (21.4429 + 21.6258)*1,753.911/2
= 37,769.33 kgf

Mo = HD*(hD - hG) + HT*(hT - hG)

= 294.41*(0.0406 - 0.0242) + 223.32*(0.0396 - 0.0242)
= 8.3 kgf-m

Mg = W*hG = 37,769.33*0.0242 = 914.5 kgf-m

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Hub and Flange Factors

g0 = min(g0, tn) = min(15.26, 12.98) = 12.98

h0 = (B*g0)1/2 = (188.58*12.98)1/2 = 49.47 mm

From FIG. 2-7.1, where K = A/B = 345/188.58 = 1.8295

T = 1.5725 Z = 1.8522 Y = 3.3843 U = 3.7189
h/h0 = 1.4755 g1/g0 = 2.2119
F = 0.6791 V = 0.1072 e = F/h0 = 0.1373

d = (U/V)*h0*g02= (3.7189/0.1072)*4.9474*1.2982
= 289.1129 cm3

Stresses at operating conditions - VIII-1 Appendix 2-7

f=1

L = (t*e + 1)/T + t3/d

= (2.7*0.1373 + 1)/1.5725 + 2.73/289.1129
= 0.9397

SH = f*Mo/(L*g12*B)
= 1e5*1*8.3/(0.9397*28.712*188.58)
= 5.654 kgf/cm2

SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*27*0.0137 + 1)*1e5*8.3/(0.9397*272*188.58)
= 9.545 kgf/cm2

ST = Y*Mo/(t2*B) - Z*SR
= 1e5*3.3843*8.3/(272*188.58) - 1.8522*9.545
= 2.654 kgf/cm2

Allowable stress Sfo = 1,397.01 kgf/cm2

Allowable stress Sno = 1,203.264 kgf/cm2

ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 2,095.515 kgf/cm2
SR does not exceed Sfo
0.5(SH + SR) = 7.6 kgf/cm2 does not exceed Sfo
0.5(SH + ST) = 4.154 kgf/cm2 does not exceed Sfo

Flange rigidity at operating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0.1072*8.3/(0.9397*19.26E+05*12.982*0.3*49.47)
= 0.001

The flange rigidity index J does not exceed 1; satisfactory.

Stresses at gasket seating - VIII-1 Appendix 2-7

SH = f*Mg/(L*g12*B)
= 1e5*1*914.5/(0.9397*28.712*188.58)

17/21
= 626.053 kgf/cm2

SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*27*0.0137 + 1)*1e5*914.5/(0.9397*272*188.58)
= 1,056.81 kgf/cm2

ST = Y*Mg/(t2*B) - Z*SR
= 3.3843*1e5*914.5/(272*188.58) - 1.8522*1,056.81
= 293.815 kgf/cm2

Allowable stress Sfa = 1,407.207 kgf/cm2

Allowable stress Sna = 1,203.264 kgf/cm2

ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 2,110.811 kgf/cm2
SR does not exceed Sfa
0.5(SH + SR) = 841.431 kgf/cm2 does not exceed Sfa
0.5(SH + ST) = 459.934 kgf/cm2 does not exceed Sfa

Flange rigidity at gasket seating per VIII-1 Appendix 2-14

J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 1e5*52.14*0.1072*914.5/(0.9397*20.52E+05*12.982*0.3*49.47)
= 0.106

The flange rigidity index J does not exceed 1; satisfactory.

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 Flange VS - Flange hub

ASME Section VIII Division 1, 2015 Edition Metric

Component Flange Hub
Material SA-105 (II-D Metric p. 18, ln. 23)
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No Yes Yes Yes No
Design Design Design
Pressure (bar) Temperature (C) MDMT (C)
Internal 1 235
-3
External 1.03 235
Static Liquid Head
Condition Ps (bar) Hs (mm) SG
Operating 0.46 4,720 1
Test horizontal 0.59 6,020 1
Dimensions
Inner Diameter 182.58 mm
Length 73 mm
Nominal Thickness 18.26 mm
Inner 3 mm
Corrosion
Outer 0 mm
Weight and Capacity
Weight (kg) Capacity (liters)
New 9.4 1.91
Corroded 8.4 2.04
Radiography
Longitudinal seam Seamless No RT
Right Circumferential
Full UW-11(a) Type 1
seam

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 Results Summary
Governing condition UG-16
Minimum thickness per UG-16 1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t) 3.1 mm
Design thickness due to external pressure (te) 3.46 mm
Maximum allowable working pressure (MAWP) 201.64 bar
Maximum allowable pressure (MAP) 246.45 bar
Maximum allowable external pressure (MAEP) 109.49 bar
Rated MDMT -105 C

UCS-66 Material Toughness Requirements

tr = 7.75*94.29 / (1,380*1 - 0.6*7.75) = 0.53 mm
Stress ratio = tr*E* / (tn - c) = 0.53*1 / (18.26 - 3) = 0.0348
Stress ratio 0.35, MDMT per UCS-66(b)(3) = -105C
Material is exempt from impact testing at the Design MDMT of -3C.

Design thickness, (at 235 C) UG-27(c)(1)

t = P*R / (S*E - 0.60*P) + Corrosion

= 1.46*94.29 / (1,370*1.00 - 0.60*1.46) + 3
= 3.1 mm

Maximum allowable working pressure, (at 235 C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t) - Ps
= 1,370*1.00*15.26 / (94.29 + 0.60*15.26) - 0.46
= 201.64 bar

Maximum allowable pressure, (at 22 C) UG-27(c)(1)

P = S*E*t / (R + 0.60*t)
= 1,380*1.00*18.26 / (91.29 + 0.60*18.26)
= 246.45 bar

External Pressure, (Corroded & at 235 C) UG-28(c)

L / Do = 73 / 219.1 = 0.3332
Do / t = 219.1 / 0.46 = 481.0523

From table G: A = 0.000400

From table CS-2 Metric: B = 380.507 kg/cm2 (373.15 bar)

Pa = 4*B / (3*(Do / t))

= 4*373.15 / (3*(219.1 / 0.46))
= 1.03 bar

20/21
Design thickness for external pressure Pa = 1.03 bar

ta = t + Corrosion = 0.46 + 3 = 3.46 mm

Maximum Allowable External Pressure, (Corroded & at 235 C) UG-28(c)

L / Do = 73 / 219.1 = 0.3332
Do / t = 219.1 / 15.26 = 14.3576

From table G: A = 0.100000

From table CS-2 Metric: B = 1,202.2181 kg/cm2 (1,178.9711 bar)

Pa = 4*B / (3*(Do / t))

= 4*1,178.97 / (3*(219.1 / 15.26))
= 109.49 bar

21/21