JIS JAPANESE INDUSTRIAL STANDARD nslated Published by Japanese Standards Association @JIS Z 3221: (JWES/JSA) Stainless steel covered electrodes 98Z 3221 : 2003 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee, as the result of proposal for revision of Japanese Industrial Standard submit- ted by The Japan Welding Engineering Society (JWES)/the Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Conse- quently JIS Z 3221 : 2000 is replaced with this Standard. In this revision, welding consumables for SUS304N2 high strength stainless steel is added. Further, though a bend test is conventionally specified as bending performance of deposited metal, it is changed to longitudinal face bend test in conformity to JIS Z 3323. Date of Establishment: 1957-01-30 Date of Revision: 2003-01-20 Date of Public Notice in Official Gazette: 2003-01-20 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Welding JIS Z 3221:2003, First English edition published in 2003-05 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority © JSA 2003, “All rights reserved, Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan PROTECTED BY COPYRIGHT4d 42 43 44 45 10 Attached Table 1 Normative references. 7.3221 : 2003 Contents Scope .. Normative references ... Classification al Quality, 2 Covering 2 Chemical composition 2 Mechanical properties .. : 3 Bending performance .. 5 Corrosion resistance of deposited metal 5 Dimensions and tolerances 5 5 5 Chemical analysis test... 6 Tensile test of deposited metal 6 Bend test of deposited metal .. a Corrosion test of deposited metal 8 Inspection. : 9 Packaging 9 Designation of products... 9 Marking 12 @ PROTECTED BY COPYRIGHTJAPANESE INDUSTRIAL STANDARD @ JIS Z 3221 : 2003 Stainless steel covered electrodes 1 Scope This Japanese Industrial Standard specifies the stainless steel covered electrodes (hereafter referred to as “electrodes”) capable of obtaining the deposited metal of not less than 11 % in chromium and not more than 22 % in nickel. 2 Normative references The standards listed in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. The most recent editions of the standards (including amendments) shall be applied. 8 Classification The electrodes shall be classified as given in Table 1 according to the chemical composition of the deposited metal and the type of current. The applicable welding positions are given in Table 1. Table 1 Classification of electrodes Classification | Welding position | Type of current || Classification | Welding position | Type of current paor-*[i8]| FV, 0,H | Dow past [15] FV,0,H8 | Dom 16 ‘AC or DEM 6 ‘AC or DOCH ‘D308 15] FV, 0,8 | Dow paient [15] Fv, 0,8 | Dow 16 AC or DG 16 ‘AG or DOW) pst | 15] FV, 0, H | DOM Dsi7 uw] BV,0,8 | Doe 16 [ AG or Dom 6 ‘AC or DOCH psosn2 [15] F,v,0,H | Dow) foam [a5] Fv, 0,8 | Dom 16 ‘AC or DCC) 16 | ‘AC or DOM) pao -[as| Fv, 0,8 | Dew pas [is] FV,0,H | Dom 76 | ‘AC or DOCH 16 ‘AG oF DOCH soot [15] Fv, 0, | DOW pazes1 [15] FV, 0, H | DOM ‘AC or DOCH 16 AC or DOCH Da0eNb [15] F, V, 0, H | DOW) D347 a[ FV,0,8 | pce | 16 AC or DCG) 16 [AC oF DOH Dsoenst [18 [ Fv, 0, H | Dem pam [15 Dow 6 ‘AC or DOCH 6 AC or DOH | Ds00mo [15] Fv, 0, H | Doc aaa Bl RV0H | Dow | 16 ‘AC or DE | AG orDom Ds0eMoL [15] F, V, 0, H | DOW D410 15| Fv, 0,4 | Dow 16 ‘AC or DOM 16 [AC or DOM pao [6] FY, 0,8 | Dow pions [15| Fv.0,H | Dom | 16 ‘AC or DOCH 16 [AC or DOM) psi0Me [15] FV, 0,8 | Dom DA30 15] FV, 0,4 | Dow 16 ‘AC or DOW) a6 | ‘AC or DO) PROTECTED BY COPYRIGHT2 2 3221 : 2008 Table 1 (concluded) Classification | Welding position | Type of current |] Classification | Welding position | ‘Type of current Daiz 15] FV,0,H | Dow |pasons [a5] Fv, 0,8 | DO® 16 ‘AC or DGG) 16 [Ac erDew pies2 | 15| FV, 0,H | DOW pes0—«| 35| FV,0,H | DOH 16 [ Acor Dew 16 AC or DO(#) Daié 5] FV,0,H | Dow LT 16 ‘AG or DGG) [ | Remarks 1 The symbols used for the welding positions are as follows: F: Flat, V: Vertical, O: Overhead, H: Horizontal or horizontal fillet ‘The welding positions shown in Table 1 apply to electrodes of not more than 4.0 mm in diameter. 2 The symbols used for the type of current are as follows: AC: Alternating current, DC (+): Direct current (electrode posi- tive) 4 Quality 4.1 Covering The covering shall be in accordance with 8 of JIS Z 3200. 4.2 Chemical composition The chemical composition of deposited metal shall comply with the requirements specified in Table 2 when tested in accordance with the method of 6.2. PROTECTED BY COPYRIGHT3 Z 3221 : 2003 Table 2 Chemical composition of deposited metals Unit: % Classi ‘Chemical composition cation ec | si ‘Ma, P s | Ni ce Mo |__Others [b307 [013 max. ] 0.90 max. | 3.00%8 00) 0.040 max. 0.030 max] 9011.0 |180:21.0 0501.50 = fo308 [008 max. | 090 max. | 2.50 max. |0.040 max |0.030 max| 9.0%011.0|180%21.0] — - lb30st | 0.08 max | 0.90 max. | 250 max. |0.040 max.|0.030 max. 9.0120] 180w21.0) — — - Ipsosn2 | 0.10 max. | 0.90 max. | 1.00%04.00]0.040 max.| 0.030 max.| 7011.0 |200%%25.0| — | No.120030 Ip309 | 015 max. | 0.90 max. | 250 max. |0.040 max 0.030 max|120%140|720025.0) — — - Ip30o1. | 0.08 max. | 0.90 max. | 250 max. |0.040 max.| 0.030 max.| 120%160|220w250| — — - [D309Nb | 0.12 max. | 0.90 max. | 2.50 max. |0.040 max.| 0,030 max.| 12.0 014.0|22.0%025.0| ~ Nb 0.70 t01.00 Ip3ooNbL | 0.04 max. | 0.90 max. | 250 max. }0.040 max |0.030 max|120%140]220«25.0] — | Nb0.70.01.00 Jp309Mo | 0.12 max. | 0.90 max. | 250 max. |0.040 max.|0.030 max.| 120%140]22.0%25.0|2.0003.00 - Ip3osMot. | 004 max. | 0.90 max. | 20 max. |0.040 max |0.030 max. 12022140 22.0:325.0|.00:03.00 - lpsio— | 020 max | 0.75 max. | 250 max. |0.030 max.|0.030 max.| 2001522025080] — - Jp3tomo | 0:12 max. | 0.75 max. | 20 max. |0,030 max.|0.030 max.| 20.220 250:528.0| 2.00:»3.00 - Jps12 [0.15 max | 0.90 max. | 2.0 max. |0.040 max.|0.030 max.| 80%10.5|280%320] — — - lpi6-8-2 [0.10 max. | 0.50 max. | 2.50 max. |0,040 max.|0.030 max.| 75% 9.5|145:916.5| 1.00%02.00 - Jos16 | 008 max. | 0.90 max. | 2.50 max. | 0.040 max.|0.030 max. 11.0140 | 17.0:520.0| 200:02.75 - Ipsist. | 004 max. | 090 max. | 2.50 max. |0,040 max.|0.030 max. 11.0 916.0 |1.0%20.0| 2.00%02.75 - lostert | 04 max. | 0.90 max. | 2.0 max. |0,040 max.|0.030 max.| 11.0916. |17.0%20.0| 1.20%2.75 | Cu 1.000250 Jo317 | 008 max. | 090 max. | 250 max. |0.040 max |0,030 max. | 12.1914. |18.0%021.0|3.000400 - Jpsi7t | 04 max. | 0.90 max. | 2.50 max. |0.040 max.|0.030 max. |12.0%916.0|18.0%21.0|3.00:94.00 - Josis | 0.08 max. | 0.90 max. | 2.50 max. | 0.040 max.|0,030 max.|1.04014.0 [17.01020.0 | 2.000250 No6XC%toL 00 fo3291 | 0.08 max. | 090 max. | 1.50 max. 0.040 max.|0.030 max.| 60%08.0 |23.0%028.0| 1.00%3.00 - fo347 | 0.08 max. | 090 max. | 2.50 max. 10.040 max.|0.030max.| 9.0:011.0]18.0%210| | NosxC%uolO0 Jose. } 0.06 max. | 090 max. | 2.50 max. 10.040 max.|0.030max.| 90.110 |18.0.21.0| — | Noaxc%iot00 fo349 J 0.13 max. | 090 max | 2.50 max 0.040 max.|01030max.| 801010.0 | 18.0%21.0|035%0065) W1.25101.75 Nb 07500120 Isto | 0.12 max. | 0.90 max.| 1.00 max. |0.040 max.|0.030 max.) 0.60 max |110%0140] - Ipaione | 0.12 max. | 0.90 max. | 1.00 max. |0.040 max.|0.030max.|060mex |110%0140] - | Nb0S0%150 }p430— 0.10 max. | 090 max. | 1.00 max. |0.040 max. |0.030 max. | 060 mex. [15.0180] ~ - Ipazowe | 0.10 max. | 0,90 max. | 1.00 max. |0.040 max.|0.030max.| 0.60max. |15.0%180] — | Nb05001.50 D630 | 0.05 max. | 0.75 max. | 0.25120.75| 0.040 max.| 0.030 max. | 40:05:00] 160 1016.75] 0.78 max. | NbO.15:00:30 | cu3.25 104.00 4.8 Mechanical properties The tensile strength and elongation of deposited metal shall comply with the requirements specified in Table 3 when tested in accordance with the method of 6.3 PROTECTED BY COPYRIGHT4 2.3221 : 2003 Table 3 Mechanical properties of deposited metal ‘Classification ‘Tensile test “Tensile strength | Elongation Nira? % D307 390 min 30 min, D308 550 min 35 min. 308. 510 min 35 min. D308N2 690 min. 25 min D309 550 min, 30 min, D309L, 510 min 30 min. D309Nb 550 min. 30 min, D309NBL 510 min, 30 min, D309Mo 350 min. 30 min. D309MoL. 510 min. 30 min D310 350 min. 30 min, D310Mo 350 min, 30 min, 312 660 min 22 min D16-8-2 550 min, 35 min 36 550 min, 30 min p3i6L. 510 min, 35 min DsieniL, 510 min, 35 min, D3i7 550 min, 30 min, DSITL 510 min, 30 min, pais 350 min, 25 min, 32941 590 min. 18 ain, D347 550 min 30 min, D347L, 310 min. 30 min p39 690 min, 25 min, D410’) 40min | 20 min DAIONb() 450 min 20 min D430) 480 min 20 min D430NbC*) 480 min, 20 min 630°) 930 min. 7 min. Notes () After heating at 730 °C to 760 °C for 1 h before processing the test pieces, furnace-cool to 315°C at a cooling rate of within 55 °C per hh, and thereafter air-cool. (@) After heating at 760°C to 785 °C for 2 h before processing the test pieces, furnace-cool to 590 °C at a cooling rate of within 55°C per h, and thereafter air-cool. (°) After heating at 1025 °C to 1050 °C for 1 h before processing the test pieces, air-cool to room temperature. In succession, heat at 610°C to 630 °C for 4h and then air-cool. PROTECTED BY COPYRIGHT5 23221 : 2003 44 Bending performance The bend test of deposited metal shall apply espe- cially when designated by the purchaser and when tested by the method of 6.4, there shall be no crack exceeding 3.0 mm in length in any direction nor any defects detri- mental to use on the bent outer surface of test piece. 4.5 Corrosion resistance of deposited metal The copper sulphate-sulphuric acid test (hereafter referred to as “corrosion test”) of the deposited metal shall apply only to the classification shown in Table 4 when particularly designated by the pur- chaser and when tested by the method of 6.5, the bent outside surface of the test piece shall be free from intergranular corrosion cracks. Table 4 Classification of electrodes to be applied to corrosion test Classification ‘DSOBL, D316L, DBiGIIL, D31TL, D318, D347, D347L. 5 Dimensions and tolerances The dimensions and tolerances of electrodes shall be in accordance with 2 of JIS Z 8200. The representative dimensions are shown in Table 5. Table 5 Representative dimensions of electrodes Unit: mm Diameter Length 16 | 200 250 20 | 200 250 ~ | | 26 250 300 350 32 300950 400 40 350 400 450 500 50 350 400 450 500 [60 350 400450 500 6 Tests 6.1 General 6.1.1 Test plates The test plates shall be as follows: a) The test plates to be used for chemical analysis test, tensile test, bend test and corrosion test of the deposited metal shall be the plates of the same composi- tion as the chemical components of the deposited metal specified in JIS G 4304 or JIS G 4305. PROTECTED BY COPYRIGHT6 2.3221 : 2003 b) For the test plates to be used for chemical analysis test, tensile test and corro- sion test of the deposited metal, $8400 of JIS G 3101 or SM400 A to C or SM490 A to C of JIS G 8106 may be used. In this case, uttering shall be carried out in accordance with the method specified in 6.1.2. c) For the test plates for the bend test of deposited metal, SUS304 specified in JIS G 4304 or JIS G 4805 may be used. 6.1.2 Buttering of test plate In the case where $8400 of JIS G 8101 or SM400 ‘A to C or SM490 A to C of JIS G 8106 is used as the test plate for tensile test and corrosion test of the deposited metal, the groove face shall be applied with buttering of two or three layers by using the same kind of electrode as the test electrode as shown in Fig. 1. Unit: mm Buttering 14 a T: Plate thickness Approx. 25, a: Root gap Fig. 1 Buttering of test plate 6.1.3 Welding position and diameter of electrodes All welding shall be car- ried out in flat position. The chemical analysis test shall be carried out on all diameters, and the tensile test, bend test and corrosion test shall be carried out on a diameter of 3.2 mm or 4.0 mm as a representative of all the diameters. However, for D312, D329J1, D410, D410Nb, D430, D430Nb and D630, the bend test is not carried out. 6.2 Chemical analysis test The method of preparing deposited metal pad and samples for chemical analysis shall be in accordance with JIS Z 3184. a) For the analysis sample of the deposited metal, a residual material of a paral- lel portion of the tensile test piece after rupture by the test of 6.8 may be sampled by cutting. b) The method for chemical analysis of the deposited metal shall be in accordance with any one of the following standards: JIS G 1201, JIS G 1204, JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G 1216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1220, JIS G 1237, JIS G 1253, JIS G 1256, JIS G 1257, JIS Z 2611, JIS Z 2615 6.3 Tensile test of deposited metal The tensile test of deposited metal shall be carried out in accordance with JIS Z $111. PROTECTED BY COPYRIGHTa) b) e) @) e) 6.4 7 Z 3221 : 2003 The welding current shall be 70 % to 90 % of the maximum value in the current range recommended by the manufacturer. For D410, D410Nb, D430 and D430Nb, the preheating and interpass tempera- ture shall be 150 °C to 250°C, and for other classifications the welding of each pass shall be started at a temperature of 15 °C to 150°C. However, when the temperature of the test plate has exceeded the interpass temperature at the start of welding for each pass, the test plate shall be air-cooled. ‘The heat treatment of D410, D410Nb, D430, D430Nb and D630 shall be carried out under the conditions shown in Notes of Table 3 prior to processing the test piece, and for other classifications as-welded condition shall be applied ‘The type of test pieces shall be No. A2 for 3.2 mm diameter, and No. Al for 4.0 mm diameter. ‘The test temperature shall be room temperature. Bend test of deposited metal The bend test of deposited metal shall be carried out as follows: a) b) c) a) ‘The bend test shall be a longitudinal face bend test. The test plate shall either be restrained previously or be given preset distor- tion so that the angular deformation after completion of welding does not ex- ceed 5 degrees. ‘The welding of the first pass shall be carried out at room temperature, the interpass temperature shall be 15°C to 150°C, and the number of layers shall not be less than 3. The treatment of stress relieving shall not be applied to the test material and the test pieces. A piece of test piece shall be sampled in accordance with Fig. 2, and be pre- pared as shown in Fig. 3. PROTECTED BY COPYRIGHT8 Z 3221 : 2003 Unit: mm Unit: mm Approx. 160, T T 7 | | | | 3 | | 8) r | | 3 3 i \ 8 a | i | | ~ | fol Test pects ss ney sf 60" Reinforcement S| gy 2 {otra ‘3 max. =| 3 Fig. 3 Dimensions of i Sf bend test piece e) f) Not more than electrode covering diameter ro 4to6 Fig. 2. Dimensions of test material for bend test and sampling positions of test piece Cutting of test piece shall be carried out by machine cut or thermal cutting. However, in the case of sampling by thermal cutting, the heat-affected zone generated thereby shall be removed. The weld reinforcement and backing metal shall be removed to the base metal surface and the test surface shall be cut by 1.5 mm from the face bend side and the test piece shall be finished to 10 mm in thickness. ‘The bend test method of test piece shall be carried out in accordance with JIS Z 8122. The radius of bend shall be 20 mm and the test temperature shall be room temperature. 6.5 Corrosion test of deposited metal The corrosion test of deposited metal shall be carried out as follows: a) b) c) ‘The test material shall be as shown in Fig. 4, and prepared by groove weld of the test plates. ‘The welding of the first pass shall be carried out at room temperature and the interpass temperature shall be 15 °C to 150°C. ‘Two corrosion test pieces having not more than 5 mm in thickness, not more than 10 mm in width and 30 mm to 70 mm in length shall be sampled from the test material shown in Fig. 4 PROTECTED BY COPYRIGHT9 73221 : 2003 d) The corrosion test method of test pieces shall be in accordance with JIS G 0575. Unit: mm 4 : atm a iil a || ~ oh Z| gq MT & a til 4 uf 45 Test pieves | oJ | ql Ey 1 ig Approx.120_ Approx.25| “1 Approx.120 Fig. 4 Dimensions of test material for corrosion test and sampling position of test pieces 7 Inspection The inspection shalll be carried out as follows: a) For electrode, covering, dimensions, and the results of chemical analysis test, tensile test, bend test and corrosion test shall comply with the specifications of 4 and 5. b) The tensile test, bend test and corrosion test for electrodes of not more than 2.6 mm and not less than 5.0 mm in diameter shalll be judged from the test results of electrode of 3.2 mm or 4.0 mm in diameter of the same classification. ©) In case where any one of the chemical analysis test, tensile test, bend test and corrosion test fails to meet the requirements, a retest on the relevant item may be carried out only once, and the result shall comply with the requirements. 8 Packaging The packaging shall be in accordance with 5 of JIS Z 8200. 9 Designation of produets The products shall be designated by classification, diameter and length of the electrodes. Example: D316-15 — 3.2 — 350 Classification Diameter Length PROTECTED BY COPYRIGHT10 2.3221 : 2003 10 Marking ‘he marking shall be in accordance with 4 of JIS Z 3200. The clas- sification of electrodes shall be applied with colour for identification specified in Table 6 on the end face or both the end face and side face as shown in Fig. 5 or be curved- surface printed with classification at the position shown in Fig. 6. End face ee Side face colour Fig. 5 Colouring position Unit: mm 65 max. Curved-surface printing Fig. 6 Position of curved-surface printing PROTECTED BY COPYRIGHTuu 7.3221 : 2003 Table 6 Marking colour of electrodes Classification | End face colour | Side face colour D307 Purplish red 5 D308 Yellow - sos Red = D308N2 Yellow e D308 Black 7 Da09L Yellowish green - D309Nb Black C Da09NbL, Black C Ds09Mo Silver = D309MoL Silver * D310 Pink - Ds10Mo Pink e paiz Green . Di6-8-2 White G psi6 White - Dsi6L Green = Dai6s1L Gray ES pai7 Brown - Dsi7L Chestnut colour pais Green . D291 Red e D347 Blue | Dsart, Blue v p49 Yellow . 410 Purple = D410Nb Purple * 4so Light brown = D430Nb Light brown | te eso Orange | Remarks: The electrodes corresponding to * mark shall be coloured on the side face, pro- vided that the kind of colour is not speci- fied. PROTECTED BY COPYRIGHT12. Z 3221 : 2003 JIS G 0575 JIS G 1201 JIS G 1204 JIS G 1211 JIS G 1212 JIS G 1213 JIS G 1214 JIS G 1215 JIS G 1216 JIS G 1217 JIS G 1218 JIS G 1219 JIS G 1220 JIS G 1237 JIS G 1258 JIS G 1256 JIS G 1257 JIS G 3101 JIS G 3106 JIS G 4304 JIS G 4305 JIS Z 2611 JIS Z 2615 JIS Z 8111 JIS Z 8122 JIS Z 3184 JIS Z 8200 Attached Table 1 Normative references Method of copper sulfate-sulfuric acid test for stainless steels Iron and steel—General rules for analytical methods General rules for fluorescent X-ray analysis of iron and steel Iron and steel—Methods for determination of carbon content Iron and steel—Methods for determination of silicon content Iron and steel—Methods for determination of manganese con- tent Iron and steel—Methods for determination of phosphorus con- tent Iron and steel—Methods for determination of sulfur content Tron and steel—Methods for determination of nickel content Methods for determination of chromium in iron and steel Iron and steel—Methods for determination of molybdenum content Iron and steel—Methods for determination of copper content Iron and steel—Methods for determination of tungsten content Iron and steel—Methods for determination of niobium content Iron and steel—Method for spark discharge atomic emission spec- trometric analysis Iron and steel—Method for X-ray fluorescence spectrometric analy- sis Iron and steel—Methods for atomic absorption spectrometric analysis Rolled steels for general structure Rolled steels for welded structure Hot rolled stainless steel plates, sheets and strip Cold rolled stainless steel plates, sheets and strip General rules for photoelectric emission spectrochemical analy- sis of metal materials General rules for determination of carbon in metallic materi- als Methods of tension and impact tests for deposited metal Methods of bend test for butt welded joint Method of preparing deposited metal pad and samples for chemi- cal analysis Welding consumables—Technical delivery conditions for weld- ing filler metals—Type of product, dimensions, tolerances and marking PROTECTED BY COPYRIGHTErrata for JIS (English edition) are printed in Standardization Journal, published monthly by the Japanese Standards Association, and also provided to subscribers of JIS English edition) in Monthly Information. Errata will be provided upon request, please contact: ‘Standardization Promotion Department, Japanese Standards Association 41-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN TEL. 03-3583-8002 FAX. 03-3583-0462 100% Recycled paper PROTECTED BY COPYRIGHT