oT yu A Khafji Field Development Plant - Phase-I OUTGOING DOCUMENT To: KO FROM ce AI Rhaf Joint Operations {CONSOLIDATED CONTRACTORS COMPANY WA. 0. BOK 256, AMR 31971 PO BOX: 5858, SAUDI ARABIA. Bala Soest A ai-31971 tin. Site Representative Mohamed Bada Proj Con! Mage (Sit) TRANSHITTAL NO: CCCHDPTSTE DATE UNIO Te lowing Desmea o ERET ppl Nef Docent [Re Tae Cons RETR I TOOT SANT OR NTT FANT a + Sloboda pose “beatles ovpy. She Date APPROVEDSITE MASTER TRANS, NOC F. 24 MAR 2008 ccc-pea FOP) - ee tig) KIO Approval ones rvow caxnincarion AL KHAFII FDP PHASE-I ONSHORE FACILITIES, soerSwoomen zens) | Coseeee Comat awarn WALL METHOD STATEMENT FOR HEAVY LIFTING sro KEasO87 PROUECT | PLANTNO_|_NOEX | ONGTDOENO_—_[ SHEET NOT —| sermescromat sono ences © a KGoC & Acoe aseszos | sta 01 Ke-ost087 a Index 1. Seope: 2. References 3. Definitions 4 Respoastitty 5. Specialized Tooling Equipment 6 Safety 1. Instructions Attachmentsa s-ssrime ease cosston res © 8 KOC & AGOC asosams | ston 1701 KE-031087 Sealfa 1.0 score, ‘To define responsibilities within the CCC organization for the supervision and review of Rigging astviies for CCC and sbeontractors, “To define the format requirement fr rigging equipment register, rigging sicies and rigging sketches, and stout the CCC review equiremens “This method statement covers the requirements forthe supervision of activities or ing including: + Review and preparation of it data shoes. + Review of Rigging Equipment Regiser. + Requirements for and review of rigging studies and rigging sketches This method statement father lays out the format to be followed inthe planning, design and safe execution ofthe raging program 1 meet the Project Requirements 2 REFERENCES |ANSIBIO Safety standard for Cableways, Crane, Derrick, Hoists, Hooks, Jacks and Sling Saudi Arabian Oil Company General Insiretion Manual, Gi. - 7.025, Gi, ~ 7.027, Gl ~ 7428, Beaufort Wind Seale Numbers Saudi Aramco Handbook for Riggers JO Consruton Safety Menus! IP's Crane Rigging Handbook S.A. Construction Sefety Manual 3. DEFINITIONS For the purpose of this Method Statement, the following terms are define: 3A Company Kio. 32 Contactor ccc 33 Rigging plan ‘A detail documented procedure, operating resretions and drawing ofthe lift tobe carried out a defined in Gi 7028 34 Lif Cssifcations are as fllows “+ Ligh Lifts Range: Bemween 0 to 10 Tons. (Can be rigged by rigger) ‘+ Medium Lifts Range: 10 Tors to 40 Tons, (Can be rigged by rigger) risa Lifts Range: (Must be rigged by riggs) Alleria ifs requie an approved eral it pan.é AL-KHAFSHDPPHasesoxsuore racusmies | %s) Eal naa | wm [ nn || ener fw Critical is re those that mest any of the following criteria: ~All loads exceeding 85% of the cranes rated load capacity fr tha specif li = All loads of 40 tons or greater. = Allcranes working around energized electrical ines + Specie Critcl Lifts (Must be vigged by rigger I are those that meet any of the following All special lifts required an approved li plan Citic lit are those hat meet any ofthe flowing erterias = Allis in which two eranes ae uslize in edltion tothe sling sane (Tandem lif). ~ High level andlor long each crane lif (G1 7.028 42.20) — Are specially engineered and designated to handle a spocitc tole shat requires that use of liking equipment such as, but act limited to, ringers, towers, poles, cableways et ~ Night ime crane ifs (G17.028-63.17) ~ Vertical vessels that exceed 20 Tones eretion weight, 3 M in dameter, nd 20 m overall height. ~ All vessels, whether horizontal or vertical, that exceed 40 tones erection weight = Cita itt sso include vessels with rubber, glass, titanium or eactry lining that may be atfeced by impact, distortion, het fom welding, or euting ~ Moa eas per “O.~ 7.02. 4 RESPONSIBILITY 4.1 CCC is responsible forthe preparation and implementation ofall rgging plans on the project as sven in section 4.4 of GI 7.028 “This includes the requirement that all Subcontractors follow the instructions listed herein, including both rigging contractual requirements and rigging safety requirements 42 CCC is responsible for ensuring tha the preparation of alriggng sues, rigging sketches, rigging ‘equipment registers, and lit data sheets for all applicable lis, re prepared and implemented ‘somestly. CCC is further responibie 1a ensure that ll ing equipment and all iting tackle used fon the projet have the covet test ertction, and that al iting devices are NOT used Beyond the se working limits impsed bythe manafctrar's requirements andlor eplcabe sary standards. SPECIALISED TOOLING/ FOUTPMENT As require by i plan+ 4 Ackuarsrepppnase-roxswone ractmes |S) El asasams | sia or ~ | Keasios7 Salil ‘AERTY, 6.1 General 6.11 Hold a pest meeting with ging ii sta wo review procedure snd plan. Standard critical lifts shall not be performed in wind speeds exceeding 32 kr 20 emph ~ 17. knots) as reported’ given by the nearest contol room of other KO certified / recognized organization {eg MET Consultan). 6.1.2. Al iting machinery and equipment and all parts and working gear thereof, both fixed and movable shall be of good construction, sound material and fee fem patent defect and shall be approved for ase on the equipment by the manufacturer and shall be msintained and operated to comply with the manuficurer requirements, as well as those of CCC and Government Riles and Regulations. 6.13 A Register shall be mainsined by CCC in which shall be shown all equipment classed as lining machinery and Iitng tackle and al deals of examinations and test conducted thereon 6.14 Lifting machinery, Equipment and iting tackle shal ot be issued or used without a urrent testinspecton erica 6.15 Rigging equipment (ope, slings, shackles, ling beams, hooks, et.) shall be visually ‘cesked prior to each major i, Unacceptable rigging equipment wl be tagged and removed fiom the ste 6.16 Lifting machinery, equipment and ling tackle shall only be retested by an independent examination authority approved by Saudi Aramco / KJO afer any major alteration or repair thereto. 6.17 When working in a hazardous area or near an area which could become hazardous ic, combustible areas, fumeable ares, fel stone ares all relevant iting machinery shall be ise driven end equipped withthe appropriate spark eestor 6.1.8 Work permis shall be obtained prior to any litng (ritcal or speci) work being eared ut ‘Once any required work permit i obtained, work can commence in accordance with specifi ‘measures itemized on the permit and CCC Site Safety Manual Reference: Chaper 2, Section 4 (Authorizations and work permits) of CCC Site Safety Manual asd G1 2.100 work permit shall have approved i plan tn specie SA atached Cranes 621 All crane operators shall hold qualification cenificats issued by government or other ‘pplicable sources as rguired by Gl 7.025. The Project PMV shall ensure tht applicable ‘erieates are provided for review to KJOVPMIT prior to oprstrs being allowed to ‘commence work. The manufacturer's lifting capacity tables, SWL rating shall be clearly visible in Arabic and English. Information and warning sal be ir Arable and English (Ret. Gl, 7.028, Section 6, Par. 6.3.7) The capacities given shall be setly adhered to. The& acanarsreor paasesoxsuone raciitns | mama | a0 01 =| Reasost - fo 622 624 625 626 counterweight shall be used in cordance with the instructions given by the manufacture ‘Outriggers equipped withthe crane shal be fll extended. For special and critical lif, timber or steel mats or both shall be used below the erane's ‘utriggers oF Wacks 19 protect underground services. For special and erica lis, ground bearing presute sal be assessed fr cferenialstlement Alleranes tbe leveled to with 1% prior to ay i. Crane Inspection {All crans sal be inspected and shall conform tothe requirement given in G.1~ 7.030 an the fequizements given in therein. Any unsafe conditions as defived shall be immediately rectified before se ‘The major items fr inspection stall be by G:1~7.030 and eference therein as fllows: + Control Mechanism + Aivor hydraulic systems deterioration or leakage. Electrical apparetus functions and signal. + Crane hooks, deformations or cracks + Cable wear and damage ‘Load wind and other indicators over thee fll ange. ‘Limit witch and locking nd safety devices ‘Crane opertors shall met the equremens of GI. 7.025. ‘A Rigger I / Competent Porson shall bein charge of the lft a allies. The Rigger I/ CCompetect Person shal specify the type of communication tobe used during the lit (ea. radio or hand signals). Only the Rigge | / Competent Person o his designate shal be allowed to communicate withthe crane operator daring the I. No other person shall be allowed to transfer signals 16 the crane operator Person giving signals shall clearly ideifiable and distinguishable ‘Cranes shal ot be used to anspor loads, unless specifically designe for this purpose. The hook oft erane mst be secured to prevent it swinging when the rine isin “Transit All eranes shall not wore in the vicinity of energized powerlines a5 per Para 6.26 of GL 7028. +A proximity work permit required fr work any closer han 6 metersrn aLkuarsrepe puase-roxsnone ractimis | 2) Ea ramsans | stan mo | KE-AS1087 Sea ial 62.7 Boom to load clearance shall bea minimum of 1.0m. A minimum oftwo 2) taglines shall be sed to contol suspended loads 628 Before a crane transports load, the Jad hall be ted hack or secured to the cane to prevent ‘swinging applicable to standard and ordinary lis nly) (629 Load chars for crane boom lengths, rai, angles, and optional confguations shall be posted in the erae at al times end shall be writen in both Arabic and English 62.10 Crane mats shall be used under all crane outrggers and when the lod exceeds 60% of the allowable espacty under erawler ere tacks, unless calculations ofthe actual allowable soi Towing show they are not required. 62.11 When crane mats ae used, they shall be made of hardwood timbers minimum of eight inches (8°) thick and arranged to spread the load wo the sol. In contions of poor sol, more ‘han one layer may be equited to spread the load sufiieny. (Mass made of other materials, may be used i prlor approvals obaine fram SABCO. {62.12 Under no circumstances will laminated “track mats" be used to spread the load to the soil. {62.13 Crane booms of 100 fet (30.48) in length, 0 steater, shal be etter lowered to the ground ‘overnight or the load block should be anchored oa secure ebjet and slight load placed on the rane, block. 62.14 CCCISubconractor shall provide documentation on all cranes Srought onto the site in sccordance with Gl 7.030. 62.15 CCC/Subontrstor shal perform ingpestion on al ranes brought ont the ste in accordance ‘with G.1- 7.030 and aploable standards reference therein 62.16 Where two cranes ae used for 2 if ination oa ling crane) then the design load on ‘each ean shal nt exceed 75% ofthe crane's ated capacity (62.17 When teaveling, inside or onsite plant crawler cranes shall do so in tet accordance with manufactures specifications procedure (G1 7.02863). 463 Industral Fork Lift Tranks 6.3.1 Industrial fork lift racks shall not be used wo Fifa load greater than the maximum safe working load permitted for the rock, 6.3.2 Passengers are forbidden to ride on vehicles, mobile plant or Fork if wucks not specially designed or ited ou for passenger use. 163 All forklift operators shal hold qulifcation and cerifcaesasperG.. 7.0253 4 ALAHARHT pop Paase-roxsuore racuies | 9% Bl KG0C& AGOC asosans | sion 1701 : Ke-os1087 - fo 64 Rigging Tackle 6s {64.1 Allow the Hook Ling Equipment shall meet the requirements of G1. 7.028, 642 dentition & Inspection - All tems of lifting tackle shall be plinly de-stamped with an Sdeifcatin number clearly showing he “Safe Working Load” 64.3 “Al iting tackle shall be thoroughly inpested a least once every period of six months by & ‘hird panty approved by CCC, and cerifcates issued 64.4 All ling tackle shall be retested to proof load as required by the applicable G's and references contained therein, The re-tesed work shall be carried ou by hid party. {64 Equipment shall be fice fom any obvious defects and any lifting tackle shall not be used beyond its SWL and required inspection period 646 Wire ropes of wie slings shall not be used if fraying, broken wires, bird caging or any pparent damage is evident. Such damaged ropes or slings shall be clearly identified and sade unvsibe 64.7 KJO has the rght to inspect all rigging equipment at any ime. (64.8 All hooks fied to iting machinery and equipment must be of the "Safety Hook” ype, {649 All custom-designed rigging equipment, such es spreader bars, beams, links and any other device which eates aloe pat ofthe load beng lifted shall be designed to meet allowable fires in atcondance with international codes an practices eg ANSIY ASME B30 20, 64.10 Welding to any equipment while the rigging is atached wil be protibied, 64.11 No Welding rcutng wil be allowed on any ofthe vessels or pros equipment without the ‘writen approval of KJO, ‘Wire Rope 65.1. Wire ropes shall be ofthe corect size, grade and construction to withstand the maximum fad imposed, The length of the wie copes uscd in the main hosting system shall allow forthe tate range of movement specified witha minimum of two full Wp of he rope onthe hoist frum at ll times, 65.2 Wire ropes sal be inspected in accordance with requirements given inapplicable G's and ANSIB30S, "When any condition considered unsafe is foun, the rope shal be immediately removed fom service andthe condition rectified. Examples of unste conditions are given as Follows: 8) Running ropes: sx randomly dslbured broken wires in the one rope lay, o thee broken wire in one siren in one rope la. 1) Wear n one-third ofthe original diameter ofthe outside individual wires| stn ns cnennn rc oa raaaaone | sian 701 : KE-a31087 - fo ©) Kinking, crashing, bed caging or diameter ofthe ouside individual wires. 4) Any beat damage ffom any use. «) Reductions inthe nominal rope diameter exceeding Rope Dia (mm) ‘Max. Reduction (mm) 16< 19 12 new U6 32<38 238 1) Standing ropes : More than two broken wires in one lay in sections beyond the end conection, oF more than one broken wie at an end connection, 2) The design factor of wie rope slings shall be a minimum of 1) Wire rope / wire ope sings /chokers sal not be stored diet onto the ground but shall be either suspended or stored on proper cribbing or pallets 1 prevent coaact with the round andthe intrusion of moisture, Maintain the cope and or slings ina well lubricated condition, {65.3 All wire rope slings shall comply with requirements given in applicable O.l's and ANSI 308. 66 Dram, Plley and Sheave “The diameter ofthe drum or pulley shall nat be les than 20 times the rope diameter. The diameter ofthe sheave shall not be less than 10 ines the rope diameter. 627 rings All hooks, swivel hook, anchor shaclls, swivel sockets, safety hooks, sable clamps, tumbuckles and othe attachments shall be made of rop-forgd steel 68 Lining Lugs “The se of ifting lugs sal be governed by te following requirements + Allcastom designed ting lugs shall be designed to mee allowable stesses In sccordance with international codes and pretces, eg, ANSVASME 830.20. + Contactor shall provide the necessary raging equipment for use onal designated iting points ‘on fabricated equipment as sown onthe vendor drawings. ‘Temporary ling lugs are sometimes attached to components a the vendor's shop tobe sed for sop assembly aly. If these lugs have nt been emoved before shipment. they shall be removed inthe field or lery gagged with instructions that they are not fo be usd 1+ Any lugs whic donot appear on the approved drawings shal ot be ue.& & 4 | aLamars roe mase-rossnone racrmus | |) Bal asosao0e | aor 0 =| Keates Sa ‘+ Lifing atachmens shal be inspected prior tothe Ii, to ensure compliance with vendor drawings ‘nd to verify that proposal rigging ttkie canbe saely ued ‘LINSTRUCTIONS 74 Planning Before approving and signing the ling plan, the Rigger I / Competent Person shall thoroughly survey and ascese the ling ste taking ita considerton the following: 1) Bquipment shape, dimension, weight and materi, center of gravity és well as confirming the latest vendor dings information organ pans 2) Transporation route and access 3) Strength and condition of transportation route and lay down ares 4) Work space around the installation sree, 5). Equipment installation sequence. 6) Schedule of equipment installation, “1D Insallation procedure 8) Orientation and postion of iting lus or ling sunnons 9) List of temporryeapment and 0 0 prepre. 72 Satery 1) = All COC Supervisors and Field Engineers should be on the constant alert for unsefe rigging practices and eport then t the ether the heavy lift specialist (eg. Rigger 1 Competent Person) oF the Feld HSE Manager (or his designate), Such reporting should include Sut ot be imited to worn ‘or unsafe sings, improperly of questionably sized slings, poor or unsafe rigging arrangements, ‘overloaded rigging accesories of tackle or undocumented rigging acessories that do not appear titer in the register or ist of accessories require fr that prtiular i. 2) - Rsk Assessment heavy Lif (tachment -8.6) 7.3 Rigging Equipment Register Rigging Equipment Register shall be maintained by CCC in secordance wih Contacts Sefery Rules nd Regulations, Rigger lor his designate shal review the Rigging Regier price the start of it ‘ctivdes. All equipment and lifting tackle must be checked for eure cerifiaton and SW. in ‘regard to heli& . atsaaratrormastroxsuorerscnsmes |S) Fal Se er —s—S——S—SCi—sCsC—ss 4 Lifting Drawings ‘A.segser shall be maintained of ll iting drawings showing the rangement of the lit as well as ‘vendor drawings showing It points, pad eyes, C.G. es. Drawing shal clue revision issued for cach projet. TAA 142, Heavy and Critica Litts Rigging studies and lit plan re requied forall rtical lis tandem, multiple, tailing lis high level Tong reac lt as required by G.I-7.028, section 6, aminimum, rigging drawings shall include: + Plans, elevation and dessin sufficient deal o ensure thatthe lit ean be exccuted safely. 1 Allcrae, spreader bars, lft beams and rigging tackle ae tobe shown. ‘+ Drawings stall be completed in such detail thet factors of safety can be aplid on al components of the losd and stachments including any welded attachmen's, slings, ‘Shackles, od ines and erane mating. Critical Lit Plan Procedure Requirements (CCC shall submis to KIO within two working days ofthe Ii (minimum), a detailed rigging ‘fing plan end procedure forthe Ii operation to take place. The rigging plan shall include ‘he following as a minimum (0.{~7.028 ~44 ‘+ Total weight be lied including load blocks and aging equipment. ‘+ Boom lengths, radius and capacity ofall eran. + Elevation view, showing the relationship and clearances between the iting equipment and ited tems + Slowing direction and eran travel + Location and travel of supe lift ballast ite, «+ dentiy and specification o ll shakles, slings and other rigging ear + Crane chats and equipment specifications for equipment being se ‘+ Equipment 10 be lied must be drawn in sufficient denil to show dimensions configuration, weights, centre of gravity, and method of tachment for handing. IF latachment pons ee provided onthe piece, a check must be made fo ensure that hey ean handle the entre piece and not ut x component + Precautions should be noted, including restrictions designated by he fabricator.& ackuarsepe prase-roxsnone races | El masaoe | S100 701 : 031087 - fo 743 184 ‘+ Requirements fo use of shipping skids or special handling devies tobe used during part orall ofthe operation and tei availability (Le, vessel skirt pier fr talling which must be observed in handling to prevent damage. + Path of movement ffom where the equipment is received, ready for Is, to fina point seting, including intemal and overtead clearance in areas of restcied: movement, covering ‘+ Clearance dimensions batwoen the piece and vrius ane components “+ Load restetion on ground, structures and aesess oad + Proper vientation of piece in fsa position. + Foundation or strctre where the piece will be placed in sufiient detail so as to highlight clearance problems + Softeners required to protest stings around comers orto protest the surface ofthe piewe being ited Light Lit (ap 1 10 Tous) CCC shall prepare and implement rigging procedure only when any If falls within the “citical iA” criteria ws egute in accordance With G.1 7.028, All other lis shall be performed using standard rigging procedure that meets the requirements of OSHA. ‘Meaum Lif (10 Tons to 40 Tons) (CCC shall prepare Rigging sketches in as much deal as deemed necessary for a safe it. As minimum the if rigging sketches shall contain the following Ling acke to be used ‘+ Total ift weight caleulations + Plans and elevation sketches showing obstructions tothe lad at any pont during the i, + Proper scale drawings of those points during the If the load comes wihin 75 em ofthe rae boom, ‘+ Layout oferane() and positioning of cranes in relation to loa placement and where load willbe se. ATTACHMENTS 8. Inspect sion /Cetficton requirement for Lifting Equipment3 4 ] avxnarnieprrnasroxsuoneracniries | © ll KGOC&AGOC asasaoes | staan 08 7 KE-a31087 - fo {82 Wind Speed Definition 483 Rising Equipment Register 84 Equipment List (Over 307) 85 LiRPlan Form 86 Risk Assessment heavy Lift 87 General Insructon Manual + GL-7025 © GL-7027 © G.L-7028 © GL-7029 = G.L-7030(sicist-2] INSPECTION / CERTIFICATION REQUIREMENT FOR EQUIPMENT Inspection / Certification required for equipment shal be in accordance vith G1 7.029 1. “Thint party cette wit al iting equipment before use on st 2. Slings, Lifting belts and ling beams: Third party/QC manufacturer test centifcte before use 'b, Inspection every 6 months by a competent person ‘Inspection weekly /efre use banksman crane operator 4. Records of 6 monthly inspection kept on ste 13. Shackles: Third panty QC manufacturer test certificate before use Inspection every 6 months bya competent person Inspection before use by riggers 44 Records of 6 monthly inspection kept on ste 4, Palleys, Chain blocks, Pall Lis and Turfears 4 Third pany QC manufacturer test cotificate before use Inspection every 6 months hy a competent person Service and repair by PMV! re-inspecton by competent pesca 4. Records of 6 monty inspection kept onsite 5, Records and inspection ‘4 Random inspection by client inspector 1b, Record open to cient inspector 6 month inspection open to client inspector 4. Copy tir party cerifcate to cient 6 Color ode ‘4 Change every month afer inspection /epstraton c 11. Below the Hook Lifting Equipment found not 19 comply 10 requirements shall be immeciately removed from service. Defective or damaged slings shal be destroyed rendered unusable ogreven ther useWIND SPEED DEFINITION ‘TABLE 1.1: WIND SPEED (MILES PER HOUR) VS. FORCE OF WIND IN POUNDS PER SOUARE FOOT SEE [won | PROEPERQUERE GOT i az} coon ES a ar eee as ai 0.8 ose t on 06h 5 ous a 1018s a 03, 24a is ‘TABLE 12: WIND SPEED DEFINTTION ‘The following table lists speed inthe major units relative to beaufort wind seal mumbers the incernationaly accepted reference for wind force Crane shal cease operation when the wind speed exceds the safe operating level recommended inthe manufactures specification {Updated weather pons fom the local MET office or equivalent ned tobe aained. [REAUFORT: ~~ pesceipTion KNOTS. «MARC ° ea Te) east t GHTAe sas 2 UG aRERZE 6) 2-307 2 | cevmeorsems 7-10 38-si0 [2 MoperaTe pResze | ut sean (os) FRESH mEEze 07-21-07) ee ee) 7 NEARGALE ees (oe ene Seo ato SEES a I 1 MOUENTSTORM se _—2802-22.20 [Nais; weather reports often are depicts in terms ofthe description above and this eat ‘enables the supervisor to translate the description imo wind sped i the various ors Fas 110 ast ont-2940 sak 86 oat. 322-3798 3a‘SRE EQUIPMENT NO. WEIGHT (Tenp 1 [0600 102 2 | e-oe6: ae oo 3 | exez0Nee 25. 4 | Evez2Aiaic 325) | ee7oNe 2s 6 | _Krasz00V6 6 7 | KrOSTOAE oT 5 | vasa wa | vosstABIGD 4 70 | ¥os0N6: a | _vosron 0 | varie a3 7a | voerene 3 se [oars "ai 35 | wosranls 5 16 | Varo were ws a7] _ve0iwe aaaAtichind- 2-5 nt fen eat St Li) ‘Sea Name rt ‘Orzainion Coos Work ermitReqeredt VEST) NOD ay ane Soci Wak Lacie: Cont [acai Weighs ees Notae Rao) usdllmdigeocy Saeed ised = WA Welt ‘cine iat EAT] Swletway po o T Gurenting Sick Yes) NoU | Other ie i oo 2 npn Sticker Ei Date:_| bk Ble (Mai: —_— = 2. Equipment ID Aue Boma = ‘cre Mode Heals Bl og Scam Type Ling Spreader Beas Nees? Yes ae ‘Cretan Serr ox? Yes No cnmesated Cpaciy:__| Sing Stace, 7. Hong Cotte Diameter: — | over = == 1 Sige Line ul Capa: “Tot Wephto Load Hnding Devices + Jtoutowmcanaayornawcrnin — [NaWehotLeadtbetitel = Kas ‘os Tastes | sia te Lined = Los aaa Sa aE Ra | ERS NT z ns a 2. Boom Aap: Aegess 2g Typ 2. Reged Csnewsght sons | 5. ng Sit fet | Operating Radi im] 4, Stog Len) SLi Quo Roa 34P, Sas | 5. Stall Sne Capac adem 6. Caps of Ate Conran _— Maou Gane Capesy Atv Conlin Pr Lod Ca Sf end Cha Cpa 1) Or Suce Rei Nelo? (OMe has Mananon Oaragr aus) itor Groupe Lew VES) NOD) Tei Gros Campsie” YES) NOD Mav? ESC) NOL Oder? 1H) Windpecds___tpnpvonts (Shall aot eced 37 ApN/20 mp7 hot or manfetrrs speientns) 1) scl ower ines Within oom Rass? YES) NOD apse Hale Widin Boom Rass? V¥SED NOC! ‘CANCRANE MAKE LIFT? _vES O_NOU. Tore? —[ Approved oy Reg Rigging Compt Pe Name « adeeb reine —- _— | siowmeISK ASSESSMENT HEAVY LIFT Attachment 8.6 41. SCOPE 1 Tori the possible risks to fo, to prevent physical injury and property damage, by indenting {he potential rks imvowved during the equipment erection and heavy is, then carving outa neosesary acto io elminate or minimize he isk 2, POTENTIAL HAZARDS 24 22 23, 24 25, 26. 27. 28 20, Crane failure (Mechavial/ Driver er) Ling gear (Sings, Shackles and Spreader beams et) falure Personnel Fling Material fang Personne! being runcver by mobie pant Personnel become trapped between pant Personnel injury due to “Pinch Pint Personnel boing struck by moving mati Damage to surounding pant, equipment, materials parmanenttompoary facies, 3. CRANES. 3A 32, 33, Risk: Crane fale or mafuncton ue to Mechanical or Hyraue faultor driver ero. Persons at Risk: Crane operators, Riggers, Laborers oer persons wihin the vicinity ofthe hazard Precautions: 334. All cranes shall be maintained and inspected as par CCIC maintained and inspection Schedule Documentation of maitanance inspect ertcaton to be made avaiable to contractor fr veiesion. 33.2, Crane operator wil complete operators daly check ist 3.3.3, Oporators wil bo quad J sined pereonnel and hold appropiate lcenae forthe ean being operated 3.4. Appropriate spreader pad tobe used 33.5. Dependent upon the total weight ofthe loa, its shall not be let suspended on raging for periogs exceeding a maximum of wo(2) hows. 336, AA its to be completed under the direct supervision of trainad, qualifed and ceriied "agers. (Rigger, Competent person) 33:7, Access to areas where risk exe wil be restricted by bares, guards, warring signs and by close supersion, 238, Personnel wil be advised of risks through tool box talks porto commencement of work 4, WORKING AT HEIGHTS. 4 42, 43 Risk: Physica! irury eaused by fling fom eight Persons at Risk: Riggers, Scafolders and Equiprent Installers Precaution: 443.4, Personne involv in wor at heights wll be Ft (mentally and physically) odo so,ISK ASSESSMENT HEAVY LIFT 43.2. Personnel willbe propery trained fo thelr tasks, 42.3. Fall proection devices svc) as hamess, bls wil be wor, 434, Safety equipments wil be checked by the user prior to works. 43.5. No person will work of be let lone whist working at height 436. A standby man wil be present when personnel are working ovohoad. 437. Ladders in se willbe of good qualty, adequate length and progary secured or stablized during use, 42.8. Personnel wil ensure tata material tools end equipment are kept secure a all times ‘whist working at heh 4219. Suitable bares wil be erected Below and around the working are in ore to prevent access to danger areas by unauthorized persons. Warning sings wil be used and Dereone! controled by closed supenraion bythe HSE Offi, Foreman and the Rigger ‘nenage ofthe 143.10, Scars wil enaure that all access platforms and work statens are constrcted in Ene wit recogeized and approved standards (ACOPs), 42.11. Work willbe property supervised at al mes 43.12. Approptate personnel protective equipment willbe wor ata mes. 4.213, Personnel willbe advised of rok through ool box aks prior to commencement of works, 4.3.16, Man if tobe thorough inapected prior tis use 4.315, Man basket to be certified by third party pr fo is use (G1~7.027) 5. EQUIPMENT HANDLING 54 Risk: physia! uy, propery and materia loss due to incorrect handing of equipments, 152. Persons at Risk: al person lvoWved with using, handing and storing materials. 52. Precautions: 53.1. Alequipmont willbe stored and handled in @ 152.2. Offeading and storage wil be properly conroed and supervised atl times 52.3. Taglines wilbe used to con! equipment dung easing and cfesdna 534. Personne wil be propery trained in safe methods of equipment handling including the anger of pinch pont. 535, Erection area wil be denied and unauthorized enty willbe controled by use of barriers, waring sings and close supervision. 5.28. Appropriate personne! protective equipment willbe wor tal tmas. 153.7. Personnel wil be rained of rk trough oo box aks fe and proper anne. 6, TRANSPORTATION 81 62, 6a Risk: Physical nur, property or mater oss cause by vehicle bela operated by unqualified persone Persons at Risk: tives / operator, all other personnel within work so vicinity. Precaution 8.3.1, The iver il have avai conse and or operator's cerca, Page Ne?RISK ASSESSMENT HEAVY LIFT (6.32 The diver wi ensure that his venice isn aroacworthy cond and has been service Ihaintaned and napectod ae por CCIC's maintenance and napocton schedule. 6.3.3. The civer wil ensure tht vehicle has an operable reverse’ warning device, 6.34. The authorized driver wil be responsibe forthe safe operation of his vehicle. He wit onsure thet al movements are made smoothly and at a sale speed, Site speed lis ‘must not be exceeded: Unauthorzed persona wil not be permite to operate the vehi 62.5. The ariver will ensure thatthe vehicle Is not overosded and that al loads are properly secured 636. Low level and high level obstrcions must be considered constanty throughout ‘ransporation/ movements 5.37, Theciver wil ot eave his voice unetiended whist the engine is runing, 13.8, No person wl remain in or on the vehicle whist its being loaded by mechanical means ihe ls endangered by doing so. 6.3.9. When vehicle isnot in use, i wil be parked in a designated area in order to prevent hindrance to other te aco road ver. 16.210, Personnel wi be advieed of rks trough fool box aks. 6.2.11, Escorts wil be provided when moving heavy loads from its temporary location tots dalvery postion witnn the sie Tralfe shal be convoled by CIC safety! securty personnel ACCESS / EGRESS 7 72 73. Riek: Person beng ued or rapped cue oan accent caused by poor accessor egress. Persons at risk: Alte personnel engaged on activity or win the inet vicinity. Precaution: 7.34. Safe and proper access / egress tothe wrk area shal be exabished and maintained at alte, 72.2. Banksman shall be used to guide vehicles win the wrk rea. 7.2.3. Access to work avea by unauthorized persons will be rettcted by uso of barrors, warning signe and close supervsion. 734, Banksmanwilbe ldentfed by wearing ID vest and shal cary awhistl fo tracting 735, Que to care and attenon shall be taken when encroacirg info other work ree. ‘Suprise sal plan and fase with other disciline 738. Enirance and exts shall be cleary defines, 7.37. Offeating and loadlg areas tobe established within werk area, 7.38, Allescape routes shalbe kept ear at al mes. 7.39. Persons aie shall be advised through tol box tks prior o commencement of work.ATicheind 3.7 40 SERN apg ‘SAUDI ARABIAN OIL. COMPANY (Saudi Aramco) 7 GENERAL INSTRUCTION MANUAL horn —pooe—| 'ssumooRa, ROADS & HEAVY EQUIPMENT DEPARTMENT tunis | tansnove suasect: MOBILE HEAVY EQUIPMENT OPERATOR TESTING AND PFROWAC—FXGEWIMBER—] CERTIFICATION a0 | 1 on 6 1.0 PURPOSE: “he purpose ofthis nso isto specify reaurements for licensing, tering and certification of robe heavy equipment operators who will operate within Sandi Aramco facites or on Seudt ‘Aramco projects, 20 HEAVY EQUIPMENT CATEGORIES: 21 Bulldozer 26 Sideboom-Pipeayer 22 Trxcartor 27 Backhoe 23° TractorSeraper 28 Gradall 24 Gnder 29° Forklift 25. WheelLonder 210 Crane 3.0 SCOPE: 5.1 Sault Aramco and Contractor peat, epenting mobil ent ebipment win a aa RESPONSIBILITIES: a ‘Saudi Aramco flies oro poet ‘This insraction excludes those craftsmen who must operate equipment for he pupae of smsintenance sd testing for operational relay Saud Arsen propnent management shall ive writen nutoriy te athrize cain (mechanics, lect, inspect) Operate och equipment fer testing purposes ony aguipmest moaned on oftsore sear ot fc ‘Raglan for operon tring and creation hall Reles, API2C, APF-2D, ed General lastusion 2024 es shall became “ied equipment, planed a2 per Marine Won ‘The User Organon: (Sou Aramco User Department or Contrast Roponent Deparment of mobile heavy equipment operator) 4.4.1 The User sal care ht all mobile Rea equipment opentors on Suu Arco projets al be teed and wad by Vice and ev) Egulpenen Tsing tnd ‘ening Unt telephone 8161887, 412 Alloperors sal be in possesion of yall Saud rab Govenmen ens fo operate ‘hespcie mobile heavy equpret to which hey ae signe 413. All operates requized te dive mobile heny equipment on government roads are ‘ele to hive val Sno Amb Covert div ene = aoToN Naw naTRUSTOND ‘Sonraare RavBONTD‘SAUDI ARABIAN OIL COMPANY (Saudi Aramco) a GENERAL INSTRUCTION MANUAL | 'ssumc one. ROADS & HEAVY EQUIPMENT DEPARTMENT cusinsss | tonsnsse sumster: MOBILE HEAVY EQUIPMENT OPERATOR TESTING AND RFFROVIC——FROENOMEER—] CERTIFICATION aca | 2 on 8 414 All heany eguipment opartors shall be succesfully simple the media) ‘Sramianton spor Saul Arse Medical Teclnial Meno TH 4-7 when spying for Sai Arunco Mobil Hey Equipment Opesor Ceti, 415 All mobile heay equipment operators ae rege to have a curent See Armco (Ceniiate opel equipment operation. 42 Mobile Heavy Equipment Operate 42.1 Shall cary avalid Sadi Ar Government Heavy Equipment Lene and ali Sad ‘Atma ashe appa oper orfene wan at ng vn boas 422 Stall podue his coifae and Sau Arab Goverment cesses to any sutoraed Sra Ameo represent pon request 423+ The Smit Armco crf for mobilen spent sale ad fr se eye 43. Proponent Dision head or His Designated Representative: 4134 Sha ese hat the Mobile Henvy Equipment Opentor is propel lensed and fered to operate he mobi envy equa befoe sung sO poms 432 Opener Supervisor may st any tie, during te Sui Aramso Cartifnte vay, ‘ues ecriicrton of eapectve Operator 453 When an Operator is involved in crane scien defined in GI 7.026, his opersor Cefeate srpended pending venueaon 44 Conditions Crane Oper: 441 These ofc ne pra on bid Sa Armen ‘ib enera onthe elcaon tats for eran operators 442 To quali for 4 condonal crane operators crise, te opeior must have emensteied mary of minus set of crtcal sls on the eect test Sekine peel preci enupmi este cy cane ean ares, operation (minim of thre ifs) hand signals, cane Wave pressures, {ed shudowe procedures, A dingnosirpot on te tet eas wil be oa foe rene Macaper fail pees ho emonsae mins vile rue fo ciionalcerigesion. Tie Beparanet Manager ertevewing te testo 7 ‘Reoumendsqealiyngcaploye for contend certcaon wt sree opera Ths anager most verify that te eapoye basa eat Bve year? incident ee experience ‘gop and athe wesplced on he Sa fron pl pr any 4443 In orer to obaacondtooal xtieton for he employe, hs Deparment Manage ‘ast act 2 writen rogues the Sopintensent, Dishen Job Skis Tralee ‘ivision. Tan ese shall sonata! operons be esd or aed on compaterzed “anee = aoTN wen neTRUCTON ‘ORPLETEREVTONTDpaved ‘SAUDI ARABIAN OIL COMPANY (Saudi Aramco) GENERAL INSTRUCTION MANUAL ——| 'ssums one, ROADS & HEAVY EQUIPMENT DEPARTMENT nee | wns suet MOBILE HEAVY EQUIPMENT OPERATOR TESTING AND RPFROVIC——PIGENINEER CERTIFICATION ae esean Recommended by Approved capes A condonal eet in col), willbe sued fr he pei crane model ‘Sod config for wish te operator wa ered “The Manager shal sue hat al condtonal rane operators ressgned to work under, {heddeation of spervision knowledgeable fst rae operons fer now-eel s ‘Gondtinal cae operons ar ot authored opefoom ctl is witout» Smt ‘Aramco-certied Rigger oe Rigger preset anf dieting the eel lit AD Approved it plan routed as speed in 617028, ‘Manager, Ronis & Heavy Eouipment Department Manage, Loss Prevention Deparment Dizetr, J Sills Tining Depart Manage, Inspection Deparment Concet Executive Disco, Indust Services Senior Vice President, Eopncaring Operations Services Tpoemon Te nTRUCTONT] TourLETERENEONTst rns 19) 10 20 3.0 40 ‘SAUDI ARABIAN OIL COMPANY (Saudi Aramco) nes ‘GENERAL INSTRUCTION MANUAL sae ‘ssunoons. ROADS & HEAVY EQUIPMENT DEPARTMENT ewsinsys | onsisse sumuicr: MOBILE HEAVY EQUIPMENT OPERATOR TESTING AND RFROVIC——FRCEWOWER—] Goenrication aoa | 4 or 6 we 17 MEDICAL EXAMINATION OF MOBILE HEAVY EQUIPMENT OPERATORS CONTENT: “This TM describes the procedures forthe ini nd erode meal examition of Saudi Aramco mobile ‘em equpnent operates. DEFINITION A Medic! Examination is the physi examination iil an pred, edt determine the Stes for inl and contined employment asa mobi hes equpnt pers, 1B, MobileHesry Equipment Operators inca the pert oft floving hey equipment - bulldozers, woxervator, tactrscrapers, grader, wheshloner, sfeboom-pipe layers, bacoes, dal, kis and eres PURPOSE: ‘A. To ensue that mobile esvy egupment operas have and inn high stndurd of pica! Bes. 1B, Tosandarize the procedure fr evaluating the bath nd physi toes of mobile henry cupnent operator througboat the Company. POLICY: Meclea examinuon of mobile Ney equpsien operat sal ecard ufos ‘A. tal apoinmentinasociaton with Sault Aramco ceriicaton 1B. Every three yen i ssncaton with revalidation of Govermen: Licensing and Saati ‘Aramco certeaton, Following any sckness absence exceeding one mont before the enpaye res to uy. Following a Heavy Eeulpment nldeat Repo. E, Atte reguet of supervisor who has paral cones, RESPONSIBILITIES: ‘A. Supervisor ofall Mobile Heavy Equipment Operas 1) Make sppoinimens fr their mobile hemy equipment opens to be stent the appropri clin 2) Hosur tat er mobile heavy equipment operators keep the sppdment made for hem. Sao Tie waTRUeTOND ‘onmuare ReaONTD‘SAUDI ARABIAN OIL COMPANY (Saudi Aramco) Gaus Averoved (GENERAL INSTRUCTION MANUAL SS 'ssung on. ROADS & HEAVY EQUIPMENT DEPARTMENT eave imine] svsJEcT: MOBILE HEAVY EQUIPMENT OPERATOR TESTING AND RFFREVIC——GEWOWBER CERTIFICATION nan leoeaee 5.0 6.0 70 3) Complete frm $A-3941 Modal Examination RequestNotce requesting euinaton scoring to TMcI-7 and iv ito the employe to tke with in the clin B,aminng Pipi: 1) Peeforms examination of bil hes euiment operators according tothe medial standards for mobi heavy equipment operators (ie Attaches A). 2) Completes form SA-3941 ifthe mobile ent euipaat oper cased 3) Ibe employees classed as wat Refers him oan Occupstional Medisine Specialist for eonsaton inode enim, nor not th lication of nit Notes te emplnyee' supervisor tht the employee has ken clase as unit ©. Occupational Medicine Uni 1) Advises cxamining physician when requested to 0 2) Review medical sanéardspriodially and revs them a ces. REFERENCES: [A OL7025 » Mobile Heavy Equipment Opertor Testing a Carico B. GI7.026 - Cranes and Heavy Esuipmen: Accent Reporting Procedures . Form $A-3797 - Vision Tes Ror, D, Saud Arb Government Cucular No, 4/DHI44723, ded 28 Ocicber 1988 E, ASMEUANSIB20 51989, F. OSHA 29 CFR Ch, XVI, 1915.17 (1-89 Editon), (6. APIRP2D Operation nd Maintenance of Ofshore Crane. ATTACHMENTS: ‘A. Medical Sundar for Mobile Heavy Eqipmeat Oper. DISTRIBUTION A, TA Mang Lit B. Manager, Loss Prevention Deproneat, (C Manaper, Ronde Heavy Eauipment Deparment ero Te STRDETONT Sour ETEREVEORsen 6 09 Jos Apmroved ‘SAUDI ARABIAN OIL COMPANY (Saudi Aramco) GENERAL INSTRUCTION MANUAL — lesina one, ROADS & HEAVY EQUIPMENT DEPARTMENT wari | rosnove sumvecr: MOBILE HEAVY EQUIPMENT OPERATOR TESTING AND FFFREVIC——FRSEOWEER| CERTIFICATION aca | 6 of 6 TM. 1-7 Attachment A ‘Te visio shal not be less than 6/2 in ech eye separately, wth or without he usec eyglsss or contact Tenses ‘color vison nd vil ele should be noms Dipopa is UNACCEPTABLE, Depth perception steed at Port lini, Driver Trinng Ui. HEARING, essing sul be desu forth specie operation with or without heigl. ‘ROTENIIAL SUDDEN INCAPACITY ‘Any condo ely cause sun incapacity is UNACCEPTABLE, Thi inshdes bot ot ited to, 8 ‘story of sla after the ag ofS yar and vesbular dsr. ‘Her lees an ate ned cael eee MISCELLANEOUS ‘Te following mus be considered 1. Physi endurance and ag. 2. Speed of eatin teste t Porto Cini, Driver Trining Unt 3. Coordination and progressive of dsablngneurologial dca 4 Abita ofpheycinilnes 5. Emotional stably an stance sha 6. Mediation nd isd eee “Saee Soy Te RS ROETEN courLaTERaVaONTD"SiloT ARISTA OW COMPANY oa are) GENERAL INSTRUCTION MANUAL, ISSUINGORG. ROADS 2 HEAVY EQUIPMENT DEPARTMENT (CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) OPERATIONS sumecr “Thi Gene ron Speier he matt, posts a eens all persed noe ne we ard operation of ‘ttre upended enna as (mane) fr et or espa, 12 die wen cre spel pest anbse sl be 13 ite proces gored fc ing prone cane suspended escalates (manus) tached totbebmktiosk cer 1 etfs the USER rages hea making ae spend peomel porn nance) is. 1 tyros Soi Arco and cone sty peromanc when ing penal nee upended personel Pitre mbes. It shal be he pony of Sa Arco USERS and contest be fiir with Secure vein of he life bel ASME: efi Sosy of Mahal gies cere lef eal Region, USA SHDDRWes: (Gand Armes) Soda rigs AVASMERIOS Mobile m Lacomave Cee B)ASME 85023 Perm Lifting Sons GUBCER Satya ~ Cranes Devs Hoists Eero snd Conyers D)GraNtO ——WorkPomi yon E)ar2302 Moving Dring Ri Hlgh Chammoe Equant Opting Cranes Unde of Nee F)o170%¢ ‘Mand Ofbor Cran Hit an Rigg Operations Ghetnees ——_Henwy Egger Oper Testing wed Caceaton Hhernine Gana Hay Bape Ace Repering aires Cre Life: Typ md Poors Detnis ——_Rasng ava Regrenes ct 700 Ingen nd Testing Requamen fr Eleva iig Eeulpc Hyatkor Say Roques oe Seas ADDITION ‘NeW INSTRUCTION CONPLETE REVISIONS)THUD ARAN OU COMPANY Save ATaT=) oy || GENERAL INSTRUCTION MANUAL ISSUINGORG. ROADS & HEAVY EQUIPMENT DEPARTMENT SEoRE ‘CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) [APPROVAL OPERATIONS 58a, [MYSTDDRWOS Round Man Best tk Copasty Deis (eee 0012 002) stp pRWas Save Man Basket 0g Copasty Dei (ees 001 & 002) akktieon ° [evs mean Rigg nba oy ‘WG (a Neary Hans or Rapes score “This I over crane upd paren! plaem (eahukt) opens ud or operand eno win Sau ‘rows fatten on Sat Arne oa ovis of peng fies, off San Armes popry ude Sau ‘Ress contmct sd in peste Sau rm Semester conpals. Kasco al Sl Arno ‘Salomeaaeepescne DevINrr10Ns 4 SIR-TUGGER — An sropemtd sing wich od examivey’ om ing Sor fr Hig, ong eote nathe er, 42 GERUIFLED INSPECTOR - A peso ext by the Sw Armco Isp Departs © peo {pectin bod seis ow Sogn opment ee asta! inmate, ree npn Deparment Senion 030) =A pean mh, by psn of resosi ge rai of pees! ‘COMPETENT PERSON ‘Satna or wis by sce land ting and expences scaly mons he ity ‘Sie creole tins lating the bjt maar and war Te USER dope manage ei comt ‘rh vest Saul Amos epee, uch a fends td Beaty Eupmen (RED), Iasi Trang epost 1D) ceo lau ie dternton of il xin on rei af poo bong (opmacd oss tpi psn, Compst prone al be sip in ing) th USER depres ‘rmupuFo dana eqlrmets nrigiag compete! pron designation, et t9 G1 7028) (CRANE {MOBILE ~ A crane costing of orng pence witha pow pnt opting machinery, RAISE caer cee enter bene or owed crn ar eu ‘ihe andre! woos ete ‘CRANE OPERATOR ~ A perso til hy Sand Arum eg uf epee spec motel and ‘Stacy of ere; my ls cave atonal coSolens fr cane maces tae i lsd persces, and mates [CRITICAL LIET PLAN ~ A cunt (8A 944) at deme speci eas te opersing rei Ferns frst nite a eights om hot lc ad stan (Rel 9 Gl 7.28 fe ana ‘seme. ‘OS1GISATOR - The perc who ile eC! Pan far por reve ad approval by «Rigged ‘rig comrtet pon. Only «Raper seo iing compte pan an bee ora. |MGGER A penoa cfd ty Sa Arum to prepreg. Suu Arnie caps ee Finzi an tro G08 more nema SUSPENDED PERSONNEL PLATFORM (MANBASKET «A Gevicedesgns ants be stated (Gtietrkbck ofs cnet it pescmel i seomnne + ADDITION NEW INSTRUCTION COMPLETE REVISIONS"SHOOT RABUN OL COUPINY ut aT) Sree GENERAL INSTRUCTION MANUAL a rt [SSUINGORG, ROADS & HEAVY BQUIPMENT DEPARTMENT SESE [RECS (RAN SUSPENDED PERSONNEL PLATFORM (MANBASKET) | HPREWAL PACE sumect __ CRANESUSTE sa [bore 4.50 USER The Sui Aramco pope ptt er raion ura oo bal the Se ‘Ares proc pare 4.01 USER UPERVISOR.~ "The pean, preting te USER, wh heresy frie person, 0 RESrONSIRILITIES 51 Themis shal be inp an corey a eid Iguar (SeePrgigh 83 aso re 7.00) ‘er ead ie bo Seg vt dried by he lnpcien Depot aero 7030). ‘avn arate al be crue or xen peste ASME 90S an ASME 023. Read ‘nb hl blogged wik eral "geste ce 32 The USER compat pers sl eco roan est of 20% of he td capac each rene of he ‘Ripon se THo ol be defy Tang tours mapended mans dt ee apron Tm (tes) fom te pd ie) mbes. A care pest sal ts he roo ond em inset hye soso he matte Aer onplaon of rset probed etd pest ‘ete! moor al atch fy npecion eo tease. 13 Sefl Aroo USER depen, wih o Inout apy ety peo mubaset option, al ‘Sot! Rous enon Equip eprint (RAHED) rst NOTE 4; RAHED shal provid enc clarion on hes eta bans, 54 SullAramco USER denen shall ecme lie wih che eape manicures reomeendsins, Sprtng nics sa eons eed omens pron. 55 The Cane Supenl Peon atm (Manbase) et ($A 96 [See Aachen] sl be et (pre age tesa compete! progr wth asinine fe are opr Afr cn, ‘Beret opens on USER epee hl iy he Crane Supded Pomel Par (Mba) Peri ‘ree Mn aing ome pron gives al senate vr. 56 The Rigertiging compet pve Rigger ale pil resent elin cre of oe peratn, He Gr SReipontte tr Spit faire pannel ne Ge mado eh fe ‘moeng, The USER apernrshalbe sue eo et 1.7 Pro he ct ithe Renee compete eon a igs incr oft i all ake a ais cite amiga! pope meld ety al Sun bots movement (ad eescoping ot ‘oman oe eos nism tans) adv proper ag The wa it al nat grand Tere arate loan vie employes wil ere mathe ond posted to each fcuton whee te (Schaskett e tte sd pase Te tl al be permed mee po place ‘Ethane, Ary repetoning te rane al rege ew a i (61 Mbt este orig caps based oa inmu den ety stro 62 Faso mmf miner shal weet ll apiatle Sand Armee sedor ASME fiicion Bese Raarequccncns The USER mys terete tsar lon ton Seay oman 12 e Comuling Senecs Dente (CSD) fhe ve nl cocarence pe etcaton by nce ‘iogeose certo Sul Anco Shned Boni fo ainl oration. Apoooa! te sree ‘Sisco cerlfed impor athe tne of eat cousaxion pec, + cance ++ apprTion ‘NEW INSTRUCTION ‘COMPLETE REVISION]ADOT ARASIN OL COMPENY Gaull Wane) GENERAL INSTRUCTION MANUAL ISSUINGORO. ROADS & HEAVY EQUIPMENT DEPARTMENT sumect (CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) OPERATIONS « nha massed maby al st Sl Ares baton peccaoneagn ‘ay an be rope te submit aon Strato ge inbomaton to CSD fr rove ol concurs ‘er crifcaon ty exiled pe ean sedetonsurnerts nara Sal Cae ‘anid caving dnl C30 rovewiggoval ane (Retr Sa Arne Sands Dros Toradtiel ration). ‘Atte fhe itera inpostog, he USER al pve aie eo wih veto of ‘Semlace wih Soil Anco approved rina vig ypoidg te Wet oto wt poseee {it ponPond et corlfons compe gnc, ed sep yw Sah Armen pov a uy ong ‘tow mans manbhts blk pro ay 120, at rsiedCSD prov sl be ie 9 {fe weg eons of wore ané mar hat abut et, ‘tows munfaced mati afer Dy 1, 2005, in scorn wih Sma Azan sponed ‘inde devant be inte 2 mien personel cpacly of for Exh wothe’s ta elo, ‘loi work ts sl no eed 1S6Epe GUO) oe al pc ote mans An ection pas sal be sd the mit and play he lowing inna rain: 651 deen Nude (ID) 632 Epo Weak 655 Ri cary 654 Maniuar Nbr of Pesan Allowed $55 DavotMantcane ‘hn spovad Citi LR Pan (SA 964) sale sae c er ry maa (Ree ‘a anachsnt 1, o op ofte Sd Aramco Cee Lin Pan for) A Pla Se Mes mit oy eC Li ha fm Ce Supe ‘eco tn oa cha sal be dere ity pert (0) when iting a manbae, fk st af abut open sa ean poe Ce Sp Pen Pian Batata la Massa is shalt si i “Tecrae opt it Sa Areo eid or mana rm Tis “Tecan oper, USER spe andr age dos csr te cane opera be ysl Seema to per operon, “Tee crane spear i een wok fr ethan (10) cus hus wie te sro tr ei i ne be eompted bere the rae epee hs bea orang br tee (1) Srmats fs ‘Wheneve te cae oper omen te i ana e permed sa, th he eee ‘burr tia domiec intr hve bs owed ‘Thema inpeston ler haere themnbut as are Ree ce, s+ aDpmTIoN NeW INSTRUCTION CL (COMPLETE REVISIONSTHUG ASAN OL COMPANY Saud Na) Simmer Ns GENERAL INSTRUCTION MANUAL ISSUING ORG. ROADS & HEAVY EQUIPMENT DEPARTMENT ea (CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) [APPROVAL | PAGENO. ‘OPERATIONS. ssh |soro sumer "sri002 6108 Any sane Rated Coad] Liter (RCL) ad anvoock dv or toro damage ‘oven ese rl ps of en Ge betes 2) no eng pop) (6107 Aryan sey ring vic ot orig ane (6108 The Cane Sunde Peso Pafrm (nba) Perit has not ben propery cml and spore “the crne shal be eed ia since wit mutes selon nd be sated on «prope ‘onda eet priming he manta The USER shal be reponsible for dating ‘fetes and cocci cl npn ane per Sau Aramco canpiction snl (O28 eter re alent Allin det sigig hardreset oth ean ck, tal 6.121 Hove fur) smgal (stn splot wie pe ng fel lengh aac shale prove eles al ch alle atone rn bk on one 6122 Hneasch of teen oft or) ng ecole top of mart pls wit inva ‘Basler oldie ih ile a nko 46123 Hee the length of he fur slg og eno to pei aoe ed ram fr workmen, wile ‘bing mun Sngatle 4S res Go sabe ony 6.124 Have sn apoved seining fey lah td on i rane ek ‘Sing ge fr matt we lot bese or ny oe operating pee Mba not be ed for any ups ote han ig personel an he woos ein of te bust tal be pee i ow, contol aos manner wih sun mover te cane onicorthe mbit. Coe operas snl nt ir ower a ced bs! at ped [i eeess 0/308 mexruninae (0S tesiesnd 100 fume) re tal not evel th a spend ctl ci refill doves salt bal on tino Hl pe ene host dg pended mabe, crest “The com per sl ot lene cnt my ie wiles makes athe ook ‘Worker sal only emit fo ork ies pen mathe when aL: loin ee cr 6.91. Falla ocd td let are sppovedy he USER an propery i 6192 Themmbaeis sore fsned Whe seeure reve oven 6.193. Atl ores ae secur tl tines to te ibe andr sre y he eof rope fill ares ‘alamo 194 A fly tren with oblate (A a-ly mesic es wich pois l ‘ty upg sesh aed pli ie Citing ao mses td ae tl ae ‘Someone ADDITION NEW INSTRUCTION C COMPLETE REVISIONGENERAL INSTRUCTION MANUAL, [SSUINGORG, ROADS & HEAVY EQUIPMENT DEPARTMENT = ‘CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) TASER ‘one ay is ashe al ees when tang fe manhasket the wring it an ts “The second ana ech ie he (1) nar ile whe moving cue of ‘woud cbr in tend lH an » penal i (e tpemitcoraeere eH, ding go ts ees YY ee OE | row plan as teen developed and spot ye USER ani nef ie obi te SELES RE pits rep Aoi Pe tad alot tlt dum takes swig tak nd King eves Hl Be enagd when he coi ‘take nator wong ao. Mabe al have ove teton when ie i eect haar, Roothg maybe cost of (Sed tol is bth wor ‘A designed sina sal be wed tl ines ing arb peri, Only eds sigan {hal gherigntr tothe crane peat “Thee of sommunction tobe dl be deen pro eli by he USER supervise Meshal so rove fl eqaainn of tnd gl bees Wether a ena) ob commnlon. The eda slain eo care opto al veri te ae emia wha ha al Te ‘Spins sl wee tht foot vx fe omy Moreton" sormaraa peor, ‘psy nse hee anal ase requ. 1 a any tne te cee opto doesnt have dst cna wth the eigen, sl ‘mde sp Seance open ol one at ean ope oe Semian. ach wore nse te eupedad main shal war an pero ily hae od mgm ty [Eyelashes tolpmted atone rena Falcon salons acon Be bl fF ‘elo (fee here masts uporfls ‘ae sa hep is othe body nse mabe in sing nd lowes oper, Saitute kote en eet tg tn) snl be aa he ttt otal ine ep ‘whence may cee pet ‘when woking es hm 1-2 ily exe om og fo ener powers dated gaia ‘lene te Sllonng minima dito se man rae otags lt iia Appranch pS Tae | SOD Prams ot ‘No work shal bellowed wine minum ctaces mention In puspaph 625 shove, ules ome Tce we desman tnd» Cite! Lit Pn as Bor appre (Refer GL 7329, Lal we Perit sche a lowed when mo i tied wie sbvermenioned it (Ret 12180) ower Disbuton Daywoneat conan tuna eo ll Ce Lit Pius fr Wo Wi ese isa anes eo L270), ++ apDITION New mesTRUCTION COMPLETE REVISIONGENERAL INSTRUCTION MANUAL, ISSUINGORG, ROADS @ HEAVY EQUIPMENT DEPARTMENT ‘CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) (OPERATIONS Manis cane is slat be peed in wind spets ecelng 25 ah (IS mh — 13 bats — 7 Inenvecnad) or mance potas, wb ses, rane hk spend sr ger operon sal nt be prise nse ‘heel not ewe foc ote prone ile ning «upended mabe, 1 wes lb ded and sed. Only hind peso! hal he pra ide te barca We. coigpr aes, thy shall be cael er deployed ascdg tbe coe load ating cat ‘poston: hess the Sl bead compile and ‘Whe weliingocars fr te ait, wile eecrode oles sll be ued to pet woes Bom Srna wis sy ending coon of emanate. The lode thal be Yeove fom oe else ‘SIRS hen welding open ne dsnod ay pvo of wbsht operons permed nigh sal eq iar ete prove un he Fy Map (trio (Glin eter rete righ coe). ‘Ween monbastet ed over water dh re ose, eck imide te mal sal wer aproved {jue supledy fe USER The USER ol ene ll manta cepa eee nse ‘vol chalet boy eam eset he mane FR ATTACHOENTS Aachen Cre Spend Prone! Pes (Munbake) Peit SA S648) NeW INSTRUCTIONS CCONPLETE REVISIONSSHUT ARAN AN OL COMPANY (onus Name) GENERAL INSTRUCTION MANUAL, ISSUING ORG, ROADS & HEAVY BQUIPMENT DEPARTMENT (CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) SUBIECT OPERATIONS. 0700s | erro sa” leore Recommended by Recommended by’ Sianager Inspection Department Recommended by Ttomager Los Prevention Department Concured by: xssuve Diestor Industrial Services ‘Senior Vice Freident Engicering & Operations Services Approved by scHANoE s+ apomion NEW INSTRUCTION CL age Roads & Hexvy Equipment Department CCONPLETE REVISIONS‘Seu came 0406) Sau men 17027 oachmert tt (CRANE SUSPENDED PERSONNEL PLATFORM (MANBASKET) PERIIT 'ORTE OF PERSONNEL PLATFORIE FROM CME TO (TNE; (MANBASKET) LPT GRANE [mone = [CRANE CAPACITY "TOTAL LORS WEIGHT (PERSONNE: PLATFORM MANGASKET] WEN, 4 TOOLS) ae 'SPEGIFIG UPT LOCATION 308 TOBE PERFORVED, Tg THERE ANY SAFER METHOD OF PeRrowana Ts OB? ves WOT T TE-THE ANSWER “YES”, DO NOT PERFORM THE PERSONNEL PLATFORM (MANBASKET) UFTIT IFTHE ANSWERS "NO", COMPLETE THE FOLLOWING CHEOGIST™ 1 dentist neso/ne USER abinbicnimmaadten? = Ce] Co 2. crane nd prone pli (arta have vad apace? oo ‘Sing nd ties in god aon nd ops ard th hk le wong ads Ia chasse pd Crna fe leh wera 4 Worker salty lanyards ada tins property tached and in good condion? 8. Tali petomea (© Wh peed win te 2 (15 ph 13 knots ~7 mrlecon) mandy mt trane mutase’ recommen? 71 tnt lok coe ortho ck damage prevention fee operations? Crane opartr Saul romeo cored for personel patos (anbaskas Rs? ©. Nelhads of emmunizon.ncudng hand gn, have ben estblanes? 10, Mandy PreLihSafty eating conduc? 11. Abioved Wo ett, regu 72. Approvea teal Lt an on sta? OO00000000 OO00000000 +. Asart tote (te powine, wind, excavations, st)? : | a a al q a 4 ne ome Bananas ——— | Seatnenes tae Sera I eaeSHUG AEREAN OL COMPINY Gaul Namo) Tae GENERAL INSTRUCTION MANUAL TSSUING ORG, ROADS & HEAVY EQUIPMENT DEPARTMENT rie SUBIECT __ CRANELIFTS:TYPES AND PROCEDURES PURPOSE, ‘This instruction spies the methods, procedures and responses for performing saad is and real is in igh Hak work envrcuments anlr of special etal naure tat invlve cranes operated by Saudi Aram andor ‘nrc: ptsanne 19 oBsEcrIVEs Define various pes of cane is eenty procedures rue for perrming varios types of rane its. density he etepoes and work cpa of ages Inprowe the say pefomance of Sani Arance and contracts when involved in cane activities APPLICABLE STANDARDS AND GENERAL INSTRUCTIONS Because ofthe wide range and technic complexes ofthe sisting eupment covend ude his nstrton, ter Company Stina st Genel Instucions, ANSI standards std spec lndusty publeatons are referenced I sal be the respnsiliy of Sani Aramco USERS and conbazor wake themselves fall ‘rn te various pubization rlerenoa!tlow. (ASME sand are adeped by ANS) ANSI: Amerian Nana! Saad Insti ‘ASME: Ametican Soe of MestanicalEngees Gk Geral neocon Sadi Armco Engining Standird [ASME B302 Overhead end Gantry Cranes (Top Runsing Bre, Single or Malte Gide, Top uming Trolley Hois) ‘ASME B303” Construction Tower Cranes ASME 8304 Por Tower td Pilar Cee ‘ASME B30'5 Motil nd Locomotive Canes ‘ASME B30. Demces ‘ASMEB30.7 Base Mounted Dun Hoiss ‘ASME 83038. Fatiag Canes and Floting Deeks AASMEDSO9 Stings ASME 30.10. Hooke ‘ASME 830.1 Mooorls nd Underang Cranes [ASME BS0.14. Sie Boom Tractor [ASME B30.16 Overbead Hoi (Undertung) [ASME 30.17. Overbest and Canty Cras Top Ramieg Bdge, Sige Gear, Underhung Hot) ‘ASME 3020 Below-The-lok Lifing Devies ‘ASME B3022.Ariclating Bom Cranes ‘ANSI A922. Vette Mounted Hevatng an Rotting Asal Devies ‘ANSI A925 Boom-Suppoced Elevating Work Patforms ANSIAQ2S — SaltPopeled Elevaing Wotk Piforms ADDITION NEW INSTRUCTION COMPLETE REVISIONS ‘aca = —OSTARREDN OT COMPINY au Namo) GENERAL INSTRUCTION MANUAL ISSUING ORG, ROADS & HEAVY EQUIPMENT DEPARTMENT suomecr (CRANE LIFTS: TYPES AND PROCEDURES SAES.M.O06 Design Cite for Lifting Eaupmest E2100 Work emmit Sytem (Gt 2.702 Moving Diling Rigs or High Clearance Equipment Under, or Operating Cranes Net, Power. ines (GI7024 Maine an Of Shor Cane, Hoist and Rigging Options (GL7m25 Mobile Hes Exuiment Operate Teng nd Cristea (GL 7826 Cranes, Elevating and Heavy Equipment Accident Reporting (617027 Cran Suspended Personne Platform Operations (Mantas) {G17029 lepton, Use and Materance of Belo the Hook Lifting Exupent for Cranes {G17 30 aspect md Tesing Requirement of Elevating Equipe ‘Sa Arameo ConatucsonSaey Marta ‘Saudi Arameo Job Training Stands 1) Bie Craze Oper 2) Advanced Mobile Hyde Cane Operator IPT Cae and Rigging Handbook WG. Gill Newbwy's Handbook fr Riggers ‘All cranes operig within Saud Aramco fies, on Saul Aramco jasitesousieof operating fits or ‘om Saul Aramco property under eSaudlAvamco couzat ate ised. It abo coves all Saudi Aramco and ‘onractr pesomel DEFINITIONS. 4a 4a ‘Gompeint Pusan: A peton who, by possession of x recognized pene degree or crite of profesional sunting or who, by eviemive knowledge, taining, and expen, fw rceefly ‘lemons the ality solve or resolve problems relating to he sublet mat aod work The USER ‘deputnent manager should cout with various Seudh Aramco departments, cht RHED, Tang ‘su Care Developmen: (TCD) Deparameat, etc, for asisanc inte detrinaton of qalicatons ‘Sd credeotieof the person bine desiganed as compete pace. For adinal requirements 08 Figgag competent person designation, see paragraph 72. ‘Grane Lift Cra Ciel its nade wo primary groups of ere ling options. NOTE: All crite its eguite an 2 421 His isk work evsomens cane High risk work eovonment ine, ba not ied othe flowing examples: [A Allranes working sound enrized lec nes, B, All canes working around hycrecrbons and prestuized piping eens. This inclodes rapes working in cose proximity fo, or baving to saspend alae over vessel, ping nd ‘yume comaling ryrocarbors, Seam robes pesurznd gus, NOTE: Local wrk pent requremets hl be observed ++ AprTION NEW STRUCTION B ‘COMPLETE REVISIONED