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Microactuators
Introduction to Micro System Technology
Lecture 6
Quan Zhou
Outline
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
Definitions
Performance measures
Basic actuator technologies
piezoelectric
electrostatic
shape memory alloys
electromagnetic
EMFi
MSM
other actuators
Actuator
A device that transforms energy into controllable motion
Performs useful work on the environment in response to a control signal
Performance Measures
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
Linearity Scaling
Accuracy Power efficiency
Precision Drift
Resolution Threshold
Repeatability Step response
Sensitivity
Speed
Hysteresis
Span
Linearity
Refers to the linearity of the output as a
function of its input
Maximum difference between a
reference linear line and the actuator
output
Expressed as a percent of full-scale
output
Reference line: best-fit line or line based
on terminal points
Repeatability
Deviation of output over cycles of
operation
Maximum different between the output
5
2
value at the same input value
1 R = max(Yi(X) - Yk(X))
laser
-1
-2
-3
-4
-6 -4 -2 0 2 4 6
Control V
Table of Contents, Slide 5 HELSINKI UNIVERSITY OF TECHNOLOGY
Control Engineering Laboratory
Precision
how exactly and reproducibly a
desired actuation is executed
Precision Accuracy
the difference between actual
motion and target motion.
a(%) = (Ya - Yt) / Yt
FSO(%) = (Ya - Yt) / YFSO
| FSO| <= |a|
FSO = Full Scale Output
Resolution
smallest increment in input that
results in detectable actuation
Smallest Inducible Output
smallest step that can be detected
Span
full-scale operating range of the actuator output
Sensitivity
the ratio of the actuator output Y to an incremental change in its input X
S = Y X
is a function of temperature, etc, usually not linear
Speed
the speed at which the actuator output can be changed v = dY dt
Drift
change in actuator output with time, temperature, etc
Hysteresis
the difference in the actuator output
Y when Y is reached from two
opposite directions
Threshold
starting from zero input, the
smallest initial increment in the
input that results in detectable
actuator output (a in figure)
Backlash
Lost motion after reversing
direction (b).
Noise
fluctuations in the output with zero
input
8
Load line
Force (N)
Actuator F-X
2
0 1 2 3 4
Displacement (um)
Table of Contents, Slide 10 HELSINKI UNIVERSITY OF TECHNOLOGY
Control Engineering Laboratory
Step Response
The actuator output does not change abruptly in response to a step input
transient behavior
Scaling
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MICRO AND NANO SYSTEMS RESEARCH GROUP
Scaling
to evaluate how different actuation methods scale, a scalability measure
has been introduced
Sc = ( d / dV )
Classification
of Actuators
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
few linear actuators that have small size, high resolution and long
total displacement at the same time
small size long total displacement
commercial products compete with precision or resolution
Most commercial applications today are based on electromagnetic or
piezoelectric principles
Research mostly prefers micro- and nano actuators
Piezoelectric buzzers
Piezo elements by PI in alarm devices
PbZrO3-PbTiO3
PZT
Piezoelectric ceramics...
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
As macroscopic point of view, molecular dipoles align within small areas forming
large dipole moments
The domains are randomly oriented and therefore the net external electric dipole is
zero
If material is subjected to large electric field, the domain dipoles within a gain align
in the direction closest to the field (poling)
Direct effect
Sk is strain (relative displacement) tensor
S k = s ikETk + d ik Ei dik is a matrix of piezoelectric constants, m/V
Inverse effect Ei is the electric field vector, V/m
sE is the elastic compliance matrix when
Di = d ik Tk + ikT Ei
subjected to a constant electric field, m2/N
Ti is stress (force/unit area) tensor, N/m2
i = 1,2,3 indices of components of Di is electric displacement vector, C/m2
polarization ik is the permittivity measured at constant
k = 16 of mechanical stress and stress, As/Vm
strain
Physik Instrumente
General properties
Fast (kHz)
High force (MPa)
High resolution (subnanometer)
Good efficiency
power losses nearly zero at static
case
Small strain (~0.1-0.2 %)
High voltage (60-1000 V)
Large hysteresis (15-30%)
Drift
Lever systems
lever arms of dissimilar lengths
Hydraulic systems
piston and bore assemblies
Composite systems
combine several basic designs
Ultrasonic motors
Stepper systems
several small steps
Piezoelectric motors
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
Work in the ultrasonic range (40 - 45 kHz) i.e. above 20 kHz and are
therefore inaudible to the human ear
developed in 1980s in Japan
Standing wave ultrasonic motors
Standing wave produces also lateral motion vector through extensions on
the surface
Ultrasonic motors
Traveling wave ultrasonic motors
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MICRO AND NANO SYSTEMS RESEARCH GROUP
Inchworm by
Burleigh
Piezoelectric steppers...
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MICRO AND NANO SYSTEMS RESEARCH GROUP
Voltage control
Feed forward
Feed back
Charge control
Feed forward
Feed back
Micro/nano robotics
Motion actuation
Gripper
etc
Vibration control
HUT
Newport MIT
Table of Contents, Slide 45 HELSINKI UNIVERSITY OF TECHNOLOGY
Control Engineering Laboratory
Consumer electronics
Camera
Inkjet print head
Buzzers/speakers
Fluidics
Active valve
Micropump
Droplet dispensers
Microdrop
Austenite
Stress
M artensite
Strain
Products
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MICRO AND NANO SYSTEMS RESEARCH GROUP
Advantages
High force/weight and force/volume ratios
Large deformation
Heating by current fed through the alloy => simple
Cooling by ambient material => simple
Raw material inexpensive
Disadvantages
One wayoperation => bias force required
Heating/cooling cycles reduce band-width
Amount of cycles reduces maximal deformation
(>100 000 cycles => maximal deformation 4%)
Cycling changes the properties of the alloy (hysteresis, temperatures)
Hysteresis (1030C), nonlinearity
Displacement control
Hysteresis, nonlinearity
No direct relationship between current/resistance/temperature/force and
deformation
On/Off control
Constant heating to maintain austenite phase
No heating at all to return to martensite form (with bias force)
Feedback control
Displacement measurement needed if accurate or fast changes required
Application of SMA
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
d
Most electrostatic actuators are still at
research level and in micro size
Advantages
Scaling-down is beneficial
Easy to miniaturize
Disadvantages
A dust particle and surface defects
can cause a breakdown due to a
small air gap
High voltages
Structures
Comb structures (tangential force)
Wobble motor
Torque has been small
Lifetime has been short due to
friction
Electrostatic motor
by LAAS, France
Wobble motor:
Rotor that is located inside a stator forms the axis
of the motor
- electric field moves the rotor inside the stator
- friction rotates rotor
Rotational Microactuators
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
Micromotors
Electromagnetic mini and
micromotors
Elecrostatic motors
Piezoelectric motors
C.I. Kasei
Smoovy
Smoovy
Linear stepper
by HSI
Problems
difficult to miniaturize (not
compatible with IC production
technologies)
complex
scaling not advantageous
inefficient
Benefits
high power output can be achieved
insensitive to gap contamination
drives need only low voltages
reliable
A VTT invention
The ElectroMechanical Film is a
thin,biaxially oriented polypropylene
film that can be used as an electret
inner layer polypropylene (PP)
surface layers conductive
total thickness 3070 m
elastic due to the voids capturing
air in the film
EMFi advantages
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
low costs
low volume, approximately 50 m thickness
inexpensive materials, polypropylene and aluminum
high sensitivity
light weight
low volume
air gaps
easy to cut
flexible, covers round and concave surfaces
Noise reduction
Keyboard
Microphone
EMFi floor
Magnetostrictive actuators
MICRO AND NANO SYSTEMS RESEARCH GROUP
MICRO AND NANO SYSTEMS RESEARCH GROUP
Magnetostrictive effect
ferromagnetic crystal changes its
shape when subjected to a
magnetic field
Terfenol-D has been the most widely
used
Typically a magnetostrictive rod
placed inside a coil
Large output forces and quick
dynamic responses
Etrema
Disadvantage
small displacements
Applications
Active noise & vibration control
Hydraulic actuators
Large in size and high output forces
Can have zero friction and nearly backlash free power transmission
Piston, rod systems, metallic bellows and rubber components
Electrorheological fluid :
The form of it changes when it is placed in an electric field
Consist of micro-sized particles suspended in a dielectric liquid
Simple structure - only fluid and electrodes are needed
Drawbacks: weakness as solids and chemical instability
Magnetorheological fluids:
The flow rate is controlled by the strength of a magnetic field otherwise similar to
electrorheological fluid