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Ppe Test Solutions
Ppe Test Solutions
DEPARTMENT OF CHEMICAL
ENGINEERING
Student ID:_______________________________________
Full name:________________________________________
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Question 1 (20 marks)
a) Fill in the blanks for the following letters or symbols? (10 marks)
b) Fill in the blanks for the following letters or symbols? (10 marks)
i.
Pressure
Recording
Controller
Control Loop
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v. _____Furnace______
X____Unsuitable________
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Dezincification of brass is a form of selective corrosion that happens when zinc is
leached out of the alloy leaving a weakened porous copper.
_____________________________________________________________
___________________________________________________________________
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e) Explain briefly the plan for studying the materials of construction for any process.
(4 marks)
Blocks for all units with labels with clear connectivity 20 marks
Based on the description given below for the semi-regenerative reforming (SRR)
process, prepare a block diagram covering all the units and conditions (wherever
possible).
SRR units consist of three adiabatic fixed-bed reactors in series with intermediate
heating. Early SRR units (~1950) were operated at relatively high pressure (25-35
bar) in order to maximize the run time. The development of improved catalysts that
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had a lower tendency for coke formation enabled operation at lower pressure (15-20
bar), while maintaining the same catalyst life (typically 1 year).
The naphtha feed is preheated and sent to the first reactor. In this reactor the
kinetically fastest reactions occur. These are dehydrogenation reactions of
napthenes to aromatics. To maintain high reaction rates, the product gases are
reheated before sending being sent to a second heater, etc. The indicative
temperatures in the reactors (from 1 to 3) are 720, 760 and 780 K respectively. The
effluent from the last reactor is cooled by heat exchange with the feed. Then
hydrogen is separated from the liquid product and partly recycled to the process.
The net hydrogen production is used in other parts of the refinery, for instance in
the naphtha hydrotreater. The liquid product is fed to a stabilizer in which the light
hydrocarbons are separated from high-octane liquid reformate.
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Question 3 (24 marks)
As a design engineer what is your brief rationale for selecting the materials for
several of the following cases? What is your final pick based on the design and
material information provided in tabulated forms? You may also use the following
information provided in the materials selection chart.
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Case 1: Large pottery kiln
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Case 2: A heat exchanger
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Case 3: Passive solar heating
The design specification for the egg-shaped package containing the electronics (see
above Figure) requires that, when the temperature of the outer surface is changed
by 30C, the temperature of the inner surface should not change significantly for an
hour. To keep the device small, the wall thickness is limited to a thickness w of 20
mm. What is the best material for the package?
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Question 4 (30 marks)
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Loop 1 - Temperature
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A level sensing element (LE) is located on the third plate of distillation tower. A level transmitter
(LT) also located on the same line sends an electrical signal (designated by a dashed line) to a
temperature recording controller (TRC). This TRC is located in the control room on the control
panel or console (as indicated by the horizontal line under TRC) and can be observed by the
operators.
From the TRC, an electrical signal is sent to an instrument (TY) that computes the correct valve
position and in turn sends a pneumatic signal (designated by a solid line with cross hatching) to
activate the temperature control valve (TCV). In order to warn operators of potential problems,
two alarms are placed in the control room. These are a high-level alarm (TAH) and a low-level
alarm (TAL), and they receive the same signal from the temperature transmitter as does the
controller. Along the return lines going into exchanger 106, temperature, flow and pressure
indicators placed for knowing the operating conditions of the temperature controlled stream.
Loop2 Flow
A flow sensing element (FE) is located at the top of the tower. A flow transmitter (FT) also
located at the column top sends an electrical signal (designated by a dashed line) to a flow
recording controller (FRC). This FRC is located in the control room on the control panel or
console (as indicated by the horizontal line under FRC) and can be observed by the operators.
From the FRC, an electrical signal is sent to an instrument (FY) that computes the correct valve
position and in turn sends a pneumatic signal (designated by a solid line with cross hatching) to
activate the flow control valve (FCV). In order to warn operators of potential problems, two
alarms are placed in the control room. These are a high-level alarm (FAH) and a low-level alarm
(FAL), and they receive the same signal from the level transmitter as does the controller.
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