B

A
0 First submission / trnh ln u
Revision Date Description Prepared Approved
Phin bn Ngy Din Gii Son tho Ph duyt

PROJECT
D N:
TN D N

ADDRESS
A CH:

TI LIU:

THUYT MINH BIN PHP THI CNG

H THNG D NG LC

DOCUMENT N / TI LIU S:
01/BPTC-DUL/

Prepared / Son tho Checked / Kim tra Approved / Duyt

CNG TY C PHN K THUT NAM CNG

Ho Chi Minh Office:

2nd Fl, 134 Bach Dang St, Ward 2, Tan Binh Dist, HCM City.
Email: info@Namcong.com | Tel: (84)-8-3547 2679

Da Nang office:

5th Fl, 630 -32 Ngo Quyen St, An Hai Bac Ward, Son Tra Dist, DaNang City.
Email: info@Namcong.com | Tel: (84)-5-116 260 805

In case Namcong do not receive any official response from Main Contractor/Consultant/Client in within 7 working
days from submission date, this method statement is considered as approved by all relevant patties involve to this
project.
Nu nh khng c phn hi chnh thc bng vn bn no t Nh thu chnh/T vn gim st/Ch u t trong vng 7
ngy k t ngy trnh duyt th phin bn ny mc nhin c chp thun bi cc bn c lin quan tham gia vo d n
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

COMPANY / CNG TY APPROVAL / PH DUYT

THE OWNER / CH U T

CONSULTANT / T VN GIM ST

CONTRACTOR / NH THU
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

CONTENTS / MC LC PAGE / TRANG

1. INTRODUCTION / GII THIU....................................................................................................................................5

PT SLAB CONSTRUCTION SEQUENCES / TRNH T THI CNG SN DL ..............................................................5
2. MATERIAL / VT T .....................................................................................................................................................6
2.1. Strand / Cp...........................................................................................................................................................6
2.2. Live End (Stressing) Anchorage and Dead End Anchorage / H u neo ko v h u neo cht.......................6
2.3. Anti-Bursting Reinforcement / Ct thp gia cng cho u neo ..........................................................................7
2.4. Barchair / Con k...................................................................................................................................................7
2.5. Ducting / ng cha cp ........................................................................................................................................7
2.6. Plastic Grout Vent / Van bm va bng nha.......................................................................................................8
2.7. HDPE Grout Hose / Vi bm va bng nha .......................................................................................................8
2.8. Grout Mixture / Hn hp va................................................................................................................................8
3. EQUIPMENT / THIT B ...............................................................................................................................................9
3.1. Hydraulic Stressing Jack, Hydraulic Pump / Kch ko cng thy lc, My bm thy lc...................................9
3.1.1. Hydraulic Stressing Jack / Kch ko cng thy lc ................................................................................ 9
3.1.2. Hydraulic Pump / My bm thy lc ................................................................................................... 10
3.2. Frame Jack Type H / Loi kch nh ri kiu H: ................................................................................................10
3.3. Nam Cong Grout Mixer / My trn va ca Nam Cng .....................................................................................10
4. BASIC DATA FOR FRICTION AND ELONGATION CALCULATION / C S D LIU TNH TON MA
ST V DN DI CA CP ...............................................................................................................................11
5. STORAGE AND HANDLING / BO QUN V VN CHUYN.................................................................................11
6. WORKING PLATFORM / SN CNG TC ................................................................................................................12
7. INTALLATION WORKS / CNG TC LP T .......................................................................................................12
7.1. Installation of Tendons - Option 1 (For short Tendon) / Lp t ng cp - Cch 1 (vi cc ng cp ngn)12
7.1.1. Placing of Tendon Ducts / Lp ng cha cp ...................................................................................... 12
7.1.2. Threading of Strands for Pre-fabricated Tendons / Lun cp cho ng cp ...................................... 12
7.1.3. Fabrication Type H Dead End Anchorages / Ch to h u neo cht kiu H ..................................... 13
7.1.4. Lifting of Pre-fabricated Tendons / Nng cc ng cp gia cng ................................................. 13
7.1.5. Installation of Pre-fabricated Tendons / Lp t ng cp gia cng ............................................. 14
7.1.6. Installation of NAMCONG Type H Dead End Anchorages / Lp t u neo cht kiu H ................ 14
7.2. Installation of Tendons - Option 2 (for long tendons) / Lp t ng cp - Cch 2 (i vi cc ng cp di)14
7.2.1. Placing of Tendon Ducts / Lp ng cha cp ...................................................................................... 14
7.2.2. Threading of Strands for Single and Double Live End Anchorages / Lun cp cho mt u neo ko v
hai u neo ko..................................................................................................................................... 15
7.2.3. Fabrication and Installation Type H Dead End Anchorages / Ch to v lp t u neo cht kiu ch
H........................................................................................................................................................... 15
7.3. Installation Live End Anchorages / Lp t h u neo ko loi dp .................................................................15
7.4. Definition of Tendon Profiles / nh hnh bin dng cong ca ng cp ........................................................16
7.5. Finishing Works before Concreting / Cc cng vic hon thin trc khi btng.........................................16
7.6. Concreting / b tng ......................................................................................................................................18
7.7. Installation of Anchor Head / Lp u neo .........................................................................................................18
8. STRESSING OF TENDONS / KO CNG NG CP ...........................................................................................18
8.1. Basic Data for Friction & Elongation Caculation/ C s tinh ton ma st/gin di ............................................18
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

8.1.1. Calculation of Modified Expected Extension/ Tnh ton gin di k vng.......................................... 18

8.1.2. Calculation of Stressing Report/Tnh ton bo co ko cng ............................................................... 19
8.2. Preparation for Stressing / Chun b cho ko cng..............................................................................................19
8.3. Stressing of Flat Tendons / Ko cng cc ng cp loi b dp .......................................................................20
8.4. Stressing Flat sequence / Trnh t ko cng cc si cp B dp .........................................................................21
8.5. Acceptance Tolerances of Tendon Elongation / Dung sai gin di ca ng cp........................................22
9. GROUTING OF TENDONS / BM VA NG CP .............................................................................................23
9.1. Preparation for Grouting / Chun b bm va.....................................................................................................23
9.2. Mixing Procedure / Quy trnh trn va ...............................................................................................................23
9.3. Grouting Procedure / Quy trnh bm va ............................................................................................................24
10. GROUT TEST / TH VA...........................................................................................................................................25
10.1. Viscosity / chy .............................................................................................................................................25
10.2. Compressive Strength / Cng chu nn ........................................................................................................25
11. REPAIR / REMEDIAL METHODS / BIN PHP SA CHA...................................................................................25
11.1. Installation & pouring concrete problems / Cc vn xy ra khi lp t v b tng...................................25
11.2. Stressing problem: Broken strand, slippage strand / Cc vn khi cng ko: t, tut cp .....................26
11.3. Grouting problem: stuck at grout hose, tendon blocked / Cc vn khi bm va: tc vi, tc ng cp ..26
12. SPECIFIC SAFETY REQUIREMENTS & PRECAUTION MEASURES / CC YU CU C TH V AN TON
V BIN PHP PHNG NGA....................................................................................................................................27
12.1. General requirement / Yu cu chung..................................................................................................................27
12.2. Lifting of Material and Equipment / Nng h vt t v thit b ..........................................................................27
12.3. PT Tendon Installation / Lp t cp ..................................................................................................................27
12.4. PT Tendon Stressing / Cng ko cp...................................................................................................................27
12.5. Grouting / Bm va .............................................................................................................................................28
13. EQUIPMENT & MANPOWER LIST / DANH MC THIT B V NHN LC.........................................................28
14. ORGANISATION CHART / S T CHC...........................................................................................................28
15. APPENDIX A: PARTICULARS FOR GROUT MIX / PH LC A: THNH PHN HN HP VA......................28
15.1. Technical Data for Holcim Cement PCB 40 / Thng s k thut ca xi mng PCB 40 ......................................28
15.2. Technical Data for Grout Additive Intraplast Z-HV / Thng s k thut ca ph gia cho va: Sika Intraplast
Z-HV ...................................................................................................................................................................29
15.3. Technical Data for Grout Additive Sikament NN / Thng s k thut ca ph gia cho va SikamentNN..........31
16. APPENDIX B: CARE OF DUCTS AND TENDONS DURING CONCRETING / PH LC B: BO V NG
CHA CP V NG CP KHI B TNG .......................................................................................................34
17. APPENDIX D - EQUIPMENT LIST/ PH LC D DANH MC THIT B.............................................................35
18. APPENDIX E MANPOWER LIST / PH LC E NHN LC THI CNG ..........................................................36
19. APPENDIX F ORGANISATION CHART / PH LC F S T CHC........................................................37
1. INTRODUCTION / GII THIU
This Method Statement describes Namcongs post-tensioning operations, installation, stressing and grouting of the
tendons, for XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XXXXXXXXXXX
Phng php thi cng ny m t cc quy trnh trong thi cng h thng D ng lc ca Nam Cng, bao gm lp t
ng c p, ko cng v bm va cho D n: XXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX,
XXXXXX
The sequence construction should follow the description shown on this method statement and the shop drawings.
Quy trnh lp t cp, ko cng v bm va cho ng cp phi tun theo cc m t trong ti liu Bin Php Thi Cng
ny v trn cc bn v thi cng.

PT SLAB CONSTRUCTION SEQUENCES / TRNH T THI CNG SN DL

INSTALL FORMWORK
LP T VN KHUN

MARK TENDONS PROFILES ONTO FORMWORK

LY DU NG CP LN VN KHUN

INSTALL BOTTOM REBAR

LP T CT THP DI

PLACES TENDONS
LP T CP D NG LC

INSTALL TOP REBAR

LP T CT THP TRN

PLACE CONCRETE
B TNG

STRESSING TENDON
KO CNG CP D NG LC

GROUTING
BM VA
Notes / Ghi ch:

: Work will be carry out by MC / Cng tc c thc hin bi Nh Thu Chnh

: Work will be carry out by Namcong / Cng tc c thc hin bi Nam Cng

Page/trang: 5/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

2. MATERIAL / VT T
2.1. Strand / Cp
Seven-wire stress-relieved strand
Cp d ng lc loi 7 si

Nominal Diameter
ng knh danh nh 12.7 mm

Nominal Area
Din tch mt ct danh nh 98.7 mm2

Nominal Weight
Trng lng danh nh 0.785 kg/m

Yield Strength
Gii hn chy 1670 MPa

Tensile Strength
Gii hn bn 1860 Mpa

Minimum Breaking Load

Lc ko t cp ti thiu 183.7 kN

Modulus of Elasticity
Mun n hi 195 10 GPa

Relaxation max 2.5% at 70% of GUTS

or max 3.5% at 80% of GUTS
chng ti a 2.5% ti 70% ca gii hn bn ti hn
hoc 3.5% ti 80% ca gii hn bn ti hn
Identification Tag on each coil with heat and coil no
Nhn mc Bng nh trn mi cun cp ghi r s hiu cun v s m

Certificates Mill certificate for each shipment

Chng ch Chng ch cp cho mi l hng.

Strand quality in accordance to ASTM A416 Grade 270

Cht lng cp theo tiu chun ASTM A416 Grade 270
Strand will be tested for each 20 tons for one sample with 3 strands will be taken from nominated strand coil by
Consultant/Owner.
Cp s c th nghim cho mi 20 tn cho mt t mu 3 si s c ly t cun cp c ch nh bi T vn
gim st hoc Ch u t .

2.2. Live End (Stressing) Anchorage and Dead End Anchorage / H u

neo ko v h u neo cht
Stressing Anhchorage have Casting, Anchor head and wegdes

Trang 6/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

H u neo ko gm c neo, kho neo v nm.

At the position of stressing anchorage, the casting with plastic recess
former will be fixed onto the side of formwork before concreting, the
plastic recess former should be oiled prior to concrete.
Ti u neo ko, thn neo v khun hc u neo bng nha s c c
nh vo vn khun thnh trc khi btng, khun hc u neo phi
c bi du trc khi btng.
At the position of dead end anchorage, a plastic end cap with grout vent is provided to prevent ingress of grout.
Ti u neo cht, m bt u neo cht cng vi ng bm va c lp v bt kn nc xi mng khng r r vo
trong qu trnh btng .

2.3. Anti-Bursting Reinforcement / Ct thp gia cng cho u neo

Anti-bursting reinforcement for stressing anchorages and dead end anchorages is steel cage that has rectangular or
spiral ties in shape as per the shop drawings (provided and installed by the Main Contractor).
Ct thp gia cng cho u neo ko v u neo cht c dng lng thp hnh ch nht nh trong bn v thi cng
(do nh thu chnh cung cp v lp t) .

2.4. Barchair / Con k

The tendon profile is achieved by using bar chair supported at 800 mm up to 1200 mm intervals to the under side
of the tendon unless noted otherwise.
Cc ng cp c bng cc con k t cch nha u 800mm ti 1 200mm pha di ca ng tr khi
c quy nh khc.

Bar chairs with height varies should be made by steel like strand or steel. The bottom part of the bar chair is
painted for corrosion protection.
Cc thanh vi chiu cao khc nhau phi c l m bng tao cp hoc thp. Chn ca thanh c ph sn
chng g.
At beam location, tendons can be normally supported on horizontal bars (supplied by MC) fixed to stirrups or
suspended to the top reinforcement with tie wire where appropriate.
Ti v tr dm, cc ng cp thng c k trn thanh nm ngang (cung cp bi MC), gn c nh vi ct
ai hoc c treo vo ct ch pha trn v buc ti v tr thch hp.
At the highest and lowest points, the tendon can be fixed to top and bottom layer of rebar to achieve their profile
without bar chair.
Ti cc im cao nht v thp nht, ng cp c th c nh vo lp thp trn cng v di cng t c
bin dng mong mun m khng cn n con k .

2.5. Ducting / ng cha cp

The sheathing consists of corrugated spiral type ducts made from galvanized steel strip width by 0.23 - 0.30 mm
thickness.
V bc cp l cc ng cha cp c gn xon c c lm t cc di thp m km dy t 0.23 - 0.30mm.
Plastic/Steel duct coupler is provided at the end of every duct for intermediate connection. Coupler should be
properly sealed with tape to avoid ingress of grout. The duct coupler consists of the larger dimension of duct so
that the regular duct can be passed through the coupler. Length of coupler is usually 150-200 mm.
ng ni bng nha/thp c dng ni cc ng cha cp vi nhau cho cc mi ni trung gian. ng ni c
qun kn bng bng dnh nc xi mng khng r r vo trong qu trnh btng. ng ni c knh thc ln
Trang 7/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

hn ng cha cp c th d dng lp t. Chiu di ca ng ni thng l 150 -200mm.

2.6. Plastic Grout Vent / Van bm va bng nha

Intermediate plastic grout vents are provided at highest points along the tendon allow water and air can flow
outside. NC recommends avoiding installing grout vents at lowest points since the outlet here is difficult to seal
and may cause blockage. A distance between vents varies with duct type and size, tendon profile, grouting
procedures and equipment used, normally 30m of maximum is applied.
Van bm va bng nha c t cc im cao nht dc theo ng cp cho php nc v kh c th thot ra.
Nam Cng khuyn co khng nn lp van bm va ti im thp nht bi v vi v tr ny rt kh qun kn v do
c th gy r r trong qu trnh b tng. Kho ng cch gia cc van bm va tu thuc vo loi v kch c
ca ng cha cp, bin dng ca ng cp, quy trnh bm va v thit b s dng, thng ti a l 30m.
A hole is drilled/cut through the top surface of the duct at each vent location for the passage of the grout from the
duct through the vent. The plastic vent is fixed by tie wire and sealed using tape.
Mt l khoan c khoan xuyn qua b mt trn ca ng cp ti tng v tr t van bm va c th i vo ng
cha cp qua van bm va. Van bm v a c c nh bng dy thp buc v qun cht bng bng dnh.

2.7. HDPE Grout Hose / Vi bm va bng nha

HDPE grout hose with 14mm ID is provided at all casting inlets and
at the outlets of the end caps for dead end anchorages and all
intermediate grout vents where water and air can accumulate. Vent
hose should be extended 300mm outside the concrete surface for
future grouting and sealing.
Vi bm va bng nha c ng knh trong khong 14mm c
t ti tt c cc u vo ca thn neo, u ra ca m bt u neo
cht v tt c cc van bm va trung gian m nc v kh c th
thot ra c. Vi bm va th ra khi mt b tng khong 300mm
c th bm va v kha li sau ny.
A hole is drilled/cut through the top surface of the duct at each vent location for the passage of the grout to the duct
through the vent. The plastic vent is fixed by tie wire and sealed using tape.
Mt l trng c khoan/ct xuyn qua mt trn ca ng ti v tr t van va c th i vo ng cha cp qua
van bm va. Van bm va c c nh bng dy thp buc v qun cht bng bng dnh.
In case the grout vent is located at the column or core wall position, the HDPE grout hose should be so aligned
such that the hose outlet can be avoided from damages due to formwork erection.
Trong trng hp ng va c t trong ct hoc vch, vi bm va phi c t sao cho u ra ca vi bm
khng b h hng trong qu trnh thi cng lp vn khun.

2.8. Grout Mixture / Hn hp va

The grout consists of / Hn hp va bao gm:

Portland Cement PCB-40 in 50 kg bag

Trang 8/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Ximng Portland PCB-40 trong bao 50 kg

Potable Water
Nc sch
Grout Additive Sika Intraplast Z-HV
Ph gia Sika Intraplast Z -HV cho va
Grout Additive Sikament NN
Ph gia Sikament NN cho va
Grout mix trials should be performed prior to grouting of tendons in order to establish the most suitable mix.
Va phi c th nghim trc khi bm xc nh t l thch hp.
Proposed grout mix proportion / T l trn va cp phi c ngh l:

Cement /Xi mng Water/ Nc sch Sika Intraplast Z-HV Sikament NN

100kg 34 lit 0.6 kg 1.0 lit

Technical requirements / Yu cu k thut:

Viscosity 25 sec.
chy 25 sec.

Volume change of the grout: -1% n +5% initial volume.

co ngt (thay i th tch) ca va t -1% n +5% so vi th tch ban u.
Compressive cube strength shall be not less than 30 Mpa at 28 days or 27 Mpa at 7 days if it is proposed to
estimate the likely 28 day strength at 7 days. (BS EN 447-2007)
Cng nn ca mu va sau 28 ngy ti thiu phi t 30 Mpa hoc 2 7 Mpa ti thi im 7 ngy trong
trng hp c xut nh gi cng nn ti thi im 28 ngy da vo cng nn ti thi im 7
ngy. (BS EN 447-2007)

Mixing time min. 4 minutes

Thi gian trn ti thiu 4 pht
For more information on additive type, please refer to PARTICULARS FOR GROUT MIX in Appendix A.
bit thm v ph gia dng cho va, xin vui lng tham kho Thnh phn hn hp va trong Ph lc A.

3. EQUIPMENT / THIT B
3.1. Hydraulic Stressing Jack, Hydraulic Pump / Kch ko cng thy lc, My bm thy lc

3.1.1. Hydraulic Stressing Jack / Kch ko cng thy lc

Hydraulic Stressing Jacks are used to stressing tendons. The calibration certificate of hydraulic stressing jacks must
be valid prior to construction.
Kch thu lc c tc dng ko cc si cp trong ng cp. Cc kch thu lc a vo s dng phi c chng ch
kim nh m bo chnh xc lc khi ko cng.

Trang 9/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Hydraulic Stressing Jacks for Flat Duct / Kch thu lc ko cp cho cc ng cp dp

Capacity / kh nng to lc ti a: 256 kN.
3.1.2. Hydraulic Pump / My bm thy lc
Hydraulic Pump is used to provide the pressure for the jack. The
pressure shall be measured by a calibrated pressure gauge
My bm thu lc c tc dng truyn p lc cho kch thu lc theo
ng lc thit k, p lc ny c o bng ng h o p. ng
h o p phi c chng ch kim nh m bo chnh xc khi
o p lc.
Hydraulic Pump 2YBZ20-80
Bm thy lc 2YBZ20-80:
Max Pressure / Kh nng to p: 80MPa
Weight / Trng lng: 105 Kg
Dimension / Kch thc ng oi: 740 x 500 x 850mm
3.2. Frame Jack Type H / Loi kch nh ri kiu H:
Frame Jacks are using for the purpose of forming the onion shape which give the additional bonding capacity of
dead end anchorage.
Kch nh ri ca Nam Cng c thit k c bit cho vic to u ri hnh c hnh lm tng kh nng bm dnh
vi b tng ca u neo cht kiu H.

3.3. Nam Cong Grout Mixer / My trn va ca Nam Cng

The Namcong mixers are specially designed for the purpose
of mixing and agitating the grout and carrying out the
grout operation in a single unit of equipment.
My trn va Nam Cng c thit k c bit cho vic trn,
khuy va v tin hnh bm va vi mt my duy nht.
They enable the grout constituents to be metered accurately
and an absolutely homogeneous mixture passes through a
standard sieve to the pump. The pump fitted to the mixer is
capable of exerting a constant working pressure and the
pressure can be maintained on completely grout tendon.

Trang 10/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

My c kh nng cung cp hn hp va vi nh ln g chnh xc v ng u so vi tiu chun bm va . My

bm c gn vi my trn v c kh nng to mt p lc n nh, p lc ny c duy tr n khi bm va xong
ng cp.
Productivity / Nng sut bm chuyn va: 500L/h
Dimension / Kch thc chung: 1030 x 630 x 1200 mm
Weigh / Trng lng: 200 kg

4. BASIC DATA FOR FRICTION AND ELONGATION CALCULATION / C S D LIU TNH

TON MA ST V DN DI CA CP
Friction coefficient : 0.3
H s ma st : 0.3
Wobble coefficient k : 0.004
H s chch hng k : 0.004
Draw-in of wedge : 6mm (mean value)
Khong tt nm : 6mm (gi tr danh nh)
Loss in stressing anchorage : 3% (mean value)
Lc mt ti u neo ko : 3% (Gi tr danh nh)
Stressing length for calculation of elongation
Chiu di ng cp tnh ton gin di
Bonded length of H anchorage for calculation of elongation
Chiu di on bm nh u neo cht kiu H tnh ton gin di

5. STORAGE AND HANDLING / BO QUN V VN CHUYN

(Items marked by MC should be done by the Main Contractor)
(Cc cng vic k hiu bi MC do Nh Thu chnh thc hin)
A storage yard should be prepared in advance and with sufficient space to accommodate all the required
material for the project. Ideally, the storage yard should be able to prevent the stored material from damage,
vandalism, heat causing deformation of plastic elements and moisture induced rusting process of steel
components. (by MC)
Kho cha phi c chun b trc v rng cho tt c cc vt t ca d n. Theo ng quy nh, kho bi
phi tiu chun bo qun vt t khng b h hi, khi cc hnh ng ph hoi, cc vt liu bng nha
khng b bin dng do nhit, cc ph tng bng thp khng b st g do m. (by MC)
Unloading, storing and transportation operations inside the site should be the responsibility of Namcong with
tower crane or mobile crane, forklift, elevator, covered and secure storage area and storage facilities should be
supplied by the Main Contractor. (by MC, Namcong)
Vic tho d, lu kho v vn chuyn vt t t rong phm vi cng trng l trch nhim ca Namcong vi s h
tr ca Nh Thu chnh v cn cu thp hay xe cu t hnh, xe nng, vn thng, an ninh kho bi v cc phng
tin cn thit khc. (bi MC, Namcong)
All material should be stored off the ground (with underlay, e.g. timber), covered and not exposed to the
weather. (by Namcong)
Tt c vt t phi c t cch khi mt t (c lp k, nh g), c che ph ch khng phi ra ngoi
tri. (bi Namcong)
Wedges and anchor heads should be stored in a room or container whereas for the other material, a temporary
cover is adequate. (by Namcong)
Nm v u neo phi c bo qun trong phng hoc trong container, cc loi vt t khc ch cn ph bt. (bi Namcong)
All materials should be periodically examined, say at 1 monthly intervals or anytime if required. (by MC, Namcong)
Vt t phi c k im tra nh k, thng khong 1 thng 1 ln. (bi MC, Namcong)
Care should be taken during handling to avoid mechanical damages. (by Namcong)
Cn thn khi vn chuy n trnh h hng v mt c l. (bi Namcong)

Trang 11/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

These main elements are to be considered when setting up a storage yard capacity:
Cc loi vt t chnh cn phi lu khi xc nh din tch kho:
Strand coil / Cun cp
Duct / ng cha cp
Casting / Thn neo
Anchor head / u neo
Wedge / Nm
Materials for grouting (cement, Expanfluid, Sika Intraplast Z-HV, Sika NN) / Vt t bm va (xi mng,
Expanfluid, Sika Intraplast Z-HV, Sika NN...)
Other material (plastic production, mastic, tape...) / Cc vt t khc ( nha, matic, bng keo)
Equipment (pushing machine, stressing jack, hydraulic pump, grouting mixer, frame jack...) / Cc thit b (my
y cp, kch ko cng, bm thu lc, my trn va, khung kch...)
Hand tools and other temporary equipment / Cc dng c dng tay v cc thit b tm thi khc.

6. WORKING PLATFORM / SN CNG TC

(Items marked by MC should be done by the Main Contractor)
(Cc cng vic c k hiu bi MC s do Nh Thu chnh thc hin)
A safety working platform system is needed for installation (casting installation, threading strands...), stressing
and grouting works. (by MC)
H thng sn cng tc an ton l cn phi c cho vic lp t (lp t thn neo, lun cp), ko cng v bm
va. (bi MC)
The installation, stressing and grouting works of tendons are to be done from a working platform. (by MC)
Khi thi cng lp t, ko cng v bm va cho cc ng cp yu cu sn cng tc. (bi MC
The working platform should be able to carry the load of working personnel and equipment (approx. 500 kg). (by MC)
Sn cng tc c kh nng chu c ti t rng ngi v thit b (khong 5 00 kg). (bi MC

7. INTALLATION WORKS / CNG TC LP T

(Items marked by MC should be done by the Main Contractor)
(Cc cng vic c k hiu bi MC s do Nh Thu chnh thc hin)
There are two options of tendons installation on site as following:
C hai la chn cho lp lp t cc ng cp nh sau:

Option 1: Pre-fabricated tendons on ground before lifting to installation position.

Cch 1: Gia cng cc ng c p di mt t trc khi a ln v tr lp t.

Option 2: Pre-cut strand on ground and form the onion dead end before lifting to installation position.
Cch 2: Ct cp di mt t v to u ri dng c hnh trc khi a ln v tr lp t.
In this project, due to high, Namcong proposes to use option 1 or 2 for easier, quicker and safer.
i vi d n ny, do thi cng cao nn Nam Cng ngh nn lp t ng cp theo Cch 1 hoc 2 s d dng,
nhanh chng v an ton hn.

7.1. Installation of Tendons - Option 1 (For short Tendon) / Lp t ng cp - Cch 1 (vi cc ng cp ngn)

7.1.1. Placing of Tendon Ducts / Lp ng cha cp

The tendon ducts are placed on the ground by manpower and connected with plastic duct
couplers to meet the required length as per the shop drawing. (by Namcong)
Cc ng cha cp c t di mt t v c ni vi nhau bng ng ni nha theo ng
di trong bn v thi cng. (bi Namcong)

7.1.2. Threading of Strands for Pre-fabricated Tendons / Lun cp cho ng cp

Trang 12/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Each tendon should be formed by strands from the same batch as far as practical. (by Namcong)
Cc si cp dng cho mt ng cp trn thc t nn dng loi c sn xut cng mt m. (bi Namcong)
The strands should be pulled from strand coils and threaded one by one into the tendon duct by
means of manpower and/or pushing machine on the ground. (by Namcong)
Cp c ko ra t cun cp v lun tng si mt vo ng cha cp t di mt t bi cng
nhn v/hoc my y cp. (bi Namcong)
Cut the strand when its length meets required length (including stressing length). It is not
allowed to cut the strands by oxy-acetylene fire or equivalent heating method. Disk cutting
machine is recommended. (by Namcong)
Cp c ct theo ng d i yu cu (bao gm c phn ko cng). K hng c ct bng oxy-
acetylen hoc cc phng php nhit tng t. Nn dng my c a ct . (bi Namcong)

7.1.3. Fabrication Type H Dead End Anchorages / Ch to h u neo cht kiu H

Type H dead end anchorage should be used for every tendon with single live end anchorage unless noted
otherwise.
H u neo cht kiu H ca Namcong c s dng cho nhng ng cp ch c mt u neo ko tr khi
c quy nh khc.
Fabrication type H dead end anchorage should be done as soon as the tendon duct is installed
and the strands are threaded. (by Namcong)
u neo cht kiu H s c ch to ngay sau khi lp ng cha cp v lun xong cp. (bi Namcong)
At the position of dead end anchorage, a plastic end cap with grout vent is provided to prevent
ingress of grout. (by Namcong)
Ti v tr u neo cht s c gn mt m bt nha c van bm va nc xi mng khng r
r vo trong qu trnh btng. (bi Namcong)
Form the onion shape at the dead end using H frame jack. (by Namcong)
S dng kch nh ri to hnh c hnh ca u neo cht. (bi Namcong)

7.1.4. Lifting of Pre-fabricated Tendons / Nng cc ng cp gia cng

After threading of strands, the pre-fabricated tendons should be lifted to installation position by
using special lifting frame with the help of tower crane supplied by the Main Contractor. (by MC, Namcong)
Sau khi lun cp, ng cp gia cng sn s c nng ln v tr lp t bng khung nng c
bit v cn cu thp do Nh Thu chnh cung cp. (bi MC, Namcong)
Loading the pre-fabricated tendons to the lifting frame by means of manpower making sure that
tendons are not damaged during lifting operations. (by Namcong)
Ch t cc ng cp gia cng vo khung nng mt cch cn thn trnh b ri hoc
h hi trong khi nng. (bi Namcong)
Lift up the lifting frame with pre-fabricated tendons slowly to the installation position. (by MC)

Nng chm khung nng ln ng v tr lp t. (bi MC)

Trang 13/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Unload the pre-fabricated tendons to the installation position by means of manpower. (by Namcong)
Vic bc d cc ng cp ra khi khung nng v a vo v tr lp t s do cng nhn thc
hin. (bi Namcong)

7.1.5. Installation of Pre-fabricated Tendons / Lp t ng cp gia cng

The tendon profile is set-out and marked on the bottom formwork, or other fixed reference along
the structure in accordance with the vertical and horizontal profiles specified on the shop
drawings. (by Namcong)
Cao v v tr ca ng cp phi c xc nh v nh du vn khun y hoc mt h
quy chiu c nh khc dc theo chiu di ca kt cu theo ng bin dng cong theo phng
ng v phng ngang nh trong bn v thi cng. (bi Namcong)
Each pre-fabricated tendons should be installed at the right position as per the shop drawing by
means of manpower. (by Namcong)
Mi ng c p s c lp t vo ng v tr nh trong bn v thi cng bi cng nhn. (bi Namcong)
At the intersection points of horizontal and vertical direction tendons, the arrangement of multi-
direction tendons should be checked carefully to make sure that they can meet the right profile.(by Namcong)
nhng ch giao nhau ca cc ng cp theo phng ngang v phng dc, vic sp xp
nhiu ng cp phi c kim tra cn thn m bo cc chng t c ng bin dng
cong sau ny. (bi Namcong)
After the pre-fabricated tendons have been installed at the right position, a plastic sleeve should
be inserted to the casting of stressing end anchorage and whole tendon is pushed through casting
and side of formwork up to the right length as per the shop drawing. (by Namcong)
Sau khi lp t ng cp vo ng v tr, ng ni nha s c gn vo thn neo ca u neo,
v ton b ng cp c y vo thn neo v vn khun thnh cho n khi t c chiu
di va theo thit k trong bn v thi cng. (bi Namcong)

7.1.6. Installation of NAMCONG Type H Dead End Anchorages / Lp t u neo cht kiu H
Make sure that whole tendon has been pushed through casting and side of formwork and the
dead end anchorage has been at the right position. (by Namcong)
m bo rng ton b ng cp c y qua thn neo v thnh ca vn khun v u
neo cht c t ng v tr. (bi Namcong)
Arrange the onion end with the help of rebar and make sure that the bond length of strand is
right as shown in the shop drawing. (by Namcong)
C nh phn hnh c hnh u neo bng ct thp v m bo di ca phn cp bm dnh
t yu cu theo bn v thi cng. (bi Namcong)
The dead end anchorage should be fixed perpendicularly to the tendon axes as detailed in the
shop drawings. (by Namcong)
u neo cht phi c c nh vung gc vi trc ca ng cp c nu chi tit trong bn
v thi cng. (bi Namcong)
Fix anti-bursting reinforcement as per the shop drawings behind the dead end anchorage. (by MC)
C nh ct thp gia cng nh bn v thi cng ti v tr u neo cht. (by MC)

7.2. Installation of Tendons - Option 2 (for long tendons) / Lp t ng cp - Cch 2 (i vi cc ng cp di)

7.2.1. Placing of Tendon Ducts / Lp ng cha cp

The tendon profile is set-out and marked on the bottom formwork, or other fixed reference along
the structure in accordance with the vertical and horizontal profiles specified on the shop
drawings. (by Namcong)
Cao v v tr ca ng cp phi c xc nh v nh du vn khun y hoc mt h
quy chiu c nh khc dc theo chiu di ca kt cu theo ng bin dng cong theo phng
ng v phng ngang nh trong bn v thi cng. (bi Namcong)

Trang 14/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

The tendon ducts are placed on the installation position by manpower and connected with duct
couplers to meet the required length as per the shop drawings. (by Namcong)
Cc ng cha cp c cng nhn lp vo v tr v ni vi nhau bng ng ni t c
chiu di thit k trong bn v thi cng. (bi Namcong)
At the stressing end anchorage, a plastic sleeve is used to connect the casting and the first
section of duct which is fixed by tie wire and sealed by tape after threading of strands. (by Namcong)
Ti u neo ko cng, mt ng ni nha c s dng ni thn neo v ng cha cp, c
c buc cht bng dy thp buc v qu n kn bng bng dnh sau khi lun cp. (bi Namcong)

7.2.2. Threading of Strands for Single and Double Live End Anchorages / Lun cp cho mt u neo ko
v hai u neo ko
Threading of strands for either single or double live end anchorages should be done before
concreting as soon as the live end anchorage and the tendon duct are installed. (by Namcong)
Cng vic lun cp cho ng cp mt u ko hay hai u ko c thc hin ngay sau khi
u neo ko v ng cha cp lp t xong v trc khi btng. (bi Namcong)
Each tendon should be formed by strands from the same batch as far as practical. (by Namcong)
Cc si cp dng cho mt ng cp trn thc t nn dng loi c sn xut cng mt m. (bi Namcong)
The strands should be pulled from strand coils and threaded one by one into the tendon duct by
means of manpower or pushing machine located front of anchorage. (by Namcong)
Cp c ko ra t cun cp v lun tng si vo ng cha cp bng tay hoc my y cp t
trc u neo. (bi Namcong)
Cut the strand when its length meets required length (including stressing length). It is not
allowed to cut the strands by oxy-acetylene fire or equivalent heating method. Disk cutting
machine is recommended. (by Namcong)
Cp c ct theo ng di yu cu (bao g m c phn ko cng). Khng c ct bng oxy -
acetylen hoc cc phng php nhit tng t. Nn dng my c a ct. (bi Namcong)

7.2.3. Fabrication and Installation Type H Dead End Anchorages / Ch to v lp t u neo cht kiu
ch H
Fabrication type H dead end anchorage should be done as soon as the tendon pre-fabricated
tendons. (by Namcong)
u neo cht kiu H s c ch to ngay sau khi gia cng ng cp . (bi Namcong)
At the position of dead end anchorage, a plastic end cap with grout vent is provided to prevent
ingress of grout. (by Namcong)
Ti v tr u neo cht s c gn mt m bt nha c van bm va nc xi mng khng r
r vo trong qu trnh btng. (bi Namcong)
Further executions are similar to statement in section 7.1.4-6 (by Namcong)
Cc bc cn li ging nh trnh by trong mc 7.1.4 -6 (bi Namcong)

7.3. Installation Live End Anchorages / Lp t h u neo ko loi dp

Live end anchorage is connected with the recess former by tie wire and plastic tape. The casting is tied
to the duct by steel wire. The casting and recess former shall be fixed to the slab side form conforming
to design elevation shown in the shop drawing. The plastic recess former should be oiled prior to
concrete. Ensure the grout inlet is at the top of casting. (by Namcong)
H neo ko c ni vi u hc bng km buc v bng keo. Thn neo c but vo ng km bng
thp si. Thn neo v u hc nha c gn c nh vo vn khun thnh ct pha theo nh bn v
thit k. Khun hc u neo phi c bi trn trc khi b t ng. m bo l bm va trn thn
neo phi quay ln pha trn. (bi Namcong)
A suitable hole should be made on side of formwork at casting position to be outlet of protruding
strands, i.e. the strands can be pushed through out of formwork after threading. (by MC)

Trang 15/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Mt bn ca vn khun ch v tr thn neo c c l lm u ra cho cp, ngha l cp c th lun

c qua mt bn ca vn khun thi ra ngoi. (bi MC)
The casting should be fixed perpendicularly to the tendon axes either onto the side of formwork as
detailed in the shop drawings. The edge of the casting should be sealed to prevent ingress of concrete
during concreting. (by Namcong)
Thn neo phi c lp vung gc vi trc ng cp hoc vn khun thnh nh chi tit trong bn v
thi cng. Mp ca thn neo c bt kn nc xi mng khng r r vo trong qu trnh btng. (bi Namcong)
Fix anti-bursting reinforcement as per the shop drawings behind the casting. (by MC)
C nh ct thp gia cng ti u neo theo nh bn v thi cng pha sau thn neo. (bi MC)

`
7.4. Definition of Tendon Profiles / nh hnh bin dng cong ca ng cp
Bar chairs are provided at regular intervals of 800 mm up to 1200 mm spacing or as specified by the
Designer are laid and fixed on the bottom of formwork and secured to the reinforcement with tie wires.(by Namcong)
Khong cch thng thng gia cc con k l 800mm ti 1 200mm hoc theo quy nh c th ca ngi
thit k, t trn vn khun y v c gn cht vo ct thp bng dy thp buc. (bi Namcong)
The ducts should be fastened properly to the bar chairs by tie wire in order to avoid displacement during
concreting. Do not fasten so tight that any damage occurs. (by Namcong)
ng cha cp c c nh vi con k bng dy thp buc trnh b di chuyn tro ng qu trnh
btng. Tuy nhin khng nn ct qu cht s lm hng ng. (bi Namcong)
Deviation from the theoretical cable axis (placing tolerance of duct) should not exceed 5 mm vertically
and 100 mm horizontally. (by Namcong)
lch ca trc cp cho php so vi l thuyt khng c qu 5mm theo phng ng v 100mm
theo phng ngang. (bi Namcong)
The Main Contractor should ensure that all rebar works has been finished correctly within acceptable
tolerances, especially highest and lowest points. The incorrect rebar arrangement may cause the
exceeding deviation of PT tendons. (by MC)
Nh Thu Chnh phi m bo rng tt c cc ct thp c lp t xong ng theo dung sai cho
php, c bit l cc im cao nht v thp nht. B tr thp sai c th gy ra lch vt qu i vi
cc ng cp d ng lc. (bi MC)
Check visually axis of tendons and fixation at supports before concreting. Repair any damages with tape
and tie wire. (by MC, Namcong)
Kim tra trc ng cp bng mt v cc v tr trc khi btng. Sa cha cc ch h hng bng
bng dnh v dy thp buc. (bi MC,Namcong)
7.5. Finishing Works before Concreting / Cc cng vic hon thin trc khi btng
The grout inlet or outlet hole is provided at each live end and dead end anchorages for grouting
operation. (by Namcong)
Cc l bm va c t ti tt c cc u neo ko v u neo cht cho cng tc bm va. (bi Namcong)

Trang 16/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Provide grout vents at all grout inlets of intermediate highest along the tendons with 30m maximum of
intervals, fix by tie wires and seal by tape. (by Namcong)
Cc van bm va cn c t ti tt c cc u va vo ti cc im trung gian cao nht dc theo
ng cp vi khong cch ti a 30m, c nh bng dy t hp buc v qun kn bng bng dnh. (bi Namcong)
All grout hoses should be closed after installation immediately to prevent any water, dust or concrete
can come inside duct during other work. These hoses can be opened before grouting only. (by Namcong)
Tt c cc vi bm va phi c ng cht ngay sau khi lp t trnh nc, bi bn hoc b tng
c th xm nhp vo bn trong ng cha cp khi thc hin cc cng vic khc. Tt c cc vi ny ch
c m ra trc khi bm va. (bi Namcong)
The edge of the casting and between side of formwork and recess former should be sealed to prevent
ingress of concrete during concreting. (by Namcong)
Khe h gia thn neo v khun hc u neo v vn khun thnh phi c gn kn nc xi mng
khng r r vo trong q u trnh btng. (bi Namcong)
Fix the connection between casting and plastic sleeve by tie wire and seal by tape to prevent ingress of
concrete during concreting. (by Namcong)
C nh phn ni gia thn neo v ng ni nha bng dy thp, qun kn bng bng dnh nc xi
mng khng r r vo trong qu trnh btng. (bi Namcong)
Seal the connection between casting and duct by tape to prevent ingress of concrete during concreting.(by Namcong)
Qun kn phn ni gia thn neo v ng cha cp bng bng dnh nc xi mng khng r r vo
trong qu trnh btng. (bi Namcong)
Cover the strand bundles by nylon strip to prevent any dust, corrosion or slurry during concreting. (by Namcong)
Bc cc b cp thi ra ngoi bng nylon trnh bi, n mn v va trong khi btng. (bi Namcong)
Check again everything to ensure the quality, repair any damages with tape and tie wire and record in
Form Tendon Installation & Pre-pour Inspection. (by MC, Namcong)
Kim tra li mi chi tit m bo cht lng, sa cha cc h hng bng bng dnh v dy thp
buc, in vo mu Lp t cp v kim tra trc khi b tng. (bi MC, Namcong)
The good co-operation & co-ordination between the Main-Contractor and the PT Contractor is
needed due to complicatedness of arrangement for Rebar works and Post-tensioning works on
site. (by MC, Namcong)
S phi hp cht ch gia Nh Thu chnh v Nh Thu ph v D ng lc l iu cn thit do s
phc tp ca cng vic lp t ct thp v d ng lc trn cng trng. (bi MC, Namcong)
For reference in other projects, the co-ordination between the Main-Contractor and PT Sub-Contractor shall be:
T vic tham kho cc d n khc, s phi hp gia nh thu Chnh v nh thu d ng lc nn thc hin nh
sau:

Installation of Bottom Formwork (by MC)

Lp t vn khun sn (bi MC)

Hand-over to Namcong for marking of tendon profile on formwork (by Namcong)

Bn giao cho Namcong nh du v tr, cao ng cp trn vn khun (bi Namcong)

Installation of Bottom Rebar layers (by MC)

Lp t thp lp di (bi MC)

Hand-over to Namcong for installation of PT Tendons (by Namcong)

Bn giao cho Namcong lp t cc ng cp d ng lc (bi Namcong)

Installation of top rebar layers (by MC)

Lp t lp thp trn (bi MC)
The hand-over work can be done area-by-area to achieve planning and schedule as required by the
Client. (by MC/Namcong)

Trang 17/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Vic bn giao cng vic c th thc hin theo tng khu vc nhm p ng k hoch v tin m Ch
u t yu cu. (bi MC /Namcong)

7.6. Concreting / b tng

Pour concrete carefully and avoid any damage of duct by vibrators. (by MC)
btng phi c thc hin cn thn trnh khng lm h hng ng cha cp do m rung gy ra. (bi MC)
Vibration at stressing end and dead end anchorages should be carefully performed to protect voids
or honeycomb after concrete. (by MC)
m btng ti v tr u neo ko v u neo cht phi c thc hin cn thn hn ch l rng
trong btng. (bi MC)
During Pour concrete, Namcong will on site in order to checking and repairing. (by Namcong)
Trong sut qu trnh B tng, Namcong s c ngi trc kim tra v sa cha. (bi Namcong)

7.7. Installation of Anchor Head / Lp u neo

When the concrete has attained its specified strength and the side of formwork is removed, the recess
former can be taken out and re-use for next pour (Namcong recommend within 24 hours). (by Namcong)
Khi b tng t ti cng quy nh v vn khun thnh c tho ra th c th g khun hc u
neo v ti s dng cho nhng ln btng s au (Namcong kin ngh trong vng 24 gi). (bi Namcong)
Arrange the protruding strand in the correct pattern to facilitate anchor block installation. It is not
necessary to cut the cable accurately to length; it is only necessary to ensure that the length is adequate.(by Namcong)
Sp xp li nhng u cp th ra ngoi vo ng v tr s gip cho vic lp u neo d dng hn.
Khng nht thit phi ct cp tht chnh xc bng nhau, ch cn m bo di khi ko. (bi Namcong)
It is important for the installation of anchor block to be carried out after concreting so that the
anchorage is not fouled by cement slurry. (by Namcong)
Lp t u neo cn c thc hin sau khi btng l rt quan trng, nhm trnh vic u neo b
dnh v a ximng. (bi Namcong)
Check and clean the surface of the casting by removing any cement slurry adhered to it during
concreting (by Namcong)
Kim tra v lm sch cc vt va ximng dnh bm trn mt ca thn neo trong qu trnh btng. (bi Namcong)
Check and clean strands if necessary. (by Namcong)
Kim tra v lm sch cp nu cn thit (bi Namcong)
Install anchor block onto the casting by manpower and place wedges to hold the anchor block in
position and ready for stressing. A special pipe should be used to knock the wedges to ensure the
gripping of wedges on strands. (by Namcong)
Lp u neo vo thn neo bng tay v lp nm vo l neo gi u neo ng v tr v sn sng cho
vic ko cng. Dng ng ng nm m bo nm c m kht vi cp. (bi Namcong)

8. STRESSING OF TENDONS / KO CNG NG CP

(Items marked by MC should be done by the Main Contractor)
(Cc cng vic c nh du bi MC s do nh thu chnh thc hin)
8.1. Basic Data for Friction & Elongation Caculation/ C s tinh ton ma st/gin di
8.1.1. Calculation of Modified Expected Extension/ Tnh ton gin di k vng

a L1 = (PL / A1E1)

where L1 = theoretical extension/Gin di l thuyt

E1 = 1.95 x 105 N/mm2
A1 = 98.7 mm2

Trang 18/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

b L2 = (PL / A2E2)

where L2 = modified theoretical extension/Gin di l thuyt hiu

chnh
E2 = actual E value from mill certificate of
the respective heat and coil of strand/Gi tr E thc t ly t
chng ch xut xng ca cp.
A2 = actual cross-sectional area from mill certificate
of the respective heat and coil of strand/Tit din thc t ly
t chng ch xut xng ca cp.

c (L1 / L2) = [ (PL / A1E1) / (PL / A2E2) ]

Therefore L2 = L1 x (A1E1 / A2E2)

8.1.2. Calculation of Stressing Report/Tnh ton bo co ko cng

a Elastic shortening of strand over jack length/Co n hi trong kch

PL = stressing force x length of jack

AE total area of strand x E value of strand

b Total extension = Y + Z ( Tng gin di )

Z = Y x IP
(FP - IP)

where Y = Cumulative measured extension/Gin di o c cng dn

Z = Initial incremental measurement/Gin di o ban u
FP = Final pressure/p lc cui
IP = Initial pressure/p lc ban u

c Actual extension/Gin di thc t

(Total extension) minus (Elastic shortening of strand over jack length)

minus (Far end slip in (if any))/Bng tng gin di tr i gin di
trong kch tr i khong trt nm nu c

d % variation of extension/Phn trm gin di thay i

(actual extension - modified expected extension) x 100%

modified expected extension

e Wedge draw-in/ tt nm

(Stroke difference at lock off pressure)

minus
(Elastic shortening of strand over jack length)/Khong cch dich chuyn lc kha p lc tr i gin di
ca cp trong kch

8.2. Preparation for Stressing / Chun b cho ko cng

Check the validity of the jack and gauge calibration certificate. If it is over 10 months, the jacks and
gauges should be calibrated before sending to the job site for stressing operation. The jack should be
recalibrated every 10 months. (by Namcong)

Trang 19/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Kim tra tnh hp l ca chng ch kim nh kch v ng h thy lc trc khi s dng. Nu qu 10
thng, kch v ng h thy lc phi c kim nh li trc khi em ra cng trng ko cng.
Kch phi c hiu chun nh k 10 thng 1 ln. (bi Namcong)
Check whether the access facilities and working platforms for the stressing anchorages and dead-end
anchorages have been erected. (by MC)
Kim tra xem li i li v sn thao tc khu vc u neo ko v u neo cht c lp t cha. (bi MC)
Check that the bearing plates and block-outs have been cleaned of residual concrete (by Namcong)
Kim tra u neo v hc neo c v sinh sch nhng mnh vn b tng (bi Namcong)
Verify that any damaged pockets at the anchorages have already been rectified. (by MC)
Kim tra xem nhng h hng khu vc neo c sa cha. (bi MC)
Check how the jack can be fitted up to the tendon; by hand, by crane or with special lifting equipment.(by MC,Namcong)
Kim tra xem kch c th lp t vo ng cp nh th no: bng tay, cn cu hay thit b nng c
bit. (bi MC, Namcong)
Stressing can begin after the concrete has attained its specified strength shown in the design drawing
and Namcong receive the order in written from the Main Contractor. (by MC,Namcong)
Ch c k o cng cp khi btng t ti cng quy nh c a ra trong bn v thit k v
Namcong nhn c yu cu bng vn bn ca Nh Thu chnh. (bi MC, Namcong)
During this stressing operation, the wedges (if any) at the opposite anchorage have to be checked for
regular draw-in and if no slipping of strands occurs, for very long tendons and / or big curvatures this
check has to be continued until 50% Ptk are reached on the stressing side. (by Namcong)
Trong sut qu trnh cng ko, phi kim tra nm u b ng (nu c) xem c vo u khng, c xy
ra tut cp khng; vi nhng ng cp di hoc c gc cong ln th phi kim tra n mc 50% Ptk). (bi Namcong)
The stressing force and stressing sequence as specified on the shop drawings should be followed. (by Namcong)
Lc ko v trnh t ko cng phi tun th theo ng ch nh trong bn v thi cng. (bi Namcong)

8.3. Stressing of Flat Tendons / Ko cng cc ng cp loi b dp

Stressing is carried out one-by-one of strands in each tendon. (by Namcong)
Ko cng cp c thc hin tng si mt ti mi ng cp. (bi Namcong)
Carefully check the working condition of hydraulic pump, stressing jack and gauge, power source,
hydraulic hoses connection and so on to ensure a good working for whole system. (by Namcong)
Kim tra cn thn tnh trng ca my bm thu lc, kch ko cng v ng h o, ngun in, ti -o thu
lc m bo ton b h thng trong tnh trng lm vic bnh thng. (bi Namcong)
A reference point for extension measurement is marked on every strand by painting and using a
template (Ruler). (by Namcong)
Mt im chun cho vic o dn di c nh du ln tt c cc si cp bng sn hoc bt xa v
thc. (bi Namcong)

The recess plate for wedges draw-in is threaded through the strand and set on top of the anchor block. (by Namcong)
Tm chn nm (cn gi l u m) c lun qua si cp, sau p st vo mt u neo. (bi Namcong)

Trang 20/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

The jack is then threaded through the strand and set on top of the recess plate. General practice is that
the jack is installed by means of hand. (by Namcong)
Kch c lun qua cp ri p st vo u m, vic lp kch thng thng c thc hin bng tay. (bi Namcong)
Apply an initial force, usually 5MPa, to eliminate the slack of the strands. Then Stressing at 100%
design force. Release the pressure back to zero and then removed the hydraulic stressing jack from the
stressed strand. (by Namcong)
Qu trnh ko cng c bt u, thc hin ko 5MPa kh chng cc si cp. Sau ko cng n
100% lc thit k, gim p lc v 0 v hi kch. (bi Namcong)
The jack and recess plate is then removed. (by Namcong)
Tho kch v u m (bi Namcong)
The elongation is measured by the painting marks on strand after the stressing in the tendon. Place the
template (ruler) on strand then spray a new painting mark, the elongation is distance taken from the new
mark to the old mark. (by Namcong)
dn di c o bi cc im vch sn trn si cp sau khi ko xong mt ng cp . t dng
(thc) ln si cp v nh du mt vch sn mi, dn di ca si cp chnh l khong cch gia
vch sn mi v vch sn c. (bi Namcong)

Record the stressing force and extension (elongation) of strands to Tendon Stressing Report for Flat
Tendon (by Namcong)
Ghi l i lc ko cng v dn di ca cc si cp vo Bo co kt qu cng cp cho ng cp dp (bi Namcong)
Repeat all the steps for the other strands. (by Namcong)
Lp li cc bc nh trn cho cc si cp khc. (bi Namcong)
Stressing report should be calculated, completed and checked by Namcong's Project Engineer prior to
submission to the Engineer for approval in Tendon Stressing Calculation for Flat Tendon. The strands
should not be cut without approval. (by Namcong)
Bo co ko cng v dn di s tnh ton, hon chnh v kim tra bi k s d n Namcong, trc
khi trnh cho t vn duyt trong Bo co tnh ton cng cp cho ng cp dp. Cp tha ngoi u
neo s khng c ct cho n khi c s ng ca t vn. (bi Namcong)

8.4. Stressing Flat sequence / Trnh t ko cng cc si cp B dp

Tendon of 5 strands / B cp 5 si:

Trang 21/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Step 1 : Stress strand No 3

Bc 1 : Ko si cp s 3;
Step 2 : Stress strand No 1 (5)
Bc 2 : Ko si cp s 1 hoc 5;
Step 3 : Stress strand No 5 (1)
Bc 3 : Ko si cp s 5 hoc 1;
Step 4 : Stress strand No 2 (4)
Bc 4 : Ko si cp s 2 hoc 4;
Step 5 : Stress strand No 4 (2)
Bc 5 : Ko si cp s 4 hoc 2.

Tendon of 4 strands / B cp 4 si:

Step 1 : Stress strand No 2 (3)

Bc 1 : Ko si cp s 2 hoc 3;
Step 2 : Stress strand No 3 (2)
Bc 2 : Ko si cp s 3 hoc 2;
Step 3 : Stress strand No 1 (4)
Bc 3 : Ko si cp s 1 hoc 4;
Step 4 : Stress strand No 4 (1)
Bc 4 : Ko si cp s 4 hoc 1;

Tendon of 3 strands / ng cp 3 si:

Step 1 : Stress strand No 2

Bc 1 : Ko si cp s 2;
Step 2 : Stress strand No 1 (3)
Bc 2 : Ko si cp s 1 hoc 3;
Step 3 : Stress strand No 3 (1)
Bc 3 : Ko si cp s 3 hoc 1;
8.5. Acceptance Tolerances of Tendon Elongation / Dung sai gin di ca ng cp.
For longer Tendon than 15m, <10% on an individual strands, but not more than 7% on the average of
all strand in a Tendon.
i vi ng cp c chiu di > 15m, gin di gii hn 10% trn mi si cp nhng khng qu
7% trn gin di trung bnh ca cc si cp trong mt ng cp.
For less Tendon than 15m, <15% on an individual strands, but not more than 10% on the average of all
strand in a Tendon.
Trang 22/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

i vi ng cp c chiu di 15m, gin di gii hn 15% trn mi si cp nhng khng qu

10% trn gin di trung bnh ca cc si cp trong mt ng cp.

9. GROUTING OF TENDONS / BM VA NG CP
(Items marked by MC should be done by the Main Contractor)
(Cc cng vic k hiu bi MC do Nh Thu chnh thc hin)
Tendons for grouting 1000h previous when upon of the stressing result
Cc ng cp phi c bm va trc mt nghn gi sau khi ko cng.

9.1. Preparation for Grouting / Chun b bm va

To provide the equipment for mortar testing on site:. (by Namcong)

Cc thit b chun b th nghim va trn cng trng: (bi Namcong)
Grouting machine: 1 set
My bm va: 1 b
Cube 40x40x160 mould: 2 set
Khun mu 40x40x160 mm: 2 b
Viscosity funnel: 1 set
Phu th chy: 1 b

Upon receipt of approval of the stressing result, protruding strands outside the anchor block are cut
at a distance measured from the anchor block of approximately two times the strand diameter or
20mm, which ever is the bigger. (by Namcong)
Sau khi kt qu ko cng c chp thun v cho php ct cp, cc on cp tha bn ngoi thn
neo c ct khong hai ln ng knh cp hoc 20mm, ly gi tr no ln hn. (bi Namcong)

For small anchorage sizes such as used for Post-tensioned slab, the recess can be patched up with
cement mortar (cement/sand ratio 1:1) instead with concrete 24 hours before grouting to prevent
grout leakage through the wedges. (by MC)
i vi cc loi neo c kch thc nh nh loi dng cho sn d ng lc, hc neo c th trt bng
va xi mng (t l xi mng/ct 1:1) thay v b tng 24 gi trc khi bm va trnh va r r qua
nm. (bi MC)

The grouting equipment should be positioned as near as possible to the grout points in order to
avoid unnecessary pressure looses in the lines. (by Namcong)
Thit b bm va phi c t cng gn cc im bm cng tt trnh mt mt p lc khng cn
thit. (bi Namcong)

Cement and admixtures should be made available in sufficient quantities in the immediate vicinity
of the grouting equipment and be protected from moisture (splashing from the mixer, rain...) and the
water supply should be assured, if necessary by means of a water tank. (by Namcong)
Xi mng v ph gia phi sn sng vi khi lng y np vo thi t b bm va v phi trnh
khng b m (b bn t my trn, ma) v ngun nc phi c m bo, nu cn thit phi c
thng cha nc. (bi Namcong)

Immediately before grouting, the tendons should be blown through with compressed air in order to
detect possible blockages and expel water present. Free air flow should be checked at all grout
hoses. (by Namcong)
Ngay trc khi bm va, cc ng cp phi c thi bng khi pht hin nhng ch tc c th
v y nc ra ngoi. Kh thot ra phi c kim tra ti tt c cc vi bm va. (bi Namcong)

9.2. Mixing Procedure / Quy trnh trn va

Trang 23/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Carefully check an operation state of grout mixer before grouting to ensure that it is ready for
operation. (by Namcong)
Kim tra cn thn tnh trng my trn va trc khi s dng m bo rng my trn sn sng
hot ng. (bi Namcong)

Pour the required volume of water into the grout mixer. (by Namcong)
ong mt lng nc vo my trn va theo nh yu cu. (bi Namcong)

Turn on the grout mixer and add the pre-determined amount of grout additive Sikament NN. (by Namcong)
Khi ng my trn va v cho ph gia Sikament NN theo lng nh. (bi Namcong)

Add the pre-determined amount of grout additive SikaIntraplast Z-HV and mix for another
approximately 2 minutes. (by Namcong)
Cho mt lng ph gia SikaIntraplast Z-HV nh sn vo v trn khong 2 pht. (bi Namcong)

Then add the pre-determined amount of cement, bag by bag, to the grout pump and then mix for
approximately 2 minutes until a consistent grout mix is formed. (by Namcong)
Sau cho ximng vo tng bao mt theo lng nh sn v trn trong khong 2 pht na cho
ti khi hn hp va ng u. (bi Namcong)

A screen should be provided in the path of the grout circulation in order to catch cement lump (if
any). (by Namcong)
Dng li lc trong chu trnh bm tun hon loi b ximng cc cha tan c trong va (nu c).
(bi Namcong)

All grout tests should be carried out as in accordance with Section 11. (by Namcong)
Cc th nghim va s c thc hi n theo yu cu trong Phn 11. (bi Namcong)

As soon as the necessary quality control tests have been made, pumping can commence. (by Namcong)
Ngay sau khi cc th nghim kim tra cht lng cn thit c thc hin, c th tin hnh bm
va. (bi Namcong)

9.3. Grouting Procedure / Quy trnh bm va

Grout is pumped from one end of tendon and grout expelled from the grout hoses should be checked
until no more air bubble and the consistency of the grout is similar to that in the mixer before
closing off the hoses. (by Namcong)
Va c bm t mt u ca ng cp v phi kim tra va ti cc u ra cho n khi va
khng cn bt kh v ng u ca va ging nh trong my trn trc khi ng ng. (bi Namcong)

Grouting of each tendon should be carried out in one continuous operation. If grouting is interrupted
for more than 30 minutes, the tendon should be flushed with water and mpressed air in order to
clear the grout before resuming the grouting operation. (by Namcong)
Qu trnh bm va cho mi ng cp nn c thc hin mt cch lin tc. Nu qu trnh b
ngng gia chng trn 30 pht, ng cp cn phi lm sch bng nc v thi bng kh trc khi
bt u bm li t u. (by Namcong)

After the grout is seen flowing from the other end of the tendon, i.e. the entire tendon is filled, the
grout hoses are closed. Maintenance the pressure inside tendon about 10-15 second. (by Namcong)
Sau khi va chy ra u kia ca ng cp, ngha l ton b ng cp c bm y, cc
ng bm va c ng li. Tip t c duy tr p lc bm trong vng 10 -15 giy th kha vi bm. (bi Namcong)

The grouting nozzle should be transferred to the next already filled hose and grouting should be
continued from there. (by Namcong)
Vic bm va by gi c th c chuyn sang ng cp k tip. (bi Namcong)

The grout hose can be cutted after 24hours Grouting. (by Namcong)
Tt c cc vi bm va c th c ct b 24h sau khi bm va. (bi Namcong)

Record the grouting procedure in Tendon Grouting Report. (by Namcong)

Trang 24/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Ghi li qu trnh bm va trong Bo co bm va (bi Namcong)

10. GROUT TEST / TH VA

(Items marked by MC should be done by the Main Contractor)
(Cc cng vic c nh du bi MC s do Nh Thu chnh thc hin)
10.1. Viscosity / chy
Viscosity test will be executed by means of a flow cone (EN 445-2007). Flow time is measured with
a stop-watch. Time is grouting out-flow cone about 01 litre.. Measurement is carried out directly
and 4 minutes after mixing, flow time should be less than 25 seconds. (by Namcong)
Kim tra chy ca va bng phu hnh cn (EN 445-2007). Thi gian chy c o bng ng
h bm giy. chy ca va l thi gian t lc va bt u chy n lc va chy ra khi
phu c 01 lt. Vic o c c thc hin ti ch, khong 4 pht sau khi trn va, thi gian
chy ca va phi nh hn 25 giy. (bi Namcong)
This test should be done for each batch of grout mix. (by Namcong)
Th nghim ny c tin hnh cho mi m trn. (bi Namcong)
10.2. Compressive Strength / Cng chu nn

After filling with grout the mould (40x40x160 mm) should be covered with a nylon bundle. Six
specimens per eight-hour shift are required. After 18 to 24 hours remove cubes from the mould and
store them in a humid place or in water. Compressive strength shall be measured; three samples
should be tested on each test. According to specification, Compressive cube strength shall be not
less than 30 Mpa at 28 days or 27 Mpa at 7 days if it is proposed to estimate the likely 28 day
strength at 7 days. (by Namcong)
Sau khi y va, khun c mu (khi lp phng 40x40x160 mm) c bao bc li bng ny
lng. Mi ca lm vic 8h ly 6 mu (6 vin). Sau 18 n 24h tho mu ra khi khun v bo qun
mu trong mi trng m hoc ngm trong nc. Mi ln th ngh im cng chu nn cho 3 mu.
Theo tiu chun, cng nn ca mu va sau 28 ngy ti thiu phi t 30 Mpa hoc 27 Mpa ti
thi im 7 ngy trong trng hp xut nh gi cng nn ti thi im 28 ngy da vo
cng nn ti thi im 7 ngy . (bi Namcong)

11. REPAIR / REMEDIAL METHODS / BIN PHP SA CHA

11.1. Installation & pouring concrete problems / Cc vn xy ra khi lp t v b tng
Damage of Strand / Khuyt tt cp:
The main reason is during welding. Need to work closely with the MC, coffa and reinforcement teams to avoid
this problem. If the strand is damaged due to welding, need to replace the new one before pour concrete if
require.
Nguyn nhn ch yu dn n vic cc si cp b khuyt tt l do b dnh hn x trong qu trnh thi cng. Cn
lm vic cht ch vi Nh thu chnh v cc i coffa, ct thp hn ch vn ny. Nu si cp b dnh hn
x th cn phi thay th si cp mi trc khi btng.

Damage of Duct / Khuyt tt ng gen:

When the Duct is damaged before concreting that can be affected the stressing works or grouting works, must
be treated before concreting.
Khi ng ghen cha cp b khuyt tt c pht hin trc qu trnh b tng m c th nh hng ti qu
trnh ko cng hoc bm va th phi tin hnh x l trc khi btng.

Honeycomb found at the anchorage after pouring concrete / R t ong ti khu vc neo sau khi b tng:
Need to exposure to see all of the void and fill up by SikaGrout 214-11, wait for minimum 3 day in order to
reach minimum required strength before start the stressing work.
Cn phi c xung quanh l r tt c cc l rng sau b bng SikaGrout 214-11, i ti thiu 3 ngy
t cng ti thiu yu cu trc khi cng ko.
Trang 25/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Damage of protruding strand at stressing end / H hng phn cp ch cng ko:

This need to check if the un-damage part is long enough to use mono-barrel tool for stressing. If not, need to
replace the strand if possible or ask Namcong designer for solution.
Cn phi kim tra li xem nu phn khng h hng c chiu di dng dng c nng n ko hay
khng. Nu khng th phi thay cp nu c th hoc hi thit k Namcong tm gii php.

11.2. Stressing problem: Broken strand, slippage strand / Cc vn khi cng ko: t, tut cp
In case of strand broken / Trng hp t cp:
We have two options. First is check the structure working if missing one of the strands by Namcong designer
and advise for solution for approval or possible overstressing of adjacent tendons within the limits of the
admissible stresses. The second is to replace the broken strand by a new one if can be.
Chng ta c 2 la chn. u tin l chng ta kim tra xem kt cu lm vic nh th no nu mt i mt trong
nhng si cp bi thit k ca Nam Cng hoc ko b cc si cp cn li trong ng cp v cc ng
cp bn cnh trong gii hn cho php v trnh ph duyt. Th hai l thay cp t bng mt cp mi nu c
th.

Stressing elongation is out of tolerance / gin di vt qu gii hn cho php

If in negative side, additional stressing will be carried out at 103%xForce Design, Finishing.
Nu gin di thc t ca si cp m vt qu gii hn cho php th tin hnh ko b cho si cp vi
lc ko bng 103% lc ko thit k v kt thc vic x l ko cng y.
If in positive side, Checking the working of tendon by stressing at Force Design again will stressing the tendon
at Force Design again. If the Force of the Tendon no change So that the Tendon is normal working, Finishing.
Conversely, should check all issues can be related to stressing result..
Nu gin di thc t ca si cp dng vt qu gii hn cho php th tin hnh ko th lc vi lc ko
ng bng lc thit k. Nu lc ca si cp khng thay i th chng t si cp vn chu lc bnh thng, kt
thc vic x l. Ngc li cn kim tra li tt c cc thng s nh hng n kt qu cng ko.

Dead end is pulled out due to honeycomb or other reason / u cht b tut v r t ong hoc l do no khc:
Need to immediately stop stressing, chip out to check for dead end, then filling up by SikaGrout 214-11 prior to
stressing / Cn phi ngng ko cng ngay lp tc, c b b tng kim tra u cht sau b SikaGrout
214-11 trc khi cng ko li.

Stuck at stressing end due to vibration damage anchorage sealing, hence concrete leaks into tendon. This need
to clear out all of debris concrete inside the anchorage before stressing.
Kt u cng ko v m di b tng lm hng mi ni ch u neo nn b tng lt vo ng cp. Cn phi
c b tt c b tng bn trong neo trc khi cng ko.

11.3. Grouting problem: stuck at grout hose, tendon blocked / Cc vn khi bm va: tc vi, tc ng cp
If stuck found at any hose, need to clear it out before start grouting on that tendon.
Nu nh tc bt k vi no th cn phi thng vi trc khi bm va.

Outlet hose stuck during grouting process need to use drilling machine directly at stuck point, or try to inject
grout from other inlet hose to blow out the stuck object. Need to report to Consultant for approval before
repairing.
Nu nh vi ra b tc trong qu trnh bm th c n phi dng my khoan ngay ti im b tc hoc c gng bm
t vi khc thng ng. Cn phi bo co TVGS chp thun trc khi sa cha.

Grout is leaking during grouting process, pressure is dropped down, need to use quick setting Sika material to
close the leaking point, keep continue grouting work.
Va b r r trong qu trnh bm, p l c b gim, cn phi chun b sn Sika trm ch r, tip tc bm.

Trang 26/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

12. SPECIFIC SAFETY REQUIREMENTS & PRECAUTION MEASURES / CC YU CU C TH V

AN TON V BIN PHP PHNG NGA

SAFETY FIRST ON CONSTRUCTION SITE

AN TON L TRN HT
12.1. General requirement / Yu cu chung

All the construction site engineers should be responsible for safety coordination on site.
Tt c cc k s ca d n l ngi chu trch nhim v an ton thi cng trn cng trng, thc hin nghim
chnh theo ni quy cng trng v ni quy an ton lao ng ca nh thu chnh.

All the employees of NAMCONG shall be equipped with personal protective equipment.
Tt c nhn vin cng trng ca NAMCONG POST-TENSIONING u phi c pht bo h lao ng ph
hp: m an ton, dy an ton, giy chng inh, ng, o lao ng

Appropriate safety belt should be worn for person working at height, outside the protection of safety bars, on
scaffolding.
Khi thi cng gin gio trn cao cng nhn phi eo dy an ton.

Any accident must be reported to the Safety Officer of the Main Contractor as soon as possible.
Bt k tai nn no xy ra u phi c bo co cho Ban an ton ca nh thu chnh cng sm cng tt.

Scaffolding should be correctly assembled, with safety bars on each side opening on the void.
Gin gio phi c lp rp chnh xc, c thanh nu nh thu chnh mun m rng ra khong khng.

12.2. Lifting of Material and Equipment / Nng h vt t v thit b

Items to be lifted should be suspended from designated lifting points or at points such that the item
being lifted hangs in a balanced condition. (by All)
Tt c vt c nng h phi c treo vo nhng im c thit k sn sao cho v tr cn bng khi
c nng ln (bi Tt c)
No person should stand or work under the load being lifted. (by All)
Khng ai c ng hay lm vic di ti ang nng. (bi Tt c)
Care should be taken when stacking items in more than one layer to ensure the pile is stable. (by All)
Khi cht hng phi lu khi x p cao hn mt tng/lp m bo l n n nh. (bi Tt c)

12.3. PT Tendon Installation / Lp t cp

The working area for strand threading should be identified as an exclusion zone where only Namcong's
personnel and the representatives of the Engineer and Contractor are allowed to enter with prior
notification. (by All)
Khu vc dnh cho pha cp phi xem nh l khu vc ring ch dnh cho ngi ca Nam Cng v i
din TVGS v MC vo vi thng bo trc. (bi Tt c)
A warning sign should be erected at the stressing and non-stressing ends whenever stressing is in
progress. (by Namcong)
Bng cnh bo phi c lp t khu vc pha cp. (bi Namcong)
When site personnel are working beyond an exclusion zone, a plywood board should be provided in
front of the tendon at both the stressing and non-stressing ends to stop the strand in case of strand
breakage. (by Namcong)
Phi mang knh bo h khi ct cp bng my ct a. (bi Namcong)

12.4. PT Tendon Stressing / Cng ko cp

The working area for stressing should be identified as exclusion zone where only Namcong's personnel
and the representatives of the Engineer and Contractor are allowed to enter with prior notification. (by All)

Trang 27/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Khu vc cng cp phi xem nh l khu vc ring ch dnh cho ngi ca Nam Cng v i din TVGS
v MC vo vi thng bo trc. (bi Tt c)
A warning sign should be erected at the stressing and non-stressing ends whenever stressing is in
progress. (by Namcong)
Bng cnh bo phi c lp t u cng ko v khng cng ko khi qu trnh cng ko v a kt
thc. (bi Namcong)
When site personnel are working beyond an exclusion zone, a plywood board should be provided in
front of the tendon at both the stressing and non-stressing ends to stop the strand in case of strand
breakage. (by Namcong)
Khi c ngi ca cc nh thu khc lm vic pha xa ca khu vc cng ko, mt tm vn chn phi
c lp t pha trc ng cp c 2 u cng ko v cng ko va kt thc ngn nga cp
t vng bn (bi Namcong)
DO NOT ALLOW ANYBODY TO STAND BEHIND THE JACK
DURING ALL STRESSING OPERATIONS
KHNG C PHP NG PHA SAU KCH
TRONG SUT QU TRNH CNG KO

12.5. Grouting / Bm va
The working area for grouting should be identified as exclusion zone where only Namcong's personnel
and the representatives of the Engineer and Contractor are allowed to enter with prior notification. (by All)
Khu vc bm va phi xem nh l khu vc ring ch dnh cho ngi ca Nam Cng v i din TVGS
v MC vo vi thng bo trc. (bi Tt c)
Plastic gloves, dust mask and potective eye goggles should be worn when handling cement and grout.(by Namcong)
Phi mang bao tay cao su v khu trang khi lm vic vi xi mng v va. (bi Namcong)

13. EQUIPMENT & MANPOWER LIST / DANH MC THIT B V NHN LC

Refer appendix E&F for more information / Xem ph lc E & F bit thm chi tit
14. ORGANISATION CHART / S T CHC
Refer appendix G for more information / Xem ph lc G bit thm chi tit
15. APPENDIX A: PARTICULARS FOR GROUT MIX / PH LC A: THNH PHN HN HP VA

15.1. Technical Data for Holcim Cement PCB 40 / Thng s k thut ca xi mng PCB 40

Trang 28/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

15.2. Technical Data for Grout Additive Intraplast Z-HV / Thng s k thut ca ph gia cho va: Sika
Intraplast Z-HV

Trang 29/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Trang 30/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

15.3. Technical Data for Grout Additive Sikament NN / Thng s k thut ca ph gia cho va SikamentNN

Trang 31/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Trang 32/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Trang 33/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

16. APPENDIX B: CARE OF DUCTS AND TENDONS DURING CONCRETING / PH LC B: BO V

NG CHA CP V NG CP KHI B TNG

For the purposes of avoiding potential problem areas that may occur on site the main contractor is reminded of his
responsibilities in the care of Namcong ducts or tendons during the concreting phase of works.
trnh nhng s c c kh nng xy ra ti cc khu vc c ng cp ca Nam Cng trn cng trng, Nh Thu chnh
phi c trch nhim ch n ng cha cp v ng cp ca NAMCONG trong giai on t thp v b tng.
This Appendix is extremely important as for the interest of the contract as an attempt to prevent problems occurring during
the concreting phase and prior to or during the stressing operation.
Ph lc n y rt quan trng nh l mt phn hiu lc ca hp ng nhm c gng trnh xy ra s c i vi ng cp v
ng cp trc v trong khi b tng hoc trong khi vn hnh ko cng.
The following steps should be taken to minimize the Main Contractors risk of untimely site problems:
gim thiu cc ri ro do v c th xy ra i vi Nh Thu chnh, Nh Thu chnh cn tun th cc bc sau:
- Prior to concreting, the supervisor must familiarize himself with the layout of cables and advice the concretors of
critical areas where the reinforcement and cable arrangement is particularly congested.
Trc khi b tng, cc gim st vin nm r mt bng b tr ng cp v phi c hng dn ngi b tng
trnh nhng v tr nguy him, ni ct thp v ng cp c b tr dy c.
- Throughout the concreting operation adequate chairs and planking should be used to bridge over the prestressing ducts
and prevent construction loads from damaging the ducts. Typical construction loads include concrete pumping
equipment, hand tools and treading of workers.
Trong sut qu trnh b tng phi s dng cc tm vn k trn cc chn lm cu bc qua cc ng ng cp
d ng lc trnh cc ti trng khi thi cng gy hng ng cp. Cc ti trng khi thi cng bao gm thit b bm b tng,
dng c cm tay v phng cng nhn dm ln ng.
- Vibrators of suitable diameters should be used in areas having limited spacing, especially in between ducts and
reinforcement, otherwise indentation of ducts will occur.
Phi s dng cc loi m b tng c ng knh thch hp ti nhng khu vc c din tch hn ch, c bit l
nhng ch gia ng cp d ng lc v ct thp nu khng c th dn n lm bp ng.
- All poker vibrators should be labeled with color marks for the gauging of depth of penetration. This will enable the
supervisor to monitor, control and ensure correct placing and compaction of concrete around the post - tensioning
components.
Tt c nhng loi m di phi c nh du bng sn mu nh du su m. Vic ny cho php cc gim
st vin c th kim sot v m bo c qu trnh v m b tng xung quanh khu vc c h thng d ng lc.
- Concrete should be poured layer by layer. This will increase the visibility and worker awareness of cables and ducts.
B tng nn mt cch t t. Vic ny gip cho cng nhn c th d dng nhn thy ton b ng cp v ng cp
trong khi .
- If the ducts are covered by a thin layer of concrete, compaction of concrete can be performed reasonably well without
damaging the adjacent ducts.
Trng hp c mt lp mng b tng ph trn ng cp, nn m b tng va phi trnh khng lm bp hay sai lch
ng cp.
- Rigorous or abrupt dipping / pulling of poker vibrator should be avoided. This will cause the poker vibrator to bounce
off the reinforcement, and puncture or dent the ducts. The golden rule for dipping / pulling the poker vibrator is fade
in and fade out.
Trnh dm hoc y qu mnh, t ngt cc loi m di. m qu mnh s gy ct thp chc thng hoc lm rch
ng cp. Mt nguyn tc c bn trong khi m l y xung v rt ra t t.
- Furthermore, the poker vibrator should not be blindly submerged into the concrete without knowing where the cables
are located.
Hn na, khng c php m b tng m khng bit c ng ng cp d ng lc hay khng.
- Concrete should not be discharged directly onto the duct.

Trang 34/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

Khng c php b tng trc tip ln ng ng cp.

17. APPENDIX D - EQUIPMENT LIST/ PH LC D DANH MC THIT B

No Quantity Capacity Remarks

Equipments / Tn thit b
Stt S lng Cng sut Ghi ch
Equipment for fabricating tendons Thit b
1
phc v cng tc gia cng cp

1.1 Cutting Machine / My ct cp 1 VietNam

1.2 Hydraulic Pump / Bm thy lc 1 China

1.3 H Frame Jack / Kch nh u ri 1 China

Equipment for installation of tendon Thit

2
b phc v cng tc lp t cp

2.1 Lifting Frame / Khung cu cp 1 VietNam

2.1 Cutting Machine / My ct cp 1 Germany

Equipment for stressing

3
Thit b phc v cng tc ko cng

3.1 Hydraulic Pump / Bm thy lc 1 China

3.2 Hydraulic Jack / Kch thy lc 1 China

Equipment for grouting work

4
Thit b bm va

4.1 Grouting Machine / My bm va 1 VietNam

4.2 Air Compressor / My nn kh 1 Taiwan

4.3 Drilling machine / My khoan b tng 1 Germany

Trang 35/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

18. APPENDIX E MANPOWER LIST / PH LC E NHN LC THI CNG

No
Manpower / Nhn lc Quantity / S lng Remarks / Ghi ch
Stt

1 Site Manager / Ch huy trng

2 Site Engineer / K s cng trng

3 PT Supervisor / Gim st thi cng

4 Skilled Worker / Cng nhn c tay ngh

Trang 36/37
 TN D AN

METHOD STATEMENT
BIN PHP THI CNG CP D NG LC

NAMCONG ENGINEERING CORPORATION

19. APPENDIX F ORGANISATION CHART / PH LC F S T CHC

Trang 37/37