4.1.

Phn thch, thit k quy trnh lp ghp v hn

4.1.1. Lp ghp v hn theo cc cm chi tit

Da vo kt cu ca sn phm, b cha c kch thc ln cng

nh yu cu g lp chm elipsoid, vic nng hn v hn, tc gi s
ch to sn phm theo 2 modun chnh. Tuy nhin, trc khi hn thn
bn li vi nhau v gia thn bn vi chm, ta cn nh du ng
sinh tin cho vic lp rp t chnh xc cao.

Hnh 4.3 Modun th nht ca sn phm ch to

 Hnh 4.4 Modun th hai ca sn phm ch to

Ngoi hai modun trn, cn thc hin hn cc cm chi tit trc khi

lp ghp hon thin sn phm. Cc cm chi tit gm c cc tai treo,

ng pha di c bit l cm chn ca sn phm.

Hnh 4.5 Cm chn ca sn phm

 4.1.2. Lp ghp v hn hon thin

Sau khi hn hon thin cc modun v cc cm chi tit nh mc

4.2.1, cn tin hnh lp cc modun li vi nhau v hn cc cm chi

tit vo modun. Ch , cm chi tit chn s c hn sau khi hn

hon thin thn bn.

Hnh 4.6 Thn bn sau khi hn 2 modun v cc ming ng

hn cc ming ng vo thn bn, tc gi s dng g quay

thn bn n v tr thch hp dng cu trc nh v cc ming ng

chnh xc trn thn bn.

 Hnh 4.7 Bn sau khi hn hon chnh vi cm chn

4.1.3. Kim tra phi sau khi lp ghp ln g

Trc khi thc hin g lp chi tit vi nhau, cn tin hnh vch cc

ng sinh trn thn bn v chm elipsoid bng cch sau: Dng

thc dy o chu vi ca thn bn v chm elipsoid, sau chia chu

vi thnh 12 on, mi oan ng vi 300. Ni cc on tng ng

trn thn bn li vi nhau, hoc cc im i xng vi nhau qua

chm elipsoid. Khi lp ghp, cn cho cc ng ny trng nhau

m bo chnh xc lp ghp.

Khi g lp, m bo khe h tun th theo ng lin kt hn

thit k theo mc 3.7.1, cn s dng nm cn chnh khe h hn.

Tuy nhin, vic s dng nm cn chnh chuyn dng l khng cn

thit, tc gi s dng tm thp dy 3mm hn vo lin kt m

bo khe h hn.

Hnh 4.8 S dng nm cn chnh m bo khe h hn

Ngoi vn m bo khe h hn, vic m bo ng tm ca

hai chi tit hn cng l vn quan trng. Khi lp ghp thn bn vi

nhau, do thn bn c cng ng knh v chiu dy nn s dng

mt ngoi lm chun nh v. Cng nhn s dng thc gc xc

nh s lch mp ca hai chi tit hn, nu c s sai lch cn dng

cu nng h t li hai modun hp l.

90
Hnh 4.9 - Thc o gc
 Khi thc hin lp cc ming ng nozzle vo thn bn, vic quan

trng nht l m bo thng gc ca ming ng. Tc gi xut

s dng thc nivo o gc in t vi cp chnh xc 0,10.

Hnh 4.10 Nivo o gc in t

Khi thc hin nh v cc chi tit ng c ng knh nh tc gi

xut s dng dng c chuyn dng cn chnh ng tm gia

cc ng.

Hnh 4.11 - Dng c cn chnh ng tm ca chi tit tr

4.1.4. Trnh t nguyn cng v cc bc thc hin
Nguyn cng 1: Hn ming ng v ng vo chm elipsoid.
 Bc 1.1: t chm elipsoid trn nn phng.

Bc 2.1: Thc hin khot l v vt mp chm elipsoid vi kch

thc yu cu trn bn v v theo thit k lin kt mc 3.7.1.

Hnh 4.12- Khot l v vt mp trn chm elipsoid

Bc 3.1: Dng cu trc nh a cc ming ng vo chm

elipsoid. Cn chnh kch thc lp ghp ng yu cu 3.7.1 v m

bo c khong cch yu cu.

Bc 4.1: Hn nh.
 Hnh 4.13 Hn nh cc ming ng vo chm elipsoid

Bc 5.1: Tin hnh hn lp lt GTAW, ch trong qu trnh hn

cn mi ht mi hn nh. Hn lp ph bng SMAW.

Bc 6.2: Thc hin kim tra ngoi dng v NDT sau 48 gi.

Nguyn cng 2: Thc hin hn ng sinh trn thn bn.

Bc 1.2: Khot l v vt mp l v lin kt theo 3.7.1. t thn

bn ln g, chnh v tr thn bn sao cho th hn c th hn v

tr 1G.

Bc 2.2: Thc hin hn nh

Hnh 4.14 Hn ng sinh pha ngoi thn bn

 Bc 3.2: Tin hnh hn lp lt GTAW, ch di sch cc mi hn

nh trc trong qu trnh hn. Sau ting hnh hn nhng lp ph

bng phng php hn SMAW.

Bc 4.2: Tin hnh kim tra ngoi dng v kim tra NDT cho cc

mi hn thi im 48 gi sau khi hn.

Nguyn cng 3: Hn chm elipsoid vi thn bn (trn 1

modun).

Bc 1.3: t thn bn ln g ba thanh nh v, ly chun nh

v l mt tr trong. V ng knh trong ca chm v thn bng nhau

nn c th t chm lt qua g. d dng cho vic nng h g

lp tc gi hn trc tai treo ln chm trc, s dng nm cn

chnh khe h hn.

 Hnh 4.15 G thn bn ln g

Bc 2.3: Tin hnh hn nh.

Bc 3.3: Tin hnh hn lp lt GTAW, ch di sch cc mi hn

nh trc trong qu trnh hn. Sau ting hnh hn nhng lp ph

bng phng php hn SMAW.

Bc 4.3: Tin hnh kim tra ngoi dng v kim tra NDT cho cc

mi hn thi im 48 gi sau khi hn.

Nguyn cng 4: Hn ni hai modun.

Bc 1.4: t modun th nht ln turning roll, cn chnh

modun th nht cn bng v tr song song vi mt nn.

 Bc 2.4: Dng cu trc mc vo cc mc hn sn modun

th hai, a modun t ln turning roll v ko gn modun th nht.

Bc 3.4: Cn chnh modun th hai bng cch s dng nm

m bo khe h hn, s dng thc o phng trn mt tr ngoi

m bo ng tm v s dng o dy nc trn hai ng

sinh m bo cn bng.

Bc 4.4: Thc hin hn hon thin. u tin hn lp lt bng

phng php hn GTAW, ch di sch mi hn nh, sau hn

lp ph bng SMAW.

Hnh 4.16 Hai modun c hn hon chnh vi nhau

Bc 5.4: Kim tra ngoi dng v NDT i vi mi hn sau 48 gi.

Nguyn cng 5: Hn cc ming ng nozzle cn li ln thn

bn.
 Bc 1.5: Quay turning roll a phn l vt mp ln v tr cao

nht c th lp nozzle chnh xc. Dng cu trc a nozzle n v

tr cn lp ghp, s dng Nivo in t n m bo thng gc

ca nozzle.

Bc 2.5: Thc hin hn nh.

Bc 3.5: Thc hin hn hon thin. u tin hn lp lt bng

phng php hn GTAW, ch di sch mi hn nh, sau hn

lp ph bng SMAW.

Hnh 4.17 Thn bn lp ming ng (nozzle)

Bc 4.5: Sau khi thc hin ng hn xung quanh ming ng,

tin hnh kim tra ngoi dng v NDT cho tng mi hn.

Nguyn cng 6: Hn cc chi tit cm chn .

 Bc 1.6: Mi hn ng sinh ca chn thc hin tng t

nguyn cng 1. Ch khot l v vt mp trn chn bn lp cc

ming ng.

Hnh 4.18 Chn bn

Bc 2.6: Hn cc ming ng vo chn bn. Ta dng g xoay

sao cho v tr lp cao nht tin cho vic s dng cu nh v v

s dng dng c o g chnh xc. Tin hnh hn nh v hn hon

thin theo cc bc nh cc nguyn cng trn.

Hnh 4.19 Chn bn sau khi lp ng

 Bc 3.6: Hn tm m v tm (Base Ring) tc gi t v tr

hn 1G sau thc hin hn nh v hn tng t cc nguyn cng

trn. Ch , s dng mc nh k cc ng chia y bnh xc

nh v tr lp gn tng cng v tai treo.

Hnh 4.20 Tm Base ring

Bc 4.6: Dng cu t chn bn ln tm y, v y l cm chi

tit khng yu cu chnh xc cao, tc gi ch s dng cu cn

chnh v cng nhn s o kim tra sai lch. Sau ting hnh

cc qu trnh hn nh v hn hn hon thin tng t cc nguyn

cng trn.
 Hnh 4.21 Chn bn v tm y

Bc 5.6: Tin hnh hnh nh v gn tng cng v tai treo vo v

tr vch sn, thc hin hn nh v hn hon chnh nh cc

nguyn cng trn.

Hnh 4.22 - Cm chi tit chn sau khi hon thin

Bc 6.6: Kim tra ngoi dng v NDT i vi cc mi hn sau 48

gi.
 Nguyn cng 7: Hn cm thn bn vo cm chi tit chn .

Bc 1.7: t cm chn ln nn phng. S dng g 3 tr

nh v hn ln chn , ly chun nh v l mt tr ngoi.

Bc 2.7: Dng cu mc vo tai treo c hn sn trn thn

bn, t thn bn ln cm chn , nh v nh g.

Bc 3.7: Tin hn hn nh theo.

Bc 4.7: Hn hon thin bng qu trnh hn SMAW, ch trong

qu trnh hn cn di ht cc mi hn nh.
Hnh 4.23 Thn bn lp cm chn