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2
172
EF
K
K
K
W
K K
K
K
K
K
W
K
K
K
K
K
- 52 -
172
EF
W
K
W
K
K
K
K
W
K
K
W
K
W
K
K
- 53 -
172
EF
DrillingW
E1-5
EF EF
K
W
KEF
K
K
KE15F
Drilling E2 5F
Counter BoringK
K
[14]KWE15F
- 54 -
172
EF
[14]WE25F
WE2-5
W
KK
EFE125
K
1Twist Drill
K 0.8 0.1 60
116K
K 140 130 125 120 118
F
KE
- 55 -
172
EF
KE35F
K WShank
WCutting Part
K
WEFluteF
K
WMagrin
K
K1 K1
K2 K2
K3 K3
K4
K5 K4
K6 K5
K6
[2]KWE35F
- 56 -
172
EF
KE45FK
[14]KWE45F
K
K E1 J5F
- 57 -
172
EF
[2]KWE15F
- 58 -
172
EF
WCounter BoringE35
8EF K
90 75 60 80
K 120
K
K
E2 5F KE5 5FK 50 30
K
[2]KWE55F
- 59 -
172
EF
[2]WE25F
- 60 -
172
EF
WReamingE45
0.04
0.005 K IT 10
K IT 8
K IT 6 0.001
14 6
0.1 0.3K
d = 0.005 . D + 0.1 [mm]WK
E3 J 5F KE6 5F
K
J J
[5]KWE65F
- 61 -
172
EF
[2]KWE35F
- 62 -
172
EF
WE5-5
KE4.5FK
[2]WE45F
- 63 -
172
EF
WE6 J5
E7 5FE6 5FE 5 5F
K
st
60
J100 J30 30 J12 40 J30
150 60
0.60.1 0.1 0.60.1 0.40.1
0.6
[2]WE55F
50 > <
70 200 200 100> 100<
0.4 -- 0.3 --
0.2 -- 0.4 0.7 0.5 0.3 -- 0.5 0.2 -- 0.4 25 40
0.4 --
0.3 -- 0.6 0.5 -- 1 0.8 0.4 -- 0.8 0.2 -- 0.3 40 60
6 10 8 -- 15 6 -- 12 8 -- 12 6 10
[2]
WE J65F
- 64 -
172
EF
L
<
200 200> 70< 70>
0.63 -
0.8 0.25 -0.4 0.63 - 0.8 0.11 - 0.18 0.25 - 0.4 5
0.8 - 0.9 0.4 - 0.5 0.8 - 0.9 0.18 - 0.22 0.4 - 0.5 58
0.9 0.50.56 0.9 0.22 - 0.25 0.5 - 0.56 8 10
0.9 - 0.1 0.56 0.71 0.9 - 1 0.25 - 0.31 0.56 - 0.71 10 15
0.71 --
1 - 1.12 0.8 1 - 1.12 0.31 - 0.35 0.71 - 0.8 15 20
1.12 0.8 -- 0.9 1.12-.25 0.35 - 0.4 0.8 - 0.9 20 25
1.12 -
1.25 0.9 - 1 1.25 0.4 - 0.45 0.9 - 1 25 30
1.25 1 - 1.1 1.25 0.45 - 0.5 1 - 1.1 30 - 40
1.25 --
1.4 1.1 - 1.25 1.25- 1.4 0.5 - 0.56 1.1 - 1.24 40 50
1.4 1.25 1.4 1.4 0.56 - 0.63 1.25 - 1.4 50 60
> 1.4 > 1.4 > 1.4 > 0.63 > 1.4 60<
12 20 7 -- 10 12 -- 14 3 -- 5 6 -- 12
[9]
WE J65F
- 65 -
172
EF
ELFK
63 50 40 31.5 25 20 16 12.5 10 8 6.3 5 m/min
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 22.4
12.5 -
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 10
1.4 1.25 1.1 1 0.9 0.8 0.71 0.63 0.56 0.5 0.45 0.4 8 - 6.3
0.36 0.32 0.32 0.28 31.5
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 40
0.25 0.22 0.22 0.2 0.18 0.16 0.14 0.12 50 st 60
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 31.5
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 25 - 20
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 14
0.36 0.32 0.32 0.28 0.28 50
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 63
0.22 0.22 0.2 0.2 0.18 0.16 0.14 0.12 71
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 80 - 63
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 50 28
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 25
0.32 0.32 0.28 0.28 0.25 0.25 14012
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 80 - 63
140-
0.32 0.22 0.2 0.2 0.18 0.16 0.14 0.12 125
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 20 - 16
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 12.5-10
1.4 1.4 1.25 1.25 1.2 1.12 1 1 0.9 0.9 0.8 0.8 12.5-10
0.36 0.32 0.32 0.28 20
0.4 0.36 0.32 0.28 0.25 0.22 0.2 0.18 25
0.25 0.22 0.22 0.2 0.2 0.18 0.18 0.16 31.5 22
[9]WE7 J5F
WE7 J5
F E8 5F K
KE
- 66 -
172
EF
[1]KUpright drillWE75F
K4speed pole changing motor
Off/forward/ reverse switch
Speed control switch
KHand feed lever
Morse taper spindle Spindle head
Work table Table slides Column
Base Table elevating handle
Table elevating screw
- 67 -
172
EF
W
K Column
K
K Work table
K
K K
K
K
K
K
K
W
E8 5F K
K
[9]W J8 J5
- 68 -
172
EF
8K
8 5KK
KK
- 69 -
172
EF
[9]KWE-85F
- 70 -
172
EF
WE85
W
in [N] F = (f . D / 2) . ks
W
KEdF2LD KELF f
k z h
K s.1.1 k
s
K55E1.4F
KKh = (f / 2) sin h
W
in [kW] Pc = (f . D2 / 8) ks . (n / 97400)
in [kW] Pmotor = Pc /
WCutting TimeE9 J5
W
tc = L / n . f
WE9 J 5FK L
L = lx + lb + lwp + la
ELF f ELF n
lx = (D / 2 . tan / 2) lx
[2]KWE95F
- 71 -
172
EF
W
K (1
K (2
(3
(4
K (5
(6
K (7
(8
K (9
(10
K (11
(12
(13
K( 14
K (15
K (16
(17
42012 (18
K2L
L1000116ZL0.22
K0.9Z
- 72 -
172
EF
W( 19
KL1500Z J K35Z J
KL0.4Z J 16Z J
K5Z J 5Z J
K J 120Z J
- 73 -
172
EF
Turning W
WE1-6
K ??
KSymmetrical Workpieces
K
W
K E16FK
E E
EFacingF ETurningF
[2]WE1 J 6
- 74 -
172
EF
[2]WE2 J6F
WTypes of Lathe Machines E36
W
KW
KW
KW
- 75 -
172
EF
W
Center Lathe
K
Facing Lathe
K
K
Copying Lathe
F
E
E F Capstan Lathe EF Turret Lathe
K K
F Special Lathes
KE
KK
Vertical Lathe
K
KEF
K
- 76 -
172
EF
KE36F
[9] J
[9] J
- 77 -
172
EF
[9] J
J
[9]KWE36F
K
K
- 78 -
172
EF
[2]KWE46F
KBed J
K
head Stock J
K
K Tail Stock E F J
K
KSpindle J
KLead ScrewEF J
KWFeed Shaft J
- 79 -
172
EF
K J
Carriage J
K
K Bed Slide WaysEF J
K
K
Cross Slide J
K
Upper Slide J
K
KKTool Box J
K
- 80 -
172
EF
WE5 J6
K
E5 6FK
KE66FK
[5]KWE56F
[5] WE66F
- 81 -
172
EF
WFixturesE6 J6
WK
WChuck J
K 100 >
K
WTwo Centers J
K
K Lathe Carier or Dog
K J
W
K
- 82 -
172
EF
KE76F
J J
EF EF
- 83 -
172
EF
[5]KWE76F
WE76
HHH =
KH
K
K
W
tc = L / n .f minutes
nFK tc
WL K L
L = lb + lwp + la
Kla lwp
lb
KE86F
KWE86F
- 84 -
172
EF
E8 J6
K
K
K
W
-
K
F -
KE
W -
- 85 -
172
EF
F
E
F
KE
F
ECNC
F
E
-
K
K -
K -
F -
KE
K -
K -
E F -
K
-
K
K -
K -
K -
- 86 -
172
EF
WE9-6
WE196
EMild SteelF st 50
K10E96F
KWE96F
W
K J
K
K8540 J
K100> J
KEHHF J
WE106F J
- 87 -
172
EF
E1F
E2F
E3F
E4F
E5F
KWE106F
W J
KE2FE1F
KE4FE3F
KE5F
KE F
W J
KL20ZVL2Zf2.5ZdE1F
n
n =1000.V / 3.14 . D
40=159.3 [R /min]14 ..n = 1000 . 20 / 3
KE1FE2F
KEnFL20ZV L2Zf 1Zd E3F
K????L20ZV L2Zf 9.5 Zd E4F
K???L28ZVL0.063Z f 0.5 Zd E5F
KPmax J
K
- 88 -
172
EF
KE4FK
W
Fc = b. h. Ks
z
Ks= Ks.1.1 / h Fc = d. f. Ks
Ks= 199 / 2 = 5276 [N.mm2]
0.26
WTaper TurningE296
W
WE
K
KE116F
- 89 -
172
EF
[5]KWE116F
=Dd/2L
W (
K
KE126F
KWE126F
(
- 90 -
172
EF
10ZK
K750500
KEF
K
KE136F
[5]KWE136F
W (
K
E14 6F K
K
- 91 -
172
EF
WE J146F
[5]K
235W
K6
WE J146F
WScrew TurningE396
KE156F
- 92 -
172
EF
[2]WE156F
FE6FE7F
KEFE4FE
EFE3F
E8FK
EZ2 FEZ1F
WE8F
E2FLE1F
E1FLE 2 FZ
L1Z2L1
2
6Z3Z
2L1Z6L3Z2L1
K
K
E1F
KE16 6F
- 93 -
172
EF
[2]KWE16 6F
- 94 -
172
EF
W
K( 1
K( 2
K( 3
K( 4
W( 5
W (
K J K J K J
W (
K J K J
K J
W(
K J K J
K J
KE
K J K J
K J
K (6
( 7
(8
(9
(10
K( 11
(12
- 95 -
172
EF
(13
W( 14
WE
K100> J K100> J K100< J
WE
J JK100< J
K12>
WE
K J100> J12> J
(15
(16
(17
(18
(19
(20
(21
(22
(23
(24
(25
WE1F (26
- 96 -
172
EF
(27
K (28
W (29
K5250E30
KE31
WE32
60Z J K4Z J
L0.4Z J KL25Z J
J K20 J
K0.8Z J
- 97 -
172
EF
Milling W
WE1 J7
K
K
K E F
EPeripheral milling F
E1 7FKE Face millingF
K
[14]KWE17F
Lfz b d
ae s
- 98 -
172
EF
KE27FK
[2]KWE27F
WMilling MachinesE37
W
KE37FK
- 99 -
172
EF
[14]KWE37F
7FK
KE4
K
- 100 -
172
EF
[9]WE47F
Bed Cross Saddle Vertical Saddle
Crossrail Spindle Carrier Work Surface
- 101 -
172
EF
WMilling Cutters E4 J7
K
W
W J
W J
KW J
K W J
KW J
KE57F
- 102 -
172
EF
[4]KWE57F
E5 J7
KEF
W
ft = fz . z. n
- 103 -
172
EF
W
n
KELF
K z
KELFEF fz
KEKF ft
E1 7F
K
[2]KWE17F
- 104 -
172
EF
WE6-7
EF
K
K
L = lb + lwp + la[mm]
KE67F
KWE67F
WE77
W
K K
K
K
- 105 -
172
EF
WE177
K
KEK7.7FEK7.7F
Conventional EK7.7F [14]Climb MillingWEK7.7F
Milling
K K
K
K
W
Ftotal = Fc . zie
zie = z. s / 360
Cos s = 1 2d / D
W
K z
ie
K z
K s
K d
- 106 -
172
EF
K D
KE87F
KWE87F
Cos s = ((D / 2 d) / (D / 2) = 1 2d / D
zie / z = s / 360
zie = (z . s ) / 360
W
Fc = b . hm . ks
ks = ks.1.1 / hm
Hm = (114.6 / s) . fz . (d / D)
KEF hmW
KK
E277
KK
K
Wu
u = 0.05 d
d d
EF EF
- 107 -
172
EF
D= 1.33 . b d =1.66 . b
KE97F
[14]KWE97F
WE1277
K
hm
KE107FK
KWE107F
W
hm = (57.3 / s) . fz . sin ( cos 1 cos 2)
- 108 -
172
EF
s = 2 1
cos 1 = 2 B1 / D
cos 2 = 2 B2 / D
zie = z . s / 360
W
K zie
K z
K[]
K D
K d
WE1 J8F
E 50 Kp/mmF ST 50
KE117FK3
W
H.s.s. 8Zz 80ZD
50Z Z12 = 90
E1 J8FWE11 J7F
- 109 -
172
EF
W
d
W
KL0.1ZELFfz
KL25ZEFV
0.26Zz 199ZKs.1.1
[kW] Pc = Ftotal . V / 102 . 60
Ftotal = Fc . zie
zie = z . s / 360
Cos s = 1 2 d / D
= 1 (2 . 3 / 80)
= 1 (6 / 80)
= 80 (6 / 80)
= 74 / 80
= 0.925
s = 22 20 = 22.33
- 110 -
172
EF
[5]WE127F
40E5FE4FW
E13F K E2F E3F
E7F K
K E8 6F
KE493743413937FE333129272321FE201918171615F
E F
- 111 -
172
EF
KEF 40
K
E12F K E10F E11F
K
W
K18
W
18L 4 2Z 18L 40Z
K 18
W1
40 18
K1818
W2
E 12 F 12L4
Z 12L 4Z 27L 9K 9 27 12
K3L1
W3
K 59L40K 59
KDifferential Dividing Head
E Z1 , Z2, Z3, Z , Z4F
K
- 112 -
172
EF
KE137F
[5]KWE137F
- 113 -
172
EF
W
KE1
E2
E3
WE4
WE
J J J
WE
J J
J
WE
J J J J
WE
J J
K J
E5
E6
WE7
EF K J
EF K J
EF K J
EF K J
EF K J
E8
E9
- 114 -
172
EF
E10
E11
K
KE12
E13
KE14
E15
KE16
KE17
KE18
E19
E20
E21
E22
2
4 L 600E23
K 75 12
K10545
0.8
K8
KE24
KE25
KK24E26
KE27
- 115 -
172
EF
GrindingW
E1-8
K
K
E 0.03 J 0.002F
\ 0.12 J 0.02FEF
KE
KE18FK
[5]KWE18F
WE2-8
W
W J
Em4 J 1FEm8 J 4F
KEm1 J0.25F J
K J
- 116 -
172
EF
KEF J
K J
J
K
K J
KE2 8F
K
[5]WE2 8F
- 117 -
172
EF
E3 8F
[5]WE38F
E F E 4 8F
K
[2]WE48F
- 118 -
172
EF
[14]KWE58F
K J
K W J
KEF WEF J
K W J
K W J
KEFW J
K W J
WWheel Guard J
- 119 -
172
EF
KE88FE78FE68F
[9]KWE68F
[5]KWE78F
- 120 -
172
EF
[9]KWE88F
K
- 121 -
172
EF
WGrinding WheelsE4 J8
KVoidsK
K
K
WWheel SymbolE148
K
W
A 46 k 5 v
KEC AFEAF
180 J 80 60 J 30 24 J 8FE 46F
KE3FKE600 J200
Z U - Y E - T A - D FE kF
KE
KE15 J98 J1FE5F
KEvF
W
Vertified V
Resinoid B
Rubber R
Shellac E
Sillicate S
Magnesia Mg
- 122 -
172
EF
Wheel ShapesE248
K E98F
[1]KWE98F
WWheel SelectionE58
W
K
K
K
K
K
K
K
K
- 123 -
172
EF
E6 J8
E18F K
/ / / /
30 25 8 35
25 25 8 20
25 20 8 25
/
15 -
25 Vitrified
15 -
25 Vitrified H.s.s
up to
45 Organic
15 Vitrified
25 Vitrified
30 Vitrified
- 124 -
172
EF
/ x
0.2 - 0.5 - 0.5 - 0.6 -
0. 5 0.7 0.7 0.84
0.2 - 0.2 - 0.3 - 0.25 -
0.4 0.3 0.5 0.4
KWE18F
WE7 J8
K
EF
K
K
[mm] L = lb + lwp + la
KE108F
KWE108F
- 125 -
172
EF
KEF (
KE
KE
KEFE
KE
KE
KE
E
K
E
K
KE
KE
W
K (
W (
K J
K J
KE
- 126 -
172
EF
E
E
F
K
KE
KE
KE
K E
K
KKE
KE
JK
K
K??
- 127 -
172
EF
W
K .a
K .b
.c
.d
.e
.f
.g
.h
K .i
K .j
K .k
K .l
K .m
K .n
K .o
- 128 -
172
EF
W
Nontraditional Machining Processes
1940K
WK
KEF J
K J
K J
KPlasma Arc MachiningE1.9
K
KL6K1001
K
KE1.9FK
[14]WE1.9F
- 129 -
172
EF
K
EF
K
K
30000
K
K
WLaser Beam MachiningE2.9
KK
KE1.2.9FKEF
[14]WE1.2.9F
K
K1K10
- 130 -
172
EF
KL90L6K
KE2.2.9F
[14]WE2.2.9F
KEF
F
E
KK
K
EE3.2.9FF
[14]WE3.2.9F
- 131 -
172
EF
[9]KWE1.3.9F
K
K
- 132 -
172
EF
E1.4.9KK
K
[14]KWE1.4.9
K
KE2.4.9FK
- 133 -
172
EF
[14]WE2.4.9F
K
500000200
EF KK1KK3
K
K
F
KE
K12000
E3.4.9F
K
- 134 -
172
EF
[14]KWE3.4.9F
KKK3K1
KK7
K
KE5.4.9F
[14]KWE5.4.9F
- 135 -
172
EF
Electrochemical MachiningE5.9
KE1.5.9FK
[9]WE1.5.9F
E305FE4000050F
EFEFEF
K
K
K
K
KEK8KK3F
W
J J J J
60
KL240
K
K
- 136 -
172
EF
KE2.5.9F
KK
[9]KWE2.5.9F
KE3.5.9F
K
[9]KWE3.5.9F
- 137 -
172
EF
[9]KWE1.6.9F
K
EKK5F
K
K
K
12000
K
K
K
- 138 -
172
EF
W
KKKK51KK1 J
K6.3 J
- K
K J
- 139 -
172
EF
E10
WE1.10
K
K
K
KEF
K
KE NCNumerical Control F
K
CNC - K
KComputer Numerical Control
K
K
- 140 -
172
EF
WE2.10
W
K J K J
EF J J
J J
K J J
J J
J J
K J J
J J
J
K
K
K
WE3.10
W
fSNF J
ET
K J
M03FM J
M05M07
EEFM10 M60
- 141 -
172
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G01FG J
G97G02
EEF
N10 G96 S200 F0.2 T01
N10
G96
L200 S200
KL0.2F0.2
K1T01
K
K
K
WE4.10
K
KE1FK
KE3FE2FE1F
KE6FE5FE4F
- 142 -
172
EF
[12]WE1F
KE3FKClosed Loop System
K
KE4FKK
[12]WE4F
- 143 -
172
EF
[12]WE3F
KWE4F
K
K
K
[9]WE4F
- 144 -
172
EF
W
?KE1
K
K??
KE2
K J
J
J
K J
K J
KE3
Cutting motion
WWorkpiece
tool
Feed Motion
K
K
- 145 -
172
EF
KK
K
KE4
KE5
- 146 -
172
EF
KE6
KE7
KE8
KE9
- 147 -
172
EF
KE10
EFK
K
K
K
K
WE31F
E11
W
EF
5< 5>15Z
L15< L155
- 148 -
172
EF
E12
E)
K
E13
W
K J
J
J
J
KE14
K
KE15
L80
K
K
KE16
K J
K
J
K
- 149 -
172
EF
WE17
EF K (
EF (
EF K (
EFK (
EF K (
EF (
EF K (
WE18
J
- 150 -
172
EF
E
K
KE
KK
K
- 151 -
172
EF
W
KE1
KW
K
K
KE2
K
K
K
K
E3
K
2FEFKE2F
FE
KEL
E4
K
K
- 152 -
172
EF
K
K
K
E5
W
K
K
Finishing
Roughing
K
K
E6
N
N=1000 V / d
[m/min]VW
rev/min N
[mm] Kd
E7
K
- 153 -
172
EF
( 8
W
K
KMild steel
E9
K
K
E10
W
K
K
- 154 -
172
EF
( 11
K
K
KK
E12
KE
EF
F E
E
E
EF
KE
EF
- 155 -
172
EF
W
E1
K J
E2
K
KE3
J J
E4
K
K
- 156 -
172
EF
E5
K J
E6
K J
s E7
K J
E8
J
E9
K J
KE10
- 157 -
172
EF
E11
??
K
KE13
KE14
ISO 2 DIN 4972 L 25 q k 10
KISO 2
DIN 4972
L
2525 q
K 10
KE15
J J J
KE16
- 158 -
172
EF
E17
EF KE
EF KE
EF E
EF K E
E18
E
E
E
E
E19
(
K
K (
1200
K
K
- 159 -
172
EF
W?? (
K
KE20
J J K J
KE21
K J
K J
K J
WE22
K
WE23
K
KE24
EF
K
KE25
KEF
- 160 -
172
EF
W
KE1
FsFz
KFSN
E2
W
J
K
K J
K J
EFixturesF J
K
E3
K
K
- 161 -
172
EF
KE4
WKinziele
Fc = b . h . ks
z
FKs= ks.1.1 / h = ( 3 5 s
W
h K b
1Z1Z Ks.1.1
K z
E5
K67Etangential componentFFt
K27Eradial componentFFr
K6Eaxial componentFFa
E6
K
KE7
KE8
K
KE9
KE10
K
E11
Pc = Ft . V / 102 . 60 [kw] Pc
W
[ N] Ft [m / min] V
- 162 -
172
EF
K10260
EFK
W
Pmotor = Pc / [kw]
K0.90.7
K
WE12
EF K (
EF KE
EF KE
EF E
L45st 50E13
2L200Ks.1.1K222.4
WK
KE (
0.8ZE
F = b . h . k s = A . Ks
A = b. h , b = d = 2 mm
2.4 = 2 . h
h = 2.4 / 2 = 1.2 mm
Ks = ks.1.1 / hn , n = 0.26
Ks = 200 / 1.20.26 = 190.7 kp/ mm2
F = 2.4mm2 . 190.7 kp / mm2 = 457.7 kp
P = F . V / 6120 = 457.7 . 45 / 6120 = 3.4 k
- 163 -
172
EF
W
KE1
K
EFEF
K
EFE2
K
J
J
E3
K J
(4
J J J J
K (5
K
E4FEFE1FE3F
KE2F
K
KWE15F
- 164 -
172
EF
(6
K J
J
K
K (7
KK1 KK1
KK2 KK2
K K3
KK3 KK
KK4 KK4
KK5 KK5
K KK6
KK6
KWE35F
(8
K J
K J
J
J
K J
K( 9
J J J J J
- 165 -
172
EF
E10
K J
K J
KE11
J
J
K J
(12
KIT 60.001
(13
J
J
K( 14
W
J J J
J J J
J J
K (15
K
- 166 -
172
EF
K (16
K
K
K
(17
K
L42012 (18
L0.22K2
L1000116Z
K0.9Z
in [kp] F = (f x D / 2) . ks
= ( 0.22 . 12 / 2) . Ks
ks = 1.25 (ks turning)
Ks turning = ks.1.1 / hz
h = (f / 2) sin
h = (0.22 / 2) . sin 116
h = 0.11 . 0.8988 = 0.1
ksturning = 1750 / 0.10.17
= 123.6 [kp]
ks Drilling = 1.25 . 123.6 = 154.5 [kp / mm2]
F = (0.22 . 6) 1545 = 2039.33 [kp]
Pc = (f . D2 / 8) ks . (n / 97400) in [kW]
= (0.22 . 144 / 8) 154.5 ( 1000 / 97400)
= 3.96 x154.5 x 0.01 = 6.3 kW
Pmotor = Pc / in [kW]
= 6.3 / 0.9 = 7 kW
- 167 -
172
EF
W( 19
Z J K35Z J
L1500
KL0.4Z J K16Z J
K5Z J K5Z J
K J 120Z J
tc = L / n x f
L = lx + lb + lwp + la
lx = {(D / 2) . tan / 2}
= {(16 / 2) . tan 120 /2) = (8 .1.732) = 13.85 mm
L = 13.85 + 5 + 35 + 5 = 58.85 mm
tc = 58.85 / 1500 x 0.4 = 58.85 / 600 = 0.1 min
- 168 -
172
EF
W
K( 2
E2FE1F
E5FKE4FE3F
K
( 3
J J J J J
K J
K( 4
F
EFE
WKEF
K( 5
J J J J
K J
- 169 -
172
EF
W( 6
WE
J J J
W (
J J
J
W (
J J J
(
J J J
KK( 7
J J J J J
J J J J J
K
J J J J
K
( 8
K
K
- 170 -
172
EF
(9
K
(10
K
KK
K
K
(11
K
K( 12
K (20
K (21
K (22
K (23
(13
K J
(14
K J K J K J
K J K J
- 171 -
172
EF
W( 15
WE
K100> J 100> J 100<
WE
J 100< J
12> J
WE
J 100> J 12> J
K
E15
K
E16
K
E17
K9
(19
HHZ
HH
K
K
- 172 -
172
EF
(20
W
J J K J
K
J K J
(21
tc = L / n x f minutes
f tc
L KL
HHZL
K
L = lb + lwp + la
(22
K
(23
-
K
- 173 -
172
EF
F -
E
W -
EF
F
KE
F
KECNC
F
KE
-
K
K -
K -
F -
KE
K -
K -
KEF -
-
K
- 174 -
172
EF
K -
K -
K -
(24
W -
EF
F
KE
F
KECNC
F
E
W (25
- 175 -
172
EF
(26
K -
K -
K -
K -
K( 27
K -
K -
K -
KKK -
- 176 -
172
EF
W( 28
Tan = D d / 2 L
= 37 30 / 2 x 40 = 7 / 80 = 0.0875
= 5
5250E31
AC = 250 . sin 5 = 250 .0.0871 = 21.775 mm
E32
E33
W
60Z J 4Z J
L0.4Z J L25Z J
- 177 -
172
EF
0.8Z J20 J
F = b . h . ks = d .f. Ks
, h = f = 0.4 mm b = d = 2 mm
- 178 -
172
EF
W
KE1
KEF
EPrepherial Milling F
KE1.7FKEFace MillingF
E2
K -
K -
E3
W
K J K J K J K J
K J K J
- 179 -
172
EF
E4
WE
K J K J K J
WE
J J K J
K
WE
K J K J K J K J
WE
J J
K J
E5
J K J K J K J K J
K J K J K J
E6
K
W
J
K J
K J
K J
- 180 -
172
EF
J
WE7
EF K J
EF K J
EF K J
EF J
EF J
E8
ft = f z . z . n
W
n
K
K z
EFK fz
ft
E9
K
E10
K
E11
K
- 181 -
172
EF
K
KE12
EF
K
K
[mm] L = lb + lwp + la
E13
W
J J
K
KE14
-
-
E15
K
K
KE16
zie = z. s / 360
Cos s = 1 2d / D
- 182 -
172
EF
W
Kzie
Kz
Ks
Kd
KD
Hm = (114.6 / s) . fz . (d / D)
W
hm
s
d
D
fz
KE18
-
-
K
E19
K
- 183 -
172
EF
E20
Wu
u = 0.05 . d
d d
EF EF
d= 1.33 . b D=1.66 . b
E21
s = 2 1
cos 1 = 2 B1 / D
cos 2 = 2 B2 / D
zie = z . s / 360
W
zie
K z
D
d
E22
W
hm = (57.3 / s) . fz . sin ( cos 1 cos 2)
s = 2 1
cos 1 = 2 B1 / D
- 184 -
172
EF
cos 2 = 2 B2 / D
zie = z. s / 360
W
zie
K z
D
d
42L600E23
K7512
K10545
0.75
K8
W d
KL0.1ZELFsz
KL25ZEFV
0.26Zz 2L1990ZKs.1.1
Pc = Ftotal . V / 102 . 60 [kW]
Ftotal = Fc . zie
zie = z. s / 360
Cos s = 1 2 d / D
= 1 2 x 4 / 75
= 1 8 / 75
= 75 8 / 75
= 67 / 75
= 0.89
s = 27 40 = 27.66
- 185 -
172
EF
Fc = b . hm . ks
- 186 -
172
EF
KEF40E
KE10FE11FK
KE12F
KK24E26
2E3L2FZ24L40
K1511
KE27
K J
K
- 187 -
172
EF
W
KE1
K
K
KE2
E0.03 J0.002F
L0.12 J0.02FEF
KE
K
E3
W
J
J
K J
K
E4
W
K J
K J
K J
- 188 -
172
EF
K J
K J
K J
E5
W
-
-
K
-
K -
E6
K
E7
K
K
KE8
46 k 5 v
C AFEAF
KE
J8060 J3024 J8FE46F
KE3FKE600 J200180
- 189 -
172
EF
U - YE - TA - D FEkF
KEZ
15 J98 J1FE5F
KE
KEvF
KE9
K
K
K
K
K
KE10
K
KE11
K
KE12
EF
K
K
[mm] L = lb + lwp + la
- 190 -
172
EF
KE13
K -
K -
K -
K -
K -
KE14
KELF .a
KEF .b
E3
K
E4
K
KE5
KE6
- 191 -