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EF

2
172
EF



K
K
K
W

K K


K


K


K

K
W
K
K
K
K


K
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W


K

W

K
K
K
K

W

K
K

W

K

W

K
K

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172
EF

DrillingW

E1-5

EF EF
K

W
KEF

K
K
KE15F
Drilling E2 5F
Counter BoringK
K


[14]KWE15F


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[14]WE25F

WE2-5
W

KK

EFE125
K
1Twist Drill
K 0.8 0.1 60
116K
K 140 130 125 120 118
F
KE
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172
EF


KE35F
K WShank
WCutting Part
K
WEFluteF
K
WMagrin
K


K1 K1
K2 K2
K3 K3
K4
K5 K4
K6 K5
K6

[2]KWE35F

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EF

KE45FK

[14]KWE45F
K
K E1 J5F

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[2]KWE15F

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WCounter BoringE35

8EF K
90 75 60 80
K 120
K
K
E2 5F KE5 5FK 50 30
K

[2]KWE55F

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172
EF


[2]WE25F

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172
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WReamingE45

0.04
0.005 K IT 10
K IT 8
K IT 6 0.001
14 6
0.1 0.3K
d = 0.005 . D + 0.1 [mm]WK
E3 J 5F KE6 5F
K


J J
[5]KWE65F

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[2]KWE35F

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WE5-5

KE4.5FK


[2]WE45F

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WE6 J5
E7 5FE6 5FE 5 5F
K

st
60
J100 J30 30 J12 40 J30
150 60
0.60.1 0.1 0.60.1 0.40.1
0.6

[2]WE55F


50 > <
70 200 200 100> 100<
0.4 -- 0.3 --
0.2 -- 0.4 0.7 0.5 0.3 -- 0.5 0.2 -- 0.4 25 40
0.4 --
0.3 -- 0.6 0.5 -- 1 0.8 0.4 -- 0.8 0.2 -- 0.3 40 60
6 10 8 -- 15 6 -- 12 8 -- 12 6 10
[2]

WE J65F

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EF


L

<
200 200> 70< 70>
0.63 -
0.8 0.25 -0.4 0.63 - 0.8 0.11 - 0.18 0.25 - 0.4 5
0.8 - 0.9 0.4 - 0.5 0.8 - 0.9 0.18 - 0.22 0.4 - 0.5 58
0.9 0.50.56 0.9 0.22 - 0.25 0.5 - 0.56 8 10
0.9 - 0.1 0.56 0.71 0.9 - 1 0.25 - 0.31 0.56 - 0.71 10 15
0.71 --
1 - 1.12 0.8 1 - 1.12 0.31 - 0.35 0.71 - 0.8 15 20
1.12 0.8 -- 0.9 1.12-.25 0.35 - 0.4 0.8 - 0.9 20 25
1.12 -
1.25 0.9 - 1 1.25 0.4 - 0.45 0.9 - 1 25 30
1.25 1 - 1.1 1.25 0.45 - 0.5 1 - 1.1 30 - 40
1.25 --
1.4 1.1 - 1.25 1.25- 1.4 0.5 - 0.56 1.1 - 1.24 40 50
1.4 1.25 1.4 1.4 0.56 - 0.63 1.25 - 1.4 50 60

> 1.4 > 1.4 > 1.4 > 0.63 > 1.4 60<
12 20 7 -- 10 12 -- 14 3 -- 5 6 -- 12
[9]

WE J65F

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ELFK
63 50 40 31.5 25 20 16 12.5 10 8 6.3 5 m/min
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 22.4
12.5 -
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 10
1.4 1.25 1.1 1 0.9 0.8 0.71 0.63 0.56 0.5 0.45 0.4 8 - 6.3
0.36 0.32 0.32 0.28 31.5
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 40
0.25 0.22 0.22 0.2 0.18 0.16 0.14 0.12 50 st 60
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 31.5
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 25 - 20
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 14
0.36 0.32 0.32 0.28 0.28 50
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 63
0.22 0.22 0.2 0.2 0.18 0.16 0.14 0.12 71
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 80 - 63
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 50 28
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 25
0.32 0.32 0.28 0.28 0.25 0.25 14012
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 80 - 63
140-
0.32 0.22 0.2 0.2 0.18 0.16 0.14 0.12 125
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 20 - 16
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 12.5-10
1.4 1.4 1.25 1.25 1.2 1.12 1 1 0.9 0.9 0.8 0.8 12.5-10
0.36 0.32 0.32 0.28 20
0.4 0.36 0.32 0.28 0.25 0.22 0.2 0.18 25
0.25 0.22 0.22 0.2 0.2 0.18 0.18 0.16 31.5 22

[9]WE7 J5F
WE7 J5

F E8 5F K
KE

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[1]KUpright drillWE75F
K4speed pole changing motor
Off/forward/ reverse switch
Speed control switch
KHand feed lever
Morse taper spindle Spindle head
Work table Table slides Column
Base Table elevating handle
Table elevating screw

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EF

W
K Column
K
K Work table
K
K K
K
K
K
K
K
W

E8 5F K
K


[9]W J8 J5

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8K
8 5KK
KK

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[9]KWE-85F

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WE85
W
in [N] F = (f . D / 2) . ks
W
KEdF2LD KELF f
k z h
K s.1.1 k
s

K55E1.4F
KKh = (f / 2) sin h
W
in [kW] Pc = (f . D2 / 8) ks . (n / 97400)

in [kW] Pmotor = Pc /
WCutting TimeE9 J5
W
tc = L / n . f
WE9 J 5FK L
L = lx + lb + lwp + la
ELF f ELF n
lx = (D / 2 . tan / 2) lx


[2]KWE95F

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EF

W
K (1

K (2
(3
(4
K (5
(6
K (7
(8
K (9
(10
K (11
(12
(13
K( 14
K (15
K (16
(17
42012 (18
K2L
L1000116ZL0.22
K0.9Z


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W( 19
KL1500Z J K35Z J
KL0.4Z J 16Z J
K5Z J 5Z J
K J 120Z J

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Turning W
WE1-6

K ??
KSymmetrical Workpieces

K
W
K E16FK

E E

EFacingF ETurningF
[2]WE1 J 6

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WTypes of Turning ProcessesE26


K
KE26F


[2]WE2 J6F

WTypes of Lathe Machines E36
W
KW
KW
KW

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W
Center Lathe
K

Facing Lathe
K
K

Copying Lathe
F
E


E F Capstan Lathe EF Turret Lathe

K K

F Special Lathes
KE
KK

Vertical Lathe
K

KEF

K

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KE36F

[9] J


[9] J

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[9] J

J
[9]KWE36F
K
K

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WComponents of the LatheE4 J6


E46F
K


[2]KWE46F

KBed J
K
head Stock J
K
K Tail Stock E F J
K
KSpindle J
KLead ScrewEF J
KWFeed Shaft J

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K J
Carriage J
K
K Bed Slide WaysEF J
K
K
Cross Slide J
K
Upper Slide J
K
KKTool Box J
K

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WE5 J6
K
E5 6FK
KE66FK


[5]KWE56F



[5] WE66F
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WFixturesE6 J6


WK

WChuck J
K 100 >
K

WChuck and Center J


K 100 <
K

WThe Face Plate J



K

WTwo Centers J
K
K Lathe Carier or Dog

WThe Clamp Chuck or Collet J


K12>

WSteady or Follower Rest J


E12<F

K

K J

W

K
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KE76F


J J

EF EF
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[5]KWE76F
WE76
HHH =
KH
K

K
W
tc = L / n .f minutes
nFK tc

WL K L
L = lb + lwp + la
Kla lwp
lb
KE86F


KWE86F


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E8 J6

K

K

K
W

-

K

F -
KE

W -
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F
E
F
KE
F
ECNC
F
E
-
K
K -
K -
F -

KE
K -
K -
E F -
K
-
K
K -
K -
K -
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WE9-6
WE196
EMild SteelF st 50
K10E96F


KWE96F

W
K J
K
K8540 J
K100> J
KEHHF J
WE106F J

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E1F

E2F
E3F


E4F

E5F

KWE106F
W J
KE2FE1F
KE4FE3F
KE5F
KE F
W J
KL20ZVL2Zf2.5ZdE1F
n
n =1000.V / 3.14 . D
40=159.3 [R /min]14 ..n = 1000 . 20 / 3
KE1FE2F
KEnFL20ZV L2Zf 1Zd E3F
K????L20ZV L2Zf 9.5 Zd E4F
K???L28ZVL0.063Z f 0.5 Zd E5F
KPmax J
K

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EF

KE4FK
W
Fc = b. h. Ks
z
Ks= Ks.1.1 / h Fc = d. f. Ks
Ks= 199 / 2 = 5276 [N.mm2]
0.26

Fc = 9.5 . 2 . 199 / 20.26 = 13287.2 [ N]


Pmax = Fc . V / 60 . 102

Pmax = (13287.2)/ 6120 = 2.171 [kW]


0.8
WPmotor
Pmotor = Pmax / = 2.171 / 0.8 = 2.71 [kW]
_
tc = L / n . f
2030Z3Z
L = lb + lwp + la
= 3 + 30+ 0 = 33 mm
n = 1000 . 20 / 3.14 . 30 = 212 [r / min]
tc = 33 / 212 . 2 = 33 / 424 = 0.07 [ min]
W J



K

WTaper TurningE296
W
WE
K
KE116F

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[5]KWE116F


=Dd/2L
W (

K
KE126F


KWE126F

(
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10ZK
K750500
KEF
K
KE136F


[5]KWE136F

W (
K
E14 6F K
K

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WE J146F
[5]K

235W
K6


WE J146F

AC = 235 . tan 6 = 235 . 0.0523 = 12.3 mm


20F 20:1
WE1
11.75Z20L235Z
5.88Z2L11.75Z

WScrew TurningE396

KE156F
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[2]WE156F

FE6FE7F
KEFE4FE
EFE3F
E8FK
EZ2 FEZ1F
WE8F
E2FLE1F
E1FLE 2 FZ
L1Z2L1
2

6Z3Z
2L1Z6L3Z2L1
K

K
E1F
KE16 6F

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[2]KWE16 6F

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W
K( 1

K( 2

K( 3
K( 4

W( 5
W (

K J K J K J
W (

K J K J
K J
W(
K J K J
K J
KE
K J K J
K J

K (6

( 7

(8

(9

(10

K( 11

(12

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(13

W( 14
WE
K100> J K100> J K100< J
WE
J JK100< J
K12>
WE
K J100> J12> J

(15

(16

(17

(18

(19
(20
(21
(22
(23
(24
(25
WE1F (26

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(27

K (28
W (29


K5250E30

KE31

WE32
60Z J K4Z J
L0.4Z J KL25Z J
J K20 J
K0.8Z J

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Milling W
WE1 J7
K

K


K E F
EPeripheral milling F
E1 7FKE Face millingF
K

[14]KWE17F

Lfz b d
ae s

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WMilling Applications E27

KE27FK


[2]KWE27F



WMilling MachinesE37
W
KE37FK

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[14]KWE37F

7FK
KE4
K






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[9]WE47F
Bed Cross Saddle Vertical Saddle
Crossrail Spindle Carrier Work Surface
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WMilling Cutters E4 J7
K
W
W J
W J
KW J
K W J
KW J
KE57F

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[4]KWE57F

E5 J7

KEF
W

ft = fz . z. n
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W
n
KELF
K z
KELFEF fz
KEKF ft
E1 7F
K



[2]KWE17F
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WE6-7
EF
K

K
L = lb + lwp + la[mm]

KE67F

KWE67F

WE77
W
K K
K

K

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WE177

K
KEK7.7FEK7.7F


Conventional EK7.7F [14]Climb MillingWEK7.7F
Milling

K K
K

K
W
Ftotal = Fc . zie
zie = z. s / 360
Cos s = 1 2d / D
W
K z
ie

K z
K s
K d
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K D
KE87F


KWE87F
Cos s = ((D / 2 d) / (D / 2) = 1 2d / D
zie / z = s / 360
zie = (z . s ) / 360
W
Fc = b . hm . ks
ks = ks.1.1 / hm
Hm = (114.6 / s) . fz . (d / D)
KEF hmW
KK
E277

KK

K
Wu
u = 0.05 d
d d
EF EF
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D= 1.33 . b d =1.66 . b

KE97F


[14]KWE97F

WE1277

K
hm
KE107FK


KWE107F
W
hm = (57.3 / s) . fz . sin ( cos 1 cos 2)
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s = 2 1
cos 1 = 2 B1 / D
cos 2 = 2 B2 / D
zie = z . s / 360
W
K zie
K z
K[]
K D
K d
WE1 J8F
E 50 Kp/mmF ST 50
KE117FK3
W
H.s.s. 8Zz 80ZD
50Z Z12 = 90


E1 J8FWE11 J7F

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W
d
W
KL0.1ZELFfz
KL25ZEFV
0.26Zz 199ZKs.1.1
[kW] Pc = Ftotal . V / 102 . 60
Ftotal = Fc . zie
zie = z . s / 360
Cos s = 1 2 d / D
= 1 (2 . 3 / 80)
= 1 (6 / 80)
= 80 (6 / 80)
= 74 / 80
= 0.925
s = 22 20 = 22.33

zie = (8 . 22.33) / 360 = 0.497


Fc = b . hm . ks
hm = (114.6 / 22.33) . 0.1. (3 / 80) = 0.0193 mm
ks = ks.1.1 / hz = 199 / 0.01930.26 = 5600 N . mm2
Fc = 50 . 0.0193 . 5600 =540.4 N
Ftotal = 540.4 . 0.497 = 268.6 N
Pc = 268.6 . 25 / 6120 = 1.1 kW

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WSpur Gear E87


K

K
(Dividing Head) K
W
WE127F


[5]WE127F

40E5FE4FW
E13F K E2F E3F
E7F K
K E8 6F
KE493743413937FE333129272321FE201918171615F
E F
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KEF 40
K
E12F K E10F E11F
K
W
K18
W
18L 4 2Z 18L 40Z


K 18

W1
40 18
K1818

W2
E 12 F 12L4
Z 12L 4Z 27L 9K 9 27 12
K3L1

W3
K 59L40K 59
KDifferential Dividing Head
E Z1 , Z2, Z3, Z , Z4F
K

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KE137F


[5]KWE137F

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W
KE1

E2

E3

WE4
WE
J J J
WE
J J
J
WE
J J J J
WE
J J
K J

E5

E6

WE7
EF K J
EF K J
EF K J
EF K J
EF K J

E8

E9

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E10

E11
K

KE12

E13

KE14

E15

KE16

KE17

KE18

E19

E20

E21

E22

2
4 L 600E23
K 75 12
K10545
0.8
K8

KE24

KE25

KK24E26

KE27
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GrindingW

E1-8
K
K
E 0.03 J 0.002F
\ 0.12 J 0.02FEF
KE

KE18FK


[5]KWE18F

WE2-8
W
W J
Em4 J 1FEm8 J 4F
KEm1 J0.25F J
K J
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KEF J
K J
J
K
K J

KE2 8F
K


[5]WE2 8F





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E3 8F

[5]WE38F

E F E 4 8F
K


[2]WE48F

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WGrinding Machines E38


KE5 8F


[14]KWE58F
K J
K W J
KEF WEF J
K W J
K W J
KEFW J
K W J
WWheel Guard J

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KE88FE78FE68F

[9]KWE68F

[5]KWE78F

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[9]KWE88F

K

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WGrinding WheelsE4 J8

KVoidsK

K
K

WWheel SymbolE148

K
W
A 46 k 5 v
KEC AFEAF
180 J 80 60 J 30 24 J 8FE 46F
KE3FKE600 J200
Z U - Y E - T A - D FE kF
KE
KE15 J98 J1FE5F
KEvF
W
Vertified V
Resinoid B
Rubber R
Shellac E
Sillicate S
Magnesia Mg

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Wheel ShapesE248
K E98F


[1]KWE98F
WWheel SelectionE58
W
K
K
K
K
K
K
K
K
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EF

E6 J8
E18F K



/ / / /
30 25 8 35
25 25 8 20
25 20 8 25





/
15 -
25 Vitrified
15 -
25 Vitrified H.s.s
up to
45 Organic

15 Vitrified

25 Vitrified
30 Vitrified

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EF

/ x


0.2 - 0.5 - 0.5 - 0.6 -
0. 5 0.7 0.7 0.84
0.2 - 0.2 - 0.3 - 0.25 -
0.4 0.3 0.5 0.4

KWE18F
WE7 J8

K
EF
K

K
[mm] L = lb + lwp + la
KE108F

KWE108F

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WSafety Rules in GrindingE8 J8


W
K J
K J
W
KELF (

KEF (

KE
KE
KEFE
KE
KE
KE
E
K
E
K
KE
KE
W
K (

W (

K J
K J
KE

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E
E
F
K
KE
KE
KE
K E
K
KKE
KE
JK
K
K??

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W
K .a

K .b
.c
.d
.e
.f
.g
.h
K .i
K .j
K .k
K .l
K .m
K .n
K .o







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W
Nontraditional Machining Processes

1940K
WK
KEF J
K J
K J
KPlasma Arc MachiningE1.9
K
KL6K1001
K

KE1.9FK


[14]WE1.9F

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EF

K
EF
K
K
30000
K
K

WLaser Beam MachiningE2.9

KK

KE1.2.9FKEF


[14]WE1.2.9F
K
K1K10

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KL90L6K
KE2.2.9F


[14]WE2.2.9F

KEF
F
E
KK
K
EE3.2.9FF



[14]WE3.2.9F

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WWater Jet MachiningE3.9


40000.50.1

LK8LK4K1001
K
K
KE1.3.9F


[9]KWE1.3.9F
K
K

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WElectro Discharge MachiningE4.9

E1.4.9KK

K


[14]KWE1.4.9

K
KE2.4.9FK

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[14]WE2.4.9F
K
500000200
EF KK1KK3
K
K
F
KE
K12000
E3.4.9F
K

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[14]KWE3.4.9F


KKK3K1

KK7
K
KE5.4.9F


[14]KWE5.4.9F

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Electrochemical MachiningE5.9

KE1.5.9FK



[9]WE1.5.9F
E305FE4000050F
EFEFEF
K
K
K
K
KEK8KK3F
W
J J J J
60
KL240
K
K

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KE2.5.9F
KK



[9]KWE2.5.9F
KE3.5.9F
K



[9]KWE3.5.9F




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Electron Beam MachiningE6.9


KE1.6.9F


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Cutting motion
WWorkpiece

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Feed Motion

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Setting the Cutting Depth Motion

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KE5


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KE7


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N
N=1000 V / d
[m/min]VW
rev/min N
[mm] Kd

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ISO 2 DIN 4972 L 25 q k 10

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FsFz
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KE4
WKinziele
Fc = b . h . ks
z
FKs= ks.1.1 / h = ( 3 5 s
W
h K b
1Z1Z Ks.1.1
K z
E5
K67Etangential componentFFt
K27Eradial componentFFr
K6Eaxial componentFFa
E6
K
KE7

KE8

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KE9

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E11
Pc = Ft . V / 102 . 60 [kw] Pc
W
[ N] Ft [m / min] V

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EF

K10260

EFK
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Pmotor = Pc / [kw]
K0.90.7
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2L200Ks.1.1K222.4
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0.8ZE
F = b . h . k s = A . Ks
A = b. h , b = d = 2 mm
2.4 = 2 . h
h = 2.4 / 2 = 1.2 mm
Ks = ks.1.1 / hn , n = 0.26
Ks = 200 / 1.20.26 = 190.7 kp/ mm2
F = 2.4mm2 . 190.7 kp / mm2 = 457.7 kp
P = F . V / 6120 = 457.7 . 45 / 6120 = 3.4 k

Pmotor = P / = 3.4 / 0.8 = 4.2 kW

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172
EF

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L42012 (18
L0.22K2
L1000116Z
K0.9Z

in [kp] F = (f x D / 2) . ks
= ( 0.22 . 12 / 2) . Ks
ks = 1.25 (ks turning)
Ks turning = ks.1.1 / hz
h = (f / 2) sin
h = (0.22 / 2) . sin 116
h = 0.11 . 0.8988 = 0.1
ksturning = 1750 / 0.10.17
= 123.6 [kp]
ks Drilling = 1.25 . 123.6 = 154.5 [kp / mm2]
F = (0.22 . 6) 1545 = 2039.33 [kp]
Pc = (f . D2 / 8) ks . (n / 97400) in [kW]
= (0.22 . 144 / 8) 154.5 ( 1000 / 97400)
= 3.96 x154.5 x 0.01 = 6.3 kW
Pmotor = Pc / in [kW]
= 6.3 / 0.9 = 7 kW

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EF

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L1500
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K5Z J K5Z J
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tc = L / n x f
L = lx + lb + lwp + la
lx = {(D / 2) . tan / 2}
= {(16 / 2) . tan 120 /2) = (8 .1.732) = 13.85 mm
L = 13.85 + 5 + 35 + 5 = 58.85 mm
tc = 58.85 / 1500 x 0.4 = 58.85 / 600 = 0.1 min

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EF

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tc = L / n x f minutes
f tc
L KL
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Tan = D d / 2 L
= 37 30 / 2 x 40 = 7 / 80 = 0.0875
= 5
5250E31
AC = 250 . sin 5 = 250 .0.0871 = 21.775 mm

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EF

0.8Z J20 J

F = b . h . ks = d .f. Ks
, h = f = 0.4 mm b = d = 2 mm

, kx.1.1 = 1160 N / mm2 , n = 0.25 Ks = ks.1.1 / hn


= 1458.6 N / mm2 Ks = 1160 / 0.40.25
F = 2mm . 0.4mm . 1458.6 N / mm2 = 1166.9 N

P = F . V / 6120 = 1166.9 . 25 / 6120 = 4.76 kW

Pmotor = P / = 4.76 / 0.8 = 5.95 kW

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EF

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KE1

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EPrepherial Milling F
KE1.7FKEFace MillingF




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[mm] L = lb + lwp + la

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zie = z. s / 360
Cos s = 1 2d / D
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EF

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Kz
Ks
Kd
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Hm = (114.6 / s) . fz . (d / D)
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hm
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Wu
u = 0.05 . d
d d
EF EF
d= 1.33 . b D=1.66 . b

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s = 2 1

cos 1 = 2 B1 / D

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hm = (57.3 / s) . fz . sin ( cos 1 cos 2)

s = 2 1

cos 1 = 2 B1 / D

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EF

cos 2 = 2 B2 / D

zie = z. s / 360

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zie
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KL0.1ZELFsz
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0.26Zz 2L1990ZKs.1.1
Pc = Ftotal . V / 102 . 60 [kW]
Ftotal = Fc . zie
zie = z. s / 360
Cos s = 1 2 d / D
= 1 2 x 4 / 75
= 1 8 / 75
= 75 8 / 75
= 67 / 75
= 0.89
s = 27 40 = 27.66
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EF

zie = (12 . 27.66) / 360 = 0.922

Fc = b . hm . ks

hm = (114.6 / 27.66) . 0.1. (4 / 75) = 0.022 mm

ks = ks.1.1 / hz = 1990 / 0.0220.26 = 536.2 kp . mm2


Fc = 45 . 0.022 . 536.2 = 530.9 kp

Ftotal = 530.9 . 0.922 = 489.5 kp

Pc = 489.5 . 25 / 6120 = 1.9 kW


LZ
fz . z . nZft
n = 1000 . V / 3.14 . D
= 1000 . 25 / 3.14 . 75 = 106.2 r p m
ft = 0.1 . 12 . 106.2 = 127.44 mm /min
LZ
0.955Z127.44L123Z127.44LE8H8H105FZ
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