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Viva Questions For Textile Engineers...
Viva Questions For Textile Engineers...
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Textile Raw Materials
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Textile Dyeing
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Different Terms and Definitions of Wet Processing Technology
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Interview Questions and Answers for Apparel Job
Some important interview questions have presented in the below with their
answers:
1. What is Garment?
A garment is the piece of clothing.
2. What is sample in garments?
The garment which is needed for bulk production or which is used through the process
sequence is called sample.
3. What is counter sample in garments?
The sample which is followed by the approved sample is called counter sample.
4. What is approved sample?
According to all the required specifications the sample which is approved by buyer is
called approved sample.
5. What is pattern?
It is a hard paper which is made by following all the specifications and individual
components.
6. What is production pattern?
It is a pattern of a particular style with net dimension and allowance.
7. What is working pattern?
It is a pattern of a particular style with the net dimension.
Production pattern = working pattern + allowance
8. What is marker?
Marker is a thin paper which contains all the components of all sizes of a particular style
of garments.
9. What is lining?
A generic term for fabrics which is used to cover inner surfaces of products, especially
the inner face employs different materials from the outer surface.
10. What is interlining?
It is one kind of accessories which is used between two layers of fabric in garments to
support, re-enforce and control areas of garments and to retain actual shape. It may be
applied on base fabric by sewing and bonding.
11. What is lay?
It is stack of fabric lengths made in preparation for cutting.
12. What is ligne number?
It is the measuring unit of the button. It indicated the diameter of button. If diameter
increases, ligne number also increases.
13. What is L/C?
L/C means letter of credit. It is commitment by an opening bank on behalf of the
importer in favor of the exporter that the bills drawn by them on the importer countries
covering the shipment of specified items and quality of goods within stated period. It
will be paid in exchange of documents under certain items and condition.
14. What is invoice?
After sending the garments goods to the importer country, the documents mentioning the
price is sent to the buyer for collecting is called invoice.
15. What is quota?
It is an agreement between governments of the importer country and the exporter country.
In details it is the quantities of garments of different categories upon
the manufacturing countries according to the business policy.
16. What is FOB?
FOB means free on board. If the price of the goods is mentioned in invoice without
transport cost then it is called FOB.
To express the different thickness of yarns it is convenient to use a number in the Textile
Industry which is known as Count of yarn or thread. It may be a single or folded yarns.
The various systems of numbering yarns may be broadly divided into two systems:-
The system is used for Denier count, hemp & jute counts, Grex count. Tex count, Etc
Name of System Defination
Tex Count Weight in gms. Per 1000 mtr.
Grex Count Weight in gms. Per 10000mtr.
Denier Count Weight in gms. Per 9000 mtr.
Jute Count Weight in lbs. of 14400 yds. Spindle
Hemp Count Weight in lbs. of 14400 yds. Spindle
Flax Count Weight in lbs. of 14400 yds. Spindle
Linen Count Weight in lbs. of 14400 yds. Spindle
Weight in Drams of 1000 yards
Silk Count (Dram System) hank.
8. Fiberglass System
The count of yarn in fiberglass system is the no. of cuts or hanks each of 100 yards
weight in one pound.
O
4. Individual OP efficiency = .. 100
5. Efficiency % = 100
6. Performance = ............... X 100
( )
7. Efficiency Improvement = ........ x 100
8. Total labor cost saved per line = Extra minute produce cost per SAM.
60
9. Worker potential production per hour =
60
10. Individual worker target per hour = .
60
11. Line target per hour = ( )
12. Defect of hundred unit (DHU) = x 100
13. Defective % = x 100
14. Productivity each person per hour =. x 100
15. Machine productivi=................................
16. Basic pitch time =
17. Upper control limit =
g
18. Lower control limit = (Basic pitch time 2)
-
19. Cut of ship loss % = ..... 100
n
20. Cut of ship ratio = . 100
21. Cut of ship ratio improvement % = ....100
22. Receive to ship ratio = ........................ 100
(.)
23. Total financial saving = Number of extra pieces shipped Average FOB
e
24. Cost Per Minute (CPM) = ..............
()
26. CM earned per person per hour = ......
27. Monetary Loss due to cut ship loss in month = (Total number of produced
garments in month cut to ship loss percentage for a month Average FOB of the
style)
28. Monetary Loss due to cut ship loss in style wise = (Total number of produced
garments in the style cut to ship loss percentage for a month Average FOB of
the style)
29. Man & machine ratio =
30. Audit fail % = .100
32. Factory direct & indirect ratio = .
33. Labor cost per minute=.........
y
34. Estimated production per hour =.
35. Estimated machine productivity = ..
. - .
36. Productivity Gap %=................... 100
37. Standard Pitch Time (S.P.T) = Basic Pitch Time (B.P.T) + Allowances (%)
38. GSD
GSD = (Man power * Work hour) / Target
39. SMV
SMV = Basic time + (Basic time * Allowance)
40. Basic time
Basic time = Observed time * Rating
42. Rating
Rating = (Observed Rating * Standard rating) / Standard rating
47. UCL
UCL = Basic pis time / Organization Efficiency
48. LCL
LCL = 2 * Basic pis time UCL
49. Capacity
Capacity = 60 / Capacity time in minute
50. Cycle Time
Cycle Time = 60 / Team target
54. CPM
CPM = (Total over head cost of the month / No of SMV earners Work minutes)
*Efficiency
56. Efficiency
Efficiency = (Earn minute * Available minute) * 100
60.Theoretical Manpower:
Garments Costing Terms
Garments Costing Terminology Used in Garment Export Import Business:
Different terms related to garments costing are mentioned in the following:
Yarn cost,
Process cost,
Buyer negotiation,
Quality,
Quantity,
CMT,
Over head cost,
Shortage in process,
Buyer specification about the definite product,
Process of shipment (Sea or Air),
Currency,
FOB,
CIF,
Commission (%) for the middle man,
Profit (%) for factory or buying house.
All the above points have discussed in the below:
1. Yarn cost:
Yarn cost is an important mater in garments costing. Accurate yarn cost helps to
earn maximum profit from a garment export order.
2. Process cost:
Process cost means the total amount of processing (cutting, sewing, finishing etc.)
cost needed to make a garment. Costing of garments varies depending on the
process needed to make garment.
3. Buyer negotiation:
Buyer negotiation or buyer handling is very important in readymade garments
sector. As a garment merchandiser you should explain your total discussion to the
buyer in all possible ways by keeping those matters in your way. Buyer will
automatically choose from your proposed options.
4. Quality:
Quality is the ultimate point of a garments product. Garments buyers are now
invested a lot of money to satisfy the customers by providing them
right quality products.
5. Quantity:
Garment costing varies depending on the quantity of garments.
6. CMT:
CMT means Cut make and trims. In this circumstance, garments manufacturer
quotes the buyer a proposed price which covers making cost, trimmings and
accessories cot of a garment. Here, all the other required materials sent by the
buyer to the manufacturer.
7. Over head cost:
Overhead cost means the cost of each operator required to make a garment. Over
head cost has a significance impact in garments costing.
8. Shortage in process:
If garments made by avoiding unnecessary processes then it will be very effective
for garments costing.
9. Buyer specification about the definite product:
Buyer specification about the definite garments means direction about garments
making, print, embroidery, wash etc. which is contained by garments specification
sheet.
Thank you
Prepared by:
MD RIAZUR RAHMAN
ID: 133-23-3662
DEPT. OF TEXTILE ENGINEERING
DAFFODIL INTERNATIONAL UNVERSITY
CONTACT NO: +880177074522