SPICIIOIi IJD IlITIfiMf[ SCffDUI,X

rnqh.type : !UD2{0C - LIli8 - ll.}.0.

10 help you efiect tle best possibte reliability in otsratioi of you liartsile engi0e) ,e preselt tii!
booklt qhichr in addition to the engile instnrction lanual, I{ill hfom you about elgim nalntename

ard raintenance itrtervals.

this infouati.0 is based on the avraqe field exlerlenced icquired by ttre llsers of v$iou! Hiirtsile
eryine iyp! duriry mny year!.

l{hen fixiiq t}e 0ainteMlce i ervals, se hsve aasued ihat the eryine is llsed in accordarce xith the
rules glven in the imtructior- and part! lstua1 sulllied l{itt tie engine aDd t[at the daity naiDte-
narce rlrk ts dooe hy qualitied people.

As a Dorlal load conditiot of tte erqiDe re rqard a losd rmqiDq betfleen 60 and 100 t of the eDqine

output.

llnder cirflnstances greatly diflerent l.on tiere conditioos, it lsy be necessary tu lahe adjustEnts.

lihen effectinq mintenarce mrk, pleare be referred to the elgiDe lDstructio0 nanual for tecbntcoi
details.

The set oi spare !a*s coltrlned tle railtenance hlts for tie various overlauls 1s based on a

standard type engine.

lt is possible that discrepa[cy 6re occasionally found h the part ludIs lltlen cfipared iith thore
Iisted i0 the parts m,tUal supplid Hith the eDgi!.
In such cases the parts nanuai is desirive.

Date 2-10'3r
stRvlct lxstE[Iloti lm mI[DMr[ sctrDritl
lDqinetype I mm40c - Hll[ - lt.D.0, , lll
Selvice interrals per petiod / olelatilg hou$ . 3
6
0
0
J0i 0

1000 GEiERAL
I
1000 ml Ch.ck on leak&es at Lhe.noim.
Chack o0 fi,tation ot pipiDq'and canles.
1000 002 Record perforr. data in eDgine iog sbeet.

1000 003 Chect the fluid levels. .l

1000 005 krry out a test lun.

1101 cRlltrcNl
i10I ml l/isml ilspection of craltcare,

1102 IImHRIIX(S)
1102 002 lnspection of 1 rain !e iq.
1102 m3 Instsction of rain beariDgs.

llll cRiltxsHxl
liII 00] Check crankshaft deflections ad a.rial hearing clearalc$,
l11l 002 lnsn. Drn bearinoioumals.
Insi. cra*pin beiiiry jounal of crankhatt.

1301 CYII Drmmc(

1301 m2 Cleaning oI the csiing$atBpaces.
1301 0S3 llspection of cylindtblock, outside.
1301 00{ Instsction of cooling roter .psces.

1301 C05 lisJromtiry cyl.blockmuers 0leratiry-lide.

1301 !0? DisrrountiDg I cyl.blockover n n-oleratlng side.
1301 008 DisJioujltlng cyl.blockcoveB non-o!.tatioh+ide.
1301 011 Dis-lnou[fiq covers cauhaftcasing.
1301 014 Check end covers for leakige.

1t02 cYIJI{mtlIt[R(S )

1302 C,01 Endosc. iospectiotr of cylinderliners.

1302 C02 Inspectior of I cylindarliner (dismunted cylindeEtead).
1302 004 lisl iounting cyltuderl1trers.
1302 005 ove.haul of 1 cyliader liDer.

Date 2J0 31 Page 2

SERIICE IIISPSLTIOI ND IlIIilAil'lX]E SCMDU

Eoqimtype : tllD4oc - ],lllx - t.I.o.

Srvice intervals per period / operating houls :
ti
I
E
JCE (
1302 CIII MruIilET(S)
1302 006 0verharl ol cyl.liners includiry honinq.

1400 PI$o (5) * CoI mIIilCRto(S)

1400 ml DisrmurLing I pislo! Hith connectlryrd.
1400 002 Di.JnounliDg pistons eith comectiryrod!.
1400 003 lnspectiol ot I gudgoD-pid and -beaxilg.

1400 004 Instsction of gudgeon-pins and gudgmD harnqs.

1101 coltllcTI[emD (s )

1401 001 Inslection of I cranlipin healing.

1401 m2 Impection of fianlpiDleariry6.

1401 m6 0vrhau] oI conDectiry mds.

t42r PISmX(S)

1421 001 lns!.ctlon of I listcn 10c1, pistonriDgs {xithout dir} pistoDrilgs)-

1121 004 Rmen llston.iiqs-
earur; plstlnrlnqgroover of pilLons.
1421 008 oeetharl of ptutons.

150r I[]mmR{S)
1501 t8l DiEJmunting irjectorholders cnlplete.
1501 002 Check of fuDctioniDg of injectors.
150t [r04 OTerIalI ot inject r holders coiplte.

1503 StrEWlI,lX(S)
1503 0ol l$le.tion o[ 6atety valves.

150{ Iluum$T val![{s)

1504 ml Check valve clearancls.
1504 002 lndorc. inspe.tioD of aU valves cq seat!.

15II cYl tilDlfl{ElD( S)

I51l 003 DisJromting t cyl inderhead.

1511 004 Iis-l nourtinq cylilderheadr.

Date 2'10':1 Page 3
sxtvlcE ITSPEMIM ATD IIIIIIMAXCE SCIIEDUI,B

lqineiype -lIM " ll.r.0,

.IHD240G Bt{

Service intewais per pr10d / operating bour :

JOB

I5II 006 overiaul 0f cylldeEltead!.

I5l1 Cnl Inspectiodoverhaul of 1 ryIiderhead-

SATTITO AIHII,W(S)
1r0 004 overhad of .tartiDo air ealv*-

1530 002 0is-/muitiDg ol 1 mcker'ar! asse.lly.

1530 003 0is-/nountiDg rocker-atrs asse ly.
1530 005 oveihaul of the rocter arns/ -supports.

1530 005 Inslect./werhaul I rocker ins/-support.

1620 m2 [ndoscope-imp.geartlheeltraiD(pup side).

1520 m3 fhecking intecredlale g.ars of gedr tra1n.

1620 0C,4 Insp. bushes for shaft Joumsls oi itilnedlate geareheels.

1620 0S5 ol,erharl gearhox of cmliDgFater- an or lubrlcsthgoil pltrp(s) drive.

1520 m6 Dtsmuntinq/loutlnq qearbx of coolioo$ter- ad/or lulricdi.itrg
oilpulis)'&lve.

2100 CAISIUIIS) x.Cd$0 0{EiS

2100 002 Chect fuel iljoctton ti.ing.
2100 003 InstsctioD ot a$haft learilgs.
2100 Cr6 Checiiq 0f ca$hait beariry(s) ng{t to gealrheel.
2100 C,0? lnspectioD of 1 roUer lever busl of ca$haftlr).
2100 009 Inspeclio" of roller levers, pivoc! lpr itrg tolders etc.

2100 012 Inspectiotr sulport bearing.

2105 IIJEI, IIIJECTIOX PU P(S)

2106 ml Disrrountins 1 fuel iriectior !unp.

,06 m2 Inspocti0r of t luel lDlection !ulp.
2i05 003 DisJmuntiDg frel injectior pufpr.

Dale 2-10-31
 INHCTIfi IID }IIIIIIBI{IIfB SIXDI,,J
Enginet}? : flm4oc - l,Ill8 - 11.D.0. $
Se.vice intervals per period / operating houls I

J0l
f lJ[L Itd]xc1l0x PllttP(s)

2105 00{ overtrau} of flel injection pu!p6.

210? 00I lns!ct.of startlng atr distrtbutot.

21U 003 Checl o! lain ltartirq air valve.

2m1 Et MC( tlXCfiNtS{

2301 ml Clleck a[il lubricate the codml oechadrr.
2.101 m2 lnEts4iotr oi bearings, esteDrlon sprlngs and gulde rollers oi fuel
.nDtrol dachanisil.)

rUXL MSIET PU PiS I

2506 ml In pection of fuel toosterpurp i0c1. drive.

3001 m1 Check of lui.oil tevel ald functiontng of gorermr.

300i 002 Relresl ldricatiDg oll ln governor.
3001 m3 Dis-/ Eounting goverDor.

3ml m4 overhrul of govermr.

3005 C{l Inspection of qo'rerror drive.

l00s 002 Dls-/lEunring governor drrve.
3005 003 overhaul of goverDor dlive.

5101 ],]JIRICAIIIIC OII ruIPI S)

5101 C02 Inspction of pressure regulating valve of lulrj.catinq oil pu&(s ).

s101 001 DisD/rounting ]un.oil !up(s).
5101 m5 overhaul of lubricatinq oil pup(s).

5104 AUXIIITTYI,IERICITIOI{SISTIII

5101 C4l Checling of mrkinq of vll,re scrt lu|icatir4 device.

5104 002 Clecl of oil-loct systeo c.q. lulricating on fuelpups.

Date 2'10'31
 IISPECIIOT D IIAIXEXTXCE SEDUIT
[nqihetype : um{oc - riM ,It.o.o.
Service inlervals per perlod / operatinq [ours :

JOB

I,UIR]CATIIf, OII CMI,ITI S)

5301 C4r Check on c.0. cleariDo ol bibe of lubricatim oil cmler on Mtlro
ual,e! lrde iird reDeH iroreitive anodes, if i6asater cmled.
5301 003 lis-/mllntrDg IrI.oiI cmler.
5301 00,{ &erhaul of iubricatiry oil cooler.

AIR CMIJR(S)

5lil2 001 Checl or c.d. cleantno oi .h.rl. mt.

Chec} on codtinq Edteisids'rplaceleDt of amdei.

5302 002 Dis-/rounting air cooler{s)-stacl.

5302 004 overhaul of ctarge air moler(s).

CMlIrc IAIER CMER(S)

5305 Ol Check on c.0. cieaniDo Df iiDe of cmlino s6ter cm10r o! mlind
sater.srde dnd replacdielt'ol tuh proteitim aDodes, if sea,atei

5305 m2 Dismuntinq/nomtlnq of cooliDq Hater cooler.

$05 m4 ovefiad of cooling ,ater cooler.

5402 Pni${ Cm[I ClSfiR PUm{S]

5402 ml DisJmuntinq iresh .0o11ng rat6r pup.

5402 m2 overhaul of iresh cooling ,ater pup and replacererl of ,eals aid b31l

5.{15 RAll c0ollttrltiTBr PUltPrs)

5,115 001 ,is /muntiry of ras coolingxater purp.

yl5 002 0vprhaul ol raH cooirnqealer pUIp aod replacenent of seals ald ball

5511 IUBRICM]ICG OII TII,fiRIS)

5611 ml Renex lul.otl ftltr elerents.
56ll m2 Clecn b{ilt-oD ceniriluqal by-Darr lu].oil tiher
aod renex rhserL paper-liltei.'

ln Imm tfi[(s)
6102 00,1 Chck on condeDsate ln d.iir of irlet air receiver.

0ate 2J0-31
slflvIC8 II6PEC1I0I Al0 illlltrEut{E SmnUU
[nglnet]le,IllDz[0G,Lilll-lt0.0. !11

Service inlervals per period / operating hours r

JOB

5104 ETIIAUSI CAS PIPIIIG

6104 00r qhecking of exharsl gas lines coDlensatocs, imLlaliotr tc. on proper
tunmtunlDq,

AlR tm (x FI[Tm(S)

5108 ml Vis!41 inspection of air tilterls)

(lf munta o0 tle tlrlocharger(s)
on T.C.).

5108 002 Cleanirq of aii filter uterial of turbocharler(s)

llf mtrital nn f c I

612A !mB0CIARCXX{ S }

6120 001 Refresh idricating oil in turboctarqer.

6120 002 hsfection/ cl eaning ot etrtir turbochfiger(s).
5120 004 Clean turlncharger(s) at coipr. side h neanr oi {atr-irjectlons. i.
6120 005 overhaul of iurbocbarger ( e ).

520t t.P_ tuxl, t I['B( s)

5201 m2 Checkitrg or o-lings in fuel line couecting piee ot 1 fuel pll&.

5201 m3 Rene, 0 lings fu lulply- ald dlscharge'iileE.

6206 Im[ Fl],Tlt{S)

6206 m2 Renefl fuellilter'eleteDt(s).

6303 00s Che*.d lub.ictron oil on viEckoty) flashloint ald percetrtaqe ol

5303 006 Check ol luhicrtion oi1 by tatilg a salp1e (dD.2 tiies per year).

CMI MTER SYSXN(S)

6404 001 Check de-aerattoD of the c.s.systen.
6404 003 Check Ph'vai're, cnoride conterts aDd additive oncentration.

8203 SltmY \[trXt\Sr0PPIlX DTIIICES

6203 001 Check or xorklrg ol dlarr syster and perforlance oI overs!.ed o0

ProLeclrv devrce,
8201 m2 rh.ckirg ol pte$ur.gaug.s, tlFrElet.rs End i-hrtur.n.or8 oD proper

Date 210-31
SHliIA INPICIIOII ND I{IIIITTMMI SCIENUIS

lrgrnetype : Hm{06 - l,llB - l!.D.o. 3tl

Service itrtervals per pertod / operating hours !

J08

8203 SATEIY\A1,AflII\SIOPIIMDBVICBS

8203 cn5 Re cdllbration of sflitchi0g points of te.praiure ad lressure ssit-

8203 008 Check on alarr ald stop fulctiotrs.

8203 m9 Check o! chanqe orer DoinL to hioh lressue lulricatiq orl ilarr
lror enqims ilth uariible speedsl.'

8203 010 lest overspeed lrotection device fror tachoreter cssing 0r englne.

8203 011 Visually check of sritch-on point of alarn sytte! at 250 r.p.r..

8703 &SIilE0UInmI0I
E703 001 Clect aligment betfleel engine altd drivn mchinery.
8703 002 Clecl ioundation holts, chocls ald El0tj.Dg eleleBt!.
8703 003 Check elastic enqine oountinq Irentr.

8703 ofi Chect or sa'Ee lolnts epo,{y-resin chocls.

9004 ml Dismmtlrq/io{nting of the cooliigrate*henostat.

9m4 002 0verhaul of th. cooiing{aterthemostat,
9m4 003 Dismultilt/multi.g lub, oil tlemostit,
9m4 004 &erhaul ol ttre It!. oi1 tlermstat.

9203 EI,ASI. COII?I,TIS

9203 001 IEpecLion of the elastrc .l[s$r ot fl.xible cowlilg.

9205 vl8ruTl0lt DMtEt(S)

9205 001 Saspling of visc.flutd iD vib!.danper, disnoulting 1l rccessary.

0ate 2 10 3l