Data Perhitungan Pada Dapur (Furnance)

1. Downtime, 2. Planned Downtime, 3. Set up, 4. Data Produksi

Machine Machine
Waktu Set
Tahun Bulan Tanggal Cleaning Break
Up (menit)
(menit) (menit)

1 10 6 10
2 15 3 10
3 15 3 15
4 10 4 15
5 9 4 15
6 6 7 15
7 20 9 10
8 15 4 5
9 18 6 14
10 10 7 20
11 16 8 20
12 15 7 24
13 15 7 15
14 15 6 15
15 15 5 16
2017 Maret
16 15 6 16
17 17 3 16
18 20 3 15
19 25 9 15
20 16 9 15
21 7 10 15
22 17 11 15
23 19 16 15
24 15 5 15
25 14 7 15
26 14 9 15
27 13 9 15
28 15 8 15
29 15 7 15
30 15 5 15
Total 441 203 446
Perhitungan Six Big Losses
A. Downtime Losses
1. Equipment Failures (Breakdowns)
Machine Breakdown
Tahun Bulan Tanggal Gangguan Break (menit)
Listrik (menit) (menit)
1 10
2 14
3 15
4 12
 5 9
6 5
7 5
8 7
9 9
10 10
11 16
12 20
13 15
14 19
15 16
2017 Maret
16 15
17 15
18 15
19 0
20 4
21 4
22 10
23 15
24 15
25 3
26 0
27 0
28 0
29 1
30 4

B. Speed Losses
1. Idling and Minor Stoppages
idling and
Machine
Loading Time minor
Tahun Bulan Tanggal Cleaning
(menit) stoppages
(menit)
(%)
1 420 10 2.38
2 420 15 3.57
3 420 15 3.57
4 420 10 2.38
5 420 9 2.14
6 420 6 1.43
7 420 20 4.76
8 420 15 3.57
9 420 18 4.29
10 420 10 2.38
11 420 16 3.81
12 420 15 3.57
13 420 15 3.57
14 420 15 3.57
15 420 15 3.57
2017 Maret
 2017 Maret
16 420 15 3.57
17 420 17 4.05
18 420 20 4.76
19 420 25 5.95
20 420 16 3.81
21 420 7 1.67
22 420 17 4.05
23 420 19 4.52
24 420 15 3.57
25 420 14 3.33
26 420 14 3.33
27 420 13 3.10
28 420 15 3.57
29 420 15 3.57
30 420 15 3.57

C. Defect Loss
1. Rework Loss
Ideal Cyrcle
Total Loading
Tahun Bulan Tanggal Time
Reject (kg) Time (menit)
(menit/kg)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2017 Maret
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
 Total
Planned Total Total
Downtime Good Total
Time Available Product
(Menit) Product Reject (kg)
(menit) (menit) (kg)
(kg)
26 0 420 121.6 114 0
28 0 420 101.4 95 0
33 0 420 101.6 95 0
29 0 420 156.2 152 0
28 0 420 156.4 152 0
28 0 420 117.5 114 0
39 0 420 156.6 152 0
24 0 420 120.7 114 0
38 0 420 159.6 152 0
37 0 420 158.6 152 0
44 0 420 100.7 95 0
46 0 420 139.8 133 0
37 0 420 158.8 133 19
36 0 420 155.5 152 0
36 0 420 98.4 95 0
37 0 420 156 152 0
36 0 420 157 152 0
38 0 420 118.6 114 0
49 0 420 157.6 152 0
40 0 420 140.6 114 19
32 0 420 159.6 152 0
43 0 420 140.6 133 0
50 0 420 140.6 133 0
35 0 420 158.6 152 0
36 0 420 119.6 114 0
38 0 420 156.3 133 19
37 0 420 155.3 152 0
38 0 420 136.2 133 0
37 0 420 117 114 0
35 0 420 117 114 0
1090 0 12600 4134 3914 57

2.Setup and Adjustment Losses (%)

Loading Breakdown
time Losses Tahun Bulan Tanggal
(Menit) (menit)
420 2.38 1
420 3.33 2
420 3.57 3
420 2.86 4
420 2.14 5
420 1.19 6
420 1.19 7
420 1.67 8
420 2.14 9
420 2.38 10
420 3.81 11
420 4.76 12
420 3.57 13
420 4.52 14
420 3.81 15
2017 Maret
420 3.57 16
420 3.57 17
420 3.57 18
420 0.00 19
420 0.95 20
420 0.95 21
420 2.38 22
420 3.57 23
420 3.57 24
420 0.71 25
420 0.00 26
420 0.00 27
420 0.00 28
420 0.24 29
420 0.95 30

2. Reduced Speed
Ideal
Total
Cyrcle
Tahun Bulan Tanggal Product
Time
(kg)
(menit/kg)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2017 Maret
 2017 Maret
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30

2. Yield/Scrap Loss
Rework
ReworkLosses
Time Tahun Bulan Tanggal
(%)
(menit)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
2017 Maret
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
 95

5. Perhitungan Availability
Jumlah
Total Scrap Produk Tahun Bulan
Tanggal
(kg) Giblout
Join (psc)
7.6 6 1
6.4 5 2
6.6 5 3
4.2 8 4
4.4 8 5
3.5 6 6
4.6 8 7
6.7 6 8
7.6 8 9
6.6 8 10
5.7 5 11
6.8 7 12
6.8 7 13
3.5 8 14
3.4 5 2017 Maret 15
4 8 16
5 8 17
4.6 6 18
5.6 8 19
7.6 6 20
7.6 8 21
7.6 7 22
7.6 7 23
6.6 8 24
5.6 6 25
4.3 7 26
3.3 8 27
3.2 7 28
3 6 29
3 6 30
163 206 Total

Loading Setup and

Set up
Time Adjustment
(menit)
(menit) Losses (%)
10 420 2.38
10 420 2.38
15 420 3.57
15 420 3.57
 15 420 3.57
15 420 3.57
10 420 2.38
5 420 1.19
14 420 3.33
20 420 4.76
20 420 4.76
24 420 5.71
15 420 3.57
15 420 3.57
16 420 3.81
16 420 3.81
16 420 3.81
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57
15 420 3.57

Operation Reduced
Ideal Time Speed Losses Reduced
Production (menit) time (menit) Speed Losses
Time (jam) time (%)
5.6
4.669736842
4.678947368
7.193421053
7.202631579
5.411184211
7.211842105
5.558552632
7.35
7.303947368
4.6375
6.438157895
7.313157895
7.161184211
4.531578947
7.184210526
7.230263158
5.461842105
7.257894737
6.475
7.35
6.475
6.475
7.303947368
5.507894737
7.198026316
7.151973684
6.272368421
5.388157895
5.388157895

Ideal Cyrcle Yield

Total Scrap Loading Time Yield Scrap
Time Scrap Loss
(kg) (menit) Time (menit)
(menit/kg) (%)
 76 420 420 394 26 0.061905

6. Perhitungan Performance Efficie

Loading Total Operation Tahun Bulan

availability
Time Downtime Time
(%)
(menit) (Menit) (menit)

420 26 394 93.81

420 28 392 93.33
420 33 387 92.14
420 29 391 93.10
420 28 392 93.33
420 28 392 93.33
420 39 381 90.71
420 24 396 94.29
420 38 382 90.95
420 37 383 91.19
420 44 376 89.52
420 46 374 89.05
420 37 383 91.19
420 36 384 91.43
420 36 384 91.43 2017 Maret
420 37 383 91.19
420 36 384 91.43
420 38 382 90.95
420 49 371 88.33
420 40 380 90.48
420 32 388 92.38
420 43 377 89.76
420 50 370 88.10
420 35 385 91.67
420 36 384 91.43
420 38 382 90.95
420 37 383 91.19
420 38 382 90.95
420 37 383 91.19
420 35 385 91.67
12600 1090 11510
 6.19047619 0.0460526 5.6 336

ngan Performance Efficiency

Total Ideal
Good Cyrcle Operational Performance
Tanggal
Product Time Time (menit) Efficiency (%)
(kg) (jam/kg)
1 152 0.046 394 79.95
2 133 0.046 392 66.96
3 152 0.046 387 67.83
4 152 0.046 391 107.42
5 152 0.046 392 107.14
6 114 0.046 392 80.36
7 152 0.046 381 110.24
8 152 0.046 396 79.55
9 152 0.046 382 109.95
10 152 0.046 383 109.66
11 152 0.046 376 69.81
12 133 0.046 374 98.26
13 133 0.046 383 95.95
14 152 0.046 384 109.38
15 152 0.046 384 68.36
16 152 0.046 383 109.66
17 152 0.046 384 109.38
18 114 0.046 382 82.46
19 152 0.046 371 113.21
20 152 0.046 380 82.89
21 152 0.046 388 108.25
22 152 0.046 377 97.48
23 114 0.046 370 99.32
24 152 0.046 385 109.09
25 152 0.046 384 82.03
26 133 0.046 382 96.20
27 152 0.046 383 109.66
28 133 0.046 382 96.20
29 114 0.046 383 82.25
30 114 0.046 385 81.82
58 7.
13.8095238
Perhitungan
Rate of
Quality Total
Product
Tahun Bulan Total Total Defect
Good
Tanggal Reject Scrap Amount
Product
(kg) (kg) (kg)
(kg)
1 152 0 7.6 7.6
2 133 0 6.4 6.4
3 152 0 6.6 6.6
4 152 0 4.2 4.2
5 152 0 4.4 4.4
6 114 0 3.5 3.5
7 152 0 4.6 4.6
8 152 0 6.7 6.7
9 152 0 7.6 7.6
10 152 0 6.6 6.6
11 152 0 5.7 5.7
12 133 0 6.8 6.8
13 133 19 6.8 25.8
14 152 0 3.5 3.5
Maret
2017 15 152 0 3.4 3.4
16 152 0 4 4
17 152 0 5 5
18 114 0 4.6 4.6
19 152 0 5.6 5.6
20 152 0 7.6 26.6
21 152 0 7.6 7.6
22 152 0 7.6 7.6
23 114 0 7.6 7.6
24 152 0 6.6 6.6
25 152 0 5.6 5.6
26 133 19 4.3 23.3
27 152 0 3.3 3.3
28 133 0 3.2 3.2
29 114 0 3 3
30 114 0 3 3
 8. Perhitungan Overall Equipment Effectiveness (OEE)
Performa
Rate of
availability nce
Quality Tahun Bulan Tanggal
(%) Efficienc
Product (%)
y (%)
95.00 1
95.19 2
95.66 3
97.24 4
97.11 5
96.93 6
96.97 7
95.59 8
95.00 9
95.66 10
96.25 11
94.89 12
80.60 13
97.70 14
97.76 15
2017 Maret
97.37 16
96.71 17
95.96 18
96.32 19
82.50 20
95.00 21
95.00 22
93.33 23
95.66 24
96.32 25
82.48 26
97.83 27
97.59 28
97.37 29
97.37 30
ness (OEE)
Rate of
Quality
OEE (%)
Product
(%)
71.25
59.49
59.79
97.24
97.11
72.70
96.97
71.69
95.00
95.66
60.16
83.03
70.53
97.70
61.10
97.37
96.71
71.97
96.32
61.88
95.00
83.13
81.67
95.66
72.24
72.17
97.83
85.39
73.03
73.03