CONFIDENTIAL TATA MOTORS STANDARD ALUMINIUM ALLOY CASTINGS 12150 TATA sue No. | Page No. 7 of 3 Pages. 1.0 SCOPE: This standard covers the designation, material grades, supply conditions and mechanical properties of Aluminium alloy castings used in TML vehicles. 2.0 DESIGNATION : According to Material designation, Material Grade, Type of casting, Supply Condition / Heat Treatment and TS number. eg. T-AC AISI7Mg0.3Cu0.5 SC T6 TS12150 ATML Aluminium Casting (T-AC) with Material Grade (AISi7Mg0.3Cu0.5), with Sand Cast (SC), with Heat Treatment / Supply Condition (T6) as per TS12150. 3.0 COMPLIANCE WITH NATIONAL AND INTERNATIONAL STANDARD : Based on company practice and assistance taken from SS 4901, DIN EN1706, ASM HB Volume - 2 4.0 GRADES, PROPERTIES & CONDITIONS : 4.1 Equivalent Grades : Aluminium alloy castings material grade and its equivalent IS , BIS & DIN grades are given below in Table 1 Table 1: SI TW DRAWING DRAWING DESIGNATION | 45 pe a No DESIGNATION IN RESPECTIVE SS 1 T-AC-AISI9Cu3™ 4420 L24 AISi9Cu3__ 2 T-AC-4628 4628 =| AISi1S2/AISi11Cu2 3 T-AC-635 4635 | LM9 = AISI7Mg0.3Cu0.5 4 | TACAISI7Mg0.3Cu.05 | (Modified) SS4901 4450 | LM25 | AISi7Mg0.3 5 T-AC-4223 4223 | LM4 Bead | 6 T-AC-LM6 4600_[LM6 : * JIS equivalent for material grade AlSi9Cu3 is ADC 12 4.2 Supply Condition / Heat Treatment Codes : The supply conditions / heat treatment codes for aluminium alloy castings are given in Table 2 Table 2: SINo. | ‘CONDITION CODE 1 ‘As Manufactured / As Cast M 2 Solution and Precipitation Hardened T6 3 Precipitation Hardened 15 aaa 4 Naturally Aged 14 MAJOR CHANGES IN THE CURRENT ISSUE 1) New Material Grades “AISi9Cu3-SC-M" & “AISi9Cu3-GDC-M" are added in Cl. 4.3. “Table 3” 2) Material Grade name is changed from AISi7Mg0.3 to “AISi7Mg0.3Cu0.5" in Cl. 2.0. “Designation”, Cl, 4.1. “Table 1”, Cl. 4.3. “Table 3”, Cl. 4.4. “Table 4” & Cl. 4.5. “Table 5” @- First Preference 0 - Preferred J - Jer. Worke _P- Pune Works _L- Lucknow Works ] MONTH YEAR Prep : Sandeep | Chk uta: UL tose MOM ae Appd Pied STANDARDIZATION DEPARTMENT Date : Q0- OF- Qo\b TATA MOTORS LIMITED "8845 4130 0008 © Copyright Tata Motors Limited PAZ - F251 / DEC 2014CONFIDENTIAL ALUMINIUM ALLOY CASTINGS Ts: 12150 Page No. 2 of 3 Pages. 4.3. Mechanical Properties (Cast Test Bars) : ‘The Mechanical Properties for aluminium alloy castings are given in Table 3 Table 3: Si. MATERIAL GRADE & supply [ULTIMATE TENSILE) YIELD | % HARDNESS | No.| MANUFACTURING CONDITION | Sieg min). | Mpa qMiny ELONGATION] (HB) AISI9Cu3-SC-M__ M 150. [90 4 Blea AISi9Cu3-GDC-M M 50m | ea O ri 1 BORG) 1 [AISiI9Cu3-GDC-T6 16 240, 140 <4 BO [AISI9Cu3-LPDC-T6___ 16 240 140 <1 80 ‘AISi9Cu3-HPDC-M Mt 240 140 <1 80 3 |4628-GDC-T6 6 240 140 <1 : 4628-HPDC-M M 240 140 <1 80 4635-SC-M M 150) 70 4 Min, 50. 4635-SC-T5 aneTo: 170 - 15 Min — 3 [4635-SC-T6 T6 240 7 zi Sai |4635-GDC-M M 490 aa '4635-GDC-T5 TS 230 |4635-GDC-T6 ae 6 295 = ‘AISi7Mg0.3Cu0.5-SC-M_|_M 140 50 4 |AISIZMgO.3 Cu0.5-SC-T6 16 220 ieee Mise | 470 55 (a T6 260 90 M 140 - 5 i T6 225 75 4223-GDC-M M 160 : '4223-GDC-T6 6 280 = 7 7 LM6-SC-M M 170 70 5 Min. 55 6 |LM6-GDC-M M 200 80 7 Min, 60. LM6-HPDC-M M 190 80 7 Min. 60 44 Thermal & Conductivity Properties : The Thermal & Conductivity Properties for aluminium alloy castings are given in Table 4 Table 4: \CO-EFF. OF THERMAL| THERMAL |SPECIFIC) ELECTRICAL | YOUNG'S si. MATERIAL EXPANSION POISSON'S} lconbuctivity) HEAT CONDUCTIVITYIMODULUS| INo.| DESIGNATION (TEMP RANGE) (Wink) | (ike-X)| (alacs) | E(@Pa) | RATIO 7 [T-AC-AISI9Cu3 [22 (20 - 100 °C) 962 | 963 7 o33_| 2 |T-AC-4628 [20.8 96.2 | 963 72s) enO.G9es| 20.4 (20 - 400°C) 3 |T-AC-4635 24.4 (20- 200°C) 121 963 3 - 0.33 22.4 (20 - 300 °C) ae 21.5 (20- 100°C 4 |aisitugo scuo 5/22 5 go 200 3 159-167 | 963 40 724 | 0.33 21.5 (20 - 100°C) 5 |T-AC-4223 23 (20 - 200 °C) 109 | (963 27 74 0.33 : 23.5 (20- 300°C) _| eee lees 6 |T-AC-LM6 20 - 963 37 : 0.33 lesue No. Month Year STANDARDIZATION DEPARTMENT 03 oe ae TATA MOTORS LIMITED EAS ATSO OORT G Copyright Tata Motors Limited PA20- F252 AUGUST 2006CONFIDENTIAL 7 ALUMINIUM ALLOY CASTINGS TS: 12150 Page No. 3 of 3 Pages. 4.5 Material Composition : The Material Composition for aluminium alloy castings are given in Table 5 Table 5: Se] MATERIAL] si | ore | ou | vat | sma | vn | xan | xp | ssn | ci No.| DESIGNATION 8.00-| 1.30] 200-) 0.65 | 0.05-| 0.65] 1.20 | 0.35 | 0.25 | 020 1 |T-AC-AISI8SCUS | 44 99 | Max. | 4.00 | Max. | 0.55 | Max. | Max. | Max. | Max. | Max. 3 |14.00-|0,70-| 1.75-| 0.50 | 0.30 | 0.30 | 1.50 | 0.05 | 0.10 | 0.20 2 eee 12.50 | 1.10 | 250 | Max. | Max. | Max. | Max. | Max. | Max. | Max 10.00 -) 0.60 | 0.10 | 0.30- | 0.20- | 0.10 | 0.10 | 0.10 | 0.05 | 0.20 eee. 13.00 | Max. | Max. | 0.70 | 0.60 | Max. | Max. | Max. | Max. | Max. 4 T-AC- 6.50- | 0.20 | 0.40- | 0.05- | 0.30- | 0.15 | 0.07 | 0.15 | 0.05 | 0.10- AISi7Mg0.3Cu0.5| 7.50 | Max. | 0.60 | 0.10 | 0.45 | Max. | Max. | Max. | Max, | 0.20 * 4.00- | 0.80 | 2.00-| 0.20- | 0.15 | 0.30 | 0.50 | 0.10 | 0.10 | 0.20 eee 6.00 | Max. | 4.00 | 0.60 | Max. | Max. | Max. | Max. | Max. | Max 10.00-| 0.60 | 0.10 | 00 | 0.10 | 0.10) 0.10 | 0.10 | 0.95 | 0.20 Laan 13.00 | Max. | Max. | Max. | Max. | Max. | Max. | Max. | Max. | Max 46 Manufacturing Process Codes : The Manufacturer Process Codes for aluminium alloy castings are given in Table 6 Table 6: Sl.No. PROCESS Sand Casting | Gravity Die Casting 3 Low Pressure Die Casting a eee 4 High Pressure Die Casting * Heeue Nee On eae STANDARDIZATION DEPARTMENT 7 Gal TATA MOTORS LIMITED Beas 4130 OORT © Copyright Tata Motors Limited PAZ) F252 /AUGUST 2005,