LI NI U

Cng ngh ch to my l mt ngnh then cht, n

ng vai tr quyt nh trong s nghip cng nghip ha hin
i ha t nc. Nhim v ca cng ngh ch to my l ch
to ra sn phm c kh cho mi lnh vc ca nghnh kinh t
quc dn, vic pht trin ngnh cng ngh ch to my ang
l mi quan tm c bit ca ng v nh nc ta.
Pht trin ngnh cng ngh ch to my phi c
tin hnh ng thi vi vic pht trin ngun nhn lc v u
t cc thit b hin i. Vic pht trin ngun nhn lc l
nhim v trng tm ca cc trng i hc.
Hin nay trong cc ngnh kinh t ni chung v ngnh
c kh ni ring i hi k s c kh v cn b k thut c kh
c o to ra phi c kin thc c bn tng i rng, ng
thi phi bit vn dng nhng kin thc gii quyt
nhng vn c th thng gp trong sn xut.
Mn hc cng ngh ch to my c v tr quan trng
trong chng trnh o to k s v cn b k thut v thit
k, trong chng trnh o to, n mn hc cng ngh ch
to my l mn hc khng th thiu c ca sinh vin
chuyn ngnh ch to my khi kt thc mn hc.
Sau thi gian tm hiu v vi s ch bo nhit tnh ca
thy gio Trn i Nguyn, n nay nhm 5 hon thnh
n mn hc cng ngh ch to my, trong qu trnh thit k
v tnh ton tt nhin s c nhng sai st do thiu thc t v
kinh nghim thit k, nhm 5 rt mong c s ch bo ca
cc thy c gio trong b mn cng ngh ch to my v s
ng gp kin ca cc bn ln thit k sau v trong thc
t sau ny c hon thin hn.
 NHIM V
THIT K N MN HC CNG NGH CH TO MY

Thnh vin nhm 5 : Lp : K20NL

+ Phan Trng Th ( Nhm Trng)
+ Phm Quc t
+ Nguyn Quc Dng
+ Ng Hu Nht
+ Vng Tun Pht
+ L Nht Tin
I/ u thit k: Thc hin ch to chi tit gi
II/ Cc s liu ban u:
+ Sn lng hng nm : 4200 chic
+ iu kin sn xut : T chn
+ Vt Liu : Gang Xm (GX 15-32)
III/ Ni dung cc phn thuyt minh v tnh ton:
1. Phn tch chc nng lm vic ca chi tit.
2. Phn tch tnh cng ngh trong kt cu ca chi tit.
3. Xc nh dng sn xut.
4. Chn phng php ch to phi
5. Lp th t cc nguyn cng ( v s g t, k hiu
nh v, kp cht, chn my, chn dao, k hiu chiu
chuyn ng ca dao, ca chi tit).
6. Tnh lng d cho mt b mt ( mt trn ngoi, mt
trn trong hoc mt phng) v tra lng d cho cc b
mt cn li.
7. Tnh ch ct cho mt nguyn cng ( tnh cho
nguyn cng cn thit k g) v tra ch ct cho
nguyn cng cn li.
8. Tnh thi gian gia cng c bn cho tt c cc nguyn
cng.
 9. Tnh v thit k mt g ( lp s g t, tnh lc
kp, thit k cc c cu ca g, tnh sai s chun,
sai s kp cht, sai s mn, sai s iu chnh, sai s
ch to cho php ca g, t
IV/ Phn bn v
A0 A1
1. Chi tit lng phi : 1 bn ( kh giy , hoc )
A0
2. S nguyn cng : 1 bn ( kh giy )
A0 A1
3. g : 1 bn ( kh giy , hoc )
 THUYT MINH N MN HC
CNG NGH CH TO MY

I/ PHN TCH CHC NNG V IU KIN LM VIC CA

CHI TIT
Da vo bn v chi tit ta thy gi l chi tit dng hp
Do gi l loi chi tit quan trng trong mt sn phm lp
trc. Gi lm nhim v trc ca my v xc nh v tr
tng i ca trc trong khng gian nhm thc hin mt
nhim v ng hc no . Gi cn lm nhim v ca
trt.
Trn gi c nhiu mt phi gia cng vi chnh xc khc
nhau v cng c nhiu b mt khng phi gia cng. B mt
lm vic ch yu ca gi l l tr 40 nn ta cn phi gia
cng chnh xc l ny. Cn gia cng mt phng C v cc l 16
chnh xc lm chun tinh thng nht gia cng cc b mt
khc ca gi .
1000,05
m bo kch thc t tm l 40 n mt phng C l :
Chi tit lm vic trong iu kin rung ng v thay i nn vt
liu s dng thng dng l gang xm.
Ta chn mc vt liu s dng l GX 15-32, c cc thnh phn
ha hc sau:
C = 3 3,7 Si = 1,2 2,5 Mn = 0,25 1,00
S < 0,12 P = 0,05 1,00
[]bk 150Mpa

[]bk 320Mpa
II/ PHN TCH TNH CNG NGH TRONG KT CU CA
CHI TIT
T bn v chi tit ta thy:
+ Gi c kt cu cng vng cn thit khi gia cng
khng b bin dng nn c th dng ch ct cao, t nng
sut cao.
+ Cc b mt lm chun c din tch nht nh cho php
thc hin nhiu nguyn cng khi dng b mt lm chun v
m bo thc hin qu trnh g t nhanh. Gi c cc l lp
ghp vung gc vi mt y ca chi tit nn y l chi tit
dng hp in hnh ta c th ly hai l vung gc vi mt y
v mt y lm chun tinh thng nht trong qu trnh gia
cng chi tit, v th vic gia cng mt y v hai l c ta
chn lm chun tinh cn c gia cng chnh xc.
+ Kt cu ca gi tuy tng i n gin, song cng gp
kh khn khi kha 4 b mt bch do khng gian g dao hp.
iu ny ta c th khc phc bng cch chn loi dao c cc
thng s hnh hc hp l.
Cc b mt cn gia cng l:
1. Gia cng b mt phng C vi bng cao lm chun
tinh cho nguyn cng sau.
2. Gia cng 4 l 16 mt ln trn my khoan nhiu trc,
trong 2 l cho nhau cn phi gia cng tinh lm
chun tinh thng nht choi qu trnh gia cng cho cc
nguyn cng sau.
3. Gia cng cc mt bch m bo vic g lp cht khi lm
vic.
4. Phay 2 mt phng u l tr 40.
5. Kha mt bch v khoan l 6 lm l dn du bi trn b
mt ngng trc.
6. Khot, doa l 40 m bo bng v chnh xc cho chi
tit, v b mt ny l b mt lm vic chnh ca gi .
III/ XC NH DNG SN XUT
Mun xc nh dng sn xut trc ht ta phi bit sn lng
hng nm ca chi tit gia cng. Sn lng hng nm c xc
nh theo cng thc sau:

N N1 m (1 )
100
Trong :
N - S chi tit c sn xut trong 1 nm
N1
- S sn phm c sn xut trong mt nm
( 4200 chic/nm)
m - S chi tit trong mt sn phm
- Ph phm trong xng c = ( 3 - : - 6 ) %
- S chi tit c ch to them d tr = ( 5 - : -
7)%
64
N 4200 1 (1 ) 4620
100
Vy chi tit/nm
Trng lng ca chi tit c xc nh theo cng thc

Q1 V
( kg)
Trong :
Q1
- Trng lng chi tit

- Trng lng ring ca vt liu (Gang Xm = 6,8 - : -
dm3
7,4 Kg/ )
V
- Th tch ca chi tit:
V V VTR 2 VG
 V
- Th tch phn
VTR
- Th tch thn tr rng
VG
- Th tch gn
V
- Th tch ca chi tit
V
= 160 120.30 = 576000 mm3
VTR
= ( 402 - 202).120.3,14 = 452160 mm3
VG
= 120.20.70 - 3,14 30.402 = 67520 mm3
V
= 576000 + 452160 + 67520 = 1095680 mm3 =1,096
dm3

Q1 V 1,096 7, 2 7,9
Vy ( kg)
Q1
Da vo N & bng 2 (TKACNCTM) ta c dng sn xut l
dng sn xut hng khi.
IV/ XC NH PHNG PHP CH TO PHI V THIT K
BN V CHI TIT LNG PHI
1/ Xc nh phng php ch to phi
+ Kt cu ca gi c mt s thnh vch, mt s b
mt khng cn gia cng, mt khc chi tit c ch to t
GX15-32 nn phng php ch to phi thch hp nht c
chn la l c ch to bng phng php c.
+ Vi cc b mt khng lm vic khng cn chnh xc
qu cao, mt khc ng vi sn xut hng lot ln nn ta
chn phng php c trong khun ct, lm khun bng
my. Sau khi c cn c nguyn cng lm sch v ct ba
via chun b cho vic gia cng c sau ny.
+ Kt cu gi c dng i xng, vic to l chnh
qu trnh gia cng ct gt sau ny nn mt phn khun ta
chn hp l c th hin nh hnh v vi li c t nm
ngang.

+ Vi mt phn khun nh trn ta d dng to lng

khun, sa li lng khun d dng, d dng ly chi tit.
Vic b tr cc rt, u hi u ngt nh hnh biu din
cng vi mt phn khun ta chn ng thi m bo
vic in y d dng vt liu vo lng khun m vn m
bo v tr ca li trong lng khun, d dng ct u hi
ngt trong nguyn cng chun b gia cng.
Bn v lng phi
V/ TH T CC NGUYN CNG
1/ Xc nh ng li cng ngh
+ Do sn xut hng khi ln nn ta chn phng php gia
cng mt v tr, gia cng tun t. Dng my vn nng kt hp
vi g chuyn dng.
2/ Chn phng php gia cng
+ Gia cng l 40+0039 vt liu l GX15-32. Ta thy dung sai
+0,039 ng vi 40 l cp chnh xc 8 (tra bng dung sai), vi
nhm Rz=l,25. Ta chn phng php gia cng ln cui l doa
tinh. Cc bc gia cng trung gian l: khot, doa th.
+ Gia cng mt y t Rz = 20, v 2 mt u tr 40. Theo
bng 4 v 5 (TKA CNCTM), c bng cp 5, phng php
gia cng ln cui l phay tinh, cc bc gia cng trc l phay
th.
+ Gia cng 4 l 16 mt y t R a = 2,5 theo bng 4 v 5
(TKACNCTM) c cp bng l 6, ta c phng php gia cng
ln cui l doa th, cc bc gia cng trc l khoan, khot.
Trong 4 l ny c 2 l cho nhau chn lm chun nh v nn
cn phi qua bc gia cng tinh.
+ L 6 l l dn du bi trn cho trc lp ghp nn khng
yu cu nhn bng cao nn ta ch cn khoan l ny l m
bo yu cu.
VI. TNH LNG D CHO MT B MT V TRA LNG
D CHO CC B MT CN LI
1-Tnh lng d khi gia cng l 40
Vi phng php ch to phi c trong khun ct, lm
khun bng my, khi lng phi 8kg ta c c chnh
xc phi cp 2, vt liu GX15-32.
Do phi c l c to sn nn ta chn quy trnh cng
ngh gm 3 bc: khot, doa th, doa tinh. Chi tit c nh
v bng mt y v 2 l 16 c ta gia cng cc
nguyn cng trc.
Theo bng 10, TKA CNCTM ta c Rza v Ta ca phi l
250 v 350m. Sai lch khng gian tng cng c xc nh
theo cng thc trong bng 14 (TKA CNCTM): = cv
Trong cv = k. L - sai lch cong vnh
L- Chiu di chi tit
k = 10 m/mm (Bng 3-67 STayCNCTM I) .
=10 .120 =1200 (m ).
b = c + kc + g
 Sai s kp cht k = 0 (lc kp vung gc mt nh v)
Sai s chun c = 0 (kch thc t c ch ph thuc vo
dng c ct)
B qua sai s g g = 0
b = 0
2 Z b min 2( Rza Ta a2 b2 )

2Zbmin = 2( 250 + 350 + 1200 ) = 36000 (m ).

Bc1: Khot l.
Theo bng 3-87 S tay CNCTM I ,ta c
Rza = 50 (m ).
Ta = 50 (m ).
Sai lch khng gian tng cng c tnh theo cng thc :
= k . phi
k l h s gim sai (H s chnh xc ho )
k = 0,05 theo bng 24 TKA CNCTM
=0,05 . 1200 =60 (m ).
2 Z b min 2( Rza Ta a2 b2 )

2Zbmin = 2 ( 50 + 50 + 60) = 320 (m ).

Bc 2: Doa th
Sai lch khng gian chnh bng lch ng tm l sau
khi khot nhn vi h s gim sai ks= 0,04 (Bng 24 TKA
CNCTM )
a = 60. 0,04 = 2,4 ( m )
Theo bng 3-87 S tay CNCTM I ,ta c
Rza =10 (m ).
Ta = 20 (m ).
2 Zb min 2(Rza Ta a2 b2 )
2Zbmin = 2( 10 + 20 + 2,4 ) = 65 (m ).
Bc 3:Doa tinh.
Sai lch khng gian chnh bng lch ng tm l sau
khi doa nhn vi h s gim sai ks= 0,02 (Bng 24 Thit k
n CNCTM )
a = 2,4. 0,02= 0,05 ( m )
Theo bng 3-87 S tay CNCTM I ,ta c
 Rza =6,3 (m ).
Ta = 10 (m ).
2 Zb min 2(Rza Ta a2 b2 )
2Zbmin = 2( 6,3+ 10+ 0,05 ) = 32,7 (m ).
Sau khi tnh ton lng d gia cng l 40 ta lp c bng
tnh lng d sau:
Rz Ta 2 Dt Dma Dmin 2Zg 2Zm
Zbmin x h ax
Phi 25 35 120 360 39,6 87 39,6 38,7 360
Kho 0 0 0 0 21 0 21 51 0 970
t 50 50 60 320 39,9 22 39,9 39,7 320 198
Doa 10 20 2,4 65 41 0 41 21 65 81
th 6, 10 0,0 32,7 40,0 87 40,0 39,9 33
Doati 3 5 06 39 06 19
nh 40,0 40,0 40,0
39 39 00

2 Zomax =1249
2Zomin = 418
Kim tra li kt qu tnh ton:
+ Lng d tng cng 2Z0max- 2Z0min = 1249 - 418 =
831 (m)
ph- ct =870 - 39 = 831 (m)
+ Kim tra bc trung gian: khot
2Zmax- 2Zmin = 198 - 65 = 133
(m)
1- 2 = 220 - 87 = 133 (m)
2- Tra lng d cho cc nguyn cng cn li
Lng d gia cng mt y Zb= 3,5 mm (Bng 3-95
STayCNCTM I )
Lng d gia cng mt bch Zb= 3,0 mm (Bng 3-95
STayCNCTM I )
Lng d gia cng 2 mt u Zb = 3,5 mm (Bng 3-95
STayCNCTM I )
Lng d gia cng l tr 2Zb = 3,0 mm
VII. TNH CH CT CHO MT NGUYN CNG V TRA
CH CT CHO CC NGUYN CNG CN LI.
Lp th t cc nguyn cng :
Nguyn cng I: ch to phi
Nguyn cng II : Gia cng chun b phi
Nguyn cng III : Phay mt phng y
Nguyn cng IV : Khoan ,khot, doa l 16
Nguyn cng V : Phay hai mt phng u l 40
Nguyn cng VI : Gia cng mt phng A
Nguyn cng VII : Gia cng l 40
Nguyn cng VIII : Gia cng l 6
Nguyn cng IX : Kim tra.

1/ Nguyn cng I : Ch to phi

Bn v ch to phi v bn v chi tit lng phi

2/ Nguyn cng II : Gia cng chun b phi

a/ Ct bavia, u rt, u ngt:

Bavia vt c c lm sch bng c hoc my mi
cm tay, u ngt, u rt ca vt c c ct bng ba
tay.
b/ Lm sch phi
Lm sch phi l loi b ct v chy ct dnh trn b
mt phi c. i vi sn xut hng lot ln chn, chi
tit c lm sch trong tang quay c cha cc mnh
gang, thp nhn v cng, ct v chy ct c lm sch
do va p.
c/ phi
Do ngui nhanh v khng ng u gia phn kim loi
b mt phi c v phn kim loi bn trong nn lp kim
loi b mt vt c thng cng v c ng sut do cn
phi phi lm ng u c tnh v gim ng sut lp
b mt.
Ch bao gm: tc nung, thi gian , tc
ngui v ph thuc vo thnh phn ho hc, hnh dng,
kch thc ca phi.
3/ Nguyn cng III : Phay mt y
nh v : Chi tit c nh v mt trn ca 3 bc t do
Kp cht: Chi tit c kp cht bng n kp lin ng t
trn xung phng ca lc kp trng vi phng kch thc
cn thc hin .
Chn my : my phay nm ngang 6H82. Cng sut my Nm
= 7 KW
Chn dao : Dao phay hnh tr rng lin P18 Z=16 rng
Lng d gia cng : phay 2 ln :
+ Bc 1 Zb=2,5 mm
+ Bc 2 Zb=1 mm
Ch ct bc 1 : (phay th)
Chiu su ct t = 2,5mm
Lng chy dao rng Sz = 0,12 mm/rng (Bng 5-126 S
tayCNCTM II ) .
Lng chy dao vng S0= 0,12. 16 = 1,92 mm/vng.
Tc ct Vb= 63 m/ph (Bng 5-135 S tayCNCTM II).
H s iu chnh: Ws = 0,9138
Tc ct tnh ton l: Vt =Vb. Ws = 63.0,9138=
57,57m/pht
S vng quay ca trc chnh theo tnh ton l:

1000.Vt 1000.57,57
nt 229,18vg/ ph
.D 3,14.80
Ta chn s vng quay theo my nm=234 vg/ph.
Nh vy tc ct thc t l:
.D.nt 3,14.80.234
Vtt 58,78m/ ph
1000 1000
Cng sut ct No=3,8 KW (Bng 5-140 S tay CNCTM II).
No< Nm.=7.0,8=5,6 KW
Ch ct bc 2: (phay tinh vi Rz =20)
Chiu su ct t =1 mm , lng chy dao vng S0=2,5
mm/vng (Bng 5-127 STayCNCTM.
Tc ct Vb=53 m/ph (Bng 5-135 S tay CNCTM II).
Cc h s iu chnh:
+ Chi tit c c W1 =0,85 (Bng 5-239 S tay CNCTM II).
+ Tnh trng my cn tt W1 = 1,1 (Bng 5-239 STay
CNCTM II).
Vy tc ct tnh ton l: Vt =Vb. W1 .W2 = 53.0,85.1,1
=49,55 m/ph
S vng quay ca trc chnh theo tnh ton l:
1000.Vt 1000.49,55
nt 197,25vg/ ph
.D 3,14.80
Ta chn s vng quay theo my nm=190 vg/ph.
Nh vy tc ct thc t l:
.D.nt 3,14.80.190
Vtt 47,75m/ ph
1000 1000
Theo bng 5-139 STayCNCTM II, ta c: Nyc = 1,9 Kw < Nm
4/Nguyn cng IV: Khoan - Khot - Doa 4 l 16 mm
nh v : Chi tit c nh v mt y 3 bc t do, mt tr
2 bc t do, mt u 1 bc t do.
Kp cht: Chi tit c kp cht bng c cu tr trt t trn
xung to lc kp cng chiu vi lc ct khi gia cng.
Chn my : My khoan K125 . Cng sut my Nm = 2,8KW
Chn dao : Mi khoan thp gi , mi khot, doa thp gi .
Ch ct bc 1: Khoan l (4 l 13mm).
Chiu su ct t =6,5 mm
Lng chy dao So = 0,35 mm/vng (Bng 5-89 S
tayCNCTM ) .
Vn tc ct V= 33,5 m/ph (Bng 5-90 S tayCNCTM ) .
1000.Vt 1000.33,5
nt 820,68vg / ph
.D 3,14.16

Ta chn s vng quay theo my nm= 950 vg/ph.

Nh vy tc ct thc t l:
.D.nt 3,14.80.190
Vtt 47,75m/ ph
1000 1000
Theo bng 5-139 STayCNCTM II ,ta c : Nyc = 1,7 Kw < Nm
= 2,8
Ch ct bc 2: Khot 2 l 15,6 v 2 l 16
Ta tnh ch ct cho l 16
Chiu su ct t = (16-13)/2 = 1,5mm ,
Lng chy dao So = 0,75 mm/vng (Bng 5-104 S
tayCNCTM).
Vn tc ct v = 25 m/ph (Bng 5-105 S tayCNCTM).
 1000.Vt 1000.26
nt 520vg/ ph
.D 3,14.16

Ta chn s vng quay theo my nm= 540 vg/ph.

Nh vy tc ct thc t l:
.D.nt 3,14.16.540
Vtt 27,13m/ ph
1000 1000
Theo bng 5-139 S tayCNCTM,ta c: Nyc = 1,7 Kw < Nm =
2,8.
Ch ct bc 3: doa 2 l 16.
Chiu su ct t =(16-15,6)/2 = 0,2 mm
Lng chy dao So = 2,4 mm/vng (Bng 5-112 S tay
CNCTM).
Vn tc ct v = 6,8 m/ph (Bng 5-114 S tayCNCTM).
1000.Vt 1000.6,8
nt 135,35vg/ ph
.D 3,14.16

Ta chn s vng quay theo my nm= 135vg/ph.

Nh vy tc ct thc t l:
.D.nt 3,14.16.135
Vtt 6,78m/ ph
1000 1000
Ch ct bc 4: Kho 4 mt bch
Chn dao: Dao khot thp gi . S rng Z = 5 rng
Lng d gia cng: Zb=3 mm
Ch ct:
Chiu su ct t=3 mm ,
So = 0,7 mm/vng (Bng 5-104 S tayCNCTM II).
Tc ct Vb= 52 m/ph (Bng 5-148 S tayCNCTM).
1000.Vt 1000.52
nt 662vg/ ph
.D 3,14.225

Ta chn s vng quay theo my nm= 668 vg/ph.

Nh vy tc ct thc t l:
.D.nt 3,14.25.668
Vtt 52,44m/ ph
1000 1000
Theo bng 5-150 STayCNCTM, ta c: Nyc = 1,4 Kw < Nm =
2,8 Kw
5/Nguyn cng V: phay 2 mt u
nh v : Chi tit c nh v mt y 3 bc t do v 2 l
hn ch 3 bc t do (Dng mt cht tr ngn, mt cht
trm).
Kp cht: Chi tit c kp cht bng n kp lin ng t
trn xung vung gc vi mt y.
Chn my: my phay nm ngang P623. Cng sut my Nm =
6,3 KW
Chn dao: Dao phay a 2 mt rng lin P18, ng knh dao
D = 250, s rng Z=22 rng.
Lng d gia cng: phay 2 ln
+ Bc 1: 2.Zb= 5 mm
+ Bc 2: 2.Zb= 2 mm
Ch ct bc 1: (phay th)
Chiu su ct t =2.5 mm.
Lng chy dao rng Sz =0,24 mm/rng (Bng 5-34 v 5-170
S tayCNCTM II)
Lng chy dao vng S0= 0,24. 22= 5,28 mm/vng.
Tc ct Vb=26 m/ph (Bng 5-135 S tay CNCTM).
S vng quay ca trc chnh l:
1000.Vt 1000.26
nt 33,12vg/ ph
.D 3,14.250
Ta chn s vng quay theo my nm=37,5 vng/pht.
Nh vy tc ct thc t l:
.D.nt 3,14.250.37,5
Vtt 29,44m/ ph
1000 1000
Cng sut ct No=4,3 KW (Bng 5-174 S tay CNCTM II) .
No< Nm.=7.0,8=5,6 KW
Ch ct bc 2: (phay tinh vi Rz = 20)
Chiu su ct t =1 mm, lng chy dao vng S0=1,5
mm/vng (Bng 5-37 STayCNCTM).
Sz = So/z =1,5/22 = 0,07 mm/rng
Tc ct Vb = 41,5 m/ph (Bng 5-172 S tay CNCTM II).
S vng quay ca trc chnh l:
1000.V 1000.41,5
n 52,87vg/ ph
.D 3,14.250
Ta chn s vng quay theo my nm=60 vg/ph.
Nh vy tc ct thc t l:
.D.n 3,14.60.250
Vtt 47,1m/ ph
1000 1000

6/Nguyn cng VI: Kho mt bch.

nh v : Chi tit c nh v mt y 3 bc t do ,2 l
16 hn ch 3 bc t do ( Dng mt cht tr , mt cht trm
).
Kp cht: Chi tit c kp cht bng n kp lin ng t
trn xung vung gc vi mt y .
Chn my : My khoan K125 . Cng sut my Nm = 2,8KW ,
= 0,8
Chn dao : Dao phay ngn v mi khoan l thp gi.

Ch ct bc: Kho mt bch

Chiu su ct t = 3 mm.
Lng chy dao rng Sz=0,12mm/rng (Bng 5-146 S tay
CNCTM II).
S rng Z = 5 rng
Lng chy dao vng S0= 0,12. 5= 0,6 mm/vng.
Tc ct Vb=43 m/ph (Bng 5-148 STay CNCTM II).
1000.V 1000.43
nt 684,7vg/ ph
.D 3,14.20

Ta chn s vng quay theo my nm= 668 vg/ph.

Nh vy tc ct thc t l:
.D.n 3,14.20.668
Vtt 41,95m/ ph
1000 1000
Theo bng 5-150 STay CNCTM II, ta c: Nyc = 1,2 Kw < Nm
= 2,8.0,8

7/ Nguyn cng VII : Tnh ch ct cho nguyn cng

khot, doa l 40.
nh v: Chi tit c nh v mt y 3 bc t do, 2 l
16 hn ch 3 bc t do.
 Kp cht: Chi tit c kp cht bng c cu tho lp
nhanh lc kp vung gc vi mt y.
Chn my: My khoan K135 . Cng sut my Nm = 4 Kw
Chn dao: Mi khot, doa thp gi.
Ch ct bc 1: Khot l 36
Ta c : + Chiu su ct t = 1,3 mm
+ Lng chy dao S =1,5 mm/vng ( Bng 5-26, s
tay CNCTM II)
+ Tc ct V c tnh theo cng thc :
Cv.Dq
x Kv
T m.t .Sy
V=

Trong :-Cc h s v s m tra bng 5-29 (S tay CNCTM

II)
Cv = 18,8; q=0,2 ; m=0,125 ; y=0,4 , x = 0,1
Tui th ca mi khoan thp gi P18 T =50 pht ( Bng
5-30, s tay CNCTM II)
H s Kv = KMV.kUV.KLV
nv
190

HB
KLV = Bng 5-1 S tay CNCTM II
HB = 190 KMV = 1
KUV = 1, Bng 5-6 (S tay CNCTM II)
KLV = 1, Bng 5-31 (S tay CNCTM II)
KLV = 1
18,8.39,10,2
0 ,1 0 ,4
.1
50 0,125.1,3 .3,5
V=
V = 19,88 m/ph
1000.V 1000.19,88
3,14.D 3,14.39,3
n= = = 162 vng/pht
Ta chn s vng quay theo my nm= 168 vg/ph.
Nh vy tc ct thc t l:
.D.n 3,14.39,1.168
Vtt 20,62m/ ph
1000 1000
Ch ct bc 2: Doa th l 39,7
Ta c : + Chiu su ct t = 0,3 mm
+ Lng chy dao S =3,4 mm/vng ( Bng 5-27, s tay
CNCTM II )
+ Tc ct V c tnh theo cng thc
Cv.Dq
x Kv
T m.t .Sy
V=
Trong : - Cc h s v s m tra bng 5-29 (S tayCNCTM
II)
Cv = 15,6 ; q=0,2 ; m=0,3 ; y=0,5 , x = 0,1
Tui th ca mi khoan thp gi P18 T =120 pht ( Bng
5-30, s tay CNCTM )
H s Kv = KMV.kUV.KLV
nv
190

HB
KLV = Bng 5-1 S tay CNCTM II
HB = 190 KMV = 1
KUV = 1, Bng 5-6 (S tay CNCTM II)
KLV = 1, Bng 5-31 (S tay CNCTM II)
KLV = 1
15,6.39,7 0,2
0 ,1
.1
120 .0,3 .3,4
0 ,3 0 ,5

V=
V = 4,74 m/ph
1000.V 1000.4,47
3,14.D 3,14.39,7
n= = = 38 vng/pht
Ch ct bc 3: Doa tinh l 40
Ta c: + Chiu su ct t = 0,15 mm
+ Lng chy dao S =3,4 mm/vng.
H s iu chnh Kos=0,8
( Bng 5-27, s tay CNCTM ) S = 3,4.0,8 = 2,7
+ Tc ct V c tnh theo cng thc
Cv.Dq
x Kv
T m.t .Sy
V=
Trong :-Cc h s v s m tra bng 5-29 STayCNCTM II
Cv = 15,6 ; q=0,2 ; m=0,3 ; y=0,5 , x = 0,1
 Tui th ca mi khoan thp gi P18 T =120 pht ( Bng
5-30, s tay CNCTM )
H s Kv = KMV.kUV.KLV
nv
190

HB
KLV = Bng 5-1 S tay CNCTM II
HB = 190 KMV = 1
KUV = 1 , Bng 5-6 S tay CNCTM II
KLV = 1 , Bng 5-31 S tay CNCTM II
KLV = 1
15,6.40 0,2
0 ,1
.1
1200,3.0,15 .27 0 ,5

V= V = 5,71 m/ph
1000.5,71
1000.V 3,14.40
3,14.D
n= = = 45,5vng/pht
8/ Nguyn cng VIII: khoan l 6
nh v : Chi tit c nh v mt y 3 bc t do v 2 l
hn ch 3 bc t do (Dng mt cht tr ngn, mt cht
trm).
Kp cht: Chi tit c kp cht bng n kp lin ng t
trn xung vung gc vi mt y.
Ch ct: Khoan l 6
Chiu su ct t =3 mm ,

Lng chy dao So = 0,3 mm/vng (Bng 5-89 STay

CNCTM II ) .
Vn tc ct V= 31,5 m/ph (Bng 5-90 STay CNCTM II ) .
1000.Vt 1000.31,5
nt 1672vg/ ph
.D 3,14.6

Ta chn s vng quay theo my nm= 1360 vg/ph.

Nh vy tc ct thc t l:
.D.n 3,14.6.1360
Vtt 25,62m/ ph
1000 1000
Theo bng 5-92 STay CNCTM II , ta c : Nyc = 1,0 Kw < Nm
= 2,8.0,8
9/ Nguyn cng IX: Phay 4 vu u l y.
nh v: Chi tit c nh v mt y 3 bc t do, 2 l
16 hn ch 3 bc t do.
Kp cht: Chi tit c kp cht bng c cu tho lp
nhanh lc kp vung gc vi mt y.
Chn my: my phay nm ngang 6H82. Cng sut my Nm =
7 KW
Chn dao: Dao phay hnh tr rng lin P18 Z= 8 rng
Lng d gia cng: phay 1 ln vi Zb=2,5 mm
Ch ct (phay th)
Chiu su ct t = 2,5mm
Lng chy dao rng Sz = 0,12 mm/rng (Bng 5-126
STayCNCTM II ) .
Lng chy dao vng S0= 0,12. 8 = 0,96 mm/vng.
Tc ct Vb= 63 m/ph (Bng 5-135 STayCNCTM II).
H s iu chnh: Ws = 0,9138
Tc ct tnh ton l: Vt =Vb. Ws = 63.0,9138=
57,57m/pht
S vng quay ca trc chnh theo tnh ton l:
1000.Vt 1000.57,57
nt 458vg / ph
.D 3,14.40

Ta chn s vng quay theo my nm=500 vg/ph.

Nh vy tc ct thc t l:
.D.nt 3,14.40.500
Vtt 62,83m / ph
1000 1000

Cng sut ct No=3,8 KW (Bng 5-140 STay CNCTM II).

No< Nm.=7.0,8=5,6 KW
10/ Nguyn cng kim tra
Kim tra song song gia mt l tr v mt y (Hnh biu
din s cui bn thuyt minh).
III- Xc nh thi gian nguyn cng.

Thi gian c bn c xc nh theo cng thc sau:

L L1 L2
T0 .i ( pht )
S v .n
L- Chiu di b mt gia cng (mm)
L1- Chiu di n dao (mm)
L2- Chiu di thot dao (mm)
Sv- Lng chy dao vng (mm/vg)
n- S vng quay trong 1 pht (vg/ph)
i- S ln gia cng
Sp=Sv.n (mm/ph)
Cng thc tnh thi gian phay
L L1 L2
T0 .i( pht)
Sp
+ Nguyn cng 1: phay mt y
Phay th
L=120 mm
L1 t(D t) (0,5 3) 2,5(80 2,5) (0,5 3) 15
mm
L2=3 mm
S = Z . Sz =16 . 0,12 = 1,92
120 15 3
T0 .1 0,307( pht)
1,92.234
Phay tinh
L= 120 mm
L1 t(D t) (0,5 3) 1(80 1) (0,5 3) 10
mm
L2=3 mm
120 10 3
T0 0,227( pht)
2,5.234
 + Nguyn 2: Khoan - khot - doa v kho mt bch
u l 16

Khoan l 4 l 13
L=35 mm
L1= (d / 2) . cotg + (0,5 2 )
= (13 / 2 ).cotg59 + (0,5 2 ) = 5
L2 = 3
35 5 3
T0 .4 0,517( pht)
0,35.950

Khot l 4 l 15,6

L = 35
D d
2
L1 = cotg + (0,5 2)
15,6 13
2
= cotg45 + (0,5 2) = 3
L2 = 2
35 3 2
T0 .4 0,395( pht)
0,75.540
Doa l 2 l 16
L =35
D d
2
L1 = cotg + (0,5 2)
16 15,6
2
= cotg45 + (0,5 2) = 2
L2 = 2
16 2 2
T0 .2 0,241( pht)
2,4.135
+ Nguyn cng 3: Phay 2 mt u
Phay th
+>Nguyn cng phay 2 mt u
Phay th
L = 80
L1 t(D t) (0,5 3) 5(250 5) (0,5 3) 24
L2 = 5
80 24 5
T0 0,550( pht)
5,28.37,5
Phay tinh
L = 80
L1 t(D t) (0,5 3) 5(250 5) (0,5 3) 24
L2 = 5
80 24 5
T0 1,21( pht)
1,5.60

+Nguyn cng 4: Kho mt bch

L L1
T0 .i( pht)
S.n
L=15 mm
L1 = 0,5 2 mm
3 2
T0 .1 0,012( pht)
0,6.668

+Nguyn cng 5: Khot Doa l chnh 40

Khot l 39,1
L = 120
39,1 36,5
2
L1 = cotg + (0,5 2) = 3
L2 = 2
 120 3 2
T0 .1 0,496( pht)
1,5.168
Doa l 40
L = 120
D d
2
L1 = cotg + (0,5 2)
L2 = 2
Doa th :
39,7 39,1
2
L1 = cotg45+ (0,5 2) = 2
120 2 2
T0 .1 0,960( pht)
3,4.38
Doa tinh :
40 39,7
2
L1 = cotg45 + (0,5 2) = 2
120 2 2
T0 .1 1,009( pht)
2,7.45,5

+ Nguyn cng 6: gia cng l dn du 6

Khoan l 6
L = 27
d 6
2 2
L1 = cotg + (0,5 2) = cotg59 + (0,5 2) = 3,5
L2 = 2
27 3,5 2
T0 .1 0,08( pht)
0,3.1360
+> Nguyn cng 7: gia cng 4 vu.
L L1
T0 .i( pht)
S.n
L = 80
L1 = 0,5 2
80 2
T0 .4 0,043( pht)
0,7.668
Tng thi gian c bn l :
To=0,307 + 0,227 + 0,517 + 0,395 + 0,241+ 0,043
+ 0,550
+ 1,210 + 0,012 + 0,080 + 0,356 + 0,960 +
1,009 =5,907 pht
Thi gian nguyn cng (Thi gian tng chic) : Ttc= To +Tp
+Tpv +Ttn
To- Thi gian c bn
Tp- Thi gian ph = 10%To =0,591 pht.
Tpv- Thi gian phc v = 11%T0 = 0,650 pht.
Ttn- Thi gian ngh = 5%To =0,295pht.
Vy Ttc = 5,907+ 0,591 + 0,650 + 0,295 = 7,443 pht.

IX. THIT K G G T CHI TIT CHO NGUYN

CNG GIA CNG L NG KNH 40
Nguyn cng gia cng l 40 phi qua 3 bc: khot,
doa th, doa tinh. D dng nhn ra rng vi chiu su ct ln
nht ca bc khot nn chc chn lc ct s ln nht trong
cc bc gia cng ca nguyn cng ny. V vy khi tnh ton
g ta ch cn tnh cho nguyn cng khot l cng
vng cn thit ca g gia cng cho c nguyn cng.

1/ Phn tch s g t v yu cu k thut ca

nguyn cng gia cng
l 40
 Yu cu i vi l 40 l phi nm song song vi mt y
ca chi tit v phi vung gc vi 2 mt u do vy gia
cng c ta phi nh v 6 bc t do.
+ Mt phng y nh v 3 bc t do v c Rz = 20. Mt
phng ny c dng 2 phin t hn ch.
+ Hai l tr 16 nh v hn ch 3 bc t do v c Rz = 2,5.
Dng 1 cht tr ngn v 1 cht trm hn ch.
Chuyn ng ct song song vi mt y v vung gc vi
l nh v 16. Hng ca lc kp vung gc vi mt phng
nh v v vung gc vi chuyn ng ct.
Kch thc gia cng cn t c l 40 + 0,039,
nhm l Ra = 1,25

2- Xc nh m men ct Mx v lc dc trc Po
+ Tnh m men xon Mx
MX = 10 .CM.Dq. tx S y.Kp
CM = 0,085 ; q = 0 ; x = 0,75 ; y = 0,8 Bng 5-
32 S tay CNCTM II
KP = KLV = 1 Bng 5-9
MX = 10 .0,85.39,10. 1,3 0,75 1,5 0,8.1 = 14,31 Nm
+ Tnh lc chiu trc p0
p0 = 10 .Cp. tx .Dq. S y.Kp
CP = 23,5 ; q = 0 ; x = 1,2 ; y = 0,4 Bng 5-32
S tay CNCTM II
P0 = 10.23,5.1,31,239,1 0.1,50,4.1 = 378,65 N
+ Cng sut ct Ne
Mx.V 14,31.168
9750 9750
Ne = = = 0,25 Kw < Nm = 4 Kw
Xc nh lc ct, tnh lc kp
Tnh m men gy lt do lc dc trc Po v m men xon
Mx gy ra
+ Do Po :
M1= Po.100 = 378,65.100 = 37865 Nmm
+ Do Mx :
2.Mx 2.14,31.1000
D 39,1
M2 = .160 = .160 = 117115,1 Nmm
Vy lc kp cn thit W l :
M1 M 2 37865 117115 ,1
100 100
W= .K = .K = 1549,8.K (
N)
K: l h s an ton,c tnh nh sau :
K = Ko.K1. K2. K3. K4. K5. K6
Vi : Ko: l h s an ton trong mi trng hp, ly K o=1,5
K1: l h s k n lng d khng u, khi khoan l
rng ly K2=1
K2: l h s k n dao cn lm tng lc ct, ly K o=1
K3: l h s k n lc ct khng lin tc, ly K 3=1
K4: l h s k n ngun sinh lc, kp cht bng tay
ly K4=1,3
K5: l h s k n v tr tay quay, ly K 5=1,2
Ko: l h s k n tnh cht tip xc, ly K 6=1
T tnh c: K = 1,5.1.1.1.1,3.1,2.1 = 2,34 ly K = 2,5
Thay vo cng thc tnh lc kp ta c:
W = 1549,8. 2,5 = 3874,5 N = 387,45 kg
* Chn c cu kp v c cu sinh lc.
C cu kp cht phi tho mn cc yu cu: khi kp phi gi
ng v tr phi lc kp to ra phi , khng lm bin dng
phi, kt cu nh gn, thao tc thun li v an ton. Vi cc
yu cu nh vy ta chn c cu kp l c cu n kp, kp cht
bng ren.
C cu sinh lc l tay cng nhn.
c cu kp bng ren vt iu kin lm vic th ng
knh ti thiu ca trc ren cn thit l:
ng knh ren trung bnh ca bu lng kp cht nh
sau:
Q 387,45
d C. 1,4. 1,47cm 14,7 mm
350

Trong :
C: h s c gi tr C = 1,4
[]: bn ko gii hn ca vt liu ch to bulng.
Chn ng knh bulng tiu chun l d= 16 mm
4/ Chn c cu dn hng v cc c cu khc
*C cu dn hng
Vi g khoan, khot, doa th c cu dn hng l mt b
phn quan trng khng th thiu, n xc nh trc tip v tr
ca dng c ct v tng cng vng ca chng trong qu
trnh gia cng.
C cu dn hng c dng l phin dn c nh. Do
nguyn cng gm nhiu bc gia cng vi kch thc bao ca
dng c ct khc nhau nn cc bc c ta s dng trong
nguyn cng ny u l l loi bc thay nhanh.
* Cc c cu khc
C cu kp cht g ln bn my l Bulng v ai c .
Thn g c chn theo kt cu nh bn v lp , thn c
ch to bng gang
5/ Xc nh sai s ch to g
Sai s ch to g cho php theo yu cu ca nguyn cng
quy nh iu kin k thut ch to v lp rp g.
Nh vy ta c:
+Sai s g t cho php :
gd
1 1
gd c2 k2 m2 ld2 ctlr
2

5 2

ctlr
gd
2
k2 m2 ld2 c2
Suy ra :
Trong
 k: l sai s do kp cht phi , trong trng hp ny lc
kp vung gc vi phng kch thc thc hin do
k= 0
m: l sai s do mn g,ta c m= .
N 0,03. 5500 2,2m
l: l sai s do lp t g , ly l= 10 m
c : l sai s chun do nh v chi tit gia cng c=0
g: l sai s g t,
vi = 0,023 mm l sai lch cho php v v tr ca
nguyn cng,
ta c g = (1/5-:-1/2).50 = 20 m
ctlr
gd
2
k2 m2 ld2 c2 20 2 2,5 2 10 2 10 2 17
vy
m

6/ iu kin k thut ca g .
khng song song gia y mt t v y g :
0.09mm
khng song gia mt t v mt B<=0.09mm
B mt lm vic nhit luyn HRC40-:-60
B mt cc cht HRC50-:-55
B mt lm vic ca phin t HRC50-:-60