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แบบฟอร์มแผนงานประจำปี (Form 1B) - ฝ่าย UTU 2017 - Q1 2017 - April monitoring
แบบฟอร์มแผนงานประจำปี (Form 1B) - ฝ่าย UTU 2017 - Q1 2017 - April monitoring
2.
(Change)
// Q3 Target Q4 Target Impact Challenge Impact Challenge Total Cal. Adj. Score
Q3 : 1 Q4 : 1
GTD-101 624-01 CZ S2016 B1 B2 8 16 24 7.89 8
Energy Loss (Furnace cooling) Q3 : 600,000 Q4 : 600,000
GTD-102 624-02 CZ S1252 A1 C1 12 17 29 9.54 10
Furnace No.1&2. / /
Q4 :
Microterm Discharge Q3 : Microterm,
GTD-103 624-03 CZ S1252 Operation C5 C2 16 15 31 10.20 9
.
2560
Q3 :
1.
[Refractory Q4 :
GTD-104 624-04 CZ S1252 SSI C4 C4 14 11 25 8.22 8
Coating] 2 Suppliers.
2. Benefit
GTD-105 624-05 CZ S0140 QC Story Fuel consumption & Scale loss Q3 : Q4 : B3 C1 12 17 29 9.54 9
GTD-111 624-11 CZ S2780 Upgrading the Thick gauge HRC cutting line at BSM Q3 : Q4 : C1 C3 8 13 21 6.91 8
)
1. )
(KPI)
1.1 (Business as usual) : //
1.2. (Change) : / /
______________________________VP
( )
/
_________________________MC
( )
c Q1 c Q2 c Q3 c Q4 : FORM 1A
Div. _________________________
Q4 2016
328,500 ###
653 2,937
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
/ / / /
100
100
0 0 0 0 0 0 0 0 0 0
1
0
Goal Competencies
B7: CMC01, FIN01, MNF01, GTO01
C7: / /
E7: / / /
F7: (KPI)
H8: / /
100
M8: / / 100
( ) __Upstream Technology Development__ 2560
Name _ _ Position __Office Manager __
(Base Case) Q1
(kt) 301.6
EBITDA (MB) 995.9
/ / /
/
:
( /
( /
/
/ /
)
)
1.
1.1 (Business as usual) : //
1.2. (Change) : / /
GOT-201 622-01 One Belt-Upstream 2.2.1
Q1 : 2
/ / /
/
:
( /
( /
/
/ /
)
)
Q2 : 2
Q3 : 2
Q4 : 2
GOT-202 622-02 Industial Process Operation 3.2.1
Q1 :
Technology 5
Upstream
Q2 : 5
Q3 : 5
Q4 : 5
GOT-203 622-03 Competency GOT 5.1.1
/ / /
/
:
( /
( /
/
/ /
)
)
Q1 - 25%
Q2 - 50%
Q3 - 75%
Q4 - 100%
GOT-204 622-04 Inventory Industrial Process 5.2.2
Operation Upstream Technology
Q1 - Inventory Upstream 1 Mar'17
Q2 - Inventory Upstream 1 Jun'17
/ 1
_________________________Dept. Manager __________________________AVP
( ) ( )
/
2 / 3
________________________VP _________________________MC __________________
( ) ( ) (
Version c Q1 c Q2c Q3
c Q4 : FORM 1B
ffice Manager __ Dept._UTO_ Div. ___GOT___
Q2 Q3 Q4 2017
394.1 441.8 501.7 1,639
383.3 789.8 956.7 3,126
(KPI)
(Part 1) (Part 2)
Goal Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
(
/
(.. 60)
/
)
8 40
2 40 40
(KPI)
(Part 1) (Part 2)
Goal Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
(
/
(.. 60)
/
)
BSEG Request
Visti BSP
1.
2 SSI 40
5 1. Smelting Reduction 30
Technology
25% ) 15 15
-
50% 15
Level
Upstream Technology
75% 15
100% 15
4 15
Inventory
Mar'17 15 15
Inventory
Jun'17 15
Goal Competencies
/ 3
_________________________MC
( )
( ) __Upstream Technology Development__ Version
2560
Name _ _ Position __Office Manager __
(Base Case) Q1 Q2
() 289,200 212,600
() 830 1,065
/ / /
/ (K
:
( / Goal
( /
/
( / /
/ /
) )
)
1.
1.1 (Business as usual) : //
1.2. (Change) : / /
GOT-101 624-01 One Belt-Upstream
Q1 : 2 2
Q2 : 2 2
Q3 : 2 2
Q4 : 2 2
GOT-102 624-02 Industial Process Operation Technology
Q1 : 5 5
Upstream
Q2 : 5 5
Q3 : 5 5
Q4 : 5 5
GOT-103 624-03 precast refractory for skid of fixed beam Fur 1&2 S9
/ / /
/ (K
:
( / Goal
( /
/
( / /
/ /
) )
)
Q1 :
PR
Q2 : (Achieve > 80%)
(Achieve > 80%)
Q3 :
Q4 : 2
GOT-104 624-04 stand by heavy oil pump station S9
Q1 :
Q2 :
Q3 : Prssure Flow
Q4 :
Spec.
GOT-105 624-05 atomzing air flow Furnace 1&2 zone 1- 6 S9
Q1 : PR
PR
Q2 : (Achieve > 80%)
(Achieve > 80%)
/ / /
/ (K
:
( / Goal
( /
/
( / /
/ /
) )
)
Q3 :
Q4 : Atomizing
1,000 Nm3/hr
> 2
Q1 : function manual
Q2 : function auto
Q3 :
Q4 :
GOT-109 624-09 scale hopper Soaking zone se -
S9
mi automatic control
Q1 : - Scale hopper Air Cylinder Drawing
BOM
Q2 :
Q3 New Scale Hopper Quatation & PO
Q4 :
GOT-110 624-10 inclined bund WB. precast block casting S9
Q1 : inclined bund (Drawing Material) Drawing
BOM
Q2 :
Q3 inclined bund Quatation & PO
Q4 :
GOT-111 624-11 mini precast block inside walking beam slot
S9
ceramic fiber
/ / /
/ (K
:
( / Goal
( /
/
( / /
/ /
) )
) Drawing
Q1 : Mini Precast Block (PCB), (Drawing Material)
BOM
Q2 :
Q3 Mini-PCB Quatation & PO
Q4 :
GOT-112 624-12 Furnace 2 revamping skid and post S9
Q1 : (Purchase)
Q2 : Fabrication
Q3 :
Q4 : (Commisioning)
GOT-113 624-13 Extend life tiime of radiant burner Gr 4 S9
Q1 : (GR.4)
Q2 :
Q3 Quatation & PO
Q4 :
GOT-114 624-14 air diffuzer zone 5 Fur 1&2 S9
Q1 : Air Difflusor Drawing
Q2 :
Q3 Air Difflusor Quatation & PO
Q4 :
GOT-115 624-15 Ceramic fiber fixed and WB. Furnace 2 (Fur #1 S10
Q1 :
Q2 :
/ / /
/ (K
:
( / Goal
( /
/
( / /
/ /
) )
)
Q3 :
Q4 :
0.5
/ /
/ 1
_________________________Dept. Manager
__________________________AVP
( ) ( )
/ 2 / 3 /
/ / /
/ (K
:
( / Goal
( /
/
( / /
/ /
) )
)
________________________VP _________________________MC _________________________MC
( ) ( ) (
c Q1 c Q2
c Q3
c Q4 : FORM 1B
Dept._UTU_ Div. ___GOT___
Q3 Q4 2016
327,700 328,500 ###
389 653 2,937
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
2
358,209
Atomizing
= 1,000 Nm3/hr x 0.3 Baht/Nm3 x 365
Days/Year
x 24 hr/days x 60% IO
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
interlock
spec
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
Skid mark
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
Short Slab 3
Limit
Combustion air 20 - 40 C
xx %
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
x x
85% IW, 60% IO
0 0 0 0 0 0 0 0 0 0
1
0
Goal Competencies
/ 3
(KPI)
(Part 1) (Part 2)
Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
_______________________MC
)
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
2 New Industrial Process Operation 2.1 HBU new Industrial Process Operation Continuing BAU
Technology Technology
Continuing BAU
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
Continuing BAU-Additional
One-off Project
2.3
Industrial Process Operation Technology One-off Project
Iron&Steelmaking
3 Current Industrial Process Operation 3.1 HBU Industrial Process Operation Continuing BAU
Technology Technology
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
One-off Project
One-off Project
Continuing BAU
Continuing BAU
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
One-off Project
One-off Project
One-off Project
Continuing BAU
Continuing BAU
Continuing BAU
One-off Project
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
One-off Project
Continuing BAU
Continuing BAU
Continuing BAU
Continuing BAU
Continuing BAU
Continuing BAU
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
Continuing BAU
Continuing BAU-Additional
One-off Project
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
One-off Project
One-off Project
One-off Project
One-off Project
One-off Project
One-off Project
One-off Project
Strategic Activities & Projects
Column Column Column R
Unit : GOT
(Group Industrial Process Operation Technology Office)
Vision: Industrial Process Operation Technology Innovator for operational excellence of SSI group
Mission:
1 Institute Industrial Process Operation Technology Roadmap.
2 Discover, Design and Realize new Industrial Process Operation Technology.
3 Improve continuously current Industrial Process Operation Technology.
4 Provide Industrial Process Operation Technology solutions and services
One-off Project
One-off Project
One-off Project
1.1.2
% achievement
milestones
1
Column Column R
One-off Project 4.1.2 stand by heavy oil pump station Dec -17
One-off Project 4.1.9 function WB. Lift /Low for skid mark Feb -17
reduction
Continuing BAU 4.1.13 mini precast block inside walking Dec -17
beam slot ceramic fiber
Continuing BAU 4.1.24 new material for moving skid case and
scale blade (knife)
S7, S9, Continuing BAU-Additional 4.1.25 Best Practice for CK plate rolling Conversion cost AEC Jun'17
Continuing BAU-Additional 4.1.26 Best Practice for Thin & Ultra-thin Conversion cost AEC
gauge rolling
S10 One-off Project 4.1.28 Ceramic fiber fixed and WB. Furnace
2 (Fur #1 Done)
One-off Project 4.1.36 roof burner at heating and % Diff. temp.of smile curve Pre feasibility
soaking zone furnace 3 ( smile curve
profile)
One-off Project 4.1.37 enrichment oxygen furnace 3
Column Column R
100%
competency gap
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU-Additional 1.1.1 Industrial Process
Jun'17
Operation Technology
1.1.2
100%
% achievement 75%
milestones
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
2.1.3 new Industrial Process Operation
Technology
1 Dec
n Column R
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU 3.2.1 implement Best
performance gap Dec Dec
practice performance gap
One-off Project 4.1.2 stand by heavy oil pump station Dec -17
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU 4.1.7 new type nozzle fuel oil lance
Dec -17
One-off Project 4.1.9 function WB. Lift /Low for skid mark Feb -17
reduction
Continuing BAU 4.1.13 mini precast block inside walking Dec -17
beam slot ceramic fiber
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU 4.1.15 data locker slab temperature Oct -1
profile
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU 4.1.23 ( Sb antimony addition)
water seal box
Continuing BAU 4.1.24 new material for moving skid case and
scale blade (knife)
S7, S9, Continuing BAU-Additional 4.1.25 Best Practice for CK plate rolling Conversion cost AEC Jun'17
Continuing BAU-Additional 4.1.26 Best Practice for Thin & Ultra-thin Conversion cost AEC Dec'1
gauge rolling
S10 One-off Project 4.1.28 Ceramic fiber fixed and WB. Furnace
2 (Fur #1 Done)
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
One-off Project
4.1.30 Individual burner control zone feasibility report
zone 1- 6 (except zone 5)
One-off Project 4.1.31 high efficiency recupertor for Pre feasibility Feasibil
Furnace 3
One-off Project 4.1.36 roof burner at heating and % Diff. temp.of smile curve Pre feasibility Feasibil
soaking zone furnace 3 ( smile curve
profile)
One-off Project 4.1.37 enrichment oxygen furnace 3
n Column R
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
One-off Project 4.1.38 Roll consumption Roll bite Roll consumption Roll F2 & F4
lubriaction (RBL) Roll bite lubriaction consumption 10% 2
(RBL) FM
mm./1000ton
One-off Project 4.1.39 HSM Entry temp FM HSM 2% 2%
Time in furnace Thickness <= 1.4
mm.
One-off Project 4.1.40 Reprocess coil Coil shape DC Reprocess coil 1.74% 1.40%
Telescopic Coil to be total
%
One-off Project 4.1.41 Inspection line % Reprocess coil 0.3% 0.15%
Reprocess coil Telescopic from inspection
line
Continuing BAU 4.2.1 standard cost product Standard Cost EBU 30% 60%
EBU
Continuing BAU 4.3.1 standard KPI Standard KPI PBU 30% 60%
Supply Chain PBU
n Column R
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU 4.4.1 Induistrial Process
Operation Technology
Continuing BAU-Additional 5.1.1 Competency GOT competency B131-Dec
100%
e of SSI group
Targe
SWOT Activity & Project Type Activity & Project Measurement
2017 2018
Continuing BAU 5.4.1 GOT BU BU 28 33
C
a
p
i
t
a
l
P
1.9 Mton 2.2 Mton 2.5 Mton r
o
j
Projec e
Measurement Target Budget (Baht) per Year
ts c
2017 2018 2019 2017 2018 2019 t
1 Ceramic fiber fixed and WB. Furnace xxx 100,000
2 (Fur #1 Done) F
o
r
m
2 Rock wool castable on roof of heating 631,364 1,248,800
zone Furnace 1&2 o
r
3 precast refractory for skid of fixed xxx 400,000
beam Fur 1&2
O
4 gunning refractory for repair side xxx 1,500,000 n
wall insulation layer Fur 1&2 e
C
a
p
i
t
a
l
P
1.9 Mton 2.2 Mton 2.5 Mton r
o
j
Projec e
Measurement Target Budget (Baht) per Year
ts c
2017 2018 2019 2017 2018 2019 t
12 scale hopper Soaking zone Dec -17 300,000
se - mi automatic control F
o
13 new model for T5 Dec -18 r
m
14
Individual burner control zone zone 1- XB XB 15,000,000 15,000,000
6 (except zone 5) o
r
15 atomzing air flow Furnace 1&2
2,803,200 2,000,000
zone 1- 6
O
16
Air dryer atomizing air Dec -18 2,000,000 n
e
17 new type nozzle fuel oil lance xxx 400,000
P
18 Skid rider discharging Fur 3. xxx 1,500,000 a
Charge short slab g
19 Recupertor Furnace 3 Increase Comb. 300,000 e
Air 40 C
P
r
19 high efficiency recupertor for Pre feasibility Feasibility 50,000,000 o
Furnace 3 p
20 enrichment xxx xxx o
oxygen furnace 3 s
21 roof burner at heating and % Diff. temp.of smile curve Pre feasibility Feasibility xxx 5,000,000 a
soaking zone furnace 3 ( smile curve l
profile )
22 water seal furnace 3 and scale Oct -18 1,000,000
drainage system Discharge
Column
Column
Column
R
C
a
p
i
t
a
l
P
1.9 Mton 2.2 Mton 2.5 Mton r
o
j
Projec e
Measurement Target Budget (Baht) per Year
ts c
2017 2018 2019 2017 2018 2019 t
23 data locker slab temperature Oct -18 2,000,000
profile F
24 function WB. Lift /Low for skid mark Feb -17 o
reduction r
25 low thermal conductivity of xxx 500,000 m
concrete refractory skid and post
o
r
26 inclined bund WB. precast block 360,000 400,000
casting
O
27 mini precast block inside walking Oct -17 250,000 n
beam slot ceramic fiber e
C
a
p
i
t
a
l
P
1.9 Mton 2.2 Mton 2.5 Mton r
o
j
Projec e
Measurement Target Budget (Baht) per Year
ts c
2017 2018 2019 2017 2018 2019 t
F
o
r
m
o
r
O
n
e
P
a
g
e
P
r
o
p
o
s
a
l
No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Project
One Belt-Upstream
Industial Process Operation Technology Upstream
precast refractory for skid of fixed beam Fur 1&2
stand by heavy oil pump station
atomzing air flow Furnace 1&2 zone 1- 6
/ /
(KPI)
/ /
:/ /
(Part 1) (Part 2)
Project /
( Activity Code
/ Goal Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
ACM
/ ( ( / / /
/ /
/ ) / /
/ 100
/ 100
CC 157- ( / / )
) ) 01, 131-01, 221-01, 611-01
(KPI)
1. (75%)
1.2 (Change) : / /
GTD-101 624-01 S2016 CZ
Q3 : 1 1 20
Q4 : 1 1 20
GTD-108 624-08 S2016 CZ One belt
Q3 : 2 2 25
Q4 : 2 2 25
GTD-109 624-09 S2016 CZ Coal based - DRI
Q3 : 15
Q4 : 15
GTD-110 624-10 S2016 CZ BOS Slag application
Utilization
Q3 : Utilization BOS slag Application 15
BOS slag
Q4 utilization BOS slag 15
0 0 75 75 0 0 0 0 0 0
2. / (Competency) (25%)
2.1 (TEAM) : / , , , ,
/ /
(KPI)
/ /
:/ /
(Part 1) (Part 2)
Project /
( Activity Code
/ Goal Q1 Q2 Q3 Q4 Y Q1 Q2 Q3 Q4 Y
ACM
/ ( ( / / /
/ /
/ ) / /
/ 100
/ 100
CC 157- ( / / )
) ) 01, 131-01, 221-01, 611-01
(KPI)
Q4 : 5 Articles 5 Articles 5 Article
0 0 100 100 0 0 0 0 0 0
/ 1
__ __ ___ ____
Goal Competencies
( ) ( )
/ 2 / 3
___ ___
_________________________
( ) ( )
S0140
S1252
S2016
S2780