—® MONASH University 4 SAFE WORK INSTRUCTION TEMPLATE = TITLE /DESCRIPTION OF ACTIVITY: Shear Punch Testing on tensometer Faculty/Division Engineering ‘School/Unit Mechanical and Aerospace Engineering Created By Quan Lai Document No. Risk ‘Assessment No. Thal eave Date | 310A Current Next Review Version Date SCOPE Ts SWOT ST oss Ci SGT BAPE TT The 30 RN ee ven TERT In G45 0f 17 Allance Lane-BId 37, ‘AUTHORISATIONS: “Ratharzation rom academio-n-charge or the fechnian in charge is required to undertake ‘work i the Corrosion and Material Testing lab Potential users should complete the risk control worksheet and assessment Potential users should be trained by a qualifed or loensed user REQUIREMENTS: HAZARDS: Risk of fngera/oase dotting geting jammed between the grips during loadinglunioading oF samples Risk of being injured by damaged sampled discharged from the machine. Risk of dropping heavy equipment (eg, Sample holder, etc) on feet Electrical hazard associated withthe use of equipment. ‘SAFETY CONTROI {ab coat =. Close-oe shoes Long trousers Sefey lasses PRESTART Risk assessment and safe work mstrucion documents should be uploaded to OHS database 'No loose clothes are to be worn, Ensure the area around the machine is clean and tidy before beginning using the lab Familiarize yourself with other risks associated withthe room. \Visvally inspect cables and elecrcal connections for signs of wear and tea. INSTRUCTIONS: “Turn on machine by ipping the On/OW switch an the speed contra uni “Turn on PC and open Tensometer Control Panel.exe. Input sample fle name ana description. Selet output fle location and the le format. Ensure machine isnot in ue while loading/unlaading samples. Insert test samples into the punch and le set Tighten the screws on the punch and ie set to secure the test sample ‘Manually lower crosshead to give enough room to load the punch an deset Careful load the punch and die set ont the lett grip Raise the crosshead to bing the right rip tothe punch and de set ane tighten up Select appropriate motor speed on the speed control unit. Select appropriate sampling interval onthe Tensometer Contra pane To star test, pres the stat button on the Tensometer Control Panel o begin motorized loading Stand away fom the machine when tensometer is in operation To end the test, press the stop button to end datalogging sequence. Stop the machine completely Manualy lower crosshead to provide sufficiently room to unload the punch and die set Unscrew the punch and ai st and remove the fractured test sample Ta startthe next test, ent an reopen Tensometer control panelexe and epeat the procedures. “Safe Work instruction Template vt Date ot fst issue: August 2015 Resporabe Offer Manager OFES Date ost rovew NIA Forth ats version of his document please go oie nonash ed auohes[ CLEAN UP/ SHUT Shut down Pe Such ofthe power source tothe PCand equipment Down femove samples rom workepace and tay up the workspace PROCEDURES: EMERGENCY sre at you are ae ata ine. Do not pace youre at rak PROCEDURES: hey the vocation sll Remain atte assembly 8 0 that ou canbe accounted for uni given the ales by emergency personnel Incase of emergency alarm or power outage, leave the ab in an ordery manner and nay fb managers Use the emergency phone in 289 corrdor-ial 332 fr any emergency, Power and gas emergency twit button located net to phone for emergencies Forminor injury requiring frst aid treatment, vse the first-aid eabnet or contact the nearest fist aider/securty office (9905 3333). ~ _fitisnot sate, activate alarm and evacuate labs. Refer to MSOS fr further procedures Report the Incident to security offie (9905 3333). ATER st dane ban gc ACTS TGE RT a Baa Ph FURTHER "| tanner nena ung sone ons oman mda ins aeROWAIS Title ‘Name ‘Signature Date STperveor Tah SS Abrahams/ Mi Wenyi Yan . Lab Safety Officer Khawla Al Jahel a 2 TE Operations Manager sstos Konstantinitis/ WW 5 ly] (7+ Bill Belbin User (Quan Lai 5 4h i} ‘Sale Work sructon Terpatev1 Response Ofca’ Wanager, OWES Dave of rst issue August 2018 Date ois review NIA Foc the atest version of th document please go to haw manash ebu.aulhs!