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5.3 Poka Yoke PDF
5.3 Poka Yoke PDF
Error Proofing
g
Poka-Yoke = Error Proofing
DEFINITION
A device which prevents a process from
making an error or prediction
passing a defect to user detection
input output
ERROR DEFECT
CAUSE EFFECT
Broken
machine Non-conforming part
IIncorrectt transport
t t Damaged
equipment part
ErrorProofing 3
TwotypesofPokaYoke
o types o o a o e
Bip! Bip
Line 12 is
stopped!!!
Visual aids
12
120 V
1.5 A
ErrorProofing 4
Drill Poka Yoke
Buzzer or light
Limit
switches
3.0
+0
0.00
00
Before After
f 3 0 - 0.05 3.1 - 0.05
+0
0.50
50
3.0 - 0.05
+ 0.00
3.0 - 0.05
+ 0.00
2.9 - 0.05
+ 0.50
2.8 - 0.05
+ 0.00
Poke-Yoke
Correct Incorrect
POKA YOKE
ErrorProofing 8
Drill Guide
ErrorProofing 9
Dowel Pin Checks
ErrorProofing 10
Diet or regular
g cola?
TRANSPARENT COVER
REGULAR
DIET COCA
ORANGE COLA SPRITE
ROOT BEER DIET SPRITE
DIET
STAMPED
COVER
ROOT BEER
ErrorProofing 11
Position detector
F il
Fragile
Keep in
upright
position
ErrorProofing 12
Street Grate
StreetGrate
This cover
is error proof
ErrorProofing 13
Document Poke-Yoke
38
Operator accidentally uses
the dimensions for Step 2
while
hil performing
f i StStep 1
ErrorProofing 14
Poke-Yoke
Typist Stand
The activity symbol is used when an object is
created, changed or added to. This includes the
giving or receiving of information as well as planning
or calculating.
ErrorProofing 15
Quality
y Files Present and Ordered
ErrorProofing 16
Others
Opening more than one filing cabinet drawer
I
Inserting
ti a CD/DVD th the wrong way up
Putting diesel pump nozzle in an unleaded petrol tank
Over tightening a cap with a ratchet system on it
Loosing a tool that is attached by a chain to its point of
use
Poka-Yoke = Error Proofing
DEFINITION
A device which prevents a process from
making an error or prediction
passing a defect to user detection