BRITISH STANDARD. BS EN ————— 128902000 Founding — Patterns, pattern equipment and coreboxes for the production of sand moulds and sand cores tava EN 135902000 as he[BS EN 12890:2000 National foreword ‘his Het Starla the oil Pgh anguge version of EN LEED, ‘The UK parpain nts prepara ws crete Tes Comite ISENEEH) Poundry tackle, mich he esporhday = a exes — present tothe mapensble Buropean commute: ans engirks an the Ione, operas or chang, salut UR arent wor, west te sami late international nd Bape eames rel pre tenth CK Att of ong epteanted cm commit ee oso eet Cross reference ‘The Tish Sandan which glee incratnnal ve Pope pico refed to Hy Goetze a be found ov he BS Stet Cate ie Ue ‘tio eed “ereulrel Stare Commespeeenes is, or Di The ea af the Ts andar Hecroee Cate. Ari Stand dacs not ptt ic lhe necessary prions 3 ‘entrar. Users of ish Stans are resporetie fr their ete spliation, ‘Compliance with a British Standard docs not of itself confer immunity {row legal ligation. Semmary of pages ‘This documne cempeinen fron cove, an nde ft coe the Be page, pages 7 ta) and aba come ‘The IS oogyriht nice daplapedin ix nen iat whos the daca ‘va lt bode Amendments inswed since pablication fardNa [ite | Comers saEUROPEAN STANDARD EN 12890 NORMEEUROPEENNE EUROPAISCHE NORM Februmy 2000 Engh version Founding - Patterns, pattem equipment and coreboxes for the production of sand moulds and sand cores. Tei Eeons Sart pid SEN 25 Ona 586 Seuacine wats roan turd it yates pdt nen agar tens songs el tetas hon catnes patna Scary CEN mets 2a emery re ey doen ee ee ‘etimania re in tnt a ine aa Rau Ov man,PanFance, any, en ‘soured ny Lerman, Nemes Ravan Pans Span cm Strand antag (© 0m CEN Meg ctentann ang forandy ay aan em fe neh seenPage? EN 12890-2000 Contents Page Page Foroword. 2 Table 2: Quality classes — patterns, pattern equipment and corebores made of Introduction 4 woe! " 1 Seope 4 Table 3: Quality classes ~patterns, pattern caiprnent anc corebones made of 2 Normative references er) 6 2 Terms and definitions 4 Tabla 4: Quality elassos —pattors, pattern {equipment and corebores made of 4 Onorinformation and dalivery conditions 6 plastic 6 41 General 5 12 Point ibe agreed 5 Table 5: Characteristics of pattems and 43 Mandate inermation 7 pattern equipment 0 5 Classification 7 Table 6: Characteristics of coreboxes » & — Spoeittations 7 Table: Tapers 2 81 Genel 7 62 Designation 8 Table: Surface coatings (painting and colour- coding) of patterns. patter equipment and 7 Manufacturing requirements 8 coreboves! 2 71 Materials a 72 Manutoctire 8 Figure: Examples of clesrances of core pints 13 Cenracsons 8 (werical core) 4 14 Tapers a 1S Charancse 8 Figura: Example of elaarances of core prints 1.8 Requied machining aowances (RA)... 3 (horizontal gare) enna 28 12 Dineen telarancse 8 78 Surace enaing 8 Figure: Values for clearances of core prints (for mouieing with herizortal joint 8 Quality controt 9 surface) Eo 9 Usage 2 Annex A tinformative) Guidelines an the 84 Genel 2 uscofthe tables tn ths standard 2 82 idenaticascn 8 8.3 Medications ores 10 Annex B finformative) Reference values for 54 Repatr and ofrbishmer 10 tinear casting contractions. ro 3.8 Protection and packaging fer traneporation an storage 19 —Blbitography Fa Table t: Quality classes for patterns, patter ‘equipment and careboxesPoges EN s2e90 2000, Foreword, This European Standamd has been prepared ty Tecincal Gorvritiee CEN/TC 190, Foundry technology, the sectotera of wich e held by DIN, This Ewopean Standard shall be given the status of a national slandard, ether by pubkatlon of an Kenta ext or by ‘endorcamant, ot te latest by August 2000, and conficing navonal standards shall be wkcrowm atthe last By ‘August 2000, ‘Recording io the CENICENELEG intemal Regulations, the nasonal standards ergarizalions of he feloring counties fe bound to tis European Stanvard” Austia, Baljit, Czech Repub, Doreark, Fane, France, Germany, Greece, fonand. letra aly Luxembourg, Neteancs Norway, Portugal Spain, Sweden, Switzer adhe United Ringo \Wanin is progrer= of wore, Technical Commies GENTG 180 requested CEN/TG 1S00NG 1.20 “Producon ‘euemant fools, foundry autres (ag. pattems, permanant mods, moukéng material)” to prepare te folowing ancars EN 12809 -Fourcing~ Patioms patter equipment and caret for fhe prockcton of sand moulds and sand caves This is one of ew of European Staeards far foundy pliers and ils The other stander ne EN 12883 -Founsing - Equlprsnt or the production of ast pats fo abe lost wax casting process EN tzase Fouling - Equipren So the prion of los palin othe loa! foam casting process:Introduction “This standard is intended for purchasers, manufacturers (psttemmakers) and founders Its also intended tn ensure the cored flere of casing and tooling dravingshumerial dala are fo ensure fat pater sequent ll recone sand moulds andlor sand coves. sulla fr Usa, and W sesist I daikenning he Ueully Undine Ut af good workmanship. This standard siresses the need for onevlaion between the purchaser, mamufaclner {atest ana founder afore ere emma, “The manufacture ofa eating by a sand mould andler 2 sane cere manulaciung process requites the constuction of pattem equprment, “The CEN members ha a variety f raional standards and specteations rela to pattem equipement This standard bags tagather athe inporand feahues of ieee forme document, “This slorcard enables the pavées concemed to deal more easty wih the complex problems associaled with the design and manufacture of pater equprner This eandard nol oly epeciiee the uu! features of design, constuction. rerale. lerances, coiracsiont ane reauied machining lowances but alo species chat features suc as usage, asefcaton, quay conte, marking, packaging and sorape 4 Scope 1s standard species the requiements for patems, pater equipment and coteboses for the production of send role andlor ssnd cores “The clandard dose nat pasty equipment forthe produelon of lost pats, pamanant moulds and die coating ee “his standard dass not spec the requirements fr ancy Hema nsed ithe manufachte of pan equlpment (euch 9s screw, dowel, et) 2 Normative references ‘This European Standard incorporates by dated oF undated referanaa, provisions for other pubicallons, These Pesmatia references are id atthe appropriaiaplacosin tha ext and the publications ara ited horeaier. For dated eerenees subeequent amendments o revisions ofan af theve pubaons apply ta tis Eutopean Standad only shen incompersd n tby amendment or revision. For ndatad references the last aston ofthe publesion rtemad to applies, EN 1859-1 Founding Technical coritons of dlivery - Pat 1: Gna EN 2286-1 {SO system of its anc fts~ Part 1 Bases of taerances, deviations and ft (ISO 296-1 1988) 80.1002 “Technical doruings~ Method 2 inacatingsurtace tee NOTE Informative references to documents used in the preparadon of this standard, and cied at the appropriate Plscaaie the tafe Islnd a biblagiaphy 3 Terms and definitions For the purposes ofthis standare he folowing fens and defn apy 3.4 purchaser Person or bady tesponsiss forthe ordering ofthe pattems. patem equipment and coraboxes. 3.2 manufacturer (patternmaker) Person obey tsponaible forthe production ofthe pata, pear auipmant and eoraboxes,33 founder Person or body responsible forthe minulaclure of casings om the moulds made from pallens, pallem ecpipment snd covebowes supped ta ity the manuactures(paterenaker) or the purchaser 34 sand mould Parlor assembly of parts, mado t haa resstan sand (such as ellca sand, akcan sand, ele}. which usualy fom the ‘eemal surfaces of a casting and is not reusable fer pain. 35 sand core Parlor ascernbly of ports, made of eat resistan sand (uch as ica sare, kcon sand}, which usually forms te inner aurtacae of casing apd ot reusable fer pour, 36 pattern Modal which ams partor lof subsaquert mud coe asa 37 corebox Model whic los al ofa core or part tof suteaqten core acca 28 patter equipment ‘he composts whic rake up alte necessary pleas lo arate the ctrect manure a mod 39 quality class Clossiication system which enables the pares concemed wah the manufacture and use of tems, pattern ‘squgrrent and coreboxes tobe aware of thar properties (such as finess for purpose, quality and fe rr), 3.10 contract review ‘analyse analte ehacof the exer etal eaoried out by tha patie concert beth balers and during the proces ofthe onder 3.11 core print Projection alr ettsehed 6 8 patiem 6 form recesses in he mould or atached to 8 core at point where cores are to be suppor. 3.12 required machining allowance (ROA) ‘ional mates deliseaiely added lo cersin eifaces of ptlems, patie equipment and corsboes wich ie tervoves, potaly ot wholy. om he east ding suteequenl machining. 3.13 contraction Dimensional factor delbarsiely ball rio patiams, patiom equpment and coxsboves during manuiscure to lake ‘socount che change|s} in dimensions) thst may take place wher the casing is made. 3.14 taper Slope or angle defberately given to oattan pater or eorebox sislaces to ait the shiping ofthe paler trem te mould are nt ram dh cnet NOTE: Tapa ie semaines refed to aor dea ai BAB clearance ‘Space deliberately bultnto cerain patter of corebox sisfa08s 0. the assembly of the mould actor core.4 Order information and delivery conditions: 4.1 General This clauce dotalls the technical order irformation and delivery condion requirements fo be agreed botireen the parchener and the marvfachre(palierrmaber, ‘The patlems, palern equipment and corstowss can be ordered eifer ty the purchaser or by the founder W the purchaser la tthe louver, aha be a taqUvament that there i consultation butioan Wie putchasat She the founder As applicale, thre shall have been an agreement mace and an exchange of information cai! out between the purchase, the manuicturer(paerenaker) and the founder by the time ofthe aoceplance ofthe cede, to neue @ fullunderstanding of he raepact raquremants ef the partos concamsd, NOTE The production of casingt rentiret the use of piles andior corehoxes. The lating point in their rmanufacre fs the ctewinguanetical data of the ascast casting anioe the machined part as agreed wih the purchaser who cat — thar cider the castings and pater equipment together tiem the founder who can sub-contact the pateen faqupment manuiseure toe paterrmaen or order the casings from the founder and the pattems, patarn equipment and corebowse fom the manufsctirer (patiemmoker separately. 2 Points to be agreed The folowing pons, osarlicatle shell have been aged by the eo the accerance ote ode ~castmateris) anit (thit)denication moulding ancer coemmsking tcinigues Srventinal leone — ld and cove jit tes — patie equipment inition, — patie surface easing: corearsons ~ clearance topes: ~raquited machining alowancas: — patie mata): pate metal quay cates) extent and ype of ua nspectn, — protection and peckaging for uansporaton and storage43 Mandatory information ‘Tha enquiry and ede thal neo informa _]deshgation of motel tbe cat (symbol andor rumba) 2) number ef castings to be priced number of ses of pater equpment tobe supped deny tne ©) oovant dng) er puma ta ‘cali las(oe roid llospecon() and dacrentalon ruled snd, 26 appabl: specication ofthe peter ansiexcorebor mata ole used: iymensng js In siees ad pone of gee: ad or required Wy const to buted Itype of protection and postop NOTE: Transpor arargameris canbe inched on) ta ancetutisern 1) storage arrangement 9) aperval precede pany other raquiements 5 Classification Plies, patiem eaydpment and corsbmes shallbe clssifedin accordance wth the quality classes given fn Table NOTE tn Table 1, reference i made to Tabiee 2 w 6 in which te applcsbiliy ofthe material is spectad (see ale sen 6 Specifications 6:4 General Drawingsinumerial data design ard specications shail be in accarsanee with the requeents of EN 1585.1, as sepia The quality cass of pats, pattern eaupment and eoreoxes halle sited an the arder (aoe Tables 2 6)62 Dosignation “he declan ofthe qual cess onthe ekawinge end oth raven docu ehall contin ha felling the numberof his European Stacord EN 12800) the aualy does EXAMPLE: EN T2800 Ha 7 Manufacturing requirements 7.4 Materials Unless otherwise agreed, patiens, lta equipment and coreboxes shall be made f one oF are: of he materia Iypee oun In Tatu | 7.2 Manufacture Unless otherwise agreed, patieins, patter equipment and corebores shall be manufactured in accordance with the Fequersante dataed In Tablas 216 6, 28 appbeable. Sy agreement between the pares concerned, parts af the pate. patiam equipment and corebowes can be mantéacired of cher rates and to other quay classes than those spoctied in Table 1 7.8 Contractions Unless otherwise speced, te feference vakies for near casting conlactens given in annex 8 shall poly, NOTE: The cantaciions and cancion ranges in cern castings an dite om te value gen i arnex Banc an vary across the three ates ofthe casing, Thetaoes i tecorenended tha ere a cores Bataan the ‘manotacsrarpatirrmer an the founder NOTE2:The casting decion can often lead to distortion or intiste defects on coldiicaion. Therefore ts Fecomenended thal there s cansutaton betiren th parties concer io make prcviion fr these posses before ‘eating upon the conerucion and shaps ofthe petlome. pallor equprnont ard covobowas, 74 Tapers Unless otherwise cpeciid, Wve lapere given in Tate 7 shal be wd NOTE Reference can also be mace w ISO 8062: 1884 75 Clearances xn, covering an mod ascertysarancos chal bared tween the man fcer (pat eakey adhe NOTE: Further information on clearances is given in Figures 1108. 7.6 Required machining allowances (RMA) Any reed mactining allowance (RMA) te be added te the patlerns, pattem equlement and cuteboxes shall be Saget belteen the pales enneeres ee Sate) NOTE Guidance an tha chive of veuired machining slowness (RIA) ic gh in 'SO 8062:1904. 7.7 Dimonsional tolerances Dimensional tnlerancos shal be in soceranca withthe valias givan in Tablas 2 1b 4 foreach qualty as of pati material nlass otherwise agreed by thee of acceplance of te order.7.8 Surface costing ‘ks applicable, the surfaces of palms, patiam eqtigreent_and corabokes shail bo coaied to provide for thor .yolacton andioriderticaton in socotdance wit Ine sproemen made beoween tie pase concaed (ee cats 6) \Whan a surface coating fs specified, the mates used inthe mautdingfooremsking process and the surface coating halle compat Unio etharwise agroed, the requitomentsdetalod in Table & chal apply NOTE It is normal practice for the manulacher (palemmskee) lo pralnct the suvfaces of dhe patterns, pattern ‘equlrrent and coreboxes and at Bie sare ne Kenly the vatovs functional surfaces wih colour con Srergement 8 Quality control ‘As spplosble, the manufacturer (aternahaker} chal mainals wn evidence that ha hae canis out te follwing ‘gully contin procedures before, ung ara afer the masulactue ef tie sgupeneri- 2} pre-production tanning, contact review, 6) skmensional inspection an completion of derension sheets idenateaton, 2)llgtiaursinspecion, a tocaton point inepeccion, NOTE: It's recommended thal th. manufaczuerYpatiemmckes) operates a thi party quay assurance syste such Si thatspedtied alfher EN 160 G00, ENISD S002. EN ISO SOUS cr any eth syste 9 Usage 91 General ‘The materials used! and the processing and handing employed in the ranulacure and use of pattems. pater cecuirrenl and corchores shall reel the appropriate environmental and slely requirements NOTE: The Iteime of pans, pater equieran! ne eens lapanes upor Ue qu class ane the condone (fuse and of storage, 92 Kdenification 9.2.4 Wdenlfication of the pattems, pattem equipment and coreboxes |AL parts of the pattems, patem equwent and coreboves shall be durably and logy marked and identified In ‘socidance wit exer the aingys} or he agreement made betwen the pares concemed ss clause 4) NOTE fi The folowing fs of possible ening datas giver for information ony: ~ droning mune part nine Puachacer ny ate or date coca pellern ant eorex ent, aterial spectators her relererces, NOTE 2 Wie tecoenended tat tbe pars ofthe pater patien equipment and coebares are indidully kde o show a sequenos, fr exer M"afarentienthes of skrar potsms on one patiem plete or of sear cores in one coebox, “mould asserly sequence, “core assem sequencePage 10 EN'12890 2000 9.22 Kdentfetion af the eseting The beaion of ths agreed ideriietion shall bs euch thal any subeaquent operation oat rot remove the cazting ley det, unless an agtenent io he corary has been rade between the pars cencered ee caus), 9.3 Modifications ‘Mosiicazbns to pater, pater equipment and cerebaves during a afar ther manufacture choll be cated out only fer an agreement has been mage beivsen the pales eoncemed. Such agreements shall be induded in the Sdocurantatlon concarnad wt tha wort revi (ese clove 8) 34 Repair and refurbishinent Te spear forthe ei acdr risen ofthe easton’ shal be agreed tetoen the patios cononad NOTE +: The need for rir andor refthishment can ares noma trough the prodkucion process and repetitive Use of he equipment er tough damage n handing ar! ansporason. The requirement to re-anprove te equipment ater repair andr refurbishment shall be agreed between the patios ovcrstied fuse cute NOTE2. The tequbement to fe-approve tie equpmere after repair andor refurbishment depends upon the cage ‘el nalune of tht rapa andor vehatient 9.5 Protection and packaging for transportation and! storage Eysecipn and patkogra for vansporain and straye shall be greed betwen the paris concmed (onePoge 11 EN #2600 2000 ‘Table 1~ Quality classes for pattems, pattem equipment and corebores Tasted pe Dusty Gases Farther Gnas ‘#2 lable Wood nae Taeta Wa wz Praxis Rie Table 2= Quality classes = patterns, pattem equipment and coreboxes made of wood Faas Guay alae Hy re Hs Te Forlorge quanisiecin | Farepalicuanilios and] Por angle cosine Th hard and resting reciting Epale savings | hand moukite shops. mmauldnyg shops when | in har and machina very high standerdeare | moulding shops. regio, Timber af moue lange pattern upto 200 Supwo 20 wo shee! iiermedite 2001p i 5000 20 up v0 100 10uptoz0 patiom sizes" ema pattern 11000 up 19.00 100 upto 200 20up 1050 Wiatarial yoo” Plywood parole campo | Venaored panale orsoit | Sallaawn inior or se boards, hardwood or | sawn timber pastleboaras| Eofivrood may be teed (sae algo wear ade) Tans Framing should be Framing should be Framing hou be bowjplted, consectona, | bawpinad 12 ar2m | rebate ois’ ‘8 segments, showkd be | rebate-oiiad as, flued and addionaly | required Botting andior eorewed or Fates er screwed otherwise naling shes Becording io erese Botting andlor serowed | bo.usod onan. ‘nafs rang should b= beet Pasi, pali ‘Shallnot ator oar [As for FT Rater fsqupment ant urna compaction of freboeasterton | sping NOTE: Addon stengihening can be ecessary wo prevent Sstorton wen laminae fr paicleboardTs Used i hs eonswuesien. Wood gaindreaion | Preterablyin he ling | Preferably nthe ina | No special insinctons rection; whata possible, | dracon but can be thare shall bene change | crosswise whan ades are inforg ter re geain | stexply ehping” change ‘0d ot sides between long timber and raga oud cheule be avoided Tome)Page 12 EN 12800-2000 Table 2 (corti) Taree ialiy dacs by Hz Ha Galas Tnisrchangoatiametal | Dowels tatcan be amven | As for Hz dowels shout! be used fx | ip should be used, imbchine moulding pal ‘ems ap pattern aun ant dewalt of aut nt Sine shou be uses, Fitts ‘Compression stengih | Astor Ht No special nstucton nd Bbresion estan fiat ahall comraspen to that ofthe patter mater Tosa pisces ‘No louse paces chould | Noloose pacss should | Wooden sovetaiad Le used wihimactine | Bcsed wih machine | guises wih icng pins of ‘moulding devetaled | moulding devetales Screw should be used Guides shaula beusedfor | guides should be used for hand mousing Frand mouling pater pater, Materia: ight mata Materia as for H1, but no Symthate sin hard wood | ght mat chard wood veneered panels wih veneer IMichnesses « 11m, Wearing Eanes Plyacod panels, Tenaiates, used Be tor HE compact boards and | shouldbe faced with Ssofocd should be ‘sheet metal hardwood edged iting aangements | Smal bo itermedale | AstorFit ‘Srl ed paler, ‘ized palms pattern (Sjulnant and coreboiea i 10088 pieces usec for ind aug abel let and baled wis ling plate or neat rats ‘athe oie side res sid): Intermediate and loge ‘znd patiams should be ‘equipped wlth ng ‘Stape for iraneport ane ermoval trom fe mould, Graig plates cn the patter body shoal! be Inserted or ngidly Boles nthe ame, Cove prints directly conning wah th patie body should be freind on th si ‘and bain patie equipment ant Combe about ‘rang e'ice should be pretdee wth plot foes, about mm dlamotar, to fasten tha pattern screws For ntermediaie and laige stzad pattems, seo rh ‘eoninoed)Page 13, EN 128802000 “Tablo 2 foontinved) Fares ‘aay alate fe #2 13 ‘Gore pint design | Giudes and supports | As fort Astor shold be of areal 2 protection chau be Provided against SiterGen, sheng and nispostioning. Goreboc design Dump corehoxss should | Gorebmss houdibe | Aa ter HB be fam! wi mela! sures ‘Wooden injection Corebestes shel be protected against injec pressure, Provision shou be mado forcore pent tapers ‘Warlge fastenings shauls bbemade of steel, tivaoded rods should be prowled wth ving as rpping edges should bo made of metal, wearing pots should be made of Fetal or psc Sowa or bole (eontiuedyPage EN 12800-2000 Table 2 (eoncuced) Featirer Gualiy dass ut He 5 Tolerances on dimersions* Traesired at (2028) C, Inmltienes Range of sdivancion Qarceizn see EN 20286-1)" pio over ons Including 30) Ter Ter =r a 50, 7a rar =o 50, 30 7a za =o 30. 20 aa Fee =a 120, 180, 7a Tar EOP 130 at Tae ie ie a ae =e Foe = ni a7 Er Er =a 00 a0 7a zor aT 00 a 7a Far ae 30 a0 ae = oo ‘a00 | 1000. aT = Str ooo —| 1360, Hs zs al 1r250—[ 1600, Te Te =a re00 | ~zom. na ni a avo [2500 HEE a =a Zs00—[—s 160 FE EE Ear ‘sis0—[ son ne ne TF Reference value fot number of moulls dependent upon baich elas, sewviceabie We and moulding process, with appropriate mainicrancs (fer guidance only ® Patiam slaes can be considerad o be: 3) age, wih a volume over 30 cn B) iterediate, wih a vohere more than 10.dr? ard upto 30 cer ce} small wth 2 volume Up to 10 * Wood shaull be dly Raving a mista content of Batwsin 8 aha 129 (mss tse) “When specifying the teleancas. the partes concemed should varity whether the raquled casting dimension tolerances can be achieved with thace figures. ° Tolorancet.on dimantions tbatcsizse) aver 4009 mm shalllta sqreed between the pats concernedPage 15 EN 12eo0-2000, Table 3~ Quality classes — patterns, patter equipment and careboxes made of metal Foss ial dase ut no Te Tara rin prodicion wfenvany igh] Conan poasvon ‘Sarasa owed Tar ise aly, copparaine | Ra Tor Wa aoa hard lad ond pam eae Sipe store aly Catron mel (396 Sn 17 4 Sb crete Sivas eh ‘Shoe ba nachined al over ane ‘Gi paving ane poking eases found, roughness depin =", um: | shouldbe machines. palm satacos fea paatosnkeyhah, Aecrdng | Sais treated dandy toise tng hand roughnss depth a= 725 x, Storage peak-owvaloy eight. seeding oie dee Fa ‘Ses ran seaman —[ Astor Lanes pases ‘Sheu oly be used uh emboxes [efor Weanng areas TEeplokable rears shot be mode 0? | As for Strnson resistant materia Cave pine ‘Wik are a (ee FUE TY Ta ert design “Tolerances oh dieenera Tmesoured 9 (08) inline Range of ineraie (see ssn soo EN 20286-1/" “pie over | “ind incsing 38 Ta = 8 Ta 0 30 Ta = 20 rat 520 60 iar "0 250 ns 260 HE Ts 316 00 rar ‘a 200 7a 500 0 ea 630—[ ea a ‘00 | To00 aa ooo [71280 HE 250 | 00 Tae “T6090 —[ 2.000 7a 2a00 [2 600 7 zm —[~3 180 ae 31s0_| 8000 He “ witen specing the tolerances, the partes Condemned should very wether te required casing dimension toleranced cane achieved we thete gues. 2 Tolaronaes on dmandions (hase eiaat aver 4 DOO rm shall agreed Heleeh tha paras eoneetadPage 18 EN 12890-2000 Table 4 Quality classes — patterns, pattern equipment ane corehotes made of plastics Feakiree ‘ualty dacs xt ke Tee ‘Whan very High slandards are required | Large Sled pallens and corebowes fr hare outing as well as eral © alum seins production ‘Appropriate resistance ta preseure hall be ensured or high-pressure molding machanoe, Taster oe Plat is wih High derencional ciabaiyy | Ae ter KT and resistance to abrasion shou be ade. ape resins ot polyurethanes, wih metallcor et Mrs taxing i. [Boson tha precees teriperere The plasice shall bo campaible with the ‘materials that are tobe processed tahdbss, slipping apeite oe) Wanctachas = plato shel ‘The poetic coating shalt zastonto | | The plastic coating chal be cast onto an process (strface | metalic base element the coating cbement srengthaned wih rising of Casting process) | thicknece shall beat lea! mm ‘veneared ar sandwich panel; the process solid material ‘Sucomtshveloyeting should be ccuwith poe) eine and glass ‘ees; dapending upon the equipment ize and moulding process, shelle should bbe backed with metalic inert filers, ed The equipment shoul be machined ftom oid materiale 9. polypropylene mild ‘stony ill paling canbe cast ress wih ers faet cycling cael resin Astor et Astor Ki Paring sacs ‘ich Parting surfaoss shouldbe machined oF ‘moth eurfzoad 32 a recut oF Ba costing process. Asie i Loose places ‘Metal gues should be located on Bath ‘idee; the meta gules shall be permanent kes wits he plasuc material 6 9. dovetated guise, No special naucions, ‘Cave pa dang With sandusps: guides ana supports shouldbe of ateguaie size, protection ‘auld bs provided agaist dstorion. and meposioning, Without sand taps, quides, cuppari and protection ator “Corebiox design In general see manufacture. eurabonee requite sacir pins, then ‘meal buses shale eo Dh lactis mated No special nections, ‘Coieuraton In general ne epeciealon igh eoleurs are prefer fr etier detection of asin moult ats sier ei (coninvedt‘Table 4 (conchae Poge 17 EN 12290 2000 ues ‘ual class Kt | ra “Tolerances ‘en dimentions'* rmenstred at (20 28) ¢ renee Range of dimension these azn, see EN 20286-1)° up over | and inching 30 Ta Tae 30 sa Fo 7 50 an as 70 80 720 3 rear 720) 80 350 7a cy 0 7a aa 20 515 Fa Ta aE rr Tae 7 400 500 Fae 7am 00 620. 28 ry ‘0 200 208 210) ‘300 | 1000 ta ne o00 [1250 08 na "1260 | 16001 10) us “1600 | 200 ah Ha 2000 | 2.500 ba a zs00_| 3 150) ts a ‘3150 | 4000) 126. in “Winen epediing tha tolerances, the panos concared should vary whathar the requited carting dimension tolerances canbe ctioved wih those fies. * Tolerances on dimensions (nasic sites) over 4 000 ren shallbe agreed between the partes concerned.Page 18 EN 128002000 Table 5 Characteristics of patiers and patiem equipment Fedraleg | Foireag | dnc ee a Tecaiearge | ~aranrepete | “atonrepcine | reciong Sora “vey. “caine Posisennm | ‘pociceanm | "amat Paton Tredacton new | psc Moore ermuting | Machine moog tutor sree Teragerepetive | Machine nord Pofeseanm | pedeacnne’ | “avenge roscion re ay caer ca ae ae = ir mr Tama ae = 3 7 TOF TOOT TOOT To ure! pas hres be Y 7 % Tom Sa 36 Tar wat woos wn Ss re a er ached ow trararpvieed | pune an Reeders | Grbaedvnnsed | tanirpotnvaed | Gaymcara tance | Sea ‘Scie Te Tae Te nae oo tora wre agen ae Moorea? ro es seting st tee frets etal Set Sonia Fier Teaver eer Teragaeade | rach rach’ rochined rained ‘Devearisie pare | ueaderren lige ean | roan emma | rasan Torseeetie at aeee wah mettguiae.¢ | pute appa Segleatie PVE Poors = ovis riers | carla walrpre | rl open ape sees Sermurate pare Berean aaa "piavatasezna | quicwianese | ra pes Taree Paar cree by ean easton seedTable 5 (conclude) Page 19 EN 4280072000 Feare Monee Tard poaing —] Pdeoara eg a a Sreaneiras | “ao iat lang rating “Siatmspeaas | “srylng ‘ange frowier rine | “pragvemmcins | “aatpatens | “lugesieipsr, | tonrime Posuaon nee Nottrereuding | Mochbe mula titeatia are | onane shops, “oarugs wangseepas | Wichimenonaang | srl ‘roovtor ume | “prvatmeine | ~ average Severin Prosar ay ae ae a ae = co we a Pasion rears | remairaman’ | sondage Metal | wana sera | soni nap er Was | sande Weta] sand maser Siac a Fam moatesim eens patie Ease | aaena Far vamine | tomqenent | romyurenent Pre equrenat | roraquieratt Sealant eat eoating en top oltowe ot Patera Tia Taree pinned —[inrored prscod —| pores yeaa | easier wmepeie | realoraepice | Feat ara Uiaaescees | Uivrarsusas | puonsardmatal” | fouman natal puse | feur onal pe Teme: apptatie | Yano Ferg Toreauremnd | ret Pe Torutemerd ——] rarenuiemerd | ro equierart [no veaoaert * cenpale win menting pce * orseleatapes pat and sng a cutble rein. therumbere aking predic may be scary igh 10 00 or mom aching oro Maser macide on mea 8 posable ta clan Hm crates, Bu gh alr Aaraonsl Ser ota igrieart oto Tee he if nhs shapes, diners, hun a wepertres arsshul be the suet pr ‘The tankers J coutnge whch co be okies are aid er tralion oF an ae MUN values is er Fur coneeporas To erage al ae GPG TS oul or ap, he Ighorrurbercerwapandsts nvcustincanchars whom shapes ra aneylonoul sra Use 9 met tase intend os wooden base increases thee ee ofthis sy ss ert rakes mre suitable fr much se. Them umber of casings whieh canbe procesPoge 20 EN "2800-2000 Table 6 = Characteristics of coreboxes Feats Saaly coe pater uty class Tain REST Wanna! aiineerane Fated Ten eee ae See BLreT ea ea eine Firwoas, se! eee Giherraerale | roveqorenent | rai? aa ane ee ee ee Tipe eekex [re tatoreman_| re arene Foe SST FMD SI PAT Tanah) | eee fis somes Tied ae Tara Ta caeaheaer | paar a aaa | ees woot | nae prosaon ‘bones an ones Costing cecsawed | Trastaince | tayeandpre | Faeedars | Ree peamd | leaders | erase wanaligcon | rechaned Vase eee ra aa ra a ra aa cy oy stra Tararoeer it eezeedPage 24 EN 12890 2000 Table 6 (conduded) Fea ay cn © OF wz a a 7 FE = Romie = rorate | emratis | wae a Ton totem Fewemen | penesrc | poncard | merearg | seerccrg | foquierert | Serumanie | sang Eire | Errata | pews Peo farses | Sean pate | earg pane ror pone Pataca | (flees | (puaheat fewace ener, | teatnert Weep, | Soong ute, getereete, | crete ee ioe ‘toresre ste ig Sire iar [Fe 7 = 7 renin | aes mecira | ane Seer Fae formas cry | ropirenent | fapuremens | faquramens | topament | patenand | mytiament | gumanrd” | pamennoud | Sn Some Segesaing | Eng Src pie tes = Pataciana ere Te 7 ar aaa Taner ta Te 7 “The rubersofcorer which ca be produce ae Fisted a onrsiow ony andre ase ales owe ruber coneegonde 6a core WEA arabs heir numbar ‘Comopanies cre abhi ay The int fcsa maybe mat aa For certain exer pooasies sis othe eral 382s shal be oiePage 22 .EN12890 2000 Table 7- Tapers. Dimensions innlimeres Height Taper F # allow sumac AW= Hy ‘Soap waracea (MATT) Fandrouidng | nadine | haémouisng | racine euling mauling [Saybonded] areca [claybonced] omacaly teen | boncad ‘sand | bonded ‘andl ‘nd Upte and reusing 30] TO 77 1 ug 7 77 we upwandincuing | _2e Ey 2a Eg zo 2a omer Supwandincadng 10 | 30 | 25 = 30 30 38 over 180 up and reluing 260 | 36 30 36 40} 40 40 ‘vat TSU up wand heluding F000 | +TOpar | + Taper] + i0par | + oper | +1 Opar | + 10par 2sarmm | 250mm | 25Gmm | 250-mm | 250mm | 250-mm sep | stop | stp | stop | stop | tap ea ee 4 00-mm| 4.c00mm | 12d0-mm | 4 oG0-mm | 4 ado | 4 o00-mm ep | step | stp | atep | step | tap Weinemal wathPogo 28 EN 12890 2000, | Surface costings (painting and eolour-cading) of pattem, pattem equipment and corebores Feature Maton tobe east Cast] Spheveidal | Grey | Malleable | rea Tart, sot | gaprte | castieen | castiron | metal” | meta” ‘Colour for surlacie to ie valet ed omy | yolow | green axing Colowforsurfaces tobe | yelow | yellow | yellon | yellow | red | yllow, machined on theeastng | strpos” | sirpoe” | stipes” | stnaos” | stipos” | stipce”™ ‘eatings fer loose pose ‘outinedin Black faa thaw an Locations for chil plains rd wad the a ts the (ore prints andor core black poalion Files If filets are not incorporated in the equipment, but are rquired on the casting, thoy shall bo icicalod by black dished line withthe value ofthe tad Risers yellow stipes Thrasded iting Indleaton ef tvead sige en patiarn area. arrangement" ‘Sie Boards caw varnah "Copper, nickel lead and zine and tho alloys alumina, magnesium are ianium and thet alloys % Simall and intwrmectate sized areas should be painted all over. “aga ele be aviPage 24 EN 12880 2000 Legon 4 mould srsorbly clearance 2 Cosing clesranen 3 covering earance 4 jaitine 5 casing B core 7 cope 8 drag 8 sandra, 2 10 mm fe 15mm 15mm esomm Figure # Examples of learances of core prints (vertical core) values fo A soe Figure 3age 28, EN 12690 2000, Legend: 1 mould assembly clearance Figure 2— Example of clearances of core prints (herizontal core} values for A see Figure 3Page 26 EN'28002000 “ er a ul t a 1 \ — 4 19 T y “at a + i Soe pele a2 r i L 5 Tel ° 70 Lager x Dimension A in Clearance in maimares ‘losing clarence 2 Covering ciearance 3 Nould-aneombly deorance Figure 3 - Values for clearances of core prints (for moulding with horizontal joint surface) ost e000Page a7 EN 12890-2000 Annex A informative) Guidelines on the use of the tables in this standard |AA Patterns, patim equipment and corstooes can be produced in a varsty of materials. For affiont usage i ‘can be hapfl for ths putehaser tos aware of hs eharactreses of hs range of marie lable, |A2 The puichasat cam thus be in & beter potion fo aasces the possibilily of proposals made to him by the Tourer anlar manuilacaier (paltermaker) ‘A For tie purpose Tables 2 to 8 hava bean prepared. Thay giva guidanes on tho choraetorties of pats, pattem equipment and coreboxes and shauld be read in conjunction with fie main text and annex of this StandardPage 28 EN'z890.2000 Annex B {informative} Reference values for linear casting contractions RRofarenee values fer linasr easing contractions are gwen in Table B.1 Table 8 Mate (contraction ‘@ Grey eat hone 78 Spherail gape eet Fons, onannesled 12 Spheroisl gape ese! vans senesieg 08 "Auslenieeast rene (we rewlant et Fens) 25 Cast siecle 20 Cast aucteniic manganese sted 2 Whiteheart malleable cast rons 18 ‘Blackhat malleable cast rons co Gast alaninaur alloys 12 Gast mogresiom ays 12 ‘Gast capper 18 ‘Gast copper aloys (cas bronzes) 16 Gast copper Sn ane aloya (guna) cz) Gast copper ane loys (one basses) ry ast copperaina (Min, Fe, Aj aloys (eat epocial brwsaes} 20 ‘ast copper aluninians]Ni, Fe, Nr ays (al aluninian ronaoh 1 Cast ane loys 3 Gast bearing metal alloys (we metas) 8 Cast rickal loys 2Page 29 EN 12890-2000 Bibliogeaphy In the greparation ofthis European Stondard, use wes made of a number of documents for reference purposes, ‘These mematve raferoness are tod at the aperoprate plocos in the text and the publestons aro hatad herearer EN ISO 9001 Quality systems Mode! for quoi assurance in designtte velopment, prot, intation and servicing (180 Son 1994) ENIso 2002 ual systems ~ Mode! for gual assurance in productonInstalstion and servicing (ISO 9002: 1984) ENISO.9003 ‘Guat systems Modi! for quaty assurance in fina inspaction and test (180 9003:1998) 180 nea, ram Castings ~ Systeen of imansfonaltlerances and machining alowaces,BS EN 12890:2000 BSI — British Standards Institution BS othe indensent national body responsible for preparing Bish Standards. 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