ENDORSEMENT SHEET FOR QUALITY PLAN

REFERENCE / STANDARD QUALITY PLAN (RFQP/ SFQP/ SQP/ RQP)

TO BE FILLED IN BY SUPPLIER AT THE TIME OF SUBMISSION TO BE FILLED IN BY NTPC LIMITED

PROJECT NAME 4 x 250 MW NABI NAGAR THERMAL POWER PROJECT
REVIEW & ENDORSEMENT BY NTPC
CONTRACT NO. CS-0270-101-2-SC-NOA-002 PROJECT SPECIFIC QP NUMBER ALLOTTED
MAIN SUPPLIER BHEL-PSWR, NAGPUR QP NO.: 0270-101-02-PS-QVM-Q-004

MANUFACTURER BHEL REV NO: 00 DATE:

ITEM/ EQUIPMENT/ SYSTEM/ BOILER PRESSURE PARTS (ERECTION) TICK APPLICABLE

SUB-SYSTEM DETAILS (MODEL/ Quality Plan is endorsed for this project without any change.
TYPE/ SIZE/ RATING etc.) Quality Plan is endorsed for this project with changes as indicated.
APPROVED QP NO. 0000-999-QVM-G-274 Rev: 01 Date: 10.05.2010
DISTRIBUTION OF ENDORSEMENT
(RQP/ SQP/ RFQP/ SFQP)
Confirmation by Main Supplier (Tick Whichever is Applicable): A) RQP/SQP
That the item/component is identical to that considered for QP approval. 1. MAIN SUPPLIER (WITH A COPY OF QP)
That there are minor changes in the item/component with respect to that considered for QP 2. MANUFACTURER
Approval, however the same do not affect the contents of QP. 3. RIO
4. CQASPL
That there are minor changes in the item/component with respect to that considered for QP 5. CQAQ/C
approval, however the same affect the QP slightly, as indicated below/ in attached sheet.
1. Checks on page 04/11 under clause 4.0 to 4.4 for suction manifold are not applicable B) RFQP/SFQP
for 250 MW Boilers. 1. MAIN SUPPLIER (WITH A COPY OF QP)
2. MANUFACTURER
2. Checks on page 06/11 under clause 8.0; Divisional Super Heater to be read as Digitally signed
Platen Super Heater. Signature Not Verified
3. NTPC FQA (WITH A COPY
by AMIT KUMAR
OF QP)
4. NTPC ERECTION (WITH A COPY OF QP)
Date: 2011.11.15
3. Checks on page 06/11 under clause 9.0; Platen Super Heater to be read as Final 5. CQA-SPL 09:45:43 IST
Super Heater. Reason: CAT I
6. CQA-Q/C Location:
4. Log sheet L-06, L-07, L-08 and L-09 changed as applicable for 250 MW boilers. NTPCEOC

SIGNATURE (MAIN SUPPLIER): SIGNATURE (MANUFACTURER): FOR USE OF NTPC LTD

DATE: 24.08.2011 DATE: REVIEWED BY APPROVED BY

FORMAT NO.: QS-01-QAI-P-10/F5-R0
 REFERENCE FIELD QUALITY PLAN
FOR
BOILER PRESSURE PARTS (500 MW)
(ERECTION)

M/S NTPC LIMITED, NOIDA

PREPARED BY BHEL, PSWR. NAGPUR

BHEL DOC No. QPE-BR-002

REVISION 01

REVISION DATE 05.05.2010

REVIEWED BY M/S NTPC LTD, NOIDA

APPROVED BY M/S NTPC LTD, NOIDA

NTPC DOC No. 0000-999-QVM-T-272

REVISION 01

BHARAT HEAVY ELECTRICALS LIMITED

POWER SECTOR - WESTERN REGION
NAGPUR - 440001
 QP NO.: QPE-BR-002

REV No.: 01

PSWR-QUALITY
TABLE OF CONTENTS DATE: 05.05.2010

PAGE: 01 OF 01

S. No. Description No. of Pages

1.0 Documents referred in FQP 01

2.0 Authorization for checks and nonconformity disposition 01

3.0 Field Quality Checks for Boiler Pressure Parts (Erection) 11

4.0 Log Sheets (L-00 To L-14) 28

******
 QP NO.: QPE-BR-002
DOCUMENTS REFERRED
IN REV No.: 01
FIEDL QUALITY PLAN
PSWR-QUALITY DATE: 05.05.2010

PAGE: 01 OF 01
S. NO. Reference Document Issuing Authority

01 Welding Manual BHEL, PS-RHQ

02 NDE Manual BHEL, PS-RHQ

03 Heat Treatment Manual BHEL, PS-RHQ

04 Field Welding Schedule BHEL, TRICHY

05 Erection Manual BHEL, PSWR

06 Drawings BHEL, TRICHY

07 Procedure for Hydro Testing of Boiler BHEL, PSWR

 AUTHORISATION FOR DIFFERENT CATEGORY
OF
CONSTRUCTION/ ERECTION CHECKS
&
PSWR-QUALITY NONCONFORMITY DISPOSITION
Category of Agency Inspection Accepting Authority Nonconformity Disposition
Check Authority Authority
A Customer BHEL Erection Engineer Head of Erection ENGG Center/
Hold Point & QAE Head (Quality): PS-Region

B Customer BHEL Erection Engineer Head of Erection ENGG Center/

Hold Point Head (Quality): PS-Region

C BHEL Erection Engineer Head of Erection ENGG Center/

Head (Quality): PS-Region

Category of Agency Witness & Accepting Surveillance By NTPC

Check Authority
A NTPC FQA in association with Executing Head (FQA)
Engineer.

B NTPC Executing Engineer FQA Engineer

C NTPC Executing Engineer Another Engineer authorized by Head

(executing Department)

LEGEND for TYPE OF CHECK:

R Record Verification, V Visual Check, P Physical Check, M Measurement, T Test.
Note:
1. Disposition authority for all categories of checks shall be as under:
Product nonconformities: BHEL Engineering Center.
Process/System nonconformities: BHEL, Head (Quality): PS Region.

2. Wherever log sheet is not called for, suitable record shall be maintained in logbook/protocol.

3. In case of nonconformity, accepting authority shall ensure the disposition of the

nonconformity before acceptance, and disposition shall be reflected in the log
sheets/protocols.

4. QAE shall witness A category checks. He is also authorized to carry out surveillance in any of
B & C category of checks at his discretion.

5. Concerned agencies shall ensure that instruments having valid calibration are only used for
measurements.

6. Quantum of check shall be 100% for all characteristics unless otherwise mentioned specifically
in Field Quality Plan/ reference documents.
 RECORD OF QUALITY CHECKS
PSWR-QUALITY

SHEET NO. OF CHECK NO. RESULTS ACHIEVED REFERENCE DRAWING/ FORMAT OF CHECKED BY ACCEPTED BY REMARKS
QPI OK/ NOT OK DOCUMENT RECORD SIGN. & DATE SIGN. & DATE

Note: Any protocol made is to be numbered & mentioned in Format of Record column.
SYSTEM SUB-SYSTEM AREA DOC NO.: QPE-BR-002
PROJECT REV NO.: 01
UNIT NO. LOG SHEET NO.: L-00
RATING SHEET:
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

U ROD MEASUREMENT

LEGEND:
LA Arm Length
R Radius of curvature

As As Measured
Sl.N
Description Per Left (C1) Right (C2) Tolerance
o.
Drg. Axis iv Axis ii Axis iv Axis ii

01 Arm Length (LA) +/- 25 mm

Arm To Arm Distance

02 +/- 25 mm
(At two locations)

01. Twist between limbs (Actual): ...... mm (Tolerance: 10 mm Max.)

02. Freeness of nut: OK / NOT OK

All dimensions are in mm

SIGNATURE &
NAME DOC.NO: QPE-BR-002
DATE
INSPECTED
PROJECT REV.NO. R00
BY
UNIT NO. CLEARED LOG SHEET NO.: L-01
RATING BY
CUSTOMER SHEET: 01 OF 01
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

DRUM SUSPENSION ARRANGEMENT - ALIGNMENT

REFERENCE DRG.NO..............................................................................
1. Disposition of Drum axis from centre line of ceiling girder: As per Drg. _____ mm
(Tolerance: 1 mm / M; Max. +/- 5 mm) Actual: A ______mm; B _____mm

2. Elevation of drum suspension support beam (EL) LHS RHS Tolerance

As per Drg.
+/- 5 mm
Actual
C D E F G H I J
3. Spacing of washer plate with respect
As per
to longitudinal axis of boiler & drum axis.
Drg.
(Tolerance: 1 mm / M; Max. +/-3 mm)
Actual
4. Diagonal difference between washer plate locations. D1= ______ mm D2= ______ mm
(Tolerance: Max. 5 mm) D1 ~ D2 = _____ mm

5. Orientation of rocker plate: As per Drg. ________ from drum axis

Actual: I.____ II. ____ III. ____ IV. _____

All dimensions are in mm

NAME SIGNATURE & DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO.: L-02
BY
RATING CUSTOMER SHEET: 01 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

DRUM ALIGNMENT

Reference Drawing No.:

1. Elevation of Drum As per Drawing:

(Tolerance - Elevation: +/- 5 mm; Difference of I, II, III & IV not to Actual: ELI =
Exceed 8 mm) ELII =
ELIII =
ELIV =

2. Spacing of drum axis with reference to centre line of ceiling As per Drg. ______ mm
Girder (Tolerance: 1 mm / M; Max. +/- 5 mm) Actual: A = _____ mm
B = _____ mm

3. Axial disposition of drum Centre with respect to longitudinal axis Actuals ____ mm
Of boiler. (Tolerance: 5 mm) Towards LHS / RHS

4. Verticality of drum suspension rod (U-Rod) LHS = _____ mm

(Tolerance: 10 mm) RHS = _____mm

5. Contact of U rod with drum: LHS OK / NOT OK RHS OK / NOT OK

All dimensions are in mm

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO.: L-02
BY
RATING CUSTOMER SHEET: 02 OF 02
 INSTRUMENT REGN.NO.
DATE OF INSPECTION

DRAWING / DOCUMENT NO.

PSWR-QUALITY

LOCATION OF HEADERS HEADERS PARALLEL TO DRUM AXIS

Tolerances:
EL1 EL2
1. Elevation : +/- 3 mm

2. Spacing : +/-3 mm

All dimensions are in mm.

Distance from drum axis to Shift from boiler axis to Elevation

SL. HEADER
Header axis Header centre Actual
NO. DETAILS As per
As per Actual As per Actual Towards Left Right
Drawing
Drawing Left Right Drawing Left Right EL-1 EL-2 EL-1 EL-2

SIGNATURE / DATE
NAME DOC.NO. QPE-BR-002
INSPECTED
PROJECT REV. NO. R00
BY
UNIT NO. CLEARED BY LOG SHEET NO.: L-03

RATING CUSTOMER SHEET: 01 OF 02

 INSTRUMENT REGN.NO.
DATE OF INSPECTION

DRAWING / DOCUMENT NO.

PSWR-QUALITY

LOCATION OF HEADERS HEADERS PERPENDICULAR TO DRUM AXIS

Tolerances:
EL1 EL2
1. Elevation : +/- 3 mm

2. Spacing : +/- 3 mm

All dimensions are in mm.

Distance from drum axis to Shift from boiler axis to Elevation

SL. HEADER
Header centre Header axis Actual
NO. DETAILS As per
As per Actual Front Rear
As per Drawing Actual Drawing
Drawing Front Rear EL-1 EL-2 EL-1 EL-2

SIGNATURE / DATE
NAME DOC.NO. QPE-BR-002
INSPECTED
PROJECT REV. NO. R00
BY
UNIT NO. CLEARED BY LOG SHEET NO.: L-03

RATING CUSTOMER SHEET: 02 OF 02

 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

VERTICALITY OF WATER / STEAM COOLED WALL PANELS

Left Left
1 2

Boiler
Furnace
Front

Front

Back
Rear

Rear
pass
Axis

4 3
Right Right

Front wall Right side wall Rear wall Left side wall
Elevation
L M R F M RR L M R F M RR

Legend: L Left; M Middle; R Right; RR Rear; F Front

Tolerance: 10 mm Max. (Top to Bottom of panel for its total length)
All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-04
BY
RATING CUSTOMER SHEET: 01 OF 01
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

FURNACE ALIGNMENT FRONT PASS

E Left F E Left F

A D2 D1 C A C

Boiler
Furnace
Front

Front

Back
Rear

Rear
pass
Axis

B D D
B

G Right H
G Right H

Below water wall Rear arch Above Water wall Rear arch
Elevation A B C D E F G H D1 D2

Furnace Top As per Drg. -- --

(near roof) Actual -- --
As per Drg. -- --
Rear Arch
Actual -- --
As per Drg.
Burner Top
Actual
As per Drg.
Burner Bottom
Actual
As per Drg.
Bottom Header
Actual
Tolerance: Furnace width & depth: + 10 mm or 15 mm;
Furnace diagonal difference: 20 mm Max.

Note: At Rear arch elevation depth & width of furnace only to be logged.

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-05
BY
RATING CUSTOMER SHEET: 01 OF 03
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

FURNACE ALIGNMENT BACK PASS

E Left side F

A D1 D2 C

Axis
Boiler Axis
Front

Furnace

Rear
B D

G Right side H

Elevation A B C D E F G H D1 D2

As per Drg. -- --
Furnace Top
(near roof)
Actual -- --

As per Drg. -- --
Above LTSH
Actual -- --

As per Drg. -- --
Below Economiser
Actual -- --

As per Drg.
Bottom Header
Actual

Tolerance: Back pass width & depth: + 10 mm or 15 mm;

Back pass diagonal difference: 20 mm Max.

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-05
BY
RATING CUSTOMER SHEET: 02 OF 03
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

FIRE BALL ANGLE MEASUREMENTS

FRONT

4 1

RIGHT SIDE LEFT SIDE

3 2

REAR

AS PER DRAWING:
_________ _________

_________ _________

FIRE BALL ANGLE AT

ANGLE CORNER - 1 CORNER - 3 ANGLE CORNER - 2 CORNER - 4

TOLERANCE: PERMISSIBLE LIMIT: + OR 1 DEGREE

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-05
BY
RATING CUSTOMER SHEET: 03 OF 03
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

SCREEN TUBE CLEARANCES

DETAIL AS PER DRAWING ACTUAL TOLERANCE

Clearance between Centre line of left side
extended water wall to first row of screen +/-10 mm
tubes
Clearance between Centre line of right side
extended water wall to last row of screen +/- 10 mm
tubes

PITCH OF SCREEN TUBE ROWS

As per Drawing: _____ mm Tolerance: +/-10 mm

Row No. Row No. Row No. Row No.
To Actual To Actual To Actual To Actual
Row No. Row No. Row No. Row No.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-06
BY
RATING CUSTOMER SHEET: 01 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

SCREEN TUBE CLEARANCES

DETAIL AS PER DRAWING ACTUAL TOLERANCE

Clearance between Centre line of left side
extended super heater panel to first row of +/-10 mm
screen tubes
Clearance between Centre line of right side
extended super heater panel to last row of +/-10 mm
screen tubes

PITCH OF SCREEN TUBE ROWS

As per Drawing: _____ mm Tolerance: +/- 10 mm

Row No. Row No. Row No. Row No.
To Actual To Actual To Actual To Actual
Row No. Row No. Row No. Row No.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-06
BY
RATING CUSTOMER SHEET: 02 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

LTSH COIL CLEARANCES

(For Coil Assembly: Upper / Lower)

Tolerance: +/- 10 mm
COIL LEFT RIGHT
Coil end pitch between Centre line of back As per Drawing
pass side wall and end coil assembly FRONT
Actuals
REAR
PITCH OF COILS
As per Drawing: ____ mm Tolerance: +/- 10 mm

Coil to Measured values Coil to Measured values Coil to Measured values

Coil Coil Coil
Number Front Rear Number Front Rear Number Front Rear

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-07
BY
RATING CUSTOMER SHEET: 01 OF 03
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

LTSH COIL CLEARANCES

FOR COIL ASSEMBLY: UPPER / LOWER
Tolerance: +/- 20 mm
Clearance between Centre line of Back FRONT REAR
As per Drawing
Pass Front / Rear wall to coil ends

Coil Measured values Coil Measured values Coil Measured values

Number Front Rear Number Front Rear Number Front Rear

LEGEND: LTSH Low Temperature Super Heater - Horizontal

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-07
BY
RATING CUSTOMER SHEET: 02 OF 03
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

SPACING BETWEEN ECO. HANGER TUBES AND BACK PASS

FRONT / REAR WALLS

As per Drawing:
Y1 = ____ mm Y2 = ___ mm
A = ____ mm B = ___ mm
Tolerance:

Y1 & Y2 = +/- 3 mm

A & B = +/-20 mm
ECO. Measured values ECO. Measured values
HANGER HANGER
TUBE NO. A Y1 Y2 B TUBE NO. A Y1 Y2 B

LEGEND: Y1 & Y2 - Spacing between ECO hangers tubes.

A - Spacing between back pass front wall and front ECO hanger tube.

B - Spacing between back pass rear wall and rear ECO hanger tube.

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-07
BY
RATING CUSTOMER SHEET: 03 OF 03
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

PLATEN SUPER HEATER COIL CLEARANCES

Tolerance: +/- 25 mm
PLATEN SH
COIL
LEFT RIGHT
Coil end pitch between Centre line of side
As per Drawing
wall and end coil assembly
FRONT
Actuals
REAR

PLATEN SUPER HEATER PITCH OF COILS

As per Drawing: ______ mm Tolerance: +/- 25 mm

Coil to Coil to Coil to Coil to

Measured Measured Measured Measured
Coil Coil Coil Coil
values values values values
Number Number Number Number

LEGEND: PLATEN SH Platen Super Heater Coil - Vertical

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-08
BY
RATING CUSTOMER SHEET: 01 OF 01
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

FINAL SUPER HEATER COIL CLEARANCES

Tolerance: +/-25 mm
Final Super Heater
COIL
Coil end pitch between LEFT RIGHT
Centre line of side wall and As per Drawing
end coil assembly FRONT
Actuals
REAR

FINAL SUPER HEATER PITCH OF COILS

As per Drawing: ______ mm Tolerance: +/- 25 mm

Coil to Coil to Coil to Coil to

Measured Measured Measured Measured
Coil Coil Coil Coil
values values values values
Number Number Number Number

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-09
BY
RATING CUSTOMER SHEET: 01 OF 01
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

ECONOMISER COIL CLEARANCES

FOR COIL ASSEMBLY: UPPER / LOWER

Tolerance: +/- 10 mm

ECONOMISER
COIL
LEFT RIGHT
Coil end pitch between Centre line of side
As per Drawing
wall and end coil assembly
FRONT
Actuals
REAR

ECONOMISER PITCH OF COILS

As per Drawing: ______ mm Tolerance: +/- 10 mm

Measured values Measured values

Coil to Coil Coil to Coil
ECONOMISER ECONOMISER
Number Number
FRONT REAR FRONT REAR

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-10
BY
RATING CUSTOMER SHEET: 01 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

ECONOMISER COIL CLEARANCES

FOR COIL ASSEMBLY: UPPER / LOWER

Tolerance: +/-20 mm

ECONOMISER
Clearance between Centre line of Back pass As per
FRONT REAR
Front / Rear wall and coil ends. Drawing

Measured values Measured values

Coil Number Coil Number
FRONT REAR FRONT REAR

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-10
BY
RATING CUSTOMER SHEET: 02 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

REHEATER COIL CLEARANCES

Tolerance: +/- 10 mm

RH FRONT RH REAR
Coil end pitch between COIL
LEFT RIGHT LEFT RIGHT
Centre line of side wall
and end coil assembly As per Drawing
Actuals

REHEATER PITCH OF COILS

As per Drawing: ______ mm Tolerance: +/- 10 mm

Coil to Coil Measured values Coil to Coil Measured values

Number RH FRONT RH REAR Number RH FRONT RH REAR

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-11
BY
RATING CUSTOMER SHEET: 01 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

CLEARANCE BETWEEN WW REAR ARCH TO

REHEATER COILS BOTTOM FRONT AND REAR

As per Drawing: ____ mm Tolerance: +/- 25 mm

Coil Measured values Coil Measured values Coil Measured values

Number Front Rear Number Front Rear Number Front Rear

All dimensions are in mm.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-11
BY
RATING CUSTOMER SHEET: 02 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

JOINT INSPECTION PROTOCOL PRIOR TO HYDRAULIC TEST

SL.NO. ACTIVITY OBSERVATION

1. Erection Completion as per log-sheets and records.

2. Completion of all supports.

3. Cold compression of spring supports.

4. Locking of supports.

5. Welding completion of all joints as per EWS.

6. NDE completion as per EWS.

7. PWHT completion of applicable joints as per EWS.

8. Void closing and furnace sealing.

9. Completion of pressure parts attachment welding.

10. Buckstay beam completion with corner connection

and guides.

11. Completion of furnace guides.

12. Completion of trim piping.

Removal of all temporary supports and freeness of

13.
furnace.

Completion of metal temperature pads on SH / RH

14.
coils.

REMARKS:

Boiler Pressure Parts are cleared for Hydraulic test.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-12
BY
RATING CUSTOMER SHEET: 01 OF 01
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

AIR TEST OF BOILER

REQUIREMENTS:

Design Pressure : Kg / cm2 (g)

Working Pressure : Kg / cm2 (g)

Test Pressure : Kg / cm2 (g)

Reference Document :

Circuits included in the test :

OBSERVATION:

Date of test :

Test Pressure : Kg / cm2 (g)

Test Witnessed by :

Details of failures noticed :

Details of Rectification

REMARKS:

Air test of Boiler at the pressure of ............ Kg / cm2 (g) carried out on ................... and
found satisfactory. The boiler is cleared for Hydraulic test.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-13
BY
RATING CUSTOMER SHEET: 01 OF 02
 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT NO.

PSWR-QUALITY

DETAILS OF FAILURE AND RECTIFICATION DURING AIR TEST / HYDRAULIC TEST

TEST FAILURE AT DETAILS
SL. NATURE OF WELD AT
LOCATION PRESSURE OF NDE RESULT REMARKS
NO. 2 FAILURE 1 2 3 4 5 6 SHOP / SITE
Kg / cm (g) REPAIR

NOTE: Failure at: 1- Butt weld, 2- Seal weld, 3- Attachment weld, 4- Hand hole plate weld, 5- Thermo well weld, 6- Cuts & gouges.

SIGNATURE / DATE
NAME DOC.NO. QPE-BR-002
INSPECTED
PROJECT REV. NO. R00
BY
UNIT NO. CLEARED BY LOG SHEET NO.: L-13

RATING CUSTOMER SHEET: 02 OF 02

 INSTRUMENT REGN.NO.

DATE OF INSPECTION

DRAWING / DOCUMENT REF.

PSWR-QUALITY

HYDRAULIC TEST OF BOILER

(DRAINABLE)

REQUIREMENTS:

Design Pressure : Kg / cm2 (g)

Working Pressure : Kg / cm2 (g)

Hydraulic Test Pressure : Kg / cm2 (g)

Statutory Code Requirement : IBR

Reference Document :

Circuits included in the test :

Temperature of the water in the system :

OBSERVATION:

Date of Filling :

Date of hydraulic test :

Temperature of the water in the system : .......... O C

Hydraulic test Pressure : Kg / cm2 (g)

Holding time : Minutes

Test Witnessed by :

REMARKS:

Hydraulic test of Boiler at the test pressure of ............ Kg / cm2 (g) carried out on
................... and found satisfactory. The boiler is cleared for further operation.

SIGNATURE &
NAME DOC.NO. QPE-BR-002
DATE
PROJECT INSPECTED REV.NO. R00
BY
CLEARED
UNIT NO. LOG SHEET NO. L-14
BY
RATING CUSTOMER SHEET: 01 OF 02