Doc.No. : MSR-35096E Rev.0 1/3 TO : PT UNITECHNINDO PERKASA INSPECTION PROCEDURE | ‘TEAM TRAP 0 | 2017.05.16 | A new prepared. Fbbihera.| T Yasuda PA Rev. . Reviewed Date Description Approved Prepared No. (QA) rN MIYAWAKI INC. PRODUCTION DEPARTMENT / PRODUCTION CONTROL SECTIONDoc.No. : MSR-35096E Rev.0 2/3 1. Application ‘This procedure covers inspection procedure for commodities highlighted on the cover sheet. 2. Applicable Code, Standard and Specifications 1) Japanese Industrial Standards [JIS] JIS B8401(1999) : Automatic steam traps 2) American Society of Mechanical Engineers (ASME} ASME B16.11(2011) : Forged Fittings, Socket-Welding and Threaded 8) American Society for Testing and Materials [ASTM] ASTM A105/A105M : Carbon Steel Forgings for Piping Applications 4) Customer's project specifications GGCP-04-L6-DS-001-KE : DATA SHEET FOR STEAM TRAP 3. Material Inspection 1) Material test certificate shall be checked according to requirements specified in the applicable ASTM standards. The heat number or lot number on the material shall be identified in the corresponding material test certificate. 2) Material certificates shall be submitted for body and cover. 3) Material certificates shall be in accordance with EN10204 Type 3.1. 4, Visual Inspection 1) The internal and external surfaces of casting shall be free from harmful defects, such as cracks, blowholes, burrs, burn-on, scale, sand inclusions and other defects 2) Forging shall be free from harmful defects, such as cracks, fogging, tool marks and other defects. 3) Steel bar and pipe shall be free from harmful defects, such as cracks, scab, roll marks and other defects, 4) Machined surfaces shall be free from harmful scratches and no irregularities concerning the finishing. 5) Welds shall be free from harmful defects, such as cracks, undercut, overlap, splatters, pits and other defects 6) Corners and ends without specified dimensions shall be properly chamfered or rounded. 7) Flow path positioned shall be properly finished and cleaned. 5. Dimensional Inspection ‘The assembled commodities shall be inspected for dimensions specified in approved drawing using measuring equipment which has been calibrated within required calibration cycle 1) Dimensional tolerance of socket welds shalll be as follow Size 1/2”, 3/4” V1" (OD (C)__|Min.: 0, Max.: +2 Min.: 0, Max.: +2.5 TD (B)__|Min.: 0, Max.: +0.4 [Depth (D) Notes : a) Dimensions are inmm. b) Abbreviation OD : Outside diameter , ID : Inside diameter 2) Dimensional tolerance of face to face length (L), unless otherwise specified in drawing, shall be as follows. _ L 280 and below | 280.1~600 | 600.1 and above ‘Tolerance 21.5 230 4.0 Note : Dimensions are in mm. Mh MIYAWAKI INC.Doc.No. : MSR-35096E Rev.0 3/3 8) Dimensional tolerances of machined parts other than the above, shall follow medium class (turning process) and coarse class (other processes) in JIS B0405, General Tolerances - Part 1 ‘Tolerances for linear and angular dimensions without individual tolerance indications. 4) For approximate dimensions or H dimension shown in drawing, the dimensional tolerance shall be +10mm. 6. Hydrostatic Inspection 1) Inspection conditions @ Inspection equipment (Refer to Appendix-1). Q Test fluid shall be city water. @ Testing temperature is room temperature. @ 2 equivalent pressure gauges, which are calibrated every 6 months, shall be used for measuring the test pressures. At full scale, the pressure gauge can be used from 1.5 to 8 times of test pressure. @® The short term shown for hydrostatic test pressure in drawing is “HYDRO'C TEST PRESS”. @® Minimum holding time for hydrostatic test shall be 3 minutes. 2) Acceptance criteria ‘There shall be neither leakage nor abnormal deformation of pressure parts. 3) Re-inspection If the test fails, the test product shall be inspected for faults before retesting. 7. Operational Inspection 1) Inspection conditions @ Inspection equipment (Refer to Appendix-1) ® Test pressure shall be settled 3.88MPaG. @® Testing temperature is fluid saturated temperature at a pre-determined test pressure. @ Test product will open and close for at least 3 times at a pre-determined test pressure. 2) Acceptance criteria ‘The steam trap shall be smooth and neither valve seat leak nor other abnormalities found. 3) Re-inspection If the test fails, the test product shall be inspected for faults before hydrostatic test, follow by operational test. 8, Marking Inspection ‘The commodity shall be marked on body or name plate for the following items; 1) Manufacture's name 2) Model name 3) Size 4) Maximum working pressure, Maximum working temperature 5) Arrow of flow direction 6) Material’s name, heat or lot number 7) S.No. (manufacturing date) 9. Inspection Document Refer to Appendix 2-3 for details of documents provided. 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