MAKAMIN INTERNATIONAL INSPECTION SERVICES LTD LIQUID PENETRANT EXAMINATION PROCEDURE Document Ref.: INS/ASME/PT/001_ Revision —03 7 feshiGiieis Controlled Copy No.2 Document Release Date: Document Release Date: 24 January, 2006 {CI his is an Uncontroiled Copy Prepared by R.BINU : SANTANU SAHA Reviewed and Accepted by: NDT Leva itt Approved and Accepted for use in INSPEC by Kay MANAGER ‘se by is authoriakd-persoritel only a ment is subject for revisions and only the lestor BS weg Ss PROCEDURE FOR LIQUID PENETRANT EXAMINATION REVISION CO Reison a z — — 00 Issued to address requirements of 17 FEBRUARY New Issue ASME Seetion V Edition 2001 2004 ‘Addenda 2003 ol . Issued to address requirements of V7 FEBRUARY See $.2, 10.3, 10.4, 15.2, 16.1 ate 02 13 September 2005 Sec 7, 10, 22 : - Seo Revised. See 1.5 Newly added. Sec 2 Revised; Addenda 2005 incorporated Sec 4.2 Added. Sec 8.2; 8.3 Revised. 5 Sec 11.2 Newly added. Sec 142 Revised. penne aoe See 15.2 Revised. See 16.7 ‘Added, See 21.3 ‘Added, Sec 22.1 Revised. ‘Annexure Revised. _ Annexure IL _| Sample report format revised. Ta a SANTANU SAHA, Appointed NDT Level III RoGer KAY, GENERAL MANAGER Document Ref.: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 2 of 16 This document is the property of INSPEC and for use by its authorized personnel only. Use of this Procedure by nonaNSPE Organisations is by specific agreement. ‘This document is subject for revisions and only the latest revision stands current. Mf Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ul or the Manager / INSPEC. nor he reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will reccivebeg MAKAMIN PROCEDURE FOR LIQUID PENETRANT EXAMINATION INDEX Page Ref, Scope 4 Reference Documents 4 Procedure Qualification & Revi 4 Performance Demonstration 5 Personnel Qualification 5 NDE Method Technique 6 ‘Test Materials 6 QC of Test Materials 6 Test Component Condition 7 10 [Initial Solvent Cleaning 7 11__| Test Temperature 7 12 | Application of Penetrant 8 13. Dwell Time 8 14 | Removal of Excess Penetrant 8 15 | Drying of Test Surface 9 16 | Application of Developer 9 17__ | Forming of Indications 9 18 Viewing Conditions 10. 19 | Interpretation of Indications 10 20 Post Examination Cleaning mn 21 Evaluation for Acceptance Status u 22 | Documentation and Reporting of Results i 23 | Safer : _ _ 12 NON-MANDATORY ANNEXURE ‘AnnexureT- ‘Sample Acceptance Criteria 13 —_[ Annexure Il Sample Report Format 16 SUPPLEMENTS | = Procedure Demonstration Record No. - Frosslre Revd and AecepaT Fioaalre Approvaand Acoped Be ae INSPEC Ty SANTANU SAHA, Appointed NDT Level III ROGER KAY, GENERAL MANAGER Document Ref.: INS/ASME/PT/001 Rev, 03 Release Date: 24 January 2006 Page 3 of 16, This document is the property of INSPEC and for use by lis authorized personnel only. Use of this Procedure by nonINSPEC Organisations is by specific agreement. ‘This document is subject for revisions and only the latest revision stands curreal. Master Copy of this document carries the wet-ink signature of either the Appointed NOT Level Ill or the Manager / INSPEC. This document shall not be reproduced without the written consent of INSPEC. Coritralled Distribution Copy Holders will reccivesey = MAKAMIN PROCEDURE FOR LIQUID PENETRANT EXAMINATION 1. Scope: ~ 1.1. This Non-destructive Examination (NDE) Procedure details the minimum requirements for conducting Liquid Penetrant Examination of welds and associated HAZ and base metal by Non- fluorescent color contrast penetrant method.. 1.2, Liquid Penetrant Examination is an effective means for detecting discontinuities, which are open to | the surface of nonporous metals and other materials (including but not limited to wrought/cast products and welds), 1.3. The extent of examination shall be as per applicable construction-Code requirements / project specifications and client directives. 1.4, Typical discontinuities detectable by this method are cracks, seams, laps, cold shuts, laminations and porosity. 1.5. This procedure may be applicable to other penetrant methods and product forms provided that the procedure is qualified by demonstration and revised to incorporate the new variables. 2. Reference Documents 2.1. The following documents are referred: 1.1. ASME Section V 2004 edition with addenda 2005. ASME Section VIII Division | & 2; Ed 2004 Addenda 2005 ASME Section I; Ed 2004 Addenda 2005 . ASME Section IX; Ed 2004 Addenda 2005 5. ASNT SNT TC 1A Ed 1996 Addenda 1998 & Ed 2001 6. INSPEC Written Procedure INSPEC/9/USN/Ql, 1994 Revision 12. RPPNNYN 3 Procedure qualification & revision: 3.1 This Procedure is a General NDE document for reference and use by authorized INSPEC personnel, applicable for the purpose identified in the Scope and essentially addressing the requirements of ASME Section V. Procedure Reviewed and Asspied Br Frocelore Apprived and Aspe ore W NSPEC Hy NTANU SAHA, Appointed NDT Level I! ROGER KAY, GENERAL MANAGER, Document Ref.: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 4 of 16, This document is the property of INSPEC and for use by ls authorized personnel only. Use of this Procedure by non-INSPEC Organisations is by specific agreement. This document is subject for revisions and only the latest revision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ill or the Manager / INSPEC. This | nor be reproduced without the written cansent of INSPEC, Controlled Distribution Copy Holders will receiveMAKAMIN PROCEDURE FOR LIQUID PENETRANT EXAMINATION 3.2 Relevant INSPEC personnel are required to be aware of the requirements of this Procedure and suitably qualified and, certified by INSPEC for implementation. (Refer 5) 3.3 When used by non-INSPEC Organizations, the necessary agreements will need to be effected with INSPEC and a reference to this Procedure shall be made appropriately by the Organizations, 3.4 This Procedure contains variables, which may need qualification by way of demonstration required by the referencing Code. Under such situations, any change or deviation to essential variables will require revision and re-qualification of this Procedure. Such demonstrations shall be on a case-to-case basis and shall be demonstrated to the Inspector / Client Representative prior to implementation of this procedure on Test Component, 3.5 Record of satisfactory demonstration for qualification of the procedure for a single or range of values considered, as essential variable shall be attached as a supplement detailing all the variables for which the procedure is qualified, with the procedure. The value or the range of values for which the procedure is qualified shall be indicated in the index as supplemental attachment of the procedure. Any change or increase/ decrease of the values of essential variables shall require re-qualification and revision of the procedure. 3.6 This Procedure contains Mandatory and Non-mandatory Annexure. Any change/ deviation to this Procedure or Mandatory Annexure will require revision and re-issue of this Procedure. Any revision (either of essential or non essential variables) to this Procedure will as a minimum require review and acceptance by the Appointed NDT Level Ill and approval by Manager / INSPEC 3.7 This Procedure contains sample acceptance standards applicable for welds as per ASME Section VIII Div. 1 as Non-mandatory Annexure I. However, when suitable, this Procedure may be applied for other Acceptance Standards. Any such Acceptance Criteria are to be appropriately recorded during examination with reference to this Procedure; any revision to Non-mandatory appendix will not warrant revision of this procedure. 3.8 Users of this Procedure shall verify the applicability with respect to requirements. 4 Performance demonstration: 4.1 When required by referencing Code Section or per Client requirements, performance demonstration shall be carried out and documented as report with the variables used. Copies of Procore Rented and Ascend Op adore Approved and Acceied fre NSPS Tr SANTANU SAHA, Appointed NDT Level III ROGER KAY, GENERAL MANAGER Document Ref: INSJASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 5 of 16 This document is the propeny of INSPEC and for use by its authorized personnel only. Use of this Procedure by now INSPEC Organisations is by specific agreement. This document is subject for revisions and only the latest cevision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Il) or the Manager / INSPEC. This slocument shall not be reproduces without the written consent of INSPEC. Controlled Distribution Copy Holders will receiveBS weg — PROCEDURE FOR LIQUID PENETRANT EXAMINATION ‘such reports shall be maintained by INSPEC. (For sample information, refer Non-mandatory Annexure II). 4.2. Whenever required, a certification statement either incorporated in the Procedure Demonstration Record or attached separately to the procedure from the client shall be made available to the Authorized Inspector/ client representative. 5. Personnel Qualification 5.1. All personnel conducting Liquid Penetrant Examinations using this Procedure shall be qualified to a minimum of Level I. However, personnel evaluating results of such inspection shall be qualified to Level I as a minimum (Refer 2.1.5). 5.2. Personnel conducting Liquid Penetrant Examination shall have vision, with correction if necessary, to enable to read Jaeger Type No. 2 Standard Chart at a distance of not less than 300mm, and is capable of distinguishing and differentiating contrast between, colors or shades of gray used. Vision tests shall be conducted annually and be current during examination. 5.3. Personnel conducting Liquid Penetrant Examination shall be competent in conducting the testing as described in this Procedure. 5.4. Where required by a specific Code, existing Personnel Qualification shall be.verified for applicability as to the Code conditions 5.5. Personnel conducting Liquid Penetrant Examination should be aware of the safe-practice requirements during examination. (Refer 23) 6. NDE Method Technique 6.1. Color Contrast (Visible Dye) Solvent Removable Penetrant System with non-aqueous Developer. (All essential variables relevant to this NDE method technique has been included) 7. Test Materials 7.1, Test materials as defined in Table-7.1 are used during examination: ‘Table-7.1 Material Brand ‘Manufacturer | Group Penetrant Spot-check SKL-SP-1 | Magnaflux | PT 1 | Solvent Cleaner_| Spot-check SKC-S = Penetrant | CHEKMOR-222 Ely PT2 Tracare Roel ond RaeSTT Trasedare Appancd ant Reed ee TE SaNTANU SAHA, Appointed NDT Level IIL ROGER KAY, GENERAL MANAGER, Document Ref: INSTASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 6 of 16 This document is the property of INSPEC and for use by its authorized personnel only. Use of this Procedure by nan-INSPEC ‘Organisations is by specific agreement. This document is subject for revisions and only the latest revision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level tl or the Manager © INSPEC. This document shall not be reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will receive eurvent versionsMAKAMIN PROCEDURE FOR LIQUID PENETRANT EXAMINATION Solvent Cleaner | S-71A Developer __| LD-3 Penetrant MR 68 C Solvent Cleaner | MR 85 MRehemie | PT3 Developer MR 70_ Z 7.2. The Test materials used will be in ready-mix aerosol containers 7.3. Intermixing of test materials from different Groups is not permitted. 8. QC of Test materials 8.1, Storage of test-materials shall be as per Manufacturer's recommendation and shall be used within the shelf life specified. 8.2 Control of Sulpher, Chlorine and Fluorine content: 8.2.1 When potential use of materials involves application on austenitic stainless steels & titanium, the total fluorine & chlorine content of each test-material shall not exceed 1% by weight. 8.2.2 When used on test material, which may also involve nickel-based alloys, the total sulfur content of each test-material shall not exceed 1% by weight. 8.3. A certification statement from the manufacturer of Penetrant material stating the penetrant material batch nos. and test results obtained for the Sulpher and total Chlorine and Fluorine content in accordance with mandatory appendix II of Article 6 of ASME Sec V 2004 addenda 2005 shall be made available whenever required for verification and the records shall be maintained. ‘Test Component Surface Preparation 9.1 In general, satisfactory results may be obtained when the surface of the component is as-rolled, as- welded, as-cast or as-forged condition. Surface preparation may be necessary by grinding, machining or other methods where surface imegularities could mask indications. 9.2 Prior to application of penetrant all areas to be examined and all adjacent areas within in at least 25 mm shall be dry and free from any scale, grease, dirt, weld-flux or slag or spatter, paint, oil or other foreign matter that might interfere with the penetration. 10 Initial Solvent Cleaning Procedure Reviewed and Ascend Oy Trocedare Approved and Accoped Toe use INSPEC Hy SANTANU SAHA, Appointed NDT Level Il ROGER KAY, GENERAL MANAGER Document Ref: INS/ASME/PT/001 Rev. 03, Release Date: 24 January 2006 Page 7 of 16 This document is the property of INSPEC and for use by lis authorized personnel only, Use of this Procedure by nowiNSPEC ‘Organisations is by specific nyreement. This document is subject for revisions and only the latest cevision stands current, Master Copy of this document carries the wet-inis signature of either the Appointed NDT Level Ill vr the Manager ? INSPEC. docurnent shal} not be reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will rec current versionsPROCEDURE FOR LIQUID PENETRANT EXAMINATION 10.1 When solvent cleaning is required, Solvent Cleaner of the specific Group (Table-7.1) shall be used, After cleaning, drying of the test surface shall be by normal evaporation or with forced hot air as appropriate. 10.2 The drying time shall be sufficient to assure that the cleaning solution has evaporated prior to application of penetrant. 10.3 The penetrant application shall not start prior to a minimum period of 5 minutes elapsing after the solvent cleaning process is completed. TT Test temperature 11.1 ‘The temperature of the penetrant and the surface test component shall remain in the range 10° C — 52°C. Local heating or cooling is permitted provided the part temperature remains in the said range. Wherever the material-manufacturers’ recommendation of test temperature range is stringent than the above, such recommendation shall be followed. 11.2 In case the temperature of the component is out side the range as specified above, the procedure may be applicable but require re-qualification and revision as described in Para T-653 of Article 6 of ASME Sec V. 12. Application of Penetrant ‘The penetrant shall be sprayed thoroughly and uniformly on the test areas. well Time 2B. 13.1, The applied penetrant shall be allowed to enter discontinuities. For the test temperature defined (in 11.1), the minimum penetration (dwell) time shall be as per Table-13.1 below. Table-13.1 | Dwell time (minutes) Penetrant | Developer Castings and welds | Cold shuts, porosity, lack 5 10 of fusion, cracks (all Wrought materials— | Laps, cracks (all forms) a na 7 ____| extrusions, forgings, | Carhide-tipped tools. L Pssokenneoand cess] Lyek oF fsion- pores onc 10 rerant Satta App NBTteveHttt t ROSE Kar Orne tANAE Document Ref.: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 8 of 16 This document is the property of INSPEC and for use by Ws authorized personnel only. Use of this Procedure by non INSPEC Organisations is by specific agreement. This document is subject for revisions and only the latest revision stancls current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ill ar the Manager / INSPEC. Thi ocument shall not be reprocuiced without the written consent of INSPEC, Controlled Disttibution Copy Holdees will scccivePROCEDURE FOR LIQUID PENETRANT EXAMINATION Carbide-tipped tools Lack of fusion, porosity, z = cracks Ceramic ‘All forms Cracks 3 10 Glass All forms Cracks 5 10 Plastic All forms Cracks 5 10 14, Removal of Excess penetrant 14.1. After the completion of the minimum dwell time, the excess penetrant on the test component surface shall be removed by wiping with a clean and dry lint-free cloth or paper, repeating this operation until most of the traces of penetrant have been removed from the test surface. 14.2. Final stages of cleaning shall be done by wiping the surface with a clean cloth or paper moistened with the solvent cleaner and care shall be taken to avoid use of excess solvent to avoid unwanted removal of penetrant from fine, shallow discontinuities. 14.3. Flushing the surface with solvent (following the application of penetrant and prior to developing) is prohibited. 15. Drying of test Surface 15.1. - The test surface shall be left drying by normal evaporation. 15.2. The time of drying between the end of excess penetrant removal and start of developer application shall be limited to a maximum of 10 minutes. 16. Application of Developer 16.1. The developer shall be applied as soon as possible after penetrant removal. 16.2. Before application, the developer shall be kept agitated to prevent settling and ensure uniform dispersal of the particles in the carrier fluid. 16.3. The developer shail then be uniformly applied by spraying to form a thin layer on the test surface, just sufficient to draw the penetrant retained in any discontinuity reservoir and also to provide a contrasting background. 16.4. Under conditions when spraying is prohibited due to safety or restricted access, developer shall be applied by brushing. Z Teosaare RATE ond Ase Teasers Approved and Acceped ie ew NSPEC OY 4 SANTANU SANA, Appointed NDT Level IIT ROGER Kay, GENERAL MANAGE! Document Ref: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 9 of 16 This document is the property of INSPEC and for use by Its authorized personnel only. Use of this Procedure by non-INSPEC Organisations is by specific agreement. This document is subject for revisions and only the latest revision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level {II or the Manager © INSPEC, This clocument shall not be reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will receive current versionsMAKAMIN PROCEDURE FOR LIQUID PENETRANT EXAMINATION 16.5. Drying of developer shall be by normal evaporation. Whenever it is realized that an excess developer coat (which may mask indications) has been applied, the process of examination shall be redone (re-examination) from the stages of initial solvent cleaning. 16.6. Developing time for final interpretation begins as soon as the wet developer coating is dry. The ‘minimum developer dwell-time shall not be less than that required by Table-13.1 16.7. The development time (Interpretation time) shall be limited to a maximum of 30 minutes. 17. Forming of Indications 17.1. The developer forms a reasonably uniform white coating and surface discontinuities are indicated by bleed-out of the penetrant in deep red color staining the developer. 17.2. Indications with a light pink color may indicate excessive cleaning, while inadequate cleaning may leave an excessive background making interpretation difficult. 18. Viewing conditions 18.1. The test area shall be adequately illuminated for proper evaluation of indications revealed on the test surface. 18.2. A minimum light intensity of 100 fe (1000 lux) is required on the surface to be examined to ensure adequate sensitivity during the examination and evaluation of indications. 18.3. The light-source technique used (day light or artificial) shall be documented and maintained. A hand lamp with a focusing curvature hood, with a 100 watt bulb placed at a distance maximum 1 meter from the surface will fulfill the minimum light intensity requirement (100 fe) on the test surface, 19. Interpretation of indications 19.1. The evaluation of indications generally will begin on completion of the minimum developer- dwell-time, however with the maximum developer-dwell-time limited to 30 minutes. Pracare ReveNeaana R rower Approved ar Aesepind rtm NSPE Py SANTANU SAHA, Appointed NDT Level IIf ROGER KAY, GENERAL MANAGER. Document Refi: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 10 of 16. “This document is the property of INSPEC and for use by iis authorized personnel only. Use of this Procedure by nom INSPEC Organisations is by specific agreement. This document is subject for revisions and only the latest revision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level III or the Manager © INSPEC. This document shall not be reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will receive current versionsa PROCEDURE FOR LIQUID PENETRANT EXAMINATION 19.2. Discontinuities are indicated by bleed-out of the penetrant in deep red color staining the developer (indications). 19.3. Relevant indications are those indications resulting from mechanical discontinuities on the surface. Linear indication is one having a length having greater than three times the width. Rounded indication is one of circular or elliptical shape with length equal to or less than three times the width. 19.4. Discontinuities due to localized surface imperfections (such as machining marks, rough weld profile) or attributable directly to some feature of the assembly or component examined may produce non-relevant indications. 19.5. Contamination due improper handling of various test materials or improper cleaning during testing may produce false indications. 19.6. Any questionable or doubifull indications shall be explored by visual or other meanis, and if necessary, evaluated by a re-examination, 20, Post-examination cleaning 20.1. The post-examination residues of penetrant or developer will not normally have any deleterious effect on the test component since the test materials are selected to avoid any such effects significantly. However, post-examination cleaning may be required when such residues may have adverse chemical reactions with the test component. Under such conditions, the residues may be cleaned to the desired extent by solvent cleaning or a coarse water spray. [ 21. Evaluation for Acceptance status 21.1. All relevant (including non-relevant, if necessitated by any referencing document or client requirement) indications (type of indication — linear or rounded, location, length or diameter or aligned) shall be recorded as a minimum and interpreted against the relevant acceptance criteria. Where none specified, all the relevant indications shall be recorded. 21.2. This Procedure contains sample acceptance standards as per ASME Section VIII (D 1) & Section IX. Acceptance criteria used shall be documented in the NDE Report (22.1). 21.3. Broad areas of pigmentation, which could mask indications, are not acceptable and shall be cleaned and retested in accordance with the method stated in this procedure. Proccdare Reviewod and Avoopied By Procedure Approved or Accapind Tor tso ih INSPEC Br ANTANU SAHA, Appointed NDT Level If ROGER KAY, GENFRAL MANAGER Document Ref: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 11 of 16 This document is the property of INSPEC and for use by Rs authorized personnel only. Use of this Procedure by nonINSPEC Organisations is by specific agreement. This document is subject for revisions and only the latest revision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ill or the Manager / INSPEC. This Gocument shall nor be reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will receivePROCEDURE FOR LIQUID PENETRANT EXAMINATIO 22. Documentation & reporting of results 22.1. For each Liquid Penetrant Examination as per this Procedure, the following minimum information shall be recorded and suitably addressed in the relevant INSPEC Report (Refer Annexure ID): 22.1.1. Client / Project / Job details Location Item Material, Dimension & thickness, as appropriate Surface Condition Procedure identification and revision. 22.1.7. Liquid Penetrant, Penetrant Remover and developer type. 22.1.8. Method of initial cleaning 22.1.9. Method of Penetrant application 2.1.10. Method of Developer application 2.1.11. Penetrant & Developer Dwell Times 2.1.12. Test Temperature 2.1.13. Viewing (lighting) Conditions and equipments. 22.114. Test Materials’ Group & Batch Ref. 2.1.15. Post-examination cleaning 22.1.16. Examination personnel & qualification level 2.1.17. Accept / Reject status (as appropriate & applicable) 2.1.18. Examination date & time 22.1.19.__Map of indications (attach as appropriate) 23. Safety 23.1. Alll inspection personnel shall be responsible for compliance with applicable safety rules in the use of liquid Penetrant materials. 23.2. Penetrant materials are highly volatile, relatively toxic and the liquids may cause skin invitation. Use adequate ventilation at all times and avoid prolonged skin contact. 23.3. Penetrant materials shall never be heated above the recommended temperature limits prescribed by the manufacturer. 23.4. Penetrant materials shall never be exposed to open flames Trosedure Revised and Aeaead Frocedare Approved and Accoped or we th SPECT SANTANU SAHA, Appointed NDT Level Il ROGER KAY, GENERAL MANAGER Document Ref: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 12 of 16 This document is the property of INSPEC an |] Organisations is by specific agreement, This document is subject for revisions and only the latest revision stands evrrent, Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ill or the Manayer / INSPEC. This, docament shall not be reproduced without the switten consent of INSPEC, Ctintrolled Distribution Copy Holders will receive use by Tis authorized pervonnel only. Use of this Procedure Py non TNSPEC ]PROCEDURE FOR LIQUID PENETRANT EXAMINATION 23.5. Keep aerosol cans containing Penetrant materials out of direct sunlight and storage areas in excess of the recommended temperature limits specified by manufacturer; an excessive heat may cause aerosol cans to explode _ Prossdre Reviewod and AGERS TS TProsalare Approved and Acsepise Far tse WINGPCC By SANTANU SAHA, Appointed NDT Level Il ROGER KAY, GENERAL MANAGER Document Ref: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 13 of 16 ‘This document is the property of INSPEC and for use by its authorized personnel only. Use of this Procedure by nowINGPEC Organisations is by specific agreement, This document is subject for revisions and only the latest revision stands current. Master Copy of this document carvies the wet-ink signature of either the Appointed NDT Level Ill or the Manager © INSPEC. This, document shall not be repracuced without the yritten consent of INSPEC. Controlled Distribution Copy Molders will receivePROCEDURE FOR LIQUID PENETRANT EXAMINATION NON-MANDATORY ANNEXURE I (Note: Information provided in this annexure is for guidance only; users are encouraged to refer the relevant standards / codes for specific acceptance criteria. These acceptance criteria apply unless other more restrictive standards are specified for specific materials or applications within the Code Sections / Divisions) Sample Acceptance Criteria ASME Section IX (QW-195) Acceptance Criteria (corrosion resistant overlay welds — performance & procedure qualification) Terminology: a, Relevant Indications — indications with major dimensions greater than 1.6 mm (1/16 in) ». Linear Indication — an indication having a length greater than three times the width ¢. Rounded Indication —an indication or circular or elliptical shape with the length equal to less than three times the width Acceptance Standay Indications in excess of the limits specified below are unacceptable: a. Relevant linear indications b. Relevant rounded indications greater than 4.8 mm (3/16 in.) ©. Four or more relevant rounded indications in a line separated by 1.6 mm (1/16 in.) or less edge-to- edge. ASME Seetion VIII Div 1 (as per Appendix 8) ‘Terminology: a. Relevant Indications — indications with major dimensions greater than 1.6 mm (1/16 in) b, Linear Indication — an indication having a length greater than three times the width ¢, Rounded Indication — an indication or circular or elliptical shape with the length equal to less than three times the width Fede RE and ROTI Tesedae AOC Aeaped Tro NSPEC Fp SANTANU SAHA, Appointed NDT Level Ill ROGER KAY, GENERAL. MANAGER Document Refs INS/ASME/PT/001 Rev.03___Release Date: 24 January 2006 Page 14 of 16 This document is the property of INSPEC and for use by its authorized personnel only. Use of this Procedure by non NOPEC Organisations is by specific agreement. This document is subject for revisions and only the latest revision stands current. Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ill or the Manager ; INSPEC. This document shall not be reproduced without the written consent of INSPEC. Controlled Distribution Copy Holders will receive Leurrent versionsPROCEDURE FOR LIQUID PENETRANT EXAMINATION Any indication which is believed to be non-relevant shall be regarded as an imperfection unless it is shown by reexamination by the same method or by the use of other nondestructive methods and / or by surface conditioning that no unacceptable imperfection is present. Acceptance Standard: All surfaces to be examined shall be free of: . Relevant linear indications a, b. Relevant rounded indications greater than 4.8 mm (3/16 in.) ¢. Four or more relevant rounded indications in a line separated by 1.6 mm (1/16 in.) or less edge-to- edge. Procedure Revved nd Neopet Oy T Preccdne Approved ond Rospid frase WNSPEC SaNTANt SAHA. Appointed NDT Level Ill | ROGER KAY, GENERAL MANAGER Document Ref: INS/ASME/PT/001 Rev. 03 Release Date: 24 January 2006 Page 15 of 16 This document is the property of INSPEC and for use by iis authorized personnel only. Use of this Procedure by nomINGPE Organisations is by specific agreement, This document is subject for revisions and only the latest revision stands current, Master Copy of this document carries the wet-ink signature of either the Appointed NDT Level Ill or the Manager / INSPEC. This docunient shall not be reproduced without the written consent of [NSPEC, Controlled Distribution Copy Holders will receive current versions BERS RePROCEDURE FOR LIQUID PENETRANT EXAMINATION NON-MANDATORY ANNEXURE I - SAMPLE REPORT FORMAT INTERNATIONAL INSPECTION SERVICES| DATE: P.O. BOX 41233, ABU DHABI, U.AE. = TEL.NO.: (9712) 3241955 FAX NO.: (9712) 3241957 | REPORT NO. : IN-OPF-04 Rev. PAGE OF DYE PENETRANT INSPECTION REPORT CLIENT: JOB NO: LOCATION : PROCEDURE NO. TEST ITEM: REVISION: TEST COMPONENT MATERIAL: THICKNESS:. _PENETRANT TYPE: DEVELOPER TYPE : PENETRANT REMOVER TYPE : SURFACE CONDITION : TEST TEMP.: DWELL TIME: VIEWING CONDITION: DEV.TIME : CONSUMABLES : ACCEPTANCE CRITERIA: DATE OF TEST: START TIME: END TIME: PENETRANT REMOVER: PENETRANT: DEVELOPER: Manufacturer: Manfacturer: Manufacturer: Batch no. Batch no Batch no. RESULT ACC i TECHNICIAN: CLIENT REP: AI/ TPH. : LEVEL : NAME: NAME: SIGNATURE : SIGNATURE : SIGNATURE : DATE z DATE: DATE: Tasca Reval AFT Tas WpprneTand Raed ease RTECS SANTANU SAHA, Appointed NDT Level If ROGER KAY, GENERAL MANAGER Document Ref.: INS/ASME/PT/001 Rev. 03 Release Date: January 2006 Page 16 of 16 vent is the property oF INSPEC and for use by its authorized personnel only. Use of this Procedure by non INSPEC ions is by specific agreement, This document is subject for revisions and only the latest revision stands current, Mi Copy of this documen 5 the wet-ink signature of either the Appointed NDT Level Ill or the Manager ’ INSPEC. This nent shall not be reproduced without the written consent of INSPEC. Coftrolled Distribution Copy Holders will receive