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Corn Oil

CONTENTS
Member Companies and Pland Locations .................................... 2
Foreword ............................................................................................. 3
Introduction ....................................................................................... 4
The Corn Wet Milling Industry ....................................................... 5
General Manufacturing System ....................................................... 6 CONTENTS
Corn Oil Manufacturing Process .................................................... 9
Packaging, Transport and Storage ................................................ 13
Physical and Chemical Properties ................................................. 14
Nutritional Properties ..................................................................... 16
Production and Commercial Uses ................................................ 19
Analytical Examination of Corn Oil ............................................ 22

TABLES
1. Proximate Analysis of Yell Dent Corn Grain .......................... 6
2. Comparative Composition of Crude & Refined Corn Oil ....... 12
3. Approximate Composition of Refined Corn Oil:
Nutrient Values ............................................................................ 14
4. Food Chemicals Codex Specifications for Refined Corn Oil ... 15
5. Typical Chemical and Physical Data for Refined Corn Oil ....... 15
6. Vegetable Oil Production, 2004 ................................................ 19

FIGURES
1. A Kernel of Corn ......................................................................... 6
2. The Corn Wet Milling Process .................................................... 7
3. Corn Oil Refining ........................................................................ 11
4. Nutritional Labeling of Corn Oil ............................................. 16

Corn Refiners Association


1701 Pennsylvania Avenue, N.W.
Washington, D.C. 20006-5805
202-331-1634 Fax: 202-331-2054
www.corn.org
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5th Edition
Copyright 2006
MEMBER COMPANIES PLANT LOCATIONS
Archer Daniels Midland Company Plants:
P.O. Box 1470 Cedar Rapids, Iowa 52404
Decatur, Illinois 62525 Clinton, Iowa 52732
Columbus, Nebraska 68601
Decatur, Illinois 62525
Marshall, Minnesota 56258-2744

Cargill, Incorporated Plants:


P.O. Box 5662/MS62 Blair, Nebraska 68008-2649
Minneapolis, Minnesota 55440-5662 Cedar Rapids, Iowa 52406-2638
Dayton, Ohio 45413-8001
Eddyville, Iowa 52553-5000
Hammond, Indiana 46320-1094
Memphis, Tennessee 38113-0368
Wahpeton, North Dakota 58075

Corn Products International, Inc. Plants:


5 Westbrook Corporate Center Bedford Park, Illinois 60501-1933
Westchester, Illinois 60154 Stockton, California 95206-0129
Winton-Salem, North Carolina 27107

National Starch and Chemical Company Plants:


10 Finderne Avenue Indianapolis, Indiana 46221
Bridgewater, New Jersey 08807-0500 North Kansas City, Missouri 64116

Penford Products Co. Plant:


(A company of Penford Corporation) Cedar Rapids, Iowa 52404-2175
P.O. Box 428
Cedar Rapids, Iowa 52406-0428

Roquette America, Inc. Plant:


1417 Exchange Street Keokuk, Iowa 52632-6647
Keokuk, Iowa 52632-6647

Tate & Lyle Ingredients Americas, Inc. Plants:


(A subsidiary of Tate & Lyle, PLC ) Decatur, Illinois 62521
P.O. Box 151 Lafayette, Indiana 47902
Decatur, Illinois 62521 Lafayette, Indiana 47905
Loudon, Tennessee 37774

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Golden corn oil sitting on the pantry shelf often serves as the
most visible sign of the corn refining industry to most Ameri-
cans. Although corn oil represents a relatively modest amount
of all food ingredients produced by corn refiners, its household
use reminds consumers of the vast array of food and industrial
products derived from our most abundant crop. FOREWORD
Long the preferred food oil for discerning consumers, corn oil
was limited in supply until recent years. The growth of corn
refining over the last twenty years, has led to greater supplies of
corn oil being available for domestic consumption while also
contributing to the U.S. balance of trade through exports.

The modern corn refining process creates various food and


industrial starches, sweeteners, alcohols, oil, feed ingredients and
bioproducts. Each offers an excellent example of the way we
can add value to raw agricultural commodities. By doing so, we
expand markets for U.S. farmers, increase employment through
processing and provide a wide array of useful products to
American industry and consumers.

We hope you will find this booklet about corn oil useful. Please
contact the Corn Refiners Association, if you would like more
information on corn refining and its products.

Audrae Erickson
President
Corn Refiners Association

Readers are advised that the information and suggestions contained herein
are general in nature and that specific technical questions should be referred
to the Association or its member companies. Questions as to the price and/
or availability of products described should be directed to individual Asso-
ciation members.

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As the corn refining industry clearly from other edible veg-
expanded its product portfo- etable oils. About 95 percent
lio and processed more corn, of domestically produced
the quantity of corn oil avail- corn oil is from the corn wet
able increased dramatically. milling industry, and all but a
INTRODUCTION Corn oil has become an im- small fraction is used in one
portant item in the mix of form or another as food.
products manufactured from
Americas most important This booklet presents a brief
crop, and is no longer thought history and current descrip-
of as simply another co-prod- tion of the corn wet milling
uct of starch manufacture. industry and products; a de-
scription of the corn oil
Annual production of crude manufacturing process; com-
corn oil currently exceeds 2.4 position, physical and chemi-
billion pounds. Nearly all of cal properties of corn oil;
commercial uses and end
it is refined into high-quality
products utilizing corn oil;
oil for the food industry and
nutritional considerations; and
direct use by consumers. In
a listing of methods for iden-
the 1950s, medical researchers
tification and analysis of corn
found that corn oil was effec-
oil. It is the fourth in a series
tive in reducing serum choles-
of booklets describing prod-
terol in humans. This re-
ucts from corn. Subjects of
search gave rise to an other volumes are: corn
increased demand for corn oil starch; nutritive sweeteners
that continues today. from corn; and corn wet
milled feed products.
Corn refiners invested in re-
search and development that The growth of corn oil in the
has resulted in production of marketplace is based on its
edible oils of consistently high functionality, economy, and
quality. Concurrently, devel- acceptability in relation to
opment of new and improved other fats or oils. Among
products using corn oil, many these factors, functionality is
of them conceived in re- foremost. For health reasons,
sponse to health-related re- corn oil has replaced a signifi-
search in foods and nutrition, cant amount of saturated fat
has given this oil a market and is also a top choice for
identity that is widely recog- trans fat reduction in numer-
nized and differentiates it ous food products.

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BACKGROUND hydrate which became a
The origins of the American commercial product within
corn wet milling industry can a few years. In the 1950s,
be traced back to 1842, when syrups in a range of con-
Thomas Kingsford began the trolled levels of sweetness
commercial manufacture of approaching that of pure THE CORN WET
starch from corn. Previously, dextrose entered the mar-
ket. In 1967, enzymatic MILLING INDUSTRY
starch was made from wheat
and potatoes, starting as a transformation of glucose
cottage industry in the colo- to fructose was introduced,
nial period. The first starch leading to production of
factory had been established high fructose corn syrup.
in New England in 1802 to Since the late 1980s, sweet-
provide potato starch for cot- eners derived from corn
ton cloth mills. By 1860, a have supplied the majority
substantial amount of corn- of the U.S. nutritive sweet-
starch was being produced in ener market. A wide vari-
many small plants scattered ety of starches and starch
about the country. U.S. con- derivatives are now pro-
sumption of cornstarch duced to fill the needs of
reached about 210 million many different industries.
pounds in the 1880s, but there Additionally, corn refiners
was significant overproduc- are branching out to pro-
tion and many of the small duce a wide variety of spe-
plants closed. After 1900, cialty food and feed addi-
there was a steady increase in tives through other
consumption and most of the fermentation processes.
small plants were replaced by Co-products from corn
a small number of large refining make important
plants. By this time, corn had contributions to livestock
succeeded wheat and potatoes feeds. Production of high-
as the principal source of quality corn oil increases in
starch. Thereafter the indus- direct proportion to the
try enjoyed continuing growth growing volume of corn
while it began to diversify into going to starch, sweetener,
the complex processing indus- ethanol and bioproduct
try that corn refining is today. production, and the oil has
found a unique and special
Corn syrups became a well- place among edible oils.
known article of commerce
and household use in the lat- The current growth and
ter part of the nineteenth development of corn refin-
century. By 1921, research led ing, characterized by ad-
to a pure sugar from corn vanced technology, the
syrup crystalline dextrose large number and diversity

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of products and variety of protein (gluten) are intermixed
industries served, demon- and require more drastic treat-
strates that the corn kernel, ment for separation. Table 1
like crude petroleum, has shows the chemical composition
become an important source considered representative of
of chemical feedstocks. American yellow hybrid dent
GENERAL corn.
MANUFACTURING
COMPONENTS OF THE Starch
SYSTEM
CORN KERNEL

Endosperm
Figure 1 is a cross sectional dia-
gram of the corn kernel, show-
Hull
ing the general structure and lo- Starch Fiber
cation of the major components and
Germ
of interest in the milling process. Gluten
The outer layers (hull, or bran and
tip-cap), which account for about Figure 1.
6 percent of the kernels weight, A Kernel of Corn.
become a component of feed Figure 2 is a flow chart of the
products. The germ (embryo), corn wet milling process, show-
in which most of the oil resides, ing the paths of the corn kernel
is about 11.5 percent. The re- through equipment, processes,
mainder of the kernel is en- and intermediate products to
dosperm. Floury endosperm the four main categories of
(white portion of the drawing) is output products: starch, sweet-
mostly soft starch, easily sepa- ener, animal feed and oil. Nutri-
rated and recovered. The stippled tive sweeteners are further re-
portion of Figure 1 is horny en- fined to produce fermentation
dosperm, in which starch and products and other chemicals

Table 1. Characteristic Range Average


Proximate Analysis of Moisture (% wet basis) 7 23 16.0
Yellow Dent Corn Starch (% dry basis) 61 78 71.7
Grain Protein (% dry basis) 6 12 9.5
Fat (% dry basis) 3.1 5.7 4.3
Ash (oxide) (% dry basis) 1.1 3.9 1.4
Pentosans (as xylose) (% dry basis) 5.8 6.6 6.2
Fiber (neutral detergent residue) (% dry basis) 8.3 11.9 9.5
Cellulose + Lignin 3.3 4.3 3.3
(acid detergent residue) (% dry basis)
Sugars, Total (as glucose) (% dry basis) 1.0 3.0 2.6
Total Carotenoids (mg/kg) 12 36 26.0

Reprinted with permission form White, P.J., and Johnson, L.A., eds., 2003, Corn
Chemistry and Technology, American Association of Cereal Chemists, St. Paul, MN.

6
such as amino acids, organic in a series of tanks, which are
acids and polyols. operated in a continuous-batch
process. The water circulates
THE CORN WET MILLING counter currently through the
tanks, so when it is finally with-
PROCESS
drawn from the newest batch, it
Shelled corn enters the system has a relatively high concentra-
through cleaning machines, tion of solubles. The steeping
which remove foreign material. process facilitates separation of
Cleaned corn then goes to a the components of the kernel
steep tank holding up to and loosens the gluten bonds to
25,000 bushels, where it soaks release the starch. Discharged
in circulating water, maintained steepwater, rich in protein at 35
at 125F and slightly acidified to 45 percent of total solids, is
with 0.1 to 0.2 percent of sul- concentrated in vacuum evapo-
fur dioxide. Steeping the corn rators to a solids content of 35
for 24 to 48 hours softens the to 55 percent. Steepwater con-
kernel, loosens the hull and centrate is utilized in feed prod-
germ and swells the en- ucts or in industrial fermentation
dosperm. Steeping takes place media.
Figure 2
The Corn Wet Milling Process
Shelled Corn

Corn Cleaners

Germ Centrifugal Hydroclone


Steep Tanks Grinding Mills Screens

Separators Separators Starch Washing


Gluten

Steepwater Germ Fiber


Germ Washing

and Drying

Refinery


Clean, Dry

Germ

Oil Expellers Corn Germ



and Extractors Meal


Starch Nutritive

Crude Oil Products Sweeteners


Feed

Oil Refining Products



(See Fig. 3)

Fermentation and

Refined Other Chemicals


Corn
Oil

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Softened corn from the steep PRODUCTS
tanks is coarsely ground with End products of the wet mill-
water in an attrition mill to ing process are purified starch,
free the hull, the germ and a a collection of feed products,
large portion of the floury and crude corn oil. Commer-
endosperm starch and gluten. cial starch products are then
The slurry of coarsely ground manufactured in great variety,
corn is forced under pressure including unmodified corn-
into hydroclones, which cen- starch, acid-modified and oxi-
trifugally separate the lighter dized starches, dextrins, and
corn germ, which is then car- starch derivatives. Detailed
ried off to washing screens. information on starch process-
Washed germ is conveyed to a ing and products is presented
dryer and from there to oil in the booklet, Corn Starch,
recovery facilities. Washings from the Corn Refiners Asso-
from the germ are piped to ciation.
the starch centrifuges. Heavy
fractions from the coarse A large fraction of total corn-
grinding mills and germ sepa- starch production is utilized in
rators are passed through fine the manufacture of nutritive
grinding mills and washing sweeteners. These starch con-
screens for fiber separation. version products include
Finally, the slurry is sent to maltodextrins; high fructose,
high maltose, and other types
centrifuges for separation of
of corn syrups; corn syrup
gluten (light phase) from
solids; and dextrose. Compre-
starch (heavy phase).
hensive information about
these products is presented in
The gluten fraction passes to a Nutritive Sweeteners from
centrifugal concentrator and is Corn available from the Corn
filtered and dried. The starch Refiners Association. Another
stream goes to washing cy- major use of cornstarch is as a
clones fed with fresh water; feedstock for production of
overflow, containing residual ethanol and other fermentation
gluten from the mill starch, products for food and feed
is recycled to the starch centri- applications.
fuge; underflow from the
washing cyclones, a suspen- The corn wet milling process is
sion of starch containing only very efficient resulting in the
about 0.3 percent protein, is utilization of virtually all of
passed through a concentrator the corn kernel. Steepwater,
and dryer, from which the bran and gluten from starch
finished starch product production and germ meal
emerges. from the oil extraction process

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are all utilized in high-quality REFINING
livestock feeds. Manufacture, Crude corn oil, because of the
composition and uses of these natural antioxidants it con-
feed products are the subject tains, undergoes little deterio-
of another Corn Refiners As- ration when stored for long
sociation booklet, Corn Wet periods, provided the tem-
Milled Feed Products. perature is kept well below
40C (102F) and moisture
CORN OIL
plus volatile matter level is MANUFACTURING
below 0.4 percent. Since vir- PROCESS
Corn germ contains about 85 tually all refined corn oil is
percent of the total oil of the utilized in foods, the need to
kernel. The rest is dispersed attain a quality suited to such
in endosperm and hull frac- use guides the refining pro-
tions and is generally utilized cess. Steps include degum-
in feed products. The clean, ming to remove phosphatides,
dried germ from wet milling alkali treatment to neutralize
has an oil content of 45 to 50 free fatty acids, bleaching for
percent. Oil is usually ex- color and trace element re-
tracted from the germ by a moval, winterization (the re-
combination of expelling in moval of high-melting waxes)
continuous screw presses and and deodorization (steam
stripping under vacuum). Fig-
solvent extraction of the press
ure 3 is a flow chart of the
cake. The initial expeller can
refining operations. Crude oil
recover a little more than half
enters the process via prelimi-
of the oil and subsequent
nary filtration. Degumming
solvent extraction (with hex-
removes phosphatides and
ane or iso-hexane) will bring
other materials that may be
the total yield to about 95
precipitated or dissolved from
percent. The solvent is re- the crude oil by hot water.
moved by evaporation, recov- This step is usually omitted in
ered and re-used. The ex- refineries that process only
pelled and solvent-extracted corn oil, but is used in refiner-
fractions are combined as ies that are set up to refine
total crude corn oil. The oil- soybean oil as well as corn oil.
depleted germ is freed of Degumming is accomplished
solvent, toasted, ground and by introducing hot water at a
screened. The resulting corn level of 1 to 3 percent of oil
germ meal is combined with volume, or by injecting an
fiber and concentrated equivalent amount of steam
steepwater to produce corn to hydrate the phosphatides.
gluten feed. The phosphatides, together

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with certain other materials, clays that bleach by adsorbing
absorb water and precipitate color bodies, residual soaps
from the oil as a heavier and metal complexes from the
phase, which is removed by oil. In plants producing par-
centrifugation. tially hydrogenated oil along
with regular corn oil, bleached
When degumming is omitted, oil coming from the filter is
the refiner depends on an alkali piped to the hydrogenation
refining step, which uses vessel. When that process is
roughly the same temperature completed, the partially hydro-
as a degumming operation, to genated oil is passed through
take out the phosphatides a filter to remove catalyst
along with the free fatty acids particles and other extraneous
(in the form of soapstock) and material. Further bleaching,
to reduce color. Phospholip- deodorization and filtration
ids, corn lecithin, can be yield a clear, pale yellow oil.
recovered from both degum-
ming and alkali refining resi- Refining of the unmodified
dues. oil continues with winteriza-
tion. Waxes, present in the oil
In the alkali refining step, free in small amounts characteristi-
fatty acids are neutralized by cally have high melting points
treatment at 82 100C (160 and are readily crystallized by
180F) with a small amount of chilling in refrigerated vessels.
concentrated sodium hydrox- They are then removed by
ide solution. Alkali refining filtration. This produces a
reduces color and also removes haze-free finished oil when
other non-triglyceride sub- refrigerated.
stances, which are separated
along with the neutralized free Finally, deodorization is ac-
fatty acids and hydrated phos- complished by a continuous
phatides, by centrifugation. steam distillation under high
The alkali treated oil is usually vacuum at high temperature
washed with a small quantity 232 260C (450 500F).
of hot water to remove re- Oil is fed into the top of the
sidual soap formed by the distillation tower, while a jet
alkali treatment. The separated of steam entering at the base
residues from alkali treatment carries the volatile odorants
are sold as soapstock or acidu- with it as it passes upwards
lated soapstock, which con- and exits near the top. Con-
tains about 95 percent free densed exhaust steam con-
fatty acids. tains odor, color, flavor com-
ponents and the remaining
The oil is then decolorized by traces of free fatty acids. The
treatment with acid-activated deodorized oil is drawn off at

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Figure 3.
Corn Oil Refining
Crude
Corn Oil


Lecithin, etc. Oil


Filter



Centrifuge

Degumming


Alkali Refining



Re-Wash


Soapstock


Oil


Free Fatty Acids



Centrifuge


Pholpholipids


Color




Bleaching


Oil Spent Clay


Hydro- Soap


Filter

genation

Phospholipids

Color

Filter


Winterize


Residue


Spent Catalysts,

Post Bleach Filter Waxes


etc.

Steam

Filter

Condensate

Deodorize

Odor

Color

Flavor

Deodorize Free Fatty Acids


Polish Filter

Polish Filter

Finished Finished
Hydrogenated Oil
Oil

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the bottom of the tower, then The changes in composition
dried and passed through a accomplished by refining are
polish filter to become the indicated in Table 2. Refining
final product, refined corn oil. increases purity from 95 96
percent to about 99 percent
Corn oil may be shipped from triglycerides. The substances
refinery to a food manufac- removed in attaining this level
turer after bleaching and win- of purity are ones that detract
terization, leaving deodoriza- from the value as a high-qual-
tion to be done in the food ity edible oil for varied uses.
plant. Essential aspects of Free fatty acids lower the
corn oil manufacture are com- smoke point of oils in frying
mon throughout the industry, operations. Phospholipids at
but the refining process may the levels ordinarily found in
vary considerably or have crude oils must be removed
some steps eliminated, de- because they produce dark
pending on quality and com- colors upon heating the oil
position of the crude oil, sta- and form a precipitate, or
tus of plant equipment and sludge, in the presence of
the planned end use. With small amounts of moisture in
current technology, manufac- frying vats. They also signifi-
turing is essentially a continu- cantly affect flavor if not re-
ous process. moved. Color, odor, and

Table 2. Typical Value, %


Comparative Composition of Crude Refined
Crude & Refined Corn Oil*
Triglycerides 95.6 98.8
Free fatty acids 2.5 0.05
Phospholipids 1.5 0.0
Unsaponifiables
Cholesterol 0.0 0.0
Phytosterols 1.2 1.1
Tocopherols 0.12 0.08
Waxes 0.01 0.0
Color variable: very pale yellow
dark to yellow
Odor and flavor strong slight corn
corn/feed slight nutty/
buttery
Cold test at 0C (32F) clear for
24 hours**

*Adapted and updated from Blanchard, Paul Harwood, Technology of


Corn Wet Milling and Associated Processes, 1992. Table 14.1, p. 360
**Time may vary depending on producer

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flavor must be removed be- adequate shelf life, consumer
cause of consumer prefer- packages of corn oil are often
ence. In addition, these refin- filled under nitrogen into either
ing steps solve important glass or plastic bottles. Like-
safety concerns with smoking wise, snack foods fried in corn
oils and will remove potential oil can be given added protec-
contaminants, which may be tion against rancidity by pack-
present in any agricultural raw aging in laminated foil and plas-
material. Processing is con- tic bags that, in filling and
trolled to retain the toco- sealing, have air in the package PACKAGING,
pherols in the refined oil. displaced by an inert gas such TRANSPORT,
This is an advantage because as nitrogen. Storage at ambi- AND STORAGE
of their antioxidant activity, ent room temperature or lower
which helps retard develop- is also necessary to prevent de-
ment of rancidity, and for the terioration in packaged pre-
Vitamin E activity of certain pared foods containing polyun-
tocopherols. saturated oils.

Corn oil has little or no sensi-


Crude corn oil in bulk mov- tivity to indoor, incandescent
ing between plants, from starch light, but prolonged exposure to
plant to a distant refinery or to fluorescent lighting may result
an export terminal is shipped in development of measurable
in rail tank cars or, sometimes, rancidity. The consumer pack-
in highway tankers. Food grade, ages of clear glass or plastic
fully refined corn oil in bulk is now used permit color and clar-
often shipped from refinery to ity of the product to be easily
food manufacturer in highway seen for the relatively brief pe-
tankers, depending on the quan- riod it usually remains on an
tity and distance. Smaller quan- open shelf. Contact with cop-
tities of corn oil are shipped per promotes the rapid devel-
from refinery or repacker to the opment of rancidity in polyun-
user in drums or cans. Larger saturated oils. For this reason,
quantities, which are shipped metal drums, plant storage
for export, are carried by ocean- tanks, rail and highway trans-
going parcel tankers. port tanks, valves, piping and
process equipment must be
Although corn oil in packaged scrupulously free of copper at
products is well protected all places where there could be
against rancidity by the natural any contact with the oil. Pro-
antioxidants it contains, further longed contact with iron may
protection by displacing also cause problems, but iron is
headspace air with nitrogen is of much less concern in this re-
sometimes practiced. To ensure gard than copper.

13
Physical and chemical data on fined stages or in the finished
vegetable oils serve a number of (fully refined) form. Tables 3
practical uses: assessment of through 5 present data concern-
nutritional values; specification ing the physical and chemical
writing for sale and purchase of properties of finished (fully re-
oils, in consideration of intended fined) corn oil.
use; quality control and monitor-
ing of refining and food manu- Table 3 represents the infor-
PHYSICAL AND facturing processes; background mation on refined corn oil
CHEMICAL information for chemical, bio- that is of primary concern to
PROPERTIES logical and medical research in- nutritionists and dieticians.
volving fats; and regulation of Table 4 lists the primary speci-
food quality and safety by pub- fications for corn oil that have
lic agencies charged with that re- been adopted by the Commit-
sponsibility. tee on Food Chemicals Codex
of the National Academy of
Corn oil may be supplied to the Sciences/National Research
user in the crude state for fur- Council. Purchase specifica-
ther refining, in intermediate re- tions for crude and refined

Table 3. (Amount in 100 Grams of Oil)


Approximate Composi-
Weight (grams) 100.0
tion of Refined Corn Oil:
Moisture (grams) None
Nutrient Values Protein (N x 6.25) (grams) None
Fat, Total (grams) 100.0
Triglycerides (grams) 98.8
Polyunsaturates, Total (grams) 59.7
Cis, Cis Only (grams)* 58.7
Monounsaturates (grams) 26.0
Saturates, Total (grams)* 13.1
Unsaponifiable Matter (grams) 1.2
Cholesterol (milligrams) None
Phytosterols (milligrams) 1000
Tocopherols, Total (milligrams) 88
Alpha-tocopherol (milligrams) 19
Gamma-tocopherol (milligrams) 67
Delta-tocopherol (milligrams) 3
Carbohydrate, Available (grams) None
Ash (grams) None
Sodium (milligrams) None
Energy (calories) 885

*Polyunsaturated and saturated fats as defined for nutrition information


labeling, 21 CFR 101.9 (1994).

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corn oil may be obtained from characterize edible oils, pre-
individual oil producers. Ad- senting ranges that typify re-
ditional chemical and physical fined corn oil, are shown in
measurements that are used to Table 5.

Table 4.
Arsenic Not more than 0.5 mg/kg
Food Chemicals Codex
Color (AOCS-Wesson) Not more than 5.0 red
Specifications for Refined
Free Fatty Acids (as oleic acid) Not more than 0.1%
Iodine Value 120 - 130
Corn Oil
Lead Not more than 0.1 mg/kg
Linolenic Acid Not more than 2.0%
Peroxide Value Not more than 10 meq/kg
Unsaponifiable Matter Not more than 1.5%
Water Not more than 0.1%

Food Chemicals Codex, Fifth Edition, pp. 122-123, National Academy


Press, 2003.

Iodine Value (Wijs) 122 131


Table 5.
Saponification Value 189 195 Typical Chemical and
Viscosity (Sayboldt-Universal, 100F) 165 175 seconds Physical Data for
Refractive Index @ 25F 1.470 1.474 Refined Corn Oil
Specific Gravity @ 60F 0.922 0.928
Weight per gallon @ 60F 7.7 pounds
Melting Point 12 17F
Smoke Point 445 460F
Flash Point 630 640F
Fire Point 690 700F
Cloud Point 7 12F

Typical Fatty Acid Profile Grams/100 gm. oil

Linoleic 18:2 (polyunsaturated) 54 60


Linolenic 18:3 (polyunsaturated) 1
Palmitic 16:0 (saturated) 11 13
Stearic 18:0 (saturated) 23
Oleic 18:1 (monounsaturated) 25 31

15
ROLE OF CORN O IL IN The National Research Council
THE DIET and the Food and Agriculture
Corn oil can play a major role in Organization/World Health Or-
the human diet. It is a concen- ganization recommend about 2-
trated source of energy (calo- 4 percent energy in the form of
ries), is very digestible, provides essential fatty acids with an ad-
essential fatty acids and Vitamin ditional 3 percent of energy for
E, and is a rich source of poly- women who are pregnant or are
NUTRITIONAL unsaturated fatty acids, which breast feeding. A tablespoon
PROPERTIES help regulate blood cholesterol serving of corn oil will satisfy the
levels and lower elevated blood daily essential fatty acid require-
pressure (1,2). Animal and hu- ment for a healthy child or adult.
man studies show that at least
97 percent of the oil is digested LABELING
and absorbed. Like all fats and A typical Nutrition Facts panel
oils, corn oil provides 9 kcal (38 for corn oil is shown in Figure
kjoules)/gram, or about 120 kcal 4. Corn oil may be labeled A
per one tablespoon (14g) serv- cholesterol and/or sodium free
ing. Corn oil is a rich source of food. When this descriptor is
linoleic acid, an essential fatty used the following statement
acid that the body cannot make. must appear: Contains 14

Figure 4. Nutrition Facts


Nutritional Labeling of Serving Size 1 tbsp (14 g)
Corn Oil Servings Per Container (pint) 32

Amount Per Serving


Calories 120 Calories from Fat 120
%Daily Value*
Total Fat (14 g) 22%
Saturated Fat (2 g) 9%
Polyunsaturated Fat (8 g)
Monounsaturated Fat (4 g)

Cholesterol (0 mg) 0%
Sodium (0 mg) 0%
Total Carbohydrate (0 g) 0%
Protein (0 g)

Vitamin E 15%
Not a significant source of dietary fiber, sugars, vitamin A,
vitamin C, calcium, and iron.
*Percent Daily Values are based on a 2,000 calorie diet.
Ingredients: Corn Oil

16
grams of fat per serving. See Nu- because corn oil was the
trition Facts panel for information only highly polyunsaturated
on total fat, saturated fat and other oil readily available to inves-
nutrients. tigators and patients in the
mid-1950s. Due to its high
stability, pleasant taste and
CHOLESTEROL AND multifunctional usage, corn
CORONARY HEART DISEASE oil became the standard
The relationship between dietary against which other oils
fat, blood cholesterol and lipo- were compared to assess
protein levels and coronary cholesterol-lowering abilities
heart disease has been exten- of oils. In a survey of the
sively studied for fifty years. It literature, 30 clinical studies
is now widely accepted that a (39 diet comparisons) were
diet high in saturated fat and found where corn oil was a
cholesterol is one of many caus- significant part of the diet.
ative factors in the development A total of 1,160 subjects
of atherosclerosis and coronary were studied; the average
heart disease. Regression equa- cholesterol lowering was 16
tions relating type of fat and its percent. This is greater
effect on blood cholesterol, than the 3-14 percent cho-
based on 248 metabolic diet lesterol lowering anticipated
comparisons (3), show that satu- by the National Cholesterol
rated fats raise, polyunsaturated Education Program. Simi-
fats lower and monounsaturated lar benefits are not likely to
fats have no effect on blood result for the general popu-
cholesterol levels. Saturated fats lation as diets are strictly
are approximately twice as pow- controlled in clinical trials.
erful in raising cholesterol levels However, the level of total
as polyunsaturated fats are in and saturated fat and cho-
lowering them. The National lesterol in the diet has
Cholesterol Education Program steadily decreased over the
and the American Heart Asso- past 10 to 15 years.
ciation recommend a diet in
which total fat is less than 30 In research where corn oil
percent of calories, saturated fat was compared to other oils,
is less than 10 percent of calo- nine human feeding studies
ries, polyunsaturated fat is up to involving 391 men and
10 percent of calories and cho- women showed that corn
lesterol is 300 mg or less per day. oil had the greatest choles-
terol-lowering abilities. In
Corn oil has been used exten- fact, three studies show
sively in research studying the corn oil to be superior to
relationship of dietary fat to sunflower oil in overall cho-
blood cholesterol levels. This is lesterol lowering. The total

17
composition of an oil, which directly below the saturated fat
includes the fatty acid compo- line on the Nutrition Facts
sition, triglyceride structure panel. Items containing less
and non-triglyceride compo- than 0.5 grams of trans fat per
nents, contributes to that oils serving can be declared as 0
ability to lower serum choles- grams. If the food contains
terol. Among liquid vegetable less than 0.5 grams of total fat,
oils, no oil is better than corn a footnote can replace the trans
oil to lower blood cholesterol line that says, Contains an
levels. insignificant amount of trans
fat. Items that have levels of
BLOOD PRESSURE less than 0.5 grams per serving
Numerous human studies of both saturates and trans fat
show that diets enriched in can bear the statement, Satu-
polyunsaturated fatty acids rated fat free. Items that offer
can significantly lower el- a 25 percent reduction in satu-
rates per serving can bear the
evated blood pressure. Corn
statement, Reduced satu-
oil was used in many of these
rates.
studies (4). Corn oil diets
have shown blood pressure
The average trans fatty acid
lowering of about 12 percent
intake is estimated at 2-4 per-
in men and 5 percent in
cent of the total energy con-
women who had elevated
sumed. The average saturated
blood pressure (mild hyper- fat intake estimate is 12-14
tension). No significant effect percent. Current dietary ad-
of polyunsaturates has been vice is to reduce consumption
noted in persons with normal of both saturated and trans
blood pressure. fatty acids.

TRANS FATTY ACIDS Where do trans fatty acids


The Food and Drug Admin- come from? Trans fatty acids
istration adopted regulations occur naturally in ruminant
that require the labeling of animals, such as cows. Tallow
retail foods for trans fatty and milk fat can contain be-
acids in January 2006. The tween four and 11 percent trans
primary reason for this re- fatty acids. In vegetable oil
quirement is the fact that processing, most trans fatty
numerous studies have shown acid formation occurs during
that, like saturated fatty acids, partial hydrogenation. Partial
trans fatty acids elevate blood hydrogenation of liquid veg-
cholesterol levels. (5) etable oils to produce more
solid and stable forms for use
The requirement mandates a in products such as marga-
separate line item for trans fat rines and shortenings has

18
been carried out for over 90 CORN OIL PRODUCTION
years. During hydrogenation, The amount of corn oil pro-
some of the naturally occur- duced, which is controlled by
ring cis double bonds in the the total volume of corn pro-
unsaturated fatty acids are cessed, has increased steadily
changed into trans double since 1973. Between 1956 and
bonds, which makes the fatty 1974, average annual growth
acid molecule appear and act in production of crude corn PRODUCTION
similarly to that of a saturated oil was 3.2 percent. From
fatty acid. Small amounts of AND
1974 through 2002, the rate
trans fatty acids, typically 0.5 of increase climbed to 5.75 COMMERCIAL
3 percent, are also formed percent annually. USES
during deodorization of non-
hydrogenated salad oils. This Corn oil is now the second
is the final step in oil process- leading vegetable oil produced
ing where the oil is exposed to in the United States, second in
high temperature. importance only to soybean
oil. Domestic corn oil pro-
1. B.F. Hauman, Corn Oil. J. duction was 2.5 billion pounds
Am. Oil Chem. Soc. 62:1524- in 2004 and soybean oil,
31, 1985
which has dominated the U.S.
2. J. Dupont, P.J. White, M.P. vegetable oil market was 18.7
Carpenter, E.J. Schaefer, S.N. billion pounds. Relative pro-
Meydani, C.E. Elson, M. duction of major vegetable
Woods and S.L. Gorbach, oils is shown in Table 6.
Food uses and health effects
of corn oil. J. Am. Col. Nutr. Vegetable oil statistics are avail-
9:438-470, 1990 able online from the U. S. De-
partment of Agriculture Eco-
3. D.M. Hegsted, L.M. Ausman,
nomic Research Service at
J.A. Johnson and G.E. Dallal,
Dietary fat and serum lipids; http://usda.mannlib.cornell.edu/
an evaluation of the experi- data-sets/crops/89002/.
mental data. Am. J. Clin.
Nutr. 57:875-883, 1993
Table 6.
4. J.M. Iacono and R.M. Soybean Oil 18,710 Vegetable Oil Production, 2004
Dougherty, Effects of poly- Corn Oil 2,470 (Million Pounds)
unsaturated fats on blood Cottonseed Oil 915
pressure. Ann. Rev. Nutr.
13:243-260, 1993 Sunflower Oil 305
Canola Oil 626
5. J.T. Judd, D.J. Baer, B.A.
Clevidence, P. Kris-Etherton, Source: Bureau of the Census and
R.A. Muesing and M. Iwane. Agricultural Marketing Service
Lipids 37, no2: 123-131, 2002

19
FOOD USE OF ety of packaged and restau-
VEGETABLE OILS rant foods, including:
Overall the major vegetable
Spaghetti sauce;
oils such as soybean, corn,
Potato chips and snack
cottonseed, and canola com-
prised more than 95 percent foods;
French fries and breaded
of the vegetable oil consumed
in the United States in 2004. fried foods;
Baking mixes;
The vast majority of this use
Frostings and whipped
is in three categories: (1) salad
or cooking oil which takes toppings;
Crumb coatings for meat
around 47 percent of domes-
tic consumption; (2) shorten- and poultry; and
Baked goods.
ing (fluid, semi-solid, or solid
baking and frying fats) which
accounts for about 43 percent Only a minor amount of total
of domestic vegetable oil corn oil production is blended
consumption; and (3) marga- with other vegetable oils with
rine which accounts for about the exception of corn oil in
10 percent of domestic veg- consumer packages such as
etable oil consumption. those listed above in which
ingredient statements show
FOOD USES OF CORN OIL corn oil as part of a blend or
one of several optional oils
The principal food uses of
that may be used. There are a
corn oil (as either consumer
few such products that indi-
or institutional products) in-
clude: cate only corn oil is used. Use
in packaged foods represents
Salad and cooking oil - 100 a small fraction of total corn
percent corn oil or in oil consumption.
blends with other liquid
vegetable oils. The output of cooking oil is
Margarine both 100 per- divided between consumer
cent corn oil in the oil and institutional packaged
phase or in blends with products and industrial frying
other vegetable oils. oils furnished to snack food
Blends of butter (40 per- producers and restaurant fry-
cent) and corn oil marga- ing operations. Corn oil may
rine (60 percent). be blended with other oils in
Mayonnaise and emulsion- packages for home use in
type salad dressings. order to provide desirable
flavor to other oils. Institu-
As an oil ingredient in a vari- tional frying use of corn oil

20
has expanded dramatically in plies have been diverted to
the last decade as fast food institutional frying uses.
companies have switched
potato frying from an animal INDUSTRIAL U SE OF
fat to a vegetable oil base. CORN OIL
Historically, both non-hydro- Consumption of corn oil in
genated and partially hydroge- nonfood uses represents a
nated corn oil have been used negligible percentage of total
for frying applications. Re- consumption. Small amounts
cently, the use of non-hydro- are used in the manufacture
genated corn oil has increased, of resins, plastics, lubricants
primarily to address trans fatty and similar oils. A small
acid concerns. quantity of highly refined oil
is used by the pharmaceutical
Margarine began to displace industry in certain dosage
butter as a household spread forms and for other purposes.
beginning in the 1930s. How-
ever, before 1950, use of corn The residues and byproducts
oil in margarine manufacture from corn oil refining amount
was minimal. The discovery to 8 to 10 percent of the
in the 1950s that corn oil had crude oil entering the process.
a favorable impact on serum The bulk of these residues are
cholesterol dramatically ex- in the form of soapstock,
panded its use in margarine. which contains the neutralized
Corn oil margarines are free fatty acids and phosphati-
among the highest in des. Most materials recovered
polyunsaturates of all the from soapstock have indus-
leading margarines. Use of trial end uses, but oil can be a
corn oil in margarine was only source of edible forms of free
about one million pounds in fatty acids and lecithin. It is
the 1930s, but increased to possible to recover small
around 15 million pounds in quantities of phytosterols and
the 1950s, 50 million pounds other substances from
in the 1960s and up to 250 soapstock and the minor resi-
million pounds in the early dues. Recovered waxes from
1980s. Corn oil use for marga- the winterizing step are uti-
rine production has decreased lized industrially or in animal
since the early 1980s as sup- feeds.

21
Published literature provides
numerous sources and de-
scriptions of methods of
analysis for various chemical
and physical properties of
corn and other food oils. The
Corn Refiners Association has
ANALYTICAL developed various analytical
EXAMINATION methods for numerous prod-
OF CORN OIL ucts of the corn wet milling
industry, including corn oil.

These Standard Analytical


Methods are published by
the Association and may be
obtained for a reasonable
cost. Methods developed
specifically for use with corn
oil are:

H-10: Cold Test


H-12: Color (Spectropho-
tometric)
H-22: Free Fatty Acids
H-32: Iodine Number
(Wijs Method)

In addition, a number of
other professional societies
publish methods that may be
of use to the producer and
user of corn and other veg-
etable oils. In particular, the
reader is referred to the meth-
ods published by the AOAC
International (2200 Wilson
Blvd., Suite 400, Arlington,
Virginia 22201, www.aoac.org)
and the American Oil Chem-
ists Society (P.O. Box 3489,
1608 Broadmoor Drive,
Champaign, Illinois 61826,
www.aocs.org).

22
Corn Refiners Association
1701 Pennsylvania Avenue, N.W. Washington, D.C. 20006-5805
202-331-1634 Fax: 202-331-2054 www.corn.org

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