CHNG 3: MELSOFT - CNG C LP TRNH CHO

MITSUBISHI
3.1 Gii thiu

MELSOFT l tp hp cc phn mm phc v cho vic thit lp cu hnh cc trm iu khin cc

b cng nh l cng c lp trnh p ng mi yu cu cho ngi thit k, n c th cu hnh cho
mt h thng n, mt h thng d phng hay mt mng li cc h thng con n/i cho mt
qu trnh hay cho c mt dy chuyn mt h thng ln cng nh cc ln.

B Melsoft ca Mitsubishi v t ng ha c thit k gip bn tch hp qu trnh sn xut v

ti a ha tim nng kinh doanh ca bn. Melsoft hin thn l mt lot cc phn mm ti u
ha nng sut ca bn cng nh h thng kim sot, gim st lch s v c kh nng m rng.
Tt c cc sn phm trn u da trn chun ca Microsoft (OPC vv), cho bn mt lot cc la
chn kt ni v mt giao din qun thuc. Cc b MELSOFT gm ba lnh vc chnh:

Hnh 3.1: Ba lnh vc chnh ca b phn mm Melsoft.

Visualisation gim st Loi phn mm nhm mc ch gim st v kim sot qu trnh

t ng ha.
Programming lp trnh Loi phn mm cho php ngi dng vit cc chng trnh,
code cho cc ng dng ca h trn cc sn phm nh; Servo, Bin tn, khi logic, PLC,
HMI, mng.
Communication giao tip Loi phn mm c tch hp vi cc sn phm c s lin
kt vi c gi phn mm ca bn th ba thng thng nh n bo, camera, thit b qut
m vch... iu ny cung cp cho bn vi tin cy cng nh chnh xc cao.

3.2 Cc phn mm thit k c bn

3.2.1 Melsoft Navigator

 L tri tim ca iQ Work, n cho php thit k ton b h thng cp cao v tch hp lin
mch cc chng trnh Melsoft khc nhau vi iQ Work. Chc nng nh thit k cu hnh h
thng, ci t thng s, to nhn h thng v c hng lot gim thi gian.

Melsoft Navigator cng vi GX Work, GT Work, MT Work v RT ToolBox to ra mt giao din

trc quan vi cc mng logic vi nhau, gip ngi iu hnh c mt ci nhn c th c th
hin nh hnh sau:

Hnh 3.2: S lin kt gi cc phn mm Mitsubishi Electric.

Vi Melsoft Navigator tt c cc module c sn hin ti c lit k v cc thng s k

thut ca cc module c chn d dng xc nhn. iu ny n gin ha qu trnh la chn
module bng cch chn module thch hp nht v ko th n vo cu hnh h thng, di y l
giao din ca Melsoft Navigator:
 Hnh 3.3: Giao din Melsoft Navigator.

tm hiu mt cch chi tit mi bn v qu v c ti liu

3.2.2 GX Work

GX Work l phn mm cu hnh v lp trnh th h tip theo cho iu khin FX v Q Series.

GX Work cho php nh pht trin c th kt hp t 5 ngn ng lp trnh khc nhau, ph hp vi
cc loi phong cch lp trnh khc nhau tun theo tiu chun IEC6131-3.

Hnh 3.4: Giao din lp trnh ca phn mm GX Works2.

N c tch hp mng v cc module c bit gip cho cc tp tin d n t chc v d dng truy
cp. c xy dng vi PLC o trn my tnh m phng cho php h thng hon chnh trc khi
ti xung phn cng, Sau khi c ti v thit b, ch theo di v gim st trc tuyn cho
php kim sot c tnh trng ca ng dng.
Melsoft GX Works2 i din cho th h tip theo ca phn mm lp trnh trong bo tr PLC.
Chc nng ny c tha hng t c dng GX v IEC pht trin vi nhng ci tin gip tng
nng sut v gim chi ph k thut t vic lp trnh ti u hn t cc th h phn mm i trc
ca hng.

Cc chc nng chnh ca GX Work l:

Tch hp tham s ca module vi vic khp phc s c v gii phng

nhng chc nng c bit nh: analog,
nhit , v tr, b m, mng
S dng chng trnh v cc khi
chc nng trong th vin gip cho
vic tit kim thi gian trong lp trnh
cng nh gim li.
M phng tch hp v cho php kim
tra ngoi tuyn v cu hnh phn mm.
Cc chc nng chn on v g li
ton din h tr ngi s dng trong
mt bng.
Xc minh v khi phc li bn sa i
cho php khi phc cc phin bn
chng trnh c hoc so snh vi
cc chng trnh t PLC.
GX Work tng thch vi cc d n
trn GX Developer v GX IEC
Developer (nh cc bin tp vin c
h tr).

bit thm v cch s dng phn mm cng nh cch lp trnh h thng vui lng c
ti liu [GX Work]

3.2.3 GT Work

GT Work l phn mm thit k v cu hnh cho mn hnh GOT Graphic Operation

Terminal. GT Work cung cp nhiu chc nng thun tin v tit kim thi gian cho lp
trnh vin. D liu l cc m hnh, cc ca s hp thoi c ti u ha gim bt
thi gian pht trin v cung cp s linh hot cho nhu cu lp trnh. Cc th vin ha
tiu chun cung cp mt trong nhng b su tp ton din nht.

 Hnh 3.5: Giao din lp trnh ca phn mm GT Works3.

GT Work l mt phm vi rng cng c kim sot trc quan t Mitsubishi Electric. Li ch
chnh ca GT Work l mn hnh hin th c th c to ra mt cch c lp ca nn tng
mc tiu cui cng ca h i, e mt nn tng phn cng nh GOT1000 bao gm:

- GT SoftGOT1000: L mt my tnh da trn module HMI trong GT Work, n c tha

hng cc tnh nng m phng tin tin ca GT Work v cng c th c m phng mt
cch c lp.
- GT Designer: L mt chng trnh v thit k to ra mn hnh HMI cho dng GOT,
mn hnh hin th cung cp cho ngi dng mt giao din n gin, d nhn bit, gim
thiu thi gian tm hiu cng nh s lin kt vi n.
- GT Simulator: L mt chng trnh gi lp ca mn hnh GOT trn my tnh c nhn,
vic m phng GOT o da trn giao din thit k trong Designer.

bit thm v cch s dng phn mm cng nh cch lp trnh h thng vui lng c
ti liu [GT Work] trang 37

3.2.4 FR Configurator

FR Configurator l mt cng c h tr hiu qu khi ng v duy tr hot ng ca

bin tn Mitsubishi Electric.

FR Configurator cn l mt cng c
qun l cu hnh v thay i tn s.
N chy trong Windows lm cho n
c th qun l Inverters ca bn vi
mt my tnh tiu chun mt cch
hiu qu. N cho php cc b bin
i c theo di v cc thng s
c cu hnh, cung cp mi trng
thn thin ci ngi dng iu
khin mt hoc nhiu bin tn.

Hnh 3.6: Giao din mn hnh phn mm FR Configurator.

Chc nng ca FR Configurator l:

H thng my phn tch, cho php kim tra khi ng c c y

tn s cng hng vi my c nhanh.
 Chc nng Trace gip m phng
mt giao ng (oscilloscope).
Thit lp v chnh sa thng s.
Chc nng gim st gip bo tr d
dng.
Chc nng kim tra hot ng v t
ng iu chnh.
Chc nng chn on v gip .

hiu su hn v FR Configurator trong vic cu hnh h thng cng nh kt ni mi

bn c thm ti liu [FR Configurator]

3.3 Cc phn mm b tr

3.3.1 MT Works2

L mt phn mm dng bo tr
CPU v thit k chng trnh ton
din. N gm nhiu chc nng hu
ch chng hn nh cc thit k trc
quan, lp trnh ha v dao ng
k thut s, gi lp, h tr h iu
hnh chuyn ng khc nhau, MT
Works2 thng kt hp vi h thng
chuyn ng.

Hnh 3.7: Giao din phn mm MT Works2.

MT Works l mt phn mm khi ng tch ri c s dng cu trc v cu hnh

mt h thng cho cc ng dng b iu khin chuyn ng MELSEC h thng Q. Vi
cc chc nng sau y:

Ci t h thng v d liu servo c th c t trc quan bng mn hnh ha.

Cung cp mt mi trng lp trnh ph hp vi ng dng vi phn mm iu hnh khc
nhau vi my v chi tit iu khin c sn vi b iu khin chuyn ng.
Khi ng v g li thi gian c th c ngn li bng cch s dng cc bi kim tra h
thng v g li chng trnh.
Trng thi hot ng ca h thng v chng trnh c th c kim tra vi chc nng
gim st v chc nng giao ng s cho php bt k vn c gii quyt nhanh chng.

3.3.2 RT ToolBox2
 RT ToolBox2 l mi trng lp trnh cho tt c cc robot Mitsubishi Electric. N cho
php bn to cc chng trnh bng cch s dng cc ngn ng lp trnh robot Melfa
Basic. Cung cp cc cng c lu tr chng trnh v sao lu cc thng s v ci t
ca robot.

Phn mm ny thit lp robot h tr nhiu bc khc nhau t lp trnh, vn hnh, nh

gi v bo tr. Ngoi ra, ci tin bo tr phng nga c thc hin thng qua vic s
dng mt m phng robot 3D tch hp.

Chc nng ca RT ToolBox2:

Qun l thng s da trn chc nng.

Phm vi chc nng c ghi v gim st.
Chng trnh v gim st c nhiu robot trong cng mt mng.
Bao gm qu trnh sa cha v d bo bo tr.

Hnh 3.8: Giao din phn mm RT ToolBox2.

3.3.3 E Designer
 E Designer l mt my tnh da trn
chng trnh phn mm lp trnh hon chnh
cho dng E Series HMIs. D n c xy
dng t h thng phn cp menu hoc nh
trnh t, cung cp cho ngi dng mt cch
d dng lm theo trnh t logic ca cc hot
ng.

Hnh 3.9: Giao din phn mm E

Designer.

Cc tnh nng chnh ca E Designer l:

Mt th vin c xc nh trc ca ha v biu tng cung cp mt c s n gin

v hiu qu thit lp d n ca bn, lm gim chi ph v thi gian tha hin.
Vic s dng Vector Graphics mang n cho bn s linh hot thay i thit k ca
cc i tng v cc biu tng ca bn v c nhn ha chng, p ng cc yu cu
c nhn ca bn v d mt nhp nhy ha mu v mu vng c th c s dng
tng trng cho mt m bo ng, cnh bo cho ngi s dng mt mi nguy him xy
ra.

E Designer h tr a ngn ng trong thit lp. iu ny cho php bn chy chng trnh
v d n ca bn trong nhiu ngn ng v d nh: Ting Anh, c, Php, Ty Ban Nha,
Nht,

3.3.4 GX Configurator DP

GX Configurator DP l phn mm thit lp v cu hnh cho c mng Profibus DP. N c

th c s dng cu hnh Mitsubishi Electric Profibus Dp master v tt c cc
module slave bao gm Inverters v HMI cng nh cc sn phm ca nh sn xut khc.

D dng s dng h thng vi cu hnh ko v th.

T ng to ra cc module chng trnh c th c tch hp trc tip vo gi GX IEC
Developer.
Cu hnh c th c chuyn qua cng lp trnh ca PLC hoc qua mng.
 3.3.5 GX Configurator PN

GX Configurator PN l cng c cu hnh cho cc module Profinet I/O. Phn mm ny

cung cp cc chc nng cho vic cu hnh mng Profinet I/O, kim tra cu hnh v
chuyn cc thit lp sang module Profinet.

Cc tnh nng khc nhau truyn d liu tham s: Kt ni trc tip ti module Profinet
a phng hoc thng qua mng.
D dng cu hnh cho Profinet I/O slave khi s dng cc tp tinh GSD c cung cp bi
cc thit b ca ngi lp trnh ra n.
C sn phin bn 32 bit cho MS Window XP, Vista v MS Window 7.

3.3.6 Alpha ALVLS (AL-PCS/WIN)

Phn mm lp trnh dng khi trc quan ban u cho b iu khin logic. D dng s
dng phn mm da trn Windows khng yu cu kinh nghim hoc hun luyn ngi
dng. Cc phn t chng trnh c t trn mn hnh, vi u vo bn tri v u ra
bn phi v cc khi chc nng gia.

D dng s dng v d hc. Theo di chng trnh bng thi gian

im, bm, ko v th chng trnh. thc.
Chng trnh m phng khng cn D hnh dung.
b iu khin.

3.3.7 MR Configurator2

MR Configurator2 l mt phn mm thn thin vi ngi s dng ci t, iu chnh

v cn hnh d dng. iu chnh, hin th gim st, chn on, c/ghi cc thng s v
hot ng th nghim c thc hin d dng trn my tnh c nhn. Cng c h tr khi
ng ny t c mt h thng my n nh, iu khin ti u v thi gian thit lp
ngn.

Chc nng hin th th cho php Optimum Control cho php ci t

trng thi ng c servo d dng
theo di.
Chc nng phn tch, tng chc nng
tm kim v chc nng m phng
my iu chnh hiu nng cao.
gi tr p ng bng cch s dng
iu chnh t ng mc cao trong
thi gian thc ca servo.
H thng servo c th c kim tra
mt cch d dng bng my tnh.

3.3.8 FX Configurator FP
 FX Configurator FP l mt cng c
cu hnh c bit cho module nh v FX3U
PLC SSCNETIII. Phn mm ny lm gim
thi gian lp trnh v thit lp cho bt k
mc ng dng nh v.

Hnh 3.10: Giao din phn mm FX

Configurator.

3.3.9 MX Sheet

MX Sheet cho php ngi dng thu

thp d liu t PLC ca h v phn
tch n bng cc cng c v chc
nng quen thuc ca Excel. MX
Sheet c th phn tch v hin th d
liu thi gian thc trong bng, biu
v biu thi gian thc.

N cng c tnh nng hu ch bo co t ng, theo s liu hin th trn Excel t ng

tit kim v in ti mt thi gian c th hoc tnh trng kch hot bi PLC.

D liu thit b trong PLC c th c gim st trong thi gian thc vi Excel v cng
thc d liu trong Excel c th c chuyn sang PLC.
 3.3.10 MX OPC Servo

MX OPC Servo l trnh iu khin

I/O ca Mitsubishi Electric. Phn
mm cung cp giao din v giao thc
truyn thng gia mt lot cc phn
cng ca Mitsubishi Electric v phn
mm iu khin qu trnh ca bn.
Trnh iu khin Mitsubishi Electric
kt hp cng ngh OLE Automation
v tun th OPC cung cp tnh
linh hot v d s dng.

Hnh 3.11: Giao din phn mm MX OPC Servo.

Trnh iu khin ca Mitsubishi Electric kt hp cng ngh OLE Automation do c

th hin th cc tnh nng cho cc cng c kch bn v cc ng dng khc. V cc trnh
iu khin l cc ng dng OLE Automation nn bn c th to v thao tc cc i tng
c hin th trong I/O server t mt ng dng khc. Bn cng c th to cc cng c
truy nhp v iu khin cc i tng iu khin.

3.3.11 MX Component

MX Component cung cp cho ngi

dng cc iu khin ActiveX mnh
gip n gin ha giao tip gia
PLC vi PC. Ngi s dng khng
phi thit k cc giao thc truyn
thng phc tp m v l l tng
thc hin cc ng dng phn mm c
th i hi kt ni PLC.


Hnh 3.12: Tnh lin kt d liu mnh m.

MX Component h tr nhiu ngn ng lp trnh mnh m v c chun ha nh Visual

C++ .NET, VBA v VB Script.

Ch cn truy nhp cc trang Web c to bng VBScript (ASP function) bng Internet
Eplorer hoc cc thit b di ng, PLC ca nh my c th c theo di v vn hnh t
xa.

3.3.12 MAPS

B cng c x l thng minh in t

MAPS ca Mitsubishi l mt cng
c phn mm chu k life-cycle
cung cp gi tr trong ton b chui
gi tr. N gii quyt nhng thiu st
ca hu ht cc cng c tch hp
SCADA trong PLC bng cch cung
cp gi tr cho cc giai on k thut
v tch hp i tng. MAPS cung
cp cho khch hng kh nng x
l cc m rng bnh thng v bo
tr ca bt k gii php t ng ha
no.
 Hnh 3.13: Giao din phn mm Maps.

Gi tch hp n ny a ngi dng thng qua tt c cc giai on thit k quy trnh,

thit k k thut, thit k h thng iu khin, lp t, vn hnh, kim tra chp hnh v
bo dng lin tc; gip duy tr tnh nht qun v ton vn trong mt h thng t ng
ha, nng cao cht lng v gim chi ph.

Cc khi iu khin PLC c nh ngha sn v ngi s dng c th cu hnh c

da trn cc tiu chun S88/S95 gim thi gian v n lc ca k s.
Gii php MAPS l mt cu trc duy nht ca cu hnh. S dng MAPS Enterprise
Manager cho php k thut s lng ln v gim n lc cho php cu hnh nhanh chng
thit k k thut ca k s, SCADA v PLC qun l life-cycle ca gii php t ng
ha.
Gim chi ph t 30% n 50% c th t c khi s dng cch tip cn wizard cho
cc d n bn trong MAPS, cho php ngi s dng c hng li t vic gim thi
gian dnh cho thit k v cu hnh.
Trong MAPS bo co c th c to ra, bao gm lch biu I/O, bng iu khin PLC v
SCADA. Khi cc bo co ny c to ra t mt c s d liu c cp nht lin tc,
bo co lun hin th trng thi hin ti ca cu hnh. iu m bo rng d n chuyn
giao phn nh cu hnh c xy dng cho n nay ca d n t ng ha.
MAPS cung cp cho ngi dng gii php v kh nng tip tc qun l cc d n
PLC/SCADA v ti liu in ca nh my. D cho thit k hay mi trng thay i
MAPS m bo rng cc c s d liu v ti liu c ng b.

Lu : Cc phn mm b tr ch gii thiu s lc v mt cch tng quan, tm hiu

chi tit nn c Manual thit b trc khi lp trnh.

Qua chng 4 chng ta s i su vo ngn ng lp trnh ca PLC theo tiu chun IEC
61131-3 qua cho bn mt ci nhn tng qut hn v ngn ng lp trnh cng nh vic p
dng n vo thit b ca h thng FA Mitsubishi Electric.