SA-3s0 15’ avuTo PLANERASSEMBLING LIFTING HANDLES Your machine is supplied with four lifting handles that are to be assembled to the front and rear of the planer table, The two front lifting handles re shown at (A) Fig, 1. To assemble the lifting hendies to your planer, proceed as follows. 1. Tilt the machine on ite back. 2. Remove retainer (8) Fig. 2, from onc of lifting handie (C) 3. Insert groove end of lifting handle (C) through hole in table casting and through hole in boss (0), as shown in Fig. 3. 4, Reassemble retainer (8) Fig. 2. to groove in end of lifting handle, Ascemble fomaining three lifting handles to planer in the planer, Fig. 3 illustrates two lifting handles (A) {a& one end of the machine.Fig. 4 ASSEMBLING ACCESSORY NO, 2 STAND. If you purchased the accessory No. 2 Stand for use with your planer, assemble the stand as follows: 1. Assemble the stand as shown in Fig, 4, using the 24 screws and nuts supplied. Only tighten the screws and nuts finger tight at this time, 2. Fig. § illustrates the proper relationship of the serews and ruts to the stand, Place the stand on a level surface and tighten the screws and nuts in the following order. First the eight lower tie ber serews and nuts (A), second the eight upper tie bar screws and nuts (8) and third the eight top shelf screws and nuts (C) Fig. 5. Figs ie nose \ — 481mm FRONT Fig. 6 ASSEMBLING PLANER TO ACCESSORY 50-315 STAND OR BENCH If you are assembling the planer to the accessory 50315 Stand or a bench of suitable height, it will be necessary to drill four holes in either stand or bench. Refer to Fig. 6, for the center to center Gistance and size of the four holes to be drilled. ‘When lifting the planer to position it on the stand or bench, the machine must be lifted by the lifting handles. Fig. 7 illustrates the machine being lifted bby the lifting handles using aROLL TO ADJUSTING HEIGHT Using the wheel (B) handle (A) foreward or backw- ard to adjust the proper height. ASSEMBLING SWITCH TO THREE PHASE MACHINE It you purchased the three phase machine, it is necessary tO assemble the switch and switch plate assembly (A) to the front lett hand side of the planer, 4s shown in Fig. 9, using the two screws (B), ASSEMBLING BELT GUARD, MOTOR PLATE, MOTOR PULLEY, MOTOR AND BELTS TO SINGLE PHASE MACHINE. 1. Remove cover from side of belt guard and as- semble belt guard (A) to the side of the planer using screw and washer (8) and long screw (C) ‘and spacer (D), as shown in Fig. 10, The belt ‘guard (A) should be as far to the left as it will travel in slot (E) as shown in Fig, 10, for correct ‘operating position,Fig. 11 2. Assemble motor plate (F} to belt guard (A) using ‘wo serews and washers (G), as shown in Fig, 11. 3. Assemble motor pulley {H) to motor shatt, as shown in Fig. 12. Make sure key is inserted into keyway of motor shaft and motor pulley and tighten two screws in moter pulley using allen wrench (J). 4. Place motor (K\) on motor plate (F), es shown in Fig. 13, with motor pullsy through hole in beit guard. Fasten motor (K) to motor plate (F) using the four sots of motor mounting bolts, washer and nuts (L}. Do not completely tighten moter mounting nuts and bolts at this point. 5. Using a straight edge. align motor pulley (H) to cutter-head pulley (Mi, 2s shown in Fig, 14, by sliding motor on motor plate. Then tighten ‘motor mounting hardware. 6. Loosen two screws (G) so that motor plate will move down and assemble the three belts (Q) to motor pulley (H) end cutterhead pulley (MI, as shown in Fig. 15. 7. Assemble cover to side of belt quard, START SWITCH 1, 110 0F 220 volte, 20 amp a¢ Fig. 16 2. Motor 2HP. Single or three phase either as Fig. 18,DEPTH OF CUT ADJUSTMENT The depth of cut on your planer is controlled by raising or lowering the head assembly (A) Fig, 17, which contains the cutehead and feed rolls. The head assembly (A) raisos and lowers on four precision ‘round steel columns To adjust for depth of cut simply loosen the two head assembly lock knobs (C) and turn the elevating handle (D) Fig. 17. After the desired depth of cut is obtained, lock the two heed assembly lock knobs (C| Fig. 17. A combination inch/mettic scale (B) Fig. 17, is conveniently located ‘on the right front column for easy reading The maximum depth of cut on full width planing with tre 3 horsepower, Three Phase motor is 3/16" (4.763mm). The maximum depth of cut on full width planing with 2 2 Horseponer, Single Phase motor is 1/8” (3.175mem). “A limiter (A) Fig, 18, is provided on single phase machines to limit the depth of cut on full with planing from 3/16” to 1/8” Fig. 19 ANTI-KICKBACK FINGERS Anti-kickback fingers (A) Fig. 19, are provided on your planer to prevent kickback. These fingers operate by gravity and it is necessary to inspect them occasionally to make sure they are free of gum ‘and pitch so that they move independentty ang ‘operate correctly, FEED ROLL SPEED CONTROL Your machine is equipped with @ spiral, serreted infeed roll (B) and a solid steo! outfeed roll (C) Fig. 1 19. When the feed rolls aro engaged, they turn and feed the stock. The feed rolls show automatically when the machine is under heavy load for best planing under all conditions. The feed rolls are driven by a chain and sproket drive (D) Fig, 20, which takes power directly from the cutterhead through the oil bath gear box (E), To engage the feed rolls, pull out lever (F) Fig. 21. To disengage the feed rolls push in on lever (F) Fig 21ADJUSTMENTS: Although your planer was carefully adjusted at the factory, it should be checked before being put into operation. Any inaccuracies due to rough handling in transit can easily be corrected by following these directions. In order t0 check the adjustments you will need 2 straight edge, feeler gage end « homemade gage block made of hardwood. This gage block can be made by following the dimensions shown in Fig. 22. WHEN CHECKING ADJUSTMENTS, ALWAYS MAKE SURE THE PLANER IS DISCONNECTED FROM THE POWER SOURCE. ADJUSTING BELT TENSION To adjust the belt tension on your machine, proceed as follows: 1. Disconnect machine from the power source. 2, Remove belt and pulley cover from the machine. 3. Board (A) Fig. 23, underneath the motor plete as chown, 4, Loosen two bolts (B) Fig. 28, and ory up on the motor plate until correct belt tension is obtained. Correct tension, is obtained when there is ap- proximately 1/4” deflection in the center span of ‘the belts using light finger pressure. Then tighten two bolts (8) Fig. 23, and replace side cover. ADJUSTING AND REPLACING KNIVES When checking adjusting or replacing the eutter-head keives proceed a5 follows: 1. Disconnect the machine from the power source, 2. Remore four screws, three of which are shown at (A) Fig. 24, and remove top cover (8) 3. Loosen two screws (G) Fig. 25, and tikt motor assemoly (D) t0 the frontas shown. 4, Tochtck and adjust knives, proceed 08 follow: A. To CHECK AND ADJUST KNIVES ure knive gage (A) Fig. 26 and 77, and check all three knives for proper setting as shown, When the gage {A\ is placed properly on the cutterhead 2s shown, the knife should just contact the bottom of the center protrusion (8) Fig. 26 and 27, of the gage. B, If an adjustment to one or more ofthe Knives is necessary, slightly loosen the knife locking bars (Cl Fig. 27, of all tee knives by wring the fifteen knife locking serows (D) into the knife locking bars just enough to relieve siess in the ccuterheed and not distrub the setting of the knives.© Then, using the knife goge, adjust the Knife that mutt be rveot by loosen serews (0) Fig. 27, by tursing them into the knife locking bar. As the knife locking bar becomes loose, lifter springs (E) located under the knife will raise the Knife until it comes into contact with the center prtion (8) of the gage (A), Fig, 21. Then snug up the knife lacking bar by lightly backing out the five serens (D) against the slot IMPORTANT: AT THIS TIME, ONLY TIGHTEN THE KNIFE INTO THE SLOT JUST ENOUGH ‘TO HOLD KNIFE INTO POSITION. D. Ifadditional knives must be reset, repeat STEP. G E, After all three knives are set with sews just saug, back out and tighten the five sows (D) Fig. 26 and 27, aginst the siot staring with the fend sérews first then the comer serews until the knife securely held in the cuttethead 9 all five looking Tighten romaining two knives in the ema manner if the knives ere removed for sharpening, care ‘must be exercised in replacing and resetting them, as. follows: ‘A. To remove knives, loosen the knife locking bar (C) Fig. 21, by turning the twe knite locking serews (0) into the knife locking bar (C) and re- rove the knife locking bor (C), knife (F) and springs (E) located undior th knives 'B. Remove the remaining two knives in the same manner, ©. Thoroughly clean the knife slots, knife bas, springs and screws. Check the screws. if the ‘threads appear worn or stripped or if the heads are becoming rounded replace them. D. Inspect the cutting edge of the knives fr nicks fr wire edge. Hore the knives slightly using a stone or if the knives are to be sharpened, main tain a cutting anale of 35'deareesas shown in Fia. 21. E, Insert springs (E), knives (F) end knite locking bars (C), into all three slots in the cutterhead, as shown in Fig. 27. Back out locking sews (D) Just enough to hold all the knives in the cutter: heed. F, Placo the knife 99 (over one of the kniver, ‘as shown in Fig. 27, . While holding down on the knife gage (A) ia. 27, loosen all five locking screws (0) by turning them into bar (C) until cutting edge of knife (F) comes into contact with the protrusion (B) of sige (A). Then snug up the knife locking bar (C) by slightly backing out the five screws (O) against the dot. IMPORTANT: AT THIS TIME, ONLY TIGHTEN THE KNIFE INTO THE SLOT JUST ENOUGH TO HOLD THE KNIFE IN POSITION. H, Replace end reset the other two knives in the J. Afterall three knives are sot with the sorews just soug, back out and tighten the five screws (0) Fig. 27, agsinst the sot starting with the end se-ews frst and then the center serews until the erie is securely held in the eutterhead, Tighten the remaining two Knives in the same manner. ‘SeADJUSTING FEED ROLL SPRING TENSION ‘The infeed roll (A) and outtesd roll (B) Fig. 28, are ‘tow parts of your planer that feed the stock while it is being planed. The feed rolls (A) end (B) are under ifermly through the planer without 18 but should not be too tight that it causes damage to the board. The tension should be equal at both ends of each roll, To adjust the spring tension of the infeed rol, turn. screw (C) Fig. 29, and also the screw on the opposite end of the roll To adjust spring tonsion of the outfeed roll, turn screw (D) Fig. 29, and also the screw on the opposite ‘end of the plarer. ADJUSTING HEIGHT OF OUTFEED ROLL The outfeed roll is adjusted at the factory to be sot ‘Imm below the cutting circle. To check and adjust ‘the outfeed roll, proceed as follows: 1. Disconnect machine from the power source. 2. Make sure the knives are adjusted properly as ‘explained under CHECKING, ADJUSTING AND. REPLACING KNIVES, 3. Place the gage block (A) Fig. 30, on the table Girectly underneath the cutterhead, 28 shown, Using a 1mm feeler gage (8) Fig, 30, placed on top of the gage blosk, raite or lower the head Until the knife (C) just touches the fesler gogo When the knife is at its lowest point. Do not ‘move the head any further until the outfeed roll is adjusted. 4, Move the gige block (A) Fig. 31, under one end Of the outfeed roll (B) as shown. The bottom of the cutfeed roll (B) should just touch the top of the gage block (A). if an adjustmont to the out: feed roll is necessary, loosen locknut (E) and turn screw (F) until the feed roll just touches the gage block. Then tighten locknut (E) Fig. 31. 5. Check and adjust opposite end of outfeed roll in the same manner. =10-ADJUSTING CHIPBREAKER ‘The chiporeaker is located on top of the planer and ‘extends down around the front of the cuterhead. ‘Tho chipbroaker raises 2 stock is fed through and “breaks of curls” the chips the same as a plane iron ‘cap on a hand plane. The bottom of the chiobreaker ‘must be parallel to the knives and set Imm below the . | cutting circle. To check and adjust the chipbreaker, proceed as follows: 1. Disconnect machine from the power source. 2, Make certain the knives are adjusted properly as, previously explained under CHECKING, AD- JUSTING AND REPLACING KNIVES. 3. Placo tho gago block (A) Fig. 32, on the table directly underneath the cutterehead, as shown. Using 2 0.40" feeler ace (8) Fig. 32, placed on top of the gage block, raise or lower the heed until the knife (C) just touches the feeler gage ‘when the krife is at its lowest point. Do not move the head any further until the chipbreaker is ‘checked and adjusted if necessary. 4. Move the gage block (A) underneath the chip- breaker (D) as shown in Fig, 33. The bottom of tho chipbroakor should just touch the top of the ‘gape block. Check opposte end of chinbreaker in the some manner. 5. If an adjustment to the chipbreaker is necessary, loosen nuts (F) Fig. 24, and turn serwes (E) until bottom of chipbreaker just touches gage block. ‘Then tighten nuts (F), ADJUSTING TABLE ROLLS Your planer is supplied with two table rolls (A) Fig 36, which aid in feeding the stock by reducing friction and turn as the stock is fed through the planer. It is not possible to give exact dimensions on the proper height setting of the table rolls because each type of wood behaves differently. As a general rule, however, when planing rough stock the tabie rolls should be set HIGH and when planing smooth stock the table rolls should be set LOW. ‘The ble rolls on your planer are set for average planing end are parallel to the table surface. If you desire to adjust the table rolls higher or lower, pro- coed as follows: 1. Disconnect machine from the power soures. 2. Lay a straight edge (B) Fig. 36, across both rolls, and turn screws (E) to raise or lower table rolls (A). Table rolls must also be adjusted on the ‘opposite end of table in the same manner. The table rolls must always be set perallel to the table, “=ADJUSTING CUTTINGHEAD PARALLEL TO TABLE ‘The cuttinghead is set parallel to the table at the factory and no further adjustment should be neces sary. If your machine is planing a taper, first check. to see if the knives are set properly in the cutter- head. Then check to see if the table is set parallel 10 the cuttinghead as follows 1. Disconnect machine from the power source. 2. Place gage block (A) Fig. 37, on table directly under front edge af head casting (B) as shown, Lower head casting until front edee of head cast ing (B) just touches gage block, 3. Move gage block (A) Fig. 38, to opposite end of ‘table, a8 shown. Distance from table to edge of hhesd easting should be the same. 4. Repeat STEPS 2 and 3 on outfeed end of table. 5. If head casting is not parallel to table, tilt planer Cn its side as shown in Fig. 39. Remove bolt (C) and loosen bolt (D) Fig 39, which will allow you to move the edler sprocket assembly (E) far enough to release tension on chain as shown in Fig 40. Remove clain trom sprocket on end of headcssting thet must be adjusted, In this case chain has boen romeved from sprocket (F). 6. Turn sprocket (F) Fig. 40, by hand to bring that comer into adjustment with other three corners. IMPORTANT: THIS ADJUSTMENT IS VERY SENSITIVE AND IT SHOULD NOT BE NECES- SARY TO TURN THE SPROCKET MORE THAN ONE OR TWO TEETH. Turning sprocket (F) clockwise will decrease the distance between the table and headcasting. Counter-clockwise will increase the aistence, 12-1LUBRICATION The gear box oil should be changed once a year. ‘The gear box drain plug is shown at (A) Fig. 44 The oil fill and level screw is shown at (8). The four table and raising screws should be lubricated as re uired using a common gresee ACCESSORY SHAVING HOOD Shaving Hood (A) Fig, 42, is available as an accessory. Assembled to the rear of the planer using two ma chine screws and connected to @ dust collection system, it provides an efficient means of meintaining 4 clean and safe work ares, SPECIAL ACCESSORIES No. 1 Shaving Hood, with (125mm) outlet. Mounts ‘to rear of planer for eaty connection to dust collec: tion system, No. 2 Steel Stand. Recommended for floor madel set up. Requires drilling four holes. BLTa Wo. |__——Dasaipton Si ae e Bis00t ener a "300002 Wining Laer is me 2 hese Hd Mook Sa ME Tm Ms Ta 2 ivi Se of ae t HS Om 2 Sous wp Hem c 1 | S00007- GutrmecPaiay | Mex a Capex nt a [> Soopog-> mex rcp. sot ——-ox65aq—P Rall o53c20mm 2 310909 Bui Righ Ese 5 [= 300010 Mister uty 778" oe, Outled Roe i 300019 -_Mstor Put “ar Baia Th Ks [300011 Hex oe. se Se Ma Ton [Sproat ¢ [atooig DF waste 3 Toner sir 2 400013 Hex. 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[Ste sting sioswSIAT | —t7 bh 3 pyr | ry AH] A |eB Diss, rt MyOL =: O0L 6 EOL set 20b 86 7 €62% 16068 16OL GL % & zzuizeSoL 02 90z = StL S02 GIL. 4 Od elRef.NO. PARTS NO. on 02 03 04 05 06 07 08 09 10 " 12 13 4 15 16 17 18 19 20 24 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 31 38 39 40 4 310001 310015, 990851 990362 991373 991821 300007 320601 991781 991751 300017 300010 990731 990153 360016 991113 310021 360019 360020 300050 360022 300023 360024 994131 991783 360028 991984 990322 990710 360034 360035 360036 990731 300065 991112 990137 991743 DESORIETION Left Cover Belt & Pulley Guard Screws V-Belt M27 Not F. Washer cutterhead Pulley Nex. Screws SWITCH COVER F. Washer F. Washer Motor Support Plate Motor Pulley Stop Screw Hex. Screws Motor Nut Column Cap columns Head Casting Spindle Nut spindles Limiter Ring Base Bearing SWITCH ENCLOSURE F. Washer sprocket Spring Washer Chain Adjust Screw Serews stop Screw Bushing Bushing Table Rollers Stop Screws Bracket Kut Hex. Screw P. Washer Qray os ee att eS one lem clas San eat ay me UG to ON soe nS ey OE ON eeRef.No. PARTS NO. DESCRIPTION 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 66 69 70 WN 712 13 74 15 76 11 78 719 80 Bt 82 83 84 360044 992514 351524 360047 990322 990551 300038 991221 991802 300041 992541 992522 360056 360057 360058 360059 360060 990724 991111 360063 300031 300101 360066 994445 360068 992017 360070 , 991732 990131 360073 300084 991712 990323 991111 990722 991732 360080 360081 300104 310407 3bo08y. Tension Core E-Ring Lifting-Handle Name Plate Serews Serew Handle Nut F. Washer Wheel Retaining Ring Retaining Ring Main Column Scale Rivet Main Spindle Name Plate Stop Screw Not Chiptreaker Chipbreaker Spring Chipbreaker Adjust Pad spring Bushing Block Outfeed Roller Key Sprocket /f Too7# x (Sam F. Washer Hex. Screws Infeed Roller Retainer Plate Washer Serews Nut stop Screw Washer Anti-kick back Shaft Washer Anti-kick back finger Socket Lock shaft Q'ry IS OT ree poh re vr wt ee Sh a 2 Hus Qe aS a eaeRef NO. 85 86 87 88 89 90 1 92 3 94 95 96 97 98 99 100 401 102 103 104 105 106 107 108 109 110 41 112 113 114 115 116 ANT 118 119 120 121 122 123 124 45a PARTS NO. DESCRIPTION 3)0408 992014 360087 994312 990310 300121 300122 99193 990111 994311 300126 990323 360097 360098 300117 300077 990815 360102 990831 300123 300092 300124 360108 991712 990831 310144 630057 991731 310142 300143 994010 310136 360118 992113 994122 300137 300138 300141 991731 RENOIR Socket key Gutter Head Bearing Screws Seal Cap Seal Spring Washer Hex. Screw Bearing Gear screws Knives Knife Locking Bar Adjust Screws Dust Hood serews Upper Cover Screws Gear Box Oil Pointer Plug Chain Right Cover Washer screws Gear Box Cover Ball Washer Clutch shaft Clutch Bearing Gear Shaft Key Bearing spring steel Ball seal F. Washer aanebet: Qiry WT Ol oy oe i oe Bo RR Ry Sag pes oe naRef.NO. 128 129 130 134 132 133 134 135 136 137s 138 139 140 141 142 143 144 145 146 147 148 149 150 154 152 153 154 155 PARTS OF 2 SPEED 201 202 203 204 205 206 207 208 209 PARTS NO. DESCRIPTION 310134 300149 300147 360131 994411 300157 300091 300135 990822 991211 991712 300163 300164 990237 991732 360143 g912t2 360145 360146 991931 30410 310133 310132 351201 351202 351203 351204 369118 351206 351207 3691.25 992017 Gear Tension Hing Bolt Tension Roller Bushing Tension core Spring Hook Serew Nut F. Washer Knife Gage Shaft Knife Gage Hex. Screws FR. Washer Upper support Plate Nut Support “Plate Stand Legs Serew Spring Washer Lock Handle Gear Gear swarcH GEAR BOX : Gear Gear Gear Clutch Gear Shaft Clutch Shaft Gear Box Sprocket Key qtr a RG Gas pS pea ing eo, poe eS 3 S