eee emerson FOR 6-18-0003 Rev. 2 SeSEEESORATRIO pane srace onponenrs ses eR tn aaa a fet ane faheer STANDARD SPECIFICATION . FOR FLARE STACK COMPONENTS 2 06112009 [REVISED AND REISSUED as Some eB : cae va 1 ponse REVISED AND REISUED anne BEDS STAD RCTICRTON OBIS (RECOMPOSED IN AUGUST 1995) ovoc avec sk Rene Sarat — Sars we peered Checked eomiucecebureon Rv bat Purpose red Chnind OR _clmta Approve by Fomat io 60.0001 Rev 0 Copyright EL — Al ights reservedSiar, ENGINEERS STANDARD SPECIFICATION ESRA UMITED FOR Gneenes omentum FLARE STACK COMPONENTS: Abbreviations: ASME : American Society of Mechanical Engineers QA : Quality Assurance Ss Stainless Steel Packaged Equipment Standards Committee Convenor: — Mr. Manoj Kumar Members: Mr. A.M. Gorey Mr. A. P. 8. Ahluwalia Mr. P. Bhattacharjee Mr. P. P. Pandey Mr. R. K. Bhandari (Project) STANDARD SPECIFICATION No. 6-18-0003 Rev. 2 Page 2016 Formal No, 8:00-0001-F1 Rev. 0 ‘Copyright EIL— All ights reserved1.0 2.0 3.0 40 5.0 6.0 10 STANDARD SPECIFICATION No. GRR ZTEE fay ENGINEERS STANDARD SPECIFICATION tees OR UMITED. FOR 6-18-0003 Rev. 2 Greaves wonanaumem FLARE STACK COMPONENTS Page 3o16 CONTENTS GENERAL. CODES & STANDARDS... TECHNICAL REQUIREMENTS. INSPECTION AND TESTING. PROTECTION AND PAINTIN PACKAGING AND IDENTIFICATION .... SPARE PARTS aaa eR Format No, 8-00-0001-F' Rev. 0 Copyright EL ~All ighis reservedSTANDARD SPECIFICATION —_ STANDARD SPECIFICATION No. SGAGRL BB ENGNEERS SRK UMITED FOR 6-18-0003 Rev. 2 EEN rensennes FLARE STACK COMPONENTS Reema 1.0 GENERAL ‘This specification outlines the purchaser's requirements under which vendor shall design, ‘manufacture, test and supply the following flare stack components: i) Flare tip with all accessories. ji) Molecular seal/Gas seal including maintenance platform. Flame front generation system iv) Retractable davit with grade mounted winch, wire rope guide pulleys ete. for lowering/hoisting tip to grade and vice versa ‘The flare stack and the supporting structure for the same are excluded from the scope of this specification. 2.0 CODES & STANDARDS 2.1 The following latest edition, codes, standards and recommended practice shall govern: ASME, Section VIII, Div.l _: Unfired pressure vessel code. API- RP- 521 : Recommended practice for pressure relief and de- pressurising system. Other intemational standards may also be acceptable subject to their being equivalent or superior with prior approval of purchaser. 22 For provisions not covered by the above codes and standards, applicable engineering practices and norms shall govern. 3.0 TECHNICAL REQUIREMENTS 3.1 The tip shall be equipped with pilot burners and ignitor assembly for burning the fuel gas. Design shall be such that the pilots shall remain alight at a wind velocity of 80 kmph, and re- lighting of pilots shall be possible when wind of 80 kmph speed is blowing on to the stack. 3.2 All tips above 600 mm nominal dia. shall be lined either with castable refractory lining with SS hexamesh anchor or impregnated ceramic fibre 3.3 Thetip shall have flame stabilizers to prevent flame liftoff at design flare load. The maximum flare gas load or steam rate shall not cause flame out. 3.4 The tips shall have sensing thermocouple elements for flame failure alarm(s) to be provided on the flame front generator panel and also in the process control room (if asked for inthe job specification) 3.5 Noise emissions at design flare lond and at maximum smoke-less rate shall not exceed 90dBA. 3.6 Smokeless flaring to Ringlemann Index-1 shall be achieved by steam injection or air assistance as specified. 3.7 The flame front generator panel shall be complete with mounting panel and legs suitable for locating conveniently on the grade level near the stack. It shall be explosion-proof and suitable for outdoor location. It shall have weather hood on the top to protect against direct rain and sun. Format No, 6-00-0001-Ft Rev. 0 ‘Copyright EI — All ights reservedSTANDARD SPECIFICATION No. GRR fm ENGINEERS STANDARD SPECIFICATION - Cee ONA UMITED Sremvaron tamavonvemn FLARE STACK COMPONENTS 3.8 39 3.10 3.1 Bz 343 4.0 4a 42 43 44 45 46 46.1 46.2 FOR. 6-18-0003 Rev. 2 Page 5of The molecular seal/gas seal shall be designed to fully prevent ingress of air into the stack riser and to minimise purge flow rate, Vendor shall guarantee the seal against any ingress of air into the stack in the event of low flare gas flow. ‘The molecular seal shall be sufficiently strong to accommodate a) Collapsible davit with full load of flare tip. b) Maintenance platforms. Retractable davit shall be designed to hoist and lower the tip from and to grade, and remain retracted away from the flame when not in use. The davit shall be of completely fabricated construction, suitable for exposure to radiant heat. ‘The vertical column of the davit shall be uniform tubular section having cantilever section bolted at the top, adequately stiffened. ‘The vertical column shall be supported by means of one thrust bearing and two sleeve bearings. The bearings shall be of self-lubricated type, resistant to heat and protected suitably against dust & corrosion so that they do not seize with the vertical column when kept in idle position for a long time. ‘A manually operated winch, with adequate rope length shall be provided for raising and lowering the retractable davit prop. Grade mounted winch, wire rope, pulley ete. shall be supplied by vendor. INSPECTION AND TESTING Equipment shall be subjected to stagewise expediting, inspection and testing at vendor's! subvendor’s works by purchaser/it’s authorised inspection agency. Vendor shall submit Quality Assurance (QA) procedures before commencement of fabrication, Approved QA procedures shall form the basis of equipment inspection. The steam handling parts shall be inspected and certified by Indian Boiler Regulations authorised Inspectors as applicable. Shop tests for the equipment shall be carried out in accordance with ASME Section VIII code, other relevant codes, and as per the procedures laid out by the Inspector. As a minimum 100% for‘“T” joints and 10% for all butt welds on flare tip and moleculer seal shall be radiographee. The retractable davit and complete tip lowering/hoisting system shall be performance tested for the intended duty. ‘Any or all the tests, at purchaser’s option, shall be witnessed by purchaser/ it’s authorised inspection agency. However, such inspection shall be regarded as check up and in no way absolve the vendor of his responsibility. Performance Testing and Guarantees Al materials and equipments shall be guaranteed against defects of design, material and workmanship. Any deficiency in operating performance and any defect in material or workmanship found during the guarantee period shall be corrected by the vendor, at his own cost. Al instruments necessary for performance testing shall be arranged by the vendor. Calibration of all testing equipments shall be done by vendor. Format No. 6-00-000-F1 Rev. 0 ‘Copyright EL ~ All ights reservedFNONERS STANDARD SPECIFICATION STANDARD SPECIFICATION No. PA ORA UMITED FOR. 6-18-0003 Rev. 2 5.0 51 62 63 64 10 TA 12 13 toststnanmees” FLARE STACK COMPONENTS, Page 606 PROTECTION AND PAINTING All exposed carbon steel parts to be painted shall be thoroughly cleaned from inside and outside to remove scale rust, dirt and other foreign materials by wire brushing and shot/grit blasting as applicable. Non-ferrous materials, austenitic stainless steels, plastic or plastic coated materials, insulated surfaces of equipment and pre-painted items need no painting. Stainless steel surfaces, both inside and outside, shall be pickled and passivated. Machined and bearing surfaces shall be protected with varnish or thick coat of grease. Painting Specification shall be as per the Job Specification. Colour of finish coat shall be i imated to vendor, after placement of order. PACKAGING AND IDENTIFICATION Al packaging shall be done in such a manner as to reduce the volume. The equipment shall be dismantled into major components, suitable for shipment and shall be properly packed to provide adequate protection during shipment. All assemblies shall be properly match marked for site erection. Attachments, spare parts’ of the equipment and small items shall be packed separately in wooden-cases. Each item shall be appropriately tagged with identification of main equipment, item denomination and reference number of the respective assembly drawing, Detailed packing list in water-proof envelope shall be inserted in the package together with equipment. Each equipment shall have an identification plate giving salient equipment data, make, year of ‘manufacture, equipment number, name of manufacturer etc. SPARE PARTS. Vendor shall submit recommended list of spare parts with recommended quantii itemised prices for first two years of operation of the equipment. Proper coding and referencing of spare parts shall be done so that later identification with appropriate equipment will be facilitated Recommended spares and their quantities should take into account related factors of equipment reliability, effect of equipment downtime upon production or safety, cost of parts and availability of vendor's service facilities around the proposed location of equipment. Vendor shall also submit a list of commissioning spares with quantities. The commissioning spares shall be sufficient for trouble free commissioning of the system at site. Any commissioning spares required during commissioning, over and above, the commissioning, spares supplied, shall be made available by the vendor without any cost and time implication to purchaser. If for any reason during commissioning vendor needs to utilise spares from 2 years” operation spares, the same shall be replenished by vendor within a reasonable time ‘without any cost implication to purchaser. Any unused commissioning spares shall be handed over to owner. Format No. €-00-0001-F1 Rev. 0 ‘Copyright Ell — Alvights reseed