03 Machining Processes

Proses Pemesinan
September 2015
 Machining Processes = Proses Pemesinan
Cutting Processes = Proses Pemotong
 Machining Processes Proses Pemesinan

Adalah proses pengubahan bentuk suatu benda

menjadi bentuk yang diinginkan dengan cara
membuang sebagian benda tersebut.
Alat Potong (tool) Machine Tool mesin perkakas.
Pengurangan volume dalam bentuk geram/chip.
Machining Processes = Proses Pemesinan
Metal Cutting Processes = Proses Pemotongan
logam
 Klasifikasi Mesin Perkakas
Konvensional dan non konvensional
Konvensional lazim / biasa
Nonkonvensional tidak lazim

Tradisional dan Modern :

Tradisonal belum melibatkan teknologi mutakir.
Tradisional / manual, gerak potong dilakukan oleh
manusia, modern, gerak potong sudah dengan
kontrol numerik.
Mekanisme Proses Pemotongan
Mekanisme Pembentukan Geram
Mesin Perkakas Konvensional
1. Lathe (bubut)
2. Milling ( Freis)
3. Shaper (sekrap)
4. Planner (sekrap meja)
5. Drilling (gurdi)
6. Bore (bor)
7. Grinding (gerinda)
8. Broaching (parut)
9. dll
1. Lathe
Mesin Bubut dan Komponen
Sketsa Mesin Bubut
Bubut Mini
 Sistem Transmisi Pada Mesin Bubut

Gear Box
Skematik sistem transmisi mesin bubut
Chuck - Lathe
Bagian bagian mesin bubut
Feeding

a. facing, b. taper turning ; c. contour turning; d. form turning; e. chamfering; f.

cutt off ; g. threading ; h. boring ; i. drilling ; j. knurling
Proses Bubut
 Forces Acting on a Cutting Tool in Turning

Figure 23.5 Forces acting on a cuttin tool in turning, Fc is the cutting force,
Ft isEngineering
Manufacturing,
the thrust &
of feed force (in the direction of feed), and Fr is the radial
force
Technology, that tends
Fifth Edition, by to push the tool away from the workpiece being machined.
Serope Kalpakjian and Steven R.
Schmid.
ISBN 0-13-148965-8. 2006
Pearson Education, Inc., Upper
Insert Tool
 Cutting Condition

= = . 1 = 0 2
1000

0 + 1 = . .
= =
2
Turning Centers
2. Milling Machine Mesin Freis

Pahat Gerakan Rotasi

Benda Kerja Translasi
Dua Type Mesin Freis
 Two type of Milling Operation

Two basic types of milling operations:

(a) peripheral or plain milling and
(b) face milling.
 Peripheral Milling

(a) Slab milling, (b)slotting, (c) side milling, (d) straddle milling,
and (e) form milling.
Two forms of peripheral milling operation
with a 20-teeth cutter:

(a) up milling, and (b) down milling.

 Face Milling

(a) conventional face milling, (b) partial face milling, (c) end milling, (d)
profile milling, (e) pocket milling, and (f) surface contouring.
CUTTING CONDITIONS IN MILLING :
Peripheral Milling
Face Milling
Machining Center
 Boring Machines

a. boring bar is fed into a rotating work part, and

b. work is fed past a rotating boring bar.
Boring bar made of cemented carbide (WCCo) that uses index able
cemented carbide inserts. (Courtesy of Kennametal Inc., Latrobe,
Pennsylvania.)
Vertical Boring Machine
Drilling Machine
Mesin Gurdi
Operation Drilling
Machining operations
related to drilling:
(a) reaming, (b) tapping,
(c) Counter boring,
(d) countersinking,
(e) center drilling, and
(f) spot facing.