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ECO PROTECTION ENGINEERS 20 Dec 2009

Rev. No. 1

DESIGN OF ANAEROBIC BAFFLE REACTOR &


ANAEROBIC FILTER
Page 2 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

1.0. DESIGN OF WALL PANEL (W1) (FIXED AT BOTTOM, HINGED AT TOP)


Design Data
Width of wall panel = 3 m Unit weight of RCC, = 25 kN/m3
Finished Ground Level = 0 RL. Dry unit weight of Soil, = 18 kN/m3
Invert level of sump = 0.3 RL. Unit weight of Liquid, = 9.81 kN/m3
Founding depth of wall = -1.5 RL. Cover to r/f (liquid face) = 25 mm
Thickness of wall footing = 0.3 m Cover to r/f (earth face) = 50 mm
Top of Wall level = 3.7 RL. Grade of RCC = 25 N/mm2
2
Surcharge on Wall = 10 KN/m Grade of Reinf. Steel = 415 N/mm2
Coefficient of earth pressure at rest, = 0.5 Sketch Hinged TOC. 3.7

Calculations FGL. 0

Calculations done as per Moody's Chart


Here, a = width / 2 = 1.5
b = depth = 4.9 4.9 m
Therefore, (a / b) = 0.31
RL. -1.5
Case 1: Water Inside and no earth outside condition Fixed

Thickness of grade slab = 150 mm 3 m


2
Pressure due to liquid, p1 = 9.81 x 3.4 = 48.069 kN/m
Dist. of resultant of p1 from fixity, d1 = 2.633 m
Height of earth below grade slab = 1.35 m
Surcharge due to liquid below base slab = 0.5 x 48.069
p2 = 24.035 kN/m2
Dist. of resultant of p2 from fixity, d2 = 0.675 m
Pressure due to earth below base slab = 0.5 x 18 x 1.35
p3 = 12.15 kN/m2
Dist. of resultant of p3 from fixity, d3 = 0.45 m
By Equivalent pressure triangular,
(0.5 x 48.069 x 3.4 x 2.633) + (24.0345 x 1.35 x 0.675) + (0.5 x 12.15 x 1.35 x 0.45)
= 0.5 x p x 4.9 x (4.9 / 3)
Equivalent triangular pressure, p = 60.163 kN/m2
For the above equivalent pressure the wall is analysed as per Moody's chart
Refer Figure 13 - Plate fixed along three edges - Hinged along one edge, Load IV of Moody's chart
Moment, M = coeff. p b2
Liquid pressure
Depth reqd., d = ( 6 M ) / (cbt b)
Permissible stress, cbt = 1.8 N/mm2 kN/m2
Vertical Moment ( My ) (For (x / a) =1, middle of panel)

Depth Depth
My 3.4 m
y/b Coeff. reqd. prov.
(KNm) (mm) (mm) 48.069
1 0 0.00 0 300 kN/m2

0.8 -0.001 -1.48 70 300 My


0.6 -0.0024 -3.46 107 300 1.35 m
0.4 -0.0041 -5.95 141 300
0.2 -0.0041 -5.93 141 300 24.035 12.15
0 0.0152 21.90 270 300 kN/m2 kN/m2
Page 3 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)

Depth Depth
Mx
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0 0.00 0 300
0.8 0.0066 9.46 178 300
0.6 0.0124 17.95 245 300
0.4 0.0159 22.92 276 300 For (x / a) = 1, middle of panel
0.2 0.0123 17.72 243 300 & for (y / b) = 0.4 ,Coeff.= -0.0077
0 0 0.00 0 300 Therefore, Max. BM (Mx) = -11.077 KNm

Reinforcement Details for liquid pressure


Ast = M / (st j d) For Fe415 steel,
Ast vertical at bottom = 21904605 / (150 x 0.872 x 265) Liquid face,
on liquid face = 632 mm2 st = 150 N/mm2
Ast vertical at 0.4 H from = 5945618 / (190 x 0.89 x 240) j = 0.872
2
bottom on earth face = 147 mm Earth face,
Ast horizontal at 0
0.4
4 H from = 22915764 / (150 x 0 872 x 245)
0.872 st = 190 N/
N/mm 2

bottom on liquid face = 715 mm2 j = 0.89


Ast horizontal at 0.4 H from = 11076531 / (190 x 0.89 x 220)
bottom on earth face = 298 mm2

Case 2: Earth outside & no water inside condition


Height of earth = ( 0 ) - ( -1.5 ) - 0.3 = 1.2 m
Pressure due to earth = 0.5 x 18 x 1.2 = 10.8 KN/m2
Pressure due to surcharge = 0.5 x 10 = 5 KN/m2
By Equivalent pressure triangular,
p x 1.2^2 / 6 = ((10.8 x 1.2^2 / 6) + (5 x 1.2^2 / 2))
Therefore, p = 25.8 KN/m2

Vertical Moment ( My ) (For (x / a) =1, middle of panel) Pressure from outside


(Refer Fig 15 of Moody's Chart for Co-eff.) GWT FGL
Depth Depth
My
y / b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.000 0.00 0 300 1.2 +
0.8 0.000 0.00 3 300 m
0.6 0.000 0.01 4 300
0.4 0.000 -0.01 5 300
0.2 -0.002 -0.08 17 300 5 10.8 My
0 0.007 0.25 29 300
Page 4 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel) Equivalent Pressure


(Refer Fig 15 of Moody's Chart for Co-eff.) FGL
Depth Depth
Mx
y / b Coeff. reqd. prov. 1.2
(KNm) (mm) (mm) m
1 0 0.00 0 300
0.8 0.0001 0.01 4 300
0.6 0.0006 0.02 9 300 25.8 KN/m2
My
0.4 0.0021 0.08 16 300 For (x / a) = 1, middle of panel
0.2 0.0045 0.17 24 300 & for (y / b) = 0.2 ,Coeff.= -0.0018
0 0 0.00 0 300 Therefore, Max. BM (Mx) = -0.0687 KNm

Provide uniform wall thickness of 300 mm at bottom & 300 mm at top

Reinforcement Details for earth pressure


For Fe415 steel, 300
Liquid face, st = 150 N/mm 2
; j = 0.872
Earth face, st = 190 N/mm2 ; j = 0.89
Ast = M / (st j d) At 0.8H 300
Ast vertical at bottom = 251148 / (190 x 0.89 x 240)
on earth face = 6 mm2 At 0.6H 300
Ast vertical at 0.2 H from = 82626 / (150 x 0.872 x 265)
bottom on liquid face = 2 mm2
At 0.4H 300
Ast horizontal at 0.2 H from = 168224 / (190 x 0.89 x 220)
bottom on earth face = 5 mm2
Ast horizontal at 0.2 H from = 68657 / (150 x 0.872 x 245) At 0.2H 300
2
bottom on liquid face = 2 mm

Direct Tension & Shear 300


From Moody's chart, Rx = 0.1806
Ry at top = 0.0376 ; Ry at bottom = 0.2285 WALL SECTION

Direct Hori. Tension in supp. Wall = Rx p b = 0.1806 x 60.163 x 4.9


= 53.241 KN/m
Shear at top of Wall (W1) = Ry p b = 0.0376 x 60.163 x 4.9
= 11.084 KN/m
Shear at base of Wall (W1) = Ry p b = 0.2285 x 60.163 x 4.9
= 67.362 KN/m
Design of Wall for Direct Tension & Bending
Maximum bending moment, M = 22.916 KNm / m For M25 concrete,
Horizontal Tension in Wall, T = 65.209 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
T T 2 6M
Approximate depth of section, d = m = 10.98
+ +
2 ct b 2 ct b ct b For Fe415 steel,
st = 150 N//mm2
= 291 mm < 300 mm
e = M / T = 22.916 / 65.209 = 0.3514 m
= 351.42 mm > 300 mm
Hence line of action of force lies outside the effective depth
Page 5 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

d1 = 300 - 25 - (12 / 2) = 269 mm


E = e - d1 + (d / 2) = 351.42 - 269 + (300 / 2) For Fe415 steel,
= 232 mm Liquid face,
M1 = TxE = 65.209 x 0.232 st = 150 N/mm2
= 15.13 KNm j = 0.872
Ast (hori. st.) reqd., = M1 T dia of bar = 12 mm
+
st j d1 st

= 865 mm2 / metre height


Ast (hori. st.) reqd. on each face = 432.5 mm2 / metre height on each face

Minimum Reinforcement Details to provide


Min. Ast 300 mm thick wall Xn = (0.194/100) x 1000 x 300 = 582 mm2
Min. Ast on each face = 291 mm2
Min. Ast 300 mm thick wall Xn = (0.194/100) x 1000 x 300 = 582 mm2
Min. Ast on each face = 291 mm2

Reinforcement Details to provided


Vertical Reinforcement
Ast at bottom on liquid face = 632 mm2
Provide Y 10 @ 120 mm c/c (Ast prov. = 654 mm2 )
Ast at 0.2H from bottom on liquid face 2
= 291 mm
Provide Y 10 @ 240 mm c/c (Ast prov. = 327 mm2 )
Ast at bottom on earth face = 291 mm2
Provide Y 10 @ 240 mm c/c (Ast prov. = 327 mm2 )
Ast at 0.2H from bottom on earth face = 291 mm2
Provide Y 10 @ 240 mm c/c (Ast prov. = 327 mm2 )

Horizontal reinforcement
Ast at 0.2H from bottom on liquid face at middle of wall = 291 mm2
Provide Y 12 @ 150 mm c/c (Ast prov. = 754 mm2 )
Ast at 0.4H from bottom on liquid face at edge of wall = 715 mm2
Provide Y 12 @ 150 mm c/c (Ast prov. = 754 mm2 )
Ast at 0.4H from bottom on earth face at middle of wall = 298 mm2
Provide Y 10 @ 240 mm c/c (Ast prov. = 327 mm2 )
Ast at 0.4H from bottom on earth face at edge of wall = 291 mm2
Provide Y 10 @ 240 mm c/c (Ast prov. = 327 mm2 )
Page 6 of 55
ECO PROTECTION ENGINEERS

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

2.0. DESIGN OF WALL PANEL (W2) (FIXED AT BOTTOM, HINGED AT TOP)


Design Data
Width of wall panel = 4 m Unit weight of RCC, = 25 kN/m3
Finished Ground Level = 0 RL. Dry unit weight of Soil, = 18 kN/m3
Invert level of sump = 0.3 RL. Unit weight of Liquid, = 9.81 kN/m3
Founding depth of wall = -1.5 RL. Cover to r/f (liquid face) = 25 mm
Thickness of wall footing = 0.3 m Cover to r/f (earth face) = 50 mm
Top of Wall level = 3.7 RL. Grade of RCC = 25 N/mm2
2
Surcharge on Wall = 10 KN/m Grade of Reinf. Steel = 415 N/mm2
Coefficient of earth pressure at rest, = 0.5 Sketch Hinged TOC. 3.7

Calculations FGL. 0

Calculations done as per Moody's Chart


Here, a = width / 2 = 2
b = depth = 4.9 4.9 m
Therefore, (a / b) = 0.41
RL. -1.5
Case 1: Water Inside and no earth outside condition Fixed

Thickness of grade slab = 150 mm 4 m


2
Pressure due to liquid, p1 = 9.81 x 3.4 = 48.069 kN/m
Dist. of resultant of p1 from fixity, d1 = 2.633 m
Height of earth below grade slab = 1.35 m
Surcharge due to liquid below base slab = 0.5 x 48.069
p2 = 24.035 kN/m2
Dist. of resultant of p2 from fixity, d2 = 0.675 m
Pressure due to earth below base slab = 0.5 x 18 x 1.35
p3 = 12.15 kN/m2
Dist. of resultant of p3 from fixity, d3 = 0.45 m
By Equivalent pressure triangular,
(0.5 x 48.069 x 3.4 x 2.633) + (24.0345 x 1.35 x 0.675) + (0.5 x 12.15 x 1.35 x 0.45)
= 0.5 x p x 4.9 x (4.9 / 3)
Equivalent triangular pressure, p = 60.163 kN/m2
For the above equivalent pressure the wall is analysed as per Moody's chart
Refer Figure 13 - Plate fixed along three edges - Hinged along one edge, Load IV of Moody's chart
Moment, M = coeff. p b2
Liquid pressure
Depth reqd., d = ( 6 M ) / (cbt b)
Permissible stress, cbt = 1.8 N/mm2 kN/m2
Vertical Moment ( My ) (For (x / a) =1, middle of panel)

Depth Depth
My 3.4 m
y/b Coeff. reqd. prov.
(KNm) (mm) (mm) 48.069
1 0 0.00 0 350 kN/m2

0.8 -0.0024 -3.44 107 350 My


0.6 -0.0052 -7.55 159 350 1.35 m
04
0.4 0.0078
-0 0078 11.24
-11 24 194 350
0.2 -0.0052 -7.51 158 350 24.035 12.15
0 0.0234 33.74 335 350 kN/m2 kN/m2
Page 7 of 55
ECO PROTECTION ENGINEERS

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)

Depth Depth
Mx
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0 0.00 0 350
0.8 0.0104 15.09 224 350
0.6 0.0191 27.59 303 350
0.4 0.0224 32.41 329 350 For (x / a) = 1, middle of panel
0.2 0.0149 21.51 268 350 & for (y / b) = 0.4 ,Coeff.= -0.0104
0 0 0.00 0 350 Therefore, Max. BM (Mx) = -15.006 KNm

Reinforcement Details for liquid pressure


Ast = M / (st j d) For Fe415 steel,
Ast vertical at bottom = 33743838 / (150 x 0.872 x 315) Liquid face,
on liquid face = 819 mm2 st = 150 N/mm2
Ast vertical at 0.2 H from = 7511471 / (190 x 0.89 x 290) j = 0.872
2
bottom on earth face = 153 mm Earth face,
h i t l att 0.4
Ast horizontal 0 4 H ffrom = 32409108 / (150 x 0 872 x 295)
0.872 st = 190 N/mm2
2

bottom on liquid face = 840 mm2 j = 0.89


Ast horizontal at 0.4 H from = 15005608 / (190 x 0.89 x 270)
bottom on earth face = 329 mm2

Case 2: Earth outside & no water inside condition


Height of earth = ( 0 ) - ( -1.5 ) - 0.3 = 1.2 m
Pressure due to earth = 0.5 x 18 x 1.2 = 10.8 KN/m2
Pressure due to surcharge = 0.5 x 10 = 5 KN/m2
By Equivalent pressure triangular,
p x 1.2^2 / 6 = ((10.8 x 1.2^2 / 6) + (5 x 1.2^2 / 2))
Therefore, p = 25.8 KN/m2

Vertical Moment ( My ) (For (x / a) =1, middle of panel) Pressure from outside


(Refer Fig 15 of Moody's Chart for Co-eff.) GWT FGL
Depth Depth
My
y / b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.000 0.00 0 350 1.2 +
0.8 0.000 0.01 5 350 m
0.6 0.000 0.00 4 350
0.4 -0.001 -0.03 9 350
0.2 -0.003 -0.11 19 350 5 10.8 My
0 0.008 0.31 32 350
Page 8 of 55
ECO PROTECTION ENGINEERS

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel) Equivalent Pressure


(Refer Fig 15 of Moody's Chart for Co-eff.) FGL
Depth Depth
Mx
y / b Coeff. reqd. prov. 1.2
(KNm) (mm) (mm) m
1 0 0.00 0 350
0.8 0.0004 0.02 7 350
0.6 0.0012 0.05 12 350 25.8 KN/m2
My
0.4 0.003 0.11 19 350 For (x / a) = 1, middle of panel
0.2 0.0051 0.19 25 350 & for (y / b) = 0.2 ,Coeff.= -0.0018
0 0 0.00 0 350 Therefore, Max. BM (Mx) = -0.0664 KNm

Provide uniform wall thickness of 350 mm at bottom & 350 mm at top

Reinforcement Details for earth pressure


For Fe415 steel, 350
Liquid face, st = 150 N/mm 2
; j = 0.872
Earth face, st = 190 N/mm2 ; j = 0.89
Ast = M / (st j d) At 0.8H 350
Ast vertical at bottom = 313711 / (190 x 0.89 x 290)
on earth face = 6 mm2 At 0.6H 350
Ast vertical at 0.2 H from = 111902 / (150 x 0.872 x 315)
bottom on liquid face = 3 mm2
At 0.4H 350
Ast horizontal at 0.2 H from = 188435 / (190 x 0.89 x 270)
bottom on earth face = 4 mm2
Ast horizontal at 0.2 H from = 66428 / (150 x 0.872 x 295) At 0.2H 350
2
bottom on liquid face = 2 mm

Direct Tension & Shear 350


From Moody's chart, Rx = 0.2212
Ry at top = 0.0576 ; Ry at bottom = 0.2809 WALL SECTION

Direct Hori. Tension in Supp. Wall = Rx p b = 0.2212 x 60.163 x 4.9


= 65.209 KN/m
Shear at top of Wall = Ry p b = 0.0576 x 60.163 x 4.9
= 16.98 KN/m
Shear at base of Wall = Ry p b = 0.2809 x 60.163 x 4.9
= 82.809 KN/m
Design of Wall for Direct Tension & Bending
Maximum bending moment, M = 32.409 KNm / m For M25 concrete,
Horizontal Tension in Wall, T = 53.241 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
T T 2 6M m
Approximate depth of section, d = = 10.98
+ +
2 ct b 2 ct b ct b For Fe415 steel,
st = 150 N//mm2
= 350 mm = 350 mm
e = M / T = 32.409 / 53.241 = 0.6087 m
= 608.72 mm > 350 mm
Hence line of action of force lies outside the effective depth
Page 9 of 55
ECO PROTECTION ENGINEERS

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

d1 = 350 - 25 - (12 / 2) = 319 mm


E = e - d1 + (d / 2) = 608.72 - 319 + (350 / 2) For Fe415 steel,
= 465 mm Liquid face,
M1 = TxE = 53.241 x 0.465 st = 150 N/mm2
= 24.76 KNm j = 0.872
Ast (horizontal steel) reqd., = M1 T dia of bar = 12 mm
+
st j d1 st

= 948 mm2 / metre height


Ast (hori. st.) reqd. on each face = 474 mm2 / metre height

Minimum Reinforcement Details to provide


Min. Ast 350 mm thick wall Xn = (0.183/100) x 1000 x 350 = 641 mm2
Min. Ast on each face = 320.5 mm2
Min. Ast 350 mm thick wall Xn = (0.183/100) x 1000 x 350 = 641 mm2
Min. Ast on each face = 320.5 mm2

Reinforcement Details to provided


Vertical Reinforcement
Ast at bottom on liquid face = 819 mm2
Provide Y 12 @ 125 mm c/c (Ast prov. = 905 mm2 )
Ast at 0.2H from bottom on liquid face 2
= 320.5 mm
Provide Y 12 @ 250 mm c/c (Ast prov. = 452 mm2 )
Ast at bottom on earth face = 320.5 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )
Ast at 0.2H from bottom on earth face = 320.5 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )

Horizontal reinforcement
Ast at 0.2H from bottom on liquid face at middle of wall = 320.5 mm2
Provide Y 12 @ 125 mm c/c (Ast prov. = 905 mm2 )
Ast at 0.4H from bottom on liquid face at edge of wall = 840 mm2
Provide Y 12 @ 125 mm c/c (Ast prov. = 905 mm2 )
Ast at 0.4H from bottom on earth face at middle of wall = 329 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )
Ast at 0.4H from bottom on earth face at edge of wall = 320.5 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )
Page 10 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

3.0. DESIGN OF WALL PANEL (W3) (FIXED AT BOTTOM, HINGED AT TOP)


Design Data
Width of wall panel = 4.3 m Unit weight of RCC, = 25 kN/m3
Finished Ground Level = 0 RL. Dry unit weight of Soil, = 18 kN/m3
Invert level of sump = 0.3 RL. Unit weight of Liquid, = 9.81 kN/m3
Founding depth of wall = -1.5 RL. Cover to r/f (liquid face) = 25 mm
Thickness of wall footing = 0.3 m Cover to r/f (earth face) = 50 mm
Top of Wall level = 3.7 RL. Grade of RCC = 25 N/mm2
2
Surcharge on Wall = 10 KN/m Grade of Reinf. Steel = 415 N/mm2
Coefficient of earth pressure at rest, = 0.5 Sketch Hinged TOC. 3.7

Calculations FGL. 0

Calculations done as per Moody's Chart


Here, a = width / 2 = 2.15
b = depth = 4.9 4.9 m
Therefore, (a / b) = 0.44
RL. -1.5
Case 1: Water Inside and no earth outside condition Fixed

Thickness of grade slab = 150 mm 4.3 m


2
Pressure due to liquid, p1 = 9.81 x 3.4 = 48.069 kN/m
Dist. of resultant of p1 from fixity, d1 = 2.633 m
Height of earth below grade slab = 1.35 m
Surcharge due to liquid below base slab = 0.5 x 48.069
p2 = 24.035 kN/m2
Dist. of resultant of p2 from fixity, d2 = 0.675 m
Pressure due to earth below base slab = 0.5 x 18 x 1.35
p3 = 12.15 kN/m2
Dist. of resultant of p3 from fixity, d3 = 0.45 m
By Equivalent pressure triangular,
(0.5 x 48.069 x 3.4 x 2.633) + (24.0345 x 1.35 x 0.675) + (0.5 x 12.15 x 1.35 x 0.45)
= 0.5 x p x 4.9 x (4.9 / 3)
Equivalent triangular pressure, p = 60.163 kN/m2
For the above equivalent pressure the wall is analysed as per Moody's chart
Refer Figure 13 - Plate fixed along three edges - Hinged along one edge, Load IV of Moody's chart
Moment, M = coeff. p b2
Liquid pressure
Depth reqd., d = ( 6 M ) / (cbt b)
Permissible stress, cbt = 1.8 N/mm2 kN/m2
Vertical Moment ( My ) (For (x / a) =1, middle of panel)

Depth Depth
My 3.4 m
y/b Coeff. reqd. prov.
(KNm) (mm) (mm) 48.069
1 0 0.00 0 375 kN/m2

0.8 -0.0031 -4.41 121 375 My


0.6 -0.0065 -9.32 176 375 1.35 m
0.4 -0.0091 -13.08 209 375
0.2 -0.0052 -7.51 158 375 24.035 12.15
0 0.0262 37.90 355 375 kN/m2 kN/m2
Page 11 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)

Depth Depth
Mx
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0 0.00 0 375
0.8 0.0116 16.75 236 375
0.6 0.0209 30.19 317 375
0.4 0.0239 34.56 339 375 For (x / a) = 1, middle of panel
0.2 0.0152 22.00 271 375 & for (y / b) = 0.4 ,Coeff.= -0.0109
0 0 0.00 0 375 Therefore, Max. BM (Mx) = -15.734 KNm

Reinforcement Details for liquid pressure


Ast = M / (st j d) For Fe415 steel,
Ast vertical at bottom = 37904038 / (150 x 0.872 x 340) Liquid face,
on liquid face = 852 mm2 st = 150 N/mm2
Ast vertical at 0.4H from = 13081515 / (190 x 0.89 x 315) j = 0.872
2
bottom on earth face = 246 mm Earth face,
Ast horizontal at 0
0.4H
4H from = 34558544 / (150 x 0 872 x 320)
0.872 st = 190 N/mm2
N/
bottom on liquid face = 826 mm2 j = 0.89
Ast horizontal at 0.4 H from = 15733642 / (190 x 0.89 x 295)
bottom on earth face = 315 mm2

Case 2: Earth outside & no water inside condition


Height of earth = ( 0 ) - ( -1.5 ) - 0.3 = 1.2 m
Pressure due to earth = 0.5 x 18 x 1.2 = 10.8 KN/m2
Pressure due to surcharge = 0.5 x 10 = 5 KN/m2
By Equivalent pressure triangular,
p x 1.2^2 / 6 = ((10.8 x 1.2^2 / 6) + (5 x 1.2^2 / 2))
Therefore, p = 25.8 KN/m2

Vertical Moment ( My ) (For (x / a) =1, middle of panel) Pressure from outside


(Refer Fig 15 of Moody's Chart for Co-eff.) GWT FGL
Depth Depth
My
y / b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.000 0.00 0 375 1.2 +
0.8 0.000 0.01 4 375 m
0.6 0.000 0.00 2 375
0.4 -0.001 -0.03 11 375
0.2 -0.003 -0.12 20 375 5 10.8 My
0 0.009 0.33 33 375
Page 12 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel) Equivalent Pressure


(Refer Fig 15 of Moody's Chart for Co-eff.) FGL
Depth Depth
Mx
y / b Coeff. reqd. prov. 1.2
(KNm) (mm) (mm) m
1 0 0.00 0 375
0.8 0.0005 0.02 8 375
0.6 0.0014 0.05 13 375 25.8 KN/m2
My
0.4 0.0032 0.12 20 375 For (x / a) = 1, middle of panel
0.2 0.005 0.19 25 375 & for (y / b) = 0.2 ,Coeff.= -0.0017
0 0 0.00 0 375 Therefore, Max. BM (Mx) = -0.0629 KNm

Provide uniform wall thickness of 375 mm at bottom & 375 mm at top

Reinforcement Details for earth pressure


For Fe415 steel, 375
Liquid face, st = 150 N/mm 2
; j = 0.872
Earth face, st = 190 N/mm2 ; j = 0.89
Ast = M / (st j d) At 0.8H 375
Ast vertical at bottom = 334219 / (190 x 0.89 x 315)
on earth face = 6 mm2 At 0.6H 375
Ast vertical at 0.2 H from = 115468 / (150 x 0.872 x 340)
bottom on liquid face = 3 mm2
At 0.4H 375
Ast horizontal at 0.2 H from = 187543 / (190 x 0.89 x 295)
bottom on earth face = 4 mm2
Ast horizontal at 0.2 H from = 62861 / (150 x 0.872 x 320) At 0.2H 375
2
bottom on liquid face = 2 mm

Direct Tension & Shear 375


From Moody's chart, Rx = 0.2292
Ry at top = 0.064 ; Ry at bottom = 0.2948 WALL SECTION

Direct Hori. Tension in supp. Wall = Rx p b = 0.2292 x 60.163 x 4.9


= 67.568 KN/m
Shear at top of Wall (W1) = Ry p b = 0.064 x 60.163 x 4.9
= 18.867 KN/m
Shear at base of Wall (W1) = Ry p b = 0.2948 x 60.163 x 4.9
= 86.907 KN/m
Design of Wall for Direct Tension & Bending
Maximum bending moment, M = 34.559 KNm / m For M25 concrete,
Horizontal Tension in Wall, T = 53.241 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
T 2
Approximate depth of section, d = T 6M m = 10.98
+ +
2 ct b 2 ct b ct b For Fe415 steel,
st = 150 N//mm2
= 361 mm < 375 mm
e = M / T = 34.559 / 53.241 = 0.6491 m
= 649.11 mm > 375 mm
Hence line of action of force lies outside the effective depth
Page 13 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

d1 = 375 - 25 - (12 / 2) = 344 mm


E = e - d1 + (d / 2) = 649.11 - 344 + (375 / 2) For Fe415 steel,
= 493 mm Liquid face,
M1 = TxE = 53.241 x 0.493 st = 150 N/mm2
= 26.25 KNm j = 0.872
Ast (horizontal steel) reqd., = M1 T dia of bar = 12 mm
+
st j d1 st

= 938 mm2 / metre height


Ast (hori.st.) reqd. on each face = 469 mm2 / metre height on each face

Minimum Reinforcement Details to provide


Min. Ast 375 mm thick wall Xn = (0.177/100) x 1000 x 375 = 664 mm2
Min. Ast on each face = 332 mm2
Min. Ast 375 mm thick wall Xn = (0.177/100) x 1000 x 375 = 664 mm2
Min. Ast on each face = 332 mm2

Reinforcement Details to provided


Vertical Reinforcement
Ast at bottom on liquid face = 852 mm2
Provide Y 12 @ 125 mm c/c (Ast prov. = 905 mm2 )
Ast at 0.2H from bottom on liquid face 2
= 332 mm
Provide Y 12 @ 250 mm c/c (Ast prov. = 452 mm2 )
Ast at bottom on earth face = 332 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )
Ast at 0.4H from bottom on earth face = 332 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )

Horizontal reinforcement
Ast at 0.2H from bottom on liquid face at middle of wall = 332 mm2
Provide Y 12 @ 125 mm c/c (Ast prov. = 905 mm2 )
Ast at 0.4H from bottom on liquid face at edge of wall = 826 mm2
Provide Y 12 @ 125 mm c/c (Ast prov. = 905 mm2 )
Ast at 0.4H from bottom on earth face at middle of wall = 332 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )
Ast at 0.2H from bottom on earth face at edge of wall = 332 mm2
Provide Y 10 @ 220 mm c/c (Ast prov. = 357 mm2 )
Page 14 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

4.0. DESIGN OF WALL PANEL (W4)


Design Data
Width of wall panel = 3 m Unit weight of RCC, = 25 KN/m3
Ground Level = 1.8 RL. Dry unit weight of Soil, = 18 KN/m3
Invert level of sump = 0.3 RL. Unit weight of Liquid, = 9.81 KN/m3
Top of Wall level = 3.7 RL. Grade of RCC = 25 N/mm2
Founding Depth = 0 RL. Grade of Reinf. Steel = 415 N/mm2
Surcharge on Wall = 10 KN/m2
Cover to r/f (liquid face) = 25 mm Hinged TOC. 3.7
Cover to r/f (earth face) = 40 mm
Coefficient of active earth pressure, = 0.33
Calculations 3.5 m
Calculations done as per Moody's Chart
Here, a = width / 2 = 1.5 IL. 0.3
b = depth = 3.5 Fixed

Therefore, (a / b) = 0.43 3 m
Case 1: (Water inside and no earth outside)
Height of water = 34
3.4 m
Pressure due to water = (9.81x3.4) = 33.35 KN/m2
Refer Figure 13 - Plate fixed along three edges - Hinged along one edge, Load IV of Moody's chart
Moment, M = coeff. p b2

Depth reqd., d = ( 6 M ) / (cbt b)


Permissible stress, cbt = 2 N/mm2
Vertical Moment ( My ) (For (x / a) =1, middle of panel) 3.5

Depth Depth
My 3
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 225 My
0.8 -0.00283 -1.16 62 225 33.354 KN/m2
0.6 -0.00604 -2.47 91 225
0.4 -0.00863 -3.53 108 225
0.2 -0.00520 -2.12 84 225
0 0.02528 10.33 186 225
Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)
Depth Depth
Mx
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 225
0.8 0.01121 4.58 124 225
0.6 0.02030 8.29 166 225
0.4 0.02343 9.57 179 225 For (x / a) = 1, middle of panel
0.2 0.01512 6.18 143 225 & for (y / b) = 0.4 ,Coeff.= -0.0107
0 0.00000 0.00 0 225 Therefore, Max. BM (Mx) = -4.3817 KNm
Provide depth = 120.85365 Provide 225 mm
Page 15 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details for liquid pressure


Ast = M / (st j d) For Fe415 steel,
Ast vertical at bottom = 10329067 / (150 x 0.872 x 196) Liquid face,
on liquid face = 403 mm 2 st = 150 N/mm2
Ast vertical at 0.2 H from = 2124650 / (190 x 0.89 x 181) j = 0.872
2
bottom on earth face = 69 mm Earth face,
Ast horizontal at 0.4H from = 9572365 / (150 x 0.872 x 188) st = 190 N/mm2
2
bottom on liquid face = 389 mm j = 0.89
Ast horizontal at 0.4H from = 4381682 / (190 x 0.89 x 173)
bottom on earth face = 150 mm2

Case 2: (Earth outside & Tank empty condition)


Height of earth = ( 1.8 ) - ( 0 ) = 1.8 m
Pressure due to earth = 0.33 x 18 x 1.8 = 10.692 KN/m2

Pressure due to surcharge = 0.33 x 10 = 3.3 KN/m2


Equivalent pressure triangular,
p x 1.8^2
1 8^2 / 6 = ((10.692
((10 692 x 1.8^2
1 8^2 / 6) + (3
(3.3
3x1
1.8^2
8^2 / 2))
Therefore, p = 20.592 KN/m2

Vertical Moment ( My ) (For (x / a) =1, middle of panel) Pressure from outside


FGL
Depth Depth
My
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 225 1.8 +
0.8 -0.00283 -0.19 25 225 m
0.6 -0.00604 -0.40 37 225
0.4 -0.00863 -0.58 44 225
0.2 -0.03141 -2.10 84 225 3.3 10.692 My
0 0.02528 1.69 75 225 Equivalent Pressure
FGL
Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)

Depth Depth
Mx
y/b Coeff. reqd. prov. 1.8
(KNm) (mm) (mm) m
1 0.00000 0.00 0 225
0.8 0.01121 0.75 50 225
0.6 0.02030 1.35 67 225 20.592 KN/m2
My
0.4 0.02343 1.56 72 225 For (x / a) = 1, middle of panel
0.2 0.01512 1.01 58 225 & for (y / b) = 0.4 ,Coeff.= -0.0107
0 0.00000 0.00 0 225 Therefore, Max. BM (Mx) = -0.7155 KNm
Provide depth = 48.836 Provide 225 mm
Provide wall of thickness 225 mm throughout
Page 16 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details for earth pressure


For Fe415 steel, 225
Liquid face, st = 150 N/mm 2
; j = 0.872
Earth face, st = 190 N/mm 2
; j = 0.89
Ast = M / (st j d) At 0.8H 225
Ast vertical at bottom = 1686633 / (190 x 0.89 x 181)
on earth face = 55 mm2 At 0.6H 225
Ast vertical at 0.2 H from = 2095481 / (150 x 0.872 x 196)
bottom on liquid face = 82 mm2
At 0.4H 225
Ast horizontal at 0.4 H from = 1563071 / (190 x 0.89 x 173)
bottom on earth face = 53 mm2
Ast horizontal at 0.4 H from = 715485 / (150 x 0.872 x 188) At 0.2H 225
2
bottom on liquid face = 29 mm

Direct Tension & Shear


From Moody's chart, Rx = 0.2265
Ry at bottom = 0.2901 Ry at top = 0.0619 WALL SECTION

Direct Hori. Tension in Wall = Rx p b = 0.2265 x 20.592 x 3.5


= 16.324 KN/m
Shear at base of Wall = Ry p b = 0.2901 x 20.592 x 3.5
= 20.908 KN/m
Shear at top of Wall = Ry p b = 0.0619 x 20.592 x 3.5
= 4.461 KN/m
Design of Wall for Direct Tension & Bending
Maximum bending moment, M = 9.572 KNm / m For M25 concrete,
Horizontal Tension in Wall, T = 21.122 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
T 2
Approximate depth of section, d = T 6M m = 10.98
+ +
2 ct b 2 ct b ct b For Fe415 steel,
st = 150 N//mm2
= 187 mm < 225 mm
e = M / T = 9.572 / 21.122 = 0.4532 m
= 453.18 mm
Hence line of action of force lies outside the effective depth
d1 = 225 - 25 - (10 / 2) = 195 mm
E = e - d1 + (d / 2) = 453.18 - 195 + (225 / 2) For Fe415 steel,
= 371 mm Liquid face,
M1 = TxE = 21.122 x 0.371 st = 150 N/mm2
= 7.84 KNm j = 0.872
Ast (horizontal steel) reqd., = M1 T
+
st j d1 st

= 448 mm2 / metre height

Reinforcement Details to p
provide
Min. Ast for 225 mm thick wall Xn = (0.211/100) x 1000 x 225 = 475 mm2
Min. Ast on each face = 237.5 mm2
Page 17 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details to provide


Vertical Reinforcement
Ast at bottom on liquid face = 403 mm2
Provide Y8 @ 100 mm c/c (Ast prov. = 503 mm2 )
Ast at 0.2H from bottom on liquid face 2
= 237.5 mm
Provide Y8 @ 200 mm c/c (Ast prov. = 251 mm2 )
Ast at bottom on earth face = 237.5 mm2
Provide Y8 @ 200 mm c/c (Ast prov. = 251 mm2 )
Ast at 0.2H from bottom on earth face = 237.5 mm2
Provide Y8 @ 200 mm c/c (Ast prov. = 251 mm2 )

Horizontal reinforcement
Ast at 1 H from bottom on liquid face at middle of wall = 237.5 mm2
Provide Y 10 @ 170 mm c/c (Ast prov. = 462 mm2 )
Ast at 0.2H from bottom on liquid face at edge of wall = 448 mm2
Y 10 @ 170 (Ast prov. = 462 mm2 )
Ast at 0.4H from bottom on earth face at middle of wall = 237.5 mm2
P id
Provide Y 10 @ 170 mm c/c
/ (Ast prov.
prov = 462 mm2 )
Ast at 0.4H from bottom on earth face at edge of wall = 448 mm2
Y 10 @ 170 (Ast prov. = 462 mm2 )
Page 18 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

5.0. DESIGN OF WALL PANEL (W5)


Design Data
Width of wall panel = 4 m Unit weight of RCC, = 25 KN/m3
Ground Level = 1.8 RL. Dry unit weight of Soil, = 18 KN/m3
Invert level of sump = 0.3 RL. Unit weight of Liquid, = 9.81 KN/m3
Top of Wall level = 3.7 RL. Grade of RCC = 25 N/mm2
Founding Depth = 0 RL. Grade of Reinf. Steel = 415 N/mm2
Surcharge on Wall = 10 KN/m2
Cover to r/f (liquid face) = 25 mm Hinged TOC. 3.7
Cover to r/f (earth face) = 40 mm
Coefficient of active earth pressure, = 0.33
Calculations 3.5 m
Calculations done as per Moody's Chart
Here, a = width / 2 = 2 IL. 0.3
b = depth = 3.5 Fixed

Therefore, (a / b) = 0.57 4 m
Case 1: (Water inside and no earth outside)
Height of water = 34
3.4 m
Pressure due to water = (9.81x3.4) = 33.35 KN/m2
Refer Figure 13 - Plate fixed along three edges - Hinged along one edge, Load IV of Moody's chart
Moment, M = coeff. p b2

Depth reqd., d = ( 6 M ) / (cbt b)


Permissible stress, cbt = 1.8 N/mm2
Vertical Moment ( My ) (For (x / a) =1, middle of panel) 3.5

Depth Depth
My 3
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 250 My
0.8 -0.00633 -2.59 93 250 33.354 KN/m2
0.6 -0.01190 -4.86 127 250
0.4 -0.01390 -5.68 138 250
0.2 -0.00433 -1.77 77 250
0 0.03718 15.19 225 250
Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)
Depth Depth
Mx
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 250
0.8 0.01508 6.16 143 250
0.6 0.02607 10.65 188 250
0.4 0.02782 11.37 195 250 For (x / a) = 1, middle of panel
0.2 0.01579 6.45 147 250 & for (y / b) = 0.4 ,Coeff.= -0.0116
0 0.00000 0.00 0 250 Therefore, Max. BM (Mx) = -4.7478 KNm
Provide depth = 125.8011 Provide 250 mm
Page 19 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details for liquid pressure


Ast = M / (st j d) For Fe415 steel,
Ast vertical at bottom = 15191246 / (150 x 0.872 x 221) Liquid face,
on liquid face = 526 mm 2 st = 150 N/mm2
Ast vertical at 0.2 H from = 1769997 / (190 x 0.89 x 206) j = 0.872
2
bottom on earth face = 51 mm Earth face,
Ast horizontal at 0.4H from = 11368511 / (150 x 0.872 x 213) st = 190 N/mm2
2
bottom on liquid face = 408 mm j = 0.89
Ast horizontal at 0.4H from = 4747775 / (190 x 0.89 x 198)
bottom on earth face = 142 mm2

Case 2: (Earth outside & Tank empty condition)


Height of earth = ( 1.8 ) - ( 0 ) = 1.8 m
Pressure due to earth = 0.33 x 18 x 1.8 = 10.692 KN/m2

Pressure due to surcharge = 0.33 x 10 = 3.3 KN/m2


Equivalent pressure triangular,
p x 1.8^2
1 8^2 / 6 = ((10.692
((10 692 x 1.8^2
1 8^2 / 6) + (3
(3.3
3x1
1.8^2
8^2 / 2))
Therefore, p = 20.592 KN/m2

Vertical Moment ( My ) (For (x / a) =1, middle of panel) Pressure from outside


FGL
Depth Depth
My
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 250 1.8 +
0.8 -0.00633 -0.42 38 250 m
0.6 -0.01190 -0.79 51 250
0.4 -0.01390 -0.93 56 250
0.2 -0.00433 -0.29 31 250 3.3 10.692 My
0 0.03718 2.48 91 250 Equivalent Pressure
FGL
Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)

Depth Depth
Mx
y/b Coeff. reqd. prov. 1.8
(KNm) (mm) (mm) m
1 0.00000 0.00 0 250
0.8 0.01508 1.01 58 250
0.6 0.02607 1.74 76 250 20.592 KN/m2
My
0.4 0.02782 1.86 79 250 For (x / a) = 1, middle of panel
0.2 0.01579 1.05 59 250 & for (y / b) = 0.4 ,Coeff.= -0.0116
0 0.00000 0.00 0 250 Therefore, Max. BM (Mx) = -0.7753 KNm
Provide depth = 50.835 Provide 250 mm
Provide wall of thickness 250 mm throughout
Page 20 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details for earth pressure


For Fe415 steel, 250
Liquid face, st = 150 N/mm 2
; j = 0.872
Earth face, st = 190 N/mm 2
; j = 0.89
Ast = M / (st j d) At 0.8H 250
Ast vertical at bottom = 2480578 / (190 x 0.89 x 206)
on earth face = 71 mm2 At 0.6H 250
Ast vertical at 0.2 H from = 289023 / (150 x 0.872 x 221)
bottom on liquid face = 10 mm2
At 0.4H 250
Ast horizontal at 0.4 H from = 1856364 / (190 x 0.89 x 198)
bottom on earth face = 55 mm2
Ast horizontal at 0.4 H from = 775264 / (150 x 0.872 x 213) At 0.2H 250
2
bottom on liquid face = 28 mm

Direct Tension & Shear


From Moody's chart, Rx = 0.2496
Ry at bottom = 0.3394 Ry at top = 0.0849 WALL SECTION

Direct Hori. Tension in Wall = Rx p b = 0.2496 x 20.592 x 3.5


= 17.989 KN/m
Shear at base of Wall = Ry p b = 0.3394 x 20.592 x 3.5
= 24.461 KN/m
Shear at top of Wall = Ry p b = 0.0849 x 20.592 x 3.5
= 6.119 KN/m
Design of Wall for Direct Tension & Bending
Maximum bending moment, M = 11.369 KNm / m For M25 concrete,
Horizontal Tension in Wall, T = 16.324 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
T 2
Approximate depth of section, d = T 6M m = 10.98
+ +
2 ct b 2 ct b ct b For Fe415 steel,
st = 150 N//mm2
= 201 mm < 250 mm
e = M / T = 11.369 / 16.324 = 0.6965 m
= 696.46 mm
Hence line of action of force lies outside the effective depth
d1 = 250 - 25 - (10 / 2) = 220 mm
E = e - d1 + (d / 2) = 696.46 - 220 + (250 / 2) For Fe415 steel,
= 601 mm Liquid face,
M1 = TxE = 16.324 x 0.601 st = 150 N/mm2
= 9.81 KNm j = 0.872
Ast (horizontal steel) reqd., = M1 T
+
st j d1 st

= 450 mm2 / metre height

Reinforcement Details to p
provide
Min. Ast for 250 mm thick wall Xn = (0.206/100) x 1000 x 250 = 515 mm2
Min. Ast on each face = 257.5 mm2
Page 21 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details to provide


Vertical Reinforcement
Ast at bottom on liquid face = 526 mm2
Provide Y 10 @ 125 mm c/c (Ast prov. = 628 mm2 )
Ast at 0.2H from bottom on liquid face 2
= 257.5 mm
Provide Y 10 @ 250 mm c/c (Ast prov. = 314 mm2 )
Ast at bottom on earth face = 257.5 mm2
Provide Y 10 @ 280 mm c/c (Ast prov. = 280 mm2 )
Ast at 0.2H from bottom on earth face = 257.5 mm2
Provide Y 10 @ 280 mm c/c (Ast prov. = 280 mm2 )

Horizontal reinforcement
Ast at 1 H from bottom on liquid face at middle of wall = 257.5 mm2
Provide Y 10 @ 150 mm c/c (Ast prov. = 524 mm2 )
Ast at 0.2H from bottom on liquid face at edge of wall = 450 mm2
Y 10 @ 150 mm c/c (Ast prov. = 524 mm2 )
Ast at 0.4H from bottom on earth face at middle of wall = 257.5 mm2
P id
Provide Y 10 @ 150 mm c/c
/ (Ast prov.
prov = 524 mm2 )
Ast at 0.4H from bottom on earth face at edge of wall = 450 mm2
Y 10 @ 150 mm c/c (Ast prov. = 524 mm2 )
Page 22 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

6.0. DESIGN OF WALL PANEL (W6)


Design Data
Width of wall panel = 4.3 m Unit weight of RCC, = 25 KN/m3
Ground Level = 1.8 RL. Dry unit weight of Soil, = 18 KN/m3
Invert level of sump = 0.3 RL. Unit weight of Liquid, = 9.81 KN/m3
Top of Wall level = 3.7 RL. Grade of RCC = 25 N/mm2
Founding Depth = 0 RL. Grade of Reinf. Steel = 415 N/mm2
Surcharge on Wall = 10 KN/m2
Cover to r/f (liquid face) = 25 mm Hinged TOC. 3.7
Cover to r/f (earth face) = 40 mm
Coefficient of active earth pressure, = 0.33
Calculations 3.5 m
Calculations done as per Moody's Chart
Here, a = width / 2 = 2.15 IL. 0.3
b = depth = 3.5 Fixed

Therefore, (a / b) = 0.61 4.3 m


Case 1: (Water inside and no earth outside)
Height of water = 34
3.4 m
Pressure due to water = (9.81x3.4) = 33.35 KN/m2
Refer Figure 13 - Plate fixed along three edges - Hinged along one edge, Load IV of Moody's chart
Moment, M = coeff. p b2

Depth reqd., d = ( 6 M ) / (cbt b)


Permissible stress, cbt = 1.8 N/mm2
Vertical Moment ( My ) (For (x / a) =1, middle of panel) 3.5

Depth Depth
My 3
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 250 My
0.8 -0.00744 -3.04 101 250 33.354 KN/m2
0.6 -0.01361 -5.56 136 250
0.4 -0.01521 -6.21 144 250
0.2 -0.00384 -1.57 72 250
0 0.04014 16.40 234 250
Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)
Depth Depth
Mx
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 250
0.8 0.01575 6.43 146 250
0.6 0.02696 11.02 192 250
0.4 0.02835 11.58 197 250 For (x / a) = 1, middle of panel
0.2 0.01572 6.42 146 250 & for (y / b) = 0.4 ,Coeff.= -0.0116
0 0.00000 0.00 0 250 Therefore, Max. BM (Mx) = -4.7478 KNm
Provide depth = 125.8011 Provide 250 mm
Page 23 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details for liquid pressure


Ast = M / (st j d) For Fe415 steel,
Ast vertical at bottom = 16400662 / (150 x 0.872 x 221) Liquid face,
on liquid face = 567 mm 2 st = 150 N/mm2
Ast vertical at 0.2 H from = 1567338 / (190 x 0.89 x 206) j = 0.872
2
bottom on earth face = 45 mm Earth face,
Ast horizontal at 0.4H from = 11584244 / (150 x 0.872 x 213) st = 190 N/mm2
2
bottom on liquid face = 416 mm j = 0.89
Ast horizontal at 0.4H from = 4747775 / (190 x 0.89 x 198)
bottom on earth face = 142 mm2

Case 2: (Earth outside & Tank empty condition)


Height of earth = ( 1.8 ) - ( 0 ) = 1.8 m
Pressure due to earth = 0.33 x 18 x 1.8 = 10.692 KN/m2

Pressure due to surcharge = 0.33 x 10 = 3.3 KN/m2


Equivalent pressure triangular,
p x 1.8^2
1 8^2 / 6 = ((10.692
((10 692 x 1.8^2
1 8^2 / 6) + (3
(3.3
3x1
1.8^2
8^2 / 2))
Therefore, p = 20.592 KN/m2

Vertical Moment ( My ) (For (x / a) =1, middle of panel) Pressure from outside


FGL
Depth Depth
My
y/b Coeff. reqd. prov.
(KNm) (mm) (mm)
1 0.00000 0.00 0 250 1.8 +
0.8 -0.00744 -0.50 41 250 m
0.6 -0.01361 -0.91 55 250
0.4 -0.01521 -1.01 58 250
0.2 -0.00384 -0.26 29 250 3.3 10.692 My
0 0.04014 2.68 94 250 Equivalent Pressure
FGL
Horizontal Moment ( Mx ) (For (x / a) = 0, edge of panel)

Depth Depth
Mx
y/b Coeff. reqd. prov. 1.8
(KNm) (mm) (mm) m
1 0.00000 0.00 0 250
0.8 0.01575 1.05 59 250
0.6 0.02696 1.80 77 250 20.592 KN/m2
My
0.4 0.02835 1.89 79 250 For (x / a) = 1, middle of panel
0.2 0.01572 1.05 59 250 & for (y / b) = 0.4 ,Coeff.= -0.0116
0 0.00000 0.00 0 250 Therefore, Max. BM (Mx) = -0.7753 KNm
Provide depth = 50.835 Provide 250 mm
Provide wall of thickness 250 mm throughout
Page 24 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details for earth pressure


For Fe415 steel, 250
Liquid face, st = 150 N/mm 2
; j = 0.872
Earth face, st = 190 N/mm 2
; j = 0.89
Ast = M / (st j d) At 0.8H 250
Ast vertical at bottom = 2678064 / (190 x 0.89 x 206)
on earth face = 77 mm2 At 0.6H 250
Ast vertical at 0.2 H from = 255931 / (150 x 0.872 x 221)
bottom on liquid face = 9 mm2
At 0.4H 250
Ast horizontal at 0.4 H from = 1891591 / (190 x 0.89 x 198)
bottom on earth face = 56 mm2
Ast horizontal at 0.4 H from = 775264 / (150 x 0.872 x 213) At 0.2H 250
2
bottom on liquid face = 28 mm

Direct Tension & Shear


From Moody's chart, Rx = 0.2523
Ry at bottom = 0.349 Ry at top = 0.0896 WALL SECTION

Direct Hori. Tension in Wall = Rx p b = 0.2523 x 20.592 x 3.5


= 18.184 KN/m
Shear at base of Wall = Ry p b = 0.349 x 20.592 x 3.5
= 25.153 KN/m
Shear at top of Wall = Ry p b = 0.0896 x 20.592 x 3.5
= 6.458 KN/m
Design of Wall for Direct Tension & Bending
Maximum bending moment, M = 11.584 KNm / m For M25 concrete,
Horizontal Tension in Wall, T = 16.324 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
T T 2
Approximate depth of section, d = 6M m = 10.98
+ +
2 ct b 2 ct b ct b For Fe415 steel,
st = 150 N//mm2
= 203 mm < 250 mm
e = M / T = 11.584 / 16.324 = 0.7096 m
= 709.63 mm
Hence line of action of force lies outside the effective depth
d1 = 250 - 25 - (10 / 2) = 220 mm
E = e - d1 + (d / 2) = 709.63 - 220 + (250 / 2) For Fe415 steel,
= 615 mm Liquid face,
M1 = TxE = 16.324 x 0.615 st = 150 N/mm2
= 10.04 KNm j = 0.872
Ast (horizontal steel) reqd., = M1 T
+
st j d1 st

= 458 mm2 / metre height

Reinforcement Details to p
provide
Min. Ast for 250 mm thick wall Xn = (0.206/100) x 1000 x 250 = 515 mm2
Min. Ast on each face = 257.5 mm2
Page 25 of 55
ECO PROTECTION ENGINEERS

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement Details to provide


Vertical Reinforcement
Ast at bottom on liquid face = 567 mm2
Provide Y 10 @ 125 mm c/c (Ast prov. = 628 mm2 )
Ast at 0.2H from bottom on liquid face 2
= 257.5 mm
Provide Y 10 @ 250 mm c/c (Ast prov. = 314 mm2 )
Ast at bottom on earth face = 257.5 mm2
Provide Y 10 @ 280 mm c/c (Ast prov. = 280 mm2 )
Ast at 0.2H from bottom on earth face = 257.5 mm2
Provide Y 10 @ 280 mm c/c (Ast prov. = 280 mm2 )

Horizontal reinforcement
Ast at 1 H from bottom on liquid face at middle of wall = 257.5 mm2
Provide Y 10 @ 150 mm c/c (Ast prov. = 524 mm2 )
Ast at 0.2H from bottom on liquid face at edge of wall = 458 mm2
Y 10 @ 150 (Ast prov. = 524 mm2 )
Ast at 0.4H from bottom on earth face at middle of wall = 257.5 mm2
P id
Provide Y 10 @ 150 mm c/c
/ (Ast prov.
prov = 524 mm2 )
Ast at 0.4H from bottom on earth face at edge of wall = 458 mm2
Y 10 @ 150 (Ast prov. = 524 mm2 )
ECO PROTECTION ENGINEERS
Page 26 of 55

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

7.0. DESIGN OF COVER SLAB


Design Data Lx = 3.4 m
fck 2
Dimensions of the slab (c/c distance b/w supports), = 25 N/mm
Length of short span, Lx = 3.4 m fy = 415 N/mm2

Ly = 4.3 m
Length of long span, Ly = 4.3 m
Width of the supporting beam, = 400 mm
Clear cover to main reinforcement = 20 mm
Assume dia. of reinforcement steel = 10 mm

Calculations
Assume the thickness of slab as 175 mm ; Effective depth, d = 150 mm
Effective span, lx = 3.4 m (or) 3.15 m whichever is less; lx = 3.15 m
ly = 4.3 m (or) 4.05 m whichever is less; ly = 4.05 m
(ly / lx ) = 1.29 < 2 ; Here, (ly / lx ) is less than 2, Hence design the slab as two way slab

Load Calculations
Dead Load of slab = 0.175 x 25 = 4.38 KN/m2 Dust Load on slab = 0.5 KN/m2
Finishes load on slab = 2.3 KN/m2 Other load on slab = 0 KN/m2
2
Live Load on slab = 0.75 KN/m Total Design
g Load = 7.93 KN/m2

Design Load w = 7.93 KN/m2

Support Condition (Type of panel according to support condition)


One Long Edge Discontinuous For this support condition,
Short span coefficient for (ly / lx ) = 1.29, Long span coefficient,
For negative moment, x = 0.0565 For negative moment, y = 0.037
For positive moment, x = 0.0435 For positive moment, y = 0.028

Moment Calculation
Max. BM per unit width, Mx = x w l x 2 & My = y w l x 2

Mu Dreqd. Ast, req Ast , min = (0.223/100)x175x1000 = 390 mm2


2 2
KNm N/mm mm Ast , min on each face = 195 mm2
For Short Span, Permissible stress, cbt = 1.8 N/mm2
At mid span, 3.42 107 174 Permissible stress in reinf. steel,
At supports, 4.45 122 227 st = 150 N/mm2
For Long span, j = 0.872
At mid span, 2.20 86 112
At supports, 2.91 98 148

Design for Direct Tension & Bending along short span

Maximum bending moment, M = 4.45 KNm / m For M25 concrete,


Shear at top of Wall W3 Tw2 = 18.867 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
Tw2 Tw2 2
Approximate depth of section, d = 6M m = 10.98
+ +
2 ct b 2 ct b ct b

= 129 mm
Assume total depth of section as 175 mm
e = M / T = 4.45 / 18.867 = 0.2359 m
= 235.86 mm > 175 mm
ECO PROTECTION ENGINEERS
Page 27 of 55

20 Dec 2009
Design of Anaaerobic Baffle Reactor & Filter
Rev. No. 1

The line of action of force lies outside the effective depth


d1 = 175 - 20 - (10 / 2) = 150 mm
E = e - d1 + (d / 2) = 235.86 - 150 + (175 / 2) For Fe415 steel,
= 173 mm Liquid face,
M1 = TxE = 18.867 x 0.173 st = 150 N/mm2
= 3.26 KNm j = 0.872
Ast reqd., = M1 T
+
st j d1 st
= 292 mm2 / metre length

Design for Direct Tension along long span


Maximum bending moment, M = 2.91 KNm / m For M25 concrete,
Shear at top of Wall W1 Tw1 = 11.084 KN / m ct = 1.3 N//mm2
cbt = 1.8 N//mm2
Tw2 Tw2 2
Approximate depth of section, d = 6M m = 10.98
+ +
2 ct b 2 ct b ct b

= 103 mm
Assume total depth of section as 175 mm
e = M / T = 2.91 / 11.084 = 0.2625 m
= 262.54 mm > 175 mm
The line of action of force lies outside the effective depth
d1 = 175 - 20 - (10 / 2) = 150 mm
E = e - d1 + (d / 2) = 262.54 - 150 + (175 / 2) For Fe415 steel,
= 200 mm Liquid face,
M1 = TxE = 11.084 x 0.2 st = 150 N/mm2
= 2.22 KNm j = 0.872
Ast reqd., = M1 T
+
st j d1 st
2
= 187 mm / metre length

Reinforcement details
Provide Y8 @ 150 mm C/C, (T&B) along short span (Ast pro. = 335 mm2 )
Provide Y8 @ 200 mm C/C, (T&B) along long span (Ast pro. = 251 mm2 )
ECO PROTECTION ENGINEERS Page 28 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

8.0. DESIGN OF SLAB SUPPORTING FILTER MEDIA


Design Data Ly = 1.875m
fck 2
Dimensions of the slab (c/c distance b/w supports), = 25 N/mm
Length of short span, Lx = 1.875 m fy = 415 N/mm2

Lx=3.375m
Length of long span, Ly = 3.375 m
Width of end support = 375 mm
Width of support near to end support = 375 mm
Clear cover to main reinforcement = 20 mm
Assume dia. of reinforcement steel = 8 mm
Calculations
Assume the thickness of slab as 125 mm ; Effective depth of slab = 101 mm
Effective span of slab, lx = clear span lx = 1.5 m
ly = clear span ly = 3 m
(ly / lx) = 2 > 2
Here, (ly / lx) is greater than 2, Hence design the slab as one way slab

Load Calculations
Dead Load of slab = 0.125 x 25 = 3.125 kN/m2 BM Coeff. In mid-span = 1 / 8
2
Finishes load on slab = 0 kN/m Design BM, M = Wl / 8 KN m
Live Load on slab = 0 kN/m2 = (18.235 x 1.5) / 8
2
Other load on slab = 15.11 kN/m = 3.42 KN m
2
Design Load = 18.235 kN/m
Total Design load per m width = 18.235 kN/m For M25 concrete,
Depth reqd., d = ( 6 M ) / (cbt b) cbt = 1.8 N//mm2
= 107 mm
Therefore, thickness of slab = 125 mm

Reinforcement Details For Fe415 steel,


M Liquid face,
Area of Reinf. Steel, Ast reqd., =
st j d st = 150 N/mm2
= 259 mm2 / metre length j = 0.872

Reinforcement Details to provide


Ast at span = 3420000 / (150 x 0.872 x 101) Ast min. = (0.2343/100) b D
2
= 259 mm = 293 mm2
Ast (along short dir.) = 293 mm2
Ast (along long dir.) = 293 mm2

Provide Y8 @ 150 mm C/C along short dir. (Ast pro. = 335 mm2 )
Provide Y8 @ 150 mm C/C along long dir. (Ast pro. = 335 mm2 )
ECO PROTECTION ENGINEERS Page 29 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

9.0. DESIGN OF WALL FOOTING FOR WALL (W1)


Design Data
Founding depth of wall footing = -1.5 m RL.
FGL = 1.8 m RL.
Top of wall level = 3.875 m RL.
IL. of tank = 0.3 m RL.
Calculations
Thickness of wall above base slab = 0.3 m
Thickness of wall below base slab = 0.3 m
Thickness of base slab = 0.15 m
Thickness of cover slab = 0.175 m
Width of footing = 1.175 m
Outside projection of footing = 0.4375 m
Inside projection of footing = 0.4375 m
Thickness of footing = 0.3 m

EL. 3.875

300
EL. 1.8

150 EL. 0.3

300

437.5
EL. -1.5
300
Point O 1175

C/S OF WALL FOOTING


ECO PROTECTION ENGINEERS Page 30 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Moment in kNm/m
S.No. Component Load in kN/m Leverarm in m
about O
Main wall above
1 3.58 x 0.3 x 25 = 26.81 0.588 15.751
base slab
Weight of base
2 0.4375 x 0.15 x 25 = 1.64 0.956 1.568
slab
Weight of cover
3 0.4375 x 0.175 x 25 = 1.91 0.956 1.826
slab
Main wall below
4 1.5 x 0.3 x 25 = 11.25 0.588 6.609
base slab
5 Footing 1.175 x 0.3 x 25 = 8.81 0.588 5.177
Weight of earth
6 inside footing 1.5 x 0.4375 x 18 = 11.81 0.956 11.293
projection
Weight of earth
7 outside footing 3 x 0.4375 x 18 = 23.63 0.219 5.169
projection
Weight of water
8 3.58 x 0.4375 x 9.81 = 15.34 0.956 14.669
inside the tank
Moment due to
9 water inside the -21.9
tank
Moment due to
10 earth outside the 0.25
tank

Case 1 No earth outside and water inside condition


Vertical load, P = 26.81+1.64+1.91+11.25+8.8125+11.81+15.34
= 77.57 kN
Moment due to above load, M = 15.75+1.57+1.83+6.61+5.18+11.29 + 14.67-21.9
= 34.99 kNm
Width of the footing, L = 1.18 m
Distance of resultant, x = M / P = 34.99 / 77.57 = 0.45 m
Eccentricity, e = | (L / 2) - x | = 0.1365 m
e = 136.5 mm < (L/6) = 196 mm ; No Tension
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 112.03 kN/m2 = 20 kN/m2

20 112.03
2
kN/m kN/m2
54.266 77.764
2
kN/m kN/m2
ECO PROTECTION ENGINEERS Page 31 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Case 2 Earth outside and no water inside condition


Vertical load, P = 26.81+1.64+1.91+11.25+8.8125+11.81+23.63
= 85.86 kN
Moment due to above load, M = 15.75+1.57+1.83+6.61+5.18+11.29 + 5.17 + 0.25
= 47.64 kNm
Width of the footing, L = 1.18 m
Distance of the resultant, x = M / P = 47.64 / 85.86 = 0.56 m
Eccentricity, e = | (L / 2) - x | = 0.0325 m
e = 32.5 mm < (L/6) = 196 mm ; No Tension
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 85.2 kN/m2 = 60.95 kN/m2

85.2 60.95
2
kN/m kN/m2
69.979
I
76.171 kN/m2
kN/m2
Case 3 Earth outside and water inside condition
Vertical load, P = 26.81+1.64+1.91+11.25+8.8125+11.81+23.63+15.34
101.20 kN
Moment due to above load, M = 15.8+1.6+1.8+6.6+5.2+11.3 + 5.2+14.7+-21.9 + 0.25
40.41 kNm
Width of the footing, L = 1.18 m
Distance of the resultant, x = M / P = 40.41 / 101.2 = 0.40 m
Eccentricity, e = | (L / 2) - x | = 0.1885 m
e = 188.5 mm < (L/6) = 196 mm ; No Tension

Soil pressure, p = (P/L)(1 (6e/L))


Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 169.03 kN/m2 = 3.23 kN/m2

Net allowable bearing capacity


= 200 kN/m2
Gross allowable bearing pressure
= 200 + (18 x 3.3)
169.03 3.23 = 259.4 kN/m2
2
kN/m kN/m2 Max. gross soil pressure
64 964
64.964 = 169.03 kN/ 2 < 259 kN/
169 03 kN/m kN/m2
107.3 kN/m2 Hence OK
kN/m2
ECO PROTECTION ENGINEERS Page 32 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Design of cantilever projection of footing Characteristic strength of material


Design Data Grade of Concrete, fck = 25 N/mm2
Thickness of footing, D = 0.3 m Grade of Reinf.steel, fy = 415 N/mm2
Projection of footing, l = 0.4375 m Cover to Reinf. steel
Thickness of soil over footing proj. = 3 m Earth face = 50 mm
Partial safety factor (Long Term) = 1.5

Calculations
Case 1
Gross soil pressure at face of footing = 77.764 kN/m2
Gross soil pressure at edge of footing = 112.03 kN/m2
Net soil pressure for design = {1.5 x (77.7635106382979 - (25 x 0.3) - (18 x 3))}
at the face of the footing w1 = 24.4 kN/m2
Net soil pressure for design = {1.5 x (112.03 - (25 x 0.3) - (18 x 3))}
at the edge of the footing w2 = 75.8 kN/m2

w1 l2 (w 2 - w 1) l 2 0.4375
BM at the face of wall, M = +
2 3 75.8 24.4
2
= 5.61
5 61 kNm kN/m kN/m2

Case 2
Gross soil pressure at face of footing = 76.171 kN/m2
Gross soil pressure at edge of footing = 85.2 kN/m2
Net soil pressure for design = {1.5 x (76.1707446808511 - (25 x 0.3) - (18 x 3))}
at the face of the footing w1 = 22.01 kN/m2
Net soil pressure for design = {1.5 x (85.2 - (25 x 0.3) - (18 x 3))}
at the edge of the footing w2 = 35.55 kN/m2

w1 l2 (w 2 - w 1) l 2 0.4375
BM at the face of wall, M = +
2 3 35.55 22.01
2
= 2.97 kNm kN/m kN/m2

Case 3
Gross soil pressure at face of footing = 107.3 kN/m2
Gross soil pressure at edge of footing = 169.03 kN/m2
Net soil pressure for design = {1.5 x (107.3 - (25 x 0.3) - (18 x 3))}
at the face of the footing w1 = 68.7 kN/m2
Net soil pressure for design = {1.5 x (169.03 - (25 x 0.3) - (18 x 3))}
at the edge of the footing w2 = 161.3 kN/m2

w1 l2 (w 2 - w 1) l 2 0.4375
BM at the face of wall, M = +
2 3 161.3 68.7
2
= 12.48 kNm kN/m kN/m2

Design Bending Moment, Mu = 12.48 kNm


let diameter of reinf.steel be = 10 mm ; Eff. Depth, d = 245 mm
Mu / bd2 = 0.21
0 21 ; pt = 0 0488
0.0488 %
pt, min = 0.12 % of overall c/s area i.e. bD
ECO PROTECTION ENGINEERS Page 33 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement details
Ast = 360 mm2 at bottom
Ast = 360 mm2 at top face
Provide Y 10 @ 200 mm c/c radially at bottom (Ast pro. = 393 mm2 )
Provide Y 10 @ 200 mm c/c radially at top (Ast pro. = 393 mm2 )
Provide Y 10 @ 200 mm c/c circumf. (T & B) (Ast pro. = 393 mm2 )

Check for Shear


Critical section for shear is at a distance of d from the face of wall
Distance, l 1 = l - d = 0.1925 m 0.1925 X1
Case 1
Pressure, w 1 = 53.18 kN/m2 ; w 2 = 75.8 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 12.41 kN / metre length 75.8 53.18
2
kN/m kN/m2
0.1925 X1
Case 2
Pressure, w 1 = 29.59 kN/m2 ; w 2 = 35.55 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 6.27 kN / metre length 35.55 29.59
2
kN/m kN/m2
0.1925 X1
Case 3
Pressure, w 1 = 120.56 kN/m2 ; w 2 = 161.3 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 27.13 kN / metre length 161.3 120.56
2
Design shear, Vu = 27.13 kN / metre length kN/m kN/m2
Percentage of reinf.steel prov. pt = 0.16 %
Shear strength of concrete, c = 0.297 N/mm2
Shear stress developed, v = Vu / bd
= 0.11 N/mm2 < 0.297 N/mm2 ; Hence OK

Sketch showing reinforcement in footing

Y10 @ 200 mm c/c

300

Y10 @ 200 mm c/c


Y10 @ 200 mm c/c (T&B)
1175
ECO PROTECTION ENGINEERS Page 34 of 55

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

10.0. DESIGN OF WALL FOOTING FOR WALL (W2)


Design Data
Founding depth of wall footing = -1.5 m RL.
FGL = 1.8 m RL.
Top of wall level = 3.875 m RL.
IL. of tank = 0.3 m RL.
Calculations
Thickness of wall above base slab = 0.35 m
Thickness of wall below base slab = 0.35 m
Thickness of base slab = 0.15 m
Thickness of cover slab = 0.175 m
Width of footing = 1.45 m
Outside projection of footing = 0.55 m
Inside projection of footing = 0.55 m
Thickness of footing = 0.3 m

EL. 3.875

350

150 EL. 0.3


EL. 1.8

350

550
EL. -1.5
300
Point O 1450

C/S OF WALL FOOTING


ECO PROTECTION ENGINEERS Page 35 of 55

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Moment in kNm/m
S.No. Component Load in kN/m Leverarm in m
about O
Main wall above
1 3.58 x 0.35 x 25 = 31.28 0.725 22.678
base slab
Weight of base
2 0.55 x 0.15 x 25 = 2.06 1.175 2.421
slab
Weight of cover
3 0.55 x 0.175 x 25 = 2.41 1.175 2.832
slab
Main wall below
4 1.5 x 0.35 x 25 = 13.13 0.725 9.519
base slab
5 Footing 1.45 x 0.3 x 25 = 10.88 0.725 7.884
Weight of earth
6 inside footing 1.5 x 0.55 x 18 = 14.85 1.175 17.449
projection
Weight of earth
7 outside footing 3 x 0.55 x 18 = 29.70 0.275 8.168
projection
Weight of water
8 3.58 x 0.55 x 9.81 = 19.29 1.175 22.666
inside the tank
Moment due to
9 water inside the -33.74
tank
Moment due to
10 earth outside the 0.31
tank

Case 1 No earth outside and water inside condition


Vertical load, P = 31.28+2.06+2.41+13.13+10.875+14.85+19.29
= 93.90 kN
Moment due to above load, M = 22.68+2.42+2.83+9.52+7.88+17.45 + 22.67-33.74
= 51.71 kNm
Width of the footing, L = 1.45 m
Distance of resultant, x = M / P = 51.71 / 93.9 = 0.55 m
Eccentricity, e = | (L / 2) - x | = 0.174 m
e = 174 mm < (L/6) = 242 mm ; No Tension
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 111.38 kN/m2 = 18.13 kN/m2

18.13 111.38
2
kN/m kN/m2
53.501 76.009
2
kN/m kN/m2
ECO PROTECTION ENGINEERS Page 36 of 55

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Case 2 Earth outside and no water inside condition


Vertical load, P = 31.28+2.06+2.41+13.13+10.875+14.85+29.7
= 104.31 kN
Moment due to above load, M = 22.68+2.42+2.83+9.52+7.88+17.45 + 8.17 + 0.31
= 71.26 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 71.26 / 104.31 = 0.68 m
Eccentricity, e = | (L / 2) - x | = 0.042 m
e = 42 mm < (L/6) = 242 mm ; No Tension
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 84.44 kN/m2 = 59.44 kN/m2

84.44 59.44
2
kN/m kN/m2
68.923
74.957 kN/m2
kN/m2
Case 3 Earth outside and water inside condition
Vertical load, P = 31.28+2.06+2.41+13.13+10.875+14.85+29.7+19.29
123.60 kN
Moment due to above load, M = 22.7+2.4+2.8+9.5+7.9+17.4 + 8.2+22.7+-33.7 + 0.31
60.19 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 60.19 / 123.6 = 0.49 m
Eccentricity, e = | (L / 2) - x | = 0.238 m
e = 238 mm < (L/6) = 242 mm ; No Tension

Soil pressure, p = (P/L)(1 (6e/L))


Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 169.19 kN/m2 = 1.29 kN/m2

Net allowable bearing capacity


= 200 kN/m2
Gross allowable bearing pressure
= 200 + (18 x 3.3)
169.19 1.29 = 259.4 kN/m2
2
kN/m kN/m2 Max. gross soil pressure
64 976
64.976 169 19 kN/m2 < 259 kN/m2
= 169.19
105.5 kN/m2 Hence OK
kN/m2
ECO PROTECTION ENGINEERS Page 37 of 55

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Design of cantilever projection of footing Characteristic strength of material


Design Data Grade of Concrete, fck = 25 N/mm2
Thickness of footing, D = 0.3 m Grade of Reinf.steel, fy = 415 N/mm2
Projection of footing, l = 0.55 m Cover to Reinf. steel
Thickness of soil over footing proj. = 3 m Earth face = 50 mm
Partial safety factor (Long Term) = 1.5

Calculations
Case 1
Gross soil pressure at face of footing = 76.009 kN/m2
Gross soil pressure at edge of footing = 111.38 kN/m2
Net soil pressure for design = {1.5 x (76.0093103448276 - (25 x 0.3) - (18 x 3))}
at the face of the footing w1 = 21.76 kN/m2
Net soil pressure for design = {1.5 x (111.38 - (25 x 0.3) - (18 x 3))}
at the edge of the footing w2 = 74.82 kN/m2

w1 l2 (w 2 - w 1) l 2 0.55
BM at the face of wall, M = +
2 3 74.82 21.76
2 2
8 64
= 8.64 kNm kN/m kN/m

Case 2
Gross soil pressure at face of footing = 74.957 kN/m2
Gross soil pressure at edge of footing = 84.44 kN/m2
Net soil pressure for design = {1.5 x (74.9572413793103 - (25 x 0.3) - (18 x 3))}
at the face of the footing w1 = 20.19 kN/m2
Net soil pressure for design = {1.5 x (84.44 - (25 x 0.3) - (18 x 3))}
at the edge of the footing w2 = 34.41 kN/m2

w1 l2 (w 2 - w 1) l 2 0.55
BM at the face of wall, M = +
2 3 34.41 20.19
2
= 4.49 kNm kN/m kN/m2

Case 3
Gross soil pressure at face of footing = 105.5 kN/m2
Gross soil pressure at edge of footing = 169.19 kN/m2
Net soil pressure for design = {1.5 x (105.5 - (25 x 0.3) - (18 x 3))}
at the face of the footing w1 = 66 kN/m2
Net soil pressure for design = {1.5 x (169.19 - (25 x 0.3) - (18 x 3))}
at the edge of the footing w2 = 161.54 kN/m2

w1 l2 (w 2 - w 1) l 2 0.55
BM at the face of wall, M = +
2 3 161.54 66
2
= 19.62 kNm kN/m kN/m2

Design Bending Moment, Mu = 19.62 kNm


let diameter of reinf.steel be = 10 mm ; Eff. Depth, d = 245 mm
Mu / bd2 = 0.33
0 33 ; pt = 0 0771
0.0771 %
pt, min = 0.12 % of overall c/s area i.e. bD
ECO PROTECTION ENGINEERS Page 38 of 55

04 Jan 2010
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement details
Ast = 360 mm2 at bottom
Ast = 360 mm2 at top face
Provide Y 10 @ 200 mm c/c radially at bottom (Ast pro. = 393 mm2 )
Provide Y 10 @ 200 mm c/c radially at top (Ast pro. = 393 mm2 )
Provide Y 10 @ 200 mm c/c circumf. (T & B) (Ast pro. = 393 mm2 )

Check for Shear


Critical section for shear is at a distance of d from the face of wall
Distance, l 1 = l - d = 0.305 m 0.305 X1
Case 1
Pressure, w 1 = 45.4 kN/m2 ; w 2 = 74.82 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 18.33 kN / metre length 74.82 45.4
2
kN/m kN/m2
0.305 X1
Case 2
Pressure, w 1 = 26.52 kN/m2 ; w 2 = 34.41 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 9.29 kN / metre length 34.41 26.52
2
kN/m kN/m2
0.305 X1
Case 3
Pressure, w 1 = 108.56 kN/m2 ; w 2 = 161.54 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 41.19 kN / metre length 161.54 108.56
2
Design shear, Vu = 41.19 kN / metre length kN/m kN/m2
Percentage of reinf.steel prov. pt = 0.16 %
Shear strength of concrete, c = 0.297 N/mm2
Shear stress developed, v = Vu / bd
= 0.17 N/mm2 < 0.297 N/mm2 ; Hence OK

Sketch showing reinforcement in footing

Y10 @ 200 mm c/c

300

Y10 @ 200 mm c/c


Y10 @ 200 mm c/c (T&B)
1450
ECO PROTECTION ENGINEERS Page 39 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

11.0. DESIGN OF WALL FOOTING FOR WALL (W3)


Design Data
Founding depth of wall footing = -1.5 m RL.
FGL = 0 m RL.
Top of wall level = 3.875 m RL.
IL. of tank = 0.3 m RL.
Calculations
Thickness of wall above base slab = 0.375 m
Thickness of wall below base slab = 0.375 m
Thickness of base slab = 0.15 m
Thickness of cover slab = 0.175 m
Width of footing = 1.45 m
Outside projection of footing = 0.5375 m
Inside projection of footing = 0.5375 m
Thickness of footing = 0.3 m

EL. 3.875

375

150 EL. 0.3


EL. 0

375

537.5
EL. -1.5
300
Point O 1450

C/S OF WALL FOOTING


ECO PROTECTION ENGINEERS Page 40 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Moment in kNm/m
S.No. Component Load in kN/m Leverarm in m
about O
Main wall above
1 3.58 x 0.375 x 25 = 33.52 0.725 24.302
base slab
Weight of base
2 0.5375 x 0.15 x 25 = 2.02 1.181 2.386
slab
Weight of cover
3 0.5375 x 0.175 x 25 = 2.35 1.181 2.776
slab
Main wall below
4 1.5 x 0.375 x 25 = 14.06 0.725 10.194
base slab
5 Footing 1.45 x 0.3 x 25 = 10.88 0.725 7.884
Weight of earth
6 inside footing 1.5 x 0.5375 x 18 = 14.51 1.181 17.14
projection
Weight of earth
7 outside footing 1.2 x 0.5375 x 18 = 11.61 0.269 3.12
projection
Weight of water
8 3.58 x 0.5375 x 9.81 = 18.85 1.181 22.267
inside the tank
Moment due to
9 water inside the -37.9
tank
Moment due to
10 earth outside the 0.33
tank

Case 1 No earth outside and water inside condition


Vertical load, P = 33.52+2.02+2.35+14.06+10.875+14.51+18.85
= 96.19 kN
Moment due to above load, M = 24.3+2.39+2.78+10.19+7.88+17.14 + 22.27-37.9
= 49.05 kNm
Width of the footing, L = 1.45 m
Distance of resultant, x = M / P = 49.05 / 96.19 = 0.51 m
Eccentricity, e = | (L / 2) - x | = 0.215 m
e = 215 mm < (L/6) = 242 mm ; No Tension
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 125.36 kN/m2 = 7.32 kN/m2

7.32 125.36
2
kN/m kN/m2
51.076 81.604
2
kN/m kN/m2
ECO PROTECTION ENGINEERS Page 41 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Case 2 Earth outside and no water inside condition


Vertical load, P = 33.52+2.02+2.35+14.06+10.875+14.51+11.61
= 88.95 kN
Moment due to above load, M = 24.3+2.39+2.78+10.19+7.88+17.14 + 3.12 + 0.33
= 68.13 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 68.13 / 88.95 = 0.77 m
Eccentricity, e = | (L / 2) - x | = 0.041 m
e = 41 mm < (L/6) = 242 mm ; No Tension
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 71.75 kN/m2 = 50.94 kN/m2

71.75 50.94
2
kN/m kN/m2
58.654
64.036 kN/m2
2
kN/m
Case 3 Earth outside and water inside condition
Vertical load, P = 33.52+2.02+2.35+14.06+10.875+14.51+11.61+18.85
107.80 kN
Moment due to above load, M = 24.3+2.4+2.8+10.2+7.9+17.1 + 3.1+22.3+-37.9 + 0.33
52.50 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 52.5 / 107.8 = 0.49 m
Eccentricity, e = | (L / 2) - x | = 0.238 m
e = 238 mm < (L/6) = 242 mm ; No Tension

Soil pressure, p = (P/L)(1 (6e/L))


Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 147.56 kN/m2 = 1.13 kN/m2

Net allowable bearing capacity


= 200 kN/m2
Gross allowable bearing pressure
= 200 + (18 x 1.5)
147.56 1.13 = 227 kN/m2
2
kN/m kN/m2 Max. gross soil pressure
55 41
55.41 = 147.56 kN/ 2 < 227 kN/
147 56 kN/m kN/m2
93.28 kN/m2 Hence OK
kN/m2
ECO PROTECTION ENGINEERS Page 42 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Design of cantilever projection of footing Characteristic strength of material


Design Data Grade of Concrete, fck = 25 N/mm2
Thickness of footing, D = 0.3 m Grade of Reinf.steel, fy = 415 N/mm2
Projection of footing, l = 0.5375 m Cover to Reinf. steel
Thickness of soil over footing proj. = 1.2 m Earth face = 50 mm
Partial safety factor (Long Term) = 1.5
Calculations
Case 1
Gross soil pressure at face of footing = 81.604 kN/m2
Gross soil pressure at edge of footing = 125.36 kN/m2
Net soil pressure for design = {1.5 x (81.6037931034483 - (25 x 0.3) - (18 x 1.2))}
at the face of the footing w1 = 78.76 kN/m2
Net soil pressure for design = {1.5 x (125.36 - (25 x 0.3) - (18 x 1.2))}
at the edge of the footing w2 = 144.39 kN/m2

w1 l2 (w 2 - w 1) l 2 0.5375
BM at the face of wall, M = +
2 3 144.39 78.76
2
= 17.7
17 7 kNm kN/m kN/m2

Case 2
Gross soil pressure at face of footing = 64.036 kN/m2
Gross soil pressure at edge of footing = 71.75 kN/m2
Net soil pressure for design = {1.5 x (64.0359482758621 - (25 x 0.3) - (18 x 1.2))}
at the face of the footing w1 = 52.4 kN/m2
Net soil pressure for design = {1.5 x (71.75 - (25 x 0.3) - (18 x 1.2))}
at the edge of the footing w2 = 63.98 kN/m2

w1 l2 (w 2 - w 1) l 2 0.5375
BM at the face of wall, M = +
2 3 63.98 52.4
2
= 8.68 kNm kN/m kN/m2

Case 3
Gross soil pressure at face of footing = 93.28 kN/m2
Gross soil pressure at edge of footing = 147.56 kN/m2
Net soil pressure for design = {1.5 x (93.28 - (25 x 0.3) - (18 x 1.2))}
at the face of the footing w1 = 96.27 kN/m2
Net soil pressure for design = {1.5 x (147.56 - (25 x 0.3) - (18 x 1.2))}
at the edge of the footing w2 = 177.69 kN/m2

w1 l2 (w 2 - w 1) l 2 0.5375
BM at the face of wall, M = +
2 3 177.69 96.27
2
= 21.75 kNm kN/m kN/m2

Design Bending Moment, Mu = 21.75 kNm


let diameter of reinf.steel be = 10 mm ; Eff. Depth, d = 245 mm
Mu / bd2 = 0.36
0 36 ; pt = 0 0842
0.0842 %
pt, min = 0.12 % of overall c/s area i.e. bD
ECO PROTECTION ENGINEERS Page 43 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Reinforcement details
Ast = 360 mm2 at bottom
Ast = 360 mm2 at top face
Provide Y 10 @ 200 mm c/c radially at bottom (Ast pro. = 393 mm2 )
Provide Y 10 @ 200 mm c/c radially at top (Ast pro. = 393 mm2 )
Provide Y 10 @ 200 mm c/c circumf. (T & B) (Ast pro. = 393 mm2 )

Check for Shear


Critical section for shear is at a distance of d from the face of wall
Distance, l 1 = l - d = 0.2925 m 0.2925 X1
Case 1
Pressure, w 1 = 108.68 kN/m2 ; w 2 = 144.39 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 37.01 kN / metre length 144.39 108.68
2
kN/m kN/m2
0.2925 X1
Case 2
Pressure, w 1 = 57.68 kN/m2 ; w 2 = 63.98 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 17.79 kN / metre length 63.98 57.68
2
kN/m kN/m2
0.2925 X1
Case 3
Pressure, w 1 = 133.38 kN/m2 ; w 2 = 177.69 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 45.49 kN / metre length 177.69 133.38
2
Design shear, Vu = 45.49 kN / metre length kN/m kN/m2
Percentage of reinf.steel prov. pt = 0.16 %
Shear strength of concrete, c = 0.297 N/mm2
Shear stress developed, v = Vu / bd
= 0.19 N/mm2 < 0.297 N/mm2 ; Hence OK

Sketch showing reinforcement in footing

Y10 @ 200 mm c/c

300

Y10 @ 200 mm c/c


Y10 @ 200 mm c/c (T&B)
1450
ECO PROTECTION ENGINEERS Page 44 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

12.0. DESIGN OF WALL FOOTING FOR WALL (W1A)


Design Data Sketch showing c/s of wall footing
IL. of sump = 0.3 m RL.
RL. 3.875
FGL = 1.8 m RL. RL. 1.8
Top of wall level = 3.875 m RL.
Calculations
Thickness of wall = 0.225 m
Thickness of footing = 0.25 m 225
Outside projection of footing = 0.25 m
Inside projection of footing = 0.65 m
RL. 0.3
Width of footing = 1.125 m 250
250
Point O 1125
Calculation of Eccentricity

Moment in kNm/m
S.No. Component Load in kN/m Leverarm in m
about O

1 Wall 3.575 x 0.225 x 25 = 20.11 0.363 7.290

2 Footing 1.125 x 0.25 x 25 = 7.03 0.563 3.955


Weight of earth on
4 outside base slab 1.5 x 0.25 x 18 = 6.75 0.125 0.844
projection
Weight of water on
5 inside base slab 3.58 x 0.65 x 9.81 = 22.80 0.800 18.240
projection
Moment due to
6 earth outside the - - 1.690
tank
Moment due to
6 water inside the - - -10.330
tank
Case 1 No earth outside and water inside condition
Vertical load, P = 20.11+7.03125+22.8
= 49.94 kN
Moment due to above load, M = 7.29+3.96 + 18.24-10.33
19.16 kNm
Width of the footing, L = 1.13 m
Distance of resultant, x = M / P = 19.16 / 49.94 = 0.38 m
Eccentricity, e = | (L / 2) - x | = 0.1785 m
e = 178.5 mm < (L/6) = 188 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 86.65 kN/m2 = 2.13 kN/m2
ECO PROTECTION ENGINEERS Page 45 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

86.65 2.13
2
kN/m kN/m2

67.868 50.964
2
kN/m kN/m2
Case 2 Earth outside and no water inside condition
Vertical load, P = 20.11+7.03125+6.75
= 33.89 kN
Moment due to above load, M = 7.29+3.96 + 0.84--1.69
= 13.78 kNm
Width of the footing, L = 1.13 m
Distance of the resultant, x = M / P = 13.78 / 33.89 = 0.41 m
Eccentricity, e = | (L / 2) - x | = 0.1555 m
e = 155.5 mm < (L/6) = 188 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 55.11 kN/m2 = 5.14 kN/m2

55.11 5.14
2
kN/m kN/m2

44.006 34.012
2
kN/m kN/m2
Case 3 Earth outside and water inside condition
Vertical load, P = 20.11+7.03125+6.75+22.8
56.69 kN
Moment due to above load, M = 7.29+3.96+0.84+18.24+1.69-10.33
= 21.69 kNm
Width of the footing, L = 1.13 m
Distance of the resultant, x = M / P = 21.69 / 56.69 = 0.38 m
Eccentricity, e = | (L / 2) - x | = 0.1795 m
e = 179.5 mm < (L/6) = 188 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 98.63 kN/m2 = 2.15 kN/m2
ECO PROTECTION ENGINEERS Page 46 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Net allowable bearing capacity


= 200 kN/m2
Gross allowable bearing pressure
= 200 + (18 x 1.5)
98.63 2.15 = 227 kN/m2
2
kN/m kN/m2 Max. gross soil pressure
= 98.63 kN/m2 < 227 kN/m2
77.19 57.894 ; Hence OK
2
kN/m kN/m2

Design of cantilever projection of footing Characteristic strength of material


Design Data Grade of Concrete, fck = 25 N/mm2
Thickness of footing, D = 0.25 m Grade of Reinf.steel, fy = 415 N/mm2
Projection of footing, l = 0.65 m Cover to Reinf. steel
Earth face = 40 mm
Calculations
Case 1
Gross soil pressure at face of footing
footing, w2 = 50 964 kN/m2
50.964 w = 25 x 0 25 = 6.25
0.25 6 25 kN/m2
Gross soil pressure at edge of footing, w1 = 2.13 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.65
M = +
gross soil pressure, 2 6 50.964 2.13
= 3.89 kNm kN/m2 kN/m2
BM at face of wall due to w l2
M = = 1.32 kNm
gross soil pressure, 2
Net BM for Design Mu = 3.89 - 1.32 = 2.57 kNm
Case 2
Gross soil pressure at face of footing, w2 = 34.012 kN/m2 w = 25 x 0.25 = 6.25 kN/m2
Gross soil pressure at edge of footing, w1 = 5.14 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.65
M = +
gross soil pressure, 2 6 34.012 5.14
= 3.12 kNm kN/m2 kN/m2
BM at face of wall due to w l2
M = = 1.32 kNm
gross soil pressure, 2
Net BM for Design Mu = 3.12 - 1.32 = 1.8 kNm
Case 3
Gross soil pressure at face of footing, w2 = 57.894 kN/m2 w = 25 x 0.25 = 6.25 kN/m2
Gross soil pressure at edge of footing, w1 = 2.15 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.65
M = +
gross soil pressure, 2 6 57.894 2.15
2
= 4.38 kNm kN/m kN/m2
2
BM at face of wall due to w l
M = = 1.32 kNm
gross soil pressure, 2
Net BM for Design Mu = 4.38 - 1.32 = 3.06 kNm
Design Bending Moment, Mu = 3.06 kNm
Depth required, dreq. = ((6 M)/(b cbt)) where, cbt = 1.8 N/mm2
ECO PROTECTION ENGINEERS Page 47 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

= 101 mm < 250 mm ; Hence OK


let bar diameter = 8 mm For Earth face, st = 190 N/mm2
Eff. Depth, d = 206 mm j = 0.89
Ast, req = M / (st j d) = 88 mm2 pt, min = 0.206 % on both face
Ast, min = 257.5 mm2 = 0.103 % on each face
Reinforcement details
Ast = 257.5 mm2 at bottom ; Ast = 257.5 mm2 at top
Provide Y 8 @ 175 mm c/c at bottom transverse (Ast pro. = 302 mm2 )
Provide Y 8 @ 175 mm c/c at top transverse (Ast pro. = 302 mm2 )
Provide Y 8 @ 175 mm c/c (T & B) longitudinally (Ast pro. = 302 mm2 )
Check for Shear
Critical section for shear is at a distance of d from the face of wall
Distance, l 1 = l - d = 0.444 m
Case 1 d X1 0.444
Pressure, w 1 = 2.13 kN/m2 ; w 2 = 35.49 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 8.35
8 35 kN / metre length
35.49 2.13
2
kN/m kN/m2

Case 2 d X1 0.444
Pressure, w 1 = 5.14 kN/m2 ; w 2 = 24.86 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 6.66 kN / metre length
24.86 5.14
2
kN/m kN/m2

Case 3 d X1 0.444
Pressure, w 1 = 2.15 kN/m2 ; w 2 = 40.23 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 9.41 kN / metre length
40.23 2.15
2
kN/m kN/m2
Design shear, Vu = 9.41 kN / metre length
Shear strength of concrete, c = 1.8639 N/mm2
Shear stress developed, v = Vu / bd
= 0.05 N/mm2 < 1.8639 N/mm2 ; Hence OK
ECO PROTECTION ENGINEERS Page 48 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

13.0. DESIGN OF WALL FOOTING FOR WALL (W5)


Design Data Sketch showing c/s of wall footing
IL. of sump = 0.3 m RL.
RL. 3.875
FGL = 1.8 m RL. RL. 1.8
Top of wall level = 3.875 m RL.
Calculations
Thickness of wall = 0.25 m
Thickness of footing = 0.25 m 250
Outside projection of footing = 0.3 m
Inside projection of footing = 0.9 m
RL. 0.3
Width of footing = 1.45 m 300
250
Point O 1450
Calculation of Eccentricity

Moment in kNm/m
S.No. Component Load in kN/m Leverarm in m
about O

1 Wall 3.575 x 0.25 x 25 = 22.34 0.425 9.495

2 Footing 1.45 x 0.25 x 25 = 9.06 0.725 6.570


Weight of earth on
4 outside base slab 1.5 x 0.3 x 18 = 8.10 0.150 1.215
projection
Weight of water on
5 inside base slab 3.58 x 0.9 x 9.81 = 31.56 1.000 31.560
projection
Moment due to
6 earth outside the - - 2.480
tank
Moment due to
6 water inside the - - -15.190
tank
Case 1 No earth outside and water inside condition
Vertical load, P = 22.34+9.0625+31.56
= 62.96 kN
Moment due to above load, M = 9.5+6.57 + 31.56-15.19
32.44 kNm
Width of the footing, L = 1.45 m
Distance of resultant, x = M / P = 32.44 / 62.96 = 0.52 m
Eccentricity, e = | (L / 2) - x | = 0.21 m
e = 210 mm < (L/6) = 242 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 81.15 kN/m2 = 5.69 kN/m2
ECO PROTECTION ENGINEERS Page 49 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

81.15 5.69
2
kN/m kN/m2

65.538 52.527
2
kN/m kN/m2
Case 2 Earth outside and no water inside condition
Vertical load, P = 22.34+9.0625+8.1
= 39.50 kN
Moment due to above load, M = 9.5+6.57 + 1.22--2.48
= 19.76 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 19.76 / 39.5 = 0.50 m
Eccentricity, e = | (L / 2) - x | = 0.225 m
e = 225 mm < (L/6) = 242 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 52.6 kN/m2 = 1.88 kN/m2

52.6 1.88
2
kN/m kN/m2

42.106 33.361
2
kN/m kN/m2
Case 3 Earth outside and water inside condition
Vertical load, P = 22.34+9.0625+8.1+31.56
71.06 kN
Moment due to above load, M = 9.5+6.57+1.22+31.56+2.48-15.19
= 36.13 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 36.13 / 71.06 = 0.51 m
Eccentricity, e = | (L / 2) - x | = 0.217 m
e = 217 mm < (L/6) = 242 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 93.01 kN/m2 = 5 kN/m2
ECO PROTECTION ENGINEERS Page 50 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Net allowable bearing capacity


= 200 kN/m2
Gross allowable bearing pressure
= 200 + (18 x 1.5)
93.01 5 = 227 kN/m2
2
kN/m kN/m2 Max. gross soil pressure
= 93.01 kN/m2 < 227 kN/m2
74.801 59.627 ; Hence OK
2
kN/m kN/m2

Design of cantilever projection of footing Characteristic strength of material


Design Data Grade of Concrete, fck = 25 N/mm2
Thickness of footing, D = 0.25 m Grade of Reinf.steel, fy = 415 N/mm2
Projection of footing, l = 0.9 m Cover to Reinf. steel
Earth face = 40 mm
Calculations
Case 1
Gross soil pressure at face of footing
footing, w2 = 52 527 kN/m2
52.527 w = 25 x 0 25 = 6.25
0.25 6 25 kN/m2
Gross soil pressure at edge of footing, w1 = 5.69 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.9
M = +
gross soil pressure, 2 6 52.527 5.69
= 8.63 kNm kN/m2 kN/m2
BM at face of wall due to w l2
M = = 2.53 kNm
gross soil pressure, 2
Net BM for Design Mu = 8.63 - 2.53 = 6.1 kNm
Case 2
Gross soil pressure at face of footing, w2 = 33.361 kN/m2 w = 25 x 0.25 = 6.25 kN/m2
Gross soil pressure at edge of footing, w1 = 1.88 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.9
M = +
gross soil pressure, 2 6 33.361 1.88
= 5.01 kNm kN/m2 kN/m2
BM at face of wall due to w l2
M = = 2.53 kNm
gross soil pressure, 2
Net BM for Design Mu = 5.01 - 2.53 = 2.48 kNm
Case 3
Gross soil pressure at face of footing, w2 = 59.627 kN/m2 w = 25 x 0.25 = 6.25 kN/m2
Gross soil pressure at edge of footing, w1 = 5 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.9
M = +
gross soil pressure, 2 6 59.627 5
2
= 9.4 kNm kN/m kN/m2
2
BM at face of wall due to w l
M = = 2.53 kNm
gross soil pressure, 2
Net BM for Design Mu = 9.4 - 2.53 = 6.87 kNm
Design Bending Moment, Mu = 6.87 kNm
Depth required, dreq. = ((6 M)/(b cbt)) where, cbt = 1.8 N/mm2
ECO PROTECTION ENGINEERS Page 51 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

= 151 mm < 250 mm ; Hence OK


let bar diameter = 8 mm For Earth face, st = 190 N/mm2
Eff. Depth, d = 206 mm j = 0.89
Ast, req = M / (st j d) = 197 mm2 pt, min = 0.206 % on both face
Ast, min = 257.5 mm2 = 0.103 % on each face
Reinforcement details
Ast = 257.5 mm2 at bottom ; Ast = 257.5 mm2 at top
Provide Y 8 @ 175 mm c/c at bottom transverse (Ast pro. = 302 mm2 )
Provide Y 8 @ 175 mm c/c at top transverse (Ast pro. = 302 mm2 )
Provide Y 8 @ 175 mm c/c (T & B) longitudinally (Ast pro. = 302 mm2 )
Check for Shear
Critical section for shear is at a distance of d from the face of wall
Distance, l 1 = l - d = 0.694 m
Case 1 d X1 0.694
Pressure, w 1 = 5.69 kN/m2 ; w 2 = 41.81 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 16.48
16 48 kN / metre length
41.81 5.69
2
kN/m kN/m2

Case 2 d X1 0.694
Pressure, w 1 = 1.88 kN/m2 ; w 2 = 26.16 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 9.73 kN / metre length
26.16 1.88
2
kN/m kN/m2

Case 3 d X1 0.694
Pressure, w 1 = 5 kN/m2 ; w 2 = 47.12 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 18.09 kN / metre length
47.12 5
2
kN/m kN/m2
Design shear, Vu = 18.09 kN / metre length
Shear strength of concrete, c = 1.8639 N/mm2
Shear stress developed, v = Vu / bd
= 0.09 N/mm2 < 1.8639 N/mm2 ; Hence OK
ECO PROTECTION ENGINEERS Page 52 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

14.0. DESIGN OF WALL FOOTING FOR WALL (W6)


Design Data Sketch showing c/s of wall footing
IL. of sump = 0.3 m RL.
RL. 3.875
FGL = 1.8 m RL. RL. 1.8
Top of wall level = 3.875 m RL.
Calculations
Thickness of wall = 0.25 m
Thickness of footing = 0.25 m 250
Outside projection of footing = 0.3 m
Inside projection of footing = 0.9 m
RL. 0.3
Width of footing = 1.45 m 300
250
Point O 1450
Calculation of Eccentricity

Moment in kNm/m
S.No. Component Load in kN/m Leverarm in m
about O

1 Wall 3.575 x 0.25 x 25 = 22.34 0.425 9.495

2 Footing 1.45 x 0.25 x 25 = 9.06 0.725 6.570


Weight of earth on
4 outside base slab 1.5 x 0.3 x 18 = 8.10 0.150 1.215
projection
Weight of water on
5 inside base slab 3.58 x 0.9 x 9.81 = 31.56 1.000 31.560
projection
Moment due to
6 earth outside the - - 2.680
tank
Moment due to
6 water inside the - - -16.400
tank
Case 1 No earth outside and water inside condition
Vertical load, P = 22.34+9.0625+31.56
= 62.96 kN
Moment due to above load, M = 9.5+6.57 + 31.56-16.4
31.23 kNm
Width of the footing, L = 1.45 m
Distance of resultant, x = M / P = 31.23 / 62.96 = 0.50 m
Eccentricity, e = | (L / 2) - x | = 0.229 m
e = 229 mm < (L/6) = 242 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 84.57 kN/m2 = 2.28 kN/m2
ECO PROTECTION ENGINEERS Page 53 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

84.57 2.28
2
kN/m kN/m2

67.544 53.357
2
kN/m kN/m2
Case 2 Earth outside and no water inside condition
Vertical load, P = 22.34+9.0625+8.1
= 39.50 kN
Moment due to above load, M = 9.5+6.57 + 1.22--2.68
= 19.96 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 19.96 / 39.5 = 0.51 m
Eccentricity, e = | (L / 2) - x | = 0.22 m
e = 220 mm < (L/6) = 242 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 52.04 kN/m2 = 2.44 kN/m2

52.04 2.44
2
kN/m kN/m2

41.778 33.226
2
kN/m kN/m2
Case 3 Earth outside and water inside condition
Vertical load, P = 22.34+9.0625+8.1+31.56
71.06 kN
Moment due to above load, M = 9.5+6.57+1.22+31.56+2.68-16.4
= 35.12 kNm
Width of the footing, L = 1.45 m
Distance of the resultant, x = M / P = 35.12 / 71.06 = 0.49 m
Eccentricity, e = | (L / 2) - x | = 0.231 m
e = 231 mm < (L/6) = 242 mm ; Hence OK
Soil pressure, p = (P/L)(1 (6e/L))
Max. soil pressure, pmax = (P/L)(1 + (6e/L)) Min. soil pressure, pmin = (P/L)(1 - (6e/L))
= 95.85 kN/m2 = 2.16 kN/m2
ECO PROTECTION ENGINEERS Page 54 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

Net allowable bearing capacity


= 200 kN/m2
Gross allowable bearing pressure
= 200 + (18 x 1.5)
95.85 2.16 = 227 kN/m2
2
kN/m kN/m2 Max. gross soil pressure
= 95.85 kN/m2 < 227 kN/m2
76.466 60.312 ; Hence OK
2
kN/m kN/m2

Design of cantilever projection of footing Characteristic strength of material


Design Data Grade of Concrete, fck = 25 N/mm2
Thickness of footing, D = 0.25 m Grade of Reinf.steel, fy = 415 N/mm2
Projection of footing, l = 0.9 m Cover to Reinf. steel
Earth face = 40 mm
Calculations
Case 1
Gross soil pressure at face of footing
footing, w2 = 53 357 kN/m2
53.357 w = 25 x 0 25 = 6.25
0.25 6 25 kN/m2
Gross soil pressure at edge of footing, w1 = 2.28 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.9
M = +
gross soil pressure, 2 6 53.357 2.28
= 7.82 kNm kN/m2 kN/m2
BM at face of wall due to w l2
M = = 2.53 kNm
gross soil pressure, 2
Net BM for Design Mu = 7.82 - 2.53 = 5.29 kNm
Case 2
Gross soil pressure at face of footing, w2 = 33.226 kN/m2 w = 25 x 0.25 = 6.25 kN/m2
Gross soil pressure at edge of footing, w1 = 2.44 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.9
M = +
gross soil pressure, 2 6 33.226 2.44
= 5.14 kNm kN/m2 kN/m2
BM at face of wall due to w l2
M = = 2.53 kNm
gross soil pressure, 2
Net BM for Design Mu = 5.14 - 2.53 = 2.61 kNm
Case 3
Gross soil pressure at face of footing, w2 = 60.312 kN/m2 w = 25 x 0.25 = 6.25 kN/m2
Gross soil pressure at edge of footing, w1 = 2.16 kN/m2
BM at face of wall due to w1 l2 (w 2 - w 1) l 2 0.9
M = +
gross soil pressure, 2 6 60.312 2.16
2
= 8.73 kNm kN/m kN/m2
2
BM at face of wall due to w l
M = = 2.53 kNm
gross soil pressure, 2
Net BM for Design Mu = 8.73 - 2.53 = 6.2 kNm
Design Bending Moment, Mu = 6.2 kNm
Depth required, dreq. = ((6 M)/(b cbt)) where, cbt = 1.8 N/mm2
ECO PROTECTION ENGINEERS Page 55 of 55

20 Dec 2009
Design of Anaerobic Baffle Reactor & Filter
Rev. No. 1

= 144 mm < 250 mm ; Hence OK


let bar diameter = 8 mm For Earth face, st = 190 N/mm2
Eff. Depth, d = 206 mm j = 0.89
Ast, req = M / (st j d) = 178 mm2 pt, min = 0.206 % on both face
Ast, min = 257.5 mm2 = 0.103 % on each face
Reinforcement details
Ast = 257.5 mm2 at bottom ; Ast = 257.5 mm2 at top
Provide Y 8 @ 175 mm c/c at bottom transverse (Ast pro. = 302 mm2 )
Provide Y 8 @ 175 mm c/c at top transverse (Ast pro. = 302 mm2 )
Provide Y 8 @ 175 mm c/c (T & B) longitudinally (Ast pro. = 302 mm2 )
Check for Shear
Critical section for shear is at a distance of d from the face of wall
Distance, l 1 = l - d = 0.694 m
Case 1 d X1 0.694
Pressure, w 1 = 2.28 kN/m2 ; w 2 = 41.67 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 15.25
15 25 kN / metre length
41.67 2.28
2
kN/m kN/m2

Case 2 d X1 0.694
Pressure, w 1 = 2.44 kN/m2 ; w 2 = 26.18 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 9.93 kN / metre length
26.18 2.44
2
kN/m kN/m2

Case 3 d X1 0.694
Pressure, w 1 = 2.16 kN/m2 ; w 2 = 47 kN/m2
Total shear at section X1-X1 = w 1 l 1 + (1/2) (w 2 - w 1) l 1
= 17.06 kN / metre length
47 2.16
2
kN/m kN/m2
Design shear, Vu = 17.06 kN / metre length
Shear strength of concrete, c = 1.8639 N/mm2
Shear stress developed, v = Vu / bd
= 0.08 N/mm2 < 1.8639 N/mm2 ; Hence OK

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