PARTS MANUAL for SD-100 VIBRATORY COMPACTOR CPN 59087900 April 8, 1996HOW TO USE THIS MANUAL ‘This Parts Manalaplios wo all SD-100 Series Vibratory Compactors When the Comm. # is not Known - Use the Word Index: ‘+ Ingesoll-Rand’s Word Index will make tis item easy to lca. The Word Index i found in the vey back of te bok The tems lied ae in alphabetical order and and may be repested sever times depending oa thei faccional descriptions. ‘+ Let assume you ned to replace the PRIMARY AIR CLEANER ELEMENT (Dent) ‘Use ay of tbe functional words inthe ten description oleae the the desired tem, Example: Te first listing forthe Primary Air Clenner Element inthe Word Index ix: Air Cleaner Primary Element. The index shows the component wll be found on page 74 which ace Parts List page number fr te Ac (Cleaner (59475970) -Ineral Breakdowns, WORD INDEX Reese Die Moe B Bees Fal Gm COMMING ise eee i Gamer (rman). Breen Ar Goer Salm) Ergae CLABNS 7 Enger Shu OM Saeed Asebiy COMMING — 71 Ethos Suck DEVE Fin Gur CLANS Por al -DEUTZ Fa ‘Ble, Maia Pane Amey Fie oi" clABliNS ir O-DEUTZ FLITE lement, Air Ceanes Primary) ima Air Cleaner Element Using the Parts Identification Pages: ‘+The PARTS IDENTIFICATION PAGES consist ofthe PARTS ILLUSTRATION and the PARTS LIST. ‘+ The Parts stration shows te assembly with is component pars denied by tem Numbers. + Onihe Parts List tbe components are listed in Hem Number order ound inthe ITEM cola, Other infrmation proved bythe Parts List isthe Comm. Number which wil be required o order Genuine Ingersoll Rod Replacement Par functional description, he quantity rice t0 assemble an complete asembly, and any additional mots! dimensions required 0 belp pce your pars onder *+ For the example: The primary cements Item 2, Comm, Number S982SSS4, Quantity of 1When the Comm. # is not known - Use the Table of Contents: ‘+ Turntothe TABLE OF CONTENTS pages inthe font ofthis manval, These pages show the ‘major systems ofthe machine divided into FUNCTIONAL GROUPS (identified by capital ter) ‘Find the Functional Group tat best describes the ares ofthe machine you sre interested in, For ‘example: ENGINE. ‘+ See the sample Table of Contents shown below: [ENGINE Candoned ‘Ae Cee (S990) Dea Teal redows ecve win SN TH) ‘Ae Cee (5936942 reahdowsEfecine th 79a SN [At Cer S33 - Cami Ineral redone ar 6), et Lines Iain = Cmcie el Liner Inala Dest Bese Console Aseny facie wih 7573) ‘Console Asem oro S017), ‘Seng Vv (937221) ural Bee eave wi SN TH), Sein Ve (3971950) eral Beton Pr S789) Inset Pel Ae Ecivewit S765) Inoue Pel Asem (Pore SN 8). “ConalLve (598185) oon Se (24013) eral BehdoweEkeine BEN OTD) Sat (58012) lneral Betoun ro SN ST) Rallg Assent (ecne wit S785. alg Assen eto S85) ‘+ Listed under dhe Functional Group of Engine sre SECTIONS. Flad the listing that refers to AIR CLEANER (Deut. ‘Since the Primary Ai Clean Elementi what nods to be replaced, refer tothe intemal breakdown section fr the Ai Clenes (Deuz). The Air Cleaner used on you mache is found on page nunlber 74, Tur to that page ofthe parts manval an find the part identification page forthe Air Cleaner ou75970), When the Comm. # is Known - Use the Numerical Index: ‘+ Ifyou already know the Comm. Number (part aumbe) fr te item required, a NUMERICAL INDEX is provided in the back ofthe manual asist you. Lookup the Comm. Number desired andthe Numerical Index ill show the Page Number where the ea canbe found, ‘+ Focour Primary Air Cleaner Element Example: The Con. Number 9825554 s found inthe [Numerical Indes, it sows that compoaea wll e found on page 74 which she Parts List page umber forte Air Cleaner (58475970),‘TABLE OF CONTENTS. ‘SD-100 SERIES HOW TO USE THIS PARTS MANUAL [ABBREVIATIONS USED IN THIS MANUAL RECOMMENDED SPARE PARTS, AXLE AND RELATED PARTS ‘Ase and Linkage Insllaion "Housing Assembly - Inca Breakdown (Effective wi SINGSDS) ——— Carrer: Ieral Brekdown fective with SIN 6525) ‘Whoa - Internal Breakdowa (Elfecve with SIN 6525) 70 ‘Brake Assembly -Iniemal Breakdown (fective wit SN 6525) i “Tranaer Cate Asembly- Internal Brelsiown Prieto SIN6525, 2 Differential Asembly- Intel Breakdown ir wo SIN 6525, 3 Hib Assembly «nema Breakdown (Pir w SIN 6525. iv Brake and Shaft Assembly - Internal Breakdown (ror © SIN G52) 15 ‘Axle Drive Motor isallaion Etetve wih SIN 6525) 16 ‘Axle Drive Moor Insallion Prior @ SIN 6525) ______ = a7 Tak (597001 - neal Bean (ev wid SAFI a SN GD icing SIE POT) —__19 ‘Atle Drive Motor (59359224 & $9688) -Inunal Breakdown (Etective wit IN S27) ‘Aude Drive Mor (59583914) - Steal maior er osnssnG0 10) ‘Axle Drive Motor ($9562033) - Internal Breakdown (Por SIN SS27(SD-100D and SD-100F) Wheel and Tire Ase, i MAIN FRAME. Main Frame Assembly Stering Cylinder Asseably ‘Stcting Cylinder (9516062 & S99THATT-Inemal Brakiowa 3 ‘tering Cylinder (783507 - Internal Breakdown Eective wid SN BSA) 32 ‘Swivel Frame Assembly ENGINE Engine Cowling and Radiator Asembly -Cummins “Engine Cowing Assembly - Deu “Engine Installation - Commins — ee “Engine Insallation-Deat Hyrule Pumps Assembly Steting Purp (5937281) - nena Breakowa (fective with SIN 7873), ‘Steting Purp (59954438 & 9479353) - nema Breakdown ectve with SIN S212 tu 7873) ‘tering Purp (59813618) - Inna Breakdown Prior to S/N 5212) ‘Vitration Pump (39807628) - Internal Breakdown Propulsion Pun (9313205 & 59396095) - nema Breakdown (Elfecive with SN'6S25) ‘Propulsion Pump (5980747) -Intemal Breakdown (ror SIN 6S25XSD-100) Propulsion Pump (99306126 & 59807719) -ltemal Breakdown (oro SIN 65254SD-1G0D and SD-100) Exhaust Stack and Maer Inallion - Cummins Exhaust Stack Installation - Deutz ‘Thotle Assembly -Cummins ‘Tote Assembly Deutz Sevesessese BB2ae‘TABLE OF CONTENTS - Continued ‘SD-100 SERIES ‘Le [ENGINE - Continued Ale Cleaner istalation ‘Air Cleaner (59473970) - Det Ineral Breakdown (fexive wit SAV 7819) ‘Ae Cleaner (59338962) -Ineral Breakdown Effective with 6729 the SIN 7818) ‘Ar Cleaner (39807933) - Cummins - Internal Breakdown (or 106729) Feel Lines Insalsion = Cummins. Fuel Lins Insalltion-Deste BateryInstlation ‘CONSOLE ‘Console Assembly (Eetive with SN 7873) Console Assembly (Prior SIN 1 7873) Sterng Valve (3937282) - neal Breakdowa (Efecive wih SN 7873) ‘Stering Valve (59719500) - Internal Breakdown Prior @ SINT§T3) Instrument Panel Asembly» (Effective with SIN 7485) Tnseument Panel Assembly Prior to SIN 7485). Seat and Controls Assembly ‘Contol Lever (9815449) -Tnteraal Breakiow ‘Seat (59340133) - Intern Breakdown (Efecive wit SINGT63) ‘Seat (59804120) - Internal Breakdown (Por SIN 6763) Ralling Assembly (Effective with SIN 7685) Railing Assembly (Prior to SIN 7485) [DRUM AND DRUM FRAME ‘Dram Frame and Scraper Assembly. ecentrc Drive Section ‘Drum Drive Secon (SD-I00D and SD-100F) Drum Drive Moor (59583906) - Internal Breakdowa (SD-100D and SD-100F)—————— Caer and Eecenie Assembly "Beceni Assembly - Side Opposite Becene Dive Motor. Becentic Drive Moot (59539692) Ineral Breakdown ‘Shock Mount Assembly - Side Opposite Eecentic Drive Motor (SD-100) Shock Mount Assembly Drum Drive Motor Side (SD-100D) Shock Moun Assembly - Drum Drive Motor Sie (SD-100P) ‘Dummy Tore Hub (59762605) - Internal Bresdown 2 ‘Bol, Conner a] [50 ‘ “Seve, Hex Ha Cp ay pan 2 ‘Spoor a} |2 2 ‘Bexing Rater 2} ]a 2 ‘Sim AE i ae 2} [as 2 Sn 2} [36 2 2||> 1 2} [3s t 2 ey)‘SD-100 SERIES PARTS MANUAL [BRAKE AND SHAFT ASSEMBLY - INTERNAL BREAKDOWN (Prior to SN 6252) ‘Mote: Ts Assembly is Part of Ase (980545) SD-100 SERIES a SeeseuEeeSURS somsaie Sasori srs sosiseseason ss sso19ses Sons ssi Sso10899 16 ‘SD-100 SERIES PARTS MANUAL, "AXLE DRIVE MOTOR INSTALLATION (Etective with SIN 6525) ‘D100 SERIES [AXLE DRIVE MOTOR (Etecve wit ‘Sm 709,See teeadowe) AXLE DRIVE MOTOR (Etecve wit ‘16525 tha S718) MCS (12-132175"ig) Waster Pa (12) ‘Adair, 4S" {1 IC 10 ORBXSD-100) ‘espe 9° (1 ORB x 631CNS0-100) SeTs seo ‘03016 sree ($0-100) ‘Aaa Reser -S0-100F [BRAKE (Se Breakdown) ARC BRAKE (tue a) ‘sage 90 (6 ORB x61)‘sae sose916 903176 s5sen033 s108 99201 smoisrs Sess snes ith S552 re SN 20) See Breakdown) |AXLE DRIVE MOTOR. 80.100 ere Sa 3527See Breakiown) /ARC AXLE DRIVE MOTOR Use fr Ale Dive Me 953916) | AXLE DRIVE MOTOR. SO-100D ant Sos 100 ier 5 557) (Gee Bratdowe) ‘ARC AXLE DRIVEMOTOR (Used Aide Mar 39562033) (stactng rar). HUHGS oft: 45am ig Peto Sv So exe Sv S02 and 908) Hes pits: a0: 7Ommig) tecivewt S926 SN 6525 cag SIN 902 508) HHS (12-133 15" Ig Etec sien S852) Waser Rat rw SA 6825) Waser at (NEA with sivesin Waser Lae (5) sso {GOORB x12 1CYSD-I000 ‘Susp. 100m) Gane Sct -S0-100 (Eee wit SN Sth SN 6S24XSD- OOF Pa SNS) ‘apr, Rewer S0100F (Ecevit SAV 3938 SN 6526) sesr009 ‘soreat sonar sovmo1t | BRAKE Ge Beakiown) fetecive wit SV 5926 SN 6524, neloig SN 5902 and 905) aR BRAKE eto pa) Aspe 9° (ORB x 616) sswor0s ‘sso soo0016‘SD-100 SERIES PARTS MANUAL **Abways Use Ingersoll-Rand Replacement Parts!**SD-100 SERIES PARTS MANUAL S670 sence Seesrss some Ssecrous Seto ‘BRAKE (59782011) - INTERNAL BREAKDOWN (etective with SIN $926 thru SIN 6524, inching S/N $902 & S/N $903) 'SD-100 SERIES STACK KI (acades be ftowing tems) Sri Conresion in Tore ‘Die Panay Spin Compression Screw He Panes -sacceoo cides be fooning ter) cade eftowing te) “ase “Sel Ring Packing Sak Up Rg Rete Ring Poking Back Up Nss Nss. NSS NSS NSS.AXLE DRIVE MOTOR (59359224 & 59961898) INTERNAL BREAKDOWN (Etective with SIN $527) '$D-100 SERIESAXLE DRIVE MOTOR (59350224 & 59961888) - INTERNAL BREAKDOWN ‘Ettecive wit Sv S527) Sou stains o Fr foonoc no = 2] Efcam.so| DESCRIPTION [? 1 [soaneo |suarrseat err 1] fos [sears | wane ran > tetas Sr 5 | Sou [et tng : 2 |osnns |S ' : es tems 3h «0 | sme | asarouD wave rr eecive | 1 a |xss "Otte 2 wasn) 2 Rss Se Sa 3] ). |socs [Stterorovatvent eave | 1 5 [ass oa ' whsnsiy te SN a [ass | teamriea t (eu ten Soe) S [sss | Reese 1) Jax | same |e 2 3 | Stator | Sythe vate i | same | ree 1 | | |e | Make Soe i 3 | cso |e ates ' Cele na 307019) to [sss | osse ee t| Jos | oon | Miptiesarenstervvene [2 1 [Seto | Poe St tes 1 (elemenasn 01) fciestes soon | Sgsesuesaervivena | 2 fxs. | "Ofte 1 (iin ath SN S27 a 13 | Sear |r se tts i Saou te [sae | Beng Per i ‘oncom tS | Seoao |S toce 1] Jos | soemas | ate viheSe na 2 te | Soret | Scie 1) | [ston | compnatrtocaty i a nates tear 3) v7 | seam: | crtanoen ntock xrt 1] Jos | susnos | “Soe : ‘icc tem i805) 3 | suai | er t 18 | sero | “cont o |i [rams | Scew : 1 [orm | Ren sp 5 | Susie | “ap Chepeneter i 4 |aroxe | “So'Sipfeaiee 1 | |snmos | “Oitap 5 2 | scree | Spon, Rowe 5] | | mare | ape ; 2 | mem | Siskenose {| |ens | Samy ' 3 [fara | 1] ]8 |Seanse | Sica ! He [fare | Sou se 1] ]s [Sams | Stoo i 3 [Sonar | Spine Cina nk 1] |i | amen | nins ‘ % | aero | Saspen 1] |e | Sere | aes ra ‘ % | dara | Seaton 1] [33 [Seams | ateitewne Aseasywin | 4 |sorrse | Rie Reatg ' Spat B |forree | “necneng Pe 1 | Joo | sere | oe x 3 5 | ons | ‘pon panes : ‘atitrten Era a: |g | “ottae 3 a1 | soar | rae ve | |e |Strese | sae i 3 | Sor | Prd He ! tens 6) 53 | Ssce? | ew ter 1] Jos | sane | “oan 1 3 [Rss [catectnicy 1] Jet |imnss | Sct i 35 |Soewoee Sumi 1) [es |Semcr | Oty 2 36 |aron [ec Mace as 3m | sors ns 1] [+ | sims |seatbcasmer ere 1 3 | ares [nas ‘ fiche tenr3 239SD-100 SERIES PARTS MANUAL AXLE DRIVE MOTOR (59583916). INTERNAL BREAKDOWN (Prior to SIN 5527)AXLE DRIVE MOTOR (59583914) - INTERNAL BREAKDOWN (Prior to SIN $527) 'SD-100 fafeec q 2 ra 6 6 an % » h 3 scar6e9 sosamns Nss. Nss Serres sears0ss Nss seanoi9 ‘saree SoaTr96i sour. ‘somr946 Ses sam sar96 sear Saarese scares 7839 Ssaarat3 Sessa SHAFT SEALKIT (chats tems 2s) Seal Kir (tees tem 385) “ORing ‘ping Sel Shin eae Sl Friends owing ed Fag St Tat fries tem) Bese ss sbnes & eaueue Be S eeueae eae 82 Sacrr7e9 scar Soariss sess ssaanere Seaa0s91 saacsrs So96i011 ssa06 ‘assis Sosi08 ‘Sasi ows ‘Seesise Senses ‘9618983 soarsess SoaT76s6 Soeeti23 NSS. Gasket, End Cap Shim End Con. Mote His. Has. Water iin MAMFOLD VALVE KIT (ociades me 263) “Pg. Hee “ORing “Sore Soutie Valve “High Pressure Rete Valve Kit ‘ata tem 6). "Reb Vave Sal Kit Charge Reet Asenbly ‘cine te 8 te 36) “cover ‘Setcrem “Manifold Hoong Assembly wih Spot (ocutes tem 61) “O-Ring sake laces es 63 ha 65) “ORig “nee Ring BAXLE DRIVE MOTOR (59562035) INTERNAL BREAKDOWN (Prior S/N 5527) 'SD-1000 and SD-i00 be 1 | sossise | ine Reaining 1] [20 | sessais | rs, Beaing Pine ' 2 | sess347 | Ree Sea 1] |r| ssssor | Pate, Sewing t 3 | sseunat | O-Ring 1) | 52 | Ssoset | Pie, Var t 4 | stzmi00 | Spang seat 6] | 33 | Sora | rn. Seige Henne 5 | stare | Pa deny 1] | 34 Sessoat | ewig ear t 6 | seat | sear 1] |.38| sossors | caste Et Cap ' 5 | 9553483 | O-Ring 2} | 36 | setts | ee tin t | sezmose | re. Fie 1] | 32 | ssest2z | ni cap More ' 9 | starts | hn Sega Hess 1] | 38 | $3000 | Waser ° to | NSS. | Screw, Onve 2] | 39 | Session | nas. 5 tL [NSS. | Nameplate 1] | 40 | Sessae | Hs 3 12 [NSS | Housne Fined 1} ] | Nes | once t 13 | Sears | Ong i] Jaa] ns | ORne t 1a | Sorsrea | Pg Seen Teas 1} JS] NSS. | oRae 2 15 | Soares | Pinan Hesse 2] | 44 | sssitios | mon pressure ReLiEr vaLvE | 2 16 | Ssse618 | Bearing Fone 1 IIT (ueodes tens 45 ts 47) 17 | sera | Stan Mae 1] J 4s | sone | "oing 2 1a | Sse | Swipe ied 1} | 46 | sone | Rng Batap ‘ 18 | 59ss3198 | Pica 9) |r| sons | “Ose 2 20 | sessteo | Reais Sip 1] ao] NSS" | vane, tauois i 2 | ssoies | Goi Sip Reiner 1] | $9 | sexreo | Waar Pain 6 2 | s555i69 | Spring. Reiner 6| | 50| sone | nats ‘ 23 | sessies | Cynder Black Asenbly 1 - 2a | sussise | Be 1] | | samen | MANIFOLD VALVE Krrandes | 1 25 | seis | Se, sping ' ems i 0) 26 | 5955131 | Spring. Cylinder Block = | sessaon | CYLINDER BLOCK KT dacades 27 | ss61s90 | Guise Seine tee 19eh 31) 3s | Ssoisv2 | Reine Sprig 1 | | soso | SEAL A dactaes tens 17) 5 | saseszs | ping acing 1] | | sezmese | SEA sr ceces tee a a) 2sSD-100 SERIES PARTS MANUAL, ***Always Use Ingersoll Rand Replacement Parts!**"TIRE AND WHEEL ASSEMBLY Sion SD-10,epona on SD-100 2430-100) Tie (23.1 126,R-1 Power Tread) Tie [TIRE AND WHEEL ASSEMBLY (Sto 0.100 and SOND, psc on 0.1007) ‘Tee 23.1226.83 Al Weater Test wn Tate) sams ‘srs Woe (Exeive wih 0 6825) Wheel Peet SN 8825) Wel Etecive with $2 6525) 354260 | Wheel hiro SO 6525) Yate Sosa? | Vave op. Vane soon | Cap. Vave ot Wheel seve wih SN 6525) Spas | Na Wheel Eecve win SN 6525 [Nat Wheel oro SA 4535) sme Nac Whee (ort S70 6525) ° ° NOTE Tiree tbe ld with Incr elon choi and water forbes Coa 18 Seree Dope. ‘orien end waren ”SD-100 SERIES PARTS MANUALMAIN FRAME ASSEMBLY 'SD-100 SERIES. 2 1 | sosiseo | TANK OUTLET MANIFOLD 1 "NOTE: The flowing tems are (Etecvewat’S¥ 6525 a 7872), par of the Man Frame sostisas | TANK OUTLET MANIFOLD 1] | 20] soot | “Covert Tak tectve wits | 2 Pere S625) SN 5296) sere sonserat | Cover Pel Tank rire 2 | somos | FILTER ereive wats ara) | 1 SNsi90) 5 | sansrzo | FILTER (Poe S787) 1] | 21 soessaas | Cake, Cover seve wie (atachng rma) SN 5236) 2 | osseaas | Nips pe 12 NPT Sle) 1] | | sesuora | Gate Cove cir sv 5296) (Peeeia S787) a Sprests | “Scew tock ste. 18) 4 | sats | Adar S (ENP 1611 1] | 23] sooss | “Enow sorte) (esecive wi SIN 7473s oly) 26] Sgoremr | “ueréap erate 0 5 | oss | Nesp se(iznprea0sic) | 1 (Etocve with SN 7885) (Eecve win SN 7473 an pon) = | ssssers | titer Cap, Hyeaae On es ss (Preto SN 7485) 6 | sess | HYDRAULIC MANIFOLD 1] | 25} ssxonsos | Pig: Dain Magne (Us wit Cummins as) 25| sorss | “cop. Fut (ose 55 7455 (atahing hardware eed pars) =| sseaneso | cap, rst iow SN 7485) 7 | osouases | Nip pe (12 NPD 1] | 21] soars | tow. 0° 12 NPT wih 8 | sszes90 | PapciaNen Cummins ene 9 | ssaenit | Pup NPT «| ssour | tow, 90° 12 NPT 36 NPT) to | ssassma | Pig ser (Use wit Det ene Vteive wih | 9sasi0st | dope, Su. (ie NPT x 631¢) sm 7918). (Gece wit S586) 28] ssonsn | Bow 90° (1 VON Ue Fem) saivmt | dap Sr (V2 NPT 8310) 1] | 35] Ssama | Ado Sa Ue NPT 12010) rte $0586) (Ese SN 619 ony) 12 | storms | Pg cre NPT csv with 1] | 20] ssosser | Nipple v2NPT 6 [SIN 7573 a poly) 51 ossaest | Papua) 13 | sszrsess | Adaper 9° GRNPT 6310) 1 (Ete wath SN 066 ew 5295) ‘ore SN 787) s2 | souseos | Nipper 12 NPT x3" Ip Oy. 14 | osarsias | Aap, (4 NPT 12510) 1 sea poet SIN 5296). (Eeeve wits SN 7573) 3 sosnias | Bosig Hex mee sa] Soa | Ven. ier 1s | ossason | Apes Tex lt NPT 12) 1 F fee (Gee wie Dez egine eine wit as] soasaso | VACUUM RELIEF VALVE SN 7873). Prone SN 5066) 16 | somos | Retr i2sicx once wia | 1 (auating hada) Deus eget wih SN 7873) 26 soars | Couping 2 NPD 17 | sseramo | Reiceri2sice sieve wie | 1} | 39] asaset0 | Nile Lang (12 NPT) Dessert SN 7879) ee 1s | ssasoas | Capote ith Dewzeagine) | 1 (Ehesive wit SN 783) 19 | soasiss | MAIN FRAME (se wit Dew 1 esin)tfacive wid SIN 7978) sowsi0 | MAINFRAME (Ue wit Commies | 1 iy tate wi S783) «| sessions | SUN FRAME esecive wit ' ‘SIN 785 tra 752) «| sosiseas | StAIN FRAME (race wit ' ‘S615 768) soeest | MAINFRAME Procosns2s) | 130 ‘SD-100 SERIES PARTS MANUAL Fame ‘STEERING CYLINDER ASSEMBLY SD-100 SERIES HOSE ASSEMBLY -27"iy.1 501D. Se, Fem IC Swivel Sane (etching toe) ‘asp, Se (FORD x31) ‘dg Ran Toe acu xsncs80) ‘STEERING CYLINDER (Etecive ‘wih $0 856,50 Breakdown) STEERING CLYINDER recive ‘eh SO S857 tu S63) (Ger Breakdown) ‘STEERING CYLINDER (Pir w SSO See rekon) (Guching harder dread prs) Ps Cynder Pot Eve wt SNe) Pos Cynder Pot Eecive with ‘SN SUT tu S863) Pa Cynder Pot sr S886) Bin a ing ree on Fang‘SD-100 SERIES PARTS MANUAL, ‘sewear mas ‘snessit soso ous sss Tt), uSD-100 SERIES PARTS MANUAL, ‘STEERING CYLINDER (59516062 & 59978437) - INTERNAL BREAKDOWN 'SD.100 SERIES « No Searing clade P7837 is ‘Leek Ring (ete with SV S847 ‘ect ih SN 57 hr SN tru SN E563) {Ben Seog cline 5951600 ext Rng Perio SV 5887) rr oS 3857. Spee ss. | necsenaly Ut Reg Spates | Nu Een ih SV S887 re ‘Sea ifecve wih S57 tra SNES) ‘SNts63) 9336s | Nut Porto SN 5857) ‘wrens | Piano Ring 8332618 | PhsaeAsembly cues tem 3) (Eteive wth SN SHYT a SN 8563) ss1010 | Pisoe Ase aces tem 3) (Proc o S5847 spraous | ead Asenbly Gols ems 6a 9) Sear708 | Rode somaii| “oRig ‘serio | “Baka Rng ‘Seal rw SIN 887) ‘SEAL KIT dace tem 3.6.7, 8 910m! 13)feive wit S58 th SNase3) ‘SPAL KIT detest 3.6.7.8 10.24 13) SN S87). 2‘SD-100 SERIES PARTS MANUAL 3ENGINE COWLING AND RADIATOR ASSEMBLY - CUMMINS ‘0-100 SERIESENGINE COWLING AND RADIATOR ASSEMBLY - CUMMINS pen . cern ea [remo | aoe [sar omaane ; ——o awenes Bee ce eae : 3] ee | toereen, : Las A =a : es ees laser ; a aes caterer = | iva caves ges eee ; ¢ |eooe [SEER ||] | ean] Bae ; ot eae et, {| Soe | wanes ‘|| sama] EEE ew fs ss ‘)|3| ie : oe elas : formas EEE fe acen Eee ee on es ees | coreacaa + || a] sae | Sees i os 3] Seales, : | aise emcee : ret «| moa iaiaieitiGusns : see ccectiomeee eet ees 9 Se crane 2 ae ve |snme |SESSTESRT sures {|| 2] su) esa : 7 | es) tere : 17 | swan | nisirineamen |i | [3] Sais | Ree : fears er eee 1 | fa] sere : 3 |zoee | Ses ; : Se Poa | ‘Ses sien ronan peareoe on al eee Secnseer i ee ee pes tee sao, «| errs |e cnsen |: || | ems] etme [> ees | su: Serers : 2 | exes |S 2) | 3] Ser] terse, ; - ee Rera : ee ce Ml oe eecsomenemeees | 2 ene eee | —et en) Seen! ace i me, os ec | wastes ; " | Bae | Mae ASS |e 5) Seer eacoa : oom eeieae! So a | gram |siateicewasesen — |21| «| genoa | somone sts . 2 | gues |uteciemrosse 2 ||] sewn) eecicc en | |S [Aakers | ‘ 3s‘SD-100 SERIES PARTS MANUAL,[ENGINE COWLING ASSEMBLY - DEUTZ 'SD100 SERIES » Jeon. xo. ‘DESCRIPTION g cose. no] DESCRIFTION g ‘sme | COWLING HOOD | [18] somame | GRILLE MOUNTING ANGLE (aucig tarde) (aang tartare an te pars) sonmee | Seem, toesie~i8x orig) ft2 | | 39 | sori: | Screw. tock 6 810i) 7 20) sonam0® | Soppon. Gil Meaning sssrer2 | DOOR Gece win SIN 7058) ' (Prortn SN 066) 59811380 | DOOR Pie SN 088) ' ° (stacking adware an ele a) 21| ssxraous | CowLNG waarreR sees | tax ' (Greve with SIN 788) 9302398 | Nu Sap 20) 2 sonore | COWLING WRAPPER sors | Sorex, Lok U-20% 10"Ip) 2 (Peoria SN 7058) a (atahig hardware aa rae pars) swears | CABLE SUPPORT BRACKET 1] | 2| vsoieses | wites aa. isx20"I) (Proc S363) 23| ossms0 | Waser (2) (stating rua) 24 oseaiane | Water Lock ci) 8 | ssaseses | HMC. 13 4225" 1] | 2s] sme | net tex 1215) 9 | 9so2zse0 | Waser Pui) 26 | 9110885 | Pac, Cover to | 95551226 | water Lack (12) Br| assioin | Hines ae 165.75"%) 1 | osorm98 | Nuc He cz 13) an osem73 | Waser a on) ee 23 | oss3102 | Water Lock spaiss0 | GRILLE Ereive win sm sos) | 1 ra ‘800655 | GRILLE (ort SN 506) | | 30] sores | Hoo suPPORT ccive wt (araching ara) SNm19) some | Seem. tocesne- 18x Larigy fio | | - | 932030 | Boop suPrORT cece wit soe | Aim DUCE taive win sou) | | | - | ssnosio | HOOD SUPPORT (Porm SI 6725) ‘s5an023 | AIR DUCT (Port SN 506) t (atahig hardware seated pars) (acachng tara eld pars) ssnios | tittes (va 13*20" i) soano2s | Pat. AlrDeet, 1 ‘spaas9 | Waser, la (12) ‘Span | Gases Air Duct, t space | No Hex (12-13) $9992677 | Pug, Doma Head Eecve with Snr) geen‘SD-100 SERIES PARTS MANUAL ‘$D-100 SERIES ENGINE INSTALLATION - CUMMINS[ENGINE INSTALLATION - CUMMINS. Secon ue 1 | sscae | CUMMINS <8 29 ENGINE 1] [21 [sosores [nas Hex 20) 2 (Eiecive wis SN 783YSD-100) (SD 100 Eve wit 47138) = | ssoorrn | CUMMINS «BT 39 ENGINE ' {SD-1000 wd SD OOF Eine (rere S7873780.00) ‘wih 8 7485) sneavara | CUMMING ABTA 39 ENGINE ' saris, | Nex Hex 20) 2 (Etecive wi IN 773XSD-1000 nd {SD 100 Por S713) Socom) {$D-100D nt SD-100F Pr soresoct | CUMMINS BTA 29 ENGINE 1 Sass) (Eaecve wi SIN 138 SN 7872) {SD100 w'3D-1000) 2 1 (Esecve wi SI 6525 7157 oly) 2 ($0.10 mSD-1008) 2 2 | soraias | “Fe: Pinay Pet Bement oay) | 1 | | 23 2 2 Sosozam | “Re Pay Pol 1 (Gienen OR) 2 3 + |soraise | er eon Poe a] [3s 1 (auuhing hr a lated pes) 26 | soeoni29 | Nuc Hex 043) 1 2 |osoisse | iincs-cns:tex1 itp) ‘ (Etacve wi N78 wd ony) 7 1 3. | soosiae | Waster Fa asned6) . ‘ (Eiectve wih IN 773m pony) 4 |ssoass0 | Nee Sop on6- 14) ‘ 1 (Etacee vit IN 7873 wt wp on) 1 | soseszz | Sentng Unie War Tempera 1 1 6 | 9sasons | Adm. s0 (18 NPT AIC) 1 (Eteetve wi SIN 785) 1 soeseere | Soning Ox OF Monee 1 rer S783) caching hava and read per) Tie civ SN 7485, Oi sz | osuosse |e cve-itx4irig) a ‘Pres Gaue mechanical 3 | Somsese | sites. an126Sam ‘ 1 | sszron a, 1] | 34 | 35061290 | Waster Lack 8) 2 (le: 4NPT No. 6.10) 33 | Somarrs | Water Lock oni) ‘ | ssasrsr | Pig, Da 236 [oszancs | Ne Sepcom 1D 2 9 | sseosess | icin, Soke rw $2536) 37 | soeaant | spue, Engi 2 Prero INTE) 10 | sosases | SoueNomstanren swrrce, | 1 ” BLVOLT Overt SN 5363) su | sooowns | REAR ENGINE MOUNT 2 (stacking he) (stacking hart dela pars) 1 |sssnimas | HaLCs:(M-20% 751g) 2| |9 | esses |ratcs a-irs4s"ig) 2 rere sm 43) 4 | Sosa | naLCs. o4t2-1.98 x40 mm a 12 | ssa | Water, a yPrin we snvsies) | 2| | 41 | sosriaio | Waste subg 2 13 | ssoesi96 | Waser Le cuore sv ssesy | 2] Jz | 39510075 | Waster Loc O42) 5 14 | ssorne | Nox He (t-20xPaere Sv 5363) | 2| | 43 | sosesoue | Wate, Fa ByEMectve with 2 sani) as | sonsava | ENGINE PAX «| ssosi0 | Waster Lock site savaoisy | 2 caching hate) 4s | sss | nue Sop -1 2 somos | Ten Fes 1 Eee wit SN 8019) tg | soisses | wats. O48. 125265mm) 4] |< | sgsarne | Nuc tex Gm- timer sae aoiny | 2 17 | 95922365 | Waste, Par G6) 4) 4 | s9si2 |Mome Stocker sev7aQy | fw) 1s | soasere: | THROTTLE BRACKET ' Etec wia SN 516) 9090165 | THROTTLE BRACKET ' rere SNSI16) (scuching hea) 19 | sspioner | Hac cM-20% 757%) 2 20 | 9551302 | Washer tne) 2ENGINE INSTALLATION - DEUTZ, SERIESENGINE INSTALLATION DEUTZ, 'SD:100 SERIES 1 | sm [exon peurz ras sss | S1asssi2 | Faw, sus Siossooe | “Fina oe 2 | Sa s307919 | “Mater 2 | sss ge pr) 2 | ssestam | Swick OF Pence 1] fas |. (Gite wit SN 974 a wp oly) 3 | ssrsess | Adar Su. (M10-1 x 16NFT) 4 | sszaes | adap 90°44 NPT 3410) icv wins 7310) sscss30 | Bashing (8 NPT x 1/4 NPT\P¥or to sav) 5 | 9020 | Seang Unit Tempe Gage 6 | sosrace |ramorrix cape montis | 1| {27 | sas [BRACKET ifecve wi SIN 797) sooo. | THROTTLE CABLE MOUNTING | 1 ssa [BRACKET (Efcve wih IV 527 te sa973) songs | Tamorms caste mounting | 1} | 2% | sons [BRACKET (hoe w 5278) (racing hetwee) 29 | oss. 7 | sseuen | NCS. 048-125 20mm) 2| fo | Sessoue & | Sossasa | Waser uk 8) 2| | | ssoasss 9 | sss | stanrer souenomswrren, — | 1| 33 | sui 12VOLT (er 55363) 34 | srmiase (racking hate). ta |ossras [Stine taueeane 9s") 2| Jos | soeniso 1 | 9stsss | Wate Pa) 2 12 | ssoee | Water Lk 90 2| |e | sonears 13 | sores | Nate 20) 2] |r | sseess 38 | sestoor 14 | sss | souesom Mouvrine spacer | 1| [39 | ssasoue rer NSIS) 9 | ssnisio (craig hace) fat | sss as | sssin2 | nutes. 9n0-1 316mm) 2] | | sore 1 | s9st0065 | Wass inck ont) 2 17 | soaszes | aieaTHER Hose 1 (ataching hedwae) an | sass | Gam 1 DESCRIPTION any HOLES. 048.125 16mm) Washer Fa O48) Waser Lock O48) HYDRAULIC OM. cooLER Nae: Refer oval eat dealer forrolacone (ies pe). ‘Age 30° (121 x1208B) ‘Water, Rtning Cr SN 7974) ‘Aspe (Eerie with SIN 8019) (Etecve with SN 974 eu 318, fog) ‘ap Se. O42 x 2030) etcarewin S301) Adar, Se OIC x12 ORB) ree S819) [FRONT ENGINE MOUNT (ching are need pars) HRCS.Gm-11s i) Waster, Lock) Nu, He -11) ster Sobbing Mout Sock Ba (aching herr an eld prs) HACS.Qt12- 1.75470 mm) HHCS.(m-11245"Ig) Washer tock O12) Waser Lock 8) Waser Susting Mom Steck Nov Hex 8-11)