UTRACON ning Systems Using Strands THE UTRACON GROUP www.utracon.comContents uTRAcon Page 1. Company Profile i 2. UPS - DSI Post-Tensioning Systems 1 3. Post-Tensioning Works — Site Installation 2 4. Standard Strands 3 5. Corrugated Ducts 4 6. DYWIDAG Multiplane Anchorage MA 5 7. UPS Flat Anchorage FA 6 8 Bond Anchorage 7 9. Ancillary PT Components 8 10. Equipment Overview 9 12 ‘subject to modifications: Jan 2014Company Profile UTRACON Utracon Group of Companies (Utracon) was established in 1998 with the aim to provide specialist design and construction services to our clients. The main activities of Utracon evolve around the application of sound engi ering concepts in the DESIGN & CONSTRUCTION of concrete structures. Utracon has established its name in the region as being one of the few specialists that has the capabilities of performing the following services: Utracon has established itself in the following overseas markets over the last few years: Through our Singapore's licensee agreement with DYWIDAG Systems International (DS!), Utracon is the authorised supplier of DSI patented products: Sophisticated structural design and construction methods for both building and civil engineering structures. Design, supply an installation of boll inlerrl and external prestessing tendons Design, supply and installation of fiber reinforced plastics (FRP) and other structural strengthening methods. Design, fabrication and erection of temporary structures and system formwork (to uit construction of bridgoe, egg shaped digeetore, elevated wator towore, otc.) South East Asia Malaysia / indonesia / Brune Vietnam / Myanmar / Cambodia / Laos Sri Lanka India Guam United Arab Emirates Algeria DYWIDAG Post-tensioning System DYWIDAG Prestress Bar DYWIDAG Geotechnical range of products DYWIDAG Stay Cable System subject to modifications: Jan 2014 iUPS — DSI Post-ten: g Systems UTRACON Various PT slab systems PT flat slab DYWIDAG Bonded Post-tensioning System is a world renown system which complies to all international specifications and recommendations. This system is suitable for all applications and is widely used throughoul the world in bridges and civil engineering structures, e.g. waler lanks, LNG tanks, stay cable structures, ete. Through years of experience in the design and construction of post-tensioned buildings, Utracon has euccesefully embarked on a venture to design and produce ite own UPS flat anchorage eystom. With bonded post-tensioned slab being the most favoured floor system used in South East Asia, Utracon has the opportunity to experience the various design and construction requirements of buildings. where the use of flat anchorages is most predominant. As a leading post-tensicning specialist in Singapore, Utracon had constructed more than 5 million square meter of post-ensioned floor since 1998. It has accumulated a great deal of experience and knowhow in the application of flat anchorages, which helped it to fine-tune the design of its UPS flat anchorage system, To-date, Utracon’s UPS system has been used extensively in the construction of buildings and civil engineering projects in South East Asia, India, Sri Lanka, The Middle East and Africa. subject to modifications: Jan 2014 1gy Post-tensioning — Site Installation Works uTRAcon a © é Stressing of beam tendon Mixing of grout for tendon grouting Locking of tendon after grouting ‘subject to modifications: Jan 2014 2Standard Strands eZ Strands are made up of 7 individual cold-drawn wires; 6 helically wound outer wires and one centre wire (king wire) Strands can be supplied either bare, galvanized or epoxy- coated without any loss in strength, Str Epoxy coated strands a Bere strands Components of an Internal Post-tensioned Tendon Wedge plate Grout = Multiplane Anchor Body Recess wim: PE Trumpet Technical Data strand Type ASTM Code / Specification Aa16 Grede 270 Nominal diameter = mm = 12.7 Ultimate Strength, fa N/mm? 1860 Cross-sectional area. = mm? 98.71 Weight Ke/m 0.775 Ultimate load KN 183.7 Yieldstrength, fos N/mm? 1670" Modulus of elasticity N/mm* Relaxation "after 1000 hr at 0.7 x % ultimate strength fox note: (1) Yield at 1% effective elongation. bead end anchorage— Tendon (Duct with strands) | Grout tube 1 Anti-burst reinforcement os" Bs 5896 Super 12.9 1860 100.00 0.785 186.0 sso" (2) Yield measured at characteristic 0.1% proof load. (3) Applicable for relaxation Class 2 according to BS $896 and $8475: or low relaxation complying with ASTM A416, 08" /0.62" ssa7s (SIM pssen6 5475855896 855896 Ordinary Grade 270 Standard Ordinary Super Super 2715285215287 157 3860 18601860 «1860«1770—1860 98.70 140.00 139,00 139.00 150.00 150.00 O77 | 410211090 1401 4180 1.280 1840 260.7 2580 2530 2650 2730 1530” 1670 ~— asso ~— 1525 1500" —1sg0" 195,000 Max 25 ‘subject to medications: Jan 2014Corrugated Ducts Metal corrugated ducts are produced from hot-dipped galvanised stee! sheet on special tubeformer machines. ‘These thin-walled (0.25mm — 0.60mm), ribbed sheet metal ducts provide high rigidity that can withstand being embedded in concrete without deformation. The duct corrugation provides excellent bond behaviour between the tendon and concrete. Metal ducts also provide a fair secondary corrosion protection to the strands. Primary protection is provided by the alkalinity of grout and concrete. Dimensions of Corrugated Round Duct No. of Strands in Duct Duct Strandtype Strand type Wo. oo, os" 06"/0.62" (mm) (om) or 05 50 55 ° 07 65 70 6 2 09 75 80 " 15 2 80 8s } 20 15 90 95 a7 19 95 100 31 2 100 105 37 27 110 115 2 31 120 125 7 330 135 Dimensions of Corrugated Fat Duct No. of Strands in Duct Duet Strandtype Strand type Width Height os" 0.6"/0.62" (mm) (om) 3 a 55 23 : 45 4 15 23 - 5 90 23 Dimensions (internal width and height) of flat ducts: \ subject to modifications: Jan 2014eZ DYWIDAG Multiplane Anchorage MA UTRACON ea — cf mops Anti-burst reinforcement 2T10generaly, except Wedges routinet | Mt 3 4 CE erg = } 1 PE Trumpet Round duct vege ne em atin chr bay | H H 2710 generally, except THe ove 1 Multiplane Anchorage (MA) & Anti-burst Reinforcement Data Tae ART ran res acon os" 0.6"/0.62" A 0B oC D — OF G H 4 No. of Links 7 5 2 070TH’ ° 7 220 17 150 100 100TH’ SDs 29S aca BB am mo 100TH’ 300s 0 = «S=S80DSD.«9-=«20D««m00SsTtsCSiimOasa 780mm. no aDSsDS2DsawsCTSSatSas tO 39 40 HDHD 2 a5 «8S_D.«2D:=«sSD.:SCT2O.:C«SOs BOSC - 7700213535058] (21) For type 0.6” 0.62", maximum UTS of strand applicable is 279KN. (2) The above configurations can be substituted with equivalent helical reinforcement. (3) The above is based on minimum concrete (cube) strength at transfer of 25 N/mm®. For higher concrete strength at transfer, please refer to Utracon Design Department for details. ‘subject to modifications: Jan 2014 5(Z UPS Flat Anchorage FA ihton “ |= Grout inlet/outlet Tafa aL -OFHR 1 Flat anchor body Flacauet concrete surface | An B - 2710 Wedees ' } aly \ oF == J tl I a0 ' ey | a = t + Flat duct, miok 1 Wedge plate H ‘Antburst reinforcement Flat anchor body E an0 UPS Flat Anchorage (FA) & Anti-burst Reinforcement Data {Anti-burst Reinforcement Type Tyeos’ gaY, A 8 C dD €& OF 0.6"/0.62" HY we No. of Links 3 2 81 20 «1809350, T30—«S «330200 3 30010 6 4 = 81 203 233-106 330 250 ° (200) (133) @) 300710 6 s 4 ams asso 300M aan 80 Qj 350 T10 6 = 5 s 234 300106 350TH, 3030 B note. (2) For type 0.6"/0.62", maximum UTS of strand applicable is 2654N. (2) The above configurations can be substituted with equivalent helical reinforcement. {3) The above is based on minimum concrete (cube) strength at transfer of 25 N/mm, For higher concrete strength at transfer, please refer to Utracon Design Department for details. (4) * For slab thickness <200mm, H = 115mm. subject to modifications: Jan 2014Bond Anchorages UTRACON 400 FARE SEE Rove stands | ‘9712-50 generally, except a 7720-50or 0.6"-208 & above Round duet 1250~ 1350 2710 generally, except 2r16 for 0.6"-205 & above Dimension 200/or 05-125 /0.6"-9s & below 250 for 0.5"-135 1027s /0.6"-10s to 19s 4400 for 0.5"-28s /06"-20s & above Typical Dead End Anchorage Type Z for Multistrand Tendon 850~ 950 B 2x2710,L=1000 (Top & Bot) (Holding bar only. May use feicting sab dletbution bars) Flat duet strands 4T13 or 6T10 generally, except 5113 oF BTID for 0.6"-5s ae A110 for 0.5°-35 /0.6"-25 200 200 Dimension 8 150200 for 05-3: /0,6"-22 300-350 for 0.S*-48 to Se /0.6"-48 400°450 for 0.555 ‘Typical Dead End Anchorage Type Z for Flat Tendon ‘Anti-burst reinforcement only required for slab < 200thk ‘subject to medications: Jan 2014Ancillary PT Components Ureacon Coupler P For full range of coupler types, please refer to DSI catalogue. Coupler R aq Anchorage Coupler for Multistrand Tendon Available for anchorage types: 5s 4s 5s = 4s Anchorage Coupler for Flat Tendon Available for both 0.5" and 0.6" strand diameters Strand with Compression Fitting Note: + Full details of the above products will be made available upon request. ‘subject to modifications: Jan 2014 8Equipment Overview eeeneon Hydraulic Jacks CH258DA CHZ006DA ‘CH7008DA os" oO 07 0 22 15 20 Strand Type 06"/062" 01 05 oy aS ta Jack (cH2580A, . cH200608, eo 8 cH2206/808 eo 8 cH300608, ee cHao06DA. . cH7NoRDA eo 8 cHgoo8DA. . i D iN , Technical Data Length, Diameter,D Stroke “Piston Area Capacity Weight* (ram) (mm) (mm) (om) (kn) (ee) Jack cH2S8DA 510 a8 200 33.25 250 4 cH20060A 590 320 150 304.02 2000 220 CH2206/8DA 600 355 150 324.72 2200 290 cH30060A 670 404 150 465.59 3000 350 ‘cHag060A 710 457 150 602.40 4000 525 cH70080A 860 630 200 1004.00 7000 1230 ccHoooaDA 1010 700 200 177656 000 680 note ‘Weight with gripping assembly ‘subject to modifications: Jan 2014 aEquipment Overview Ureacon Hydraulic Pumps u60 u70 Jack CH258DA CH2006DA CH2206DA CH3006DA CH4006DA CH7008DA_CHS008DA Pump uso . u70 u77 . 6.4 RIL 112 5 H H & A $+ Technical Data t “ ‘Operating Capacity* Effective Weight Dimension recat venta) (onameore LW (a1) Wein) w (ks) (mm) ump uso 700 re 5 50 asaxzennars u7 700 16 “a 1486003104350 un 700 30 10 50 420x380 480 vs4 700 ea 70 310 1400x700 x1100 man2an2 550 112/224 170 615 2000%800.1000 ote * Capacity of flow rate at 500 bar working pressure ‘subject to modifications: Jan 2014 10Equipment Overview UTRACON Grouting Equipment SD6503 Combined Mixer Mx6503 Colloidal Mixer Model Function MUx Rietion MBE. Wing Dimersion (Bar) (min) (kg) (rm) SD5503 Mher®&Pump 3520S 3008006203680 wwessoa Mier = =) 300 150055303680 -d mixer functions as a mixer, an agitator and @ pump. Itis capable of producing a homogenous grout that satisfy requirements of most grout specifications. * The colloidal mixer is purely a mixer and needs to pair up with a combined mixer or a piston pump for pumping purposes. The colloidal mixer’s motor operates at very high revolutions and its able to produce a high quality grout that can comply with the most stringent requirements. Together with a combined mixer It can supply grout for continuous pumping, without intervals, ‘subject to modifications: Jan 2014 1Equipment Overview Ureacon Ancillary PT Equipment ‘S6/M60SP ‘Strand Pusher Power Weight Dimension: Lx Wx H (1?) (ke) (eum) Pusher s6/me0sP 30 3210 1800 x 900 x 2000 583 3 70 720 x50 x 440 Compression Fitting Bulb End Former Machine Note + Full details of the above products will be made available upon request. subject to modifications: Jan 2014 2HEAD OFFICE Utracon Corporation Pte Ltd 5 Joo Koon Way, Singapore 628944 Tol +65 6415 3078 Fax: +05 6863 1928 malt utracon@utracon com REGIONAL OFFICES SINGAPORE OVERSEAS PROJECTS SRILANKA Utracon Structural Systoms Pte Ltd Utracon Oversoas Pte Ltd Utracon Overseas Pte Ltd 5 Joo Koon Way, Singapore 628944 5 Joo Koon Way, Singapore 628944 (Sri Lanka Branch) Tol: 4856815 3078, Fax. :+85.6863 1928 Email: utracon@uiracon.com MALAYSIA Utracon Structural Systems Sdn Bhd Kuala Lumpur Office: Suite 11-03, 118 Flor Lobby 1 Block A Wisma Damansara Intan, No. 1 Jalan $820027, 447400 Petaling Jaya, Selangor, Malaysia Tol: +809 7710 8816 Fax +803 7118 2983 Email: uaconmsia@utracon.com tiraconk@utracon.com Johor Bahru Office: Nu. 51-01 &51-02, Jatan Molek 18, ‘Taran Molek, 81100 Johor Batru, Johor, Malaysia Tol: #607 355 9799 Fax: 1607 354 8799 [Emait ursconmeia@utvacon.com Tol: 455 6416 3078, Fax +85 6563 1928 mal : utracon@uracon.com VIETNAM Utracon Vietnam Co,, Ltd. HEMC Office: Src Fir, LA 03-08, Lexinglon Bld, 67 Mai Chi Tho Street [An Phu Ward, Distt 2, Ho Chi Minh City, Vietnam Tol: +84 08 2253 9588 Fax: 484 08 2253 0560 mal: uraconvn@utracon.com He 3 Floor, CT Van Khe Buling, ‘Van Khe Urban Area, Ha Dong Oistnct, Hanoi, Vietnam Tol: +86 04 6325 2182 Fax 86 04 6325 2187 Mobile: +84 9 8338 6859 mal: urasonvn@utracon.com (eZ UTRACON TA.N. J. V. Cooray Mawatha, Rejagitiya, Sri Lanka Tol #94 1126 77446 Fax : +94 1128 77442 Mobile: +96 7141 65551 mal :utraconk@utracon.com MYANMAR Utracon Myanmar Co.,Ltd. No, 13344, Yadanar Road, Ward No, 13, South Okkalapa Tonnship, “Yangon, Myanmar “TolFax : +951 8551480 Mobie’: +959 2505 12089 Email: utraconmm@utracon.com Utracon Structural Systems Pvt Ltd New No. 31, First Floor, Besant Avenue, ‘Adyar, Chennai-600 200, Inia Tol: +91 44 2446 a001/2/3, Fax +91 44 2446 8004 mal: uraconindia@utracon.com www.utracon.com Prestressing . Design & Construction of Concrete Structures . 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