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Referencia de Frenos de Aire
Referencia de Frenos de Aire
| Compressors | Valves | Wheel End Solutions | Air Treatment | Integrated Modules | Electronics |
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INDEX
Product Product Product
Group Page Group Page Group Page
ABS & Stability - 13 Electronics - 15 Control Valves (continued)
AT-3 .......................................................... 103 ET-2, ET-S2 ............................................. 117 PP-DC, RD-3 ............................................. 36
ATR-1, ATR-3, ATR-6 ............................ 104 SV-1, SV-4 ................................................. 41
Axle Modules .............................................. 103 Foundation Brakes - 22 TW-4, TW-11 ............................................ 40
EC-60 Controller ...................................99-101 Drive Axle Drum Brake............................... 120 TC-4, TW-1 ............................................... 38
EC-30, Gen 4/5 Controller.......................... 98 Steer Axle Drum Brake............................... 119 TH-3, TW-2, TW-3.................................... 39
ESP, PS-60, YAS-60X, Trailer Axle Drum Brake ............................. 121 Inversion Valves
YAS-70X Sensors ..................................... 109 TR-2, TR-3................................................ 27
M-30, M-32, M-32QR Modulators .. 102-103 Indicating & Warning Devices - 06 Pressure Protection Valves
MC-30, A-18, MC-12 .............................. 105 Air Horn Kits ................................................. 71 PR-2, PR-4 ............................................... 28
TABS-6, BR9235.............................. 106-107 DS-1, DS-2 .............................................. 68 Pressure Reducing Valves
WS-20 , WS-24 Wheel Speed Sensors ... 108 SL-3, SL-4, SL-5 ..................................... 69 RV-3 ............................................................. 29
Lane Departure Warning (LDW) Systems LP-2, TE-1 ................................................ 70 Quick Release Valves
Autovue ............................................... 112-113 LP-3 ............................................................ 71 LQ-2, QR-1C ............................................ 31
Radar Systems QR-L ........................................................... 29
Wingman ACB, VORAD VS-400 ........110-111 Slack Adjusters - 05 QR-1, QRN ............................................... 30
BlindSpotter Radar, Side Speaker ............. 114 ASA-5 Automatic Slack Adjuster ................ 65 Ratio, Limiting & Proportioning Valves
Tire Pressure Monitoring System Manual .......................................................... 63 LQ-4 ........................................................... 31
SmarTire TPMS ......................................... 115 Versajust Automatic Slack Adjuster ........64-65 LQ-5, BP-1, BP-R1 .................................. 32
Diagnostic Tools Yoke Adapters .............................................. 64 Relay Valves
RDU, TRDU, ACom, Electronic Tools ........ 116 Yoke Kits ...................................................... 66 R-6, R-8, R-8P ........................................ 42
R-12, R-12P .............................................. 43
Actuators - 02 Tubing & Fittings - 07 R-7 Modulating Valve ................................. 50
Brake Chambers, Diaphragms, Rotochambers, C-1, C-3 .................................................... 72 R-12DC ....................................................... 44
Spring Brakes, Springs, Yokes ................16-21 C-5.............................................................. 73 R-14 ........................................................... 45
DV-2 ........................................................... 74 RE-6, RE-6NC .......................................... 46
Air Brake System - 100 Reducer Bushings ........................................ 78 Safety Valves
Coach, Double Train, School Bus, Tubing, Tubing Clamps, ST-3 & ST-4 ........................................ 13, 47
Tractor, Towing Trailer, Truck ..............129-136 Tubing Inserts, Nylon Tubing ....................... 75 Spring Brake Valves
Tubing Fittings......................................... 76-79 SR-1, SR-2, SR-4, PR-3 ....................... 48
Air Disc Brake - 23 Air Brake Hose SR-5, SR-7, SRC-7000 ........................... 49
ADB22X, ADB225, SB-7 Hose, Hose Assembly, Hose Couplings, Hose Tractor Protection Valves
SN-7, SK-7 .......................................122-123 Fittings & Suspension Spring .................. 80-83 TP-3, TP-3DC ........................................... 50
Dummy Couplings ........................................ 84 TP-4, TP-5 ................................................ 51
Air Dryers - 08
AD-2 , AD-4 ............................................... 86 Valves - 03 Valve Changeover ........................................ 61
AD-9 ....................................................... 86-87 Brake Valves Valve Maintenance Kits ............................52-60
AD-IP, AD-IP DI ......................................... 89 E-2, E-3, E-5 ........................................... 22
AD-IS, DRM ......................................... 90-92 E-6, E-8P, E-10P, E-10PR ..................... 23
AD-SP ......................................................... 88 E-12, E-14, E-15, BVA-85 ..................... 25
Cartridge Guidelines.................................94-97 E-7 , E-10 ................................................... 24
Cyclone DuraDrain ..................................... 84 TC-2, TC-6, TC-7 .................................... 26
EverFlow Air Dryer Module ......................... 93 TCS-9000 .................................................. 27
PuraGuard, PuraGuard QC, AF-3 ........... 85
Trailer System-Guard .................................. 84 Check Valves
Double .......................................................... 28
Compressors & Governors - 01 Single, Right Angle Check Valves ................ 29
Compressors, Inlet Gasket ......................... 2-3
Compressor Changeover ............................. 15 Control Valves
Engine Application....................................... 4-9 E-Z-Grip Soft
D-2, SV-1 Governors & Gaskets ............... 14 Button Cover ................................................. 35
Inlet Check Valve ......................................... 12 MV-3 ............................................................. 37
Maintenance Kits, Service Parts .............. 10-11 PP-1, PP-2, PP-3 .................................... 33
Safety Valve, Air Strainers, PP-5, PP-7 .............................................. 34
Inlet Regulating Valve................................... 13 PP-8 ............................................................. 35
1
Compressors & Governors 01 Compressors
Tu-Flo 550 Compressor Tu-Flo 600 Compressor Tu-Flo 700 Compressor Tu-Flo 750 Compressor
13.2 CFM AT 1250 RPM 14.5 CFM AT 1250 RPM 15.5 CFM AT 1250 RPM 16.5 CFM AT 1250 RPM
Tu-Flo 1000 Compressor Tu-Flo 1400L Compressor DuraFlo 596 Compressor BA-921 Compressor
24 CFM AT 1250 RPM 31 CFM AT 1250 RPM 27 CFM AT 1250 RPM 15.8 CFM AT 1250 RPM
Bendix air compressors are designed to meet a wide range of vehicle needs. BA-922 Compressor
Several sizes and various mounting configurations are available. 31.6 CFM AT 1250 RPM
Compressors are available remanufactured exchange.
V.M.R.S. 13-009-000
Right
Left
Front
2
Compressors Compressors & Governors 01
Model
Gaskets
Service
New Compressor
Pc. No.
N 5013553 Tu-Flo 550/750
Inlet Flange Gasket Pc. No. 243430N 5016795 Tu-Flo 501
Phone Numbers:
1-800-AIR-BRAKE
(1-800-247-2725)
Fax: 440-329-9556
3
Compressors & Governors 01 Compressors
BA-921 BA-921
Air Compressor Air Compressor
(Core Class 2K) (Core Class 2J)
5010806X 5018485X
Rear Flange Rotation - 0 (63 tooth drive gear
with a 21 tooth spline)
BA-921 Governor pad included on
Air Compressor cylinder head.
(Core Class 2K)
5014428X
Rear Flange Rotation - 30 BA-921
Air Compressor
CAT Rotation (Core Class 2J)
3126, C7 Acert, C9 Acert
(30 Shown) 5018653X
DDC (63 tooth drive gear
Core Group 2K Series 60 with a 21 tooth spline)
Note: Flange gasket must be
Core Group 1J
purchased from Caterpillar.
4
Compressors Compressors & Governors 01
BA-922 BA-922
Air Compressor Air Compressor
(Core Class 1L) (Core Class 1M)
Series 60 non-EGR 5012895X
& Series 50 (63 tooth drive gear
5013695X with a 21 tooth spline)
(69 tooth drive gear
with a 21 tooth spline)
Equinox Engine
5012895X
5
Compressors & Governors 01 Compressors
Tu-Flo 550
Bendix Tu-Flo 550 & Tu-Flo 750 Air Compressor
(Core Class 1A)
Remanufactured Compressors 5011016X
w/core group and core class identification *5008249X
107981X
(Left Inlet)
Tu-Flo 550
Tu-Flo 750
Air Compressor
(Core Class 1A) Air Compressor
3406, C10, C12, C15, C16 CAT (Core Class 2A)
3116, 3126, 5004118X
5002984X
(rear end cover studs) C7 Acert, C9 Acert
3176, C15, C16 Core Group 1A Top inlet unless noted.
Removable rear flange cover.
5005790X
* High torque thru drive.
Air Compressor
(Core Class 2A)
3406, C10, C12, C15, C16
CAT 5002713X Tu-Flo 750
Core Group 1A (rear end cover studs) Air Compressor
(Core Class 2A)
3176, C15, C16 109287X
5002983X
107508X
CAT 3306
Core Group 1A
(2 tilt)
109653X
(left air inlet)
Tu-Flo 750
Tu-Flo 750
Air Compressor
Air Compressor (Core Class 2B)
37 tooth gear (Core Class 2E) 107507X
109382X
Cummins ISB & C (top air inlet) Cummins
Core Group 1E ISM, N14, M11
Optional Tu-Flo 550 & 750 compressors available with premium crank- Core Group 1B
shafts for severe duty applications. See Bendix bulletin TCH-001-054.
6
Compressors Compressors & Governors 01
Bendix Tu-Flo 550 Tu-Flo 550
Air Compressor Air Compressor
(Core Class 1D) (Core Class 1C)
Series 60 non-EGR Series 60 non-EGR
5004188X 107622X
(69 tooth gear (21 tooth spline)
with a 21 tooth spline)
Bendix BA-922 air compressor upgrade available. Bendix BA-922 air compressor upgrade available.
International V8 International V8
Pre-2004 2004 - 2006
Core Group 1I Note: 300 pound maximum Core Group 1I Note: 300 pound maximum
side load on belts. side load on belts.
International V8 Volvo
2007 Core Group 1H
Core Group 1I
Note: 300 pound maximum
side load on belts.
7
Compressors & Governors 01 Compressors
Bendix Tu-Flo 550 Tu-Flo 550
Air Compressor Air Compressor
(Core Class 1G) (Core Class 1G)
DT466, HT530 DT466
5004613X 5014144X
HT570
*5014488X
Bendix Tu-Flo 750
Air Compressor
(Core Class 2G)
NPT Ports Bottom drain &
HT530
metric ports Tu-Flo 750
5004614X Air Compressor
International I-6 International I-6 (Core Class 2G)
Pre-2004 2004 - 2006
HT570
Core Group 1G Core Group 1G
*5014489X
Optional Bendix Tu-Flo 550 & 750 compressors available with premium
crankshafts for severe duty applications. See Bendix bulletin TCH-001-054. * Premium crankshaft for severe duty applications.
5002865X
HT570
*5019321X
Tu-Flo 750
Bottom drain & Air Compressor
metric ports (Core Class 2F)
Tu-Flo 750
Air Compressor *5003729X
International I-6 (Core Class 2G) Mack Extended
(Pre -1997)
2007
HT570 Core Group 1F 5002868X
Core Group 1G
*5019322X
?
* Premium crankshaft for severe duty applications. * Head contoured for special clearance applications.
Base Mount
Tu-Flo 501 286528X 59
Tu-Flo 700 289350X 61
8
Compressors Compressors & Governors 01
Engine Application
Bendix Compressor
Flanges Engines Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Tu-Flo 1400 Tu-Flo 550 Tu-Flo 750 BA-921 BA-922
CAT 3406
286546X 289349X
CAT 3406B 103274X 103278X 104583X 107509X 107508X
CAT 3408 286552X
CAT 3116
Cummins
NH, NTC, KT,
KTA Series 284718X* 286618X* 289339RX 107506X 107507X
Engines 284699X 286554X
(See bulletin
TCH-001-002)
Detroit Diesel
0 Tilt 276962RX 286539X 289941X 108779X 107513X 107512X
45 Tilt 285252X 101158X
Series 60
0 Tilt 286619Xn 106780Xn 107622Xn 107623Xn
International
DT466 5014144X
MT530 5004613X 5004614X
MT 5014488X 5014489X
I-6 5019320X 5019322X
5019321X
nSeries 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in compressor damage.
**Top Discharge - Cylinder Head
**Bendix Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge
9
Compressors & Governors 01 Compressors
Bendix Compressor
U-7 E-12 & F-12 BX-2150 Tu-Flo 300 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501
NUMBER OF CYLINDERS 2 2 1 2 2 2 2
108848N
FIELD MAINTENANCE KIT NA NA 229415N 229416 229417N 287043N
109356 (CAT)
UNLOADER KIT NA NA 108847N 279613N 279614 279615N 279615N
GASKET SET NA NA NA NA 280511 280512N 101558
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
226721N (4)
Standard Size 226721N 225514 104045 226778N 225514 106105N (5)
289603N (3)
226722N (4)
.010 O.S. 226722N 225515N 104046 226779 225515N 106106 (5)
289604 (3)
226723N (4)
.020 O.S. 226723N 225516N 104047 226780 225516N 106107 (5)
289605 (3)
226724 (4)
.030 O.S. 226724 225517N 104048 226781 225517N 106108 (5)
289606 (3)
.040 O.S. NA NA NA NA NA NA 5005216
PISTON AND WRIST PIN KITS (5) = 5 ring piston
* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size NA NA 104049 225704N* 289438N 289928N 106109N (5)
.010 O.S. NA NA 104050N 226630* 289439N 289929N 106110N (5)
.020 O.S. NA NA 104051 226631* 289440N 289930N 106111N (5)
.030 O.S. NA NA 104052 226632* 289441 289931N 106112N (5)
.040 O.S. NA NA NA NA NA NA 5005217
ALUMINUM CONNECTING RODS (services 1 connecting rod)
Without Inserts 229083 NA NA NA 229083 NA NA
102398RX (Std.)
With Std. Inserts 229082N NA 107465RX (.010 O.S.) 227479 (Std.) 229082N NA NA
107466RX (.020 O.S.)
STEEL CONNECTING RODS (services 1 connecting rod)
Without Inserts NA 229085 NA NA NA 229085 286258
With Std. Inserts NA NA NA NA NA NA 286259
CONNECTING ROD INSERT KIT (services 1 connecting rod)
282767N 286254N
Standard Size 282763N 282767N NA NA 282763N
287062N(M) 287058N(M)
282768N 286255N
.010 O.S. 282764N 282768N NA NA 282764N
287063(M) 287059N(M)
282769N 286256N
.020 O.S. 282765N 282769N NA NA 282765N
287064(M) 287060N(M)
286257N
.030 O.S. 282766N 282770N NA NA 282766N 282770N
287061N(M)
5005218
.040 O.S. NA NA NA NA NA NA
5005219(M)
PISTON RINGS AND
CONN. ROD KIT NA NA NA NA NA NA NA
(services the entire compressor)
CRANKSHAFT BEARING KIT NA NA NA NA NA NA NA
(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available
10
Compressors Compressors & Governors 01
Bendix Compressor
Tu-Flo 550 Tu-Flo 600 Tu-Flo 700 Tu-Flo 750 Tu-Flo 1000 Tu-Flo 1400 BA-921 BA-922
NUMBER OF CYLINDERS 2 2 2 2 4 4 1 2
229417N
FIELD MAINTENANCE KIT 107516N 229417N 289998N 107516N 104592 NA NA
(2 reqd.)
K049446
279615N 279615N
UNLOADER KIT 107515N 279615N 279615N 107515N K046477 (or two
(2 reqd.) (2 reqd.)
K046477 kits)
GASKET SET NA 101559 101559 NA NA NA 5008558 5014472
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
282525N
Standard Size 107639N 282525N (5) 282525N 5005361 288646 NA NA
(2 reqd.)
282526N
.010 O.S. 107640 282526N (5) 282526N 5005362 288647N NA NA
(2 reqd.)
282527N
.020 O.S. 107641 282527N (5) 282527N 5005363 288648 NA NA
(2 reqd.)
282528N
.030 O.S. 107642 282528N (5) 282528N 5005364 288649 NA NA
(2 reqd.)
(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available
See pages 4 and 5 for additional Bendix BA-921 and BA-922 compressor kits.
11
Compressors & Governors 01 Compressors
12
Compressors Compressors & Governors 01
ST-4
Safety Valve Used in Pressure No. of Hole
Pc. No. Conjunction with Setting Thread Holes
131081 250 psi 1/2-14 NPT 2
800019 150 psi 1/2-14 NPT 2
800154 250 psi 1/2-14 NPT 2
800155 200 psi 1/4-18 NPT 1
800350 Dryer Reservoir Module 153 psi 1/4-18 NPT 1
Thread
800533 250 psi 3/4-16 UNF-2A 2
800534 250 psi M16 x 1.5-6H 2
801116 250 psi 7/8-14 UNF-2A 2
See the valve section of this catalog for additional safety valves.
Air Strainers
Air Strainer Service New Replacement Air Strainer Service New Filter & Replacement
Kit Pc. No. Pc. No. Filter Kit Pc. No. Pc. No. Gasket Kit Filter
278500N 279901N 243009N 227785N 226469N 277157 239292N
Outlet
Flange
Service New
Pc. No.
104171N
Do not use on a
Bendix BX-2150 Compressor.
Can not be used on a
Bendix Tu-Flo 300 Compressor.
13
Compressors 01 Changeover Kits/Modules
Service
New
Pc. No. Type
5005365N Steel Piston SV-1 Valve 130 PSI
5007116 Standard D-2/SV-1 Module
5007404N (High Temperature) w/unloader hose D-2/SV-1 Module
Mounting Bracket
14
Changeover Compressors 01
Clamp
Spring Brakes 2.25" Band
V.M.R.S. 13-010-025
Welded
Push Rod Clevis
Clevis
Clamp
Band
16
Brake Chambers Actuators 02
Brake Chambers
Fully Threaded Push Rod
Push Rod Clevis
V.M.R.S. 13-010-034
Inlet Ports
Service A Service
Brake New Push New
Chamber Pc. No. Rod Pc. No. Push Rod Rubber Clamp
Type Stroke w/o Yoke Length w/Yoke Inlet Port Size Thread Diaphragm Band Spring
Standard Yoke
12 1.75" 800822 8.60" 5007117N 1/4"-18 NPTF 1/2"-20 UNF 802486 800906
800918
16 2.25" 800823 8.60" 5007118N 1/4"-18 NPTF 1/2"-20 UNF 802487 800907
20 2.50" 802990 8.20" 800824 3/8"-18 NPTF 5/8"-18 UNF 802488 800908
24 2.50" 802986 7.80" 800825 3/8"-18 NPTF 5/8"-18 UNF 802489
800909 800919
24 ELS 3.00" 8.00" K025365 3/8"-18 NPTF 5/8"-18 UNF 801378
30 2.50" 800826 7.60" 5007121N 3/8"-18 NPTF 5/8"-18 UNF 802490 800910 Diaphragm
30 ELS 3.00" K025360 8.00" K025365 3/8"-18 NPTF 5/8"-18 UNF 801379 800910 800920
36 ELS 3.00" 800827 8.40" 5007122N 3/8"-18 NPTF 5/8"-18 UNF 802491 800911 800920
Welded Clevis
20 2.50" 2.25" K058715 3/8"-18 NPTF 5/8"-18 UNF 802488 800908 800919
24 2.50" 2.25" K058691 3/8"-18 NPTF 5/8"-18 UNF 802489 800909 800919
24 ELS 3.00" 2.25" K058753 3/8"-18 NPTF 5/8"-18 UNF 801378 800909 800920
30 2.50" 2.25" K058721 3/8"-18 NPTF 5/8"-18 UNF 802490 800910 800919
30 ELS 3.00" 2.25" K058740 3/8"-18 NPTF 5/8"-18 UNF 801379 800910 800920
V.M.R.S. 13-004-018
Yoke A B C D
Assembly End to Slot Pin Thread
Pc. No. Pin Width Dia. Size
C 205948N 1-3/4" 9/16" 1/2" 1/2-20
A
228790N 1-3/4" 9/16" 1/2" 5/8-18
228798N 1-3/4" 9/16" 5/8" 5/8-18
229496N 1-7/8" 13/16" 3/4" 5/8-18
D 282592N 2" 13/16" 3/4" 3/4-16
B
17
Actuators 02 Rotochambers
Rotochambers
V.M.R.S. 13-010-034
Inlet
B*
C
A
Diaphragm
18
Air Disc Brake Spring Brake Chambers Actuators 02
V.M.R.S. 13-010-025
3/8-18
NPTF Ports
Spring Brake
Service Clamp Ring
Type Stroke New Pc. No. Diaphragm Kit Kit Dust Plug Bellows Kit
16/24 2.25" K042457 K052484
K090235
18/24 2.25" K043329 K052484
20/24 2.50" K041960 K052486 K090236 K034202 K090594
22/24 2.50" K043148 K052487
K090237
24/24 2.50" K043270 K052488
The chamber type is noted as TXX/5.6kN on the chamber. Note that 5.6kN refers to the force of the power spring.
Air Disc Brake spring brake chamber for trailers piece number K026451 has been replaced by piece number K043329.
V.M.R.S. 13-010-025
3/8-18
NPTF Ports
Spring Brake
Service Diaphragm Clamp Ring
Type Stroke New Pc. No. Kit Kit Bellows Kit
14/24 2.25" K026735
16/24 2.25" K026731 K052484
K090235
18/16 2.25" K027557 K052485
18/24 2.50" K025670 K052486 K090594
K090236
20/24 2.50" K025669 K052486
22/24 2.50" K026737 K052488
K090237
24/24 2.50" K026734 K052488
For additional air disc brake information refer to section 23 of this catalog.
19
Actuators 02 Air Disc Brake Service Chambers
3/8-18
NPTF Ports
For additional air disc brake information refer to section 23 of this catalog.
20
Maintenance Kits Actuators 02
7 5
8
1
3
2
4
6
Kit Contents
Diaphragm Clamp Bellows
Item No. Description Kit Ring Kit Kit
1 Diaphragm 1
2 Bellow 1 1
3 Spring 1
4 Lock Nut 2 2
5 Screw 1 1
6 Hex Nut 1 1
7 Spacing Sleeve 1 1
8 Clamp Ring 1
9 Grease Packet (not shown) 1 1
Caution: Be sure to follow the instruction sheet included in the kit when servicing.
The replacement diaphragm must match the original diaphragm.
The clamp band torque is 28 Nm. (20 ft-lbs)
The mounting nut torque is 180 Nm. (133 ft-lbs)
For additional air disc brake information refer to section 23 of this catalog.
21
Valves 03 Brake Valves
2-1/2" Exhaust
Service
New
1/4" P.T. Pc. No.
Delivery (2)
279950N
22
Brake Valves Valves 03
23
Valves 03 Brake Valves
Rear
Mtg. Studs View
Reman. Service Port Thread Sizes in Positions Stud Stud
Exch. New & Locations N, O P Length Thread
Pc. No. Pc. No. A B C D E F G H J K L M Above Q Size
No No No No
284760RX 284760N Thd Thd Thd Thd 1/4 1/4 No
286773RX 286773 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 1-1/2" 3/8"-24
286775RX 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 3/4" 3/8"-16
287411RX 287411N 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 No
*287564RX *287564N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 1/4 1/4 1/4 Yes 15/16" 3/8"-16
*288383RX *288383N* 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 No
101818RX 101818N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 No
Ford Basic Valve Kit: Includes a basic valve and 10 sealing rings.
* Exhaust port contains a diaphragm.
Reman Service
Exch. New 3/8" P.T.
Pc. No. Pc. No. Supply#2
Reservoir
101100RX 101100N (2)
3/8" P.T.
Exhaust Supply#1
24 Reservoir (2)
Brake Valves Valves 03
Secondary Delivery
(2)
Exhaust
Exhaust
Bendix E-14 Dual Brake Valve
(Basic) Secondary Delivery
Maintenance Kit Pc. No. 108367 (Minor Repair) 5.17
V.M.R.S. 13-010-051
Primary Delivery
Secondary Supply
Primary Supply
Service New
Pc. No. Comments*
5009593 1/4" PTC Port
5009594 1/4" NPT Port
K039060 1/4" NPT Port - High Temp.
*PTC - Push-To-Connect Fittings
BVA-85
E-6 /E-10
Brake
Brake Valve
Valve
25
Valves 03 Brake Valves
Clamp
Bendix TC-2 Brake Valve (Basic) (not included)
3/8"-16 Thd.
Available Remanufactured Exchange Screw
Maintenance Kit Pc. No. 276122 Lock
Washer
Handle not furnished, if required
A
refer to master parts catalog.
B
C
V.M.R.S. 13-010-014
Top View
Graduated
Reman. Service Range Final B
Exch. New Pressure Delivery Thd./Drill 1/4" P.T. Supply
Pc. No. Pc. No. (psi) Pressure (psi) A Depth C
101460 5-125 125 2.35" 1.4" .97" 1/4 " P.T.
276270RX 276270N 5-80 Reservoir 3.44" 1.1" 2.1" Exhaust
800172 5-125 Reservoir 1.25" Through .09"
1/4" P.T.
800173 5-80 80 1.25" Through .09" Delivery
802634 5-80 80 3.44" 1.1" 2.1" Bottom View
A
Bendix TC-6 Brake Valve
26
Brake & Inversion Valves Valves 03
Handle Cap
Bendix TCS-9000 Control Valve
Handle Text
Service
New
Pc. No. Supply Delivery Comments Handle Text
3/8" 3/8" Self-returning No Handle Cap 1/4" PTC
802033 Exhaust
K031988 3/8" 3/8" Self-returning No Handle Cap
K024944 1/4" 1/4" Self-returning Rear Brake Delivery
K024946 3/8" 3/8" Self-returning Trailer Brake
Supply
K024947 3/8" 3/8" Self-returning Rear Brake
K024948 3/8" 3/8" Positioning Trailer Brake - Not for Parking
1/4" P.T.
Bendix TR-2 Inversion Valve Supply
Available Remanufactured Exchange Reman. Service
1-1/4"-12 Exch. New
Maintenance Kit 281138N Mounting
Thread Pc. No. Pc. No.
277340RX 277340N
V.M.R.S. 13-010-047
Exhaust 1-1/2"
Exhaust
Bendix TR-3 Inversion Valve
Available Remanufactured Exchange
1/8" P.T.
V.M.R.S. 13-010-047 Control
27
Valves 03 Pressure Protection & Check Valves
V.M.R.S. 13-010-044
D
Bendix Double Check Valves
B
V.M.R.S. 13-010-092
B
A
C
A
C
Service
New Pipe Thread Dimensions
Service Pc. No. A B C D
New Pipe Thread Dimensions 278595N 1/4" 1/4" 1/2" 1/4"
Pc. No. A B C 278596N 3/8" 3/8" 1/2" 1/4"
278614N 3/8" 3/8" 3/8" 278597N 1/4" 1/4" 3/8" 1/4"
278615N 1/4" 1/4" 1/4" 278598N 3/8" 3/8" 3/8" 1/4"
280809N 3/8" 3/8" 3/8" 3/8"
28
Check & Reducing Valves Valves 03
Outlet B
V.M.R.S. 13-010-008
1/2" P.T.
Service
New
Pc. No. Comments Exhaust
800332 Frame or Bracket Mount
1-1/8" UNS
800333 Direct Mount Direct Mount
1/2" P.T.
3/8" P.T.
Exhaust
Bendix RV-3 Pressure
Reducing Valve Pipe
Plug 2-7/8"
Service Delivery
New Pressure 1/4" P.T.
Delivery
Pc. No. (psi)
101837N 85
9/32" Mtg
107154N 44 Holes (2)
1/4" P.T.
Supply 1-7/32"
29
Valves 03 Quick Release Valves
30
Quick Release & Ratio Valves Valves 03
1/4" P.T.
Bendix QR-1C Quick Release Valve 1-1/2"
Balance
V.M.R.S. 13-010-008
3-19/32"
V.M.R.S. 13-010-034
Exhaust
31
Valves 03 Limiting & Proportioning Valves
1-1/2"
Bendix LQ-5 Bobtail 3/8" P.T.
Supply
Limiting Valve
Available Remanufactured Exchange
Maintenance Kit 107195
V.M.R.S. 13-010-010
Piece No.
1/8" P.T.
Control
Reman. Exch. Service New
Pc. No. Pc. No.
065154RX 065154
3/8" P.T.
Delivery
Exhaust
Relay Valve
Maintenance Kit 106932 Exhaust
Universal Mounting Bracket 296010N furnished with
Exchange Valve
5-13/32"
V.M.R.S. 13-010-222
3/8" P.T.
1/2" P.T. Delivery
Supply
32
Control Valves Valves 03
V.M.R.S. 13-010-104
1/8" P.T.
Reman. Service Automatic Delivery
Exch. New Release (2)
Pc. No. Pc. No. Pressure (psi) 1/8" P.T.
276462RX 276462N 40 Brk. Vlv.
(1)
Delivery
33
Valves 03 Control Valves
Service Automatic
New Release
Pc. No. Pressure (psi) 1/8" P.T.
Pilot Air
281946N 40 Inlet
284744N Manual
34
Control Valves Valves 03
V.M.R.S. 13-010-104
Service
Button
New
Shape Description
Pc. No.
35
Valves 03 Control Valves
Service
New 3-19/32"
Pc. No. Comments
286211N
104644 See View 1
View 1
1/8" P.T.
Exhaust Supply
(1)
V.M.R.S. 13-101-017
Cover View 1
Cover View 2 Mounting Hole Cover View 1
Button
Button
Button
4.22" 2.54"
Mounting Hole
V.M.R.S. 13-010-112
Service Trailer
New Cover Mounting Auxiliary Supply
Pc. No. Replaces View Hole Port Port Type*
Secondary
800257 065523 1 .28" Dia. 3/8" PTC Supply
Tractor
800259 800036 1 1/4-20 Thread 3/8" PTC Delivery
M5 x .8-6H
800260 1 3/8" PTC
Thread
800445 2 .27" Dia. 1/4" NPT
065157
800516 1 .28" Dia. 1/4" NPT
065697
065159
800517 2 #10-24 Thread 1/4" NPT
065379
800518 065160 1 .28" Dia. 1/8" NPT 1/4" NPT
800519 065186 1 1/4-20 Thread 1/4" NPT
800521 065192 3 1/4-20 Thread 1/4" NPT
M6 x 1-6H
800522 065208 1 1/8-27 1/4" NPT
Thread
800523 065248 1 #10-24 Thread 1/4" NPT Exhaust Port Primary Supply
1.50 TO
EV
AC
LL
PU
UA
TRAILER
TE
LY
PP
SH
Hole
SU
TO
Cover View 2
Cover View 3 5.48
TO
AP
LL
PL
PU
PARKING
BRAKE
PU
E
SH
S
EA
TO
L
RE
2.23
37
Valves 03 Control Valves
V.M.R.S. 13-010-104
1/8" P.T. 3-1/16"
Delivery
(2)
Reman. Service Locking Delivery
Exch. New Button Pressure
Pc. No. Pc. No. Position (psi) Comments 1/8" P.T.
282368RX 282368N LEFT 86-100 Supply 1/8" P.T.
Exhaust
282382N LEFT 86-100 Includes (2)
Dial Plate
Lever
Bendix TW-1 Control Valve
Available Remanufactured Exchange
Dial Plate not furnished with Exchange Valve
Refer to Master Parts Catalog for Dial Plate Pc. No.
V.M.R.S. 13-016-016
1/8" P.T.
Supply
38
Control Valves Valves 03
2-5/8"
Service Service
New New
TW-2 TH-3
Control Control
Valve Valve
Pc. No. Pc. No. Lever
280905N 280904N Centering 1/8" P.T.
1/8" P.T. Supply Delivery (2)
281560N Positioning (1 or 2)
Lever
Bendix TW-3 Control Valve
Available Remanufactured Exchange
Dial Plate not furnished with Exchange Valve
Refer to master Parts Catalog for Dial Plate Pc. No.
V.M.R.S. 13-010-016
39
Valves 03 Control Valves
V.M.R.S. 32-004-007
3-1/8"
Service 2-1/2"
New
Pc. No.
276635N 1/8" P.T.
Delivery
(2)
1/8" P.T.
Supply
1/8" P.T.
Service Delivery
New (2)
Pc. No. Configuration 1/8" P.T.
Exhaust 3-1/8"
065356 Fig. B
065316 Fig. A Fig. B
1/8" P.T.
Supply
Fig. A
40
Control Valves Valves 03
Service
New A B 2-7/8"
Pc. No. (psi) (psi)
278825N 42 28
282472N 21 11 With Common Control & Supply 1/4" P.T.
283700N 62 50 Pressure, Inlet Opens at A and Delivery
Exhaust Opens at B
1/4" P.T.
Supply 1-7/32"
Service
New Breather Valve
Pc. No. Size/Shape
108769 1" Hex 2-7/8"
1/4" P.T.
Supply 1-7/32"
41
Valves 03 Relay Valves
Service
New A
3/8"
Reman. Relay Service P.T. 3-11/16"
Exch. Valve Port B C Mounting Delivery
Pc. No. Pc. No. Angle (P.T.) (P.T.) Flange (4)
279180N 180 3/8" 2 Hole
279952RX 279952N 180 3/4" 3/8" 2 Hole
280375RX 280375 90 1/2" 2 Hole
279952RX *280651N* 180 3/4" 3/8" 2 Hole
283940RX 283940N 270 3/8" 3/8" 4 Hole 1/4" P.T. Exhaust
Service
Crack Pressure 2 psi A
*Pipe Plugs & Gasket Attached Top View
1/4" P.T.
1/4" P.T. Delivery
A Service
Reman. Service Service
Exch. New Port
Pc. No. Pc. No. Location Comments
286370RX 286370N 90 5-13/16"
286371RX* 286371N* 90 No Exh. Cover
287260RX 287260N* 180 No Exh. Cover 1/2" P.T.
288369RX 288369N 180 Delivery
3/4" P.T. A
288781RX 288781 180 Waterproof Supply
Bottom
View
Reman. Service
Exch. New 3/8" P.T.
4-11/16" Service
Pc. No. Pc. No. Comments
287114RX 287114N 1/2" P.T.
Delivery
3/4" P.T.
Supply
Bottom
5-13/16" View
42
Relay Valves Valves 03
1/4" P.T. Service (1)
Bendix R-12 Relay Valves
Available Remanufactured Exchange
All Universal Bendix R-12 and R-14 Relay Valves include
Installation Instructions and a Universal Mounting Bracket as
indicated. 3-7/8"
Field maintenance kit for R-12 and R-14 Relay Valves is
Pc. No. 102802N.
2-1/16"
V.M.R.S. 13-010-009
1/2" R-12 P.T.
Vertical Delivery Ports Supply (1) Relay Valve Delivery
(Vertical Delivery Ports) (4)
Reman. Service Crack Delivery
Exch. New Pressure Port Size Maint. Mounting
Pc. No. Pc. No. (psi) (P.T.) Kit Bracket
3-3/4" 1/4" P.T.
5003365X 065104 4 3/8" 102802N 296010N
Service (1)
065181 5.5 1/2" 102802N 296010N Universal
102626RX 102626N 4 1/2" 102802N 296010N Mounting
Bracket 3-7/8"
103912RX 103912 7.5 1/2" 102802N 296010N
104561RX 5.5 3/8" 102802N 296010N
*800365 4 3/8" 102802N 296010N
V.M.R.S. 13-010-009
Supply
Port
(1)
Vertical
Delivery
Ports (4)
44
Relay & Safety Valves Valves 03
4-7/16"
1/2" P.T.
Supply (1)
1/4" P.T.
Service (1)
1/2" P.T.
Delivery (4)
Bendix R-14 Relay Valve
4-7/16" (Vertical Delivery Ports)
1/2" P.T.
1/2" P.T. Supply (1)
Delivery (2)
3/8" P.T.
Delivery (2)
45
Valves 03 Relay Valves
1/4" P.T.
Delivery (2) A
P.T. Delivery (2)
Reman. A
Exch. Service Delivery
Pc. No. Pc. No. Valve (P.T.)
281865X 281865 RE-6 Relay Emergency Valve 3/8"
281860X 281860 RE-6 Relay Emergency Valve 1/4"
065451 RE-6NC Relay Emergency Valve 1/4
The RE-6NC relay emergency valve must be used in conjunction with a Bendix PR-3 reservoir control valve.
46
Safety Valves Valves 03
Non-Genuine
knock-off
Your brakes are not the place to cut corners. A poorly manufactured knock-off valve like the one pictured on
the right above can, and frequently does, affect the performance, durability and long-term reliability of your
braking system. Protect your vehicle by using only genuine Bendix parts.
Use the best. Use Bendix. Look for the familiar Bendix name and logo on the box.
For the name of the authorized distributor nearest you talk to your Bendix Account
Manager, call 1-800-AIR-BRAKE (1-800-247-2725) or visit www.bendix.com today.
47
Valves 03 Spring Brake Valves
4-5/8"
Bendix SR-1 Spring Brake Valve
Available Remanufactured Exchange 1/4" P.T.
Maintenance Kit 108123 Delivery
V.M.R.S. 13-010-048
4-3/16"
48
Spring Brake Valves Valves 03
1/4 P.T.
Bendix SR-5 Trailer Spring Brake Valve Service/
1/4 P.T. Service
Spring Brake SR-5 Trailer
Maintenance Kit 109015 Reservoir Spring Brake Valve
Identification
Hole
V.M.R.S. 13-010-048
A
Reservoir
Mounting
Balance Port
Shown with
PTC fitting
1/2" NPT
Supply Port
3/8" NPT
Delivery
Nipple
Spring Brake 1/4" NPT
Reservoir Supply
Service
New Mounting
Pc. No. Nipple Comments
K025778 1/2" NPT Replaces Sealco 110500
3/8" NPT
Delivery Port (4)
Exhaust Port
49
Valves 03 Modulating Valves
Tractor
Supply Auxiliary
1/4" P.T. Supply
1/4" P.T.
50
Tractor Protection Valves Valves 03
V.M.R.S. 13-010-114
3/8" P.T.
Delivery No. 2
Trailer
Emergency
Supply 1/4" P.T.
Reman. Service New Stop Light
Exch. Pc. No. Pc. No. Switch
1/4" P.T. 3-7/8"
288301RX 288301N
Three (3) Sealing O-Rings Pc. No. 212268 Tractor Service Supply
Included with Valve 1/4" P.T.
Tractor
Protection
Control -
Delivery
Stop
Light Trailer
Switch Trailer Exhaust Emergency
Trailer Supply
Control Service
Supply
065702 1/2" PTC 3/8" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC
107430 3/8" NPT 1/8" NPT 3/8" NPT 1/4" NPT 1/2" NPT 1/2" NPT 1/4" NPT
288605RX 288605N 3/8" NPT 1/4" NPT 3/8" NPT 3/8" NPT 1/2" NPT 1/2" NPT 3/8" NPT
800396 1/2" PTC 1/4" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC
51
Valves 03 Dump Valve and AutoBrake Kits
52
Maintenance Kit Contents Valves 03
53
Valves 03 Maintenance Kit Contents
54
Maintenance Kit Contents Valves 03
55
Bendix PP-2 Valve Maintenance Kit
(Pc. No. 281127N)
56
Maintenance Kit Contents Valves 03
57
Valves 03 Maintenance Kit Contents
58
Maintenance Kit Contents Valves 03
59
Valves 03 Maintenance Kit Contents
60
Valve Changeover Valves 03
61
Bendix Brake Training School
Air and Foundation Brake Training - 2 Schools in 1
Instructor
For a complete list of Bendix Brake Training
School dates and locations please visit the services
B d - your comprehensive
Bendix h and support tab at www.bendix.com.
brake training provider for
more than 50 years.
62
Manual Slack Adjusters Slack Adjusters 05
Selecting A Slack Adjuster
Straight Arm 1. Determine if straight or offset arm. If offset, determine if RH or LH is needed.
V.M.R.S. 13-001-030 (FRONT) 2. Identify spline size (diameter and number of teeth).
13-002-028 (REAR) 3. Select model needed.
4. Determine the arm hole used (if slack contains more than one).
5. Identify bushing diameter.
Service SAE
New Torque Arm Length (In.) Bushing Lube Fitting
Pc. No. Rating-lbs Spline Teeth A B C Dia. Fitting Direction
278302 26,000 1-1/4" 10 5.5 4.5 0.5 Straight Straight Bushing Diameter
278305 26,000 7.0 6.0 5.0
278323N 26,000 7.0 6.0 5.0
278326N 26,000 6.5 5.5
278008 30,000 1-1/2" 10 6.5 5.5 0.5 Straight Straight
278010N 30,000 6.0 5.0 A
278045N 30,000 7.0 6.0 5.0
279634N 30,000 7.75 6.75 B
101827N 26,000 6.0 90 Deg. Left
277959N 26,000 6.5 5.5 Straight Straight C
102110N 30,000 1-1/2" 10 6.5 5.5 0.625 90 Deg. Down
278016N 30,000 6.5 5.5 Straight Straight
278017N 30,000 6.0 5.0 Straight Straight
278035N 30,000 7.5 5.5 Straight Straight
288282 26,000 7.0 6.0 5.0 Straight Straight
286965N 26,000 1-1/2" 28 6.0 5.0 0.5 Straight Straight
288753N 26,000 6.5 5.5 Straight Straight
287899N 30,000 6.5 5.5 Straight Straight Spline
101133N 26,000 6.0 5.0 Straight Straight Lube Fitting
101134 26,000 6.5 5.5 Straight Straight
101289N 26,000 1-1/2" 28 6.5 5.5 0.625 90 Deg. Right
101290N 26,000 6.0 5.0 90 Deg. Right
101214N 30,000 6.5 5.5 Straight Straight
101215N 30,000 6.0 5.0 Straight Straight
101216N 30,000 7.0 Straight Straight
283411 26,000 1-5/8" 37 6.0 0.5 Straight Straight
Service SAE
New Torque Arm Length (In.) Bushing Lube
Pc. No. Rating-lbs Spline Teeth A B C Dia. Fitting Offset Handed
278288 6.0 5.0 4.0 RH A
278289 6.0 5.0 4.0 LH
278294N 26,000 1-1/4" 10 5.5 4.5 0.5 Straight 0.625 RH B
278295 5.5 4.5 LH
278252 5.5 4.5 RH C
278253 5.5 4.5 LH
279300N 5.25 RH
279301N 5.25 LH
279946N 26,000 1-1/2" 10 7.0 6.0 0.5 Straight 0.625 RH
279947N 7.0 6.0 LH
280424 6.0 5.0 4.0 RH
280425 6.0 5.0 4.0 LH
282560 6.5 5.5 RH Spline
282561 6.5 5.5 LH
279309 5.75 LH Lube Fitting
279350 20,000 1-1/2 10 7.0 0.5 Straight 1.5 RH
279351N 7.0 LH
288539N 6.5 5.5 RH
288540N 6.5 5.5 LH
288541N 6.0 5.0 RH
288542N 6.0 5.0 LH
101413N 5.5 LH
101414N 20,000 1-1/2 28 5.5 0.5 Straight 1.5 RH
287896 6.5 5.5 RH
287897 6.5 5.5 LH
63
Slack Adjusters 05 Automatic Slack Adjusters
Kit
Pc. No. Description
107162 1
/2" Adapter Kit - Quick Connect
107161N 5
/8" Adapter Kit - Quick Connect
Spline
K041758 Quick Connect Yoke Kit Size
K154438 Easy-On Yoke Kit Offset
Straight Offset
25/32" 1-9/32"
A
A
Service A Service A
New Push Rod New Push Rod
Pc. No. Thread Size Pc. No. Thread Size
291452N 5/8"-18 UNF 297700N 5/8"-18 UNF
292756N 1/2"-20 UNF 297701N 1/2"-20 UNF
64
Service Pc. Numbers Slack Adjusters 05
1 1/2"-10C Spline
K041870 5-1/2" 5/8"-18 Straight 291452N K154438
K041876 6" 5/8"-18 Straight 291452N K154438
1 1/2"-28 Spline
K043197 5-1/2" 5/8"-18 Straight 291452N K154438
K041877 6" 5/8"-18 Straight 291452N K154438
The easy-on-yoke assemblies are standard on the Bendix Versajust and ASA-5 service basic slack adjusters. If the quick
connect yoke is required, it must be purchased separately and installed by the customer.
All Bendix Versajust and ASA-5 slack adjusters are supplied with a 45 lube fitting unless otherwise noted.
65
Slack Adjusters 05 Kit Contents
1/2" Adapter Kit - Quick Connect Pc. No. 107162
(For Bendix ASA-5 or
Versajust Automatic Slack Adjusters)
66
The competition falls
apart in your hands . . .
LITERALLY!
67
Indicating and Warning 06 Stop Light Switches
2-13/16"
V.M.R.S. 13-010-038
D
Reman. Service A B C D E
Exch. New Male Female Female Female Terminal
Pc. No. Pc. No. P.T. P.T. P.T. P.T. Thread
228050RX 228050N 1/2" 1/4" 1/4" 8-32
C
228165RX 228165N 3/8" 1/4" 1/4" 8-32
228520RX 228520N 1/2" 3/8" 1/4" 8-32
229493RX 1/2" 1/4" 1/4" 1/4" 8-32 B 3-1/16"
Service A B C D E
New Male Female Female Female Terminal
Pc. No. P.T. P.T. P.T. P.T. Thread E
104563 3/8" 3/8" 1/4" 8-32
286452N 3/8" 3/8" 3/8" 8-32 A
286453N 3/8" 3/8" 3/8" 10-32 3"
286704 3/8" 3/8" 3/8" 10-32
D C
3-1/2"
68
Stop Light Switches Indicating and Warning 06
2"
Bendix SL-3 Stop Light Switch
V.M.R.S. 34-002-008
2-9/16"
Terminal
10-32
Thrd.
Service
New
Pc. No.
226262N
1/4" P.T.
Supply
Terminal
8-32 Thrd.
Bendix SL-4 Stop Light Switch
V.M.R.S. 34-002-008
Service A
New Pipe
Pc. No. Thread Fig. No. 2-1/4"
228687N 3/8" 1
228688 1/4" 2 A
274746N 1/4" 1 Pipe
Thread
Supply Partial View
Terminal
1-5/8"
2-32/64"
Fig. 1
Fig. 2
Terminal
Service Terminal
New Thread
Pc. No. Size
286392N 8-32
286404N 10-32
1/4" P.T.
Supply
69
Indicating and Warning 06 Switches & Indicators
2-3/4"
Service
New
Pc. No.
228477 Circuit between terminals
to be closed from 60 PSI
to 0 PSI 1/8" P.T.
Air Supply
1-7/8"
Cable
Terminal
3-9/16"
Service Cut-Out 1/4" P.T.
New Pressure Supply
Pc. No. P.S.I. Remarks
223578N 60 + 5
60 0
224044 70 6 Without Cable
Terminal
288408 60 6 Weatherproof
70
Low Pressure Indicator Indicating and Warning 06
Single Terminal
Service Cut-Out A
New Pressure Pipe
Pc. No. P.S.I. Thread
*104246N* 66 6 1/4"
279416N 60 6 1/4" 1-15/16"
279472 75 6 1/4"
280530N 70 6 1/4"
A
289397N 75 6 1/8" P.T.
*Push on terminal
Double Terminal
Service Cut-Out A
New Pressure Pipe
Pc. No. P.S.I. Thread Comments 1-15/16"
228750N 60 6 1/4"
**275083N** 1/4"
276599N 30 3 1/4"
277155N 50 5 1/4"
*280743N* 60 6 1/4" w/o cable terminal
284793N 80 6 1/4" w/o cable terminal
284833N 70 6 1/4" w/o cable terminal
283029N 60 6 1/4" w/o cable terminal
288522 66 6 1/4" w/o cable terminal
A
**Pc. No. 275083N has a cut-in pressure of 75 6 PSI P.T. Cable
Terminal
Air Horn
Kits Application Description
207945N Includes Hand Operated Horn Valve 228013
207946 Includes Foot Operated Horn Valve 228672
71
Tubing and Fittings 07 Cut-Out Cocks
1/4 Pipe
Thd.
1/4" P.T.
'L'
1-3/8"
1/4 Pipe
Thd.
1"
72
Cut-Out Cocks Tubing and Fittings 07
Y O U D I D N T H A V E
T O S E T T L E F O R
A K N O C K O F F P A R T.
1-800-AIR-BRAKE www.bendix.com
2012 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group
73
Tubing and Fittings 07 Drain Valves
V.M.R.S. 13-010-007
2-3/8"
Port B
3/8" P.T.
Port A Port B
74
Tubing and Fittings 07
Copper Tubing and Tubing Clamps SAE Standard J844 Nylon Tubing
V.M.R.S. 13-010-003
V.M.R.S. 13-010-053
Tube Inserts for Nylon Tubing For Tube Size Service New
O.D. Pc. No.
1/4" 246088N
5/16" 292802
Can be used with 3/8" 246089N
standard Bendix tubing fittings. 1/2" 246090N
5/8" 247608
3/4" 246091N
B A
A
B
Pipe Pipe
Thread Thread A
Female Pipe
Male Thread
Male
A Tee A B Tee
P.T. P.T. Tubing Service New P.T. Tubing Tubing Service New
Female Male O.D. Pc. No. Male O.D. O.D. Pc. No.
1/4" 1/4" 3/8" 215954 1/8" 1/4" 1/4" 205182N
1/4" 3/8" 1/2" 217640N 1/8" 3/8" 3/8" 217051N
3/8" 1/2" 1/2" 275284N 1/4" 1/4" 3/8" 225838
1/4" 3/8" 3/8" 205103N
3/8" 3/8" 3/8" 205177N
3/8" 1/2" 3/8" 224645N
3/8" 1/2" 1/2" 215700
1/2" 1/2" 1/2" 224721N
A B 1/2" 5/8" 5/8" 221982
Union
Service
A B New B
Tubing O.D. Tubing O.D. Pc. No.
1/4" 1/4" 205514
3/8" 3/8" 205134N A
1/2" 1/2" 215710
Pipe Thread Female
5/8" 5/8" 221826
3/4" 3/4" 216523
1" 1" 216339N
A B Tee
P.T. Tubing Tubing Service New
Female O.D. O.D. Pc. No.
1/4" 3/8" 3/8" 224681N
76
Tubings & Fittings 07
Connector
P.T. A Service New
Connector Male Tubing O.D. Pc. No.
P.T. A Service New 1/8" 1/4" 205127N
Female Tubing O.D. Pc. No.
1/8" 3/8" 205509N
1/8" 1/4" 205101N
1/4" 1/4" 205183N
1/4" 3/8" 205826
1/4" 5/16" 205054
3/8" 3/8" 205827
1/4" 3/8" 205053
3/8" 1/2" 215711
1/4" 1/2" 217690N
1/2" 1/2" 225561
3/8" 3/8" 205824N
1/2" 5/8" 221987N
3/8" 1/2" 217525N
1/2" 3/4" 229738N
3/8" 5/8" 216685
1/2" 3/8" 222063
1/2" 1/2" 217691N
1/2" 5/8" 216684N
B 1/2" 3/4" 217621N
A
3/4" 1/2" 217689N
3/4" 3/4" 215762
3/4" 1" 225786N
1" 1" 215763
C
A
A B C Tee
Tubing Tubing Tubing Service New
O.D. O.D. O.D. Pc. No. B Pipe
1/4" 1/4" 1/4" 221979N Thread
Male
3/8" 3/8" 1/4" 225760N
3/8" 3/8" 3/8" 205106N A B Height Elbow
1/2" 1/2" 3/8" 225836N P.T. Tubing To Tubing Service New
1/2" 1/2" 1/2" 215712N Male O.D. Center Pc. No.
5/8" 5/8" 3/8" 222064N 1/8" 3/8" 1-7/8" 215953
5/8" 5/8" 5/8" 221984 1/8" 1/4" 3/4" 205539N
1/8" 3/8" 31/32" 205522N
1/2" 3/4" 1-3/8" 217504N
1/4" 1/4" 15/16" 224318N
A
1/4" 3/8" 31/32" 205102N
1/4" 3/8" 1-7/16" 222858N
1/4" 1/2" 1-1/8" 220475N
Pipe 3/8" 3/8" 15/16" 205829N
Thread
Female 3/8" 1/2" 1-1/8" 215709N
3/8" 5/8" 1-5/32" 221993N
Elbow
1/2" 3/8" 1-5/16" 222062N
P.T. A Service New
Female Tubing O.D. Pc. No. 1/2" 1/2" 1-5/16" 216310N
1/8" 1/4" 221977N 1/2" 5/8" 1-3/8" 221825N
1/4" 3/8" 205135 3/4" 1/2" 1-5/16" 221536N
3/8" 3/8" 205830
3/4" 5/8" 1-5/16" 229108N
1/2" 5/8" 221983
3/4" 3/4" 1-3/8" 216520N
77
Tubings & Fittings 07
B Internal A External A
Reducing Pipe
B
Bushing Thread
Pc. No. A B
A B Elbow
Brass Tubing O.D. Tubing O.D. Pc. No.
212862N 3/8" 1/4" 3/8" 3/8" 205113
230130N 1/2" 1/4"
230808N 1/2" 3/8"
Steel
Pipe
212349N 1/2" 3/8" Thread
234680 3/4" 1/2" Male
A Elbow
P.T. Tubing (45)
Male O.D. Pc. No.
1/4" 3/8" 220722N
3/8" 3/8" 220291
3/8" 1/2" 220292
1/2" 3/8" 225650
1/2" 1/2" 227162
1/2" 5/8" 222065
Miscellaneous Fittings
V.M.R.S. 13-009-016
Street A
Elbow Reducing
P.T. 90 Elbow
A B Pc. No. A P.T. 90
Brass B A B Pc. No.
1/8" 1/8" 233567 Brass
1/4" 1/4" 233568 1/8" 1/4" 232871N B
3/8" 3/8" 233569N
1/2" 1/2" 233570
3/4" 3/4" 233571
78
Tubings & Fittings 07
A
Nut
A B
B
C
A B Anchor Elbow
Pipe Tap Pipe Tap Pc. No. A B Anchor
1/4" 1/4" 201030N Pipe Pipe C Coupling
Tap Tap Length Pc. No.
3/8" 3/8" 212765N
1/8" 1/8" 1-17/32" 225740N
1/4" 1/4" 31/32" 221204N
A 1/4" 1/4" 1-17/32" 205465N
3/8" 3/8" 1-5/16" 217709N
A B Anchor Elbow
Pipe Tap Pipe Tap Pc. No.
1/4" 1/4" 201010N
A Washer
3/8" 3/8" 233420N
Nut
B
Nut
Washer 3/4" Pipe
A Thread
A C
D B B Clamping
A Pipe C Stud
P.T. Tap Length Pc. No.
1/2" 1/4" 2-1/8" 205498N
C
1/2" 1/4" 2-1/2" 205499
B D Clamping
A Pipe C Pipe Stud
P.T. Tap Length Tap Pc. No.
1/2" 1/4" 2-15/16" 205730N
1/2" 1/4" 3-15/16" 223464
B
1/2" 1/4" 2-15/16" 1/4" 228146
C
Washer
Nut
B
A
A
Anchor
C A B C Tee
Pipe Tap Pipe Tap Pipe Tap Pc. No.
A Anchor
1/4" 3/8" 1/4" 231379N
Pipe B C Coupling
Tap P.T. Length Pc. No. 3/8" 3/8" 3/8" 236056N
3/8" 3/8" 1-7/8" 215672N 3/8" 1/2" 3/8" 239727N
79
Tubings and Fittings 07 Air Brake Hose and Fittings
TYPE BW-101-M TYPE A HOSE is standard for all flex- BW-304-M TYPE B HOSE is standard for all flexible con-
ible connections in the air brake system where conditions nections in the air brake system where conditions do not
do not require larger hose. They are most commonly require larger hose. It is most commonly used for Brake
used for Brake Chamber Hose connections, or Trailer Chamber Hose connections, or Trailer Hose connections.
Hose connections. Identify by inside and outside diameters and continuous
Identify by inside and outside diameters and continuous markings on the outside surface.
marking on the outside surface.
3/8" I.D.TYPE B (FRONT VIEW)
BW304M<>AU
3/8" I.D.TYPE A (FRONT VIEW) BENDIX TYPE B 3/8 SAE J1402b
BACK VIEW
DOT AU 10/74 1/2 AI&II
Swivel
3/8" P.T. Conn.
3/8" P.T.
Conn.
A
BW-432-M Type B 1/2" I.D. x 7/8" O.D. 1/2" I.D. TYPE B HOSE
80
Air Brake Hose and Fittings Tubings and Fittings 07
Swivel
1/4" P.T. Conn.
1/4" P.T.
Conn.
Stud
202687N
BW-304-M Type B 3/8" I.D. x 3/4" O.D. 3/8" I.D. TYPE B HOSE
A Hose A Hose A Hose A Hose
Overall Assembly Overall Assembly Overall Assembly Overall Assembly
Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No.
15-1/8 228533 24-7/8 228544N 32 228552 45-1/8 228563
18-5/8 228535 26-7/8 228547 34-3/8 228554 50-1/8 228565
20-3/8 228539 27-5/8 228548 36-1/8 228555 54-1/8 228566
22-5/8 228541N 29-1/8 228549 38-1/8 228557 68-5/8 228567
24-1/8 228472 30-1/8 228550 42-5/8 228561
Shell Body A
FOR 3/4 O.D. x 3/8 I.D. HOSE 236271 Pipe
Thd.
Hose Connector
For BW-101-M & BW-304-M Hose
Hose Union
For BW-101-M & BW-304-M Hose
1/4"
FOR 3/4 O.D. x 3/8 I.D. HOSE Pipe
Shell Stud Thd.
Hose Connector (Swivel)
For BW-101-M & BW-304-M Hose
Hose
Connector
(Swivel) Stud Shell
Pc. No. Pc. No. Pc. No.
226293N 202687N 236271
81
Tubings and Fittings 07 Hose Fittings
Shell and FOR 3/4 O.D. x 3/8 I.D. HOSE
Spring Assy.
226950
A Spring
Pipe Guard
Thd. Body Shell 201045
Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose
Hose Connector
A with Spring Guard Body
P.T. Pc. No. Pc. No.
1/4" 226137 236268
3/8" 226138 236269
1/2" 226139N 236270
Hose Fittings A
Pipe Sleeve
Hose Connector Thd.
Hose
A For Connector Body Sleeve Nut
P.T. Hose No. Pc. No. Pc. No. Pc. No. Pc. No.
1/2" BW-101 & 304-M 215539 215992 203610N 203624
1/4" BW-101 & 304-M 215540N 215993 203610N 203624
3/8" BW-127 & 348-M 217604 216173 204741 212318
3/8" BW-101 & 304-M 224887 233470 203610N 203624
Body Nut
82
Hose Fittings & Misc. Tubings and Fittings 07
Hose Couplings
V.M.R.S. 13-010-030
13-010-031
83
Tubings and Fittings 07 Couplings
Dummy Coupling
with Chain Rivet Hole Chain
Service New Pc. No. Eye Dia. Pc. No.
220635N None 1/8" 212930
220636N None None 212930
224810N Included None 212930
277994 None None 212930
Hole
Chain
Dummy Coupling Hole
Service New Pc. No. Dia.
212227N None
291991N 3/16"
Service
New 1-1/4"
Pc. No.
801747
Service
3-5/8"
New
Supply
Pc. No. Inlet
800765
Supply Outlet
11-3/16"
2-1/2"
Included In Kit
Pc. No. 5006788
Included In Kit
Pc. No. 5006789
7-3/8"
85
Air Dryers 08 Bendix AD-2 & AD-9 Air Dryer
Pipe Plug
Bendix AD-2 Air Dryer
Outlet w/Integral
V.M.R.S. 13-010-033 Check Valve
21-3/16"
Bendix AD-2 Air Dryer Field Installation
Kits For Trucks
Inlet
Reman. Service Inlet/
Exch. New Outlet Inlet
Pc. No. Pc. No. Size (P.T.) Remarks
286934RX 286934N 1/2" 12 V.D.C. - 60 W. Heater
1/4" P.T. Purge
Line Port
Back Side
Service/Maintenance Information
Maintenance Kits:
Service
New 6-15/32"
Pc. No. Description
286718 Desiccant Cartridge Refill Kit End Covers
287313 Desiccant Cartridge Kit
Reman. Service
101900X Reman. Desiccant Cartridge Exch. New
287298N Check Valve Maintenance Kit Pc. No. Pc. No. Remarks
287053N Purge Valve Maintenance Kit 103253RX 24 V.D.C. - 120 W. Heater
102657N Thermostat Maintenance Kit 286875RX 286875N 12 V.D.C. - 60 W. Heater
288918 Thermostat Cover Maintenance Kit 286876RX 286876 24 V.D.C. - 60 W. Heater
86
Bendix AD-9 Air Dryer Air Dryers 08
Bendix
Maintenance Kits and Service Parts 7.2" PuraGuard
Medallion -
Indicates use
Piece No. Description of PuraGuard
Check Valve Kits Oil Coalescing
Cartridge
107800N Check Valve Kit 1/2" (Old Style End Cover Only)
107799 Check Valve Kit 3/4" (Old Style End Cover Only)
Desiccant Cartridge Kits
14.1" Standard
K092641 Desciccant Cartridge Stablilizer Kit (Cartridge Not Included)
107794X Reman Exchange 16.5" w/Extended
Purge
107796 Service New
107796PG Bendix PuraGuard Oil Coalescing Cartridge - Service New
107794PGX Bendix PuraGuard Oil Coalescing Cartridge - Reman
Exchange Control Port
Purge Valve Kits End Supply Port
Cover
5004479 Hard Seat Purge Valve Kit 12V-75W
5004480 Hard Seat Purge Valve Kit 24V-75W Heater &
5004381 Hard Seat Purge Valve Kit 24V-100W Thermostat
Wire Harness &
5005037 Hard Seat Purge Valve Maintenance Kit Connector
800405 Soft Seat Purge Valve Kit 12V-75W Delivery Port 9.3"
5004338 Soft Seat Purge Valve Kit 24V-75W
Purge Valve Housing
5005893 Soft Seat Purge Valve Maintenance Kit
5004339 DLU Purge Valve Kit 12V-75W
5004340 DLU Purge Valve Kit 24V-75W Delivery Port
Check
5004341X Reman. Soft Seat Purge Valve Assembly Kit 12V-75W Valve
5004342X Reman. Soft Seat Purge Valve Assembly Kit 24V-75W *Service with Heater &
Universal Check Thermostat
Heater Kits Connection
Valve Kit Only
109578 Heater & Thermostat Kit 12V-75W
109579 Heater & Thermostat Kit 24V-75W Supply Port
5002595 Heater & Thermostat Kit 24V-100W
Safety
109871N Wiring Harness Electrical Splicing Kit Valve
Miscellaneous Kits 5001909
107695 Bracket Kit Purge Exhaust Port
5004380 Field Modification Kit For Use With Holset E & QE
Compressors (Kit Pc. No. 800405 Included) New Style End Cover
5003838 Exhaust Cover Kit - Bendix AD-9 Air Dryer Only
K021189 Silencer Kit
Delivery Port
113209 Universal Mounting Plate Check
*K041395 Universal Check Valve Kit Valve
Stabilizer
Air Dryer
Cartridge
V.M.R.S. 13-010-033
Bendix PuraGuard
Medallion - Indicates
Supply use of PuraGuard Oil
Delivery 1/2" PT Coalescing Cartridge
1/2" PT
Bendix SC-PR
Single Check Protection Valve Bendix PuraGuard Oil
must be used in conjunction Coalescing Cartridge
with the Bendix AD-SP Air Dryer 5008414PG
065677 - Service New
V.M.R.S. 13-010-033
Description Pc. No.
Cartridge Bolt Kit 109498
Desiccant Cartridge Service New 065624
12.5"
Desiccant Cartridge Remanufactured 109493X Height
Bendix PuraGuard Coalescing Cartridge Kit - Service New 065624PG
Control
PuraGuard Coalescing Cartridge Kit - Reman Exchange 109493PGX 1/4" P.T.
Delivery Check Valve Kit 109494
Exhaust Cover Kit 5011327
Extended Purge Kit 3/8" U-Bolt; 90in3 Reservoir 5012561N
Extended Purge Kit 3/8" U-Bolt; 288in Reservoir
3
5008972N
Supply
Extended Purge Kit 1/2" U-Bolt; 90in3 Reservoir 5005309N 1/2" P.T.
Delivery
12 Volt Heater & Thermostat Kit 109495 1/2" P.T. Heater &
Thermostat
24 Volt Heater & Thermostat Kit 109496 Connector
Mounting Bracket Kit 5001247
Silencer Kit K021189
Wiring Harness & Splicing Kit 109871N
For purge valve kits see the Bendix AD-IS and AD-IP Air
Dryer Purge Valve Maintenance Kit section of this catalog.
Notes:
1. All replacement air dryers include 5001247 (mounting bracket kit).
Exhaust Cover Kit 5011327 2. 12 & 24 volt air dryers are identified by connector color -
Universal White = 12v, Gray = 24v
Mounting 3. Includes Drop-In Check Valve Kit
Plate
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge
Pc. No. 113209
(Can be used to is replaced, it must be replaced with a like unit.
mount any Bendix air Wire Harness Assembly
dryer to vehicle) (Use Kit 109871N)
89
Air Dryers 08 Bendix AD-IS Air Dryer
Bendix PuraGuard
(Located between Reservoir
Bendix AD-IS Air Dryer
and Dryer) AD-IS
Medallion - Indicates use of
PuraGuard Oil Coalescing
Air Dryer to Reservoir Cartridge
Spin on cartridge o-rings (2 used)
Heater &
Thermostat
Purge
Reservoir
This port plugged on Drain Valve
Bendix DRM applications Pc. No.
Pressure Protection (Not Shown) Location
Valves (4)
Notes:
1. For purge valve kits see the Bendix AD-IS and AD-IP Air Dryer Purge Valve
Maintenance Kits section of this catalog.
2. There are no kits available for the pressure protection valves. These are not
serviceable items - see warning below.
'A' Port*
WARNING:
*Bendix AD-IS air dryers with a plugged port 'A' Do not attempt to adjust or service the Pressure
can not be interchanged with those Protection valves. Incorrect pressure protection
that do not have a port in this location. valve settings can result in automatic application of
vehicle spring brakes without prior warning.
90
Bendix AD-IS Air Dryer
Air Dryers 08
Pc. No. Primary Secondary Accessory Suspension Heater
on AD-IS Port Port Ports Port Voltage
Air Dryer A Service Reman Primary Opening Secondary Opening Opening Opening (90
(Ref.) Port* Pc. No. Pc. No. Port Pressure Port Pressure Pressure Pressure Watt) Comments
5005921 GMT560-C
800959 5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
5008296
Plugged 801145 5010104X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Orion Bus
(Note 2)
5008925 GMT560-T
5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
Generic
5010134 Plugged 801147 5010133X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12
12V
Generic
5010135 Plugged 801147 5010133X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12
12V
Generic
5010212 Plugged 801164 5010211X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24
24V
Generic
5010213 Plugged 801164 5010211X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24
24V
5010694
Plugged 801266 5010696X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Peterbilt
(Note 1)
DLU
5010900 Plugged 810301 5010924X 1/4 NPT 103psi 1/4 NPT 103psi 103psi 109psi 12
Operation
5015533 Plugged 801266 5010696X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth
5015534 Plugged 801266 5010696X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth
5016364
Plugged 802191 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 International
(Note 2)
5016420 GMT560-C
802174 5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
5016421 GMT560-T
802174 5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
Notes:
1. Contains three Accessory ports - all other Bendix AD-IS air dryers shown have 4 Accessory ports.
2. Bendix AD-IS air dryer has 1/4" NPT auxiliary inlet port.
Bendix AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits
Original Kit Configuration / Replacement Kit
Piece Number Description Installation Piece Number
Bendix AD-IS / AD-IP Air Dryer K022105
Purge Valve Assembly Kit for climate
800404 AD-IS/ AD-IP EverFlow Air Dryer Modules
conditions above -40C (-40F) K031560
AD-IP Drop-In Air Dryer
AD-IS / AD-IP Air Dryer K031559
Arctic Purge Valve Assembly Kit for climate
5017687 AD-IS / AD-IP EverFlow Air Dryer Modules
conditions between -40C to -50C (-40F to -58F) K031561
AD-IP Drop-In Air Dryer
Purge Valve Assembly Kit for climate Bendix AD-IP Air Dryer
5009650 K031562
conditions above -40C (-40F) Discharge Line Unloader
91
Air Dryers 08 Bendix AD-IS Air Dryer
C
Bendix AD-IS Air Dryer used on Bendix DRM Dryer Reservoir Module
Figure 1
AD-IS AD-IS Pc. No.
Service Reman. on AD-IS 'A' Accessory Heater
New Exch. Air Dryer Port* Suspension Ports Voltage
Pc. No. Pc. No. (Reference) Plug Port (Qty.) (90 Watt)
800383 5004050X 5003424 without 1/4" NPT 1/4" NPT (4) 12
800838 5008332X 5007593 without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 12
801100 5009483X 5009232 without 1/4" NPT 1/4" NPT (4) 12
801330 5011075X 5011074 without none none 12
801324 5011041 without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24
Bendix PuraGuard
Medallion - Indicates use of
PuraGuard Oil Coalescing
Cartridge Service and Remanufactured Bendix AD-IS air
dryers do not include Bendix DRM Reservoirs
or Purge Volume Reservoirs.
22 21
SEC PRI
B
'A'
Port
C
Figure 2
PTC = Push-to-Connect
Beta
Alpha
Cable
Assembly - Kit
Supply Port
EverFlow Module
Mounting Bracket
Delivery
Cable Assembly - Kit Port
Air Dryer Mounting Supply
Bracket Port
Delivery Ports (5)
Bendix AD-IP
EverFlow
Air Dryer Assembly Bendix AD-IS
EverFlow
Air Dryer Assembly
Electrical
Bendix EverFlow Air Dryer Module Connector
94
Bendix PuraGuard Oil Coalescing Cartridge Air Dryers 08
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge is the
OE Standard it must be replaced with a like unit.
Refuse
Mack MP8 AD-RP Air Dryer Service New 5008414PG
Mack TerraPro
Service New 107796PG
AD-9 Air Dryer
CONSTRUCTION Reman 107794PGX
Mack MP7, MP8
Mack Granite Series Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
AD-RP Air Dryer
Service New 5008414PG
Service New 107796PG
HIGHWAY AD-9 Air Dryer
Mack MP7, MP8
Reman 107794PGX
Mack Pinnacle Series
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
AD-RP Air Dryer Service New 5008414PG
Service New 107796PG
HEAVY HAUL AD-9 Air Dryer
Mack MP10 Reman 107794PGX
Titan by Mack
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
VOLVO
T470, T440, T370, T270, AD-SP Air Dryer Service New 5008414PG
T170, K370 AD-IS Air Dryer
Service New 5008414PG
AD-IS EverFlow
Service New 5008414PG
T700 Air Dryer
AD-IS Air Dryer Service New 5008414PG
95
Air Dryers 08 Bendix PuraGuard Oil Coalescing Cartridge
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge is the
OE Standard it must be replaced with a like unit.
Bendix PuraGuard Oil
Vehicle Make/ Coalescing Cartridge
Engine Bendix Air Dryer Type
Platform/Model
OE Standard OE Spec Option
PETERBILT
AD-IS EverFlow
Service New 5008414PG
Air Dryer
Models 348, 365, 367,
382, 384, 386, 389, Service New 065624PG
AD-IP Air Dryer
579, 587 Reman 109493PGX
AD-IS Air Dryer Service New 5008414PG
Service New 065624PG
Models 210, 220, 320, AD-IP Air Dryer
Reman 109493PGX
325, 330, 337
AD-IS Air Dryer Service New 5008414PG
INTERNATIONAL
96
Bendix PuraGuard Oil Coalescing Cartridge Air Dryers 08
Medallion -
located on Label or imprint -
the top of the located on the side of
air dryer the air dryer cartridge
97
ABS & Stability 13 Tractor: EC-30 & Gen 4/5 ECUs
EC-30
ECU Connectors are black
Gen 4/5
ECU
J1939
Service New Sensors/ Traction Engine Dash Customers Include
Pc. No. Modulators Control Communication Support (Comments)
801167 4S/4M Yes Yes International
801173 6S/4M Yes - International
801177 4S/4M Yes Yes International
801180 6S/4M Yes - Freightliner / Mack
J1939
801199 6S/4M Yes Yes GMC
801202 6S/4M Yes Yes GMC
801227 6S/4M Yes - Volvo
801228 6S/4M Yes - -
801239 6S/4M Yes - Mack
Volvo
801233 6S/4M Yes - (EC-16 / EC-17 ECU Service Replacement)
GMC
801234 6S/4M Yes -
J1939, J1922 (86 Tooth Tone Ring - EC-17 ECU Service Replacement)
GMC
801235 6S/4M Yes - (100 Tooth Tone Ring - EC-17 ECU Service Replacement)
801236 6S/4M Yes - (EC-16 / EC-17 ECU Service Replacement)
801238 4S/4M - - -
801335 6S/4M Yes - -
J1939
801205 4S/4M - - GMC (100 Tooth Tone Ring)
801206 4S/4M - - GMC (86 Tooth Tone Ring)
98
Tractor: EC-60 Electronic Control Units ABS & Stability 13
Service
OE New Stability Sensors/ Supply
Customer Pc. No. Pc. No. Configuration Modulators Voltage PLC
Bendix EC-60
802780 Advanced
Volvo, 5018531
K031692*
Mack K022161 IMPORTANT
K040157 The vehicle VIN number must be
801905 specified when ordering Bendix EC-60
803082 Advanced ECUs, since the ECU is
5012231
individually configured for the vehicle.
5019416
K023054
K038368
803146
5016144 Electronic
Stability
5020080 Program (ESP)
International K033963
K039393
K033964
K034014
4S/4M 12 Yes
K040122
K021136
K021415
rs Manual
ABS Operato nual
Ma
erators
K021416 ABS Op
ilock Bra
ck Brake Syste
s
ms
ke SystemBraking Features:
ck
dix Ant al Advanced Antilo
s:
BenOption
With Feature
Braking
Antilock n Control (ATC)
K025766 With Opt
iona l Adv
Autom
ancedatic
Autom
atic Tra
Tractio
ction Con
and
trol (AT
C)
and Syste m
onic Stability
ESP Electr
K025780 ESP
Electronic
Stability
System
contains
This booklet
803147 Read,
manual,
about
undABS
about (page 5) and ortant Safe
erstand
rly the
Imp
particula and ESP (pag
ABS (page 5)
e 9).
5015578
5020081 Roll Stability
Bendix Antilock Brake
International K041711 Program
K033968 Systems Operator's Manual
(RSP)
BW2489 (ESP)
K033969 and BW2499 (RSP)
K034015 Available on www.bendix.com
K040121
*Aftermarket part number K031692 for Volvo & Mack ESP configured vehicles is only
available through a Volvo or Mack dealer.
Note: It is recommended that the part number being replaced is verified and cross-referenced
to the aftermarket replacement number from the part itself or read back through the OEM's
service tool or Bendix ACom diagnostics.
99
ABS & Stability 13 Tractor: EC-60 Electronic Control Units
s
ke SystemBraking Features:
K040114 With
dix Ant
BenOption
ilock Bra
al Advanced Antilo
ck
king Fea
tures:
ilock BraControl (ATC)
anced Ant n
h Opt Automatic Tractio (ATC)
ional Adv
Wit trol
802136 Autom
atic Tra
ction Con
and
and
onic Stability
System
ESP Electr
System
Stability
5016145 ESP
Electronic
contains
This booklet
tains ional
ant operat
K020367 DO NOT
DO NOT
VEHICLE
and ope
and safe
klet con nal ation
import
This boo safety
REMOVE FROM important benefi
ty
inform
ratio
you and
fits tion
that informa
owners.
uentand
efits you
subseq
FROM that ben
REMOVE ers.
uent own
International K020833
VEHICLE subseq
in this
the information
802325 lamp
5016357
Bendix Antilock Brake
K020368
Systems Operator's Manual
K020834 BW2489 (ESP)
K040115 and BW2499 (RSP)
Available on www.bendix.com
5012228
5020281
K020841
K038362 K039532
K038363
802131
Yes
5016140
K040077 4S/4M 12
802132
5016141
PLC operation for
International K020369 K041714
International
K020832
K040078
Bendix EC-60 ECU Standard (Frame)
5015991 802831 Includes mounting
GM No bracket; retarder disable
5018131 802833
via relay
Note: It is recommended that the part number being replaced is verified and cross-referenced to the
aftermarket replacement number from the part itself or read back through the OEM's service tool or
Bendix ACom diagnostics.
100
Tractor: EC-60 Electronic Control Units
ABS & Stability 13
802324
ms
ck Brake Syste
Bendix Antilo
s
ke SystemBraking Features:
5016356 dix Ant
BenOption
With
ilock Bra
al Advanced Antilo
anced Ant
ck
king Fea
tures:
ilock BraControl (ATC)
n
K040118 DO NOT
REMOVE
VEHICLE
FROM
VEHICLE
and safe
ty
subseq
that ben
subseq
uent own
owners.
uentand
efits you
ers.
Volvo,
5018581 K034569 messages configured per
Mack
K019671 Volvo/Mack requirements Bendix Antilock Brake
Systems Operator's Manual
K034397 BW2489 (ESP)
801882 and BW2499 (RSP)
Available on www.bendix.com
Generic 5012251 K039712 24 No
K038365
101
ABS & Stability 13 AntiLock Modulators
Mounting Electrical
Holes (2) Connector
.35" Dia. (Twist-Lock
Exhaust Shown)
(Port 3)
M-32QR M-32
Modulator Modulator
Service Electrical
OE New Exhaust Supply Delivery Connector Supply
Pc. No. Pc. No. Description Adapter Port Port Type Voltage Customers Include
Volvo, Mack, Peterbilt,
300387 801665 - 1/2" NPT 1/2" NPT Twist-Lock
Kenworth
12
5014706 801585 - 1/2" NPT 1/2" NPT International
M-32 Packard
5016334 801456 - 5/8" PTC 1/2" STC GM
Modulator
5013223 801736 Straight snorkel Metric
Oshkosh
5013224 801737 90 snorkel 1/2" NPT 1/2" NPT thread 24
5015514 802697 - Twist-Lock
5012961 801583 - 1/2" NPT 1/2" PTC
GM
5016344 801457 - 1/2" NPT 1/2" STC
Packard
5014705 801481 M-32QR - 1/2" NPT 1/2" NPT
12 International
5014704 801479 Modulator - 1/2" PTC 1/2" PTC
5011281 801482 - 1/2" NPT Bluebird
1/2" NPT Twist-Lock
5019258 802888 - 1/2" PTC
Axle Modules
Axle Module service assemblies are not available as a complete
assembly. Service with individual components as needed.
Figure 1 Figure 2
Axle Module Axle Module
R-12 Relay Valve Version Shown
(R-14 , ATR-3 and ATR-6 are similar)
Quick Release Valve Version
103
ABS & Stability 13 Traction Relay Valves
Twist-Lock
Connector
Bendix ATR-6 Traction Relay Valve Mounting
Bracket
Service Crack Lower Mounting
OE New Pressure Exhaust Body Bracket Supply Mounting
Pc. No. Pc. No. PSI Port Style Included Voltage Customers Bolts
5020201 K070952 - No
Volvo
5019764 K072293 -
B (A)
K040733 K070965 1/2-14 NPT Lower
4.0 Body Style
K041063 K070964 Silencer Yes Navistar Twist-Lock
K025600 12V Connector
K070962 - A
K035538
Mounting
5020205 K070951 5.5 - B No Holes (3)
K033317 Kenworth
K070954 5.5 - B Yes
K033319
(B)
Lower
Body Style
*All the ATR-6 traction relay valves have a twist lock connector type; the replacement
A
part numbers include a harness adapter.
Mounting
Bracket Harness Pc. No.
K032115
104
Trailer ABS: MC-30, A-18 & MC-12 ABS & Stability 13
105
ABS & Stability 13 Trailer ABS: TABS-6
Service J1587
OE New Default Direct Wires
Pc. No. Pc. No. Description Configuration Auto-Configurable To: Available PLC
5014015 801855 TABS-6 Standard
2S/1M None No Bendix TABS-6
Trailer ABS
2S/2M - Side; 4S/2M - Side;
5014016 801856 TABS-6 Premium 2S/1M - Dolly Yes
4S/3M - Side/Axle Yes
5014112 801990 TABS-6 Standard 2S/1M - Dolly None No
5014113 801991 TABS-6 Premium 2S/1M 2S/2M - Axle; 4S/2M - Axle Yes
Default Configuration
Service Axle Mounting Offset Air Air
OE New Spacing Orientation (inches) Suspension Suspension CAN
Pc. No. Pc. No. Description (inches) (degrees) - side Empty Loaded PLC Available
K029053 K029141 TABS-6 Advanced 49" 270 10" curb 13 psi @ 8k 82 psi @ 34k
K041383 K041385 TABS-6 Advanced 49" 90 0" 14 psi @ 9k 83 psi @ 34k Yes Yes
K027233 K028577 TABS-6 Advanced 49" 270 10" curb 11 psi @ 8k 69 psi @ 34k
Default Configuration
Service Axle Mounting Offset Air Air
OE New Spacing Orientation - side Suspension Suspension CAN
Pc. No. Pc. No. Description Configuration (inches) (degrees) (inches) Empty Loaded PLC Available
70 psi @
K026500 K028522 TABS-6 Advanced MC 4S/2M - Side 49" 0 0" 9 psi @ 7k 34k
Yes Yes
82 psi @
K028920 K028974 TABS-6 Advanced MC 4S/2M - Side 121" 0 0" 9 psi @ 7k 40k
107
ABS & Stability 13 Sensors: WS-24 Wheel Speed Sensors
Clamping Sleeve
WS-24 Wheel Speed Sensors Pc. No. 801534
Included with all service new
Bendix WS-24 Sensors
Service
OE New Body Harness Connector Customers
Pc. No. Pc. No. Style Length Type Include
Delphi Metripack Series Delphi Metripack Series
300083 801544 90
12" Trailer OEMs. Connector Connector
K028296 K029519 Straight CP 150.2 GT 150
Peterbilt,
300084 801538 90 75"
Kenworth
300087 801542 Straight 78" Kenworth, Mack B
DIN P (280F)
Volvo ,
A
300150 801541 90 63" P (280M)
Blue Bird
Peterbilt,
300151 801543 Straight 66" Delphi Metripack 280 Series Connectors
Kenworth, Volvo
K034750 K034753 90 90" Utility
108
Sensors: Other Sensors ABS & Stability 13
Tab
Hub
90
Straight
Connector
Connector
Hub
Bendix SAS-60
Service Color Stability Steering Angle Sensor
OE New Connector (Denotes System
Pc. No. Pc. No. Type Size) Compatibility Customers Include
Steer Angle Sensor
Navistar, Kenworth,
5013702 K022678 90 Tan Bendix Peterbilt, Volvo, Mack
5018284 K022680 90 Tan Other Freightliner
5015743 802144 Straight Black Other Freightliner
Navistar, Kenworth,
5018418 K022679 Straight Tan Bendix Peterbilt, Volvo, Mack
Service Mounting
OE New Orientation
Pc. No. Pc. No. Model Guides Customers Include
Yaw/Lateral Acceleration Sensor*
*Yaw/Lateral acceleration sensor models and part numbers are not interchangeable.
109
Radar Systems 13 FLR10 Forward Looking Radar
K041451
di Wi
Bendix Wingman
Operator's Manual
BW2751 K065284
Radar Sensor Cover
Available on K040237
www.bendix.com (for use with Volvo Radar Sensor with Radar Sensor with
Radar Sensors) Mounting Bracket - Mounting Bracket -
(Volvo VN) (Mack)
110
Forward Looking Radar Radar Systems 13
Functionality
SmartCruise
Service Adaptive
OE New Collision Cruise Range Bracket
Pc. No. Pc. No. Warning Control Adjustable Type Customers
VSFR-002 Freightliner
6.5
VSFR-002H VSFR-002N Yes - - None International
K054325 International A C
VSFR-003 Freightliner Bracket Bracket
6.5 (Peterbilt)
VSFR-003H VSFR-003N Yes Yes Yes None International
K054326 International
VSFR-005P VSFR-005N Yes Yes - None Kenworth
VSFR-006 VSFR-006N Yes - - A Volvo 6.5
111
Camera Systems 13 Lane Departure Warning
112
Lane Departure Warning Radar Systems 13
ECU
Dash Switch
Camera
Cable
Speaker Cover
Speaker
113
Radar Systems 13 Side Radar
Side Speaker
90 Cable
Connector
Straight Cable
Connector
114
SmarTire TPMS by Bendix CVS 13
Service Parts
OE Service New
Pc. No Pc. No. Description
201.0007 201.0007N Transmitter
Transmitter Mounting Strap Receiver ECU
264.0328 264.0328N
(up to a 22.5" wheel)
Transmitter Mounting Strap
264.0332 264.0332N
(up to a 24.5" wheel)
200.0184 200.0184N Receiver ECU
200.0179 200.0179N Dash Display
240.0162 240.0162N Antenna
269.0155 269.0155N Wheel Rim Label
260.0309 260.0309N System Harness Display
260.0232 260.0232N 40 Co-ax cable
260.0266 260.0266N 30 Co-ax cable
264.0318 264.0318N Receiver ECU Mounting Bracket
Antenna
264.0228 264.0228N Transmitter Cradle - Standard
- 115.0003 Wheel End Sensor Kit for 22.5" Wheels
Components Shown Above
- 115.0004 Wheel End Sensor Kit for 24.5" Wheels
Are Included In Retrofit Kits
Tool
Pc. No. Description
090.0011 SmarTire Maintenance Tool
090.0021 SmarTire LF Tool
108.9003 SmarTire Diagnostic Cable
Diagnostic Tools
Service
New
Pc. No. Description RDU Adapter
801872
Powered Vehicle Tools
801869 Bendix RDU - Remote Diagnostic Unit
801872 RDU adapter - J1587 (6 pin) to RDU adapter cable
802229 RDU adapter - J1939 (9 pin) to RDU adapter cable
K022055 Datalink Monitoring Unit RDU Adapter
802229
K041451 Bendix Wingman ACB Alignment Tool Bendix RDU
Bendix TRDU
802162
Diagnostic Cable
800790
TRDU Adapter
802165
Diagnostic Cable
K044767
116
ET-2 & ET-S2 Electronics 15
ET-2 Electronic
Throttle Assembly
Pc. No. Stamped Here
Service
OE New Roller
Pc. No. Pc. No. Major Kit Customer
550281
065320
550546 550394 DDC
550604 065529
550482 065381
550543 Mounting
5004022 800347 Base
5006301 Cummins
5006302 800638 5006362
5006578
550615
5002574 065483 550403 Caterpillar
5009751
117
From the company you trust for your heavy-duty foundation brake needs, comes
Formula Blue brake parts, a complete line of light- and medium-duty hydraulic
brake parts for import and domestic vehicles, class 1 6.
Brake Pads and Shoes
Proven stopping performance
Long service life
Superior friction attachment
Resistance to noise and kind to rotors
Formula Blue medium-duty pads are available in both
Heavy Duty grade where maximum service life is
essential and Premium formulations, where quiet
running is a must.
Calipers
Includes remanufactured and service new versions
Fits the broadest range of medium- and light-duty
commercial vehicles
Available in semi-loaded and loaded applications to
do the complete job right, the first time
Superior quality control minimizes service related
issues
Hardware
Formula Blue brake hardware provides exact form, fit
and function, ensuring quiet reliable operation
This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix OEM Certified Friction Material refer to BW7224.
For camshafts and overhaul kits see catalog BW7240.
119
Foundation Brakes 22 Drive Axle
This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix OEM Certified Friction Material refer to BW7224
For camshafts and overhaul kits see catalog BW7240.
120
Trailer Axle Foundation Brakes 22
This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix OEM Certified Friction Material refer to BW7224.
For camshafts and overhaul kits see catalog BW7240.
121
Air Disc Brakes 23
For additional actuator information refer
35
to section 02 of this catalog. 1
5
6
2
8
Type A Type B 7 3 18
23
28
13
12
21
34B
22B
22A
29
24
21
34A 25
26
122
Air Disc Brakes 23
Air Disc Brake
Kit Piece Number ADB22X ADB225 SB-7 SN-7 SK-7 Components Included in Kit
803114 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
K001915 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Retro. to Metallic Bushing
K010766 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) DU Bushing Kit
K004100 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
Guide Pin, Seal and Boot Kit
K048396K50
(wheel end kit)
K048371K50 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
II328090062 See Service Data Sheet SD-23-7550 (BW2000) for Guide Pin Identification
II39769F0062
II368470064 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Kit
II14525 White (5 grams)
K021964 White (500 grams)
Guide Pin Grease
K021963 Green (8 grams)
K021975 Green (500 grams)
K028039 Bendix Type 14 Universal (2, 14)
K028226 Bendix Type 16 Universal (2, 14)
Service Actuator
K028022 Bendix Type 18 Universal (2, 14)
K028225 Bendix Type 20 Universal (2, 14)
K027557 Bendix Type 18/16 Piston Style Truck/Trailer Universal (1, 14)
NG-3 Piston Style
K025670 Bendix Type 18/24 Piston Style Truck/Trailer Universal (1, 14)
Spring Brake Chamber
K025669 Bendix Type 20/24 Piston Style Truck/Trailer Universal (1, 14)
Double Diaphragm Style Spring
K026451 Bendix Type 18/24 Double Diaphragm Style Trailer Universal (1, 35)
Brake Chamber
K081142 Steer and Drive Axial "A" (22A + 23)
K081143 Steer and Drive Axial "B" (22A + 23)
* Universal Replacement with standard bearing configuration and long studs. Contact 1-800-AIR-BRAKE if identification assistance is required.
123
w w w. bra ke -s c h o o l . c o m
The Bendix Online Brake School is your complete resource for electronic technical training. Featuring instructional videos
and interactive modules, www.brake-school.com is home to e-training on a full range of Bendix products.
From tutorials on the SmarTire Tire Pressure Monitoring System by Bendix CVS to how to identify a genuine
Bendix valve over a knock-off, brake-school.com is available 24 hours a day, 7 days a week, 365 days a year!
Log on today to begin your virtual training experience.
124
Heres the only number you need!
1-800-AIR-BRAKE (1-800-247-2725)
1-800-AIR-BRAKE (1-800-247-2725)
Bendix Commercial Vehicle Systems LLC
www.bendix.com
1-800-AIR-BRAKE puts you in touch with a host of Bendix experts, including our seasoned technical support
professionals, our customer service team, and even order assistance. Get answers to your warranty questions,
learn about our latest air brake training schools and so much more. Its all right at your fingertips. Call us today!
Trademarks
The ACOM, AD-2, AD-4, AD-9, ADB225, ADB22X, ADB22X-V, AD-IP, AD-IS, AD-SP, AF-3, ALWAYS ALERT, ASA-5, AT-3, AT-30, AT-6, ATR-1, ATR-3,
ATR-6, AUTOBRAKE, AUTOVIEW, BA-921, BA-922, BACKSPOTTER, BASIC, BENDIX, BENDIX DESIGN, BLINDSPOTTER, BLUECHROME, BP-1,
BP-R1, BR9235, BVA-85, BX-2150, BW IN A DIAMOND, BX DESIGN, C-1, C-3, C-5, C-6, CORELESS, D-2, D-2A, DATALINK, DC-1, DC-2, DC-3, DC-4,
DD2, DD3, DRM, DS-1, DS-2, DURADRAIN, DURAFLO 596, DV-2, DYNAMARK DESIGN, E-10PR, E-10P, E-10R, E-10, E-12, E-14, E-15, E-2, E-3,
E-6, E-7, E-8P, EC-16, EC-17, EC-30, EC-60, ECUTALK, ES BRAKES, ESP, ESR, ES, ET-2, ET-S2, EVERFLOW, E-Z-GRIP, FLEX, FLR10, FORMULA
BLUE, HR-1, KNORR-BREMSE, LMS, LP-2, LP-3, LQ-1, LQ-2, LQ-4, LQ-5, M-30, M-32QR, M-32, MC-30, MV-2, MV-3, PAVE, PBS, PP-1, PP-2, PP-3,
PP-5, PP-7, PP-8, PP-DC, PS-60, PR-2, PR-3, PR-4, PURAGUARD, QR-1, QR-1C, QRD-2, QR-L, QRN-2, QRN, QUADXVISION, R-12, R-12DC, R-12P,
R-14, R-1, R-1C, R-5, R-6, R-7, R-8P, R-8, RD-3, RE-6, RE-6NC, RSP, RV-1, RV-3, SAS-60, SafetyDirect SB-4, SB-7, SC-1, SC-2, SC-3, SC-PR, SD3,
SDS-9600, SK-7, SL-3, SL-4, SL-5, SMART ATC, SMARTCRUISE, SMARTIRE, SMARTWAVE, SN-7, SPICER, SPLINED DISC, SR-1, SR-2, SR-4, SR-5,
SR-7, SRC-7000, ST-3, ST-4, SURESTROKE, SV-1, SV-4, SYSTEM-GUARD, TABS-6, TC-2, TC-4, TC-6, TC-7, TCS-9000, TE-1, TH-3, TP-3, TP-3DC,
TP-4, TP-5, TR-1, TR-2, TR-3, TR-4, TR-5, TRSP, TRUCK PRODUCTS DESIGN, TU-FLO, TW-11, TW-1, TW-2, TW-3, TW-4, TW-5, VORAD, WINGMAN,
WS-20, WS-24, XVISION, YAS-60 and YAS-70X trademarks are licensed to or owned by Bendix Commercial Vehicle Systems LLC.
Any references in this catalog to ACERT, BERG, BLUEBIRD, CASCADIA, CAT, CATERPILLAR, CUMMINS, DDC, DETROIT DIESEL, DTNA, EQUINOX,
FORD, FREEDOMLINE, GM, HOLSET, IHC, INTERNATIONAL, JOHN DEERE, KELSEY HAYES, KENWORTH, MACK, MERITOR, MIDLAND,
NAVISTAR, OSHKOSH, PACCAR, PEOPLENET, PETERBILT, QUALLCOMM, SEALCO, VOLVO, WAGNER, and any other company or trademark
are solely for identification and cross reference purposes. The trademarks are the property of their respective companies and are not affiliated with
or endorsing Bendix Commercial Vehicle Systems LLC. Bendix Commercial Vehicle Systems LLC does not represent any parts shown as products
manufactured or remanufactured by the companies so named herein.
Bendix Air Disc Brakes
Optimum Performance. Optimum Engineering.
With all that weve designed into our Bendix ADB22X air disc brakes,
its no wonder theyre the choice of leading OEs. They provide surer, safer
stops. They require less maintenance, and last longer twice the lining life,
four times the rotor life, and they cut service time in half all of which adds
up to less truck downtime, and a healthy return on investment.
Bendix
ADB22X Whats more, their braking feel is like that of a passenger car, with virtually
air disc brakes no brake fade. Tough and reliable, they were tested on Americas ultimate
Sign-up takes just a few short minutes, offering you access to the documents you need
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rather than calling in orders to ensure accuracy, timeliness, and convenience.
Bendix AD-IS EverFlow Assembly
EVERFLOW MODULE
GOVERNOR
Assemb ly MODULE
-IS EverFlow EVERFLOW
Bendix AD
GOVERNOR
EVERFLOW
ELECTRONIC
MODULE
Cant Ge
t To
Training C Us? Bendix Brak
EVERFLOW
PURGE RESERVOIR ELECTRONIC
MODULE
AD-IS EVERFLOW ASSEMBLY AD-IS AIR DRYER
an Come e
Were hitt
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To You.
RES Systems LLC the road in 2011. Ben
DRYER and Bendix dix Commer
GOVERNOR AD-IS AIR
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RESERVOIR (2) ndation Bra cial Vehicle
ASSEMBLY
chance to
ERVOIR RFLOW Training Sch conduct its ke LLC is now On-site tra
PU GE RES
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Bendix trai
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een the hou
21
All Bendix ed to provide the The cost attend, the
further they
tch further. Tuesday-Thu
rsday. rs of 6 a.m
engineer 00 lbs., and
. - 6 p.m.,
DESICCANT GG lining is
for each on- stretch. Reserva
PURGE VALVE PRI mum of 23,0 covering the
Our ES 710 imum site, three-d
CARTRIDGE
tions for on-
DELIVERY
TO up to a max problem. Eachfirst 15 students. ay school
single axles G.A.W.R. is $3,7 one monthh site training
PRIMARY per mile for 46,0 00 lbs. Have , 50, prior to the g mus
ustt be mad
imum of additional
student can more than 15? No e at least
s up to a max
per person req
requuest
PRESSURE RESERVOIR em axle cities with the same regi Dates are esteed
d training
diix
tand oad capa
load program. Paym tuition cost ster for just $30 subject to date.
ty to maximum
instructor
ting Ben
ent is mad as our rem 0 Air boa
handling emp
22 refundable e by credit ote rds will not availability.
is capable of
training
SEC drum life. unle
for your app ss canceled 30 days card only and is non be used for
Bendix ES 710
Back again fo
DELIVERY TO SAFETY VALVE and maximum nicc compoun
d is To secu dem onstrations
o E
e performance licable clas prior to the - re Bendix
PURGE VALV
o orggani
orga
t brak ion .
h
SECONDARY isten -frict will be issu s. If a clas star t date Brake Trai
ulated high
s cons ed s is operation, ning for you
uniquely form s. expenses to for the class only. Reimcanceled, a full refund
le r more spring
ons.
RESERVOIR ation
icati contact us
l appllicat
stem
r U.S.-ba
Troub
dix's ES 710
today. See
and vocationa the map belo sed
host the clas instructor
Primarily, Ben
bursement
ty line haul near you.
bility Sy
y-du s on-site will for other w for an
handle heav not be cov
brakes?
PURGE PRESSURE ty designed to ered.
P Stabili
MOUNTING VALVE 23
RESERVOIR
22
UNL SEC
DELIVERY
GOVERNOR
(2)
TO
ARY E S P S t a SAFETY
BOLTS (3)
HEATER /
AUX2
AUXILIARY
DELIVERY PORT
Truck Sy
23 stem Sc
c with ES
atttiiic
hema 1 2 4
Typical
UNLOADER
SECOND
RESERVOIRGOVERNOR THERMOSTAT
MOUNTING
24
AUX1
AUX2
AUXILIARY T
WS-24
Wheel
or 3
EXH 1
Stability
BOLTS (3) PROTECTION
PRESSURE AUXILIARY DELIVERY POR
Speed Sens
ADB-22X
Disc
5
IN DELIVERY PORTS
GOVERNOR
PURGE EXHAUST
AD-IS AIR DRYER
PART NUMBER ic w
SUPPLY FROM ith ESP VALVES
24 EC-60
Brake
6
RESERVOIR Schemat HEATER / Wheel1 c
STAMPED HERE COMPRESSOR WS-24 AUX
Electroni
em THERMOSTAT AUXILIARY TS
tor Syst
Sensor r
Speed Controlle s:
Application Zone States Cove
acUNL
TrGOV PROTECTION
Y POR Advanced
Typical UNL
rol TP-3DC Control IVER red
DELADB
Park
shoes
Couplings Sprin
E-8P / E-6 g
Bob Pawluk
EXHAUST
ND, NE, SD,
HEREt Switch e Friction Ratin
ng
n ES or XLII
e Antilock Modulati
STAMPED
WI
Brake Valv t of (248 ) 634 -403
Stop Ligh MODULE/
ELECTRON
IC M-32
1
Traction
Relay Valv
e
Valv
Saam
Sa me ggrrerea
bl
eat ttrrraaai 3
robert.pawluk
@b endix.com
0
ain
Yaw
KY, OH, TN,
EC-60
ADB-22X
AND EVE
Disc Brak
e RFLOW M-32QR
Modulato
r YAS-60
Rate & Late
ral
iniin
ing,
g, wit
ith
th th
WV John Haw
ker (419) 345
WS-24
Wheel
M-32QR
M-32 /
Modulato
r
Electroni
c
roller, AD-IS AIR
ContBLY
DRYER, (4 places) Accelerat
Sensor
ion
co
onnv
nvveen
enniie
iennc
nce thee 4 CT, DE, MA, john.hawker@ -0996
Speed Sens
or ADB-22X
e DC-4 Doub
EVERFL
OW
k Valve
le ASSEM
Advanced
ce of
of yo youur
ur lo NJ, NY, PA,
ME, MD, NH,
Martin Pyt
bendix.com
Disc Brak
FIGURE 1 - AD-IS Chec
TCS-900
0
Stop
Light
SAS-60
Steering
Angle loccaatio
io
on.
n. 5 AR, CO, KS,
RI, VA, VT
LA, NM,
mar tin.pytlak
lak
k (570 ) 460
@bendix.com
-5437
Valve Switch Sensor
OK, TX Gilberto Cor
ona (210 )
366 -0427
6
Antilock
gilberto.coron
Rear Axle ) Low a@ bendix.co
PR-3 /
(RAM Traction Pressure
AL, FL, GA, m
Module 6
MS, NC, SC John Reid
with ATR- Relay k PR-4 Indicator (352) 483-344
Valve Orifice Chec Valve
Traction Valve ssories
john.reid @b 5
M-32 /
e endix.com
M-32QR
Relay Valv To Acce Registra
tion is eas
Modulato
r
QR-1C
conrmed y. After the
(4 places) Quick Front Wheel
for your site class is
SAS-60
Release
AD-9 /
Axle Rese
rvoir WS-24 com plet ed , registration
E-8P / E-6
EVERSURE
BW7508 2013, Bendix Spicer Foundation Brake LLC. All Rights Reserved.
Typical Air Systems 100
Wheel
Speed Sensor
Park Control
and Tone Ring
Valve
Air
Disc Brake
Bendix BVA-85
Dual Brake Valve Door Interlock Kit Antilock
w/ BVA-85 Brake Valve Actuator
Modulator
(4 places)
Traction
Solenoid Relay Spring Brake
Valve Control Valve
C
Quick
Release Valve Stop Light
Switch Antilock Electronic
Controller
Pressure Low
To Accessories Protection Valve Pressure
Indicator
Bendix
Brake Chamber Automatic Slack
AD-9
Adjuster
Automatic Air Dryer
Rear Axle
Slack Adjuster Reservoir
Safety Spring Brake
Valve Chamber
Drum
Air Pressure Brake
Supply Front Axle Gauge
Reservoir Reservoir Wheel
Speed Sensor
Compressor Governor
Single Check Manual Drain and Tone Ring
Valve Valve
Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes
only.
SCHOOL BUS:
Charging Primary Secondary Parking (Control) Accessories
129
Typical Air Systems 100
TP-3DC Tractor
MV-3
Protection Valve Hose Couplings Control
Control Valve
C
Supply
WS-24 Wheel
Speed Sensor Stop Light
Switch
ADB22X
ADB22X Bendix
Air Disc
Air Disc TCS-9000 EC-60
Brake
Brake Valve Electronic
Controller
Standard1
Premium2
Antilock
Modulator
(4 places)
Quick
Release
Valve Bendix E-8P / R-12/R-14
E-6 Brake Valve Service QR-1C Quick
with Relay Valve Release Valve
BVA-85 Brake
Valve Actuator
Low Pressure
Indicator
AD-IS
Air Dryer
Front
Axle Reservoir
Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
1
Equipped with standard Bendix ABS Antilock Brake System
2
Equipped with Bendix ABS and Smart ATC Traction Control
130
Typical Air Systems 100
Supply
WS-24 Wheel Hose
Stop Light Switch
Speed Sensor Couplings
ADB22X
Air Antilock
EC-60
Disc Modulator
Electronic ADB22X
Brake DC-4 Double
Controller Air Disc
Check Valve
Advanced Brake
TCS-9000
Valve
Antilock
Modulator
(4 places) Rear Axle
Module (RAM)
with ATR-6
Traction
E-8P / E-6 Relay Valve
ATR-6 SAS-60
Brake Valve with
Traction Steering
BVA-85 Brake
Relay Angle QR-1C
Valve Actuator
Valve Sensor YAS-60 Yaw Quick
Rate & Lateral Release
Acceleration Valve
Sensor
AD-IS
Air Dryer Low Pressure
Indicator
Front
Axle Reservoir
Rear
Tu-Flo 550/ Axle Reservoir
Tu-Flo 750 WS-24 Wheel
Bendix Extended Bendix Extended Speed Sensor
(ES) Drum Brake BA-921 / BA-922
(ES) Drum Brake
with Automatic Slack Air Compressor
with Automatic Slack
Adjuster and Service To Accessories
Adjuster and Service
Chamber Chamber
Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
131
Typical Air Systems 100
WS-24 Wheel
Speed Sensor
Antilock
Modulator
(4 places)
SR-7
Spring Brake
Modulating
Quick Release Valve
Valve
Service
E-8P / E-6 Brake Valve Relay
Valve
AD-9/
AD-IP
Air Dryer
Front
Safety Axle Reservoir
Valve
Supply Rear
Reservoir Axle Reservoir
WS-24 Wheel
Tu-Flo 550/Tu-Flo 750/ Speed Sensor
Bendix Extended BA-921/ BA-922
(ES) Drum Brake
Air Compressor Bendix Extended
with Automatic Slack (ES) Drum Brake
Adjuster and Service with Automatic Slack
Chamber Adjuster and Service
Chamber
Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
1
Equipped with standard Bendix ABS Antilock Brake System
2
Equipped with Bendix ABS and Smart ATC Traction Control
132
Typical Air Systems 100
ADB22X EC-60
Electronic ADB22X
Air Disc Air Disc
Brake PP-DC Park
Controller
Advanced Brake
Control Valve
E-8P/ E-6
Antilock Brake Valve
Modulator
(4 places)
SR-7
ATR-6 Spring Brake
YAS-60 Yaw
Traction Modulating
Rate & Lateral Valve
Stop Light Relay
Acceleration
Switch SAS-60 Valve
Sensor
Steering Angle
ATR-6 Sensor
Traction
Relay
Valve
Orifice Check PR-3/ PR-4
Valve Valve Low
To Accessories Pressure
Indicator
AD-9/
AD-IP
Air Dryer Front
Safety Axle Reservoir
Valve
Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
133
134
Typical Coach Bus Air System Schematic
AD-IS
Extended Purge
Air Dryer BA-922
Air Compressor
Typical Air Systems 100
PP-DC To Accessories
Control Valve
Stop Light
Switch
BVA-85
EC-60 Electronic
Front Axle Door Interlock Valve
Controller
Module (FAM) with Contol Module Premium Traction
with Quick Release Solenoid
Valve SR-7
Spring Brake
Rear Axle Modulating
Dual Valve
Module (RAM)
Brake Valve
with R-14
Antilock Relay Valve
Modulator
(4 Places) Low Pressure
Indicator
Notes:
The color coding of the brake system schematic follows APTA Recommended Practice. COACH:
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
Primary & Supply Secondary Parking Compressor Governor Accessories
Typical Articulated Coach Bus
Air System Schematic
AD-IS
Extended Purge
Air Dryer BA-922
Air Compressor
ASA-5 Automatic
Slack Adjuster and
Service Chamber
PP-DC
Control Valve To Accessories
Rear Axle
Rear Module (RAM)
Front Axle Reservoir
Stop Light with R-14
Module
Switch Relay Valve
(FAM)
with Quick BVA-85 Traction
Release Door Interlock Multi-Relay Solenoid
EC-60 Electronic
Valve Valve with Contol Rear Axle Valve Controller
Module Module Premium
(RAM)
with R-14 R-14
Relay Valve Relay Valve
Dual
Brake Valve
Low
Antilock Pressure
Modulator Indicator
(6 places)
Front
Mid Reservoir
Reservoir
Notes: COACH:
The color coding of the brake system schematic follows APTA Recommended Practice.
Typical Air Systems 100
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
Primary & Supply Articulated Circuit Secondary Parking Compressor Governor Accessories
135
136
Typical Double Train
WS-24 Wheel WS-24 Wheel WS-24 Wheel
Speed Sensor Speed Sensor Speed Sensor
Hose
Coupling C-5 Vented
SC-1 Single
Cut-Out Cock
Check Valve
Typical Air Systems 100
R-12P R-12P
Valve C-5 Vented Valve
Cut-Out Cock
SC-1 SC-1
R-12P Valve
Single Single
Check Check SR-5
Valve SR-5 Trailer TABS-6 Valve Trailer Spring
Spring Brake Brake PR-3 Module Brake
Brake Valve
Valve Chamber Valve Chamber
VCDU
VCDU
TABS-6 DC-4 TABS-6
Module Double Module
QR-1 PP-1 Check Valve
Valve QR-1
Quick Quick
Release Release
Valve Valve
TR-3
C-5 Vented C-5
Valve
Cut-Out Vented
Cock SV-4 Cut-Out
Valve Cock
TRAILERS:
Air disc & drum brakes combined on a single axle are shown for pictoral purposes only.
Trailer (Supply) Trailer (Control) Trailer (Park)
Typical Tractor System Typical Trailer System
MV-3
Valve SL-4 Stop TP-5 Tractor System-Guard Trailer Air Dryer
Light Switch Protection Valve
C C
S S
Cyclone
DuraDrain
Wheel
ADB22X Water
DC-4 Wheel ADB22X Air Speed
Air Disc Separator
ADB22X Speed Disc Brake Sensor
Antilock Double
Brake Disc Brake Sensor
Modulator Check
Valve
EC-60
TCS-9000 Electronic
Valve Controller
Antilock
Modulator
(4 places)
Axle
ATR-6 Module
Traction w/ ATR-6 SR-5 Trailer
TABS
Air disc & drum brakes combined on a single axle are shown for pictoral purposes
only.