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Allison, Whited, Hanna, Nasief 1

1 EVALUATION OF PROBING VS. CORING FOR DETERMINATION OF PCC


2 PAVEMENT THICKNESS
3
4 Submission Date: July 31, 2009
5 Word Count (Text): 4,921
6 Number of Tables: 4
7 Number of Figures: 5
8
9
10 Gyude W. Allison
11 Former Graduate student
12 University of Wisconsin-Madison
13 Dept. of Civil & Environmental Engineering
14 1 Basil Ct., Madison, WI 53704
15 Phone: 608-445-0112
16 Email: gyudea@yahoo.com
17
18 Gary C. Whited, P.E.
19 Program Manager
20 Construction & Materials Support Center
21 University of Wisconsin-Madison
22 Dept. of Civil & Environmental Engineering
23 Madison, WI 53706
24 Phone: 608-262-7243
25 Email: whited@engr.wisc.edu
26
27 Awad S. Hanna, Ph.D., P.E.
28 Director of Construction & Materials Support Center
29 Professor and Chair of Construction Engineering & Management
30 University of Wisconsin-Madison
31 Dept. of Civil & Environmental Engineering
32 Madison, WI 53706
33 Phone: 608-263-8903
34 Email: hanna@engr.wisc.edu
35
36 Haidy Gerges Nasief (Corresponding Author)
37 Ph.D. Candidate, Construction Engineering and Management,
38 University of Wisconsin-Madison
39 Dept. of Civil & Environmental Engineering
40 Madison, WI 53706
41 Phone: 304-282-3707
42 Email: nasief@wisc.edu
43

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1 ABSTRACT
2
3 The Wisconsin Department of Transportation (WisDOT) has used contractor probing
4 measurement of fresh Portland Cement Concrete Pavement (PCCP) to determine pavement
5 thickness since 1998. Prior to that, WisDOT used coring to measure thickness and determine
6 payment for pavement. The probing method is non-destructive and has financial advantages for
7 WisDOT, as it eliminates the costs of coring and reduces the expenses of contract
8 administration. Probing also provides the contractor with immediate feedback on the depth of
9 the pavement being constructed. A study was conducted to verify the reliability of probing
10 measurement for determining pavement thickness, as well as verifying contractors compliance
11 with design requirements. To determine whether probing was still a viable method for use by
12 WisDOT in construction contract administration, core depths were compared to field measured
13 probe depths for twelve projects constructed between 2006 and 2008 across the state of
14 Wisconsin. Sample means were compared, statistically calculated estimates of differences were
15 examined, and a statistical analysis at the 95% confidence interval was carried out. Based upon
16 these analyses, probing does provide an acceptable measure of pavement thickness. All
17 contractor probe measurements and over 80% of the WisDOT core samples showed that
18 constructed pavement thickness exceeded the design thickness.
19

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1 TABLE OF CONTENT
2
3 ABSTRACT 2
4 TABLE OF CONTENT...3
5 LIST OF FIGURES 4
6 LIST OF TABLES...4
7 INTRODUCTION ..5
8 BACKGROUND ... 5
9 P ROBLE M S T AT E ME NT 8
10 SCOPE 9
11 PREVIOUS WISDOT STUDY..9
12 DATA DISCRIPTION....9
13 METHODOLOGY..10
14 Test Statistics Used..10
15 F-test Statistics..10
16 T-test Statistics..11
17 Skewness test....11
18 Kurtosis test..11
19 RESULTS....12
20 STATISTICAL QUALITY CONTROL ....15
21 CONCLUSIONS.16
22 LIST OF REFERENCES.17
23

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1 LIST OF FIGURES
2
3 FIGURE 1 Drilled Core Sample - http://www.tfhrc.gov/pubrds/02jul/04.htm (April 2008) ....... 6
4 FIGURE 2 WisDOT thickness measurement device6
5 FIGURE 3 Illustrated Probe Measurement Method (Allison, 2008) .7
6 FIGURE 4 Probing as Done in the Field (Courtesy of WisDOT, 2008) ...8
7 FIGURE 5 Quality Control X-bar Chart for USH 151, Columbia Co. ....16
8
9
10 LIST OF TABLES
11
12 TABLE 1 List of Study Projects 10
13 TABLE 2 Mean, Standard Deviation, Variance and Sample Size ..... 12
14 TABLE 3 F-test results 13
15 TABLE 4 Hypothesis Test - All Projects (Unequal Variance) ....14
16

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1 INTRODUCTION
2 The current trend in State Highway Agencies (SHA) is to move toward utilizing quality control
3 data for quality assurance purposes as a way of coping with staff reductions and budget cutbacks
4 (Allison, 2008). Portland Cement Concrete (PCC) pavement thickness has traditionally been
5 measured by coring for quality assurance and payment determination. Several states have moved
6 to other methods for measuring pavement thickness including probing and Impact- Echo
7 methods. Contractors often use probing as a method for thickness quality control during
8 construction. If contractors quality control data is used by SHAs for quality assurance purposes,
9 cost and resources would have been saved. However, verification studies must be done to assure
10 that probing produces adequate results when compared to coring for measuring the thickness of
11 the pavement.

12
13 BACKGROUND
14 Coring is a destructive measurement method that requires cutting out a segment of the pavement
15 and refilling that section. Figure 1 shows a sample of a drilled core. According to ASTM C174,
16 ASTM C42 and AASHTO T-24 the cores extracted from the constructed pavement for
17 determining the pavement thickness must have a diameter of 4 inches. The Wisconsin
18 Department of Transportation (WisDOT) does coring according to AASHTO T-24 standards and
19 evaluates the results according to AASHTO T-148. The results obtained from the core
20 measurements are used for determining payment to the contractor. Coring is the accepted
21 standard and represents the most accurate means for determining pavement thickness at a
22 specific point. Additionally, randomly located cores are taken to ensure that the contractor
23 constructs the required concrete thickness. For this reason, coring is used for calibrating non
24 destructive measuring techniques [3&8]. WisDOT classifies the results obtained from coring
25 into: conforming - if the thickness is greater than or equal the plan thickness minus 3/8 inch; non
26 conforming - if the thickness is greater than or equal the plan thickness minus 1 inch but less
27 than 3/8 inch; unacceptable - if the thickness is less than the plan thickness minus 1 inch.
28 WisDOT uses a measuring device to measure the thickness, as shown in Figure 2 below. Once
29 the core is removed WisDOT uses a chisel and lightly chips away any base course material that
30 is not firmly attached, thus removing the loosely attached material. Nine measurements are taken
31 for each core, one in the center, and eight additional measurements around the circumference of
32 the 4 diameter core. These measurements are recorded to the nearest 0.05 inch; averaged and
33 rounded to the nearest tenth inch. If the average falls in the middle, WisDOT rounds the odds up
34 and the evens down. The device WisDOT uses is calibrated by the University of Wisconsin-
35 Madison annually.

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1
2
3 Figure 1 Drilled Core Sample - http://www.tfhrc.gov/pubrds/02jul/04.htm (April 2008)

4
5
6 Figure 2 WisDOTs thickness measurement device
7
8 Probes taken in fresh PCC pavement directly measure the thickness and are an alternative
9 procedure to coring for the determination of pavement thickness. WisDOTs probing method is
10 detailed in the WisDOT Construction and Materials Manual (CMM 4-25-70). Probing involves
11 placing a base plate in a selected location and securing it with an anchoring spike. A probing rod
12 with a top plate assembly attached is then inserted into the concrete, perpendicular to the
13 pavement surface, until the rod strikes the base plate. The top plate is then slid down the rod
14 until it makes contact with the pavement surface and locked in place. The probing device is then
15 retracted and the distance between the underside of the top plate and the end of the probing rod is
16 measured to the nearest 1/8 inch.
17 The probing rod is a non-flexing rod with a minimum diameter of 3/8 inch and sufficient
18 length to completely penetrate the pavement. The top plate can be circular or square with a
19 minimum area of 16 square inches. The top plate must be at least 1/16 inch thick and
20 sufficiently ridged to maintain a surface planeness of at least 1/8 inch across the widest
21 dimension intended to be in contact with the concrete pavement surface. The base plate can be

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1 circular or square with a minimum area of 80 square inches and must be of such rigidity, when in
2 place, to allow for the probing rod to be pushed against it without flexing [2].
3 Probing is also used by Texas DOT (TXDOT), under specification Tex-423-A., where
4 they used a rigid straight steel rod of about 5/8 inch diameter and at least 6 inches longer than the
5 pavement thickness to take the measurements. The rod is inserted into the concrete, removed,
6 and the full depth of the pavement is measured using a tape measure readable to 1/16 th of an
7 inch. TXDOT takes the average of three readings obtained from points located at one, half and
8 three quarters across the width of the pavement. Texas procedures require measuring to the
9 nearest 1/16th instead of the 1/8th inch used by WisDOT. [3&7]
10 WisDOT utilizes contractors QC probing measurements of the freshly placed concrete as
11 the primary method for determining thickness. Two probes are required for each paving unit
12 which is defined as being one lane wide and 250 feet long. Probes are taken at randomly
13 selected longitudinal points within the section and at pre-selected transverse locations as agreed
14 on by the engineer and contractor. For each day of paving at least one verification test is done
15 by the engineer. This involves observing the contractors probing operation and verifying the
16 measurement taken by the contractor.
17 The switch to the use of probes rather than cores was largely based upon the results of a
18 1998 study conducted by WisDOT. In this study they compared the results of both methods on
19 eight construction projects. WisDOT concluded that probing could be considered an acceptable
20 method of measuring PCC pavement thickness and recommended that a standard methodology
21 for conducting probing be developed. Figure 2 shows the probe measurement method and
22 Figure 3 shows the probe measurement as it is done in field by WisDOT.
23

24
25
26
27 Figure 3 Illustrated Probe Measurement Method (Allison, 2008)
28

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1
2
3 Figure 4 Probing as Done in the Field (Courtesy of WisDOT, 2008)

4 PROBLEM STATEMENT
5 Coring is a destructive technique that can only be performed after the concrete has hardened.
6 Therefore, the time lag between pavement constructions and getting the test results is
7 problematic. It also requires expensive coring equipment and must be operated by trained
8 personnel. Additional costs are incurred as refilling the holes requires extra labor hours.
9 Furthermore, due to the cost and destructive nature of coring, only a limited number of cores can
10 be done. Thus conventional coring represents a very limited sample size upon which major
11 decisions are made regarding acceptability and payment for the as-constructed pavement.
12 Improvements to these methods of assessing in-place PCC pavement properties would benefit
13 both contractors and SHA [3].
14 Probing is a non-destructive method that requires no extractions from the pavement. The
15 probe measurements taken during construction provide immediate feedback to field engineers
16 and contractors so they can make real time adjustments of the paving operation to control
17 thickness. Probing saves cost by eliminating cores and the refilling of core holes; at the same
18 time it requires less contract administration resources for the SHA. WisDOT requested that the
19 Construction and Materials Support Center (CMSC) at University of Wisconsin-Madison
20 conduct a follow up study to WisDOTs original 1998 study to determine if probing still
21 provided an acceptable method for measuring PCC pavement thickness.

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1 SCOPE
2 The intent of this study was to determine if the contractors quality control data (probe
3 measurements) provided comparable results to cores obtained by WisDOT. The project scope
4 was limited to comparing PCC pavement thickness measured in the field by the paving
5 contractor at the time of construction to the core depths taken and measured by WisDOT.
6 Coring and probing data from twelve projects were included in the study. The projects studied
7 included urban and rural paving projects constructed in 2006 and 2008, while the coring data was
8 obtained in 2007 and 2008. All the study projects were constructed with the PCC pavement
9 placed directly on a compacted granular base course.
10
11
12 PREVIOUS WISDOT STUDY
13 In January 1998, WisDOT prepared an unpublished internal report titled Alternative Methods
14 for Determining PCCP Thickness. The study statistically compared contractors probe
15 measurements to WisDOT core measurements for eight projects. WisDOT concluded that
16 probing can give an acceptable estimate of pavement thickness; and based on the analysis of
17 variance; WisDOT coring cannot be directly replaced with probing in the current specifications
18 [6]. The findings also recommended that probing be considered an acceptable method for
19 measuring PCC pavement thickness and that a standard methodology for conducting probing be
20 developed and incorporated in a new acceptance specification [6]. In summary, the probe data
21 according to this research is statistically similar to the core data at a confidence level of 95%,
22 except for variances which could be due to the differences in number of samples or human error
23 in the measuring process.

24 DATA DESCRIPTION
25 The goal of this research was to correlate the probe measurements taken by the contractor and
26 core measurements taken by WisDOT. The probe data was obtained from WisDOT project
27 construction records or from the contractors files when the data had not been retained by
28 WisDOT. The core data was provided by WisDOT from coring they did with their equipment
29 and staff. Core locations were randomly determined for each of the projects. The twelve
30 projects selected by WisDOT for the study are shown in Table 1. The size of projects ranged
31 from 25,350 to 327,277 square yards of pavement and plan thicknesses varied from 8 to 10
32 inches. The projects were constructed by five different paving contractors, with one contractor
33 building six of the projects, another contractor constructing three projects, and three contractors
34 building one project each.
35

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1 TABLE 1 List of Study Projects


WisDOT Year of Plan Pavement
Contract ID Project Description Construct- Thickness Area Contractor
ion (Inches) (SY)
20070213045 STH 95, Jackson Co. 2007 8.00 54,748 A
20060613038 S. Cray Sr. BLVD, 2006 9.00 44,653 D
Chippewa Co.
20060411001 USH 151, Columbia 2006 10.50 68,083 B
Co.
20060711005 USH 14, Lacrosse- 2006 8.50 155,500 E
Vernon Co.
20060214019 STH 31, Racine Co. 2006 8.50 55,600 A
20060314045 N 91st St., Milwaukee 2006 8.50 25,350 A
Co.
20060314016 STH 100, Milwaukee 2006 9.00 125,640 B
Co.
20060411013 S 11th St., Milwaukee 2006 8.00 32,500 C
Co.
20070213022 STH 60, Washington 2007 10.50 28,330 A
Co.
20060214015 STH 190 , Milwaukee 2006 8.50 65,400 A
Co.
20071211021 USH 57 NB, Door Co. 2008 9.00 327,277 A

20070814008 USH 45, Winnebago 2008 9.00 77,700 B


Co.
2
3
4 METHODOLOGY
5 A statistical analysis was done on each of the projects to determine if the core and probe
6 measurements yielded the same results for each project. The mean and variance for each project
7 (core and probe) were determined and compared. In all cases there were more probe
8 measurements (np) taken than cores (nc). This is understandable given the time and expense of
9 coring done after construction, as compared to probing which is done during construction.

10 Test Statistics Used


11 The F-test, T-test, Skewness test, and Kurtosis tests were all run on both the probe and core data
12 sets for each project. The confidence level chosen for this study was 95%, since it is an
13 assumption often used in statistical analysis. A brief description of each statistical test is
14 provided.
15
16 F-test Statistics
17 This test is used to determine whether the two population variances are equal. This is done by
18 comparing the ratio of two variances. The null hypothesis test is that the two independent

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1 samples come from normal distributions with the same variance, while the alternative hypothesis
2 is that they come from normal distributions with different variances. Thus the null hypothesis is
3 true if the ratio of the variances is 1(the variances are equal).
4
5 T-test Statistics
6 This test provides a statistical approach for indicating the confidence that can be placed in
7 conclusions drawn from relatively small numbers of samples of the population. For this study,
8 the sample sizes were quite large, meaning the t-test is a very rigorous standard for evaluating
9 the confidence levels used to compare the two population means. It also provides useful
10 information in comparing and predicting the difference between two population means, and it
11 was done for all the projects. Such hypothesis testing is an essential part of statistical inference
12 and was utilized to evaluate whether the probe and core data gave comparable results. The null
13 hypothesis used in testing the means was the mean of the contractors probe measurements is
14 equal to the mean of the WisDOT core measurements and the alternative hypothesis was then
15 the mean of the contractors probe is not equal to the mean of the WisDOT core. In other
16 words, the null hypothesis was p - c = 0 and the alternative hypothesis was p - c 0.
17 One significant aspect for understanding this data is the frequency distribution, a method
18 for condensing and summarizing data [4]. Of paramount interest is the position of the mean and
19 the spread or dispersion of the observations about the mean.
20
21 Skewness test
22 The goal of the skewness test is to determine the normality or lopsidedness of the sample
23 distribution [5]. The skewness is a measure of symmetry, or the extent to which the
24 observations group themselves more on one side of the central value (i.e. mean) than the other.
25 The coefficient of skewness is used to measure the lopsidedness of a sample frequency
26 distribution. According to statistical principles, skewness is a pure number and may be either
27 positive or negative [5]. For symmetrical distributions, the coefficient of skewness is zero. For
28 non-symmetrical distributions, the coefficient of skewness is negative if the long tail of the
29 distribution extends to the left (toward the smaller values on the scale of measurement) and
30 positive in the opposite case.
31
32 Kurtosis test
33 The measure of kurtosis relates to the tendency of a distribution to have a sharp peak in the
34 middle and excessive frequencies on the tails, as compared with a normal distribution, which is
35 relatively flat in the middle with little or no tails [5]. The peakedness and tail excess of a sample
36 frequency distribution is generally measured by the coefficient of kurtosis.
37

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1 RESULTS
2 The initial evaluation consisted of looking at the means () of both the core and probe data sets.
3 The result of that analysis is shown in Table 2.
4 In all cases the mean of the probe data was greater than the plan thickness while the mean
5 of the cores exceeded plan thickness on ten of the twelve projects. A comparison of the means
6 of the core and mean of the probes show close agreement for most of projects, the largest
7 differences coming from two projects where the probe depths exceeded the plan thickness and
8 the cores were less than the plan thickness. Of the twelve projects, eleven had a difference
9 between means of less than 1/4 inch and eight of the projects had differences less than 1/8 inch.
10 While a simple comparison of the means shows little noticeable difference, this approach can be
11 misleading because the data is based upon two different measuring techniques with differing
12 numbers of measurements taken at different locations. Statistical hypothesis testing allows us to
13 judge if the means of two sample populations are equal.
14
15 TABLE 2 Mean, Standard Deviation, Variance and Sample Size
SUMMARY OF WISDOT PROJECTS
Probe Core
Project Plan Std. Sample Std. Sample
Depth Mean Dev. Var. Size Mean Dev. Var. Size p - c
(Inches) (p) (p) ( ) (np) (c) (c) ( ) (nc) (Inches)
STH 95 , 8.00 8.07 0.18 0.03 1174 8.12 0.22 0.05 102 -0.05
Jackson Co.
S. Cray Sr.
BLVD, 9.00 9.38 0.35 0.12 176 9.31 0.40 0.16 27 0.07
Chippewa
Co.
USH 151 ,
Columbia 10.50 10.54 0.42 0.18 68 10.32 0.41 0.17 48 0.22
Co.
USH 14,
Lacrosse- 8.50 8.81 0.33 0.11 674 8.68 0.35 0.12 71 0.13
Vernon Co.
STH 31, 8.50 8.60 0.27 0.07 264 8.31 0.40 0.16 12 0.29
Racine Co.
N 91st St. ,
Milwaukee 8.50 8.63 0.28 0.08 80 8.66 0.61 0.37 12 -0.03
Co.
STH 100 ,
Milwaukee 9.00 9.13 0.31 0.09 309 9.18 0.19 0.04 24 -0.05
Co.
S 11th St ,
Milwaukee 8.00 8.41 0.22 0.05 164 8.43 0.52 0.27 14 -0.02
Co.
STH 60, 10.50 10.55 0.20 0.04 60 10.61 0.23 0.05 20 -0.06
Washington

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Co.
STH 190 ,
Milwaukee 8.50 8.66 0.63 0.40 233 8.84 0.48 0.23 32 -0.18
Co.
USH 57 NB,
9.00 9.17 0.22 0.05 225 9.28 0.38 0.15 109 -0.11
Door Co.
USH 45,
Winnebago 9.00 9.12 0.21 0.04 72 9.05 0.44 0.19 28 0.07
Co.
1
2 The simple measurement of variance shows that the results obtained from cores and
3 probes are very close. By applying the f-test we can determine whether the t-test should be
4 performed assuming equal or unequal variances. The results of the f test are shown in Table 3.
5
6 TABLE 3 F-test results
Variance Variance Agree with null
Project
Probe Core F-test hypothesis
( ) ( ) equal variances
STH 95 , Jackson Co. 0.03 0.05 0.0093 NO
Seymour Cray Sr. BLVD, Chippewa Co. 0.12 0.16 0.2998 YES
USH 151 , Columbia Co. 0.18 0.17 0.8834 YES
USH 14, Lacrosse-Vernon Co. 0.5959
0.11 0.12 YES
STH 31, Racine Co. 0.07 0.16 0.0277 NO
N 91st St. , Milwaukee Co. 0.08 0.37 2.86e-5 NO
STH 100 , Milwaukee Co. 0.09 0.04 0.0112 NO
S 11th St , Milwaukee Co. 0.05 0.27 1.01e-7 NO
STH 60, Washington Co. 0.04 0.05 0.3297 YES
STH 190 , Milwaukee Co. 0.12 0.23 0.0567 YES
USH 57 NB, Door Co. 0.05 0.15
0.2783 YES
USH 45, Winnebago Co. 0.04 0.19
8.55e-12 NO
7
8 Six of the projects reject the hypothesis of equal variances in favor of the hypothesis of
9 unequal variances. Based upon those results, the research team decided to perform the t test
10 assuming unequal variances for the two sample populations. The two sided t-test is used to
11 compare cores and probes based upon a chosen confidence interval. The confidence intervals
12 calculated for a 95% interval level are shown in Table 4. If the p-value falls below 0.05, then the
13 test rejects the null hypothesis at a default significance level of 0.05.
14

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1 TABLE 4 Hypothesis Test - All Projects (Unequal Variance)


TWO SAMPLE T-TEST
(Assuming Unequal Variance)
95% CI

p- Estimated Agree with


Lower Upper value Difference (p - c)/ null
Project (inches) c hypothesis
("means
Percent are equal")

STH 95 , Jackson Co. -0.082 -0.007 0.019 -0.0558 -0.59% NO

S. Cray Sr. BLVD, Chippewa Co. -0.079 0.254 0.295 0.0728 0.78% YES
USH 151 , Columbia Co. 0.069 0.382 0.005 0.2091 1.99 % NO
USH 14, Lacrosse-Vernon Co.
0.043 0.225 0.004 0.1342 1.54% NO
STH 31, Racine Co. 0.044 0.553 0.026 0.2984 3.59% NO
N 91st St. , Milwaukee Co. -0.419 0.360 0.87 -0.0296 -0.34% YES
STH 100 , Milwaukee Co. -0.134 0.042 0.295 -0.0458 -0.50 % YES
S 11th St , Milwaukee Co.
-0.321 0.283 0.895 -0.0188 -0.22% YES
STH 60, Washington Co.
-0.179 0.059 0.311 -0.0642 -0.61% YES
STH 190, Milwaukee Co.
-0.366 0.011 0.065 -0.1524 -1.75% YES
USH 57 NB, Door Co.
-0.036 -0.191 0.005 -0.1134 -2.4 % NO
USH 45, Winnebago Co.
-0.105 0.246 0.420 0.0705 0.77 % YES
2
3 Table 4 shows that with the assumption of unequal variances, 7 of the 12 projects met the
4 test for equivalent measures. In the 1998 WisDOT study which compared probe data to core
5 data for 8 paving projects, WisDOT assumed a 95% confidence level with equal variances and
6 only 2 of the 8 projects met the test for equivalency.
7 The most important outcome from using the hypothesis test in this study was the
8 consideration of the predicted differences in the means based upon the statistical modeling, and
9 shown in the fifth column of Table 4. The predicted difference was significant in this study
10 because of the large number of measurements taken for the probes and the cores. The difference
11 between the probe and the core was predicted to be less than 1/4 inch for 11 of the 12 projects
12 and the highest percentage difference was 3.59%. These results show that the two data sets,
13 probes and cores, compare very closely to each other.
14 The skewness test measures symmetry, while the kurtosis test measures peakedness and
15 tail excess of a sample frequency distribution. According to statistical principles, skewness is a
16 pure number and may be either positive or negative. Skewness value is zero for symmetrical
17 distribution, and for non-symmetrical distribution, it is either negative if the long tail of the
18 distribution extends to the (toward the smaller values on the scale of measurement) or positive if

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1 otherwise. Kurtosis is a dimensionless number and may be either positive or negative [6]. A
2 positive value of kurtosis is said to be leptokurtic, a negative value is said to be platykurtic, and a
3 value of zero is said to be mesokurtic. The contractors probe values of skewness ranged from
4 0.37 to 2.71 with an average of 1.20 while WisDOTs core values on the other hand ranged from
5 -0.41 to 2.48 with an average of 0.35. the contractors values are more lopsided than the
6 WisDOT values in that, even though the long tails of both distributions extend to the right, the
7 WisDOT distribution is more normal (closer to the value of zero-symmetry) than the contractors
8 values. The contractors probe values exhibited kurtosis values ranging from 0.69 to 14.36 with
9 an average of 3.77 while WisDOTs core values exhibited kurtosis values ranging from -1.46 to
10 6.85 with an average of 1.02. Neither data set exhibited a mesokurtic tendency overall. However,
11 the WisDOT values show a tendency to be slightly more normal than the contractors values.
12 90% of the normality test results fail to reject the hypothesis that they follow a normal
13 distribution, whereas 80% of the normality of the probe results were rejected in favor of the
14 hypothesis that they did not follow a normal distribution. The kurtosis and skewness test results
15 validate the assumption to use the t-test and the unusually high values observed for some of the
16 projects need to be studied further to determine why they occur and if they offer any insights
17 regarding construction control processes.

18 STATISTICAL QUALITY CONTROL


19 In October 1979, the U.S. Department of Transportation Federal Highway Administration
20 (FHA), in conjunction with The Sigma Partnership, published a course notebook called Practical
21 Applications of Statistical Quality Control in Highway Construction, in order to assist engineers
22 and technicians in highway construction [4]. The FHA notebook discusses the control chart
23 technique, which is of primary interest to the contractor and should be of interest to the agency
24 inspection team as well. It identifies two causes of variability: the chance cause inherent in any
25 particular method of production and inspection, and the system of assignable causes which can
26 be controlled or removed. In order to remove an assignable cause, one must first establish that it
27 is working on the system, using the Statistical Control Chart to determine whether there is a lack
28 of control in the process.
29 WisDOT utilizes quality control charts to insure construction processes are controlled
30 and the materials being supplied by contractors meet specifications for many of the products
31 used in construction. This technique, however, is not used in monitoring the thickness of PCC
32 pavement being constructed. There are many benefits in using a statistical control chart,
33 including:
34 early detection of process trouble before rejections occur
35 decrease in product variability
36 establishment of process capabilities
37 provision of a rational basis for altering specification requirements
38 sense of quality awareness in the construction team
39 As an adjunct to the data analysis, statistical quality control charts were created for the
40 probe data to determine if the construction processes on the study projects were under control.
41 For this analysis, the Average, or X-bar Chart, was used. Since WisDOT has no established
42 criteria for thickness greater than plan depth, the upper control limits (UCL) and lower control
43 limits (LCL) were calculated using statistical methods. The target value was the plan thickness.
44 The UCL and LCL levels were calculated using statistical methods. An example of the resulting
45 statistical control chart for the USH 151, Columbia Co. project is shown in Figure 5.

TRB 2010 Annual Meeting CD-ROM Paper revised from original submittal.
Allison, Whited, Hanna, Nasief 16

1 To judge whether the paving process was under control, the theory of runs was utilized.
2 This theory states that if there are seven consecutive points on the same side of the center (target
3 value) line, there is a lack of control. All twelve projects passed this criterion and were judged
4 to have been in control. This may explain the close agreement between the probe and core
5 measurements.
6
7

Xbar Chart of Probe


11.4
1

11.2
UCL=11.070
11.0
Sample Mean

10.8

10.6 _
_
X=10.526
10.4

10.2

10.0 LCL=9.981

1 3 5 7 9 11 13 15 17
Sample
8
9
10 FIGURE 5 Quality Control X-bar Chart for USH 151, Columbia Co.
11
12 CONCLUSIONS
13 A total of twelve projects were analyzed to determine if probing fresh concrete was a valid
14 quality assurance method for determining pavement thickness as compared to coring hardened
15 concrete. Sample means were compared, statistically calculated estimates of differences were
16 examined, and a statistical analysis at the 95% confidence interval was carried out. Based upon
17 these analyses, probing provides an acceptable measure of pavement thickness.
18 Use of statistical quality control charts has many benefits, and SHAs should consider
19 adopting them for use on future PCC paving projects. It would give both contractors and owner
20 agency personnel a tool for determining if the paving process is under control and would provide
21 further assurances that probe measurements are providing adequate results. The upper control
22 limits (UPC) and lower control limits (LCL) should be established based upon contract
23 requirements.
24

TRB 2010 Annual Meeting CD-ROM Paper revised from original submittal.
Allison, Whited, Hanna, Nasief 17

1 LIST OF REFERENCES
2 1. Allison, G.W. Evaluations of Probing Measurement for Determination of Portland
3 Cement Concrete Pavement Thickness. Master of Science Thesis, University of
4 Wisconsin-Madison, Madison, Wisconsin, May 2008.
5 2. State of Wisconsin Department of Transportation Standard Specifications for
6 Highway and Structure Construction, 2008.
7 3. Nazarian, S., et al., Acceptance Criteria of Airfield Concrete Pavement Using Seismic
8 and Maturity Concepts, Programs Management Office, Skokie, IL, USA, May 2006,
9 IPRF REPORT 01-G-002-02-2.
10 4. The Sigma Partnership, Practical Applications of Statistical Quality Control in
11 Highway Construction, Course Notebook, FHA, US Department Of Transportation
12 1979.
13 5. American Society for Testing and Materials (ASTM), Manual on Presentation of
14 Control Chart Analysis, 6th Edition, 1916 Race Street, Philadelphia, PA 19103, 1992
15 6. Wisconsin Department of Transportation, Methods for Determining PCCP Thickness,
16 Report # WI/SPR-11-97 Alternative, 3502 Kinsman Blvd., Madison, WI 53704,
17 January 8, 1998
18 7. Texas Department of Transportation, Determining Pavement Thickness by Direct
19 Measurements, TXDOT DESIGNATION: TEX-423-A, 2008
20 8. American Association of State Highway and Transportation Officials (AASHTO),
21 Obtaining and Testing Drilled Cores and Sawed Beams of Concrete, T 24M/T 24,
22 2007
23 9. Crawford, Gary L., et al., On the Road Testing Roads, Vol. 66 No. 1, FHA, United
24 States Department of Transportation, http://www.tfhrc.gov/pubrds/02jul/04.htm,
25 Accessed April 2008.

TRB 2010 Annual Meeting CD-ROM Paper revised from original submittal.

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