98: //sites.google.com/site/sapandocs, Repatitive Manufacturing with Reporting Point Backflush Repetitive Manufacturing, Purpose ‘This component can be used for production planning and control in a repetitive manufacturing environment ‘You can use repetitive manufacturing as either make-to-stock REM or make-to-order REM such as in the automotive Industry, for example. ‘The goals of repetitive manufacturing are the following: Creation and revision of production quantities on a period and quantity basis (reduction. jn individual lot and order-specific processing) Reduction in the production control effort and simpler backilushing tools{with the option ‘fusing the full scape ofthe PP functionality). Reporting point backflush use takes sense to use the reporting point backilush: ‘= iyou work with longer lead tumes, You can use the reporting points to withdraw the components closer to thie time they are required for the operation. + Ifyou want to calculate work in process ‘To do this, operations are defined as reporting points and the backflush is carried out at these reporting points Prerequisites ‘= Tocarry outa reporting point backtlush for a materia, you must have assigned an appropriate Repetitive Manufacturing Profile to the macerial inthe material master record. ‘+ This type of backflushing corresponds to the milestone confirmation. Therefore, in the routing, you must selecta control key which has indicator 1 (= milestone confirmation) in the confirmation field. ‘= You muschave enterad the routing n the production version of the material. 'you create a run schedule ‘quantity forthe material tobe produced using this routing, the operations with the control key for milestone confirmation are then automatically copied to the run schedule header as reporting points, When. creating arun schedule header, the system first tries to copy the routing entered inthe detailed planning section, Ino entry exists here, the systom then uses the routing from the rate-based planning section Features ‘+A separate function exists in the main menu of Repetitive Manufacturing for the reporting polnt backflush, ‘When backflushing at reporting points, the system backflushes all materials that are withdrawn and ‘consumed at the reporting point operation and at the previous operations. The system also determines costs, Ifyou backflush a production quantity, the system reduces the dependent requirements ofthe oldest ‘run schedule quantities, ‘+ Inthe repetitive manufacturing profile, you can set that the goods receipt is automatically posted when bbackilushing the last reporting point. The system does not reduce capacity quantities until backflushing the last reporting point. + Youcam also backdlush actual times. The production activites are then posted on the basis ofthe time that ‘was actually taken for production. + You have two options for bacldlushing scrap: © Assembly scrap (© Component scrap Ifyou backflush assembly scrap, the system backflushes production activities and the goods issues forthe components, Ifyou backilush component scrap, the system only backflushes the goods issues for the components. Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comRepatitive Manufacturing with Reporting Point Backflush Configuration:- Goto the following path or go to transaction code OSP2 to create REM Profle SSS SS eo; sD eee cameo amoe In the profile you need to check RP backflush and need to select whether you want optional or mandatory Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.com38: //sites.google.com/site/say Repatitive Manufacturing with Reporting Point Backflush Master Data:- In the MRP 4 view of material master you need to check Repetitive mfg indicator and assign the repetitive mfg profile in REM Profile also you need to create production version e =]: Gleeeisasinnen Production version: - You can create in material master or in C221 ° = Gece sheIREDEINEIOS Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comhttos://sites google.com/site/sapapdocs/ Repatitive Manufacturing with Reporting Point Backflush Routing ‘Also you can create Routing or Rate routing with the control key which supports milestone confirmation, In the routing below both operations are milestone operations, One material assigned for each operation. —_ | er s]:0 ee /88 8OeH SR OF | Produet Cost Collector: Go to KKF6N to create Product Cost Collector with production version asthe option to create it. After calculation cost, system shows the BOM and routing with costs. Simic cheer vest oo ro ery Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.com3 sogle.com/site/say Repatitive Manufacturing with Reporting Point Backflush Scenar (Create Requirement in MD61 for the Matertal, THOM OARED _amoeneem | Pei ioe {After MRP run planned order type PE (Run Schedule Header) is created. oo Pings peer Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comhttps: //sites google.com/site/sapppdocs/ Repetitive Manufacturing with Reporting Point Backflush In MF50 (Planning Table) you can see the planned order is assigned to Production Line REMOOL er slsH@e@ o0: COCO HF Ow ‘You can stage materials in MF6O Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comhttos://sites google.com/site/sapapdocs/ Repstitive Manufacturing with Reporting Point Backflush ‘Material s staged tothe production storage location, Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comnttos://sites.google.com/site/sapopdocs/ Repatitive Manufacturing with Reporting Point Backflush Backflush:- Im MPBF backilush you need to enter planned order number and click on RP Backflush and enter “Heese me ee Deen Boece | or ‘system shows pop up asking to select the Reporting polnt. Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comRepetitive Manufacturing with Reporting Point Backflush You can correct the quantities by choosing Post with correction SEeinzioW a = Here you can change quantity, storage location if required, Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.comhttos://sites google.com/site/sapapdocs/ Repatitive Manufacturing with Reporting Point Backflush System shows GI document atthe bottom of screen e ‘Wise Click on RP stocks above OR go to MF26 to see the RP stock (WIP) a Peee Gi HSHHNIANIOT Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.com38: //sites.google.com/site/say Repatitive Manufacturing with Reporting Point Backflush Similarly select the second Reporting point Created by:- Devidas Karad eee bil eed SeeciteeEsmail:- devidas.karad@gmail.com8: //si it Repatitive Manufacturing with Reporting Point Backflush °° |«H eee ane nocd Brow SED Gane Se eon =r Ps SED AMID GE See ve ‘After backflushing the last reporting point both GR and GI happens ‘mn MR26 you can see there Is no stock at reporting point. Created by:- Devidas Karad eee bil eed Seecitee = 92 so tenesEsmail:- devidas.karad@gmail.com