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1998-2001 Honda Accord V-6 SM Supp PDF
1998-2001 Honda Accord V-6 SM Supp PDF
General Info
-How to Use This Manual ^ ^
T h i s s u p p l e m e n t c o n t a i n s i n f o r m a t i o n for t h e '98-01 A C C O R D V 6
S e d a n a n d '98-01 A C C O R D C O U P E V 6 . R e f e r t o t h e '98-01
A C C O R D a n d A C C O R D C o u p e S e r v i c e M a n u a l , P/N 6 1 S 8 0 0 8 , f o r
Specifications
service p r o c e d u r e s a n d data n o t i n c l u d e d in this s u p p l e m e n t .
T h e f i r s t p a g e o f e a c h s e c t i o n is m a r k e d w i t h a b l a c k t a b t h a t
lines u p w i t h o n e o f the t h u m b index tabs o n this page a n d the
back cover. Y o u can quickly find the first page of each section
Maintenance
w i t h o u t looking t h r o u g h a full table of contents. T h e s y m b o l s
p r i n t e d at t h e t o p c o r n e r o f each p a g e c a n also be u s e d as a
quick reference s y s t e m .
Engine Electrical
Safety Messages
Y o u r s a f e t y , a n d t h e s a f e t y o f o t h e r s , is v e r y i m p o r t a n t . T o h e l p
y o u make i n f o r m e d decisions, w e have provided safety
messages a n d other safety information t h r o u g h o u t this m a n u a l . Engine
O f c o u r s e , it is n o t p r a c t i c a l o r p o s s i b l e t o w a r n y o u a b o u t a l l t h e
hazards associated w i t h servicing this vehicle. Y o u m u s t use
your own good judgment.
Y o u w i l l f i n d i m p o r t a n t safety i n f o r m a t i o n in a v a r i e t y o f f o r m s
including:
Safety Labels on the vehicle.
Safety Messages preceded b y a safety alert s y m b o l ^ and
one of three signal w o r d s , DANGER, W A R N I N G , or CAUTION.
These signal w o r d s m e a n :
inHT^TTcTini Y o u W I L L b e K I L L E D o r S E R I O U S L Y H U R T if
Fuel and Emissions
you don't follow instructions.
WMMzIMM Y o u C A N b e K I L L E D o r S E R I O U S L Y H U R T if
you don't follow instructions.
*Transaxle
firaOTJTItfll Y o u C A N b e H U R T if y o u d o n ' t f o l l o w
instructions.
Body Electrical
1998-01 A c c o r d V - 6
^Restraints
S u p p l e m e n t
SUPPLEMENTAL RESTRAINT S Y S T E M (SRS)
The Accord Sedan/Coupe (V6) SRS includes a driver's airbag located in the steering wheel hub, a passenger's airbag
located in the dashboard above the glove box, and side airbags ('00-01 models) located in the front seat-backs.
Information necessary to safely service the SRS is included in the '98-01 Accord Sedan/Coupe (L4) Service Manual,
P/N 61S8008. Items marked w i t h an asterisk ( * ) on the contents page include or are located near SRS components.
Servicing, disassembling or replacing these items w i l l require special precautions and tools, and should therefore be
done by and authorized Honda dealer.
To avoid rendering the SRS inoperative, w h i c h could lead to personal injury or death in the event of a severe frontal
collision, all SRS service w o r k must be performed by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the frontal airbags (and/or side airbags on some '00-01 models).
Do not b u m p the SRS unit, Otherwise, the system may fail in case of a collision, or the airbags may deploy w h e n the
ignition switch is ON (II).
SRS electrical w i r i n g harnesses are indicated w i t h y e l l o w color coding. Related components are located in the
steering column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the
front seats ('00-01 models) and around the floor ('00-01 models). Do not use electrical test equipment on these
circuits.
General Information
rrrrrm
1HG CG1 6 4 * W A 000001 J 3 0 A 1 - 1000001
c de f g h
a. Engine Type
a. Manufacturer, Make and Type of Vehicle J 3 0 A 1 : 3.0 fi SOHC VTEC Sequential Multiport
1HG: HONDA OF AMERICA MFG., INC., U.S.A. Fuel-injected engine
HONDA, Passenger vehicle b. Serial Number
b. Line, Body and Engine Type
CG1: ACCORD V6/J30A1 Transmission Number
CG2: ACCORD COUPE V6/J30A1
Body Type and Transmission Type B7XA - 5000001
1: 2-door Coupe/5-speed Manual
2: 2-door Coupe/4-speed Automatic
6: 4-door Sedan/4-speed Automatic
d. Vehicle Grade (Series) Transmission Type
US model Canada model B7XA: 4-speed Automatic
4: LX, LX V6 4: LX, LX V6 P2A8: 5-speed Manual
5: EX, EX V6 5:EX,EXV6 b. Serial Number
6: EX-L
Check Digit Paint Code
Model Year
W: 1998 Code Color
Factory Code B-80P Mystic Blue Pearl *Note1
* Note 1: US m o d e l o n l y
* Note 2: Canada m o d e l only
V e h i c l e Identification
Number and Federal
Motor Vehicle Safety
S t a n d a r d Certification.
V e h i c l e Identification
Number a n d C a n a d i a n
Motor Vehicle Safety
S t a n d a r d Certification.
COLOR LABEL
INT. C O L O R
TYPE E
EXT. COLOR
B-80P
K A S 8 4 AO A
1-2
Chassis and Paint Codes -1999 Model
J30A1 - 2000001
1 H G C G 1 6 4 * X A 000001
a b
a b cdef g h
a. Engine Type
J 3 0 A 1 : 3.0 6 SOHC VTEC Sequential Multiport
a. Manufacturer, Make and Type of Vehicle Fuel-injected engine
1HG: HONDA OF AMERICA MFG., INC., U.S.A. b. Serial Number
HONDA, Passenger vehicle
b. Line, Body and Engine Type Transmission Number
CG1: ACCORD V6/J30A1
CG2: ACCORD COUPE V6/J30A1 B7XA - 000001
c. Body Type and Transmission Type
2: 2-door Coupe/4-speed Automatic
6: 4-door Sedan/4-speed Automatic a b
d. Vehicle Grade (Series)
US model Canada model a. Transmission Type
4: LX, LX V6 4: LX B7XA: 4-speed Automatic
5: EX, W X V6 5: EX b. Serial Number
e. Check Digit
f. Model Year Paint Code
X:1999
g. Factory Code Code Color
A: Marysville, Ohio Factory in U.S.A. G-87P Dark Emerald Pearl
h. Serial Number NH-578 Taffeta White
0 0 0 0 0 1 - : US model NH-592P Flamenco Black Pearl
8 0 0 0 0 1 - : Canada model NH-612M Regent Silver Metallic # N o t e 2
V e h i c l e Identification
Number and Federal
Motor Vehicle Safety
S t a n d a r d Certification.
V e h i c l e Identification
Number and Canadian
Motor Vehicle Safety
S t a n d a r d Certification.
1-3
General Information
Chassis and Paint Codes - 2000 Model
i b cde f g h
V e h i c l e Identification
Number and Federal
Motor Vehicle Safety
Standard Certification.
V e h i c l e Identification
Number and Canadian
Motor Vehicle Safety
S t a n d a r d Certification.
COLOR LABEL
INT. C O L O R
TYPEE
EXT. COLOR
B-80P
KA S84 AO A
Paint Code
1-4
Chassis and Paint Codes - 2001 Model
a
a b cdef g h
a. Engine Type
a. Manufacturer, Make and Type of Vehicle J 3 0 A 1 : 3.0 fi SOHC VTEC Sequential Multiport
JHM: HONDA MOTOR CO., LTD. Fuel-injected engine
HONDA, Passenger vehicle b. Serial Number
1HG: HONDA OF AMERICA MFG INC., U.S.A.
HONDA, Passenger vehicle Transmission Number
b. Line, Body and Engine Type
CG1: ACCORD V6/J30A1
B7XA - 000001
CG2: ACCORD COUPE V6/J30A1
c. Body Type and Transmission Type
2: 2-door Coupe/4-speed Automatic
6: 4-door Sedan/4-speed Automatic
d. Vehicle Grade (Series) a. Transmission Type
US model Canada model B7XA: 4-speed Automatic
4: LX, LX V6 4: LX b. Serial Number
5: EX, EX V6 5: EX
Check Digit Paint Code
Model Year
1:2001 Code Color
Factory Code B-92P Nighthawk Black Pearl
Note2
A: Marysville, Ohio Factory in U.S.A. B-96P Eternal Blue Pearl *
C: Saitama in Japan (Sayama). G-87P Dark Emerald Pearl * Note1
# N o t e 1
Serial Number NH-578 Taffeta White
0 0 0 0 0 1 - : US model NH-623M Satin Silver Metallic
800001 - : Canada model R-94 San Marino Red * Note1
Vehicle Identification
Number and Federal
Motor Vehicle Safety
Standard Certification.
Vehicle Identification
Number and Canadian COLOR LABEL
Motor Vehicle Safety
Standard Certification. INT. C O L O R
TYPEE
EXT. COLOR
B-80P
KA S84 AO A
Paint Code
1-5
General Information
1-6
Warning/Caution Label Locations
1 -
General Information
Under-hood Emission Control Label (1998 Model)
a b
r r r
c d
FEDERAL
THIS VEHICLE CONFORMS TO U.S. EPA Evaporative Family:
REGULATIONS APPLICABLE TO 1998 MODEL YEAR
NEW MOTOR VEHICLES.
r
W HNX R 0130 AAA
CALIFORNIA TLEV
THIS VEHICLE CONFORMS TO U.S EPA A N D STATE OF a b c d
CALIFORNIA REGULATIONS APPLICABLE TO 1998
NEW TLEV PASSENGER CARS PROVIDED THAT THIS a. Model Year
VEHICLE IS ONLY INTRODUCED INTO COMMERCE W: 1998
FOR SALE IN THE STATE OF CALIFORNIA. b. Manufacturer Subcode
HNX: HONDA
TIER 1/LEV c. Family Type
THIS VEHICLE CONFORMS TO U.S. EPA TIER 1 A N D E: EVAP
STATE OF CALIFORNIA LEV REGULATIONS R: EVAP/ORVR
APPLICABLE TO 1998 MODEL YEAR NEW MOTOR d. Canister Work Capacity
VEHICLES. e. Sequence Characters
CALIFORNIA L E V
THIS VEHICLE CONFORMS TO U.S EPA A N D STATE OF
CALIFORNIA REGULATIONS APPLICABLE TO 1998
NEW LEV PASSENGER CARS PROVIDED THAT THIS
VEHICLE IS ONLY INTRODUCED INTO COMMERCE
FOR SALE IN THE STATE OF CALIFORNIA.
CALIFORNIA U L E V
THIS VEHICLE CONFORMS TO U.S. EPA A N D STATE
OF CALIFORNIA REGULATIONS APPLICABLE TO 1998
NEW ULEV PASSENGER CARS PROVIDED THAT THIS
VEHICLE IS ONLY INTRODUCED INTO COMMERCE
FOR SALE IN THE STATE OF CALIFORNIA.
1-8
Under-hood Emission Control Label (1999 Model)
a b c d
CALIFORNIA ULEV
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE
OF CALIFORNIA REGULATIONS APPLICABLE TO 1999
NEW ULEV PASSENGER CARS PROVIDED THAT THIS
VEHICLE IS ONLY INTRODUCED INTO COMMERCE
FOR SALE IN THE STATE OF CALIFORNIA.
General information
Under-hood Emission Control Label (2000 Model)
a b cd e
SPARK PLUG GAP
NO OTHER ADJUSTMENTS NEEDED.
TWC/H02S (2)
EGR/SFI
a. Model Year
Y: 2000
CATALYST b. Manufacturer Subcode
HNX: HONDA
30VHGFFG c. Family Type
H O N D A MOTOR CO. , LTD V: LDV
T: LDT
d. Displacement
FEDERAL e. Sequence Characters
THIS VEHICLE CONFORMS TO U.S. EPA NLEV
REGULATIONS APPLICABLE TO 2000 MODEL YEAR
NEW LEV PASSENGER CARS, A N D CALIFORNIA Evaporative Family:
REGULATIONS APPLICABLE TO 2000 MODEL YEAR
NEW LEV PASSENGER CARS.
Y HNX R 0130 AAA
ab c d
a. Model Year
Y: 2000
b. Manufacturer Subcode
HNX: HONDA
c. Family Type
E: EVAP
R: EVAP/ORVR
d. Canister Work Capacity
e. Sequence Characters
1-10
Under-hood Emission Control Label (2001 Model)
a. Model Year
1: 2001
b. Manufacturer Subcode
HNX: HONDA
c. Family Type
E: EVAP
R: EVAP/ORVR
d. Canister Work Capacity
e. Sequence Characters
General Information
Parts Marking
To deter vehicle theft, certain major components are marked w i t h the vehicle identification number (VIN). Original
parts have self-adhesive labels. Replacement body parts w i l l have self-adhesive labels, and a replacement engine and
transmission will have the VIN plate attached w i t h a break-off bolt.
NOTE: Be careful not to damage the parts marking labels during body repair. Mask the labels before repairing the part.
1-12
specs
Specifications
Design Specifications
Dimensions 2-14
Weight (U.S.A.) 2-14
Weight (CANADA) 2-14
Engine 2-14
Starter 2-14
Automatic T r a n s m i s s i o n 2-14
Steering 2-15
Suspension 2-15
Wheel Alignment 2-15
Brakes 2-15
Tires 2-15
Air Conditioning 2-15
Electrical Ratings 2-16
Body Specifications
Illustration 2-17
Standards and Service Limits
Engine Electrical i
Stem Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
I g n i t i o n coil Rated voltage 12 V
Primary w i n d i n g resistance at 68F (20C) 0 . 3 4 - 0 . 4 2 il
Secondary w i n d i n g resistance at 68F (20C) 1.71 20.3 k i i
Firing order 1 - 4 - 2 - 5 - 3 - 6
Ignition wire Resistance at 68F (20C) 25 k Q m a x .
Spark plug Type N G K : PZFR5F-11
DENSO; PKJ16CR-L11
Gap 1 . 0 - 1 . 1 m m ( 0 . 0 3 9 - 0 . 0 4 3 in.) 1.3 m m (0.05 in.)
Ignition timing A t idle (check A / T (in M o r B ) : 1 0 2 B T D C at 680 + 50 r p m
t h e red m a r k )
Alternator belt Tension adjustment A u t o adjuster type
Alternator Output A t 13.5 V a n d 100 A
normal engine
temperature
Starter Output 1.6 k W
C o m m u t a t o r mica depth 0.4-0.5 mm 0.15 m m (0.006 in.)
( 0 . 0 1 6 - 0 . 0 2 0 in.)
Commutator runout 0.02 m m (0.001 in.) m a x . 0.05 m m (0.002 in.)
C o m m u t a t o r O.D. 2 8 . 0 - 2 8 . 1 m m ( 1 . 1 0 2 - 1 . 1 0 6 in.) 27.5 m m (1.083 in.)
Brush length 1 5 . 8 - 1 6 . 2 m m ( 0 . 6 2 - 0 . 6 4 in.) 11.0 m m (0.43 in.)
Brush spring tension (new) 1 5 . 7 - 1 7 . 7 N ( 1 . 6 0 - 1 . 8 0 kgf, 3 . 5 3 - 3 . 9 7 Ibs)
Engine Assembly
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Compression P r e s s u r e C h e c k at 2 0 0 r p m w i t h w i d e Minimum 2
9 3 0 kPa (9.5 k g f / c m , 135 psi)
o p e n t h r o t t l e . (See D e s i g n S p e c s f o r Maximum 2
2 0 0 kPa (2.0 k g f / c m , 28 psi)
ratio.) variation
2-2
specs
Cylinder Head
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Head Warpage 0.05 m m (0.002 in.)
Height 120.95 - 121.05 m m ( 4 . 7 6 2 - 4.766 in.)
Camshaft End play 0 . 0 5 - 0 . 2 0 m m ( 0 . 0 0 2 - 0 . 0 0 8 in.) 0.20 m m (0.008 in.)
C a m s h a f t - t o - h o l d e r oil c l e a r a n c e 0 . 0 5 0 - 0 . 0 8 9 m m ( 0 . 0 0 2 0 - 0 . 0 0 3 5 in.) 0.15 m m (0.006 in.)
Total runout 0.03 m m (0.001 in.) m a x . 0.04 m m (0.002 in.)
Cam lobe height Intake, p r i m a r y 34.615 m m (1.3628 in.)
Intake, m i d 36.210 m m (1.4256 in.)
Intake, 31.188 m m (1.2279 in.)
secondary
Exhaust 36.076 m m (1.4203 in.)
Valves C l e a r a n c e (cold) Intake 0 . 2 0 - 0 . 2 4 m m ( 0 . 0 0 8 - 0 . 0 0 9 in.)
Exhaust 0 . 2 8 - 0 . 3 2 m m ( 0 . 0 1 1 - 0 . 0 1 3 in.)
S t e m O.D. Intake 5 . 4 8 5 - 5 . 4 9 5 m m ( 0 . 2 1 5 9 - 0 . 2 1 6 3 in.) 5.455 m m (0.2148 in.)
Exhaust 5 . 4 5 0 - 5 . 4 6 0 m m ( 0 . 2 1 4 6 - 0 . 2 1 5 0 in.) 5.420 m m (0.2134 in.)
Stem-to-guide clearance Intake 0 . 0 2 0 - 0 . 0 4 5 m m ( 0 . 0 0 0 8 - 0 . 0 1 8 in.) 0.08 m m (0.003 in )
Exhaust 0 . 0 5 5 - 0 . 0 8 0 m m ( 0 . 0 0 2 2 - 0 . 0 0 3 1 in.) 0.12 m m (0.005 in )
V a l v e seats Width Intake 1 . 2 5 - 1 . 5 5 m m ( 0 . 0 4 9 - 0 . 0 6 1 in.) 2.00 m m (0.079 in.)
Exhaust 1 . 2 5 - 1 . 5 5 m m ( 0 . 0 4 9 - 0 . 0 6 1 in.) 2.00 m m (0.079 in )
Stem installed height Intake 4 6 . 7 5 - 4 7 . 5 5 m m (1.841 - 1 . 8 7 2 in.) 47.80 m m (1.882 in.)
Exhaust 4 6 . 6 8 - 4 7 . 4 8 m m ( 1 . 8 3 8 - 1 . 8 6 9 in.) 47.73 m m (1.879 in.)
Valve springs Free l e n g t h Intake 51.03 m m (2.009 in.)
Exhaust 53.48 m m (2.106 in.)
Valve guides I.D. Intake 5 . 5 1 5 - 5 . 5 3 0 m m ( 0 . 2 1 7 1 - 0 . 2 1 7 7 in.) 5.55 m m (0.219 in.)
Exhaust 5 . 5 1 5 - 5 . 5 3 0 m m (0.2171 - 0 . 2 1 7 7 in.) 5.55 m m (0.219 in.)
Installed height Intake 2 1 . 2 0 - 2 2 . 2 0 m m ( 0 . 8 3 5 - 0 . 8 7 4 in.) _ _
Exhaust 2 0 . 6 3 - 2 1 . 6 3 m m ( 0 . 8 1 2 - 0 . 8 5 2 in.)
Rocker a r m s Arm-to-shaft clearance Intake 0 . 0 2 6 - 0 . 0 6 7 m m ( 0 . 0 0 1 0 - 0 . 0 0 2 6 in.) 0.067 m m (0.0026 in.)
Exhaust 0 . 0 2 6 - 0 . 0 7 7 m m ( 0 . 0 0 1 0 - 0 . 0 0 3 0 in.) 0.077 m m (0.0030 in.)
2-3
Standards and Service Limits
Engine Block
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Block W a r p a g e of deck 0.07 m m (0.003 in.) m a x . 0.10 m m (0.004 ir.
Bore diameter 86.000-86.015 m m 86.065 m m
( 3 . 3 8 5 8 - 3 . 3 8 6 4 in.) (3.3884 in.)
Bore taper 0.05 m m (0.002 in )
Reboring limit 0.5 m m (0.02 in.)
Piston S k i r t O.D.at 16.0 m m {0.63 in.) f r o m 85.975-85.985 m m 85.965 m m
b o t t o m of skirt ( 3 . 3 8 4 8 - 3 . 3 8 5 2 in.) (3.3844 in.)
Clearance in c y l i n d e r 0.015-0.040 m m 0.08 m m (0.003 in.)
( 0 . 0 0 0 6 - 0 . 0 0 1 6 in.)
Ring groove w i d t h Top 1 . 2 2 0 - 1 . 2 3 0 m m ( 0 . 0 4 8 0 - 0 . 0 4 8 4 in.) 1.25 m m (0.049 in )
Second 1 . 2 2 0 - 1 . 2 3 0 m m ( 0 . 0 4 8 0 - 0 . 0 4 8 4 in.) 1.25 m m (0.049 in )
Oil 2 . 8 0 5 - 2 . 8 2 5 m m ( 0 . 1 1 0 4 - 0 . 1 1 1 2 in.) 2.85 m m (0.112 in )
Piston rings Ring-to-groove clearance Top 0 . 0 3 5 - 0 . 0 6 0 m m ( 0 . 0 0 1 4 - 0 . 0 2 4 in.) 0.13 m m (0.005 in )
Second 0 . 0 3 0 - 0 . 0 5 5 m m ( 0 . 0 0 1 2 - 0 . 0 0 2 2 in.) 0.13 m m (0.005 in.)
Ring end gap Top 0 . 2 0 - 0 . 3 5 m m ( 0 . 0 0 8 - 0 . 0 1 4 in.) 0.60 m m (0.024 in.)
Second 0 . 0 4 0 - 0 . 5 5 m m ( 0 . 0 1 6 - 0 . 0 2 2 in.) 0.70 m m (0.028 in.)
Oil 0 . 2 0 - 0 . 7 0 m m ( 0 . 0 0 8 - 0 . 0 2 8 in.) 0.80 m m (0.031 in.)
Piston pin O.D. 21.962-21.965 m m 21.954 m m
( 0 . 8 6 4 6 - 0 . 8 6 4 8 in.) (0.8643 in.)
Pin-to-piston clearance -0.0050-+0.0010 mm 0.004 m m (0.0002 in.)
( - 0 . 0 0 0 2 0 - + 0 . 0 0 0 0 4 in.)
Connecting rod Pin-to-rod clearance 0.005-0.014 m m 0.019 m m (0.0007 in.)
( 0 . 0 0 0 2 - 0 . 0 0 0 6 in.)
Small-end bore diameter 21.970-21.976 m m
( 0 . 8 6 5 0 - 0 . 8 6 5 2 in.)
Large-end bore diameter Nominal 56.0 m m (2.20 in.)
End play installed on crankshaft 0 . 1 5 - 0 . 3 5 m m ( 0 . 0 0 6 - 0 . 0 1 4 in.) 0.45 m m (0.018 in.)
Crankshaft Main journal diameter 71.976-72.000 m m
( 2 . 8 3 3 7 - 2 . 8 3 4 6 in.)
Rod journal diameter 52.976-53.000 m m
( 2 . 0 8 5 7 - 2 . 0 8 6 6 in.)
Rod/main journal taper 0.005 m m (0.0002 in.) m a x . 0.010 m m (0.0004 in.)
Rod/main journal out-of-round 0.005 m m (0.0002 in.) m a x . 0.010 m m (0.0004 in.)
End play 0 . 1 0 - 0 . 3 5 m m ( 0 . 0 0 4 - 0 . 0 1 4 in.) 0.45 m m (0.018 in )
Runout 0.020 m m (0.0008 in.) m a x . 0.03 m m (0.0012 in.)
Crankshaft M a i n b e a r i n g - t o - j o u r n a l oil 0 . 0 2 0 - 0.044 m m (0.0008 0.0017 in.) 0.050 m m (0.0020 in.)
bearings clearance
Rod bearing 0 . 0 2 0 - 0 . 0 4 4 m m ( 0 . 0 0 0 8 - 0 . 0 0 1 7 in.) 0.050 m m (0.002 in.)
clearance
2-4
Engine Lubrication
Item Measurement Qualification S t a n d a r d or N e w ! Service Limit
Engine oil Capacity 5.0 % (5.3 U S q t , 4.4 I m p qt) f o r e n g i n e o v e r h a u l
4.4 (4.6 U S qt, 3.9 I m p qt) f o r oil c h a n g e , i n c l u d i n g f i l t e r
4.0 % (4.2 U S q t , 3.5 I m p qt) f o r oil c h a n g e , w i t h o u t f i l t e r
Oil p u m p Inner-to-outer rotor clearance 0 . 0 4 - 0 . 1 6 m m ( 0 . 0 0 2 - 0 . 0 0 6 in.) 0.20 m m (0.008in.)
P u m p housing-to-outer rotor clearance 0 . 1 4 - 0 . 1 9 m m ( 0 . 0 0 6 - 0 . 0 0 7 in.) 0.20 m m (0.008 in.)
P u m p h o u s i n g - t o - o u t e r r o t o r axial 0 . 0 2 - 0 . 0 7 m m (0.001 - 0 . 0 0 3 in.) 0.12 m m (0.005 in.)
clearance
2
Oil p r e s s u r e w i t h oil t e m p e r a t u r e at at idle 7 0 k P a (0.7 k g f / c m , 1 0 psi)
2
176F (80C) at 3,000 r p m 490 kPa (5.0 k g f / c m , 71 psi)
Cooling
Item Measurement Qualification S t a n d a r d or N e w | S e r v i c e Limit
Radiator Coolant capacity (includes engine, Engine overhaul 7.5 ft (7.9 U S q t , 6.6 I m p qt)
heater, hoses and reservoir) C o o l a n t c h a n g e j 5.6 fl (5.9 U S q t , 4.9 I m p qt)
Reservoir Coolant capacity | 0.6 ft (0.6 U S q t , 0.5 I m p qt)
2
Radiator cap O p e n i n g pressure 9 3 - 1 2 3 kPa ( 0 . 9 5 - 1 . 2 5 k g f / c m , 1 4 - 18 psi)
Thermostat Opening temperature Begins to open 169-176F(76-80C)
'98-00 m o d e l s Fully o p e n 194F(90C)
V a l v e lift at f u l l y o p e n 10.0 m m (0.39 in.) m i n .
Thermostat Opening temperature Begins t o open 163~171F (73~77C)
'01 m o d e l s Fully o p e n 190F(88C)
V a l v e lift at f u l l y o p e n 10.0 m m (0.39 in.) m i n .
Radiator fan Thermoswitch " O N " temperature 196~203F (91-95C)
switch Thermoswitch "OFF" temperature S u b t r a c t 5 - 1 5 F ( 3 - 8 C ) f r o m actual " O N " t e m p e r a t u r e
Fan t i m e r " O N " t e m p e r a t u r e 217-232F(103-111C)
Fan t i m e r " O F F " t e m p e r a t u r e S u b t r a c t 5 - 2 3 F (3 13C) f r o m actual " O N " t e m p e r a t u r e
2-5
Standards and Service Limits
Automatic Transmission and Differential
Item Measurement Qualification S t a n d a r d or N e w Service Limit
ATF (Automatic Capacity Use Honda For f l u i d c h a n g e : 2.9 fi (3.1 U S q t , 2.6 I m p q t )
Transmission ATF-Z1 For o v e r h a u l : 7.2 fi (7.6 U S q t , 6.3 I m p qt)
Fluid)
ATF pressure Line p r e s s u r e A t 1,500 r p m i n 8 0 0 - 8 6 0 kPa 7 6 0 kPa
llorE 2
( 8 . 2 - 8 . 8 k g f / c m , 1 2 0 - 130 psi) 2
(7.7 k g f / c m , 110 psi)
position
4th clutch pressure A t 2,000 r p m in 7 9 0 - 8 7 0 kPa 7 5 0 kPa
2
H position (8.1 - 8 . 9 k g f / c m , 1 2 0 - 1 3 0 psi) 2
(7.6 k g f / c m , 110 psi)
3rd clutch pressure A t 2,000 r p m in 7 9 0 - 8 7 0 kPa 7 5 0 kPa
2
H position (8.1 - 8 . 9 k g f / c m , 1 2 0 - 1 3 0 psi) 2
(7.6 k g f / c m , 110 psi)
2nd clutch pressure A t 1,500 r p m in 7 9 0 - 8 7 0 kPa 7 5 0 kPa
2
[U p o s i t i o n ( 8 . 1 - 8 . 9 k g f / c m , 1 2 0 - 1 3 0 psi) 2
(7.6 k g f / c m , 110 psi)
1st c l u t c h p r e s s u r e A t 1,500 r p m in 7 9 0 - 8 7 0 kPa 7 5 0 kPa
CD p o s i t i o n 2
( 8 . 1 - 8 . 9 k g f / c m , 1 2 0 - 1 3 0 psi) 2
(7.6 k g f / c m , 1 1 0 psi)
Torque converter Stall s p e e d : C h e c k with v e h i c l e on 2,250-2,550 rpm
level g r o u n d
Clutches C l u t c h e n d plate-to-top d i s c 1st 1.2-1.4 m m
clearance ( 0 . 0 4 7 - 0 . 0 5 5 in.)
2nd 0.85-1.05 m m
( 0 . 0 3 3 - 0 . 0 4 1 in.)
3rd 0.55-0.75 m m
( 0 . 0 2 2 - 0 . 0 3 0 in.)
4th 0.55-0.75 m m
( 0 . 0 2 2 - 0 . 0 3 0 in.)
Clutch return spring free length 1st 45.7 m m (1.80 in.) 43.7 m m (1.72 in.)
2nd 63.0 m m (2.48 in.) 61.0 m m (2.40 in.)
3rd, 4th 33.5 m m (1.32 in.) 31.5 m m (1.24 in,)
Clutch disc thickness 1.94 m m (0.076 in.)
Clutch plate thickness 1st 2.0 m m (0.079 in.) W h e n discolored
2nd 2.0 m m (0.079 in.) W h e n discolored
3rd 2.3 m m (0.091 in.) W h e n discolored
4th 2.0 m m (0.079 in.) W h e n discolored
I s l a n d 2nd clutch end plate thickness Markl 3.10 m m (0.122 in.) W h e n discolored
Mark 2 3.20 m m (0.126 in.) W h e n discolored
Mark 3 3.30 m m (0.130 in.) W h e n discolored
Mark 4 3.40 m m (0.134 in.) W h e n discolored
Mark 6 2.60 m m (0.102 in.) W h e n discolored
Mark 7 2.70 m m (0.106 in.) W h e n discolored
Mark 8 2.80 m m (0.110 in.) W h e n discolored
Mark 9 2.90 m m (0.114 in.) W h e n discolored
MarkO 3.00 m m (0.118 in.) W h e n discolored
3rd and 4th clutch end plate thickness Markl 2.10 m m (0.083 in.) W h e n discolored
Mark 2 2.20 m m (0.087 in.) W h e n discolored
Mark 3 2.30 m m (0.091 in.) W h e n discolored
Mark 4 2.40 m m (0.094 in.) W h e n discolored
Mark 5 2.50 m m (0.098 in.) W h e n discolored
Mark 6 2.60 m m (0.102 in.) W h e n discolored
Mark 7 2.70 m m (0.106 in.) W h e n discolored
Mark 8 2.80 m m (0.110 in.) W h e n discolored
Mark 9 2.90 m m (0.114 in.) W h e n discolored
2-6
specs
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Valve body S t a t o r s h a f t n e e d l e b e a r i n g c o n t a c t I.D. Torque converter 27.000-27.021 m m W h e n w o r n or
side ( 1 . 0 6 3 0 - 1 . 0 6 3 8 in.) damaged
ATF p u m p side 29.000-29.021 m m W h e n w o r n or
( 1 . 1 4 1 7 - 1 . 1 4 2 6 in.) damaged
ATF p u m p gear thrust clearance 0 . 0 3 - 0 . 0 5 m m (0.001 - 0 . 0 0 2 in.) 0.07 m m (0.003 in.)
ATF p u m p gear-to-body clearance Drive gear 0 . 2 1 0 - 0.265 m m ( 0 . 0 0 8 3 - 0 . 0 1 0 4 in.)
Driven gear 0 . 0 7 0 - 0 . 1 2 5 m m ( 0 . 0 0 2 8 - 0 . 0 0 4 9 in.)
A T F p u m p d r i v e g e a r I.D. 14.016-14.034 m m W h e n w o r n or
( 0 . 5 5 1 8 - 0 . 5 5 2 5 in.) damaged
A T F p u m p d r i v e n gear shaft O.D. 13.980-13.99 m m W h e n w o r n or
( 0 . 5 5 0 4 - 0 . 5 5 0 8 in.) damaged
Reverse shift Fork f i n g e r t h i c k n e s s 5 . 6 0 - 6 . 0 0 m m ( 0 . 2 2 0 - 0 . 2 3 6 in.) 5.40 m m (0.213 in.)
fork
Park g e a r a n d W h e n w o r n or
pawl damaged
Servo body S h i f t f o r k s h a f t b o r e I.D. 14.000-14.010 m m
( 0 . 5 5 1 2 - 0 . 5 5 1 6 in.)
S h i f t f o r k s h a f t v a l v e b o r e I.D. 37.000-37.039 m m 37.045 m m
( 1 . 4 5 6 7 - 1 . 4 5 8 2 in.) (1.4585 in.)
Regulator valve S e a l i n g r i n g c o n t a c t I.D. 32.000-32.025 m m 32.050 m m
body ( 1 . 2 5 9 8 - 1 . 2 6 0 8 in.) (1.2618 in.)
Accumulator S e a l i n g r i n g c o n t a c t I.D. 35.000-35.025 m m 35.05 m m
body ( 1 . 3 7 8 0 - 1 . 3 7 8 9 in.) (1.3799 in.)
Stator shaft S e a l i n g r i n g c o n t a c t I.D. 29.000-29.013 m m 29.050 m m
( 1 . 1 4 1 7 - 1 . 1 4 2 2 in.) (1.1437 in.)
2-7
Standards and Service Limits
Automatic Transmission and Differential (cont'd)
Item Measurement Qualification S t a n d a r d or N e w Service Limit
Mainshaft Diameter of needle bearing contact at s t a t o r s h a f t 22.984-23.000 m m W h e n w o r n or
area ( 0 . 9 0 4 9 - 0 . 9 0 5 5 in.) damaged
at 3 r d g e a r 52.975-52.991 m m W h e n w o r n or
( 2 . 0 8 5 6 - 2 . 0 8 6 3 in.) damaged
at 4 t h g e a r c o l l a r 33.975-33.991 m m W h e n w o r n or
( 1 . 3 3 7 6 - 1 . 3 3 8 2 in.) damaged
I.D. o f 3 r d g e a r 59.000-59.019 m m W h e n w o r n or
( 2 . 3 2 2 8 - 2 . 3 2 3 6 in.) damaged
I.D. o f 4th g e a r 40.000-40.016 m m W h e n w o r n or
( 1 . 5 7 4 8 - 1 . 5 7 5 4 in.) damaged
End play of 3rd gear 0 . 0 3 - 0 . 3 1 m m ( 0 . 0 0 1 - 0 . 0 1 2 in.)
End play of 4th gear 0 . 1 0 - 0 . 2 2 m m ( 0 . 0 0 4 - 0 . 0 0 9 in.)
41 x 7 3 m m t h r u s t s h i m t h i c k n e s s No. 1 7.85 m m (0.309 in.) W h e n w o r n or
damaged
No. 2 7.90 m m (0.311 in.) W h e n w o r n or
damaged
No. 3 7.95 m m (0.313 in.) W h e n w o r n or
damaged
No. 4 8.00 m m (0.315 in.) W h e n w o r n or
damaged
No. 5 8.05 m m (0.317 in.) W h e n w o r n or
damaged
No. 6 8.10 m m (0.319 in.) W h e n w o r n or
damaged
Thrust washer thickness 27 x 47 x 5 m m 5.00 m m (0.197 in.) W h e n w o r n or
damaged
Length of 4th gear collar 5 8 . 5 - 5 8 . 6 m m ( 2 . 3 0 3 - 2 . 3 0 7 in.)
4th gear collar flange thickness 4 . 4 5 - 4 . 6 0 m m ( 0 . 1 7 5 - 0 . 1 8 1 in.) W h e n w o r n or
damaged
Sealing ring thickness 32 m m sealing 1 . 8 5 0 - 1 . 9 5 0 m m ( 0 . 0 7 3 - 0 . 0 7 7 in.) 1.800 m m (0.071 in.)
ring
29 m m s e a l i n g 1 . 8 5 0 - 1 . 9 5 0 m m ( 0 . 0 7 3 - 0 . 0 7 7 in.) 1.800 m m (0.071 in.)
ring
W i d t h of sealing ring groove 2.025 - 2.060 m m (0.079 - 0.081 in.) 2.080 m m (0.082 in.)
C l u t c h f e e d p i p e O.D. 3rd clutch 5.97 - 5.98 m m (0.2350 - 0.2354 in.) 5.95 m m (0.2343 in.)
4th clutch 11.47 - 11.48 m m (0.4516 - 0.4520 in.) 11.45 m m (0.4508 in.)
C l u t c h f e e d p i p e b u s h i n g I.D. 3rd clutch 6.018 - 6.030 m m (0.2369 - 0.2374 in.) 6.045 m m (0.2380 in.)
4th clutch 11.500 - 11.518mm 11.530 m m
(0.4528 - 0.4535 in.) (0.4539 in.)
2-8
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Countershaft Diameter of needle bearing contact at 4 t h g e a r 34.975-34.991 m m W h e n w o r n or
area ( 1 . 3 7 7 0 - 1 . 3 7 7 6 in.) damaged
at 2 n d g e a r 39.979-40.000 m m W h e n w o r n or
( 1 . 5 7 4 0 - 1 . 5 7 4 8 in.) damaged
at p a r k g e a r 41.964 - 4 1 . 9 8 0 m m W h e n w o r n or
( 1 . 6 5 2 1 - 1 . 6 5 2 8 in.) damaged
at r i g h t e n d 3 8 . 5 0 5 - 38.515 m m W h e n w o r n or
( 1 . 5 1 5 9 - 1 . 5 1 6 3 in.) damaged
I.D. o f 4th g e a r 41.000-41.016 m m W h e n w o r n or
( 1 . 6 1 4 2 - 1 . 6 1 4 8 in.) damaged
I.D. o f i d l e r g e a r 50.000-50.016 m m W h e n w o r n or
( 1 . 9 6 8 5 - 1 . 9 6 9 1 in.) damaged
I.D. o f r e v e r s e g e a r 46.000-46.016 m m W h e n w o r n or
( 1 . 8 1 1 0 1 . 8 1 1 6 in.) damaged
E n d p l a y o f 1st g e a r 0 . 0 0 - 0 . 3 3 m m ( 0 . 0 0 0 - 0 . 0 1 3 in.)
E n d p l a y o f 4th g e a r 0 . 0 4 - 0 . 2 7 m m ( 0 . 0 0 2 - 0 . 0 1 1 in.)
End play of idler gear 0 . 0 1 5 - 0 . 0 4 5 m m ( 0 . 0 0 0 6 - 0 . 0 0 1 8 in.)
End play of reverse gear 0 . 1 0 - 0 . 2 5 m m ( 0 . 0 0 4 - 0 . 0 1 0 in.)
Length of distance collar 5 3 . 9 2 - 5 3 . 9 6 m m ( 2 . 1 2 3 - 2 . 1 2 4 in.)
Cotter thickness 1 . 9 9 - 2 . 0 2 m m ( 0 . 0 7 8 - 0 . 0 8 0 in.)
R e v e r s e s e l e c t o r h u b O.D. 5 5 . 8 7 - 5 5 . 9 0 m m ( 2 . 1 9 9 6 - 2 . 2 0 0 8 in.) W h e n w o r n or
damaged
2-9
Standards and Service Limits
Automatic Transmission and Differential (cont'd)
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Secondary shaft Diameter of needle bearing contact at 1st g e a r 37.978-37.993 mm W h e n w o r n or
area ( 1 . 4 9 5 2 - 1 . 4 9 5 8 in.) damaged
at 2 n d gear 33.986-33.999 mm W h e n w o r n or
( 1 . 3 3 8 0 - 1 . 3 3 8 5 in.) damaged
I.D. o f 1st g e a r 44.000-44.016 mm W h e n w o r n or
( 1 . 7 3 2 3 - 1 . 7 3 2 9 in.) damaged
I.D. o f 2 n d g e a r 40.000-40.016 m m W h e n w o r n or
( 1 . 5 7 4 8 - 1 . 5 7 5 4 in.) damaged
E n d p l a y o f 1st g e a r 0 . 0 7 - 0 . 1 5 m m ( 0 . 0 0 3 - 0 . 0 0 6 in.)
End play of 2 n d gear 0 . 0 4 - 0 . 1 2 m m ( 0 . 0 0 2 - 0 . 0 0 5 in.)
3 8 x 56.5 m m s p l i n e d w a s h e r t h i c k n e s s No. 1 6.85 m m (0.270 in.) W h e n w o r n or
damaged
No. 2 6.90 m m (0.272 in.) W h e n w o r n or
damaged
No. 3 6.95 m m (0.274 in.) W h e n w o r n or
damaged
No. 4 7.00 m m (0.276 in.) W h e n w o r n or
damaged
No. 5 7.05 m m (0.278 in.) W h e n w o r n or
damaged
No. 6 7.10 m m (0.280 in.) W h e n w o r n or
damaged
37 x 55 m m t h r u s t s h i m t h i c k n e s s No. 1 4.90 m m (0.193 in.) W h e n w o r n or
damaged
No. 2 4.95 m m (0.195 in.) W h e n w o r n or
damaged
No. 3 5.00 m m (0.197 in.) W h e n w o r n or
damaged
No. 4 5.05 m m (0.199 in.) W h e n w o r n or
damaged
No. 5 5.10 m m (0.201 in.) W h e n w o r n or
damaged
No. 6 5.15 m m (0.203 in.) W h e n w o r n or
damaged
No. 7 5.20 m m (0.205 in.) W h e n w o r n or
damaged
Cotter thickness 1 . 9 9 - 2 . 0 2 m m ( 0 . 0 7 8 - 0 . 0 8 0 in.)
Sealing ring thickness 1 . 8 9 0 - 1 . 9 5 0 m m ( 0 . 0 7 4 - 0 . 0 7 7 in.) 1.800 m m (0.071 in.)
W i d t h of sealing ring groove 2 . 0 2 5 - 2 . 0 6 0 m m ( 0 . 0 8 0 - 0 . 0 8 1 in.) 2.080 m m (0.082 in.)
C l u t c h f e e d p i p e O.D. 7 . 9 7 - 7 . 9 8 m m ( 0 . 3 1 3 8 - 0 . 3 1 4 2 in.) 7.95 m m (0.3130 in.)
C l u t c h f e e d p i p e b u s h i n g I.D. 8 . 0 0 0 - 8 . 0 1 5 m m ( 0 . 3 1 5 0 - 0 . 3 1 5 6 in.) 8.030 m m (0.3161 in.)
Reverse idler Diameter of needle bearing contact at reverse idler 13.990-14.000 m m W h e n w o r n or
2-10
specs
Item Measurement Qualification Standard or New
Wire Diameter O.D. Free L e n g t h N o . of Coils
Main valve body Modulator valve spring 1.6 m m 10.4 m m 33.5 m m 9.8
s p r i n g s (see (0.063 in.) (0.409 in.) (1.319 in.)
p a g e 14-161) Shift valve C spring 0.8 m m 6.6 m m 49.1 m m 21.7
(0.031 in.) (0.260 in.) (1.933 in.)
Shift valve D spring 0.7 m m 6.6 m m 35.7 m m 17.2
(0.028 in.) (0.260 in.) (1.406 in.)
Shift valve E spring 0.7 m m 6.6 m m 32.2 m m 13.4
(0.028 in.) (0.260 in.) (1.268 in.)
Relief v a l v e s p r i n g 1.1 m m 8.6 m m 30.1 m m 10.7
(0.043 in.) (0.339 in.) (1.185 in.)
Lock-up shift valve s p r i n g 0.9 m m 7.6 m m 63.0 m m 22.4
(0.035 in.) (0.299 in.) (2.480 in.)
C o o l e r check v a l v e s p r i n g 0.6 m m 5.8 m m 14.5 m m 6.8
(0.024 in.) (0.228 in.) (0.571 in.)
T o r q u e converter check 1.2 m m 8.6 m m 35.1 m m 14.3
valve spring (0.047 in.) (0.339 in.) (1.382 in.)
Servo control valve spring 0.7 m m 6.6 m m 35.7 m m 17.2
(0.028 in.) (0.260 in.) (1.406 in.)
R e v e r s e CPC v a l v e s p r i n g 0.7 m m 6.1 m m 17.8 m m 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
Regulator valve Stator reaction spring 5.5 m m 37.4 m m 30.3 m m 2.12
body springs (0.217 in.) (1.472 in.) (1.193 in.)
(see p a g e 14- Regulator valve spring A 1.8 m m 14.7 m m 87.5 m m 16.5
164) (0.071 in.) (0.579 in.) (3.445 in.)
Regulator valve spring B 1.7 m m 9.4 m m 44.0 m m 13.4
(0.067 in.) (0.370 in.) (1.732 in.)
Lock-up control valve spring 0.7 m m 6.6 m m 42.9 m m 14.2
(0.028 in.) (0.260 in.) (1.689 in.)
Lock-up t i m i n g valve spring 0.65 m m 6.6 m m 34.8 m m 15.6
(0.026 in.) (0.260 in.) (1.370 in.)
Servo body Shift valve B spring 0.8 m m 7.1 m m 40.4 m m 16.9
s p r i n g s (see (0.031 in.) (0.280 in.) (1.591 in.)
p a g e 14-165) Shift valve A spring 0.8 m m 7.1 m m 40.4 m m 16.9
(0.031 in.) (0.280 in.) (1.591 in.)
CPC v a l v e A s p r i n g 0.7 m m 6.1 m m 17.8 m m 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
CPC v a l v e B s p r i n g 0.7 m m 6.1 m m 17.8 m m 7.9
(0.028 in.) (0.240 in.) (0.701 in.)
4th a c c u m u l a t o r s p r i n g A 2.6 m m 19.6 m m 66.4 m m 9.7
(0.102 in.) (0.772 in.) (2.614 in.)
4th accumulator spring B 2.4 m m 12.8 m m 51.5 m m 11.5
(0.094 in.) (0.504 in.) (2.028 in.)
3rd accumulator spring A 2.6 m m 19.6 m m 66.4 m m 9.7
(0.102 in.) (0.772 in.) (2.614 in.)
3rd accumulator spring B 2.4 m m 12.8 m m 51.5 m m 11.5
(0.094 in.) (0.504 in.) (2.028 in.)
Accumulator 1st a c c u m u l a t o r s p r i n g B 2.7 m m 15.0 m m 52.5 m m 10.3
body springs (0.106 in.) (0.591 in.) (2.067 in.)
(see p a g e 14- 1st a c c u m u l a t o r s p r i n g A 2.5 m m 21.6 m m 87.5 m m 11.8
166) (0.098 in.) (0.850 in.) (3.445 in.)
2nd accumulator spring B 2.4 m m 12.6 m m 53.5 m m 12.9
(0.094 in.) (0.496 in.) (2.106 in.)
2nd accumulator spring A 2.7 m m 19.6 m m 66.3 m m 9.9
(0.106 in.) (0.772 in.) (2.610 in.)
2-11
Standards and Service Limits
Automatic Transmission and Differential (cont'd)
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
A/1 differential P i n i o n s h a f t c o n t a c t area I.D. 18.010-18.028 m m
carrier ( 0 . 7 0 9 1 - 0 . 7 0 9 8 in.)
Carrier-to-pinion shaft clearance 0 . 0 2 3 - 0 . 0 5 7 m m ( 0 . 0 0 1 - 0 . 0 0 2 in.) 0.1 m m (0.004 in.)
D r i v e s h a f t c o n t a c t area I.D. 3 0 . 0 2 5 - 3 0 . 0 4 5 m m ( 1 . 1 8 2 - 1 . 1 8 3 in.)
Carrier-to-driveshaft clearance 0 . 0 4 5 - 0 . 0 8 6 m m ( 0 . 0 0 2 - 0 . 0 0 3 in.) 0.12 m m (0.005 in.)
Carrier-to-intermediate shaft clearance 0 . 0 8 0 - 0 . 1 1 6 m m ( 0 . 0 0 3 - 0 . 0 0 5 in.)
Tapered roller bearing starting t o r q u e For n e w b e a r i n g 2 . 7 - 3 . 9 N-m Adjust
(preload) ( 2 8 - 4 0 k g f - c m , 2 4 - 3 5 ibf-in.)
For used bearing 2 . 5 - 3 . 6 N-m Adjust
( 2 5 - 3 7 k g f - c m , 2 2 - 3 2 Ibf-in.)
A/T differential Backlash 0 . 0 5 - 0 . 1 5 m m ( 0 . 0 0 2 - 0 . 0 0 6 in.)
pinion gear I.D. 18.042-18.066 m m
( 0 . 7 1 0 3 - 0 . 7 1 1 3 in.)
Pinion gear-to-pinion shaft clearance 0.055 - 0 . 0 9 5 m m ( 0 . 0 0 2 2 - 0 . 0 0 3 7 in.) 0.12 m m (0.005 in.)
Steering
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Steering wheel R o t a t i o n a l p l a y m e a s u r e d at o u t s i d e With engine 0 - 1 0 m m ( 0 - 0 . 3 9 in.)
edge running
S t a r t i n g l o a d m e a s u r e d at o u t s i d e With engine 30 N (3.1 kgf, 6.8 lbs)
edge running
Gearbox A n g l e o f rack g u i d e s c r e w l o o s e n e d 60 5
f r o m locked position
Pump Output pressure with shut-off valve 7 , 6 0 0 - 8 , 3 0 0 kpa
2
closed ( 7 8 - 8 5 kgf/cm ,
1 , 1 1 0 - 1 , 2 1 0 psi)
Power steering Capacity Use Genuine For f l u i d c h a n g e : 0.4 fi (0.42 U S p t , 0.35 I m p qt)
fluid Honda Power For s y s t e m o v e r h a u l : 1.1 fi (1.16 U S q t , 0.97 I m p qt)
Steering Fluid
Power steering D e f l e c t i o n w i t h 98 N (10 kgf, 22 lbs) U s e d belt: 1 3 . 0 - 1 6 . 5 m m ( 0 . 5 1 - 0 . 6 5 in.)
p u m p belt applied m i d - w a y between pulleys N e w belt: 8 . 5 - 1 1 . 0 m m ( 0 . 3 4 - 0 . 4 3 in.)
NOTE: Adjust a T e n s i o n ( m e a s u r e d w i t h belt t e n s i o n U s e belt: 3 9 0 - 5 4 0 N ( 4 0 - 5 5 kgf, 8 8 - 1 2 0 lbs))
n e w belt t o t h e gauge) N e w belt: 7 4 0 - 8 8 0 N ( 7 5 - 9 0 kgf, 1 7 0 - 2 0 0 lbs))
n e w belt s p e c ,
run the engine
for 5 minutes,
t h e n r e a d j u s t it
to the used belt
spec.
2-12
specs
Suspension
Item Measurement Qualification S t a n d a r d or N e w Service Limit
Wheel alignment Camber Front 000'1
Rear -030'+1
Caster Front 2 4 8 ' + 1
Total Toe Front 0 + 2 m m ( 0 + 1 / 1 6 in.)
Rear IN 2 2 ( 1 / 1 6 + 1 / 1 6 in.)
Front w h e e l t u r n i n g angle Inside w h e e l 3 8 3 2 ' 2
Outside w h e e l 3103' (Reference)
Aluminum wheel Runout Axial 0 - 0.7 m m ( 0 - 0 . 0 3 in.) 2.0 m m (0.08 in.)
Radial 0 - 0 . 7 m m ( 0 - 0 . 0 3 in.) 1.5 m m (0.06 in.)
Steel w h e e l Runout Axial 0 - 1 . 0 m m ( 0 - 0 . 0 4 in.) 2.0 m m (0.08 in.)
Radial 0 - 1 . 0 m m ( 0 - 0 . 0 4 in.) 1.5 m m (0.06 in.)
Wheel bearings End play Front 0 - 0 . 0 5 m m ( 0 - 0 . 0 0 2 in.)
Rear 0 - 0 . 0 5 m m ( 0 - 0 . 0 0 2 in.)
Brakes
Item Measurement Qualification S t a n d a r d or N e w S e r v i c e Limit
Parking brake Distance travelled w h e n 6 - 9 clicks
lever p u l l e d w i t h 196 N (20 kgf, 44 lbs) o f
force
Brake p e d a l Pedal h e i g h t (carpet r e m o v e d ) 148 m m (5 13/16 in.)
Free p l a y 1 ---5 m m ( 1 / 1 6 - 3 / 1 6 in.)
Master cylinder Piston-to-pushrod clearance 0 - 0 . 4 m m ( 0 - 0 . 0 2 in.)
Brake disc Thickness Front 2 2 . 9 - 2 3 . 1 m m ( 0 . 9 0 - 0 . 9 1 in.) 21.0 m m (0.83 in.)
Rear 8 . 9 - 9 . 1 m m ( 0 . 3 5 - 0 . 3 6 in.) 8.0 m m (0.31 in.)
Runout Front 0.10 m m (0.004 in.)
Rear 0.10 m m (0.004 in )
Parallelism F r o n t a n d rear 0.015 m m (0.0006 in.)
Brake p a d s Thickness Front 1 0 . 5 - 1 1 . 5 m m ( 0 . 4 1 - 0 . 4 5 in.) 1.6 m m (0.06 in.)
Rear 8 . 9 - 9 . 1 m m ( 0 . 3 5 5 - 0 . 3 5 8 in.) 1.6 m m (0.06 in.)
Air Conditioning
Item Measurement Qualification S t a n d a r d or N e w -1 S e r v i c e Limit
Refrigerant Type HFC-134a(R-134a)
Capacity or system 450 - 500 g ( 1 5 . 2 - 1 6 . 9 oz)
Refrigerant oil Type D E N S O : N D - O I L 8 (P/N 38897-PR7-A01 A H o r 38899-PR7-A01)
Capacity of c o m p o n e n t s Condenser 25 m f i (5/6 f l oz, 0.9 I m p oz)
Evaporator 40 m f i (1 1/3 fl oz, 1.4 I m p oz)
Each l i n e a n d 10 mfi (1/3 f l oz, 0.4 I m p oz)
hose
Receiver 10 m f i (1/3 f l oz, 0.4 I m p oz)
Compressor 1 6 0 - 1 7 5 m f i (5 1 / 3 - 6 fl oz, 5 . 6 - 6 . 2 I m p oz)
Compressor Starter coil resistance at68F(20C) 3 . 4 - 3 . 8 ii
(DENSO) Pulley-to-pressure plate 0.5 + 0.15 m m (0.02 + 0.006 in.)
clearance
2-13
Design Specifications
Item Measurement Qualification Specification
DIMENSIONS Overall length 4-door 4,795 m m (188.8 in.)
2-door 4,745 m m (186.8 in.)
Overall w i d t h 1,785 m m (70.3 in.)
Overall height 4-door 1,455 m m (57.3 in.)
2-door 1,405 m m (55.3 in.)
Wheelbase 4-door 2,715 m m (106.9 in.)
2-door 2,670 m m (105.1 in.)
Track Front 1,555 m m (61.2 in.)
Rear 1,535 m m (60.4 in.)
G r o u n d clearance 158 m m (6.2 in.)
Seating capacity Five
W E I G H T (U.S.A.) Gross Vehicle W e i g h t Rating 4-door 4,235 lbs
(GVWR) 2-door 4,190 lbs
WEIGHT Gross Vehicle W e i g h t Rating 4-door 1,920 kg
(CANADA) (GVWR) 2-door 1,900 kg
ENGINE Type W a t e r - c o o l e d , 4 - s t r o k e S O H C VTEC V 6 g a s o l i n e
engine
Cylinder arrangement 60 V 6 - c y l i n d e r , t r a n s v e r s e
Bore and stroke 86.0 x 86.0 m m (3.39 x 3.39 in.)
3
Displacement 2,997 c m (mft) (183 c u in.)
C o m p r e s s i o n ratio 9.4
Valve train Belt d r i v e n , S O H C VTEC 4 v a l v e s per c y l i n d e r
Lubrication system Forced, w e t s u m p , w i t h trochoid p u m p
Oil p u m p d i s p l a c e m e n t at 6,000 e n g i n e r p m 58.4 ft (61.7 U S q t , 51.4 I m p q t ) / m i n u t e
Water p u m p displacement at 6,000 e n g i n e r p m 172 ft (182 U S q t , 151 I m p q t ) / m i n u t e
Fuel r e q u i r e d U N L E A D E D g a s o l i n e w i t h 86 p u m p o c t a n e n u m b e r o r
higher
STARTER Type Gear reduction
Normal output 1.6 k W
Nominal voltage 12 V
Hour rating 30 s e c o n d s
Direction of rotation C l o c k w i s e as v i e w e d f r o m g e a r e n d
AUTOMATIC Type Electronically controlled automatic, 4-speed f o r w a r d , 1
TRANSMISSION reverse
Primary reduction D i r e c t 1:1
Gear ratio 1st 2.534
2nd 1.502
3rd 0.947
4th 0.608
Reverse 1.846
Final r e d u c t i o n Type S i n g l e helical g e a r
Gear ratio 4.200
2-14
specs
Item Measurement Qualification Specification
STEERING Type P o w e r - a s s i s t e d rack a n d p i n i o n
Overall ratio 15.77
T u r n s , lock-to-lock 3.05
Steering wheel diameter 380 m m (15.0 in.)
SUSPENSION Type Front I n d e p e n d e n t d o u b l e w i s h b o n e , c o i l s p r i n g w i t h stabilizer
Rear Five-link d o u b l e w i s h b o n e
Shock absorber F r o n t a n d rear Telescopic, hydraulic, nitrogen gas-filled
WHEEL Camber Front 0
ALIGNMENT Rear -030'
Caster Front 248'
Total toe Front 0 m m (0 in.)
Rear In 2 m m (1/16 in.)
BRAKES T y p e of service brake Front P o w e r - a s s i s t e d s e l f - a d j u s t i n g v e n t i l a t e d disc
Rear Power-assisted self-adjusting solid disc
T y p e of parking brake Mechanical actuating, rear w h e e l s
2
Pad f r i c t i o n s u r f a c e area Front 59 c m x 2 (9.0 sq i n . x 2)
Rear 2
28 c m x 2 (4.3 sq i n . x 2 )
TIRES Size of f r o n t a n d rear t i r e s P 2 0 5 / 6 5 R 1 5 92V
Size o f s p a r e t i r e s T135/90D15 100M
AIR Cooling capacity 5,240 K c a l / h (20,800 B T U / h )
CONDITIONING Compressor Type/Manufacturer Swash plate/DENSO
N u m b e r of cylinders 10
Capacity 177.7 m f i / r e v . (10.84 c u i n / r e v . )
M a x i m u m speed 7,600 r p m
Lubricant capacity 160 mfl (5 1/3 f l oz)
Lubricant type ND-OIL8
Condenser Type Corrugated fin
Evaporator Type Corrugated fin
Blower Type Sirocco fan
M o t o r input 230W/12 V
Speed control M a n u a l A/C: 4-speed A u t o A/C: Infinite variable
3
M a x i m u m capacity 520 m / h (18,300 c u f t / h )
Temperature control Air-mix type
Compressor clutch Type D r y , s i n g l e p l a t e , Poly-V b e l t d r i v e
Electrical p o w e r 40 W m a x i m u m at 12 V
c o n s u m p t i o n at 68F (20C)
Refrigerant Type H F C - 1 3 4 a ( R - 1 3 4 a)
Quantity 4 5 0 - 5 0 0 g (15.2 - 1 6 . 9 f l oz)
2-15
Design Specifications
Item Measurement Qualification Specification
ELECTRICAL Battery 12 V - 5 5 A H / 5 h o u r s
RATINGS Starter 12 V - 1 . 6 k W
Alternator 12 V - 1 0 0 A
2-16
Body Specifications
specs
4-door sedan
U n i t ; m m (in.)
(cont'd)
2-17
Body Specifications
(cont'd)
2-door coupe
Unit: m m (in.)
2-18
Maintenance
For details of lubrication points and type of lubricants to be applied, refer to the illustrated index and various w o r k
procedure (such as Assembly/Reassembly, Replacement, Overhaul, Installation, etc.) contained in each section.
30 -20 -10 0 10 20 30 40 C
* 1 : Always use Honda ATF-Z1. Using a non-Honda ATF can affect shift quality.
* 2 : Always use Genuine Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease
the life of the system.
* 3 : Always use Genuine Honda Power Steering Fluid. Using any other type of power steering fluid or automatic
transmission fluid can cause increased wear and poor steering in cold weather.
NOTE:
Lubricate all hinges, latches, and locks once a year.
In corrosive areas, more frequent lubrication is necessary.
We recommend Honda White Lithium Grease.
3-2
3-3
Maintenance Schedule for Normal Conditions
(1998-2000 Models)
Listed by Distance/Time
S e r v i c e at t h e i n d i c a t e d d i s t a n c e o r t i m e , w h i c h e v e r c o m e s f i r s t .
7,500 m i / 12,000 k m / D o i t e m s in A .
15,000 m i / 24,000 k m / 1 y e a r D o i t e m s i n A a n d B.
22,500 m i / 36,000 k m / D o i t e m s in A,
30,000 m i / 48,000 k m / 2 y e a r s D o i t e m s i n A , B, a n d C.
37,500 mi/ 60,000 km/ D o i t e m s in A .
45,000 m i / 72,000 k m / 3 y e a r s
Replace c o o l a n t (see p a g e 10-10). C a p a c i t y : 5.6 fl (5.9 U S q t , 4.9 I m p q t ) . U s e H o n d a A l l S e a s o n A n t i f r e e z e / c o o l a n t T y p e 2.
Replace b r a k e f l u i d . U s e G e n u i n e H o n d a D O T 3 B r a k e F l u i d . Fill t o b e t w e e n m a r k s o n r e s e r v o i r .
D o i t e m s i n A a n d B.
52,500 m i / 8 4 , 0 0 0 k m / D o i t e m s in A .
60,000 m i / 96,000 k m / 4 y e a r s D o i t e m s i n A , B, a n d C.
67,500 m i / 1 0 8 , 0 0 0 k m / D o i t e m s in A .
75,000 m i / 1 2 0 , 0 0 0 k m / 5 y e a r s
Replace c o o l a n t (see p a g e 10-10). C a p a c i t y : 5.6 G (5.9 U S q t , 4.9 I m p q t ) . U s e U s e H o n d a A l l S e a s o n A n t i f r e e z e / c o o l a n t T y p e 2.
D o i t e m s in A a n d B.
82,500 m i / 1 3 2 , 0 0 0 k m / Do items in A.
90,000 m i / 1 4 4 , 0 0 0 k m / 6 y e a r s
Replace t r a n s m i s s i o n f l u i d . 2.9 fl (3.1 U S q t , 2.6 I m p q t ) . U s e H o n d a A T F - Z 1 (see p a g e 14-113).
Replace b r a k e f l u i d . U s e G e n u i n e H o n d a D O T 3. Fill t o b e t w e e n m a r k s o n r e s e r v o i r .
D o i t e m s in A , B, a n d C.
97,500 m i / 1 5 6 , 0 0 0 k m / D o i t e m s in A .
105,000 m i / 1 6 8 , 0 0 0 k m / 7 y e a r s
I n s p e c t v a l v e c l e a r a n c e ( c o l d ) (see p a g e 6-13).
Intake: 0 . 2 0 - 0 . 2 4 m m ( 0 . 0 0 8 - 0 . 0 0 9 in.), E x h a u s t : 0 . 2 8 - 0 . 3 2 m m (0.011 - 0 . 0 1 3 in.)
R e p l a c e s p a r k p l u g s (see p a g e 4-24). U s e N G K (PZFR5F-11) o r D E N S O (PKJ 16CR-L11).
G A P : 1 . 0 - 1 . 1 m m ( 0 . 0 3 9 - 0 . 0 4 3 in)
Replace t i m i n g belt (see p a g e 6-19) a n d i n s p e c t w a t e r p u m p (see p a g e 10-10).
C h e c k idle s p e e d . S h o u l d be 680 + 50 r p m in M o r E p o s i t i o n (see p a g e 11-68).
LJ Replace c o o l a n t (see p a g e 10-10). C a p a c i t y : 5.6 fl (5.9 U S q t , 4.9 I m p q t ) . U s e H o n d a A l l S e a s o n A n t i f r e e z e / c o o l a n t T y p e 2.
112,500 m i / 1 8 1 , 0 0 0 k m /
D o i t e m s in A .
D o t h e i t e m s in A , B, a n d C.
120,000 m i / 1 9 2 , 0 0 0 k m / 8 y e a r s
3-4
D o t h e i t e m s in parts A , B, a n d C as r e q u i r e d f o r m i l e a g e / t i m e i n t e r v a l listed.
A
R e p l a c e e n g i n e oil (see p a g e 8-5). - C a p a c i t y w i t h f i l t e r c h a n g e : 4.4 fi (4.6 U S qt, 3.9 I m p qt)
R o t a t e t i r e s . F o l l o w t h e p a t t e r n s h o w n in t h e O w n e r ' s M a n u a l - Check t i r e i n f l a t i o n a n d c o n d i t i o n .
C
Replace air c l e a n e r e l e m e n t .
I n s p e c t a n d a d j u s t d r i v e belt.
L o o k f o r cracks a n d d a m a g e , t h e n c h e c k b e l t d e f l e c t i o n b y p u s h i n g o n it ( a b o u t 22 lbs) m i d w a y b e t w e e n t h e p u l l e y s .
- P/S p u m p belt: 1 3 . 0 - 1 6 . 5 m m ( 0 . 5 1 - 0 . 6 5 in) (see p a g e 17-10).
1
R e p l a c e t h e air c o n d i t i o n i n g f i l t e r (see p a g e 2 1 - 2 6 ) * .
Replace it t w i c e as o f t e n (at 15,000 m i l e i n t e r v a l ) if t h e v e h i c l e is d r i v e n m o s t l y in u r b a n areas t h a t h a v e h i g h c o n c e n t r a t i o n s of s o o t in t h e
air f r o m i n d u s t r y a n d d i e s e l - p o w e r e d v e h i c l e s .
Replace it w h e n e v e r a i r f l o w f r o m t h e c l i m a t e c o n t r o l s y s t e m is less t h a n n o r m a l .
Listed by Distance/Time
S e r v i c e at t h e i n d i c a t e d d i s t a n c e o r t i m e , w h i c h e v e r c o m e s f i r s t . U s e t h i s s c h e d u l e if t h e v e h i c l e is d r i v e n M A I N L Y in C a n a d a o r in a n y o f t h e
f o l l o w i n g c o n d i t i o n s ; if o n l y O C C A S I O N A L L Y d r i v e n i n t h e s e c o n d i t i o n s , u s e t h e N o r m a l C o n d i t i o n s s c h e d u l e (see p a g e 3-4).
S e v e r e Driving C o n d i t i o n s
Less t h a n 5 m i l e s (8 k m ) p e r t r i p o r , in f r e e z i n g t e m p e r a t u r e s , less t h a n 10 m i l e s (16 k m ) per t r i p
In e x t r e m e l y ; h o t w e a t h e r ( o v e r 90F/32C)
Extensive idling or long periods of stop-and-go driving
Trailer t o w i n g
On m u d d y , dusty, or de-iced roads
D r i v i n g in m o u n t a i n o u s c o n d i t i o n s
3-6
D o t h e i t e m s in parts A , B, a n d C as r e q u i r e d f o r m i l e a g e / t i m e i n t e r v a l .
A
R e p l a c e e n g i n e oil a n d f i l t e r (see p a g e 8-5). C a p a c i t y w i t h f i l t e r c h a n g e : 4.4 fi (4.6 U S q t , 3.9 I m p qt)
I n s p e c t f r o n t a n d rear b r a k e s , e v e r y 6 m o n t h s if v e h i c l e is d r i v e n less t h a n 7,500 m i l e p e r y e a r (see p a g e 19-2).
Check pads a n d d i s c s f o r w e a r ( t h i c k n e s s ) , d a m a g e , a n d cracks.
Check calipers f o r d a m a g e , leaks, a n d tightness<of m o u n t b o l t s .
R o t a t e t i r e s , if t h e v e h i c l e has b e e n d r i v e n t h e d i s t a n c e l i s t e d . F o l l o w t h e p a t t e r n s h o w n in t h e O w n e r ' s M a n u a l . (Check t i r e i n f l a t i o n a n d
condition.)
I n s p e c t tie r o d e n d s , s t e e r i n g g e a r b o x , a n d b o o t s (see p a g e 17-12).
Check rack g r e a s e a n d s t e e r i n g l i n k a g e .
Check b o o t s f o r d a m a g e a n d l e a k i n g g r e a s e .
Check f l u i d lines f o r d a m a g e a n d leaks.
Inspect suspension c o m p o n e n t s .
Check bolts f o r t i g h t n e s s .
Check c o n d i t i o n o f ball j o i n t b o o t s f o r d e t e r i o r a t i o n a n d d a m a g e .
1
I n s p e c t d r i v e s h a f t b o o t s . Check b o o t s f o r cracks a n d b o o t b a n d s f o r t i g h t n e s s (see p a g e 16-3)* .
B
C h e c k p a r k i n g b r a k e a d j u s t m e n t . S h o u l d be f u l l y a p p l i e d w i t h i n 6 t o 9 c l i c k s .
L u b r i c a t e d o o r locks a n d h i n g e s w i t h H o n d a w h i t e l i t h i u m g r e a s e .
I n s p e c t brake h o s e s a n d lines ( i n c l u d i n g A B S ) . Check t h e m a s t e r c y l i n d e r , p r o p o r t i o n i n g c o n t r o l v a l v e , a n d A B S m o d u l a t o r f o r d a m a g e a n d
1
leakage (see p a g e 1 9 - 3 0 ) * .
C h e c k f l u i d levels a n d c o n d i t i o n o f f l u i d s ; c h e c k f o r leaks. If n e c e s s a r y , a d d A T F (see p a g e 14-112), e n g i n e c o o l a n t , b r a k e f l u i d , a n d
windshield washer fluid.
Inspect cooling system hoses and connections.
Check f o r d a m a g e , leaks, a n d d e t e r i o r a t i o n .
Check f o r p r o p e r f a n o p e r a t i o n .
I n s p e c t e x h a u s t s y s t e m . * Check c a t a l y t i c c o n v e r t e r h e a t s h i e l d , e x h a u s t p i p e , a n d m u f f l e r f o r d a m a g e , leaks, a n d t i g h t n e s s (see p a g e 9-4).
I n s p e c t f u e l lines a n d c o n n e c t i o n s . * Check f o r l o o s e c o n n e c t i o n s , cracks a n d d e t e r i o r a t i o n ; r e t i g h t e n l o o s e c o n n e c t i o n s a n d r e p l a c e
d a m a g e d parts (see p a g e 11-73).
1
C h e c k all l i g h t s . Check f u n c t i o n o f all i n t e r i o r a n d e x t e r i o r l i g h t s , a n d t h e p o s i t i o n s o f t h e h e a d l i g h t s (see p a g e 2 2 - 9 8 ) * .
I n s p e c t t h e v e h i c l e u n d e r b o d y . Check t h e p a i n t f o r d a m a g e , s c r a t c h e s , s t o n e c h i p p i n g , a n d d e n t s .
C
R e p l a c e air c l e a n e r e l e m e n t .
I n s p e c t a n d a d j u s t d r i v e b e l t . L o o k f o r cracks a n d d a m a g e , t h e n c h e c k t e n s i o n b y p u s h i n g o n e a c h belt ( a b o u t 22 lbs) m i d w a y b e t w e e n t h e
pulleys:
P/S p u m p belt: 1 3 . 0 - 1 6 . 5 m m (0.51 - 0 . 6 5 in) (see p a g e 17-10)
Replace air c o n d i t i o n i n g f i l t e r , e v e r y 15,000 m i l e s if v e h i c l e is d r i v e n m o s t l y w h e r e air has h i g h c o n c e n t r a t i o n o f s o o t f r o m i n d u s t r y a n d
1
d i e s e l - p o w e r e d v e h i c l e s ; also r e p l a c e it a n y t i m e a i r f l o w is less t h a n u s u a l (see p a g e 2 1 - 2 6 ) * .
Replace t r a n s m i s s i o n f l u i d . Use H o n d a A T F - Z 1 (ATF).
3-
Maintenance Schedule for Normal and Severe Conditions
(1998-2000 Models)
Replace e n g i n e oil Normal Conditions: Every 7,500 miles {12,000 km) or 12 months Severe Conditions: Every 3,750 miles
(6,000 km) or 6 months
Replace e n g i n e oil filter Normal Conditions: Every other oil change Severe Conditions: Every oil change
C l e a n air c l e a n e r e l e m e n t o
R e p l a c e air c l e a n e r e l e m e n t #
N 0 T E 1
Replace t i m i n g belt, and inspect water p u m p
Replace e n g i n e c o o l a n t
Replace t r a n s m i s s i o n f l u i d o
I n s p e c t f r o n t a n d rear b r a k e s o o o
Replace b r a k e f l u i d
I n s p e c t all f l u i d l e v e l s a n d c o n d i t i o n o f f l u i d s
Inspect c o o l i n g s y s t e m hoses and c o n n e c t i o n s m #
Inspect exhaust s y s t e m *
Inspect fuel lines a n d c o n n e c t i o n s * #
3-8
41.25 45 48.75 52.5 56.25 60 63.75 67.5 71.25 75 78.75 82.5 86.25 90 93.75 97.5 101.25 105 108.75 112.5 116.25' 120
66 72 78 84 90 96 102 108 114 120 126 132 138 144 150 156 162 168 175 181 187 193
N o r m a l C o n d i t i o n s : E v e r y 7,500 m i l e s (12,000 k m ) o r 12 m o n t h s
S e v e r e C o n d i t i o n s : E v e r y 3,750 m i l e s (6,000 k m ) o r 6 m o n t h s
N o r m a l C o n d i t i o n s : E v e r y o t h e r oil c h a n g e
S e v e r e C o n d i t i o n s : E v e r y oil c h a n g e
o o o
A d j u s t o n l y if n o i s y .
o o
m o
o m o
o o o m o o
m
m m
o o o
Q m
o o o m o o
o o o m o o B
o o o m o o
m
m m
m m
m m
m m m m
o o o o o
o o o o o :
3-9
Maintenance Schedule for Normal Conditions
(2001 Model)
Listed by Distance/Time
S e r v i c e at t h e i n d i c a t e d d i s t a n c e o r t i m e , w h i c h e v e r c o m e s f i r s t .
7,500 m i / 12,000 k m / Do i t e m s in A.
15,000 m i / 24,000 k m / 1 y e a r D o i t e m s i n A a n d B.
22,500 m i / 36,000 k m / D o i t e m s in A .
30,000 m i / 48,000 k m / 2 y e a r s D o i t e m s i n A , B, a n d C.
37,500 m i / 60,000 k m / Do i t e m s in A .
45,000 m i / 7 2 , 0 0 0 k m / 3 y e a r s D o i t e m s i n A , B, a n d D.
52,500 m i / 84,000 k m / Do items in A .
60,000 m i / 96,000 k m / 4 y e a r s D o i t e m s i n A , B, a n d C.
67,500 m i / 1 0 8 , 0 0 0 k m / Do i t e m s in A .
75,000 m i / 1 2 0 , 0 0 0 k m / 5 y e a r s D o i t e m s in A a n d B.
82,500 m i / 1 3 2 , 0 0 0 k m / Do i t e m s in A .
90,000 m i / 1 4 4 , 0 0 0 k m / 6 y e a r s D o i t e m s in A , B, C, a n d D.
97.500 m i / 1 5 6 . 0 0 0 k m / Do items in A.
105,000 m i / 1 6 8 , 0 0 0 k m / 7 y e a r s
I n s p e c t v a l v e c l e a r a n c e (cold) (see p a g e 6-13).
Intake: 0 . 2 0 - 0 . 2 4 m m ( 0 . 0 0 8 - 0 . 0 0 9 in.), E x h a u s t : 0 . 2 8 - 0 . 3 2 m m ( 0 . 0 1 1 - 0 . 0 1 3 in.)
R e p l a c e s p a r k p l u g s (see p a g e 4-24). U s e N G K (PZFR5F-11) o r D E N S O (PKJ 16CR-L11).
G A P : 1 . 0 - 1 . 1 m m ( 0 . 0 3 9 - 0 . 0 4 3 in)
R e p l a c e t i m i n g b e l t (see p a g e 6-19) a n d i n s p e c t w a t e r p u m p (see p a g e 10-9).
C h e c k i d l e s p e e d . S h o u l d b e 6 8 0 50 r p m i n M o r [ E p o s i t i o n (see p a g e 11-68).
D o i t e m s i n A a n d B.
112,500 m i / 1 8 1 , 0 0 0 k m / Do items in A .
120,000 m i / 1 9 2 , 0 0 0 k m / 8 y e a r s D o t h e i t e m s i n A , B, a n d C.
120,000 mi/192,000 km/6 years
R e p l a c e t r a n s m i s s i o n f l u i d . U s e H o n d a A T F - Z 1 (ATF) ( s e e p a g e 14-113), t h e r e a f t e r e v e r y 90,000 m i l e s (144,000 k m ) or 5 y e a r s
120,000 mi/192,000 km/10 years
R e p l a c e c o o l a n t (see p a g e 10-10). U s e H o n d a A l l S e a s o n A n t i f r e e z e / c o o l a n t T y p e 2.
C a p a c i t y : 5.6 fl (5.9 U S q t , 4.9 I m p q t ) , t h e r e a f t e r e v e r y 6 0 , 0 0 0 m i l e s (100,000 k m ) o r 5 y e a r s .
3-10
D o t h e i t e m s in parts A , B, C, a n d D as r e q u i r e d f o r m i l e a g e / t i m e i n t e r v a l l i s t e d .
A
R e p l a c e e n g i n e oil (see p a g e 8-5). - C a p a c i t y w i t h f i l t e r c h a n g e : 4,4 fl (4.6 U S q t , 3.9 I m p qt)
R o t a t e t i r e s . F o l l o w t h e p a t t e r n s h o w n i n t h e O w n e r ' s M a n u a l Check t i r e i n f l a t i o n a n d c o n d i t i o n .
C
R e p l a c e air cleaner e l e m e n t .
I n s p e c t a n d a d j u s t d r i v e belt.
L o o k f o r cracks a n d d a m a g e , t h e n c h e c k belt d e f l e c t i o n b y p u s h i n g o n it ( a b o u t 22 lbs) m i d w a y b e t w e e n t h e p u l l e y s .
- P/S p u m p belt: 1 3 . 0 - 1 6 . 5 m m ( 0 . 5 1 - 0 . 6 5 in) (see p a g e 17-10).
1
Replace t h e air c o n d i t i o n i n g f i l t e r (see p a g e 2 1 - 2 6 ) * .
Replace it t w i c e as o f t e n (at 15,000 m i l e i n t e r v a l ) if t h e v e h i c l e is d r i v e n m o s t l y in u r b a n areas t h a t h a v e h i g h c o n c e n t r a t i o n s o f s o o t in t h e
air f r o m i n d u s t r y a n d d i e s e l - p o w e r e d v e h i c l e s .
Replace it w h e n e v e r a i r f l o w f r o m t h e c l i m a t e c o n t r o l s y s t e m is less t h a n n o r m a l .
D
R e p l a c e b r a k e f l u i d e v e r y 3 y e a r s ( I n d e p e n d e n t o f D i s t a n c e ) . U s e G e n u i n e H o n d a D O T 3. Fill t o b e t w e e n m a r k s o n r e s e r v o i r (see p a g e 1 1 -
000).
3-11
Maintenance Schedule for Severe Conditions
12001 Model)
Listed by Distance/Time
S e r v i c e a t t h e i n d i c a t e d d i s t a n c e o r t i m e , w h i c h e v e r c o m e s f i r s t U s e t h i s s c h e d u l e if t h e v e h i c l e is d r i v e n M A I N L Y in C a n a d a o r in a n y o f t h e
f o l l o w i n g c o n d i t i o n s ; if o n l y O C C A S I O N A L L Y d r i v e n in t h e s e c o n d i t i o n s , u s e t h e N o r m a l C o n d i t i o n s s c h e d u l e (see p a g e 3-10).
Severe Driving Conditions
. Less t h a n 5 m i l e s (8 k m ) p e r t r i p o r , in f r e e z i n g t e m p e r a t u r e s , less t h a n 10 m i l e s (16 k m ) p e r t r i p
In e x t r e m e l y ; h o t w e a t h e r (over 90F/32C)
Extensive idling or long periods of stop-and-go driving
Trailer t o w i n g
O n m u d d y , dusty, or de-iced roads
D r i v i n g in m o u n t a i n o u s c o n d i t i o n s
3-12
D o t h e i t e m s in parts A , B, C, a n d D as r e q u i r e d f o r m i l e a g e / t i m e i n t e r v a l ,
A
Replace e n g i n e oil a n d f i l t e r (see p a g e 8-5). C a p a c i t y w i t h filter c h a n g e : 4.4 fl (4.6 U S q t , 3.9 I m p qt)
Inspect f r o n t a n d rear b r a k e s , e v e r y 6 m o n t h s if v e h i c l e is d r i v e n less t h a n 7,500 m i l e p e r y e a r (see p a g e 19-2).
Check p a d s a n d d i s c s f o r w e a r ( t h i c k n e s s ) , d a m a g e , a n d cracks.
Check c a l i p e r s f o r d a m a g e , leaks, a n d t i g h t n e s s o f m o u n t b o l t s .
Rotate t i r e s , if t h e v e h i c l e h a s b e e n d r i v e n t h e d i s t a n c e listed. F o l l o w t h e p a t t e r n s h o w n in t h e O w n e r ' s M a n u a l . (Check t i r e i n f l a t i o n a n d
condition.)
Inspect t i e r o d e n d s , s t e e r i n g g e a r b o x , a n d b o o t s (see page 17-12).
Check rack g r e a s e a n d s t e e r i n g l i n k a g e .
Check b o o t s f o r d a m a g e a n d l e a k i n g g r e a s e .
Check f l u i d lines f o r d a m a g e a n d leaks.
Inspect s u s p e n s i o n c o m p o n e n t s .
Check b o l t s f o r t i g h t n e s s .
Check c o n d i t i o n o f ball j o i n t b o o t s f o r d e t e r i o r a t i o n a n d d a m a g e .
1
Inspect d r i v e s h a f t b o o t s . Check b o o t s f o r cracks a n d b o o t b a n d s f o r t i g h t n e s s (see p a g e 1 6 - 3 ) * .
B
Check p a r k i n g b r a k e a d j u s t m e n t . S h o u l d be f u l l y a p p l i e d w i t h i n 6 t o 9 clicks.
L u b r i c a t e d o o r locks a n d h i n g e s w i t h H o n d a w h i t e l i t h i u m g r e a s e .
Inspect b r a k e h o s e s a n d lines ( i n c l u d i n g A B S ) . Check t h e m a s t e r c y l i n d e r , p r o p o r t i o n i n g c o n t r o l v a l v e , a n d A B S m o d u l a t o r f o r d a m a g e a n d
1
leakage (see p a g e 1 9 - 3 0 ) * .
Check f l u i d levels a n d c o n d i t i o n o f f l u i d s ; c h e c k f o r leaks. If n e c e s s a r y , a d d A T F (see p a g e 14-112), e n g i n e c o o l a n t , brake f l u i d , a n d
windshield washer fluid.
Inspect c o o l i n g s y s t e m h o s e s a n d c o n n e c t i o n s .
Check f o r d a m a g e , leaks, a n d d e t e r i o r a t i o n .
Check f o r p r o p e r f a n o p e r a t i o n .
Inspect e x h a u s t s y s t e m . * C h e c k c a t a l y t i c c o n v e r t e r heat s h i e l d , e x h a u s t p i p e , a n d m u f f l e r f o r d a m a g e , leaks, a n d t i g h t n e s s (see p a g e 9-4).
Inspect f u e l lines a n d c o n n e c t i o n s . * C h e c k f o r l o o s e c o n n e c t i o n s , cracks a n d d e t e r i o r a t i o n ; r e t i g h t e n l o o s e c o n n e c t i o n s a n d r e p l a c e
d a m a g e d p a r t s (see p a g e 11-73).
1
Check all l i g h t s . C h e c k f u n c t i o n o f all i n t e r i o r a n d e x t e r i o r l i g h t s , a n d t h e p o s i t i o n s o f t h e h e a d l i g h t s (see p a g e 2 2 - 9 8 ) * .
Inspect t h e v e h i c l e u n d e r b o d y . C h e c k t h e p a i n t f o r d a m a g e , s c r a t c h e s , s t o n e c h i p p i n g , a n d d e n t s .
C
Replace air c l e a n e r e l e m e n t .
Inspect a n d a d j u s t d r i v e belt. L o o k f o r cracks a n d d a m a g e , t h e n c h e c k t e n s i o n b y p u s h i n g o n e a c h belt ( a b o u t 22 lbs) m i d w a y b e t w e e n t h e
pulleys:
P/S p u m p belt: 1 3 . 0 - 1 6 . 5 m m (0.51 - 0 . 6 5 in) (see p a g e 17-10)
Replace air c o n d i t i o n i n g f i l t e r , e v e r y 15,000 m i l e s if v e h i c l e is d r i v e n m o s t l y w h e r e air has h i g h c o n c e n t r a t i o n o f s o o t f r o m i n d u s t r y a n d
1
d i e s e l - p o w e r e d v e h i c l e s ; a l s o r e p l a c e it a n y t i m e a i r f l o w is less t h a n u s u a l (see p a g e 2 1 - 2 6 ) * .
Replace t r a n s m i s s i o n f l u i d . Use G e n u i n e H o n d a A T F .
D
Replace b r a k e f l u i d e v e r y 3 y e a r s ( I n d e p e n d e n t o f D i s t a n c e ) . U s e G e n u i n e D O T 3. Fill t o b e t w e e n m a r k s o n r e s e r v o i r , (see p a g e 11-000).
3-13
Maintenance Schedule for Normal and Severe Conditions
(2001 Model)
Listed by Maintenance item
S e r v i c e at t h e i n d i c a t e d d i s t a n c e o r t i m e , w h i c h e v e r c o m e s f i r s t .
If d r i v e n i n n o r m a l c o n d i t i o n s , d o i t e m s w i t h a d o t < ) .
If d r i v e n i n s e v e r e c o n d i t i o n s (see p a g e 3-6) o r n o r m a l l y d r i v e n i n C a n a d a , d o i t e m s w i t h a c i r c l e (O) and items with a dot ( # ) .
3-14
41.25 45 48.75 52.5 56.25 60 63.75 67.5 71.25 75 78.75 82.5 86.25 90 93.75 97.5 101.25 105 108.75 112.5 116.25 120
66 72 78 84 90 96 102 108 114 120 126 r
132 ~ 138 144 150 156 162 168 175 181 187 193
3 31/2 4 41/2 5 51/2 6 _ 61/2 _ 7 71/2 _ 8
N o r m a l C o n d i t i o n s : E v e r y 7,500 m i l e s (12,000 k m ) o r 12 m o n t h s
S e v e r e C o n d i t i o n s : E v e r y 3,750 m i l e s (6,000 k m ) or 6 m o n t h s
N o r m a l C o n d i t i o n s : E v e r y o t h e r oil c h a n g e
S e v e r e C o n d i t i o n s : E v e r y oil c h a n g e
o
o
A d j u s t o n l y if n o i s y .
o
o ::
o
N o r m a l a n d S e v e r e C o n d i t i o n s : E v e r y 120,000 m i l e s (192,000 k m ) or 10 y e a r s , t h e r e a f t e r e v e r y 60,000 m i l e s (96,000 k m ) or 5 y e a r s
N o r m a l C o n d i t i o n s : E v e r y 120,000 m i l e s (192,000 k m ) or 6 y e a r s , t h e r e a f t e r e v e r y 90,000 m i l e s (144,000 k m ) or 5 y e a r s
S e v e r e C o n d i t i o n s : E v e r y 60,000 m i l e s (96,000 k m ) or 3 y e a r s , t h e r e a f t e r e v e r y 30,000 m i l e s (48,000 k m ) or 2 y e a r s
I I IOi I I IO! I I I O ! I I I O I Q O
Every 3 y e a r s ( i n d e p e n d e n t o f d i s t a n c e )
o
o
m
o
o
m
o
m c
0
m o
o
o
o
o
o
o
o
o
o
o
o
# L o
o
o
o
Q
0
m
m
0
o
#
m
m
#
o
o
0
o o o o o
o o o o o
3-15
Engine Electrical
Engine Electrical
Special T o o l s 4-2
Starting System
C o m p o n e n t Location Index 4-3
Circuit Diagram 4-4
Starter Circuit Troubleshooting 4-5
Starter S o l e n o i d T e s t 4-6
Starter Performance T e s t 4-7
Starter Replacement 4-8
Starter Overhaul 4-9
Ignition System
C o m p o n e n t Location Index 4-14
Circuit Diagram 4-16
Ignition Timing Inspection 4-18
Distributor Replacement 4-19
Distributor D i s a s s e m b l y / R e a s s e m b l y 4-20
ICM (Ignition Control Module) Input T e s t 4-21
Ignition Coil T e s t 4-22
Ignition Wire Inspection and Test 4-22
Ignition Coil Troubleshooting 4-23
Spark Plug Inspection/Replacement 4-24
Charging System
C o m p o n e n t Location Index 4-25
Circuit Diagram 4-26
Charging Circuit Troubleshooting 4-27
Alternator-Compressor Belt
Inspection and Replacement 4-31
Alternator R e p l a c e m e n t . 4-31
A u t o - T e n s i o n e r Inspection 4-33
Alternator Overhaul 4-35
Cruise Control
C o m p o n e n t Location Index 4-41
Circuit Diagram 4-42
S y m p t o m Troubleshooting Index 4-43
Cruise Control C o m m u n i c a t i o n Circuit
Troubleshooting 4-45
Control Unit Input T e s t 4-46
Main S w i t c h T e s t / R e p l a c e m e n t 4-48
Set/Resume/Cancel Switch Test/Replacement 4-49
Brake Pedal Position S w i t c h T e s t 4-50
Actuator S o l e n o i d T e s t 4-50
Actuator T e s t 4-51
Actuator/Solenoid/Cable Replacement 4-52
Actuator Cable Adjustment 4-54
Special Tools
(D
4-2
Starting System
BATTERY
STARTER
S t a r t e r C i r c u i t T r o u b l e s h o o t i n g , p a g e 4-5
S o l e n o i d T e s t p a g e 4-6
P e r f o r m a n c e T e s t , p a g e 4-7
R e p l a c e m e n t , p a g e 4-8
O v e r h a u l , p a g e 4-9
4^3
Starting System
Circuit Diagram
BLK/WHT
DRIVER'S
UNDER-DASH
FUSE/RELAY
BOX
No.13(7.5A)
PCM
PGM-FI TRANSMISSION
MAIN RELAY RANGE
SWITCH
/Closed: \
I B and E l position/
BLK/WHT BLK
JCL
G101
4-4
ENGINE
Ammeter, 0 - 4 0 0 A
Voltmeter, 0 - 2 0 V (accurate w i t h i n 0.1 volt)
Tachometer, 0 - 1 2 0 0 rpm
/I
A v
o o
Y E S - G o to step 6.
2. Remove the No. 46 (15 A) fuse f r o m the under-dash 6. Check the following items in the order listed until
fuse/relay box. y o u find the open circuit.
3. With the shift lever in HQ or E, turn the ignition Check the BLK/WHT wire and connectors
switch to start (III). between the starter cut relay and the ignition
switch, and between the starter cut relay and the
Did the starter crank the engine normally? starter.
Check the ignition switch, refer to the '98-01
Y E S - The starting system is OK Accord Service Manual (see page 22-55).
Check the transmission range switch and
NO - If the starter w o n ' t crank at all, go to step 4. If connector (see page 14-141).
it cranks the engine erratically or too slowly, go to
step 7. If it w o n ' t disengage f r o m the torque
converter ring gear when y o u release the key,
check for the f o l l o w i n g until y o u find the cause.
4-5
Starting System
Starter Circuit Troubleshooting Starter Solenoid Test
(cont'd)
1. Check the hold-in coil for continuity between the S
terminal (A) and the armature housing (ground).
7. Check engine speed during cranking. There should be continuity.
Y E S - G o to step 9.
NO Remove and disassemble the starter, and 2. Check the pull-in coil for continuity between the S
check for the f o l l o w i n g until y o u find the cause. and M terminals (B). There should be continuity.
4-6
ENGINE
1. Disconnect the wires f r o m the S terminal (A) and Disconnect the battery also f r o m the body. If the
the M terminal (B). pinion retracts immediately, it is working properly.
To avoid damaging the starter, do not leave the
2. Make a connection as described below using as battery connected for more than 10 seconds.
heavy a wire as possible (preferably equivalent to
the wire used for the vehicle).
12 V
BATTERY
M EL
12 V
BATTERY
Specifications:
4-7
Starting System
Starter Replacement
1. Make sure y o u have the anti-theft code for the radio, 6. Install in the reverse order of removal. Make sure
then write d o w n the frequencies for the radio's the crimped side of the ring terminal (A) is facing
preset buttons. out.
C A
10 x 1.25 m m
4 4 N m (4.5 k g f - m , 3 3 I b f f t )
12 x 1.25 m m
64 N m
(6.5 k g f - m , 4 7 I b f f t )
4-8
Starter Overhaul
Disassembly/Reassembly
END COVER
GEAR HOUSING
COVER
(cont'd)
4-9
Starting System
Starter Overhaul (cont'd)
1. Remove the starter (see page 4-8). 5. Check the commutator diameter. If the diameter is
below the service limit, replace the armature.
2. Disassemble the starter as shown at the beginning
of this procedure. Commutator Diameter
Standard (New): 28.0-28.1 mm (1.102-1.106 in.)
Armature Inspection and Test Service Limit: 27.5 mm (1.083 in.)
Commutator Runout
Standard (New): 0.02 mm (0.001 in.) max.
Service Limit: 0.05 mm (0.002 in.)
4-10
ENGINE 1
Check the mica depth (A). If the mica is too high (B), 9. Place the armature (A) on an armature tester (B).
undercut the mica w i t h a hacksaw blade to the Hold a hacksaw blade (C) on the armature core.
proper depth. Cut away all the mica (C) between If the blade is attracted to the core or vibrates while
the commutator segments. The undercut should the core is turned, the armature is shorted. Replace
not be too shallow, too narrow, or V-shaped (D). the armature.
(cont'd)
4-11
Starting System
Starter Overhaul (cont'd)
Starter Brush Inspection Starter Brush Holder Test
1 1 . Measure the brush length. If it is not w i t h i n the 12. Check that there is no continuity between the ( + )
service l i m i t replace the brush holder assembly. brush holder (A) and ( ) brush holder (B). If there
is continuity, replace the brush holder assembly.
Brush Length
Standard (New): 1 5 . 8 1 6 . 2 mm (0.62 0.64 in.)
Service Limit: 11.0 mm (0.43 in.)
13. Insert the brush (A) into the brush holder, and bring
the brush into contact w i t h the commutator, then
attach a spring scale (B) to the spring (C). Measure
the spring tension at the m o m e n t the spring lifts off
the brush.
Spring Tension:
1 5 . 7 - 1 7 . 7 N ( 1 . 6 - 1 . 8 kgf, 3 . 5 3 3 . 9 7 ibf)
4-12
14. Pry back each brush spring w i t h a screwdriver, then Overrunning Clutch Inspection
position the brush about halfway out of its holder,
and release the spring to hold it there. 17. Slide the overrunning clutch along the shaft.
Replace it if it does not slide smoothly.
16. Install the starter end cover (A) to retain the brush 20. Reassemble the starter in reverse order of
holder (B). disassembly.
4-13
Ignition System
Component Location Index
'98-99 models:
IGNITION W I R E S
I n s p e c t i o n a n d T e s t p a g e 4-22
DISTRIBUTOR
R e p l a c e m e n t , p a g e 4-19
O v e r h a u l , p a g e 4-20
Ignition C o n t r o l M o d u l e ( I C M ) Input T e s t , p a g e 4-21
Ignition T i m i n g I n s p e c t i o n , p a g e 4-18
4-14
"00-01 models:
Ignition System
Circuit Diagram
'98-99 models:
UNDER-HOOD F U S E / R E L A Y BOX IGNITION S W I T C H
"
BLK/YEL
) No. 6 DRIVER'S
(15 A) UNDER-DASH
FUSE/RELAY BOX
IGNITION C O I L
BLU BLK/YEL YEL/GRN
DISTRIBUTOR Is I, I,
IGNITION C O N T R O L
M O D U L E (ICM)
[Has built-in \
I noise condenser J
IGNITION W I R E S
4-16
H ENGINE 1
'00-01 models:
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH
BATTERY
No.41 (100A) No.42(50A) BAT
K> Of BLK/YEL
0 - IG1
DRIVER'S
No. 11 UNDER-DASH
(15A) FUSE/RELAY
BOX
BLK/YEL
I. I. I.
BLK/YEL BLK/YEL BLK/YEL
IGNITION
COILS
! 2 No.6
TBLK
SPARK
PLUGS
SL
G101
4-17
Ignition System
Ignition Tinning Inspection
1. Check the idle speed, and adjust it if necessary (see 5. Point the light toward the pointer (A) on the t i m i n g
page 11-86). belt cover. Check the ignition t i m i n g under a no
load conditions: headlights, blower fan, rear
2. Connect the Honda PGM tester to the Data Link w i n d o w defogger, and air conditioner are not
Connector (DLC), and f o l l o w the tester's prompts in operating. If the ignition t i m i n g differs f r o m the
the " S C S " menu (see the Honda PGM Tester specification below, replace the PCM; refer to
Operator's Manual). the '98-01 Accord Service Manual (see page 11-3).
4-18
Distributor Replacement - '98-99 models
Removal 5. Connect the ignition wires to the distributor cap as
shown.
1. Disconnect the connector(A) f r o m the distributor.
No. 6 No. 1
B
2 2 N m (2.2 k g f - m , 16 I b f f t )
Installation
4-19
ignition System
Distributor Disassembly/Reassembly - '98-99 modeis
4-20
F
ICM (Ignition Control Module) Input ; - 98-99 models
4-21
Ignition System
Ignition Coil Test - '98-99 models Ignition Wire Inspection and
Test - '98-99 models
1. Turn the ignition switch OFF.
2. Disconnect the 3P connector and the ignition coil 1. Carefully remove the ignition wires by pulling on
wire. the rubber boots. Do not bend the wires; you might
break them inside.
NOTE: Resistance will vary with the coil 3. Connect ohmmeter probes and measure resistance.
temperature; specifications are at 68F (20C).
Ignition Wire Resistance:
Primary Winding Resistance 25 kQ max. at 68F (20C)
(Between the terminals 1 and 3): 0 . 3 4 - 0 . 4 2 Q
o o
3 4. If resistance exceeds 25 kQ, replace the ignition
wire.
4-22
Ignition Coil Troubleshooting - '00-01 models
NOTE: Perform an ignition coil test after finishing the 6. Disconnect PCM connector C (31P).
fundamental tests for the ignition system and the fuel
and emissions system. 7. Check for continuity between the body g r o u n d and
PCM connector terminals C3, C4, C12, C13, C14,
1. Remove the ignition coil cover. and/or C23 individually.
P C M C O N N E C T O R C (31P)
2. Disconnect the 6 ignition coil 3P connectors.
IGP L S 3 ( W H T / B L U ) IGP L S I ( Y E L / G R N )
3. Measure the voltage at the No. 3 terminal of each
ignition coil 3P connector with the ignition switch
ON (II).
IGP L S 5
(BLK/RED)
IGNITION COIL 3P CONNECTOR
23 2627 30
IGP L S 6
(BRN/
2 1G WHT) IGP LS2
(BLK/YEL) IGP L S 4 (BLU/
(BRN) RED)
Wire side of
female terminals
Is there continuity?
Is there battery voltage? Y E S Repair short in the wire between ignition coil
and PCM.B
Y E S - G o to step 4.
NO - G o t o step 8.
N O - R e p a i r open in the wire between ignition coil
and No. 1 1 (15A) fuse in the driver's under-dash 8. Connect PCM connector C (31P).
fuse/relay b o x . B
9. Measure the voltage at the No. 1 terminal of each
4. Turn the ignition switch OFF. ignition coil 3P connector w i t h the ignition switch to
start (III).
5. Check for continuity between the No. 2 terminal of
each ignition coil 3P connector and body ground. IGNITION C O I L 3P C O N N E C T O R
W i r e side of
Wire side of female terminals
female terminals
4-23
Ignition System
Spark Plug Inspection
1. Inspect the electrodes and ceramic insulator. 2. Do not adjust the gap of platinum tip plugs (A);
replace the spark plug if the gap is out of
Burned or worn electrodes may be caused by: specification.
Advanced ignition t i m i n g
Loose spark plug Electrode Gap:
Plug heat range too hot Standard (New): 1.0-1.1 mm (0.039 0.043 in.)
Insufficient cooling Service Limit: 1.3 mm (0.05 in.)
Spark Plugs:
Cracked
insulator
NGK: PZFR5F-11
DENSO: PKJ16CR-L11
4-24
Charging System
CHARGING S Y S T E M INDICATOR
(In t h e g a u g e a s s e m b l y )
UNDER-HOOD FUSE/RELAY BOX T e s t , page 22-29
[ H a s built-in E L E C T R I C A L L O A D
[ D E T E C T O R (ELD) UNIT
4-25
Charging System
Circuit Diagram
U N D E R - H O O D FUSE/RELAY B O X
DRIVER'S
UNDER-DASH
FUSE/RELAY BOX
PCM
WHT/RED
'00-01 models
4-26
- +
ENGINE
If the charging system indicator does not come on or 9. Ground the No. 3 terminal of the 4P connector.
does not go off, or the battery is dead or low, test the Turn the ignition switch ON (II).
f o l l o w i n g items in the order listed below:
ALTERNATOR
Battery (see page 22-30) 4P C O N N E C T O R
Charging system indicator
Alternator/regulator circuit
Alternator control system
1 2
Wire side of
Charging System Indicator Test female terminals
3 4
1. Check the B terminal, that the 4P connector and
L (WHT/BLU)
under-hood fuse/relay box terminals are securely
tightened.
Y E S - G o to step 2.
Does the charging system indicator come on?
NOTighten or reconnect.
Y E S - G o to step 10.
2. Turn the ignition switch ON (II).
NO Turn the ignition switch OFF. Check for a
Does the charging system indicator come on? b l o w n No. 6 (15 A) fuse and a blown charging
system light bulb. If the fuse and bulb are OK,
Y E S - G o to step 3. repair the open in the WHT/BLU wire.
NO Go to step 4. IG
(BLK/YEL)
1 2
4. Turn the ignition switch OFF. Wire side of
female terminals
3 4
5. Disconnect the 4P connector f r o m the alternator.
Y E S T u r n the ignition switch OFF, and repair the Is there battery voltage?
short in the WHT/BLU w i r e .
Y E S Replace the alternator
N O - G o to step 10.
NO -Repair open in the BLK/YEL wire between the
7. Turn the ignition switch OFF. alternator and the under-dash driver's fuse relay
box.
8. Disconnect the 4P connector f r o m the alternator.
(cont'd)
4-27
Charging System
1. Be sure the battery is sufficiently charged (see page Is there voltage less than 12.0 V?
22-30).
Y E S Replace the alternator.
2 . Connect a VAT-40 (or equivalent tester), and t u r n
the selector switch to position 1 (starting). NO - G o to step 10.
LOAD ADJUSTER FULL FIELD T E S T E R
( C A R B O N PILE) LEAD (BLU) 10. A p p l y a load w i t h the VAT-40 until the battery
X ^ . V O L T M E T E R voltage drops to between 12-13.5 V.
NEGATIVE
L E A D (BLK)
Is the amperage 75 A or more?
VOLTMETER
POSITIVE Y E S T h e charging system is O K . B
L E A D (RED)
POSITIVE TESTER
C A B L E (RED)
INDUCTIVE
PICK-UP (GRN)
INDUCTIVE PICK-UP
B TERMINAL WIRE
NO G o t o step 5.
4-28
Alternator and Regulator Circuit Test '00-01 9. Raise the engine speed to 2,000 r p m , and hold it
models there.
1. Be sure the battery is sufficiently charged (see page Is there voltage less than 13.5 V?
22-30).
Y E S Repair the alternator components (see page
2. Connect a VAT-40 (or equivalent tester), and turn 4-35).
the selector switch to position 1 (starting).
N O G o to step 10.
LOAD ADJUSTER F U L L FIELD TESTER
( C A R B O N PILE) LEAD (BLU) 10. Apply a load w i t h the VAT-40 until the battery
t ^-VOLTMETER voltage drops to between 12-13.5 V.
NEGATIVE
L E A D (BLK)
Is the amperage 75 A or more?
VOLTMETER
VOLT
POSITIVE
SELECTOR
L E A D (RED) Y E S The charging system is OK
NO - G o t o step 5.
F U L L FIELD
END ACCESS HOLE
5. Release the accelerator pedal, and let the engine COVER
idle.
Is the alternator out put 75 A or more ?
6. Make sure all accessories are turned off. Turn the
selector switch to position 2 (charging). Y E S Replace the voltage regulator.
7. Remove the inductive pick-up, and zero the NO Repair the alternator components (see page
ammeter. 4-35).
(cont'd)
4-29
Charging System
Charging Circuit Troubleshooting (cont'd)
Alternator Control System Test 7. Check for continuity between the PCM connector
terminal C2 and body ground.
1. Check for proper operation of the ELD by
P C M C O N N E C T O R C (31P)
confirming with the MIL.
ALTC (WHT/GRN)
2. Disconnect the 4P connector from the alternator.
/
beam) ON.
/ 12 13 14 16 17 18 19 20 21
/
4. Measure voltage between the 4P connector
terminal No. 2 and the positive terminal of the
23
/ 25 26 27 28 29 30
/
battery. Wire s i d e of female terminals
BATTERY
Is there continuity?
5. Turn the headlight and ignition switch OFF. ALTC (WHT/GRN) C (WHT/GRN)
1 2 3 4 5 6 7 8 9 10
/ 12 13 14
/ 16 17 18 19 20 21
/ rf
3
23
/ 25 26 27 28 29 30
/ ALTERNATOR
4J
P C M C O N N E C T O R C (31P) 4P C O N N E C T O R
Is there continuity?
4-30
ENGINE
(cont'd)
4-31
Charging System
Alternator Replacement (cont'd)
4. Disconnect the condenser fan motor connector (A) 7. Remove the mount bolt (A) and alternator bracket
f r o m the condenser fan shroud. m o u n t i n g bolt (B), then remove the harness clamp
6 x 1.0 m m (C) f r o m the alternator bracket.
9.8 N m (1.0 kgf-m, 7.2 Ibfft)
6 x 1.0 m m
7.2 I b f f t )
10 x 1.25 m m
4 4 N m (4.5 k g f - m , 3 3 I b f f t )
5. Remove the condenser fan/shroud assembly (B).
6. Disconnect the 4P connector (A) and BLK wire (B) 8. Install in the reverse order of removal.
f r o m the alternator.
9. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
'98-99 m o d e l s
6 x 1.0 m m
7.8 N m (0.8 k g f - m , 5.8 I b f f t )
'00-01 m o d e l s
8 x 1.25 m m
12 N m (1.2 k g f - m , 8.7 I b f f t )
4-32
ENGINE
Auto-tensioner Inspection/Replacement
1. Check the position of the auto-tensioner indicator's Check if the auto-tensioner (A) moves smoothly
pointer (A), start the engine, then check the position and check for abnormal noise w h e n the pulley is
of the pointer again. If the position changes, go to turned counterclockwise w i t h the designated tool. If
step 5. the auto-tensioner does not move smoothly or if
the there is abnormal noise. Replace the auto-
tensioner. Do not move the auto-tensioner beyond
its limit.
6 x 1.0 m m
12 N m (1.2 k g f . m , 8.7 Ibf ft)
(conf d)
4-33
Charging System
4-34
Alternator Overhaul - '00-01 models
Exploded View
SPACER RING
(cont'd)
4-35
Charging System
Alternator Overhaul - "00-01 models (cont'd)
Special Tools Required 5. Remove the washer nut (A) and insulator (B) f r o m
Driver 07749-0010000 the " B " terminal, then remove the end cover (C)
Driver Attachment, 52 x 55 m m 07746-0010400 and dust seal (D).
4-36
(cont'd)
4-37
Charging System
Alternator Overhaul - "00-01 models (cont'd)
11. (If you are not replacing the f r o n t bearing and/or 14. W i t h a hammer and commercially available tools
rear bearing, go to step 18). Remove the rotor f r o m s h o w n , install a new rear bearing in the rotor shaft.
the stator drive end housing.
12. Inspect the rotor shaft for galling, and inspect the 15. Remove the front bearing retainer plate.
bearing journal surface in the stator housing for
seizure marks.
4-38
16. Support the stator housing in a vise, and drive out Rectifier Test
the front bearing with a brass drift (A) and hammer.
18. Check for continuity in each direction, between the
B terminal (A) and P terminals (B), and between the
E terminal (C) and P terminals (B) of each diode pair.
All diodes should have continuity in only one
direction. Because the rectifier diodes are designed
to allow current to pass in one direction, and the
rectifier is made up of 8 diodes (4 pairs), you must
test each diode in both directions for continuity
w i t h an ohmmeter that has diode checking
capability: a total of 16 checks.
07749-0010000
A B'i
07746-0010400
k Ak Ak Ak
Bi
B 2
J B 3
J
B 4
k Ai Ak A
(cont'd)
4-39
Charging System
Alternator Overhaul - '00-01 models (cont'd)
19. Measure the length of both brushes (A) w i t h a 22. Check that there is continuity between each pair of
vernier caliper (B). leads (A).
If either brush is shorter than the service limit, If there is continuity, go to step 23.
replace the brush assembly. If there is no continuity, replace the alternator.
* If brush length is OK, go to step 20.
4-40
Cruise Control
Component Location Index
ACTUATOR
T e s t , p a g e 4-51
S o l e n o i d T e s t , p a g e 4-50
ACTUATOR CABLE
A d j u s t m e n t , p a g e 4-54
TRANSMISSION RANGE SWITCH
T e s t , p a g e 14-140
4-41
Cruise Control
Circuit Diagram
: 01 model
DRIVER'S UNDER-DASH
UNDER-HOOD F U S E / R E L A Y BOX IGNITION SWITCH F U S E / R E L A Y BOX
COMBINATION
BATTERY
LIGHT SWITCH
-
No.41 (100A) No.42 (50A)
4-42
Symptom Troubleshooting Index
NOTE:
The numbers in the table show the troubleshooting sequence.
Before troubleshooting,
- check that the speedometer works properly.
- check for proper engine vacuum at the actuator.
- check the No. 9 (7.5A) and No. 6 (15A) fuses in the driver's under-dash fuse/relay box, and No. 47 (20A) fuse in the
under-hood fuse/relay box.
- check that the horn sounds.
- check the tachometer to see if it works properly.
(cont'd)
4-43
Cruise Control
Symptom Troubleshooting Index (cont'd)
Symptom Diagnostic procedure Also check for
Set speed does not cancelled 1. Check main switch (see page 4-48) Open circuit, loose or
w h e n main switch is pushed 2. Check control unit (see page 4-46) disconnected
OFF terminals, short to
power: LTGRN
Set speed does not cancelled 1. Check SET/RESUME/CANCEL switch (see page 4- Open circuit, loose or
w h e n CANCEL button is 49) disconnected
pushed 2. Check control unit (see page 4-46) terminals: L T G R N /
RED, LT GRN/BLK
Set speed will not resume 1. Check SET/RESUME/CANCEL switch (see page 4- Open circuit, loose or
w h e n RESUME button is 49) disconnected
pushed (with main switch o n , 2. Check control unit (see page 4-46) terminals: L T G R N /
set speed is temporarily BLK
cancelled).
The transmission shifts d o w n 1. Troubleshoot the cruise control communication
slower than normal w h e n circuit (see page 4-45)
going up a hill w i t h the cruise
control on.
4-44
ENGINE
1. Start the engine. 8. Measure the voltage between the No. 8 terminal of
the cruise control unit connector and g r o u n d .
2 . Turn on the cruise control main switch, then drive
C R U I S E C O N T R O L UNIT C O N N E C T O R
the vehicle to speeds over 2 5 m p h (40 km/h) with
the cruise control.
8 9 10 11 12 13 14
Y E S - G o t o step 3.
BLU/GRN
IMO-Check the cruise control unit or cruise control
actuator.
P C M C O N N E C T O R A (32P)
NO Replace the cruise control u n i t . B
/ 2 3 4 5 6
/ 8 9 10
/
12 13 14 15
/ 17 18 19 20 21 23 24 P C M C O N N E C T O R A (32P)
25 26 27 28 29 30 32
BLU/GRN
/ 2 3 4 5 6
/ 8 9 10
/
12 13 14 15
/ 17 18 19 20 21 23 24
Is there continuity?
7. Turn the ignition switch ON (II). NO Repair or open in the BLU/GRN wire between
the A5 terminal and the cruise control u n i t . B
4-45
Cruise Control
3. Inspect the connector and socket terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair t h e m as necessary, and recheck the system.
If the terminals look OK, go to step 4.
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
9 BRN/WHT Under all Check for resistance to Faulty actuator solenoid
conditions ground: Poor ground(G202)
There should be 8 0 - 1 2 0 Q. An open in the wire
1 BRN Under all Check for resistance to
conditions ground:
There should be 4 0 - 6 0 Q.
11 BRN/BLK Under all Check for resistance to
conditions ground:
There should be 7 0 - 1 1 0 Q.
4-46
Cavity Wire Test condition Test: Desired result Possible cause if result is not obtained
2 GRY Ignition switch ON Check for voltage to Faulty brake pedal position switch
(II), main switch ON ground: An open in the w i r e
and brake pedal There should be 0 V w i t h
depressed, then the pedal depressed and
released battery voltage w i t h the
pedal released.
3 BLK Under all conditions Check for continuity to Poor ground (G501)
ground: An open in the w i r e
There should be continuity.
5 WHT/BLK Brake pedal Check for voltage to Blown No. 47 (20A) fuse in the
depressed, then ground: under-hood fuse/relay box
released There should be battery Faulty brake pedal position switch
voltage w i t h the pedal An open in the wire
depressed, and 0 V w i t h the
pedal released.
6 LT GRN/ Set button pushed Check for voltage to Blown No. 47 (20A) fuse in the
RED ground: under-hood fuse/relay box
7 LTGRN/ Resume button There should be battery Faulty horn relay
BLK pushed voltage. Faulty set/resume/cancel switch
Faulty cable reel
An open in the w i r e
10 BLU/BLK Ignition switch ON Attach to ground: Blown bulb
(II) Cruise indicator light in the Blown No. 9 (7.5A) fuse in the
gauge assembly should under-dash driver's fuse/relay box
comes on. Faulty d i m m i n g circuit in the
gauge assembly
An open in the wire
12 BLU/WHT Ignition switch ON Check for voltage between Faulty vehicle speed sensor
(II) and main switch the BLU/WHT ( + ) and BLK An open in the w i r e
ON; raise the front of ( ) terminals:
the vehicle, and There should be 0 5 V or
rotate 1 wheel slowly more
while holding the - 0 - 5 V or more
other wheel repeatedly.
13 LTGRN Ignition switch ON Check for voltage to Blown No. 6 (15A) fuse in the
(II) and main switch ground: under-dash driver's fuse/relay box
ON There should be battery Faulty main switch
voltage. An open in the wire
14 LT BLU Shift lever in [2], S3 or Check for continuity to Faulty transmission range switch
B ground: Poor ground (G401)
There should be continuity. An open in the wire
8 BLU/GRN Reconnect the cruise Check for voltage to Faulty cruise control unit
control unit 14P ground: There should be Short to ground
connector, start the approx. 1V
engine, main switch
ON and drive the
vehicle to speeds
over 25 mph (40 km/
h) with the cruise
control set.
5. If any test indicates a problem, find and correct the cause, then recheck the system. If all the input tests prove OK,
the control unit must be faulty; replace it.
4-47
Cruise Control
Main Switch Test/Replacement
1. Carefully pry the switch (A) out of the instrument 1. Carefully pry the switch (A) out of the instrument
panel. panel.
B A
OFF o -
o o--@- o
ON
o--- o
o a -- o
4-48
Set/Resume/Cancel Switch Test/Replacement
1. Carefully remove the set/resume/cancel switch 3. Check for continuity between the terminals in
cover (A) by prying between the cover and the switch position according to the table.
switch (B) in the sequence shown.
If there is continuity and it matches the table, but
switch failure is occurred on the cruise control
unit input test, check and repair the wire harness
on the switch circuit.
If there is no continuity in one or both positions,
replace the switch.
Terminal
Position
S E T (ON) O o
R E S U M E (ON) o o
o -o
C A N C E L (ON)
o
4-49
Cruise Control
Brake Pedal Position Switch Test Actuator Solenoid Test
1. Disconnect the 4P connector f r o m the switch (A). 1. Disconnect the 4P connector (A) f r o m the actuator.
T e r m i n a l side of
male terminals
: T e r m i n a l side of
/ male terminals
3. Check for continuity between the terminals NOTE: Resistance will vary slightly with
according to the table. temperature; specified resistance is at 70F (20C).
\ Terminal \ Terminal
1 2 3 4 1 2 3 4
Brake Switch \ Resistance ( Q ) \
I VENT SOLENOID
DEPRESSED o O J r>
4060 Q KJ
RELEASED i r~)
U
VACUUM SOLENOID
3050 Q
4 1 3 2
4-50
Actuator Test
Special Tools Required 5. W i t h voltage and vacuum still applied, try to pull
Vacuum Pump/Gauge, 0 - 3 0 in.Hg the actuator rod out by hand. You should not be
A973X-041-XXXXX able to pull it out. If you can, it is defective.
Terminal side of
male terminals
4-51
Cruise Control
Actuator/Solenoid/Cable Replacement
4-52
SOLENOID VALVES
4-53
Cruise Control
Actuator Cable Adjustment
1. Check that the actuator cable (A) moves s m o o t h l y 5. Turn the adjusting nut (A) until it is 3.75 + 0.5 m m
w i t h no binding or sticking. (0.150.02 in.) away f r o m the bracket (B).
3 . 7 5 0 . 5 m m ( 0 . 1 5 0 . 0 2 in.)
Start the engine. Hold the engine at 3,000 r p m w i t h 6. Pull the cable so that the adjusting nut (A) touches
no load (El or OS position) until the radiator fan the bracket, and tighten the locknut (B).
comes on, then let it idle.
4-54
Engine Mount Control System
BATTERY
No.41 (100 A) No.42 (50A)
or>oo
WHT
UNDER-DASH
DRIVER'S
FUSE/RELAY BOX
BLK/YEL
ENGINE MOUNT
CONTROL SOLENOID
VALVE
GRN/WHT
BLK
G101
4-56
Troubleshooting
Special Tools Required 4. Shift to M or E position.
Vacuum Pump/Gauge, 0 30 in.Hg
A973X-041-XXXXX 5. Disconnect the 2P connector f r o m the engine
m o u n t control solenoid valve.
NOTE: Check the v a c u u m hoses and lines for damage
and proper connections before troubleshooting. 6. Measure voltage between the No. 2 terminal and
body g r o u n d .
Follow this procedure if the engine vibrates excessively
ENGINE MOUNT CONTROL
w h e n idling. SOLENOID VALVE CONNECTOR
Y E S - G o to step 2.
Is there a noticeable change in idle smoothness NO Repair open in BLK/YEL wire between the 2P
when the 2P connector is disconnected? connector and No. 6 (15A) fuse in the under-dash
driver's fuse/relay box.
Y E S Reconnect the 2P connector to the solenoid
valve. The engine m o u n t control system is OK. 7. Measure voltage between the No. 1 and No. 2
terminals.
NO- Go to step 4.
ENGINE MOUNT CONTROL
SOLENOID VALVE CONNECTOR
ire s i d e o f
nale terminals
BLK/YEL
Y E S - G o to step 8.
(cont'd)
4-57
Engine Mount Control System
Troubleshooting (cont'd)
8. Raise the engine speed above 1,000 r p m . 11. Release the v a c u u m , then apply vacuum again.
9. Measure voltage between the No. 1 and No. 2 Is there a noticeable change in idle smoothness
terminals. with and without vacuum applied?
BLK/YEL
N O - Go to step 10.
Is there manifold vacuum?
10. Disconnect the upper v a c u u m hose (A) f r o m the
engine m o u n t control solenoid valve (B), and YES - Replace the engine mount control solenoid
connect a v a c u u m pump/gauge to the hose. A p p l y valve.
v a c u u m for 20 seconds.
NO Repeir as needed.
Y E S - G o to step 1 1 .
4-58
Engine Mechanical
Engine Assembly
Engine Removal 5-2
Engine Installation 5-11
NOTE: Referto the 1 9 9 8 - 2 0 0 1 Accord Service Manual, P/N 61S8008, for items not shown in this section.
Engine Assembly
Engine Removal
Special Tool Required 5. Remove the evaporative emission (EVAP) canister
Belt Tension Release A r m , YA 9317, commercially hose (A) f r o m the throttle body.
available
NOTE:
Use fender covers to avoid damaging painted
surfaces.
To avoid damage, unplug the w i r i n g connectors
carefully while holding the connector portion.
Mark all w i r i n g and hoses to avoid misconnection.
Also, be sure that they do not contact other w i r i n g or
hoses, or interfere w i t h other parts.
2. Make sure you have the anti-theft code for the radio,
then write d o w n the frequencies for the radio's
preset buttons.
C B
3. Disconnect the battery negative terminal first, then
the positive t e r m i n a l . Remove the battery. 6. Remove the vacuum hose (B) and breather pipe (C),
then remove the intake air duct (D).
4. Remove the throttle body cover (A) and intake
manifold cover (B). 7. Remove the ground cable (A) and harness clamp
B A
F D
8. Remove 6 mounting bolts (C), and loosen the
mounting bolt (D), then remove the battery base (E)
and battery base bracket (F).
Remove the throttle cable (A) and cruise control 11. Relieve fuel pressure (see page 11-88).
cable (B) by loosening the locknuts (C), then slip the
cable ends out of the accelerator linkage. Take care 12. Remove the fuel feed hose (A) and fuel return hose
not to bend the cables w h e n removing them. (B).
Always replace any kinked cable w i t h a new one.
'98-99 models:
'00-01 models:
(cont'd)
5-3
Engine Assembly
16. Remove the flange bolt (D), then remove the under-
hood fuse/relay box.
5-4
20. Remove the g r o m m e t (A), then pull out the PCM 22. Loosen the adjusting nut (A), and remove the
connectors. locknut (B) and m o u n t i n g bolt (C), then remove the
power steering (P/S) p u m p belt (D) and p u m p
w i t h o u t disconnecting the P/S hoses.
(cont'd)
5-5
Engine Assembly
Engine Removal (cont'd)
28. Loosen the drain plug in the radiator, drain the 35. Remove the bolts (A) securing the shift cable holder
engine coolant (see page 10-10). (B), then remove the shift cable cover (C). To
prevent damage to the control lever joint, be sure
29. Drain the automatic transmission fluid (ATF). to remove the bolts securing the shift cable holder
Reinstall the drain plug using a new washer (see before removing the bolts securing the shift cable
page 14-112). cover.
30. Drain the engine oil. Reinstall the drain bolt using a
new washer (see page 8-5).
36. Remove the lock bolt (D) securing the control lever
(E), then remove the shift cable (F) w i t h the control
lever. Take care not to bend the shift cable while
removing it.
37. Unplug the P/S hose clamps (A), and disconnect the
engine mount control vacuum hose (B).
32. Remove the damper fork, refer to the '98-01 Accord
Service Manual (see page 18-17).
5-6
(cont'd)
5-7
Engine Assembly
5-8
4 4 . Remove the front mount bracket support nut. 4 7 . Make a mark (A) on the front beam (B) and rear
beam (C), then remove the front beam.
(cont'd)
Engine Assembly
Engine Removal (cont'd)
49. Remove the rear mount. 5 1 . Check that the engine/transmission is completely
free of v a c u u m hoses, fuel and coolant hoses and
electrical w i r i n g .
53. Lower the engine all the way, and disconnect the
chain hoist f r o m the engine.
5-10
Engine Installation
1. Install the accessory brackets and tighten their bolts and nuts to the specified torques.
8x 1.25 mm
P/S PUMP 22 N-m (2.2 kgf-m, 16 Ibfft)
16 Ibfft)
(cont'd)
5-11
Engine Assembly
Engine Installation (cont'd)
2. Position the engine under the vehicle. Attach t h e 5. Install the A/C compressor.
chain hoist to the engine, then lift the engine into
position in the vehicle.
mJOTICE
Reinstall the m o u n t i n g bolts/nuts in the
sequence given. Failure to f o l l o w this
sequence may cause excessive noise and
vibration, and reduce bushing life.
8 x 1.25 m m
2 2 N m (2.2 k g f - m , 16 I b f f t )
10 x 1.25 m m
3 8 N m (3.9 k g f - m , 2 8 I b f f t )
10 x 1.25 m m
3 8 N m (3.9 kgf-ri
28 Ibfft)
1 2 x 1.25 m m
6 4 N m (6.5 k g f - m ,
40 Ibfft)
u
10 x 1.25 m m 1 4 x 1.5 m m
3 8 N m {3.9 k g f - m , 103 N m (10.5 k g f - m ,
28 Ibfft) 76 Ibfft)
Replace.
10 x 1.25 m m
3 8 N m (3.9 k g f - m , 2 8 I b f f t )
5-12
8 . Tighten the flange bolts on the radius rods. 11. Tighten the rear mount bracket support nut and
14x1.5 m m mounting bolt.
162 N m (16.5 k g f m , 119 I b f f t )
12 x 1.25 m m
5 4 N m (5.5 k g f - m ,
40 Ibfft)
12 x 1.25 m m 12. Install the side engine mount bracket, then tighten
5 4 N m (5.5 k g f - m , 4 0 I b f f t ) the mounting bolts in the numbered sequence
shown.
10 x 1.25 m m
4 4 N m (4.5 k g f - m ,
40 Ibfft)
(cont'd)
5-13
Engine Assembly
Engine Installation (cont'd)
14. Raise the hoist to full height. 19. Install the control lever (A) w i t h the shift cable on
the control shaft. Do not bend the shift cable any
15. Install a new spring clip on the end of each more than is necessary to install the control lever.
driveshaft, then install the driveshafts. Make sure
each clip " c l i c k s " into place in the differential and
intermediate shaft.
6 x 1.0 m m
14 N m (1.4 k g f - m , 10 I b f f t )
20. Install the lock bolt (B) w i t h a new lock washer (C),
then bend the lock tab of the lock washer.
2 1 . Install the shift cable cover (D), then install the shift
cable holder (E) on the shift cable cover.
22. Install the P/S hose into the clamps (A), and
connect the engine mount control vacuum hose (B).
C
10 x 1.25 m m
5 4 N m (5.5 k g f - m , 4 0 I b f f t )
Replace.
5-14
(cont'd)
5-15
Engine Assembly
Engine Installation (cont'd)
27. Install the front tires/wheels. 34. Install the starter cable clamps.
6 x 1.0 m m
12 N m (1.2 k g f m
8.7 I b f f t )
6 x 1.0 m m
12 N m
(1.2 k g f m ,
8.7 I b f f t )
5-16
37. Install the engine wire harness clamps. 39. Install the fuel hose (A) and fuel return hose (B)
using new washers (C).
'98-99 models;
38. Install the brake booster vacuum hose (A) and the 22 N m (2.2 kgf-m,
16 Ibfft)
cruise control vacuum hose (B).
'00-01 models:
22 N m
(2.2 kgf-m, 16 Ibfft)
(cont'd)
5-17
Engine Assembly
41. Install the cruise control cable, then adjust the 45. Install the intake air duct (A), then install the
cable (see page 4-54). vacuum hose (B) and breather pipe (C).
42. Install the throttle cable, then adjust the cable (see
page 11-98).
43. Install the battery base bracket (A), battery base (B),
then install the ground cable (C) and harness clamp
(D).
8x1.25 mm
C B
48. Refill the engine with engine oil (see page 8-5).
8 x 1.25 m m
2 2 N m (2.2 k g f m , 16 I b f f t ) 49. Refill the transmission with automatic transmission
fluid (ATF) (see page 14-113).
44. Install the throttle body cover (A) and intake
manifold cover (B). 50. Refill the radiator with engine coolant, and bleed
air from the cooling system with the heater valve
B open (see page 10-10).
51. Move the shift lever to each gear, and verify that
the A/T gear position indicator follows the
transmission range switch.
52. Inspect for fuel leaks. Turn on (II) the ignition switch
(do not operate the starter) so that the fuel pump
runs for approximately 2 seconds and pressurizes
the fuel line. Repeat this operation 2 or 3 times,
then check for fuel leakage at any point in the fuel
line.
53. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
5-18
Engine Mechanical
Cylinder Head
Special T o o l s 6-2
C o m p o n e n t Location Index 6-3
D T C Troubleshooting - 6-6
V T E C S o l e n o i d Valve T e s t 6-9
V T E C Rocker A r m s T e s t 6-10
Valve C l e a r a n c e Adjustment 6-13
Crankshaft Pulley R e m o v a l and
Installation 6-17
T i m i n g Belt Inspection 6-18
T i m i n g Belt R e m o v a l 6-19
T i m i n g Belt Installation 6-22
Cylinder Head R e m o v a l 6-31
Cylinder Head Inspection for
Warpage - 6-36
Rocker A r m A s s e m b l y Removal 6-36
Rocker A r m s and Shafts D i s a s s e m b l y / R e a s s e m b l y 6-37
Rocker A r m s and Shafts Inspection 6-38
V T E C Lost Motion A s s e m b l i e s
Inspection 6-39
C a m s h a f t Inspection 6-40
V a l v e s , S p r i n g s , and Valve S e a l s
Removal 6-43
V a l v e Inspection 6-44
Valve Stem-to-Guide C l e a r a n c e
Inspection - 6-44
V a l v e Guide R e p l a c e m e n t 6-45
V a l v e Seat Reconditioning 6-47
V a l v e s , S p r i n g s , and Valve S e a l s
Installation 6-49
Camshaft/Rocker Arms, Camshaft
S e a l , and Pulley Installation 6-50
Cylinder Head Installation 6-51
T D C S e n s o r Replacement 6-55
CKP Sensor Replacement 6-56
Cylinder Head
Special Tools
I
-3 07MAJ-PY40120 A/T Pressure Hose Adapter
07742-0010100 Valve Guide Driver, 5.5 mm 1
@ 07757-PJ1010A Valve Spring Compressor Attachment 1
-1,-2,-3
6-2
Component Location Index
IDLER P U L L E Y
(cont'd)
6-3
Cylinder Head
Component Location Index (cont'd)
HEAD C O V E R G A S K E T
OIL C O N T R O L ORIFICE
6-4
ROCKER ARM ASSEMBLIES
R e m o v a l , p a g e 6-36
I n s p e c t i o n , p a g e 6-37
CAMSHAFT
I n s p e c t i o n , p a g e 6-40
VALVE KEEPERS
VALVE KEEPERS
SPRING RETAINER
SPRING RETAINER
EXHAUST VALVE SPRING
INJECTOR BASE
OIL S E A L
INTAKE V A L V E
R e m o v a l , p a g e 6-43
I n s p e c t i o n , p a g e 6-44
EXHAUST VALVE I n s t a l l a t i o n , p a g e 6-49
6-5
Cylinder Head
DTC Troubleshooting
DTC P1259: A problem in the V T E C Oil 7. Check for continuity on the VTEC oil pressure
P r e s s u r e S w i t c h circuit or V T E C S o l e n o i d switch between the pressure switch connector
V a l v e circuit terminals No. 1 and No. 2.
Is there approx. 12 V?
Y E S - G o to step 10.
6-6
10. Measure voltage across the VTEC oil pressure 14. Remove the VTEC oil pressure switch (A) and
switch harness 2P connector. install the special tools as s h o w n , then reinstall the
VTEC oil pressure switch.
V T E C OIL P R E S S U R E S W I T C H H A R N E S S
2P C O N N E C T O R
07NAJ-P07010A
07406-0070300
07MAJ-PY40120
Is there battery voltage?
12. Disconnect the VTEC solenoid valve 1P connector. 18. Check oil pressure at engine speeds of 1,000, 2,000
and 3,000 r p m . Keep measuring t i m e as short as
13. Check for continuity on the VTEC solenoid valve possible because the engine is running w i t h no
between the solenoid valve 1P connector terminal load (less than 1 minute).
and body ground.
VTEC SOLENOID VALVE Is pressure below 49 kPa (0.5 kgf/crrf, 7 psi)?
1P C O N N E C T O R
Y E S - G o to step 19.
6-7
Cylinder Head
VTM (BLU/BLK)
1 2 3 4 5 6 7 8 9 10
/ 12 ' 1 6 17 18 19 20 21
/
/ 25 26 27 28 29 30
/
Is there continuity?
Is there battery voltage above 4,000 rpm?
Y E S - R e p a i r short in the wire between the PCM
Y E S - G o to step 24. (B12) and VTEC solenoid valve connector.
VTS (GRN/YEL)
1 2 4 5
/
9 10 11 12 13 14 15 16 17 18
8
/ 20 21 22 23 24 25
P C M C O N N E C T O R B (25P)
Is there continuity?
Y E S - G o to step 27.
6-8
VTEC Solenoid Valve Test
1. Disconnect the 1 P connector from the VTEC 4. If the filter is not clogged, push the VTEC solenoid
solenoid valve. valve with your finger and check its movement. If
the VTEC solenoid valve is normal, check the
2 . Measure resistance between the terminal and body engine oil pressure.
ground. 6 x 1.0 m m
12 N m (1.2 kgf-m, 8.7 Ibfft)
Resistance: 14 30 Q
6
CySinder Head
VTEC Rocker Arm Test
'98-99 models:
C B
6-10
5. Remove the brake booster vacuum hose (A), 7. Remove the intake manifold.
vacuum hoses (B) and positive crankcase
ventilation (PCV) hose (C).
(cont'd)
6-11
Cylinder Head
VTEC Rocker A r m Test (cont'd)
12. Repeat step 11 on the remaining intake mid rocker 18. Make sure that the intake primary rocker arm (A)
arms w i t h each piston atTDC. W h e n all the m i d and intake secondary rocker arm (B) are
rocker arms pass the test, go to step 13. mechanically connected by the piston and that the
m i d rocker arm (C) does not move w h e n pushed
13. Check that the air pressure on the shop air manually. If any intake mid rocker arm moves
compressor gauge indicates over 690 kPa (7.0 independently of the primary and secondary rocker
2
kgf/cm , 100 psi). arms, replace the rocker arms as a set.
A
14. Inspect the valve clearance (see page 6-13).
B C
07VAJ-P8A020A 07VAJ-P8A010A
6-12
Valve Clearance Adjustment
NOTE: Adjust the valves only w h e n the cylinder head 2. Remove the EVAP canister hose (A) f r o m the
temperature is less than 100F (38C). throttle body.
'98-99 models:
C A
C B
(cont'd)
6-13
Cylinder Head
Valve Clearance Adjustment (cont'd)
5. Remove the brake booster vacuum hose (A), 7. Remove the intake manifold.
vacuum hoses (B) and positive crankcase
ventilation (PCV) hose (C).
6. Remove the vacuum hose (A) ('98-99 models), 8. Remove the cylinder head covers.
breather hose (B) and water bypass hoses (C).
A 9. Remove the front upper cover (see step 2 on page
6-18).
10. Set the No. 1 piston at TDC. Align the pointer (A) on
the back cover with the No. 1 piston TDC mark (B)
on the front camshaft pulley.
B C
6-14
11. Select the correct thickness feeler gauge for the 13. If you feel too much or too little drag, loosen the
valves you're going to check. locknut (A), and turn the adjusting screw (B) until
the drag on the feeler gauge is correct.
Intake: 0.20 0.24 mm (0.008 0.009 in.) A
Exhaust: 0 . 2 8 - 0 . 3 2 mm (0.011 0.013 in.) 7 x 0.75 m m
20 N m (2.0 kgf-m, 14 Ibfft)
EXHAUST
REAR:
FRONT:
EXHAUST
(cont'd)
6-15
Cylinder Head
Valve Clearance Adjustment (cont'd)
17. Rotate the crankshaft clockwise. Align the pointer 21. Rotate the crankshaft clockwise. Align the pointer
(A) on the back cover w i t h the No. 2 piston TDC (A) on the back cover w i t h the No. 3 piston TDC
mark (B) on the front camshaft pulley. mark (B) on the front camshaft pulley.
A B A B
18. Check and, if necessary, adjust the valve clearance 22. Check and, if necessary, adjust the valve clearance
on No. 2 cylinder. on No. 3 cylinder.
19. Rotate the crankshaft clockwise. Align the pointer 23. Rotate the crankshaft clockwise. Align the pointer
(A) on the back cover w i t h the No. 5 piston TDC (A) on the back cover w i t h the No. 6 piston TDC
mark (B) on the front camshaft pulley. mark (B) on the front camshaft pulley.
A B A B
20. Check and, if necessary, adjust the valve clearance 24. Check and, if necessary, adjust the valve clearance
on No. 5 cylinder. on No. 6 cylinder.
6-16
Crankshaft Pulley Removal and Installation
Special Tools Required 2. Install the crankshaft pulley, and tighten the bolt to
Holder Handle 07JAB-001020A 245 N-m (25.0 kgf-m, 181 Ibfft). Do not use an
Holder Attachment, 50 m m , Offset 07MAB-PY3010A impact wrench.
Socket, 19 m m 07JAA-001020A
or a commercially available 19 m m socket - 1 Hold the pulley w i t h holder handle (A) and
holder attachment (B).
Removal - 2 Tighten the bolt w i t h a torque wrench and 19
m m socket (C).
1. Hold the pulley with holder handle (A) and holder B
attachment (B). 07JAB-001020A 07MAB-PY3010A
B
07JAB-001020A 07MAB-PY30T0A
07JAA-001020A
(or C o m m e r c i a l l y available)
07JAA-001020A
(or C o m m e r c i a l l y available)
Installation
6-17
Cylinder Head
Timing Beit Inspection
1. '98-99 models: Remove the throttle body cover (A), 2. Remove the front upper cover.
ignition w i r e cover (B) and intake manifold cover
(C).
'00-01 models: Remove the throttle body cover (A)
and intake manifold cover (B).
'98-99 models:
6-18
Timing Belt Removal
Special Tools Required 3. Remove the front tires/wheels.
Holder Handle 07JAB-001020A
Holder Attachment, 50 m m , Offset 07MAB-PY3010A 4. Remove the splash shield.
Socket, 19 m m 07JAA-001020A
or a commercially available 19 m m socket
Belt Tension Release A r m , YA9317,
commercially available
(cont'd)
6-19
Cyfinder Head
Timing Belt Removal (cont'd)
6. Loosen the adjusting nut (A), locknut (B) and 9. Remove the dipstick and tube (A); discard the O-
mounting bolt (C), then remove the power steering ring (B).
(P/S) pump belt (D).
A
B
7. Support the engine w i t h a jack and w o o d block 07MAB-PY3010A
under the oil pan.
(or C o m m e r c i a l l y available)
6-20
12. Remove the front upper cover (A), rear upper cover 14. To hold the timing belt adjuster its current position,
(B) and lower cover (C). screw the battery clamp bolt in as shown.
B Tighten it by hand, do not use a wrench.
(cont'd)
6-21
Cylinder Head
Timing Belt Removal (cont'd) Timing Belt Installation
16. Loosen the idler pulley bolt (A) about 5 or 6 turns, NOTE; The following procedure is for installing a new
then remove the timing belt. t i m i n g belt. If you are installing a used t i m i n g belt, refer
to the next procedure.
New Belt
6-22
3. Clean the camshaft pulleys. Set the camshaft 6. Hold the auto-tensioner (A) w i t h the maintenance
pulleys to TDC by aligning the TDC marks (A) on bolt pointing up. Loosen and remove the
the camshaft pulleys w i t h the pointers (B) on the maintenance bolt (B).
back covers.
NOTE: Handle the auto-tensioner carefully so the
FRONT; oil inside does not spill or leak. If any of the oil has
spilled or leaked out of the auto-tensioner, refill it
w i t h 5 W-30 motor oil. The total capacity is 6.5 mfi
(0.22 fl oz).
(cont'd)
6-23
Cylinder Head
Timing Belt Installation (cont'd)
10. Make sure no oil is leaking around the maintenance 12. Tighten the idler pulley bolt.
bolt, then install the auto-tensioner (A).
10x1.25 mm
44 N m (4.5 k g f m , 33 I b f f t )
6 x 1.0 m m
12 N m ( 1 . 2 k g f m /
8.7 Ibfft)
6-24
14. Install the engine mount bracket. 16. Clean the crankshaft pulley bolt and washer.
17. Clean all oil off the inside face (A) of the crankshaft
pulley, and apply lubricant to the pulley bolt (B) and
washer (C).
6 x 1.0 m m
12 N m (1.2 kgf A
8.7 I b f f t )
07JAA-001020A
(or C o m m e r c i a l l y available)
6 x 1.0 m m
12 N m (1.2 k g f - m , 8.7 I b f f t ) 19. Rotate the crankshaft pulley about 5 or 6 turns
clockwise so the timing belt positions on the
pulleys.
(cont'd)
6-25
Cylinder Head
Timing Belt Installation (cont'd)
20. Turn the crankshaft pulley so its w h i t e mark (A) 22. Install the dipstick and tube (A) w i t h a new O-ring
lines up w i t h the pointer (B). (B).
6 x 1.0 m m
12 N - m ( 1 . 2 k g f - m , 8.7 I b f f t )
If the camshaft pulley marks are at TDC, go to 23. Install and adjust the P/S pump belt (see page 17-
step 22. 10).
If the camshaft pulley marks are not at TDC,
remove the t i m i n g belt and repeat steps 2 24. Install the alternator belt.
through 20.
25. Install the side engine mount bracket, then tighten
FRONT CAMSHAFT PULLEY: the mounting bolts in the numbered sequence
shown.
0 10 x 1.25 m m
4 4 N m (4.5 k g f - m , 3 3 I b f f t )
6-26
Used Belt 3. Clean the camshaft pulleys. Set the camshaft
pulleys to TDC by aligning the TDC marks (A) on
Follow this procedure when installing a used t i m i n g the camshaft pulleys w i t h the pointers (B) on the
belt. back covers.
REAR:
(cont'd)
6-27
Cylinder Head
s
1 0 x 1.25 m m
4 4 N - m (4.5 k g f - m , 3 3 I b f f t )
10 x 1.25 m m
44 N m (4.5 k g f - m , 3 3 I b f f t )
6-28
9. Install the lower cover (A), front upper cover (B) 12. Install the crankshaft pulley, and tighten the bolt to
and rear upper cover (C). 245 N-m (25.0 kgf-m, 181 lbf-ft). Do not use an
C impact wrench.
6x1.0 mm
07JAA-001020A
1 2 N m (1.2 k g f m , 8.7 I b f f t )
(or C o m m e r c i a l l y available)
10. Clean the crankshaft pulley bolt and washer. 13. Rotate the crankshaft pulley about 5 or 6 turns
clockwise so the t i m i n g belt positions on the
11. Clean any oil off the inside face (A) of the pulleys.
crankshaft pulley, and apply lubricant to the pulley
bolt (B) and washer (C). 14. Turn the crankshaft pulley so its white mark (A)
lines up w i t h the pointer (B).
(cont'd)
6-29
Cylinder Head
Timing Belt Installation (cont'd)
15. Check the camshaft pulley marks (A). 16. Install the dipstick and tube (A) w i t h a new O-ring
(B).
If the camshaft pulley marks are at TDC, go to A
step 16.
If the camshaft pulley marks are not at TDC,
remove the t i m i n g belt and repeat steps 2
through 14.
17. Install and adjust the P/S p u m p belt (see page 17-
10).
REAR CAMSHAFT PULLEY: 19. Install the side engine mount bracket, then tighten
the mounting bolts in the numbered sequence
shown.
10x1.25 mm
44 N m ( 4 . 5 k g f m , 33 Ibfft)
6-30
Cylinder Head Removal
Special Tool Required '00-01 models:
Belt Tension Release Arm,YA9317, commercially
available
NOTE:
Use fender covers to avoid damaging painted
surfaces.
To avoid damage, unplug the w i r i n g connectors
carefully while holding the connector portion.
To avoid damaging the cylinder head, wait until the
engine coolant temperature drops below 100F (38C)
before loosening the retaining bolts.
Mark all w i r i n g and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts. 5. Remove the EVAP canister hose (A) f r o m the
throttle body.
1. Make sure y o u have the anti-theft code for the radio,
then write d o w n the frequencies for the radio's
preset buttons.
'98-99 models:
C B
(cont'd)
6-31
Cylinder Head
Cylinder Head Removal (cont'd)
7. Remove the throttle cable (A) and cruise control 10. Remove the brake booster vacuum hose (A),
cable (B) by loosening the locknuts (C), then slip the v a c u u m hoses (B) and PCV hose (C).
cable ends out of the accelerator linkage.Take care
not to bend the cables w h e n removing t h e m .
Always replace any kinked cable w i t h a new one.
9. Remove the fuel feed hose (A) and fuel return hose
(B).
'98-99 models:
6-32
12. Remove the ground cable (A). 16. Loosen the adjusting nut (A), then remove the
locknut (B) and mounting bolt (C). Remove the
power steering (P/S) pump belt (D) and p u m p
w i t h o u t disconnecting the P/S hoses.
D
13. Move the auto-tensioner (B) w i t h the belt tension
release arm (C) to remove tension f r o m the
alternator belt (D), then remove the alternator belt.
C D B
14. Support the engine w i t h a jack and w o o d block 17. Remove the P/S hose clamp (E).
under the oil pan.
18. Remove the alternator (see page 4-31).
15. Remove the side engine mount bracket.
19. Remove the engine wire harness connectors and
wire harness clamps f r o m the cylinder heads and
the intake manifold.
(cont'd)
6-33
Cylinder Head
Cylinder Head Removal (cont'd)
21. Remove the intake manifold. 24. Remove the vacuum hoses (A) from the intake air
bypass control thermal valve (B).
A
'98-99 models: 25. Remove the timing belt (see page 6-19).
'00-01 models:
6-34
27. Remove the heater hoses. 30. Remove the camshaft pulleys (A) and back covers
(B).
B
CD CD
6-35
Cylinder Head
Cylinder Head Inspection for Rocker Arm Assembly Removal
Warpage
1. Loosen the adjusting screws (A).
N O T E : If camshaft-to-holder oil clearances (see page 6- A
40) are not w i t h i n specifications, the cylinder head
cannot be resurfaced.
6-36
Rocker Arms and Shafts Disassembly/Reassembly
NOTE:
9
Identify parts as they are removed so they can be reinstalled in their original locations.
Inspect the rocker shafts and rocker arms (see page 6-38).
Rocker arms must be installed in the same positions if reused.
When removing or installing the rocker arm assembly, do not remove the rocker shaft mounting bolts. The bolts will
keep the springs and rocker arms on the shaft.
Bundle the rocker arms w i t h rubber bands to keep them together as a set.
Prior to reassembling, clean ail the parts in solvent, dry t h e m and apply lubricant to any contact points.
INTAKE R O C K E R S H A F T
INTAKE ROCKER
ARM ASSEMBLY
Ql O
TOO lOOOl
SPRING
EXHAUST ROCKER EXHAUST ROCKER
ARM B ARM A
L e t t e r B is s t a m p e d L e t t e r A is s t a m p e d
on rocker a r m . on rocker a r m .
6-37
Cylinder Head
Rocker Arms arid Shafts Inspection
Measure the intake rocker shaft and exhaust rocker 3. Measure the inside diameter of the rocker arm, and
shaft. check it for an out-of-round condition.
1. Measure the diameter of the shaft at the first rocker Rocker Arm-to-Shaft Clearance:
location. Standard (New):
Intake: 0.0260.067 mm
(0.0010-0.0026 In.)
Service Limit: 0.067 mm (0.0026 in.)
Exhaust: 0.026-0.077 mm
(0.0010 0.0030 in.)
Service Limit: 0.077 mm (0.0030 in.)
Inspect rocker a r m
face for w e a r .
6-38
VTEC Lost Motion Assemblies
Inspection
VTEC Rocker A r m s
Push on the lost motion assembly (A) w i t h y o u r finger.
5. Inspect the rocker arm pistons (A). Push them If it does not move smoothly, replace it.
manually. If they do not move smoothly, replace A
the rocker arm assembly.
NOTE:
Apply oil to the pistons w h e n reassembling.
When reassembling the primary rocker arm (B),
carefully apply air pressure to the oil passage of
the rocker arm.
6-39
Cylinder Head
Camshaft inspection
1. Remove the rocker arms. 3. Seat the camshaft by pushing it toward the rear of
the cylinder head.
2. Put the rocker shafts on the cylinder head, then
tighten the bolts to the specified torque. 4. Zero the dial indicator against the end of the
camshaft. Push the camshaft back and forth and
Specified torque: read the end play.
8 X 1 . 2 5 mm
24 N-m (2.4 kgf-m, 17 Ibfft) Camshaft End Play:
Apply engine oil to the bolt threads and flange Standard (New): 0.05 0.20 mm
(0.002 0.008 in.)
Service Limit: 0.20 mm (0.008 in.)
6-40
6. Wipe the camshaft clean, then inspect the lift 9. Clean the camshaft bearing surfaces in the cylinder
ramps. Replace the camshaft if any lobes are pitted, head. Measure the inside diameter of each
scored or excessively worn. camshaft bearing surface, and check for an out-of-
round condition.
7. Measure the diameter of each camshaft journal. 8
If the camshaft-to-holder clearance is within
limits, goto step 11.
If the camshaft-to-holder clearance is beyond the
service limit and the camshaft has been replaced,
replace the cylinder head.
9
If the camshaft-to-holder clearance is beyond the
service limit and the camshaft has not been
replaced, go to step 10.
(cont'd)
6-41
Cylinder Head
Camshaft Inspection (cont'd)
10. Check total runout w i t h the camshaft supported on 11. Measure cam lobe height.
V-blocks.
C a m Lobe Height Standard (New):
If the total runout of the camshaft is w i t h i n the
service limit, replace the cylinder head. INTAKE EXHAUST
If the total runout is beyond the service limit,
replace the camshaft and recheck the oil PRI 34.615 m m 36.076 m m
clearance. If the clearance is still out of tolerance, (1.3628 in.) (1.4203 in.)
replace the cylinder head.
MID 36.210 m m
Camshaft Total Runout: (1.4256 in.)
Standard (New): 0.03 mm (0.001 in.) max.
Service Limit: 0.04 mm (0.002 in.) SEC 31.188 m m
(1.2279 in.)
FRONT BANK
Rotate camshaft
EX IN EX
while measuring.
T/B
PRI MID SEC
REAR BANK
EX IN EX
- T / B
6-42
Valves, Springs and Valve Seals Removal
Special Tools Required 3. Install the valve guide seal remover (A).
Valve Spring Compressor Attachment A
07757-PJ1010A
Commercially available Valve Spring Compressor
KD383 with No.32 jaws
Commercially available Valve Guide Seal Remover
KD3350
6-43
Cylinder Head
Valve Inspection Valve Stem-to-Guide Clearance
Inspection
Measure the valve in these areas.
1. Slide the valve out of its guide about 10 m m , then
Intake Valve Dimensions measure the guide-to-stem clearance with a dial
A Standard (New); 3 3 . 9 0 - 3 4 . 1 0 mm indicator while rocking the stem in the direction of
(1.335-1.343 in.) normal thrust (wobble method).
B Standard (New): 114.85-115.15 mm If the measurement exceeds the service limit,
(4.522-4.533 in.) recheck it using a new valve.
C Standard (New): 5.485-5.495 mm If the measurement is now within the service
(0.2159-0.2163 In.) limit, reassemble using a new valve.
C Service Limit: 5.455 mm (0.2148 in. If the measurement with a new valve still
D Standard (New): 0.851.15 mm exceeds the service limit, go to step 2.
(0.033-0.045 in.)
D Service Limit: 0.65 mm (0.026 in.) Intake Valve Stem-to-Guide Clearance:
Standard (New): 0.04 0.09 mm
Exhaust Valve Dimensions (0.002 0.004 in.)
A Standard (New): 2 8 . 9 0 - 2 9 . 1 0 mm Service Limit: 0.16 mm (0.006 in.)
(1.138-1.146 in.)
B Standard (New): 112.85-113.15 mm Exhaust Valve Stem-to-Guide Clearance:
(4.443-4.455 In.) Standard (New): 0.11 0.16 mm
C Standard (New): 5.450 5.460 mm (0.004 0.006 in.)
(0.2146-0.2150 in.) Service Limit: 0.24 mm (0.009 in.)
C Service Limit; 5.420 mm (0.2134 In)
D Standard (New); 1.05-1.35 mm
(0.041 0.053 in.)
D Service Limit: 0.95 mm (0.037 in.)
6-44
Valve Guide Replacement
Special Tools Required 4. Working f r o m the camshaft side, use the driver and
Valve Guide Driver, 5.5 m m 07742-0010100 an air hammer to drive the guide about 2 m m (0.1
Valve Guide Reamer, 5.5 m m 07HAH-PJ7010B in.) towards the combustion chamber. This will
knock off some of the carbon and make removal
1. As illustrated below, use a commercially available easier. Hold the air hammer directly in line w i t h the
air-impact valve guide driver (A) modified to fit the valve guide to prevent damaging the driver. Wear
diameter of the valve guides. In most cases, the safety goggles or a face shield.
same procedure can be done using the special tool
and a conventional hammer. 5. Turn the head over and drive the guide out toward
the camshaft side of head.
5.3 m m
/ (0.21 in.)
_ 87 m m 57 m m
(3.43 in.] (2.24 in.)
10.8 m m
(0.42 in.)
(cont'd)
6-45
Cylinder Head
Valve Guide Replacement (cont'd)
8. Apply a thin coat of clean engine oil to the outside 9. Coat both the reamer and the valve guide w i t h
of the new valve guide. Install the guide f r o m the cutting oil.
camshaft side of the head; use the special t o o l t o
drive the guide in to the specified installed height 10. Rotate the reamer clockwise the full length of the
(A) of the guide (B). If you have all 12 guides to d o , valve guide bore.
you may have to reheat the head.
11. Continue to rotate the reamer clockwise while
Valve Guide Installed Height: removing it f r o m the bore.
Intake: 2 1 . 2 0 - 2 2 . 2 0 mm (0.835 0.874 in.)
Exhaust: 2 0 . 6 3 - 2 1 . 6 3 mm (0.812 0.852 in.) 12. Thoroughly wash the guide in detergent and water
to remove any cutting residue.
07742-0010100
6-46
Valve Seat Reconditioning
If the valve guides are w o r n (see page 6-44), replace After resurfacing the seat, inspect it for even valve
t h e m (see page 6-45)before cutting the valve seats. seating: Apply Prussian Blue c o m p o u n d (A) to the
valve face. Insert the valve in its original location in
1. Renew the valve seats in the cylinder head using a the head, then lift it and snap it closed against the
valve seat cutter. seat several times.
(confd)
6-47
Cylinder Head
Valve Seat Reconditioning (cont'd)
4. Insert the intake and exhaust valves in the head and
measure the valve stem installed height (A).
6-48
Valves, Springs and Valve Seals Installation
Special Tools Required 5. Install the valve spring and valve retainer. Place the
9
Valve Spring Compressor Attachment end of the valve spring w i t h closely w o u n d coils
07757-PJ1010A t o w a r d the cylinder head.
9
Commercially available Valve Spring Compressor
KD383 w i t h No.32 jaws, commercially available 6. Install the valve spring compressor. Compress the
9
Commercially available Valve Guide Seal Remover spring and install the valve keepers.
KD3372, commercially available 07757-PJ1010A
4. Install the new valve seals (A) using the valve guide
seal installer (B).
F D
7. Lightly tap the end of each valve stem 2 or 3 times
w i t h a plastic mallet (A) to ensure proper seating of
the valve and valve keepers. Tap the valve stem
only along its axis so you do not bend the stem.
A
6-49
Cylinder Head
Camshaft/Rocker Arms, Camshaft Seal, and Pulley Installation
1. A p p l y a light coat of oil around the camshaft oil 5. Loosen the valve adjusting screws.
seal.
6. Set the rocker arm assembly in place and loosely
2. Gently tap the new camshaft oil seal (A) into the install the bolts. Make sure that the rocker arms are
cylinder head. properly positioned on the valve stems.
- 1 Tap the camshaft oil seal in squarely.
- 2 Tap the oil seal into the cylinder head about 0.5 7. Tighten each bolt 2 turns at a t i m e in the sequence
- 1 . 5 m m ( 0 . 0 2 - 0 . 0 6 in.) f r o m the surface of s h o w n below to ensure that the rockers do not bind
the cylinder head. on the valves.
3. Insert the camshaft (B) into the cylinder head, then Specified torque:
install the camshaft thrust cover (C). A l w a y s use a 8x1.25 mm
new O-ring (D). 24 N m (2.4 kgf-m, 17 Ibfft)
Apply engine oil to the bolt threads and flange
4. Check that the oil seal lips are not distorted. (D
8 x 1.25 m m
2 2 N m (2.2 k g f - m , 16 I b f f t )
8 x 1.25 m m
2 2 N m (2.2 k g f - m , 16 I b f f t )
6-50
Cylinder Head Installation
9. Install the back cover (A), then install the camshaft Install the cylinder heads in the reverse order of
pulley (B). removal:
8 x 1.25 m m
2 2 N - m (2.2 k g f - m , 16 I b f f t )
1. Clean the cylinder heads and block surface.
12 x 1.25 m m
9 0 N - m (9.2 k g f - m , 6 7 I b f f t )
A p p l y engine oil to the bolt threads.
(cont'd)
6-51
Cylinder Head
Cylinder Head Installation (cont'd)
4. Clean the t i m i n g belt drive pulley. 6. Clean the camshaft pulleys. Set the camshaft
pulleys to TDC by aligning the TDC marks (A) on
5. Set the t i m i n g belt drive pulley to TDC by aligning the camshaft pulleys with the pointers (B) on the
the TDC mark (A) on the tooth of the t i m i n g belt back covers.
drive pulley w i t h the pointer (B) on the oil p u m p .
B FRONT:
6-52
7. A p p l y clean engine oil to the threads and flange of 9. Install the exhaust manifold and tighten the nuts in
the cylinder head bolts. a crisscross pattern in 2 or 3 steps, beginning w i t h
the inner nut (see page 9-3). Always use a new
8. Tighten the cylinder head bolts sequentially in 3 exhaust manifold gasket.
steps. Perform each step twice.
10. Install exhaust pipe A and bracket, then install the
1st step torque; 39 N-m (4.0 kgf-m, 29 Ibfft) cover (see page 9-4).
2nd step torque: 69 N-m (7.0 kgf-m, 51 Ibfft)
3rd step torque: 98.1 N-m (10.0 kgf-m, 72.3 Ibfft) 11. Install the t i m i n g belt (see page 6-22).
Use a beam-type torque wrench. When using a 12. Adjust the valve clearance (see page 6-13).
preset-type torque w r e n c h , be sure to tighten
slowly and not to overtighten. 13. Install the cylinder head covers.
If a bolt makes any noise while y o u are torquing it,
loosen the bolt, and retighten it f r o m the 1st step. NOTE:
Before installing the cylinder head cover, clean
CYLINDER HEAD BOLTS TORQUE S E Q U E N C E : the cylinder head contacting surfaces w i t h a shop
(D (D towel.
Take care not to damage the spark plug seals
when installing the cylinder head cover.
Visually check the spark plug seals for damage.
Replace any washer that is damaged or
deteriorated.
(cont'd)
6-53
Cylinder Head
Cylinder Head Installation (cont'd)
14. Tighten the nuts in 2 or 3 steps. In the final step, 16. Install the intake manifold. Tighten the bolts and
tighten all nuts, in sequence, t o 12 N-m (1.2 kgf-m, nuts sequentially in 2 or 3 steps. A l w a y s use a new
8.7 Ibfft). intake manifold gasket.
Specified torque:
8 x 1.25 mm
22 N-m (2.2 kgf-m, 16 Ibfft)
18. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
8 x 1.25 mm
2 2 N-m(2.2 kgf-m, 16 Ibfft)
6-54
TDC Sensor Replacement
1. Set the No.1 piston at TDC (see page 6-22). 7. Remove the TDC 1/TDC 2 sensor f r o m the back
cover.
2. Remove the upper covers. 5 x 0.8 m m
9 0 N m (9.2 k g f m , 6 7 I b f f t )
A p p l y engine oil t o
the bolt threads.
2 2 N m (2.2 k g f m , 16 I b f f t )
6-55
Cylinder Head
CKP Sensor Replacement
1. Move the auto-tensioner to remove tension from
the alternator belt, then remove the alternator belt
(see step 5 on page 6-19).
8-5S
Engine Mechanical
Engine Block
Special T o o l s 7-2
Component Location Index 7-3
Drive Plate R e m o v a l and Installation 7-6
Connecting Rod and Crankshaft E n d Play
Inspection 7-7
Crankshaft Main Bearing R e p l a c e m e n t ...................... 7-8
Connecting Rod Bearing Replacement 7-10
Crankshaft and Pistons R e m o v a l 7-12
Crankshaft Inspection 7-14
Block and Piston Inspection 7-15
Cylinder Honing 7-17
Piston, Pin, and Connecting Rod R e p l a c e m e n t 7-18
Connecting Rod Bolt Inspection 7-21
Piston Rings Replacement 7-22
Crankshaft and Piston Installation 7-24
Pulley E n d Crankshaft S e a l Installation-ln-car 7-29
T r a n s m i s s i o n E n d Crankshaft S e a l Installation-ln-car .7-29
Engine Block
Special Tools
Ref. No. Tool Number Description Qty
07LAD-PT3010A Oil Seal Driver 1
07VAD-P8A010A Oil Seal Driver Attachment, 80 m m I.D. 1
(D 07749-0010000 Driver 1
Component Location Index
VTEC SOLENOID
V A L V E / O I L FILTER A S S E M B L Y
Engine Block
Component Location index (cont'd)
7-4
PISTON RINGS
R e p l a c e m e n t , p a g e 7-22
SNAP RING
PISTON PIN
R e m o v a l , p a g e 7-18
I n s t a l l a t i o n , p a g e 7-18
I n s p e c t i o n , p a g e 7-18
PISTON
R e m o v a l , p a g e 7-12
M e a s u r e m e n t , p a g e 7-15
CONNECTING ROD
E n d p l a y , p a g e 7-7
S m a l l e n d m e a s u r e m e n t , p a g e 7-18
ENGINE BLOCK
C y l i n d e r b o r e i n s p e c t i o n , p a g e 7-15
W a r p a g e i n s p e c t i o n , p a g e 7-15
C y l i n d e r b o r e h o n i n g , p a g e 7-17
R i d g e r e m o v a l , p a g e 7-12
D O W E L PIN
7-5
Engine Block
Drive Plate Removal and Installation
Remove the 8 drive plate bolts, then separate the drive
plate from the crankshaft flange. After installation,
tighten the bolts in the sequence shown.
7-6
Connecting Rod and Crankshaft End Play Inspection
1, Measure the connecting rod end play w i t h a feeler 3. Push the crankshaft firmly away f r o m the dial
gauge (A) between the connecting rod (B) and indicator, and zero the dial against the end of the
crankshaft (C). crankshaft. Then pull the crankshaft firmly back
t o w a r d the indicator; dial reading should not
Connecting Rod End Play; exceed the service l i m i t
Standard (New): 0 . 1 5 - 0 , 3 5 mm (0.006 0.014 in.)
Service Limit: 0.45 mm (0.018 in.) Crankshaft End Play:
Standard (New): 0 . 1 0 0 . 3 5 mm (0.004 0.014 in.)
Service Limit: 0.45 mm (0.018 in.)
C A
7-
Engine Block
Crankshaft Main Bearing Replacement
Main Bearing Clearance Inspection 6. If the plastigage measures too wide or too narrow,
(remove the engine if it's still in the car), remove
1. To check main bearing-to-journal oil clearance, the crankshaft, and remove the upper half of the
remove the main caps and bearing halves. bearing. Install a new, complete bearing with the
same color code, and recheck the clearance. Do not
2. Clean each main journal and bearing half w i t h a file, shim, or scrape the bearings or the caps to
clean shop t o w e l . adjust clearance.
3. Place one strip of plastigage across each main 7. If the plastigage shows the clearance is still
journal. incorrect, try the next larger or smaller bearing (the
color listed above or below that one), and check
NOTE: If the engine is still in the car w h e n y o u bolt again. If the proper clearance cannot be obtained
the main cap d o w n to check the clearance, the by using the appropriate larger or smaller bearings,
weight of the crankshaft and drive plate will flatten replace the crankshaft and start over.
the plastigage further than just the torque on the
cap bolt and give you an incorrect reading. For an
accurate reading, support the crank w i t h a jack
under the counterweights, and check only 1
bearing at a time.
7 8
Main Bearing Selection 3. Use the crankshaft bore codes and journal codes to
select the appropriate main bearings f r o m the table.
Crankshaft Bore Code Location
Larger crank bore
1. Letters or Bars have been stamped on the end of
the block as a code for the size of each of the 4 Aorl B o r II C o r III D o r llll
main journal bores.
S m a l l e r bearing (Thicker)
If you cannot read the codes because of an
Red/ Pink/
accumulation of dirt and dust do not scrub them 1 or I Pink Yellow
Pink Yellow
with a wire brush or scraper. Clean them only with
solvent or detergent. 2 o r II Pink
Pink/
Yellow
Yellow/
Yellow Green
Pink/ Yellow/
3 or III Yellow Green
Yellow Green
Yellow/ Green/
4 o r llll Yellow Green
Green Brown
Green/ Brown/
6 o r llllll Green Brown
Brown Black
NOTE:
Smaller Smaller W h e n using bearing
main bearing h a l v e s of d i f f e r e n t c o l o r s ,
Journal (Thicker) it d o e s n o t m a t t e r w h i c h c o l o r
is u s e d in t h e t o p o r b o t t o m .
C o l o r c o d e i s o n t h e d e g e of
Main Journal Code Locations the bearing.
3 33\
No. 1 J O U R N A L No. 4 J O U R N A L
(PULLEY END) (DRIVE PLATE END)
7-9
Engine Block
Connecting Rod Bearing Replacement
Rod Bearing Clearance Inspection 6. If the plastigage measures too wide or too narrow,
remove the upper half of the bearing, install a new,
1. Remove the connecting rod cap and bearing half. complete bearing w i t h the same color code, and
recheck the clearance. Do not file, s h i m , or scrape
2. Clean the crankshaft rod journal and bearing half the bearings or the caps to adjust clearance.
w i t h a clean shop t o w e l .
7. If the plastigage shows the clearance is still
3. Place a strip of plastigage across the rod j o u r n a l . incorrect, try the next larger or smaller bearing (the
color listed above or below that one), and check
4. Reinstall the bearing half and cap, and torque the clearance again. If the proper clearance cannot be
bolts (see page 7-24). Do not rotate the crankshaft. obtained by using the appropriate larger or smaller
bearings, replace the crankshaft and start over.
5. Remove the rod cap and bearing half and measure '
the widest part of the plastigage.
7-10
Rod Bearing Selection 4. Use the connecting rod bore codes and journal
codes to select the appropriate rod bearing f r o m
1. Inspect the connecting rods for cracks and heat the table.
damage. L a r g e r big e n d b o r e
Bearing Identification
Connecting Rod Bore/Journal Code Locations Color c o d e is on the 1 orl 2 or II 3 or III 4 o r llll
2. Each rod has a tolerance range (from 0 to 0.024 m m e d g e of t h e b e a r i n g
(0.0009 in.), in 0.006 m m (0.0002 in.) increments) S m a l l e r bearing (Thicker)
depending on the size of its big end bore.
A or I Pink Pink/ Yellow Yellow/
It's then stamped w i t h a code (1,2,3, or 4/I, II, III,or Yellow Green
llll) indicating the range.
You may find any combination of 1,2,3, or 4/I, II, III, B o r II Pink/ Yellow Yellow/ Green
or llll in any engine. Yellow Green
7-11
Engine Block
Crankshaft and Piston Removal
1. Remove the CKP sensor (A) f r o m the oil p u m p , then 4. Remove the oil screen (A), baffle plate (B) and oil
remove the t i m i n g belt drive pulley (B). p u m p (C).
a B
2. Remove the oil pan. 5. If you can feel a ridge of metal or hard carbon
around the top of any cylinder, remove it w i t h a
3. Remove the engine block end cover. ridge reamer (A). Follow the reamer manufacturer's
instructions. If the ridge is not removed, it may
damage the piston as it is pushed out.
7-12
Remove the connecting rod caps after setting the 7. Remove the bearing from the cap. Keep all caps/
crank pin at BDC for each cylinder. Remove the bearings in order.
piston assembly by pushing on the connecting rod.
Take care not to damage the crank journal or 8. Remove the upper bearing halves from the
cylinder with the connecting rod. connecting rods and set them aside with their
CORRECT respective caps.
11. Remove the bearing cap bolts (A) and bearing cap
side bolts (B), then remove the bearing cap (C).
A
INCORRECT
(cont'd)
7-13
Engine Block
Crankshaft and Piston Removal Crankshaft Inspection
(cont'd)
Straightness
12. Lift the crankshaft (A) out of the cylinder block,
being careful not to damage the journals. 1. Clean the crankshaft oil passages w i t h pipe
A cleaners or a suitable brush.
7-14
Block and Piston Inspection
Out-of-Round a n d Taper 1. Check the piston for distortion or cracks.
1. Measure out-of-round at the middle of each rod 2. Measure the piston diameter at a point 16.0 mm
and main journal in 2 places. The difference (0.63 in.) from the bottom of the skirt.
between measurements on each journal must not
be more than the service limit. Piston Diameter:
Standard (New): 85.975 - 85.985 mm
Journal Out-of-Round: (3.3848-3.3852 in.)
Standard (New): 0.005 mm (0.0002 in.) max. Service Limit: 85.965 mm (3.3844 in.)
Service Limit: 0.010 mm (0.0004 in.)
TT
2. Measure taper at the edges of each rod and main
journal. The difference between measurements on
each journal must not be more than the service
limit.
Journal Taper:
Standard (New): 0.005 mm (0.0002 in.) max.
Service Limit: 0.010 mm (0.0004 in.)
(cont'd)
7-15
Engine Block
Block and Piston Inspection (cont'd)
3. Measure wear and taper in directions X and Y at 3 Oversize
levels in each cylinder as s h o w n . 0.25: 86.250 86.265 mm (3.3957 3.3963 in.)
0.50: 86.500-86.515 mm (3.4055 3.4061 in.)
If the measurements in any cylinder are beyond
the oversize bore service limit, replace the Bore Taper
cylinder block. Limit: (Difference between first and third
If the block is to be rebored, refer to Piston measurement) 0.05 mm (0.002 in.)
Clearance Inspection after reboring (refer to step
5). 4. Check the top of the cylinder block for warpage.
Measure along the edges and across the center as
shown.
7-16
Cylinder Honing
5. Calculate the difference between the cylinder bore 1. Measure the cylinder bores (see page 7-15). If the
diameter and piston diameter. cylinder block is to be reused, hone the cylinders
and remeasure the bores. Only scored or scratched
Piston-to-Block Clearance: cylinder bores must be honed.
Standard (New): 0.015-0.040 mm
(0.0006-0.0016 in.) 2. Hone the cylinder bores with honing oil and a fine
Service Limit: 0.08 mm (0.003 in.) (400 grit) stone in a 60 degree Crosshatch pattern.
NOTE:
* Use only a rigid hone with 400 grit or finer stone,
S E R V I C E LIMIT
such as Sunnen, A m m c o , or equivalent.
9
0.08 m m (0.003 i n ) Do not use stones that are worn or broken.
7-1
Engine Block
Piston, Pin and Connecting Rod Replacement
7-18
Inspection 3. Check the difference between the piston pin
diameter and piston pin hole diameter in the piston.
NOTE; Inspect the piston, piston pin and connecting rod
when they are at room temperature. Piston Pin-to-Piston Clearance:
Standard (New): 0.0050 to +0.0010 mm
1. Measure the diameter of the piston pin. ( 0.00020 to +0.00004 in.)
Service Limit: 0.004 mm (0.0002 in.)
Piston Pin Diameter:
Standard (New): 21.962-21.965 mm
(0.8646-0.8648 in.)
Service Limit: 21.954 mm (0.8643 in.)
(cont'd)
7-19
Engine Block
Piston, Pin and Connecting Rod Replacement (cont'd)
Reassembly 4. Install the piston pin (A). Assemble the piston (B)
and connecting rod (C) w i t h the embossed marks
1. Install a piston pin snap ring (A). (D) on the same side.
7-20
Connecting Bod Bolt Inspection
1. Measure the diameter of each connecting rod bolt
at point A and point B.
35 m m
(1.38 in.)
20 m m d
(0.79 in.)
Difference in Diameter:
Specification: 0 0.1 mm ( 0 - 0 . 0 0 4 in.)
Top Ring
Standard (New): 0.20 0.35 mm
(0.008 0.014 in.)
Service Limit: 0.60 mm (0.024 in.)
2nd Ring
Standard (New): 0.40 0.55 mm
(0.016 0.022 in.)
Service Limit: 0.70 mm (0.028 in.)
Oil Ring
Standard (New): 0.20 0.70 mm
(0.008 0.028 in.)
Service Limit: 0.80 mm (0.031 in.)
7-22
Install the rings as shown. The top ring (A) has a 1B 6. After installing a new set of rings, measure the
and the 2nd ring (B) is marked 2B. The ring-to-groove clearance:
manufacturing marks (C) must be facing upward.
Top Ring Clearance
Standard (New): 0.0350.060 mm
(0.0014 0.0024 in.)
Service Limit: 0.13 mm (0.005 in.)
(cont'd)
7-23
Engine Block
Piston Ring Replacement (cont'd) Crankshaft and Piston Installation
7. Rotate the rings in their grooves to make sure they Special Tools Required
do not bind. Driver 07749-0010000
Oil Seal Driver Attachment, 80 m m I.D.
8. Position the ring end gaps as s h o w n : 07VAD-P8A010A
OIL RING
15 GAP
7-24
5. Install the bearings (A) and bearing caps (B) with 8. Set the crankshaft to BDC for the cylinder you are
the arrow (C) facing the timing belt end of the working on.
engine.
o o 9. Remove the connecting rod caps. Install the ring
C\J CO
compressor, and check that the bearing is securely
o o o o in place.
10. Install the piston with the arrow (A) facing the
o o o o
<? o
10 x 80 m m
10x80 mm 10x60 mm
(cont'd)
7-25
Engine Block
Crankshaft and Piston Installation (cont'd)
13. Check the connecting rod bearing clearance w i t h 18. Torque the bearing cap bolts (A), then torque the
plastigage (see page 7-10). bearing cap side bolts (B). Follow the numbered
sequence shown.
14. Line up the mark (A) on the connecting rod and cap,
then install the cap. NOTE: Whenever any crankshaft or connecting rod
bearing is replaced, it is necessary after
15. Apply engine oil t o the bolt threads. Torque the reassembly to run the engine at idling speed until it
bolts (B) to 20 N-m (2.0 kgf-m, 14 I b f f t ) . reaches normal operating temperature, then
continue to run it for approximately 15 minutes.
B
11 x 1.5 m m 10 x 1.25 m m
7 6 N - m (7.8 k g f - m , 4 9 N m (5.0 k g f - m ,
56 Ibfft) 36 Ibfft)
16. Mark the connecting rod (A) and bolt head (B) as
shown.
17. Tighten the bolt until the mark on the bolt head
lines up w i t h the mark on the connecting rod (turn
the bolt 90).
7-26
19. The seal mating surface on the engine block end 22. Clean and dry the left side cover mating surfaces.
cover should be dry. Apply a light coat of grease the crankshaft and to
the lip of the seal.
20. Drive the crankshaft oil seal sequarely into the left
side cover. 23. Apply liquid gasket, part No. 08718-0001 or
08718-0003, evenly to the block mating surface of
the left side cover and to the inner threads of the
bolt holes. Install the dowel pins (A), new O-ring (B)
and the engine block end cover (C) on the cylinder
block.
0.50.8 m m
( 0 . 0 2 - 0 . 0 3 in.) 6 x 1.0 m m
12 N m (1.2 k g f m , 8.7 I b f f t )
(cont'd)
7-27
Engine Block
Crankshaft and Piston installation (cont'd)
25. Clean and dry the oil p u m p mating surfaces. 28. Clean and dry the oil pan mating surfaces.
26. Install the oil pump (A). 29. Apply liquid gasket, part No. 08718-0001 or
08718-0003, evenly to the oil pan mating surface of
- 1 Install a new crankshaft oil seal in the oil p u m p the block and to the inner threads of the bolt holes.
(see step 15 on page 8-9).
- 2 Apply liquid gasket part No. 08718-0001 or 30. Install the oil pan w i t h a new gasket.
08718-0003, evenly to the block mating surface
of the oil p u m p and to the inner threads of the
bolt holes.
- 3 Grease the lip of the oil seal and apply oil to
the new O-ring (B).
- 4 Install the dowel pins (C), then align the inner
rotor w i t h the crankshaft and install the oil
pump.
- 5 Clean the excess grease off the crankshaft and
check the seal for distortion.
6 x 1.0 m m
6 x 1.0 m m 12 N m
12 N m (1.2 k g f m , 8.7 I b f f t )
(1.2 k g f m , 8.7 I b f f t )
A p p l y liquid g a s k e t
a l o n g t h e b r o k e n line.
6 x 1.0 m m
12 N m (1.2 k g f m , 8.7 I b f f t )
27. Install the baffle plate (D), then install the oil screen
(E).
7-28
Pulley End Crankshaft Seal Transmission End Crankshaft Seal
Installation - In-car installation In-car
2. Apply a light coat of grease to the crankshaft and to 1. Dry the crankshaft oil seal housing.
the lip of the seal.
2. Apply a light coat of grease to the crankshaft and to
3. Using the seal driver, drive in the crankshaft oil seal the lip of the seal.
until the driver bottoms against the oil pump. When
the seal is in place, clean any excess grease off the 3. Using the special tools, drive the crankshaft oil seal
crankshaft, and check that the oil seal lip is not into the engine block end cover until the driver
distorted. attachment bottoms against the crankshaft. Align
the hole in the driver attachment w i t h the pin on the
crankshaft.
07749-0010000
07VAD-P8A010A
7-29
Engine Mechanical
Engine Lubrication
Special Tools 8-2
C o m p o n e n t Location Index 8-3
Oil Pressure Switch Test 8-4
Oil Pressure Test 8-4
Engine Oil Replacement 8-5
Engine Oil Filter Replacement 8-5
Oil Pump Overhaul 8-7
Engine Lubrication
Special Tools
8-2
Component Location Index
8-3
Engine Lubrication
Oil Pressure Switch Test Oil Pressure Test
1. Remove the YEL/RED wire (A) f r o m the engine oil If the oil pressure w a r n i n g light stays on w i t h the
pressure switch (B). engine running, check the engine oil level. If the oil
B C level is correct:
1. Connect a tachometer.
8-4
Engine Oil Replacement Engine Oil Filter Replacement
NOTE: Under normal conditions, the oil filter should be Special Tools Required
replaced at every other oil change. Under severe Oil Filter Wrench 07912-6110001
conditions, the oil filter should be replaced at each oil
change. 1. Remove the oil filter w i t h the special oil filter
wrench.
Change interval:
Every 7,500 miles {12,000 km) or 12 months 2. Inspect the threads (A) and rubber seal (B) on the
(Normal conditions) new filter. Wipe off the seat on the engine block,
Every 3,750 miles (6,000 km) or 6 months then apply a light coat of oil to the filter rubber seal.
(Severe conditions). Use only filters w i t h a built-in bypass system.
1. W a r m up the engine.
2. Remove the drain bolt (A), and drain the engine oil.
B
A
39 N m (4.0 kgf-m, 2 9 Ibfft)
Do not overtighten.
Capacity
4.0 G (4.2 U S qt, 3.5 Imp qt) at oil change.
4.4 fi (4.6 U S qt, 3.9 Imp qt) at oil change
including filter.
5.0 ft (5.3 U S qt, 4.4 Imp qt) after engine overhaul.
(cont'd)
8-5
Engine Lubrication
Engine Oil Filter Replacement (cont'd)
3. Install the oil filter by hand. 5. If 8 numbers (1 to 8) are printed around the outside
of the filter, use the following procedure to tighten
4. After the rubber seal seats, tighten the oil filter the filter.
clockwise w i t h the special tool.
Spin the filter on until its seal lightly seats against
Tighten: 7/8 t u r n clockwise. the block, and note which number is at the
Tightening t o r q u e : 22 N m (2.2 k g f m , 16 Ibfft) bottom.
Tighten the filter by turning it clockwise 7
numbers f r o m the one you noted. For example, if
number 2 is at the bottom w h e n the seal is lightly
seated, tighten the filter until the number 1
comes around to the bottom.
Number when 1 2 3 4 5 6 7 8
rubber seal is
seated
Number after 8 1 2 3 4 5 6 7
tightening
8-6
Oil Pump Overhaul
Exploded View
6 x 1.0 m m
' ENGINE OIL P R E S S U R E SWITCH 6 N - m (0.6 k g f - m , 4 Ibfft)
18 N m (1.8 k g f - m , 13 I b f f t )
1/8 i n . B S P T ( B r i t i s h s t a n d a r d p i p e t a p e r )
28 t h r e a d s / i n c h . U s e the
p r o p e r liquid s e a l a n t .
PUMP COVER
OUTER ROTOR
INNER ROTOR
OIL S E A L
Replace.
PUMP HOUSING
A p p l y liquid gasket
to the mating surface of
the cylinder block
w h e n installing.
RELIEF VALVE
Valve m u s t slide freely
in t h e h o u s i n g b o r e . 6 x 1.0 m m
R e p l a c e if it is s c o r e d . 1 2 N m (1.2 k g f - m , 8.7 I b f f t )
SEALING BOLT
3 9 N m (4.0 k g f m , 2 9 I b f f t )
SPRING
(cont'd)
8-7
Engine Lubrication
Oil Pump Overhaul (cont'd)
Oil Seal Driver 07GAD-PH70201 10. Check the inner-to-outer rotor radial clearance
between the inner rotor (A) and outer rotor (B). If
Removal the inner-to-outer rotor clearance exceeds the
service limit, replace the oil pump assembly.
1. Drain the engine oil.
2. Turn the crankshaft so that the No. 1 piston is at Inner Rotor-to-Outer Rotor Radial Clearance
TDC (see page 6-22). Standard (New): 0.04-0.16 mm
(0.002 0.006 in.)
3. Remove the t i m i n g belt (see page 6-19). Service Limit: 0.20 mm (0.008 in.)
8-8
12. Check the housing-to-outer rotor radial clearance Installation
between the outer rotor (A) and p u m p housing (B).
If the housing-to-outer rotor radial clearance 17. Reassemble the oil pump.
exceeds the service limit, replace the oil p u m p
assembly. 18. Check that the oil pump turns freely.
Housing-to-Outer Rotor Radial Clearance 19. Clean and dry the oil p u m p mating surfaces.
Standard (New); 0 . 1 4 - 0 . 1 9 m m
(0.006-0.007 In.) 20. Install the oil pump (A).
Service Limit: 0.20 m m (0.008 in.) - 1 Apply liquid gasket part No. 08718-0001 or
08718-0003 evenly to the block mating surface
of the oil pump and to the inner threads of the
bolt holes.
- 2 Grease the lip of the oil seal and apply oil to
the new O-rings (B).
- 3 Install the dowel pins (C), then align the inner
rotor w i t h the crankshaft and install the oil
pump.
- 4 Clean the excess grease off the crankshaft, and
check the seal for distortion.
15. Gently tap in the new oil seal until the special tool
bottoms on the pump.
(cont'd)
8-9
Engine Lubrication
Oil Pump Overhaul (cont'd)
22. Clean and dry the oil pan mating surfaces.
A p p l y liquid g a s k e t
a l o n g t h e b r o k e n line.
<D @ 0 CD
8-10
Engine Mechanical
INTAKE MANIFOLD
CHAMBER
R e p l a c e if i t is c r a c k e d o r
if t h e m a t i n g s u r f a c e s
are d a m a g e d . 6 x 1.0 m m
8 x 1.25 m m
12 N m
(1.2 k g f - m , 8.7 I b f f t ) 2 2 N m (2.2 k g f - m , 16 I b f f t )
6 x 1.0 m m
12 N m (1.2 k g f - m , 8.7 I b f f t )
INTAKE AIR
TEMPERATURE
(IAT) S E N S O R
18 N - m
(1.8 k g f - m , 13 I b f f t )
12 x 1.5 m m
26 N m
(2.7 k g f - m , 2 0 I b f f t )
('98-99 m o d e l s )
INTAKE MANIFOLD
R e p l a c e if it is c r a c k e d o r
if t h e m a t i n g s u r f a c e s a r e
damaged.
8 x 1.25 m m
THROTTLE 22 N-m
BODY (2.2 k g f - m ,
16 I b f f t )
9-2
Exhaust Manifold Removal and Installation
NOTE:
Use new gaskets and self-locking nuts when reassembling.
Check for folds or scratches on the surfaces of the gaskets.
Replace with a new gasket if damaged.
FRONT:
MUFFLERS
SELF-LOCKING NUTS
1 0 x 1.25 m m
6 x 1.0 m m
54 N m
12 N - m (1.2 k g f - m , 8.7 Ibfft) (5.5 k g f - m , 4 0 I b f f t )
Replace.
SECONDARY HEATED
OXYGEN SENSOR
4 4 N-m
SELF-LOCKING NUT (4.5 k g f m , 3 3 I b f f t )
10 x 1.25 m m
33 N-m
(3.4 kgf-m, 25 Ibfft)
Replace.
GASKET
Replace.
THREE W A Y CATALYTIC
CONVERTER
E X H A U S T PIPE A
GASKET
Replace.
SELF-LOCKING NUTS
10 x 1.25 m m
54 N m
(5.5 k g f - m , 4 0 I b f f t ) 6 x 1.0 m m
Replace. THREE WAY CATALYTIC 9.8 N - m (1.0 k g f - m , 7.2 I b f f t )
CONVERTER TIGHTENING
SELF-LOCKING NUT
SEQUENCE
10 x 1.25 m m
33 N-m 10 x 1 2 5 m m
1 3 8 N m ( 3 9 k f m 2 8 l b f f t
Rejlale" ' ^ ' " ' ^ 9 < >
9-4
Engine Cooling
Cooling System
Component Location Index . 10-2
Coolant Temperature Gauge Testing 10-5
Sending Unit Testing 10-7
Radiator Cap Test 10-7
Radiator Test 10-8
Fan Motor Test 10-8
Thermostat Test 10-9
Water Pump Inspection 10-9
Water Pump Replacement 10-10
Coolant Replacement 10-10
Thermostat Replacement 10-12
Radiator and Fans Replacement 10-13
Fan Controls
Component Location Index 10-14
Symptom Troubleshooting Index 10-15
Circuit Diagram 10-16
Radiator Fan Circuit Troubleshooting 10-17
Radiator Fan Switch A Circuit Troubleshooting 10-19
Fan control Module Input Test 10-20
Radiator Fan Switch (A or B) Test 10-21
Cooling System
Component Location Index
10-2
(cont'd)
10-3
Cooling System
Component Location Index (cont'd)
O-RING
10-4
Coolant Temperature Gauge Test
'98-99 models: '00-01 models:
Coolant Temperature Gauge Needle Does Not Move at
1. Check the No. 9 (7.5A) fuse in the under-dash fuse/ All
relay box before testing.
1. Turn the ignition switch OFF, and connect PCM
2. Make sure the ignition switch is OFF, then connector terminal A1 to body ground w i t h a
disconnect the YEL/GRN wire (A) f r o m the coolant jumper wire.
temperature gauge sending unit (B), and ground it
P C M C O N N E C T O R A (32P)
w i t h a jumper wire.
A
YEL/GRN
1 2 3 4 5 6
A 8 9 10
12 13 | 14
25
15
26
A27
17 18
28
19
29
20
30
21 23
32
24
Turn the ignition switch ON (II). Check that the YES Substitute a known-good PCM and recheck,
pointer of the coolant temperature gauge starts refer to '98-01 Accord Service Manual (see page 11-
moving toward the " H " mark. Turn the ignition 5). If the symptom/indication goes away, replace
switch OFF before the pointer reaches " H " on the the original PCM.
gauge dial. Failure to do so may damage the gauge.
NO G o t o step 3.
If the pointer of the gauge does not move at all,
check for an open in the YEL/GRN wire. If the 3. Turn the ignition switch OFF, and disconnect PCM
wires are OK, replace the coolant temperature connector A (32P).
gauge.
If the coolant temperature gauge works, test the
coolant temperature gauge sending unit.
(cont'd)
10-5
Cooling System
#
Coolant Temperature Gauge Test (cont d)
4. Turn the ignition switch ON (II), and measure Coolant Temperature Gauge Needle Goes Past the Hot
voltage between PCM connector terminal A1 and Mark
body g r o u n d .
1. Turn the ignition switch OFF, and disconnect PCM
PCM CONNECTOR A (32P)
connector A (32P).
12 13 14
25
15
26
/
27
17 18
28 29
19 20
30
21 23
32
24
Does the temperature gauge needle move at all ?
(you may have to watch it for about 30 seconds.)
Y E S - G o to step 3.
NO Substitute a known-good PCM and recheck, refer
Wire side of female terminals to '98-01 Accord Service Manual (see page 11-5). If the
symptom/indication goes away, replace the original
Is there approx. 5V ? PCM.B
Y E S - R e p l a c e the fuel and temperature gauge 3. Turn the ignition switch OFF, then turn it ON (II)
assembly. again, and watch the coolant temperature gauge.
G A U G E CONNECTOR C (16P)
Y E S - Replace the fuel and temperature gauge YEL/GRN
assembly. 1 2 3
2xT 4 5 6 7
Is there continuity ?
10-6
Sending Unit Test Radiator Cap Test
'98-99 models: 1. Remove the radiator cap (A), w e t its seal w i t h
1. Disconnect the YEL/GRN wire (A) f r o m the coolant engine coolant, then install it on the pressure tester
temperature gauge sending unit (B). (B) (commercially available).
10-7
Cooling System
10-8
Thermostat Test Water Pump Inspection
Replace the thermostat if it is open at room 1. Remove the t i m i n g belt (see page 6-19).
temperature.
2. Turn the water p u m p pulley counterclockwise.
To test a closed thermostat: Check that it turns freely.
1. Suspend the thermostat (A) in a container of water. 3. Check for signs of seal leakage. A small amount of
Do not let the thermometer (B) touch the bottom of " w e e p i n g " f r o m the bleed holes (A) is normal.
the hot container. A
STANDARD THERMOSTAT
Lift height: above 10.0 mm (0.39 in.)
Starts opening:
'98-00 models: 169~176F (76 - 8 0 C )
'01 model: 1 6 3 - 171F ( 7 3 - 7 7 C )
Fully open:
'98-00 models: 194F (90C)
'01 model: 190F(88C)
10-9
Cooling System
Water Pump Replacement Coolant Replacement
1. Remove the t i m i n g belt (see page 6-19). 1. Set the heater temperature control dial to
m a x i m u m heat. Make sure the engine and radiator
2. Remove the t i m i n g belt tensioner. are cool to the touch.
3. Remove the water p u m p (A) by removing 5 bolts. 2. Remove the radiator cap.
6 x 1.0 m m
12 N m (1.2 k g f m 8.7 Ibfft)
r
10-10
7. Remove drain and reinstall the reservoir. Fill the 9. Install the radiator cap loosely.
tank to the M A X mark w i t h Honda All Season
Antifreeze/Coolant Type 2. 10. Start the engine and let it run until it w a r m s up (the
radiator fan comes on at least twice).
11. Turn off the engine. Check the level in the radiator,
and add Honda All Season.
Antifreeze/Coolant Type 2 if needed.
12. Put the radiator cap on tightly, then run the engine
again and check for leaks.
NOTE:
Always use Honda All Season Antifreeze/Coolant
Type 2. Using a non-Honda coolant can result in
corrosion, causing the cooling system to
malfunction or fail.
Honda All Season Antifreeze/Coolant Type 2 is a
mixture of 50 % antifreeze and 50 % water. Pre-
mixing is not required.
10-11
Cooling System
Thermostat Replacement
PIN
THERMOSTAT COVER
10-12
Radiator and Fans Replacement
1. Drain the engine coolant.
2. Remove the upper and lower radiator hoses, and ATF cooler hoses.
6 x 1.0 m m
9 . 8 N m (1.0 k g f - m ,
7.2 Ibfft)
UPPER BRACKET
AND CUSHION
RADIATOR
O-RING
6x 1.0 m m
7 N m (0.7 k g f - m
5 Ibfft)
DRAIN P L U G
1.0 m m
N - m (1.0 k g f - m ,
Ibfft)
FAN MOTOR
4.4 N - m ( 0 . 4 5 k g f - m ,
3.3 I b f f t )
A/C CONDENSER
FAN ASSEMBLY
6 x 1.0 m m
9.8 N m (1.0 k g f - m , 7.2 I b f f t )
FAN CONNECTORS
1
Fan Controls
Component Location Index
10-14
Symptom Troubleshooting Index
Before performing any troubleshooting procedures check:
Fuses
Grounds
Cleanliness and tightness of all connectors
SYMPTOM PROCEDURE
Radiator fan does not run at all. Radiator Fan Circuit Troubleshooting (see page 10-17)
Both fans (radiator and condenser) do not run for Radiator Fan Switch A Circuit Troubleshooting (see
engine cooling, but they do run w i t h the A/C on. page 10-19)
Both fans do not run with A/C on. Radiator and Condenser Fans C o m m o n Circuit
Troubleshooting, refer to '98-01 Accord Service Manual,
(see page 21-14)
10-15
Fan Controls
Circuit Diagram
YEL BLK/YEL
DRIVER'S
No.3 No.6 UNDER-DASH
(7.5A) (15A) FUSE/RELAY
RADIATOR CONDENSER BOX
FAN . FAN
RELAY RELAY
BLK/YEL
GRN
v
RADIATOR RADIATOR AIR
RADIATOR CONDENSER FAN SWITCH A FAN SWITCH B CONDITIONING
FAN MOTOR FAN MOTOR f Closed: Above f Closed ; Above 1 SYSTEM
L 199F (93C) o
L225 F(107C) J
BLK BLK
A.
G201 G101 G401
10-16
Radiator Fan Circuit Troubleshooting
1. Check the No. 57 (20A) fuse in the under-hood fuse/ 4. Connect the No. 1 and No. 2 terminals of the
relay box. radiator fan relay 4P socket w i t h a jumper w i r e .
Y E S - G o to step 2.
1
NO - Replace the fuse and recheck.B
2
2. Remove the radiator fan relay f r o m the under-hood
fuse/relay box, and test it. Refer to the '98-01
Accord Service Manual (see page 22-52).
3 4
Is the relay OK ?
Y E S - G o t o step 3.
T e r m i n a l side of
female terminals
NO Replace the radiator fan relay.
Does the radiator fan run?
3. Measure the voltage between the No. 1 terminal of
the radiator fan relay 4P socket and body ground. Y E S - G o to step 9.
RADIATOR F A N R E L A Y 4P S O C K E T N O - G o t o step 5.
Terminal side of 1
female terminals
Is there battery voltage? 2
Y E S - G o to step 4. 3 4
BLU/BLK
Wire side of
female terminals
RADIATOR FAN
CONNECTOR
Is there continuity?
Y E S - G o to step 8.
(cont'd)
10-17
Fan Controls
Radiator Fan Circuit Troubleshooting (conf*
8. Check for continuity between the No. 1 terminal of 11. Measure the voltage between the No. 1 terminal of
the radiator fan connector and body g r o u n d . the radiator fan control module and body ground.
1 2
1 2 3 4
5 6 7 8
W i r e side of
female terminals
Y E S - Replace the radiator fan motor. Y E S - R e p a i r open in the YEL wire between the
under-hood fuse/relay box and the radiator fan
NO Check for an open in the BLK w i r e between control m o d u l e . *
the radiator fan connector and body g r o u n d . If the
w i r e is OK, check for a poor ground at G 2 0 1 . NO - Perform the radiator fan control module input
tests (see page 10-20).B
9. Disconnect the j u m p e r w i r e , and t u r n the ignition
switch on (II).
RADIATOR F A N R E L A Y 4P S O C K E T
_1_
2
Terminal side of
female terminals
NO G o t o step 11.
10-18
Radiator Fan Switch A Circuit Troubleshooting
1. Disconnect the radiator fan switch A connector. 5. Check the cooling system.
3. Measure the voltage between the No. 2 terminal on Y E S Replace the radiator fan switch A.
the radiator fan switch connector and body ground.
NO Repair the cooling system
RADIATOR FAN SWITCH CONNECTOR
Y E S - G o to step 4.
Is there continuity?
Y E S - Go to step 5.
10-19
Fan Controls
Fan Control Module Input Test
Perform the f o l l o w i n g tests w i t h the radiator fan control m o d u l e 8P connector connected, the ignition switch ON (II)
and the A/C switch OFF.
If you find the cause of a p r o b l e m , correct it before y o u continue.
2
BLK/YEL YEL/WHT
T e r m i n a l side of
male terminals
Wire color Test condition Desired result Possible cause if desired result is not obtained
BLK Check for voltage to body There should be less than 1V. Poor ground(G401)
ground. An open in the wire
WHT Check for battery voltage to There should be battery Blown No. 58 (20 A) fuse in the
body ground. voltage. under-hood fuse/relay box
An open in the wire
BLK/YEL 1
Check battery voltage to Blown No. 6 (15 A) fuse in the
body ground: Ignition under-dash driver's fuse/relay box
switch-ON (II) An open in the wire
BLK/YEL 2
Check battery voltage to Blown No. 3 (7.5 A) fuse in the
body ground: Ignition under-dash driver's fuse/relay box
switch-ON (II) An open in the wire
YEL/WHT Check battery voltage to Faulty radiator fan control module
body ground: Ignition An open in the wire
switch-ON (II)
YEL Check battery voltage to
body ground: Ignition
switch-ON (III)
GRN Connect body ground: Radiator fan and condenser Faulty radiator fan relay or
Ignition switch-ON (II) fan should come on. condenser fan relay
An open in the wire
WHT/GRN Check for voltage: Engine There should be approx. 11 V. Faulty radiator fan switch B
coolant temperature below Faulty radiator fan control module
225F(107C)
10-20
Radiator Fan Switch (A or B) Test
NOTE; Bleed air f r o m the cooling system after installing
the radiator fan switch (see page 10-10).
\ Terminal
A 8
Operation Temperature \
196-203F
ON (91-95C)
SWITCH
A 5 - 1 5 F ( 3 - 8 C ) lower
OFF than the temperature
w h e n it g o e s o n
217-232F
ON
(103-111C) !
SWITCH
B 5 - 2 3 ( 3 - 1 3 ) lower !
OFF than the temperature
w h e n it g o e s o n
I
Fuel and Emissions
Fuel and Emissions Systems
Special Tools 11-2
DTC Troubleshooting Index 11-3
Symptom Troubleshooting Index 11-6
System Descriptions ........................................................ 11-7
PGM-FI System
Component Location Index 11-50
DTC Troubleshooting 11-52
Injector Replacement 11-80
Primary H02S Replacement 11-84
Secondary H02S Replacement 11-84
PCV System
PCV Valve Inspection and Test - 11-102
EVAP System
Component Location Index 11-103
Refer to the 1998-01 Accord Service Manual, P/N 61S8008, for the items not shown in this section.
Special Tools
Ref. No. Tool Number Description Qty
A973X-041-XXXXX V a c u u m Pump/Gauge, 0 30 in.Hg 1
07VAJ-0040100 Fuel Pressure Gauge Attachment 1
07406-004000A Fuel Pressure Gauge 1
11-2
DTC Troubleshooting Index
DTC Temporary DTC Detection Item Note
(MIL indication*)
P0107 (3) Manifold Absolute Pressure (MAP) Circuit Refer to the '98-01 Accord Service
Low Voltage Manual (see page 11-47)
P0108 (3) Manifold Absolute Pressure (MAP) Circuit Refer to the '98-01 Accord Service
High Voltage Manual (see page 11-48)
P0112 (10) Intake Air Temperature (IAT) Circuit Low Refer to the '98-01 Accord Service
Voltage Manual (see page 11-50)
P0113 (10) Intake Air Temperature (IAT) Circuit High Refer to the '98-01 Accord Service
Voltage Manual (see page 11-51)
P0116 (86) P0116 Engine Coolant Temperature (ECT) Sensor Refer to the '98-01 Accord Service
Range/Performance Problem Manual (see page 11-52)
P0117 (6) Engine Coolant Temperature (ECT) Sensor Refer to the '98-01 Accord Service
Circuit Low Voltage Manual (see page 11-52)
P0118 (6) Engine Coolant Temperature (ECT) Sensor Refer to the '98-01 Accord Service
Circuit High Voltage Manual (see page 11-53)
P0122 (7) Throttle Position (TP) Sensor Circuit Low Refer to the '98-01 Accord Service
Voltage Manual (see page 11-54)
P0123 (7) Throttle Position (TP) Sensor Circuit High Refer to the '98-01 Accord Service
Voltage Manual (see page 11-57)
P0131 (1) Primary Heated Oxygen Sensor (Primary (see page 11-55)
H02S) (Sensor 1) Circuit Low Voltage
P0132 (1) Primary Heated Oxygen Sensor (Primary (see page 11-56)
H02S) (Sensor 1) Circuit High Voltage
P0133(61) P0133 Primary Heated Oxygen Sensor (Primary (see page 11-57)
H02S) (Sensor 1) Slow Response
P0135 (41) Primary Heated Oxygen Sensor (Primary (see page 11-61)
H02S) (Sensor 1) Heater Circuit
Malfunction
P0137 (63) P0136 Secondary Heated Oxygen Sensor (Secondary (see page 11-58)
H02S) (Sensor 2) Circuit Low Voltage
P0138 (63) P0136 Secondary Heated Oxygen Sensor (see page 11-59)
(Secondary H02S) (Sensor 2) High Voltage
P0139(63) P0136 Secondary Heated Oxygen Sensor (Secondary (see page 11-60)
H02S) (Sensor 2) Slow Response
P0141 (65) Secondary Heated Oxygen Sensor (Secondary (see page 11-61)
H02S) (Sensor 2) Heater Circuit Malfunction
P0171 (45) P0170 Fuel System Too Lean Refer to the '98-01 Accord Service
Manual (see page 11-69)
P0172 (45) P0170 Fuel System Too Rich Refer to the '98-01 Accord Service
Manual (see page 11-69)
P0300 and P1399 Random Misfire (see page 11-63)
some of
P0301 (71)
P0302 (72)
P0303 (73)
P0304 (74)
P0305 (75)
P0306 (76)
*: These DTCs w i l l be indicated by the blinking of the Malfunction Indicator Lamp (MIL) w h e n the SCS service signal
line is jumped w i t h the Honda PGM Tester.
* * : The D 4 indicator light and the MIL may come on simultaneously.
(cont'd)
11-3
Fuel and Emissions Systems
DTC Troubleshooting Index (cont'd)
11-4
DTC Temporary DTC Detection Item Page
(MIL indication*)
P1122 (7) P1122 Throttle Position (TP) Sensor Higher (see page 11-75)
Than Expected
P1128 (5) P1128 Manifold Absolute Pressure (MAP) Refer to the '98-01 Accord Service
Sensor Lower Than Expected Manual (see page 11-49)
P1129 (5) P1129 Manifold Absolute Pressure (MAP) Refer to the '98-01 Accord Service
Sensor Higher Than Expected Manual (see page 11-49)
P1259 (22) VTEC System Malfunction (see page 6-6)
P1297 (20) Electrical Load Detector (ELD) Circuit Refer to the '98-01 Accord Service
Low Voltage Manual (see page 11-84)
P1298 (20) Electrical Load Detector (ELD) Circuit Refer to the '98-01 Accord Service
High Voltage Manual (see page 11-85)
P1361 (8) Top Dead Center (TDC) 1 Sensor (see page 11-76)
Intermittent Interruption
P1362 (8) Top Dead Center Sensor (TDC) 1 No (see page 11-76)
Signal
P1366 (58) Top Dead Center Sensor (TDC) 2 (see page 11-76)
Intermittent Interruption
P1367 (58) Top Dead Center Sensor (TDC) 2 No (see page 11-76)
Signal
P1456 (90) P1456 (90) Evaporative Emission (EVAP) Control Refer to the '98-01 Accord Service
System Leakage (Fuel Tank System) Manual (see page 11-147)
P1457 (90) P1457 (90) Evaporative Emission (EVAP) Control Refer to the '98-01 Accord Service
System Leakage (EVAP Canister Manual (see page 11-152)
System)
P1491 (12) P1491 (12) Exhaust Gas Recircuration (EGR) Valve Refer to the '98-01 Accord Service
Insufficient Lift Manual (see page 11-136)
P1498 (12) Exhaust Gas Recircuration (EGR) Valve Refer to the '98-01 Accord Service
Position Sensor Circuit High Voltage Manual (see page 11-140)
P1519 (14) Idle Air Control (IAC) Valve Circuit Refer to the '98-01 Accord Service
Malfunction Manual (see page 11-100)
P1607 ( - ) Powertrain Control Module (PCM) Refer to the '98-01 Accord Service
Internal Circuit Malfunction Manual (see page 11-90)
P1676(35)*3 FPTDR Signal Line Malfunction (see page 11-78)
P1678(35)*3 FPTDR Signal Line Malfunction (see page 11-78)
P1705** (70) Automatic Transaxle System Refer to the Automatic
P1706** (70) P1706 Malfunction Transmission DTC Troubleshooting
P1738** (70) Index
P1739** (70)
P1750** (70)
P 1 7 5 1 * * (70)
P1753** (70)
#
P 1 7 6 8 * (70)
P1773** (70)
*: These DTCs will be indicated by the blinking of the Malfunction Indicator Lamp (MIL) w h e n the SCS service signal
line is j u m p e d with the Honda PGM Tester.
* * : The D4 indicator light and the MIL may come on simultaneously.
* 3 : '01 model
11-5
Fuel and Emissions Systems
Symptom Troubleshooting Index
T h e s e s y m p t o m s D O N O T t r i g g e r D i a g n o s t i c T r o u b l e C o d e s (DTCs) a n d c a u s e t h e M a l f u n c t i o n I n d i c a t o r L a m p (MIL) t o c o m e o n . If t h e M I L is
r e p o r t e d o n , c h e c k f o r DTCs. If t h e v e h i c l e has o n e o f t h e s e s y m p t o m s , d o t h e d i a g n o s t i c p r o c e d u r e f o r it, in t h e s e q u e n c e l i s t e d , u n t i l y o u f i n d
the cause.
11-6
System Descriptions
The functions of the fuel and emission control systems are managed by the Powertrain Control Module (PCM).
Fail-safe Function
When an abnormality occurs in a signal f r o m a sensor, the PCM ignores that signal and assumes a pre-programmed
value for that sensor that allows the engine to continue to run.
Back-up Function
When an abnormality occurs in the PCM, the injectors are controlled by a back-up circuit independent of the system in
order to permit minimal driving.
Self-diagnosis
When an abnormality occurs in the signal f r o m a sensor, the PCM supplies ground for the Malfunction Indicator Lamp
(MIL) and stores the Diagnostic Trouble Code (DTC) in erasable m e m o r y . W h e n the ignition is first turned on, the PCM
supplies ground for the MIL for 2 seconds to check the MIL bulb condition.
(cont'd)
11-7
Fuel and Emissions Systems
PCM Data
You can retrieve data f r o m the PCM by connecting the OBD II scan tool or the Honda PGM Tester to the Data Link
Connector (DLC). The items listed in the table below c o n f o r m to SAE recommended practice. The Honda PGM Tester
also reads data beyond that recommended by SAE. Understanding this data may help you find the causes of
intermittent problems.
NOTE:
The " o p e r a t i n g v a l u e s " listed are approximate and may vary depending on the environment and the individual
vehicle.
Unless noted otherwise, " a t idle s p e e d " means idling w i t h the engine completely w a r m e d up, transmission in Park
or neutral and the A/C and all accessories turned off.
11-8
Data Description Operating Valve Freeze Data
Fuel System Fuel system status is indicated as " o p e n " or At idle speed: closed YES
" c l o s e d " . Closed: Based on the H02S output, the
PCM determines the air/fuel ratio and controls the
amount of injected fuel.
Open: ignoring H02S output, the PCM refers to
signals f r o m the Throttle Position (TP), Manifold
Absolute Pressure (MAP), Intake Air Temperature
(IAT), Barometic Pressure (BAR0) and Engine
Coolant Temperature (ECT) sensors to control the
amount of injected fuel.
Short Term The air/fuel ratio correction coefficient for 0.731.47 YES
Fuel Trim correcting the amount of injected fuel w h e n Fuel
System Status is " c l o s e d " . When the ratio is leaner
than the stoichiometric ratio, the PCM increases
short tern fuel t r i m gradually, and the amount of
injected fuel increases. The air/fuel ratio gradually
gets richer, causing a lower oxygen content in the
exhaust gas. Consequently, the short term fuel t r i m
is lowered, and the PCM reduces the amount of
injected fuel. This cycle keeps the air/fuel ratio
close to the stoichiometric ratio w h e n in closed
loop status.
Long Term Long term fuel t r i m is computed f r o m short t e r m 0.811.19 YES
Fuel Trim fuel trim and indicates changes occuring in the fuel
supply system over a long period. If long term fuel
trim is higher than 1.00, the amount of injected fuel
must be increased. If it is lower than 1.00, the
amount of injected fuel must be reduced.
Intake Air The IAT sensor converts intake air temperature into With cold engine: Same YES
Temperature voltage and signals the PCM. When intake air as ambient temperature
(IAT) temperature is low, the internal resistance of the and ECT
sensor increases, and the voltage signal is higher.
Throttle Based on the accelerator pedal position, the At idle speed: YES
Position opening angle of the throttle valve is indicated. approx. 10%
Ignition Ignition t i m i n g is the ignition advance angle set by At idle speed: 1 0 2 NO
Timing the PCM. The PCM matches ignition t i m i n g to the BTDC w i t h the SCS
driving conditions. service signal j u m p e d .
Calculated CLV is the engine load calculated f r o m the MAP At idle speed: YES
Load Value data. 16 33%
(CLV) At 2,500 rpm with no
load:
17-25%
(cont'd)
11-9
Fuel and Emissions Systems
System Descriptions (cont'd)
rti m
FUSES:
(D B A C K UP, A C C ( 4 0 A ) *A
S T O P (20A)* A
(DACGS (15A)* A
(D BATTERY (100A) * A
A
(DIG MAIN ( S O A ) *
To E C T G A U G E
N o . 1 F U E L PUMP ( 1 5 A ) * B
* 1 : '9899 models
* i n the under-hood fuse/relay box
A
* 2 : '00 model
* : in the driver's under-dash fuse/relay box
B
* 3 : "01 model
* : in the passenger's under-dash fuse/relay box
c
11-10
> C28 V C C 2 1
* ICMB13 <
> C27 T P S
> C18 S G 2
"1 To G A U G E
ASSEMBLY,
ABS/TCS * 3
C O N T R O L UNIT
TEST TACHOMETER
> C6 EGRL NEPA19 <
CONNECTOR
w To C R U I S E
> B7 E-EGR CRSA5 <
C O N T R O L UNIT
C 7 SG1
EVAP B Y P A S S SOLENOID VALVE
2WBSA3 <
EVAP CANISTER VENT SHUT VALVE
C26ECT VSVA4 < o-^W^o
VTEC SOLENOID VALVE
VTSB12 < o-^W^-o
C 2 5 IA T
"1
1> A 2 6 PSPSW
Dp
BRAKE PEDAL
POSITION
(BPP) SWITCH
A32 B K S W * 2 , *3 | G P L S 1 C 4 ,
VTEC PRESSURE 2
* * 3
I G P L S 2 C14 <
^4 icm **SPARK
iPLUG
SWITCH
*2, *3 | p L S 3 C 3 <
G
No. 1 IGNITION C O I L
> C10 VTM
*2.*3 I Q P L S 4 C 1 3 <
To
I Q P L S 5 C12 < "SPARK
PRIMARY
PLUG
H 0 2 S ( S E N S O R 1) 2
* * 3
IGPLS6 C23 <
No. 2 IGNITION C O I L
C1P02SHTC
To
> C16 P H 0 2 S **SPARK
PLUG
To
6 o->> *** * S P A R K
BARO 11 i c m
p^n^r; P L U G
SENSOR
No. 4 IGNITION C O I L
(Built Into
the PCM)
a "ft- H-ts_a-H>
St P A R K
PLUG
14
No. 5 IGNITION C O I L
ICM
p-^T;
ICM 5 SPARK
,-4 F ^' PLUG
No. 6 IGNITION C O I L
(cont'd)
11-11
Fuel and Emissions Systems
2ND C L U T C H P R E S S U R E S W I T C H
To IMMOBILIZER 1
> A 2 5 JMOCD | o P 2 S W B14,' olf
UNIT **
To IMMOBILIZER
UNIT " I *1.*2 *3
"1
3RD CLUTCH P R E S S U R E SWITCH
To M U L T I P L E X
C O N T R O L UNIT " J
AA13,
2 8 I LA161
U MO E N | OP3SW B24 <
(DRIVER'S)
"1
TORQUE CONVERTER CLUTCH (TCC)
SOLENOID VALVE A S S E M B L Y
LCD1 < o-^Wv-o
SHIFT SOLENOID (SS) V A L V E A S S E M B L Y A
SHAD7 < ons$^-o - .
GAUGE
ASSEMBLY
11
11 i D15ATP1 LSB-B18 <
A U T O M A T I C T R A N S A X L E (A/T) C L U T C H P R E S S U R E
CONTROL SOLENOID VALVE A S S E M B L Y B
TRANSMISSION
RANGE SWITCH
El
NM 011 <
\ MAINSHAFT
NMSGD12 < 7 SPEED SENSOR
NCD10 (
\ COUNTERSHAFT
NCSGD16 < ) SPEED SENSOR
3
* A T S F T P A11 i
3
* V R E F A7 i
ABS/TCS
3
* T H L O U T A31 < CONTROL
3
3
UNIT*
* P F I N H A13 <
3
* F P T D R A22 <
1 2 3 4 5 6 7 8 9 10 10 1 2 3 4 5 6 7 8
12 13 14 15 16 17 18 19 20 21 22 23 24 9 10 11 12 13 14 15 17 18
/
25 26 27 28 29 30 31 32 20 21 22 23 24 25
PC m c ( 3 i P) P C M D (16P)
1 2 3 4 5 6 7 8 9 1C 1 2 3 / 5
/ '12 13 14 '16 17 18 IS 20 21 / 6 7 8 9 10 11 12
22 / *2l ?
26 27 2 8 2 30 / 13 14 15 16
TERMINAL LOCATIONS
11-12
PCM inputs and Outputs at Connector A (32P)
8 9
1 2 3 4 5 6 7 S02S VSS 10 11
MTRTW MCS 2WBS VSV CRS PCS VREF HTC OUT SCS ATSFTP
12 13 14 16 17 24
IMO IMO D5 15 IMO 18 19 20 21 22 23
LMP EHfflNH IND FLR EN ACC MIL NEP FANC K-LINE FPTDR SHQ2S STS
25
IMO 26 27 28 29 30 31 32
CD PSPSW ACS ILU PTANK ELD THIDUT BKSW
N O T E : S t a n d a r d b a t t e r y v o l t a g e is 12 V.
Terminal W i r e color Terminal n a m e Description Signal
number
YEL/GRN MTRTW Sends engine coolant W i t h i g n i t i o n s w i t c h O N (II): p u l s e s
temperature signal.
2 GRN/WHT MCS (ENGINE MOUNT Drives engine m o u n t At idle: 0 V
CONTROL SOLENOID VALVE) control solenoid valve. A b o v e idle: b a t t e r y v o l t a g e
3 BLU 2 W B S (EVAP B Y P A S S Drives EVAP bypass W i t h i g n i t i o n s w i t c h O N (II): b a t t e r y v o l t a g e
SOLENOID VALVE) solenoid valve.
4 LT GRN/ VSV (EVAP CANISTER VENT Drives EVAP canister vent W i t h i g n i t i o n s w i t c h O N (II): b a t t e r y v o l t a g e
WHT SHUT VALVE) shut valve.
5 BLU/GRN CRS (CRUISE C O N T R O L Detects c r u i s e c o n t r o l s i g n a l . W i t h i g n i t i o n s w i t c h O N (II): p u l s e s
SIGNAL)
6 RED/YEL PCS (EVAP C A N I S T E R Drives EVAP canister purge W i t h e n g i n e r u n n i n g , e n g i n e c o o l a n t , b e l o w 147F (64
PURGE V A L V E ) valve. C): b a t t e r y v o l t a g e
W i t h e n g i n e r u n n i n g , e n g i n e c o o l a n t , a b o v e 147F (64
C): d u t y c o n t r o l l e d
ORN/GRN VREF (REFERRENCE Provides reference voltage W i t h i g n i t i o n s w i t c h O N (II): a b o u t 5 V
VOLTAGE) to ABS/TCS control unit. W i t h i g n i t i o n s w i t c h OFF: 0 V
8 BLK/WHT S02SHTC (SECONDARY Drives secondary heated W i t h i g n i t i o n s w i t c h O N (II): b a t t e r y v o l t a g e
HEATED O X Y G E N SENSOR o x y g e n sensor heater. With fully w a r m e d up engine running: duty controlled
HEATER C O N T R O L )
9 BLU/WHT V S S O U T (VEHICLE SPEED Sends vehicle speed sensor Depending o n vehicle speed: pulses
SENSOR OUTPUT SIGNAL) signal.
10 BRN S C S (SERVICE CHECK Detects s e r v i c e c h e c k W i t h the service check signal shorted w i t h t h e Honda
SIGNAL) c o n n e c t o r s i g n a l (the s i g n a l P G M Tester: 0 V
c a u s i n g a DTC i n d i c a t i o n ) W i t h t h e s e r v i c e c h e c k s i g n a l o p e n e d : a b o u t 5 V or
battery voltage
3
11* LT G R N ATSFTP (TRANSMISSION Sends transmission gear W i t h e n g i n e r u n n i n g in p a r k p o s i t i o n : a b o u t 4 V
RANGE SWITCH) switch signal. W i t h t h e s e r v i c e c h e c k s i g n a l o p e n e d : a b o u t 5 V or
battery voltage
12 PNK IMOLMP (IMMOBLIZER Drives immobilizer W i t h immobilizer indicator light turned O N : 0 V
I N D I C A T O R LIGHT) indicator light. With immobilizer indicator light turned OFF: battery voltage
13* 1
* 2
BLU IMOEN (IMMOBILZER Sends immobilizer enable
ENABLE SIGNAL) signal.
14 GRN/BLK D 4 I N D (D4 I N D I C A T O R ) Drives D4 indicator light. W i t h D4 i n d i c a t o r l i g h t t u r n e d O N : 0 V
W i t h D 4 i n d i c a t o r l i g h t t u r n e d OFF: b a t t e r y v o l t a g e
15 GRN/YEL FLR ( I M M O B I L I Z E R F U E L D r i v e s f u e l p u m p relay. 0 V f o r t w o s e c o n d s after t u r n i n g i g n i t i o n s w i t c h O N
P U M P RELAY) (II), t h e n b a t t e r y v o l t a g e
3
16* BLU IMOEN (IMMOBILIZER Sends immobilizer enable
ENABLE SIGNAL) signal
17 RED A C C (A/C C L U T C H RELAY) D r i v e s A / C c l u t c h relay. With compressor ON: 0 V
W i t h c o m p r e s s o r OFF: b a t t e r y v o l t a g e
* 1 : '98-99 m o d e l s
* 2 : '00 m o d e l
* 3 : '01 m o d e l
(cont'd)
11-1
Fuel and Emissions Systems
6 7 8 9
1 2 3 4 5 S02S VSS 10 11
MTRTW MCS 2WBS VSV CRS PCS VREF HTC OUT scs ATSFTP
12 13 14 16 19 20 22
IMO IMO D5 15 IMO
17 18 21 23 24
LMP ENfRNH FLR EN ACC MIL NEP FANC K-LINE FPTDR SHQ2S STS
IND
25 26 27 28 29 30 31 32
IMO
CD PSPSW ACS ILU PTANK ELD THLOUT BKSW
N O T E : S t a n d a r d battery voltage is 12 V .
11-14
PCM Inputs and Outputs at Connector B (25P)
1 3 4 5 6 7 8
IGP1 PG1 INJ5 INJ4 INJ2 INJ6 E-EGR USA-
9 10 13 14 18
11 12 15 17
IGP2 PG2 INJ1 VTS ICM OR2SW*!
ATPNK
INJ3 LSA+ LSB-
20 24
21 22 23 25
LG2 OP
LG1 VBU IACV LSB+
3SW
N O T E : S t a n d a r d b a t t e r y v o l t a g e is 12 V.
(cont'd)
11-1
Fuel and Emissions Systems
System Descriptions (cont'd)
PCM Inputs and Outputs at connector C {31P)
1 2 3 4 5 7
6 8 9 10
P02S IGPLS1 SG1
HTC ALTC IGPLS3 ALTF EGRL CKPP CKPM VTM
12 13 14 16 17 18 19 20 21
IGPLS5 IGPLS4 IGPLS2 PH02S MAP SG2 VCC1 TDC1P TDC1M
23
IGPLS6
25
IAT
26
ECT
27
TPS
28
VCC2
29 30
TDC2P TDC2M /
Wire side of female terminals
N O T E : S t a n d a r d b a t t e r y v o l t a g e is 12 V.
11-16
PCM inputs and Outputs at Connector D (16P)
1 2 3 5
LC SHB SHC VBSOL
6 7 8 9 10 11 12
ATPR SHA ATPD3 ATPD4 NC NM NMSG
13
1
14 15 16
ATPNP*
2
ATPD2 ATP1 NCSG
OP2SW*
N O T E : S t a n d a r d b a t t e r y v o l t a g e is 1 2 V .
(cont'd)
11-17
Fuel and Emissions Systems
System Descriptions (cont'd)
F U E L I N J E C T I O N A I R (FIA) C O N T R O L V A L V E
11-18
'00-01 models:
MANIFOLD
ABSOLUTE PRESSURE
INTAKE AIR B Y P A S S C O N T R O L V A L V E
(cont'd)
11-19
Fuel and Emissions Systems
11-20
PRIMARY HEATED O X Y G E N S E N S O R (PRIMARY P O S I T I V E C R A N K C A S E V E N T I L A T I O N (PCV) V A L V E
H 0 2 S ) ( S E N S O R 1) @ THREE WAY CATALYTIC CONVERTER
SECONDARY HEATED OXYGEN SENSOR E V A P O R A T I V E E M I S S I O N (EVAP) C A N I S T E R
( S E C O N D A R Y H 0 2 S ) ( S E N S O R 2) E V A P O R A T I V E E M I S S I O N (EVAP) C A N I S T E R FILTER
M A N I F O L D A B S O L U T E P R E S S U R E (MAP) S E N S O R E V A P O R A T I V E E M I S S I O N (EVAP) C A N I S T E R
E N G I N E C O O L A N T T E M P E R A T U R E (ECT) S E N S O R PURGE VALVE
I N T A K E A I R T E M P E R A T U R E (IAT) S E N S O R @ E V A P O R A T I V E E M I S S I O N (EVAP) C A N I S T E R V E N T
INTAKE AIR B Y P A S S C O N T R O L V A L V E SHUT VALVE
I D L E A I R C O N T R O L (IAC) V A L V E E V A P O R A T I V E E M I S S I O N (EVAP) T W O W A Y V A L V E
THROTTLE BODY E V A P O R A T I V E E M I S S I O N (EVAP) B Y P A S S
INJECTOR SOLENOID VALVE
@ FUEL PULSATION DAMPER FUEL TANK PRESSURE SENSOR
FUEL FILTER FUEL TANK VAPOR CONTROL VALVE
FUEL PRESSURE REGULATOR FUEL TANK VAPOR RECIRCULATION VALVE
F U E L P U M P (FP) ENGINE MOUNT CONTROL SOLENOID VALVE
F U E L TANK
AIR C L E A N E R
RESONATOR
E X H A U S T G A S RECIRCULATION (EGR) V A L V E and
POSITION S E N S O R
(cont'd)
11-21
Fuel and Emissions Systems
System Descriptions (cont'd)
Alternator Control
The alternator signals the Powertrain Control Module THERMISTOR
(PCM) during charging. The PCM then controls the
voltage generated at the alternator assording to the
electrical load determined by the Electrical Load
Detector (ELD) and driving mode. This reduces engine Ignition Timing Control
load to improve fuel economy. The PCM contains the m e m o r y for basic ignition t i m i n g
at various engine speeds and manifold absolute
Barometric Pressure (BARO) Sensor pressure. It also adjusts the t i m i n g according to engine
The Baro sensor is inside the PCM. It converts coolant temperature.
atmospheric pressure into a voltage signal that
modifies the basic duration of the fuel injection Injector Timing and Duration
discharge. The PCM contains the m e m o r y for basic discharge
duration at various engine speeds and manifold
Crankshaft Position (CKP) Sensor pressures. The basic discharge duration, after being
The CKP sensor determines t i m i n g for fuel injection of read out f r o m the m e m o r y , is further modified by
each cylinder and also detects engine speed. signals sent f r o m various sensors to obtain the final
The PCM detects misfiring by using the CKP sensor to discharge duration.
monitor fluctuations in crankshaft speed. It will then set By monitoring long term fuel t r i m , the PCM detects long
DTCs depending on how much misfiring occurs. term malfunctions in the fuel system, and will set a
Diagnostic Trouble Code (DTC).
11-22
Intake Air Temperature (IAT) Sensor Primary Heated Oxygen sensor (Primary H02S)
The IAT sensor is a temperature dependent resistor The primary H 0 2 S detects the oxygen content in the
(thermistor). The resistance of the thermistor decreases exhaust gas and sends signals to the PCM which varies
as the intake air temperature increases. the duration of fuel injection accordingly. To stabilize its
output, the sensor has an internal heater. The primary
H02S is installed in the exhaust manifold.
By controlling the air fuel ratio with primary H02S and
secondary H 0 2 S , the deterioration of the primary H02S
can be evaluated by its feedback period. When the
feedback period exceeds a certain value during stable
driving conditions, the sensor is considered
deteriorated and the PCM sets a DTC.
ZIRCONIA SENSOR
ELEMENT TERMINALS
THERMISTOR
To check if the readiness codes are set, turn the ignition Secondary Heated Oxygen sensor (Secondary H02S)
switch ON (II), but do not start the engine. The MIL will The secondary H02S detects the oxygen content in the
come on for 15 20 seconds. If it then goes off, the exhaust gas downstream of the Three Way Catalytic
readiness codes are set. If it blinks several times, the Converter (TWO and sends signals to the PCM which
readiness codes are not set completely. To reset each varies the duration of fuel injection accordingly. To
code, drive the vehicle or run the engine as described in stabilize its output, the sensor has an internal heater.
the procedures to set them. Refer to the '98-01 Accord The secondary H02S is installed in the TWC.
Service Manual (see page 11-42).
ZIRCONIA SENSOR
Manifold Absolute Pressure (MAP) Sensor ELEMENT TERMINALS
The MAP sensor converts manifold absolute pressure
into electrical signals to the PCM.
SENSOR UNIT
HEATER HEATER
TERMINALS
3br
Starting Control
When the engine is started, the PCM provides a rich
mixture by increasing injector duration.
(cont'd)
11-23
Fuel and Emissions Systems
System Descriptions (cont'd)
F r o m AIR To INTAKE
CLEANER MANIFOLD
11-24
Fuel Supply System Intake Air System
Fuel Cut-off Control Refer to the System Diagram to see the functional
During deceleration w i t h the throttle valve closed, layout of the system.
current to the fuel injectors is cut off to improve fuel
economy at speeds over 1,100 r p m . Intake Air Bypass Control System (Fuel Air (FIA)
Fuel cut-off action also occurs w h e n engine speed Control System)
exceeds 6,600 r p m , regardless of the position of the W h e n the engine is running, the Intake Air Bypass
throttle valve, to protect the engine f r o m over-revving. control valve sends air to the fuel injectors.
When the vehicle is stopping, then PCM cuts the fuel at
engine speed over 5,000 rpm. '98-99 models.
(cont'd)
11-25
Fuel and Emissions Systems
System Descriptions (cont'd)
Catalytic Converter System Refer to System Diagram to see the functional layout of
the system.
Three-Way Catalytic Converter { T W O
The TWC converts hydrocarbons (HC), carbon EVAP Canister
monoxide (CO), and oxides of nitrogen (NOx) in the The EVAP canister temporarily stores fuel vapor from
exhaust gas to carbon dioxide (C02), dinitrogen (N2), the fuel tank until it can be purged back into the engine
and water vapor. and burned (Refer to System Diagram to see the
functional layout of the system).
THREE-WAY
CATALYSTS
EGR Valve
The EGR valve is designed to lower peak combustion
temperatures and reduce oxides of nitrogen emissions
(NOx) by recirculating exhaust gas through the intake
manifold and into the combustion chambers.
11-26
Idle Control System Diagram
The idle speed of the engine is controlled by the IAC (Idle Air Control) valve:
After the engine starts, the IAC valve opens for a certain amount of time. The amount of air is increased to raise the
idle speed by about 150^-300 rpm.
When the engine coolant temperature is low, the IAC valve is opened to obtain the proper fast idle speed. The
amount of bypassed air is thus controlled in relation to engine coolant temperature.
SENSORS
BLK
This system supplies air to the engine. A resonator in the intake air pipe provides additional silencing as air is drawn
into the system.
'98-99 models:
INTAKE MANIFOLD THROTTLE BODY
ACL
AIR
INTAKE
DUCT
RESONATOR
From
PGM-FI
MAIN
RELAY
VARIOUS
SENSORS
(cont'd)
11-27
FueS and Emissions Systems
System Descriptions (cont'd)
'00-01 models:
"1
BLK
I *1: ' 0 0 model
*2: '01 model
The EGR system reduces oxides of nitrogen (NOx) emissions by recirculating exhaust gas through the EGR valve and
the intake manifold into the combustion chambers. The PCM m e m o r y includes the ideal EGR valve position for
varying operating conditions.
The EGR valve position sensor detects the a m o u n t of EGR valve position and sends it to the PCM. The PCM then
compares it w i t h the ideal lift in its m e m o r y (based on signals sent f r o m other sensors). If there is any difference
between the t w o , the PCM cuts current to the EGR valve.
YEL/
VARIOUS
SENSORS
11-28
Evaporative Emission (EVAP) Control Diagram
The EVAP controls minimize the amount of fuel vapor escaping to the atmosphere. Vapor f r o m the fuel tank is
temporarily stored in the EVAP canister until it can be purged f r o m the canister into the engine and burned.
The EVAP canister is purged by drawing fresh air through it and into a port on the intake manifold. The purging
vacuum is controlled by the EVAP canister purge valve, which is open whenever engine coolant temperature is
above 147F (64C).
When vapor pressure in the fuel tank is higher than the set value of the EVAP t w o w a y valve, the valve opens and
regulates the f l o w of fuel vapor to the EVAP control canister.
During refueling, the fuel tank vapor control valve opens w i t h the pressure in the fuel tank, and feeds the fuel vapor
to the EVAP canister.
From
EVAP CANISTER / EVAP CANISTER No. 6
VENT SHUT VALVE PURGE VALVE ECU(PCM)
BLK/ CRUISE
FUEL TANK VAPOR YEL CONTROL
RECIRCULATION VALVE (15 A)
(in the
YEL/
driver's
FUEL TANK BLU
under-
SIGNAL dash
TUBE Q R N / fuse/relay
BLK box)
I VARIOUS
|SENSORS
11-29
Fuel and Emissions Systems
Circuit Diagram
PCM Circuit Diagram - '98-99 models.
* 5
!
f
To CLIMATE
C O N T R O L UNIT
T JUNCTION
CONNECTOR
1 YEL/
BLU
- YEL/8LU -
2
-WHT/BLKo"
EGR VALVE
LIFT S E N S O R
3
- GRN/BLK -
JUNCTION
CONNECTOR
JT
a
( T o p a g e 11-31 )
11-30
(cont'd)
11-31
Fuel and Emissions Systems
ALT
A ^ CLUTCH
PRESSURE CONTROL
SOLENOIDO VALVE B
11-32
No. 1 F U E L I N J E C T O R
r -V I N J 2
B5J R E D -
'K No. 2 F U E L I N J E C T O R
<B15) BLU -
'K No. 3 F U E L I N J E C T O R
>IT No. 4 F U E L I N J E C T O R
1
-YEL/BLK -
it No. 5 F U E L I N J E C T O R
No. 6 F U E L I N J E C T O R
IACV
'B23) BLK/BLU
1
- YEL/BLK -
JUNCTION
CONNECTOR
IGP2 ,
-\B9) YEL/BLK -
(cont'd)
11-33
Fuel and Emissions Systems
11-34
- GRN/BLK -
z
1
- BLK/WHT -
- BLK/YEL
- BLK/WHT-
1
a"
SECONDARY
H 0 2 S ( S E N S O R 2)
C302
1 - BLK/YEL
no:
ba
/Nil 1
-GRN/WHT - -GRN/WHT'
ENGINE MOUNT
!T~ CONTROL
SOLENOID VALVE
- RED YEL 1
RED/YEL
CRUISE
C O N T R O L UNIT
a"'
-
IMMOBILIZER
INDICATOR LIGHT
To
TACHOMETER
GAUGE ASSEMBLY
r TEST
I TACHOMETER
CONNECTOR
MULTIPLEX
C O N T R O L UNIT
(DRIVER'S)
C204
- GRN -
- BLK -
From
AF RADIATOR FAN R E L A Y ,
RADIATOR FAN SWITCH
(cont'd)
11-35
Fuel and Emissions Systems
LT GRM/WHT -
- BLK/YEL J
EVAP CONTROL
CANISTER VENT
SHUT V A L V E
- YEL/BLU
- LT GRN
3
F U E L TANK
PRESSURE SENSOR
3
EVAP BYPASS
SOLENOID VALVE
00000
JST jKT jST jKT
CONNECTOR F
D R I V E R S UNDER-DASH
FUSE/RELAY BOX
CONNECTOR D
YEL/BLU -
2
GRN/BLK -
BLK/YEL -
BLK/YEL -
WHT/YEL -
CONNECTOR
2
GRN/BLK -
A
YEL
B
BLK/YEL -
CONNECTOR K
STARTER
CUT
RELAY
CONNECTOR A
IGNITION
SWITCH
FUSES
A : No. 9 B A C K U P L I G H T
I N S T R U M E N T L I G H T (7.5A)
B I No. 6 E C U (PCM)
C R U I S E C O N T R O L (15A)
C : No. 13 S T A R T E R S I G N A L
(7.5A) ( T o page 11-37 )
D : No. 1 F U E L P U M P (15A)
11-36
( F r o m p a g e 11-36 )
CONNECTOR I
1
- BRN
- BLU/ORN
CONNECTOR M^Z
- RED/WHT
- B L K / Y E L
- WHT/BLK'
- WHT/YEL
C O N N E C T O R N
- W H T \
C O N N E C T O R E
-[
a DRIVER S
FUSE/RELAY
UNDER-DASH
BOX
- BRN
DATA LINK
1
B R N / B L K -
CONNECTOR
- WHT/GRN -
r
a WHT/BLK -
- W H T / Y E L -
B R A K E SWITCH
m an B L K / Y E L
BLK
=0
C103 C104 - WHT/GRN |
C201
WHT/GRN -
r
1
- YEL/BLK - YEL/BLK 1
-
- BLK 1
BLK*
- B R N / B L K ' - BRN/BLK - 1
' C301
- B L U / O R N -
- G R N / Y E L -
H - B L K / Y E L -
a PGM-FI
MAIN RELAY
(cont'd)
11-37
Fuel and Emissions Systems
m CONNECTOR B
- BLK/YEL
- BLK/YEL
- YEL
^ BRN/BLK
X CONNECTORG
BLU RED
-BRN/BLK 1
- WHT/YEL
CONNECTORH
- BLK/YEL -
CONNECTOR I
- WHT/YEL
1
-BRN/BLK
P A S S E N G E R ' S UNDER-DASH
FUSE/RELAY BOX
5
CONNECTOR C
-WHT
CONNECTOR A
- WHT/GRN
CONNECTORB
- WHT/YEL
- YEL
- BLK/YEL
- BLK
CONNECTORD
. T o A/C
CLUTCH RELAY
UNDER-HOOD
FUSE/RELAY BOX
FUSES
E : No. 13 C L O C K B A C K U P (7.5A)
F I I G MAIN (50A)
G : A C G S (15A)
H : S T O P (20A)
I: B A C K U P A C C (40A)
J : B A T T E R Y (100A)
11-38
'00-01 models:
)* toj)
3=
MAP SENSOR
2
- GRN/WHT -
JUNCTION
CONNECTOR
ECTSENSOR
To CLIMATE
C O N T R O L UNIT
-frte 1
3
f a (C27>-
JUNCTION
CONNECTOR
7 YEL/
BLU
- YEL/BLU
EGR VALVE
POSITION
SENSOR
- WHT/BLIC-
- GRN/BLK 5
JUNCTION
CONNECTOR
a
( T o p a g e 11-40 )
(cont'd)
11-39
Fuel and Emissions Systems
, .PH02S .
JUNCTION
CONNECTOR
BLK/YEL -
C104
(eM2}- 1RP 1
~vric X
SOLENOID
VALVE
VTEC PRESSURE
SWITCH
JUNCTION
CONNECTOR
I0*
B L K
C107
JUNCTION
CONNECTOR
3 TDC
SENSOR 1
3 TDC
SENSOR 2
W H T 2
- 3 CKP
SENSOR
11-40
T O R Q U E C O N V E R T E R C L U T C H (TCC)
SOLENOID VALVE ASSEMBLY
0 SHIFT SOLENOID
VALVE ASSEMBLY A
(SS)
3
- GRN/WHT -
5
- G R N -
3
MAINSHAFT S P E E D S E N S O R
3
COUNTERSHAFT SPEED SENSOR
AUTOMATIC T R A N S A X L E (A/T)
CLUTCH PRESSURE CONTROL
SOLENOIDO VALVE ASSEMBLY A
AUTOMATIC T R A N S A X L E (A/T)
CLUTCH PRESSURE CONTROL
SOLENOIDO VALVE ASSEMBLY B
(cont'd)
11-41
FueS and Emissions Systems
3
No. 1 I N J E C T O R
3
' K No. 2 I N J E C T O R
1
- YEL/BLK -
> e lNJ3
BLU
,
No. 3 I N J E C T O R
1
- YEL/BLK -
'K No. 4 I N J E C T O R
1
-YEL/BLK -
'I? No. 5 I N J E C T O R
13
No. 6 I N J E C T O R
JUNCTION
CONNECTOR
11-42
2ND
CLUTCH PRESSURE
SWITCH
1
3RD
CLUTCH PRESSURE
SWITCH
1
To
V IMMOBILIZER
UNIT
JUNCTION
CONNECTOR
* 1 : '00 model
* 2 : '01 model
(cont'd)
11-43
Fuel and Emissions Systems
Circuit Diagram (cont'd)
. . s .
- GRN/BLK -
BLK/YEL -
- BLK/WHT 1
- - BLK/WHT -
SECONDARY
H 0 2 S ( S E N S O R 2)
e i
C302 - BLK/YEL -
1
-GRN/WHT -
E N G I N E MOUNT
CONTROL
SOLENOID VALVE
1 1
RED/YEL RED/YEL -
BLK/YEL -
EVAP CANISTER
a
PURGE ALVE
I [I I
(A5>
CRUISE
C O N T R O L UNIT
-
IMMOBILIZER
INDICATOR LIGHT
To
- > TACHOMETER
GAUGE ASSEMBLY
TEST
4
- BLU
C TACHOMETER
CONNECTOR
4
- BLU -
hL MULTIPLEX
C O N T R O L UNIT
x
(DRIVER'S)
- GRN -
- BLK -
From
/ \ F
RADIATOR FAN R E L A Y ,
RADIATOR FAN SWITCH
* 2 : '01 model
11-44
- LT GRN/WHT -
- BLK/YEL *
EVAP CANISTER
VENT SHUT VALVE
*5
- YEL/'BLU -
2
-LTGRN
2
-GRN/BLK
FTP SENSOR
3
EVAP BYPASS
SOLENOID VALVE
0 0 E 0 CONNECTOR F
DRIVER'S UNDER-DASH
FUSE/RELAY BOX
GRN/YEL/ BLK/YEL
2
BLK BLU
GRN/BLK'
YEL/BLU -
CONNECTOR D
YEL/BLU -
GRN/BLK'
BLK/YEL
BLK/YEL
BLK/YEL
- WHT/YEL -
a
CONNECTOR J
- G R N / B L K '
YEL -o<\>o
c
BLK/YEL
a CONNECTORK
STARTER
CUT
RELAY
CONNECTOR A
IGNITION
SWITCH I ST O -
\ + B
FUSES
A : No. 11 IG C O I L (15 A)
B : No. 9 B A C K U P L I G H T
I N S T R U M E N T U G H T (7.5A)
C : No. 6 E C U ( P C M )
C R U I S E C O N T R O L (15A)
D ! No. 13 S T A R T E R S I G N A L
(7.5A) ( T o p a g e 11-46 )
E : No. 1 F U E L P U M P (15A)
(conf
11-
Fuel and Emissions Systems
CONNECTOR I
1
- BRN
- BLU/ORN
CONNECTORM
- RED/WHT
- BLK/YEL
- WHT/BLK'
-WHT/YEL
CONNECTORN
- WHT
CONNECTORE
DRIVER'S UNDER-DASH
FUSE/RELAY BOX
"1 1
DATA LINK
BRN/BLK -
CONNECTOR
WHT/GRN -
BLK -
r
a - WHT/BLK 1
- WHT/YEL -
a
BRAKE PEDAL
POSITION
(BPP) SWITCH
np a n BLK/YEL -
BLK
C201
r- WHT/GRN A I WHT/GRN
r
YEL BLK
1
-BLK' BLK
1
-BRN/BLK BRNBLK-
1
C301
C
~1 -BLU/ORN -
^{ATj}-^? GRN/YEL - GRN/YEL -
- BLK/YEL -
PGM-FI
a MAIN R E L A Y
11-46
0
CONNECTOR B
BLK/YEL
- BLK/YEL
- YEL
B R N / B L K '1
To A / C BLU/RED -
P R E S S U R E SWITCH
X 99t CONNECTOR H
BLU/RED
1
BRN/BLK
9
WHT/YEL -
CONNECTOR I
- BLK/YEL ^
CONNECTOR J
- WHT/YEL
P A S S E N G E R ' S UNDER-DASH
F U S E / R E L A Y BOX
9
WHT
CONNECTORC
CONNECTOR A
G
H
- WHT/GRN
OwO 1
CONNECTORB
I
- WHT/YEL
-0- - YEL
J
o--o
>
ELD
J
BLK/YEL -
GRN/RED -
rBLK
CONNECTORD
w To A / C
t " " ^ C L U T C H RELAY
_LL_
UNDER-HOOD
G202 F U S E / R E L A Y BOX
FUSES
F : No. 13 C L O C K B A C K UP (7.5A)
G : i G MAIN (50A)
I
H I A C G S (15A)
I: S T O P (20A)
J : B A C K U P A C C (40A)
K : B A T T E R Y (100A)
(cont'd)
11-47
Fuel and Emissions Systems
GAUGE
ASSEMBLY
11-48
1
- LT G R N -
"L.
3L
J .
r
A B S / T C S C O N T R O L UNIT
PGM-FI System
Component Location Index
NOTE: The illustration shows '00 model.
/ELECTRICAL LOAD
' D E T E C T O R (ELD)
T r o u b l e s h o o t i n g , p a g e 11-84
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
INTAKE AIR T E M P E R A T U R E
(IAT) S E N S O R
Troubleshooting,
p a g e 11-50
in t h e '98-01 A c c o r d
Service Manual
MANIFOLD ABSOLUTE
P R E S S U R E (MAP) S E N S O R
Troubleshooting,
p a g e 11-47
"n t h e ' 9 8 - 0 1 A c c o r d
Service Manual
THROTTLE POSITION
(TP) S E N S O R
TOP D E A D C E N T E R 1 (TDC1)/ T r o u b l e s h o o t i n g , p a g e 11-54
T O P D E A D C E N T E R 2 (TDC2) a n d p a g e 11-56
SENSOR n the '98-01 A c c o r d
T r o u b l e s h o o t i n g , page 11-76 Service Manual
11-50
NOTE: The illustration shows '00 model.
P O W E R T R A I N C O N T R O L M O D U L E (PCM)
General Troubleshooting Information,
D A T A L I N K C O N N E C T O R (DLC) p a g e 11-3
General Troubleshooting Information, in t h e '98-01 A c c o r d Service M a n u a l
p a g e 11-3 T r o u b l e s h o o t i n g , p a g e 11-90
in t h e '98-01 A c c o r d Service M a n u a l in t h e '98-01 A c c o r d Service M a n u a l
PGM-FI System
DTC Troubleshooting
6. Turn the ignition switch ON (II). 10. Measure resistance between the TP sensor 3P
connector terminals No. 2 and No. 3 w i t h the
7. Measure voltage between the TP sensor 3P throttle fully closed.
connector terminals No. 1 and No. 3.
TP S E N S O R 3P C O N N E C T O R
TP S E N S O R 3P C O N N E C T O R
VCC2
11-52
12. At the wire harness side, check for continuity 15. Disconnect the ABS/TCS control unit 16P connector.
between TP sensor 3P connector terminals No. 2
and body ground. 16. Check for continuity between body ground and
PCM connector terminal A 3 1 .
TP S E N S O R 3P C O N N E C T O R
P C M C O N N E C T O R A (32P)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
THL
TPS (RED/BLK) OUT
(YEL/GRN)
W i r e side of f e m a l e t e r m i n a l s
Wire side of female terminals
Is there continuity?
Is there continuity?
Y E S - Repair short in the w i r e between the PCM (C
27) and the TP sensor. Y E S - R e p a i r short in the wire between the ABS/
TCS control unit and PCM (A31).
NO Go to step 13 {'01 model). Go to step 17 {'98-
00 models). IMO-Substitute a known-good ABS/TCS control
unit and recheck. If the symptom/indication goes
13. Disconnect PCM connector A (32P). away, replace the original ABS/TCS control unit. I
14. Check for continuity between body ground and 17. Connect PCM connector terminal C27 and body
PCM connector terminal A 3 1 . ground w i t h a j u m p e r wire.
P C M C O N N E C T O R A (32P) P C M C O N N E C T O R C {3 IP)-
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12 13 14 15 16 17 18 19 20 21 22 23 24
/ 12 13 14 / 16 17 18 19 20 21 /
25 26 27 28 29 30 31 32 23
/25 26 27 28 29 30 /
THL TPS (RED/BLK)
OUT
(YEL/GRN) JUMPER WIRE
Is there continuity?
Y E S - G o to step 15.
N O - G o t o step 17.
(cont'd)
11-53
PGM-FI System
DTC Troubleshooting (cont'd)
18. At the wire harness side, check for continuity
between TP sensor 3P connector terminals No. 2
and body ground.
TP S E N S O R 3P C O N N E C T O R
W i r e s i d e of f e m a l e t e r m i n a l s
Is there continuity?
P C M C O N N E C T O R C (31P)
SG2 (GRN/BLK)
1 2 3 4 5 6 r 8 9 10
16 17 18 19 20 21 /
/ 12 13 14
/
23
/25 26 27 28 29 30
/
VCC2 (YEL/BLU)
Is there approx. 5 V?
11-54
DTC P0131: Primary H 0 2 S ( S e n s o r 1) Circuit 11. Check for continuity between the primary H 0 2 S
L o w Voltage (Sensor 1) 4P connector terminal No. 1 and body
ground.
1. Do the PCM Reset Procedure.
P R I M A R Y H 0 2 S ( S E N S O R 1)
4P C O N N E C T O R
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on. P H 0 2 S (WHT)
1 2
3. Check the primary H02S (Sensor 1) output voltage
w i t h the scan tool during acceleration using wide 3 4
open throttle.
YES- Go to step 4.
Wire side of female terminals
YES Go to step 9.
11-55
PGM-FI System
DTC Troubleshooting (cont'd)
P C M C O N N E C T O R C (31P)
2. Start the engine. Hold the engine at 3,000 r p m w i t h
no load (in Park or neutral) until the radiator f a n
comes o n .
1 2 3 4 5 6 7 8 9 10
3. Check the primary H 0 2 S (Sensor 1) output voltage / 12 13 14 / 16 17 18 19 20 21
w i t h the scan t o o l . 23 /
25
P H 0 2 S (WHT)
26 27 2S 29 30
SG2 (GRN/BLK)
Does the voltage stay at 0.9 V or more?
J U M P E R WIRE
Y E S - G o to step 4.
4. Turn the ignition switch OFF. 12. Check the primary H02S (Sensor 1) output voltage
w i t h the scan tool.
5. Disconnect the primary H 0 2 S (Sensor 1) 4P
connector. Is there 0.9 V or more?
6. Connect the primary H02S (Sensor 1) 4P connector Y E S - S u b s t i t u t e a known-good PCM and recheck.
terminals No. 1 and No. 2 w i t h a j u m p e r w i r e . Refer to the '98-01 Accord Service Manual
P R I M A R Y H 0 2 S ( S E N S O R 1) (see page 11-5). If the symptom/indication goes
4P C O N N E C T O R away, replace the original PCM.B
1 2
P H 0 2 S (WHT) SG2 (GRN/BLK)
3 4
Y E S - G o to step 9.
11-56
DTC P0133: Primary H02S {Sensor 1) Circuit
Slow Response
Y E S - G o to step 4.
4. Turn the ignition switch OFF. NO Substitute a known-good PCM and recheck.
Refer to the '98-01 Accord Service Manual (see
5. Disconnect the secondary H02S (Sensor 2) 4P page 11-5). If the symptom/indication goes away,
connector. replace the original PCM.
Y E S - G o to step 8.
11-58
DTC P0138: S e c o n d a r y H 0 2 S ( S e n s o r 2) 9. Turn the ignition switch OFF.
Circuit High Voltage
10. Connect PCM connector terminals A23 and C18
1. Do the PCM Reset Procedure. w i t h a j u m p e r wire.
PCM CONNECTORS
2. Start the engine. Hold the engine at 3,000 rpm w i t h
no load (in Park or neutral) until the radiator fan A (32P)
comes on. 1 2 3 4 5 6 / 8 9 10
12 13 14 15
/ 17 18 19 20 21 23 24
SG2
Does the voltage stay at 0.8 V or more? C(31P) (GRN/BLK)
1 2 3 4 5 6 7 8 9 10
Y E S - G o to step 4.
/ 12 13 14
/ 16 17 18 19 20 21
/
NO Intermittent failure, system is OK at this time.
23
/ 25 26 27 28 29 30
/
Check for poor connections or loose wires at C204 W i r e side of f e m a l e terminals
JUMPER WIRE
S G 2 (GRN/BLK)
S H 0 2 S (WHT/RED)
Y E S - G o to step 9.
11-59
PGM-FI System
DTC Troubleshooting (cont'd)
D T C P0139: S e c o n d a r y H 0 2 S ( S e n s o r 2)
Circuit S l o w R e s p o n s e
11-60
DTC P013: Primary H02S (Sensor 1) Heater 6. Check continuity between body ground and the
circuit Malfunction H02S 4P connector terminals No. 3 and No. 4
individually.
DTC P0141: Secondary H02S(Sensor 2)
Heater circuit Malfunction H 0 2 S 4P C O N N E C T O R
H 0 2 S 4P C O N N E C T O R
IG1 IG1
(BLK/YEL) (BLK/YEL)
1 2 1 2
- 3 4 - 3 4
W i r e side of T e r m i n a l side of
female terminals male terminals
(cont'd)
11-61
PGM-FI System
DTC Troubleshooting (cont'd)
9. Turn the ignition switch OFF. 13. Reconnect the H02S (primary or secondary * )
(Sensor 1, Sensor 2 * ) 4P connector.
10. Check for continuity between the H 0 2 S 4P
connector terminal No. 3 and body g r o u n d . 14. Disconnect the PCM connector C (31P) (PCM
connector A, 32P) * .
P R I M A R Y / S E C O N D A R Y * H 0 2 S ( S E N S O R 1/
S E N S O R 2*) 4P C O N N E C T O R
15. Turn the ignition switch ON (II).
1 2 3 4 5 6 7 8 9 10
/ 12 13 14
/ 16 17 18 19 20 21 /
W i r e side of T e r m i n a l side of
23
/ 25 28 27 28 29 30 /
female terminals male terminals
S 0 2 S H T C (BLK/WHT)
Is there continuity? 1 2 3 4 5 6 / 8 9 10
12 13 14 15 / 17 18 19 20 21 23 24
Y E S - G o t o step 11. 25 26 27 28 29 30 | 32
Is there continuity?
11-62
D T C P0300: R a n d o m misfire
NOTE:
If the misfiring is frequent enough to trigger detection of increased emissions during t w o consecutive driving cycles,
the MIL will come on, and DTC P0300 (and some combination of P0301 through P0306) will be stored.
If the misfiring is frequent enough to damage the catalyst, the MIL will blink whenever the misfiring occurs, and DTC
P0300 (and some combination of P0301 through P0306) will be stored. When the misfiring stops, the MIL will remain
on.
1. Troubleshoot the f o l l o w i n g DTCs first if any of them were stored along w i t h the random misfire DTC(s):
P0107, P0108, P1128, P1129: MAP Sensor
P0131, P0132: Primary H02S
P0171, P0172: Fuel metering
P 0 4 0 1 , P1491, P1498: EGR System
P0505: Idle control system
P1259: VTEC System
P1361, P1362, P1366, P1367: TDC 1/TDC 2 Sensor
P1519: IAC Valve
3. Find the s y m p t o m in the chart below, and do the related procedures in the sequence listed, until you find the
cause.
11-63
PGM-FI System
DTC Troubleshooting (cont'd)
DTC P0301: No. 1 Cylinder Misfire ('98-99 7. Exchange the spark plug f r o m the problem cylinder
models) w i t h one f r o m another cylinder.
DTC P0302: No. 2 Cylinder Misfire ('98-99 8. Test-drive the vehicle several times in the range of
models) the freeze data or under various conditions if there
w a s no freeze data.
DTC P0303: No. 3 Cylinder Misfire ('98-99
models) 9. Check the DTC and the Temporary DTC w i t h the
scan tool.
DTC P0304; No. 4 Cylinder Misfire ('98-99
models) Is DTC P0301, P0302, P0303, P0304, P0305 or
P0306, or Temporary DTC P1399 indicated?
DTC P0305; No. 5 Cylinder Misfire ('98-99
models) Y E S - G o to step 10.
DTC P0306: No. 6 Cylinder Misfire ('98-99 NO Intermittent misfire due to spark plug fouling,
models) etc. (no misfire at this time).
1. Remove the intake manifold cover (see step 4 o n 10. Determine which cylinder had the misfire.
page 6-31).
Does the misfire occur in the other cylinder whose
2. After checking and recording the freeze data, reset spark plug was exchanged?
the PCM. If there is no freeze data of misfiring, just
clear the DTC. Y E S Replace the faulty spark p l u g . a
3. Start the engine, listen for a clicking sound at the N O - G o to step 11.
injector in the problem cylinder.
11. Turn the ignition switch OFF.
Does it click?
12. Exchange the injector f r o m the problem cylinder
Y E S - G o t o step 4. w i t h one f r o m the another cylinder.
4. Turn the ignition switch OFF. 14. Test-drive the vehicle several times in the range of
the freeze data or under various conditions if there
5. Inspect the ignition w i r e on the p r o b l e m cylinder was no freeze data.
(see page 4-22).
15. Check the DTC and the Temporary DTC w i t h the
Is it OK? scan tool.
Y E S - G o to step 7.
11-64
16. Determine which cylinder had the misfire. Is there battery voltage?
Does the misfire occur in the other cylinder whose YES Go to step 23.
injector was exchanged?
N O - G o to step 3 1 .
Y E S Replace the faulty injector
(see page 11-80). 23. Turn the ignition switch OFF.
22. Measure voltage between body ground and the YES Go to step 26.
PCM connector terminal (see table).
N O - Replace the injector (see page 11 -80).
P C M C O N N E C T O R B (25P)
INJ4 (YEL) INJ2 (RED)
26. Exchange the injector f r o m the problem cylinder
w i t h one f r o m another cylinder.
1 2 3 4 5 6 7 8
27. Let the engine idle for 2 minutes.
9 10 11 12 13 14 15 17 18
20 21 22 23 24 25
28. Test-drive the vehicle several times in the range of
INJ5 INJ1 INJ3 INJ6 the freeze data or under various conditions if there
(BLK/ (BRN) (BLU) (WHT/
RED) BLU) was no freeze data.
X X X X
Cv) Cv) 29. Check the DTC and the Temporary DTC w i t h the
scan tool.
W i r e side of female t e r m i n a l s
(cont'd)
11-65
PGM-FI System
Is there continuity?
1 2
IGP Y E S - Repair short in the wire between the PCM
(YEL/BLK) and the injector.
N O - G o to step 37.
INJECTOR 2P CONNECTOR
Is there battery voltage?
Y E S - G o to step 35.
INJ
NO Repair open in the w i r e between the injector
JUMPER WIRE
and the PGM-FI main relay.
11-66
38. Check for continuity between body ground and the
PCM connector terminals (see table).
P C M C O N N E C T O R B (25P)
INJ4 (YEL) I N J 2 (RED)
3 4 5 6 7
10 12 13 14 15 17
20 21 2 2 23 2 4 25
INJ5 1NJ1 INJ3 INJ6
(BLK/ (BRN) (BLU) (WHT/
RED) BLU)
W i r e side of f e m a l e t e r m i n a l s
Is there continuity?
11-
PGM-FI System
DTC Troubleshooting (cont'd)
DTC P0301: No. 1 Cylinder Misfire ('00-01 8. Determine which cylinder had the misfire.
models)
Does the misfire occur in the other cylinder whose
DTC P0302: No. 2 Cylinder Misfire ('00-01 ignition coil was exchanged?
models)
Y E S - Replace the faulty ignition coil.
DTC P0303: No. 3 Cylinder Misfire ('00-01
models) NO Go to step 9.
DTC P0304: No. 4 Cylinder Misfire ('00-01 9. Turn the ignition switch OFF.
models)
10. Exchange the spark plug f r o m the problem cylinder
DTC P0305: No. 5 Cylinder Misfire ('00-01 w i t h one f r o m another cylinder.
models)
11. Test-drive the vehicle several times in the range of
DTC P0306: No. 6 Cylinder Misfire ('00-01 the freeze data or under various conditions if there
models) w a s no freeze data.
1. Remove the intake manifold cover and the ignition 12. Check the DTC and the Temporary DTC w i t h the
coil cover (see step 4 on page 6-31). scan tool.
2. After checking and recording the freeze data, reset Is DTC P0301, P0302, P0303, P0304, P0305 or
the PCM. If there is no freeze data of misfiring, just P0306, or Temporary DTC PI399 indicated?
clear the DTC.
Y E S - Go to step 13.
3. Start the engine, listen for a clicking sound at the
injector in the problem cylinder. NO - Intermittent misfire due to spark plug fouling,
etc. (no misfire at this time).
Does it click?
13. Determine which cylinder had the misfire.
YES - G o t o step 4.
Does the misfire occur in the other cylinder whose
N O - Go to step 3 1 . spark plug was exchanged?
4. Turn the ignition switch OFF. Y E S - Replace the faulty spark plug.
7. Check the DTC and the Temporary DTC w i t h the 16. Let the engine idle for 2 minutes.
scan tool.
17. Test-drive the vehicle several times in the range of
Is DTC P0301, P0302, P0303, P0304, P0305 or the freeze data or under various conditions if there
P0306, or Temporary DTC P1399 indicated? was no freeze data.
Y E S - Go to step 8.
11-68
18. Check the DTC and the Temporary DTC with the 25. Check for continuity between the ignition coil 3P
scan tool. connector terminal No. 2 and body ground.
IGNITION COIL 3P CONNECTOR
Is DTC P0301, P0302, P0303, P0304, P0305 or
P0306, or Temporary DTC PI399 indicated?
GND
(BLK)
Y E S - G o to step 19.
IG1
(BLK/YEL)
(cont'd)
11-69
PGM-FI System
DTC Troubleshooting (cont'd)
28. Connect the ignition coil 3P connector terminal 30. Check the engine compression.
No. 1 and body ground w i t h a j u m p e r wire (see
table). 7s the engine compression OK?
10 11 12 13 14 17
29. Check for continuity between body ground and the
20 21 22 23 24 25
PCM connector terminal (see table).
INJ5 INJ1 INJ3 INJ6
PCM CONNECTOR C (31P) (BLK/ (BRN) (BLU) (WHT/
IGPLS3 (WHT/BLU) IGPLS1 (YEL/GRN) RED) BLU)
W i r e side of f e m a l e t e r m i n a l s
11-70
37. Measure resistance between the injector 2P 46. Measure voltage between the injector 2P connector
connector terminals No. 1 and No. 2. terminals No. 1 and body ground.
IGP
(YEL/BLK)
Is there 10 Q - 13 Q?
Is there battery voltage?
YES G o t o step 38.
NO- Replace the injector (see page 11-82). Y E S - G o t o step 47.
38. Exchange the injector f r o m the problem cylinder NO Repair open in the wire between the injector
with one f r o m another cylinder. and the PGM-FI main relay. B
39. Let the engine idle for 2 minutes. 47. Turn the ignition switch OFF.
40. Test-drive the vehicle several times in the range of 48. Check for continuity between body ground and the
the freeze data or under various conditions if there PCM connector terminal (see table).
was no freeze data.
PCM CONNECTOR B (25P)
INJ4 (YEL) INJ2 (RED)
41. Check the DTC and the Temporary DTC w i t h the
scan tool.
1 2 3 4 5 6 7 8
11 71
PGM-FI System
DTC Troubleshooting (cont'd)
INJECTOR 2P CONNECTOR
INJ
JUMPER WIRE
1 2 3 4 5 6 7 8
9 10
20
11 12 13 14 15
21 22
/ 17
2 3 24 25
18
(o) (a)
W i r e side of f e m a l e t e r m i n a l s
Is there continuity?
11-72
D T C P0335; C K P Sensor No Signal 6. Check for continuity between body ground and CKP
sensor 2P connector terminals No. 1 and No. 2
D T C P0336: CKP Sensor intermittent individually.
interruption C K P S E N S O R 2P C O N K l E C T O R
Y E S - G o to step 3.
N O - Intermittent failure, system is OK at this time.
Check for poor connections or loose wires at the
CKP sensor and the PCM.
T e r m i n a l side of male terminals
C K P S E N S O R 2P C O N N E C T O R
7. Reconnect the CKP sensor 2P connector.
CKPP CKPM
T e r m i n a l side of m a l e t e r m i n a l s
1 2 3 4 5 6 7 8 9 10
Is there 1,850-2,450 Q?
12 13 14 16 17 18 19 20 21
Y E S - Go to step 6. 23 25 26 27 28 29 30 /
NO - Replace the CKP sensor (see page 6-56).
W i r e side of female terminals
Is there 1,850-2,450 Q?
Y E S - G o to step 10.
(cont'd)
11-73
PGM-FI System
DTC Troubleshooting (cont'd)
10. Check for continuity between body ground and
PCM connector terminal C8.
P C M C O N N E C T O R C (31P)
CKPP (BLU)
1 2 3 4 5 6 7 8 9 10
12 13 14 / 16 17 18 19 20 21
23 25 26 27 28 29 30 /
Is there continuity?
11-74
DTC P1121: TP Sensor Lower T h a n Expected DTC P1122: T P S e n s o r Higher T h a n E x p e c t e d
1. Turn the ignition switch ON (II). 1. Turn the ignition switch ON (II).
2. Check the throttle position with the scan tool. 2. Check the throttle position w i t h the scan t o o l .
Is 13.7 % or higher indicated when the throttle is Is 16.9 % or less indicated when the throttle is
fully opened? fully closed?
11-75
PGM-FI System
DTC P1361: TDC1 Sensor Intermittent 6. Check for continuity to body ground on both
Interruption terminals of the indicated sensor individually.
Y E S - G o to step3.
Is there continuity?
NO-Intermittent failure, system is OK at this time.
Check for poor connections or loose wires at the Y E S - R e p l a c e the TDC 1/TDC 2 sensor (see page 6-
TDC 1/TDC 2 sensor and the PCM. 55).
4. Disconnect the TDC 1/TDC2 sensor 4P connector. 7. Reconnect the TDC 1/TDC 2 sensor 4P connector.
5. Measure resistance between the terminals of the 8. Disconnect PCM connector C (31P).
indicated sensor (see table).
9. Measure resistance between the terminals of the
T D C 1 / T D C 2 S E N S O R 4P C O N N E C T O R
indicated sensor on the PCM connector (see table).
P C M C O N N E C T O R C (31P)
TDC1P TDC1M
TDC2P TDC2M
T e r m i n a l side of male t e r m i n a l s
11-76
10. Check for continuity between body ground and
PCM connector terminals C20 and/or C29
individually.
T D C 1 P (GRN)
1 2 3 4 5 6 7 I 5 9 10
12 13 14 / 16 17 18 19 20 21 /
23 / 25 26 27 28 29 30 /
Is there continuity?
11-77
PGM-FI System
DTC Troubleshooting (cont'd)
D T C P1676: F P T D R S i g n a l Line Malfunction 6. Check for continuity between the ABS/TCS control
unit 16P connector terminal No. 1 and PCM
1. Do the PCM Reset Procedure. connector terminal A22.
PCM CONNECTOR A (32P)
2. Start the engine and wait 10 seconds.
1 2 3 4 5 6 7 9 10 11
Is DTC P1676 indicated? 12 13 14 15 16 17 18 19 20 22 23 24
25 26 27 28 29 30 31 32
FPTDR
W i r e s i d e of f e m a l e t e r m i n a l s
(GRN/RED)
C(31P)
1 2 3 4 5 6 7 8 9 10
JUMPER
Is there continuity? WIRE / 12 13 14 / 1617 18 19 20 21 /
23
/ 25 26 27 28 29 30
/
VCC2 (YEL/BLU)
YES Repair short in the wire between the ABS/
W i r e side of f e m a l e terminals
TCS control unit and the PCM (A22).
11-78
D T C P1678: FPTDR Signal Line Malfunction
Injector Replacement
'98-99 models:
4. Disconnect the vacuum hose and fuel return hose from the fuel pressure regulator (B). Place a rag or shop towel
over the hoses before disconnecting them.
5. Disconnect the fuel hose (C) from the fuel rail (D).
6. Remove the retainer bolts (E) from the fuel rails and harness holders (F), then replace the O-rings (G).
11-80
9. Slide new cushion rings (A) onto the injectors (B).
10. Coat new O-rings (C) with clean engine oil, and put them on the injectors.
11. Insert the injectors into the fuel rails (D) first.
12. Coat new seal rings (E) with clean engine oil, and press them into the intake manifold.
13. To prevent damage to the O-rings, install the injectors in the fuel rails first, then install them in the intake manifold.
15. Connect the fuel hose to the fuel rail with new washers.
16. Connect the v a c u u m hose and fuel return hose to the fuel pressure regulator.
18. Install the intake manifold and the intake manifold cover.
19. Turn the ignition switch ON (II), but do not operate the starter. After the fuel p u m p runs for approximately 2
seconds, the fuel pressure in the fuel line rises. Repeat this 2 or 3 times, then check for fuel leakage.
11-81
PGM-FI System
Injector Replacement (cont'd)
'00-01 models:
4. Remove the retainer bolts (D) f r o m the fuel rails (C) and harness holders (E), then replace the O-rings (F).
11-82
7. Slide new cushion rings (A) onto the injectors (B).
8. Coat new O-rings (C) w i t h clean engine oil, and put them on the injectors.
10. Coat new seal rings (E) w i t h clean engine oil, and press t h e m into the intake manifold.
11. To prevent damage to the O-rings, install the fuel injectors in the fuel rails first, then install them in the intake
manifold.
14. Install the intake manifold and the intake manifold cover.
15. Turn the ignition switch ON (II), but do not operate the starter. After the fuel p u m p runs for approximately 2
seconds, the fuel pressure in the fuel line rises. Repeat this 2 or 3 times, then check for fuel leakage.
11-83
PGM-FI Sy stem
1. Disconnect the primary H02S 4P connector (A), 1. Disconnect the secondary H02S 4P connector (A),
then remove the primary H02S (B). then remove the secondary H02S (B).
B
44 N m (4.5 k g f m , 33 Ibfft)
Ibfft)
2. Install the primary H02S in reverse order of
removal.
2. Install the secondary H02S in the reverse order of
removal.
11-84
Idle Control System
Component Location Index
NOTE: The illustration shows '00-01 models.
11-85
Idle Control System
11-86
Fuel Supply System
F U E L F E E D PIPE F U E L FILL C A P
F U E L V A P O R PIPE
F U E L RAIL
FUEL PUMP
Test, p a g e 11-115
n the '98-01 A c c o r d Service M a n u a l
R e p l a c e m e n t , p a g e 11-122
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
FUEL FILTER
R e p l a c e m e n t , p a g e 11-121
n the '98-01 A c c o r d Service M a n u a l
F U E L R E T U R N PIPE
in t h e '98-01 A c c o r d Service M a n u a l
11-87
Fuel Supply System
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's
preset buttons.
B
5. Place a rag or shop towel (B) over the fuel pulsation
damper.
11-88
Fuel Pressure Test
Special Tools Required 8. Attach the fuel pressure gauge.
Fuel pressure gauge 07406-0040001
Fuel pressure gauge attachment 07VAJ-0040100 '98-99 models:
07406-0040001
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's
preset buttons.
B
5. Place a rag or shop towel (B) over the fuel pulsation
damper.
7. Remove the fuel pulsation damper f r o m its fitting, 9. Disconnect the vacuum hose (A) of the fuel
and attach the fuel pressure gauge attachment. pressure regulator and pinch it closed w i t h a clamp
<B).
11-89
Fuel Supply System
Fuel Pressure Test (cont'd)
12. Read the pressure gauge (with the fuel pressure
regulator v a c u u m hose disconnected and clamped).
The pressure should be:
2
'98-00 models: 2 8 0 - 3 3 0 kPa ( 2 . 9 - 3 . 4 kgf/cm , 41 -
48 psi).
2
'01 model: 3 2 0 - 3 7 0 kPa ( 3 . 3 - 3 . 8 kgf/cm , 4 8 - 5 4
psi).
11-90
Fuel Lines Inspection
Check the fuel system lines, hoses, and fuel filter for damage, leaks, and deterioration, and replace if necessa
NOTE:
Replace the O-ring.
W h e n assembling the fuel pressure regulator,
apply clean engine oil to the O-ring and assemble
4. Loosen the locking nut (C), and remove the fuel it into its proper position, taking care not to
pressure regulator (D). damage the O-ring.
11-92
'00-01 models: 6. Turn the fuel pressure regulator (A)
counterclockwise to set the angle as s h o w n .
1. Place a shop towel under the fuel pressure
regulator, then relieve fuel pressure (see page 11-
88).
NOTE:
Replace the O-ring.
When assembling the fuel pressure regulator,
apply clean engine oil to the O-ring and assemble
it into its proper position, taking care not to
damage the O-ring.
11-93
Fuel Supply System
and 8 V.
Wire side of female terminals
If the voltage is as specified, go to step 6.
If the voltage is not as specified, check for: 8. Check that the pointer of the fuel gauge starts
m o v i n g toward the " F " mark.
- an open in the YEL/BLU or BLK wire.
- poor ground (G552). If the pointer of the fuel gauge does not move at
all, replace the gauge.
F U E L P U M P 5P C O N N E C T O R
If the gauge is OK, inspect the fuel gauge sending
unit, refer to the '98-01 Accord Service Manual
(see page 11-127).
NOTE:
Turn the ignition switch OFF before the pointer
reaches " F " on the gauge dial. Failure to do so
may damage the fuel gauge.
The fuel gauge is a bobbin (cross-coil) type, so
the fuel level is continuously indicated even
w h e n the ignition switch is OFF, and the pointer
moves more slowly than that of a bimetal type.
W i r e side of female terminals
11-94
Intake Air System 4T>
Component Location Index
THROTTLE BODY
Test, p a g e 11-96
R e m o v a l / I n s t a l l a t i o n , p a g e 11-99
D i s a s s e m b l y / R e a s s e m b l y , p a g e 11-100
11-95
Intake Air System
11-96
Air Cleaner Element Replacement
AIR C L E A N E R H O U S I N G C O V E R
11-97
Intake Air System
Throttle Cable Adjustment
11-98
Throttle Body Removal/Installation
NOTE:
Do not adjust the throttle stop screw.
9
After reassembly, adjust the cruise control cable (see page 4-54) and the throttle cable (see page 11 -98).
The TP sensor is not removable.
'98-99 models:
11-99
Intake Air System
Throttle Body Disassembly/Reassembly
'98-99 models:
'00-01 models:
11-100
Intake Air (IA) Bypass Control Valve Test
Special Tools Required; '00-01 models:
Vacuum p u m p gauge, 0 30 in.Hg
A973X-041-XXXXX 1. Start the engine, then let it idle.
3. Raise and lower the engine speed, and make sure If the vacuum reading does not change, check for
the vacuum gauge reading changes as the r p m these problems:
changes.
If the vacuum reading does not change check for Misrouted, leaking, broken, or clogged intake air
these problems: bypass control system vacuum lines.
A cracked or damage intake air bypass control
* Misrouted, leaking, broken, or clogged intake air valve.
bypass control system vacuum lines.
A cracked or damaged intake air bypass control 4. Hold the engine at 3,000 r p m w i t h no load (in Park
valve. or neutral position) until the radiator fan comes o n ,
then let it idle.
11-101
PCV System
PCV Valve Inspection and Test
1. Check the PCV valve (A) and hoses (B) and 2. A t idle, make sure there is a clicking sound f r o m the
connections for leaks and restrictions. PCV valve w h e n the hose between the PCV valve
and intake manifold is lightly pinched (A) w i t h your
'98-99 models: fingers or pliers.
If there is no clicking sound, check the PCV valve
g r o m m e t for cracks or damage. If the g r o m m e t is
OK, replace the PCV valve and recheck.
'98-99 models:
'00-01 models:
11-102
Evaporative Emission Control System
E V A P O R A T I V E E M I S S I O N (EVAP)
CANISTER PURGE VALVE
E V A P O R A T I V E E M I S S I O N (EVAP) C A N I S T E R
E V A P O R A T I V E EMISSION (EVAP)
CANISTER VENT SHUT VALVE
E V A P O R A T I V E E M I S S I O N (EVAP) B Y P A S S
SOLENOID VALVE
E V A P O R A T I V E E M I S S I O N (EVAP) T W O - W A Y V A L V E
Test, p a g e 11-158
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
11-103
Automatic Transmission
Automatic Transmission Transmission End Cover
Special Tools 14-2 End Cover Removal 14-151
General Troubleshooting Information 14-3 Park Lever Stop Inspection and A d j u s t m e n t 14-153
DTC Troubleshooting Index 14-7 E n d C o v e r and Idler G e a r s Instllation 14-195
S y m p t o m T r o u b l e s h o o t i n g Index 14-8
System Description 14-18 Transmission Housing
DTC Troubleshooting 14-64 Housing and Shaft A s s e m b l i e s R e m o v a l 14-154
S Indicator Light Circuit Bearing Replacement 14-156
Troubleshooting 14-93 Shaft Assemblies and Housing Installation 14-192
Interlock S y s t e m T r o u b l e s h o o t i n g
Shift Lock S y s t e m Circuit 14-96 Valve Body
Key Interlock System Circuit 14-99 Valve Bodies and ATF Strainer Removal 14-157
Road Test 14-101 Valve Body Repair 14-159
S t a l l Speed Test 14-103 V a l v e B o d y V a l v e Installation 14-160
Pressure Tests 14-104 M a i n V a l v e Body D i s a s s e m b l y ,
Torque Converter Clutch Solenoid Valve- Inspection a n d R e a s s e m b l y 14-161
Shift S o l e n o i d V a l v e A T e s t 14-106 A T F P u m p Inspection 14-163
Torque Converter Clutch Solenoid Valve- Regulator Valve Body Disassembly,
S h i f t S o l e n o i d V a l v e A R e p l a c e m e n t ........ 14-106 Inspection a n d R e a s s e m b l y 14-164
Shift S o l e n o i d V a l v e s B a n d C T e s t 14-107 Servo Body Disassembly,
Shift S o l e n o i d V a l v e s B a n d C I n s p e c t i o n and R e a s s e m b l y 14-165
Replacement 14-107 Accumulator Body Disassembly, Inspection
A/T Clutch Pressure Control Solenoid and Reassembly 14-166
Valves A and B Test 14-108 Valve Bodies a n dA T F Strainer
A/T Clutch Pressure Control Solenoid Installation 14-190
Valves A and B Replacement 14-109
Speed Sensor Replacement 14-110 Torque Converter Housing
2nd Clutch Pressure Switch Mainshaft Bearing/Oil Seal
Replacement 14-111 Replacement 14-167
3rd Clutch P r e s s u r e S w i t c h Countershaft Bearing Replacement 14-168
Replacement 14-111 S e c o n d a r y Shaft B e a r i n g R e p a c e m e n t 14-168
ATF Level Check 14-112
A T F Replacement 14-113 Shafts and Clutches
Transmission Removal 14-114 Mainshaft Disassembly, Inspection,
T r a n s m i s s i o n Installation 14-121 and Reassembly 14-169
ATF Cooler Flushing 14-127 3rd/4th Clutch C l e a r a n c e Inspection 14-170
ATF Cooler Hoses R e p l a c e m e n t 14-128 Mainshaft Sealing Rings Replacement 14-171
Shift L e v e r R e m o v a l 14-129 Countershaft Disassembly,
Shift L e v e r Installation 14-130 Inspection, a n d R e a s s e m b l y 14-172
Shift Lever Disassembly/Reassembly 14-132 C o u n t e r s h a f t R e v e r s e S e l e c t o r Hub,
Shift C a b l e R e p l a c e m e n t 14-133 3rd G e a r , a n d 1st G e a r R e p l a c e m e n t 14-173
Shift Cable Adjustment 14-136 Countershaft Bearing Hub/Bearing
Replacement 14-175
A / T Gear Position Indicator S e c o n d a r y Shaft Disassembly, Inspection,
C o m p o n e n t Location Index 14-138 and R e a s s e m b l y 14-176
Circuit Diagram 14-139 S e c o n d a r y Shaft Clearance Inspection 14-177
Transmission Range Switch Test 14-140 S e c o n d a r y S h a f t Idler G e a r B e a r i n g
Transmission Range Switch Replacement 14-179
Replacement 14-141 Clutch Disassembly 14-180
Indicator Input T e s t 14-143 Clutch Inspection 14-183
Indicator Bulb Replacement 14-144 Clutch R e a s s e m b l y . - 14-185
T h e B 7 X A automatic t r a n s m i s s i o n h a sbeen a d d e d .
Automatic Transmission
Special Tools
@@
14-2
<3
General Troubleshooting Information
When the PCM senses an abnormality in the input or output systems, the (H indicator light in the gauge assembly will
blink. W h e n the 16P Data Link Connector (DLC) (located next to the driver's side kick panel) is connected to the OBD II
Scan Tool or Honda PGM Tester as s h o w n , the scan tool or tester will indicate the Diagnostic Trouble Code (DTC)
w h e n the ignition switch is turned ON(II).
HONDA P G M T E S T E R or
OBD II S C A N T O O L
If the E indicator light or the MIL has been reported o n , or if a driveability problem is suspected, f o l l o w this procedure:
1. Connect the OBD II Scan Tool (conforming to SAE J1978) or Honda PGM Tester to the 16P DLC. (See the OBD II
Scan Tool or Honda PGM Tester user's manual for specific instructions. If you are using the Honda PGM Tester,
make sure it is set to the SAE DTC type.)
2. Turn the ignition switch ON (II), and observe the DTC on the screen.
3. Record all fuel and emission DTCs, A/T DTCs, and freeze data.
4. If there is a fuel and emissions DTC, first check the fuel and emissions system as indicated by the DTC (except for
DTC P0700). DTC P0700 means there is one or more A/T DTC, and no problems were detected in the fuel and
emissions circuit of the PCM.
5. Get the anti-theft code for the radio, then write d o w n the radio station presets.
6. Reset the m e m o r y w i t h the PGM Tester or by removing the BACK UP fuse in the passenger's under-dash fuse/
relay box for more than 10 seconds.
7. Drive the vehicle for several minuites in the freeze data conditions or at speeds over 30mph (50 km/hr), and then
recheck for DTCs. If the A/T DTC returns, go to the DTC Troubleshooting Index on page 14-7. If the DTC does not
return, there was an intermittent problem w i t h i n the circuit. Make sure all pins and terminals in the circuit are tight,
and then go to step 8.
8. Enter the radio code, reset the radio preset stations, and set the clock.
(cont'd)
14-3
Automatic Transmission
General Troubleshooting Information (cont'd)
How to Check for DTCs
W h e n the PCM senses an abnormality in the input or output systems, the H indicator light in the gauge assembly will
usually blink and/or the Malfunction Indicator Lamp (MIL) may come on. W h e n the Data Link Connector (DLC) (located
next to the driver's side kick panel) is connected to the Honda PGM Tester, the B indicator light will blink the
Diagnostic Trouble Code (DTC) w h e n the ignition switch is turned ON (II).
W h e n the B indicator light has been reported on, connect the Honda PGM Tester to the DLC. Turn the ignition switch
ON (II), select Honda Systems, and then the SCS m o d e , then observe the H indicator light.
IS I N D I C A T O R L I G H T
Codes 1 through 9 are indicated by individual short blinks. Codes 10 and above are indicated by a series of long and
short blinks. One long blink equals 10 short blinks. A d d the long and short blinks together to determine the code. After
determining the code, refer to the DTC Troubleshooting Index.
S h o r t blink (once)
L o n g blink S h o r t b l i n k s (five t i m e s )
OFF S e e D T C 15
If the IS indicator light or the MIL has been reported on, or if a driveability problem, follow this procedure:
1. Record all fuel/emissions DTCs, A/T DTCs, and freeze data.
2. If there is a fuel and emissions DTC, first check the fuel and emissions system as indicated by the DTC (except for
DTC P0700), DTC P0700 means there is one or more A/T DTC, and no problems were detected in the fuel and
emissions circuit of the PCM.
3. Get the customer's radio anti-theft code, and write d o w n the numbers of the radio station presets.
4. Reset the m e m o r y by removing the BACK UP fuse in the passenger's under-dash fuse/relay box for more than 10
seconds.
5. Drive the vehicle for several minutes at a speed over 30 m p h (50 km/h), and then recheck for DTCs.
If the DTC returns, refer to the DTC Troubleshooting Index. If the DTC does no return, there was an intermittent
problem w i t h i n the circuit. Make sure all pins and terminals in the circuit are tight, then go to step 6.
6. Enter the radio code, reset the preset stations, and reset the clock.
14-4
H o w to Troubleshoot Circuits at the PCM
Special Tools Required
Backprobe set 07SAZ-001000A (Two required)
SRS components are located in this area. Review the S R S components locations, precautions, and procedures in the
S R S section before performing repairs or service, refer to the '98-01 Accord Service Manual (see page 23-28).
1. Pull back the carpet from the passenger's side of the center console to expose the PCM.
2. Inspect the circuit on the PCM, according to the DTC troubleshooting, with the special tools and a digital
multimeter.
3. Connect the backprobe adapters (A) to the stacking patch cords (B), and connect the cords to a multimeter (C).
Using the wire insulation as a guide for the contoured tip of the backprobe adapter, gently slide the tip into the
connector from the wire side until it comes in contact with the terminal end of the wire.
07SAZ-001000A
A
07SAZ-001000A
(cont'd)
14-5
Automatic Transmission
General Troubleshooting Information (cont'd)
1. Make sure you have the anti-theft code for the radio, then write d o w n the radio station presets.
2. Disconnect the OBD II Scan Tool or Honda PGM Tester (C) f r o m the DLC (D).
5. Enter the radio code, reset the preset stations, and set the clock.
6. To verify that the problem is repaired, test-drive the vehicle for several minuites at speeds over 30 mph (48km/h).
14-6
DTC Troubleshooting Index
NOTE: Record all freeze data before you troubleshoot.
P0780 (45) Blinks ON Mechanical problem in hydraulic system (see page 14-91)
P1705 (5) Blinks ON Transmission range switch (short to ground) (see page 14-66)
P1706 (6) OFF ON Transmission range switch (open) (see page 14-69)
P1738 (25) OFF OFF 2nd clutch pressure switch (see page 14-85)
P1739 (26) OFF OFF 3rd clutch pressure switch (see page 14-87)
P1751 (47) Blinks ON Mechanical problem in hydraulic system (see page 14-92)
P1753 0 ) Blinks ON Torque converter clutch solenoid valve (see page 14-64)
P1768(16) Blinks ON A/T clutch pressure control solenoid valve A (see page 14-79)
P1773 (23) Blinks ON A/T clutch pressure control solenoid valve B (see page 14-83)
The DTC in the parentheses is the flash code the H indicator light indicates w h e n the Data Link Connector (DLC) is
connected to the Honda PGM Tester.
NOTE: Codes P0780 (45), P1750 (46), and P1751 (47) are applied to the '00-01 models.
14-7
Automatic Transmission
S y m p t o m Troubleshooting Index
These s y m p t o m s DO NOT trigger Diagnostic Trouble Codes (DTCs) or cause the E indicator light to blink. If the
Malfunction Indicator Lamp (MIL) w a s reported ON or the S indicator light has been blinking, check for DTCs. But if
the vehicle has one of the s y m p t o m s in the f o l l o w i n g chart, check the probable causes(s) for it, in the sequence listed,
until y o u find the problem.
W h e n you turn the A problem in the B indicator Check the B indicator light circuit (see page 14-93).
ignition switch ON (II), light circuit
the B indicator light
comes on and stays on
or never comes on at
all
Shift lever cannot be A problem in shift lock Check interlock system shift lock system circuit (see
moved from B system of interlock system page 14-96).
position while you're
pushing on the brake
pedal
Ignition key cannot be A problem in key interlock Check interlock system key interlock system circuit
m o v e d f r o m ACC (1) system of interlock system (see page 14-99).
position to LOCK (0)
position w h i l e you're
pushing the ignition
key w i t h the shift lever
in I B position
14-8
Symptom Probable cause(s) Notes
Engine runs, but 1. Low ATF level Check ATF level and check ATF cooler lines for
vehicle does not 2. Shift cable broken or out of leakage and loose connections. If necessary, flush
move in any gear adjustment ATF cooler lines.
3. Joint in shift cable and Check for a loose shift cable on the shift lever and the
transmission or body w o r n transmission control shaft.
4. ATF pump w o r n or binding Improper alignment of ATF p u m p and torque
5. Regulator valve stuck or converter housing may cause ATF pump seizure. The
spring w o r n s y m p t o m s are mostly an rpm-related ticking noise or
6. ATF strainer clogged a high pitched squeak.
7. Mainshaft w o r n or Measure line pressure.
damaged If the strainer is clogged, find the damaged
8. Final gears w o r n or components that caused debris.
damaged Inspect the differential pinion shaft for wear under the
9. Transmission-to-engine pinion gears. If the differential pinion shaft is w o r n ,
assembly error overhaul the differential assembly, replace the ATF
10. Axle disengaged strainer, thoroughly clean the transmission, and flush
the torque converter, cooler, and lines.
Be careful not to damage the torque converter
housing w h e n replacing the main ball bearing. You
may also damage the ATF p u m p w h e n you torque
d o w n the main valve body. This will result in ATF
pump seizure if not detected. Use the proper tools.
Install the main seal flush w i t h the torque converter
housing. If you push it into the torque converter
housing until it bottoms out, it will block the fluid
return passage and result in damage.
Vehicle moves in \2\ 1. 1st accumulator defective Inspect 1st clutch pressure.
and ID, but not in H , 2. 1st gears w o r n or damaged Inspect the secondary shaft and 1st/2nd clutch
IE, or HI position 3. 1st clutch defective assembly for wear and damage.
Inspect the clutch piston and O-rings. Check the
spring retainer for wear and damage. Inspect the
clutch end plate-to-top disc clearance. If the clearance
is out of tolerance, inspect the clutch discs and plates
for wear and damage. If the discs and plates are w o r n
or damaged, replace t h e m as a set. If they are OK,
adjust the clutch end plate clearance.
(cont'd)
14-9
Automatic Transmission
Symptom Troubleshooting Index (cont'd)
Vehicle moves in S3, 1. Shift solenoid valve A Check the SI indicator light indication, and check for
H, [EEL but not in defective loose connectors. Inspect the O-rings, and check the
[3 position 2. Shift valve A defective shift solenoid valve for seizure.
3. 2nd accumulator defective Inspect the secondary shaft and 1st/2nd clutch
4. 2nd gears w o r n or assembly for wear and damage.
damaged Inspect the clutch piston and O-rings. Check the
5. 2nd clutch defective spring retainer for wear and damage. Inspect the
clutch end plate-to-top disc clearance. If the clearance
is out of tolerance, inspect the clutch discs and plates
for wear and damage. If the discs and plates are w o r n
or damaged, replace them as a set. If they are OK,
adjust the clutch end plate clearance.
Vehicle moves in H, 1. Shift fork shaft stuck Measure line pressure and 4th clutch pressure.
HI/but not in 2. Modulator valve defective Check for a missing shift fork bolt on the shift fork
SI position 3. Reverse CPC valve shaft.
defective If the ATF strainer is clogged w i t h particles of steel or
4. 4th accumulator defective a l u m i n u m , inspect the ATF pump. If the ATF p u m p is
5. 4th clutch defective OK, and no cause for the contamination is found,
6. Reverse gears w o r n or replace the torque converter.
damaged Inspect the reverse selector gear teeth chamfers, and
inspect engagement teeth chamfers of the
countershaft 4th gear and reverse gear. Replace the
reverse gears and the reverse selector if they are
w o r n or damaged. If the transmission makes clicking,
grinding, or whirring noises, also replace the
mainshaft 4th gear, reverse idler gear, and
countershaft 4th gear.
If the 4th clutch feed pipe guide in the end cover is
scored by the mainshaft, inspect the ball bearing for
excessive movement in the transmission housing. If
the ball bearing is OK, replace the end cover as it is
dented. The O-ring under the guide is probably w o r n .
Replace the mainshaft if the bushing for the 3rd and
4th clutch feed pipes are loose or damaged. If the 4th
clutch feed pipe is damaged or out of round, replace
the end cover.
Inspect the clutch piston, clutch piston check valve,
and O-rings. Check the spring retainer for wear and
damage. Inspect the clutch end plate-to-top disc
clearance. If the clearance is out of tolerance, inspect
the clutch discs and plates for wear and damage. If
the discs and plates are w o r n or damaged, replace
t h e m as a set. If they are OK, adjust the clearance
w i t h the clutch end plate.
14-10
Symptom Probable cause(s) Notes
Poor acceleration; 1. Low ATF level Check ATF level and check ATF cooler lines for
flares on starting off 2. Shift cable broken or out of leakage and loose connections. If necessary, flush
in fi and H adjustment ATF cooler lines.
positions: 3. ATF pump worn or binding Check for a loose shift cable on the shift lever and the
Stall speed high in E , 4. Regulator valve stuck or transmission control shaft.
E, HI, and \%1 spring worn Check line pressure.
positions 5. ATF strainer clogged Improper alignment of ATF pump and torque
6. Torque converter check converter housing may cause ATF pump seizure. The
valve defective symptoms are mostly an rpm-ticking noise or a high
pitched squeak.
Be careful not to damage the torque converter
housing when replacing the main ball bearing. You
may also damage the ATF pump when you torque
down the main valve body. This will result in ATF
pump seizure if not detected. Use the proper tools.
Poor acceleration; 1. Shift cable broken or out of Check for a loose shift cable on the shift lever and the
flares on starting off adjustment transmission control shaft.
in B and H 2, 1st clutch defective Check 1st clutch pressure.
positions: Inspect the clutch piston and O-rings. Check the
Stall speed high in S , spring retainer for wear and damage. Inspect the
fi, and GO positions clutch end plate-to-top disc clearance. If the clearance
is out of tolerance, inspect the clutch discs and plates
for wear and damage. If the discs and plates are worn
or damaged, replace them as a set. If they are OK,
adjust the clutch end plate clearance.
Poor acceleration- 1. Shift cable broken or out of Check for a loose shift cable on the shift lever and the
flares on starting off adjustment transmission control shaft.
in 03 position: 2. 2nd clutch defective Check 2nd clutch pressure.
Stall speed high in 1JD Inspect the clutch piston and O-rings. Check the
position spring retainer for wear and damage. Inspect the
clutch end plate-to-top disc clearance. If the clearance
is out of tolerance, inspect the clutch discs and plates
for wear and damage. If the discs and plates are worn
or damaged, replace them as a set. If they are OK,
adjust the clutch end plate clearance.
(cont'd)
14-11
Automatic Transmission
Symptom Troubleshooting Index (cont'd)
Poor acceleration; 1. Torque converter clutch Check ATF cooling system for restriction.
Stall speed low solenoid valve defective
2. Torque converter one-way
clutch defective
3. Engine output low
4. Lock-up clutch piston
defective
5. Lock-up shift valve
defective
6. Restricted cooler
Engine idle vibration 1. Low ATF level Set idle rpm in gear to the specified idle speed. If still
2. Torque converter clutch no g o o d , adjust the engine mounts as outlined in the
solenoid valve defective engine section of this service manual.
3. Drive plate defective or Check ATF level and check ATF cooler lines for
transmission misassembed leakage and loose connections. If necessary, flush
4. Engine output low ATF cooler lines.
5. Lock-up clutch piston Check ATF cooling system for restriction.
defective
6. ATF p u m p w o r n or binding
7. Lock-up shift valve
defective
8. Restricted cooler
Vehicle moves in El 1. Excessive ATF Check ATF level, and drain ATF if necessary.
position 2. Foreign material in Inspect the clutch piston, clutch piston check valve,
separator plate orifice and O-rings. Check the spring retainer for wear and
3. 1st clutch defective damage. Inspect the clutch end plate-to-top disc
4. 2nd clutch defective clearance. If the clearance is out of tolerance, inspect
5. 3rd clutch defective the clutch discs and plates for wear and damage. If
6. 4th clutch defective the discs and plates are w o r n or damaged, replace
7. Clutch clearance incorrect t h e m as a set. If they are OK, adjust the clutch end
8. Needle bearing seized up, plate clearance.
w o r n , or damaged Check for clutch pressure in neutral.
9. Thrust washer seized up,
w o r n , or damaged
14-12
<2
Late shift f r o m M 1. Shift solenoid valve C Check the S indicator light indication, and check for
position to H and E defective loose connectors. Inspect the O-ring, and check the
positions 2. A/T clutch pressure control shift solenoid valve for seizure.
solenoid valves A and B Inspect the A/T clutch pressure control solenoid valve
defective body gasket and ATF feed pipes for wear and damage.
3. Shift cable broken or out of If the A/T clutch pressure control solenoid valve is
adjustment stuck, inspect the CPC valves.
4. Joint in shift cable and Check for a loose shift cable on the shift lever and the
transmission or body w o r n transmission control shaft.
5. Shift fork shaft stuck If the ATF strainer is clogged with particles of steel or
6. CPC valve A stuck a l u m i n u m , inspect the ATF pump. If the ATF p u m p is
7. Foreign material in OK, and no cause for the contamination is f o u n d ,
separator plate orifice replace the torque converter.
8. Shift valve C defective Check 1st clutch pressure.
9. Servo control valve Inspect the clutch piston, clutch piston check valve,
defective and O-rings. Check the spring retainer for wear and
10. 1st accumulator defective damage. Inspect the clutch end plate-to-top disc
11. 1st check ball stuck clearance. If the clearance is out of tolerance, inspect
12. 1st clutch defective the clutch discs and plates for wear and damage. If
the discs and plates are w o r n or damaged, replace
t h e m as a set. If they are OK, adjust the clutch end
plate clearance.
Late shift from ED 1. Shift solenoid valve C Check the S indicator light indication, and check for
position to SI defective loose connectors. Inspect the O-ring, and check the
position 2. A/T clutch pressure control shift solenoid valve for seizure.
solenoid valves A and B Inspect the A/T clutch pressure control solenoid valve
defective body gasket and ATF feed pipes for wear and damage.
3. Shift cable broken or out of If the A/T clutch pressure control solenoid valve is
adjustment stuck, inspect the CPC valves.
4. Joint in shift cable and Check for a loose shift cable on the shift lever and the
transmission or body w o r n transmission control shaft.
5. Shift fork shaft stuck If the ATF strainer is clogged with particles of steel or
6. Foreign material in a l u m i n u m , inspect the ATF pump. If the ATF pump is
separator plate orifice OK, and no cause for the contamination is f o u n d ,
7. Reverse CPC valve replace the torque converter.
defective Check 4th clutch pressure.
8. 4th accumulator defective Inspect the clutch piston, clutch piston check valve,
9. 4th clutch defective and O-rings. Check the spring retainer for wear and
damage. Inspect the clutch end plate-to-top disc
clearance. If the clearance is out of tolerance, inspect
the clutch discs and plates for wear and damage. If
the discs and plates are w o r n or damaged, replace
t h e m as a set. If they are OK, adjust the clutch end
plate clearance.
(cont'd)
14-13
Automatic Transmission
Symptom Troubleshooting Index (cont'd)
Erratic shifting gears; 1. Shift solenoid valve A Inspect the O-ring, and check the shift solenoid valve
Fails to shift in I B defective for seizure.
position; does not 2. Mainshaft speed sensor Check the B indicator light indication, and check for
upshift to 4th defective loose connectors. Inspect the transmission range
3. Countershaft speed sensor switch. If the transmission range switch is faulty,
defective replace it. If the transmission range switch is out of
4. Shift valve A defective adjustment, adjust it and the shift cable.
5. Shift valve D defective
Erratic shifting gears: 1. Shift solenoid valve B Check the B indicator light indication, and check for
Fails to shift in Band defective loose connectors. Inspect the O-ring, and check the
B positions; does 2. Shift fork shaft stuck shift solenoid valve for seizure.
not upshift to 3rd and 3. Shift valve B defective Check for a missing shift fork bolt on the shift fork
4th 4. Servo control valve shaft.
defective
Erratic shifting gears: 1. Shift solenoid valve B Check the B indicator light indication, and check for
Fails to shift in B , B defective loose connectors. Inspect the O-ring, and check the shift
and [D positions; 2. Shift valve B defective solenoid valve for seizure.
starts off in 3rd 3. Shift valve E defective
Excessive shock, or 1. A/T clutch pressure control Check the B indicator light indication, and check for
flares on all upshifts solenoid valves A and B loose connectors. Inspect the A/T clutch pressure
and downshifts defective control solenoid valve body gasket and ATF feed
2. CPC valve A defective pipes for wear and damage. If the A/T clutch pressure
3. CPC valve B defective control solenoid valve is stuck, inspect the CPC valves.
4. Foreign material in If the ATF strainer is clogged w i t h particles of steel or
separator plate orifice a l u m i n u m , inspect the ATF pump. If the ATF pump is
OK, and no cause for the contamination is f o u n d ,
replace the torque converter.
Excessive shock or 1. Shift solenoid valve C Check the B indicator light indication, and check for
flares on 1-2 upshift defective loose connectors. Inspect the O-rings, and check the
or 2-1 downshift 2. 2nd clutch pressure switch shift solenoid valve for seizure.
defective Check the B indicator light indication, and check for
3. Foreign material in loose connectors. Check that the outlet is not clogged
separator plate orifice inside of the connector.
4. Shift valve C defective Check 1st and 2nd clutch pressures.
5. 1st accumulator defective Inspect the clutch piston and O-rings. Check the
6. 2nd accumulator defective spring retainer for wear and damage. Inspect the
7. 1st check ball stuck clutch end plate-to-top disc clearance. If the clearance
8. 2nd check ball stuck is out of tolerance, inspect the clutch discs and plates
9. 1st clutch defective for wear and damage. If the discs and plates are w o r n
10. 2nd clutch defective or damaged, replace t h e m as a set. If they are OK,
adjust the clutch end plate clearance.
14-14
Symptom Probable cause(s) Notes
Excessive shock, or 1. Shift solenoid valve C Check the H indicator light indication, and check for
flares on 2-3 upshift defective loose connectors. Inspect the O-rings, and check the
or 3-2 downshift 2. 3rd clutch pressure switch shift solenoid valve for seizure.
defective Check 2nd and 3rd clutch pressures.
3. Foreign material in Inspect the clutch piston, clutch piston check valve,
separator plate orifice and O-rings. Check the spring retainer for wear and
4. Shift valve C defective damage. Inspect the clutch end plate-to-top disc
5. 2nd accumulator defective clearance. If the clearance is out of tolerance, inspect
6. 3rd accumulator defective the clutch discs and plates for wear and damage. If
7. 2nd check ball stuck the discs and plates are w o r n or damaged, replace
8. 2nd clutch defective t h e m as a set. If they are OK, adjust the clutch end
9. 3rd clutch defective plate clearance.
Excessive shock, or 1. Shift solenoid valve C Check the H indicator light indication, and check for
flares on 3-4 upshift defective loose connectors. Inspect the O-rings, and check the
or 4-3 downshift 2. Foreign material in shift solenoid valve for seizure.
separator plate orifice Check 3rd and 4th clutch pressures.
3. Shift valve C defective If the ATF strainer is clogged w i t h particles of steel or
4. 3rd accumulator defective a l u m i n u m , inspect the ATF pump. If the ATF p u m p is
5. 4th accumulator defective OK, and no cause for the contamination is f o u n d ,
6. 3rd clutch defective replace the torque converter, and check the stall
7. 4th clutch defective speed.
Inspect the clutch piston, clutch piston check valve,
and O-rings. Check the spring retainer for wear and
damage. Inspect the clutch end plate-to-top disc
clearance. If the clearance is out of tolerance, inspect
the clutch discs and plates for wear and damage. If
the discs and plates are w o r n or damaged, replace
t h e m as a set. If they are OK, adjust the clutch end
plate clearance.
Vehicle does not Torque converter one-way clutch Replace torque converter.
accelerate more than defective
31 mph (50 km/h)
(cont'd)
14-15
Automatic Transmission
Symptom Troubleshooting Index (cont'd)
Vibration in all shift Drive plate defective or Set idle rpm in gear to the specified idle speed. If still
lever positions transmission misassembled no g o o d , adjust the engine mounts as outlined in the
engine section of the service manual.
Check the stall speed.
Shift lever does not 1. A/T gear position switch Check the S3 indicator light indication, and check for
operate smoothly defective or out of loose connectors. Inspect the transmission range
adjustment switch. If the transmission range switch is faulty,
2. Shift cable broken or out of replace it. If the transmission range switch is out of
adjustment adjustment, adjust it and the shift cable.
3. Joint in shift cable and Check for a loose shift cable on the shift lever and the
transmission or body w o r n transmission control shaft.
Transmission does 1. Shift cable broken or out of Check for a loose shift cable on the shift lever and the
not shift into E adjustment transmission control shaft.
position 2. Joint in shift cable and Check the park pawl spring installation and the park
transmission or body w o r n lever spring installation. If installation is incorrect,
3. Park mechanism defective install the spring correctly. Make sure that the park
lever stop is not installed upside d o w n . Check the
distance between the park pawl and the park lever
roller pin. If the distance is out of tolerance, adjust the
distance w i t h the park lever stop.
Lock-up clutch does 1. Torque converter clutch Check the H indicator light indication, and check for
not disengage solenoid valve defective loose connectors. Inspect the A/T clutch pressure
2. A/T clutch pressure control control solenoid valve body gasket and ATF feed
solenoid valves A and B pipes for wear and damage. If the A/T clutch pressure
defective control solenoid valve is stuck, inspect the CPC valves.
3. Lock-up clutch piston Check ATF cooling system for restriction.
defective
4. Lock-up shift valve
defective
5. Lock-up control valve
defective
6. Lock-up t i m i n g valve
defective
7. Restricted cooler
14-16
Symptom Probable cause(s) Notes
Lock-up clutch does 1. Torque converter clutch Check the B indicator light indication, and check for
not operate smoothly solenoid valve defective loose connectors. Inspect the A/T clutch pressure
2. A/T clutch pressure control control solenoid valve body gasket and ATF feed
solenoid valves A and B pipes for wear and damage. If the A/T clutch pressure
defective control solenoid valve is stuck, inspect the CPC valves.
3. Lock-up clutch piston Center all engine mounts.
defective
4. Torque converter check
valve defective
5. Lock-up shift valve
defective
6. Lock-up control valve
defective
7. Lock-up t i m i n g valve
defective
Lock-up clutch does 1. Torque converter clutch Check the E indicator light indication, and check for
not engage solenoid valve defective loose connectors. Inspect the A/T clutch pressure
2. A/T clutch pressure control control solenoid valve body gasket and ATF feed pipes
solenoid valves A and B for wear and damage. If the A/T clutch pressure control
defective solenoid valve is stuck, inspect the CPC valves.
3. Mainshaft speed sensor
defective
4. Countershaft speed sensor
defective
5. Lock-up clutch piston
defective
6. Torque converter check
valve defective
7. Lock-up shift valve
defective
8. Lock-up control valve
defective
A/T gear position 1. Transmission range switch Check the E indicator light indication, and check for
indicator does not defective or out of loose connectors. Inspect the transmission range
indicate shift lever adjustment switch. If the transmission range switch is faulty,
positions 2. Shift cable broken or out of replace it. If the transmission range switch is out of
adjustment adjustment, adjust it and the shift cable.
3. Joint in shift cable and Check for a loose shift cable on the shift lever and the
transmission or body w o r n transmission control shaft.
Speedometer does Countershaft speed sensor Check the B indicator light indication, and check for
not operate defective loose connectors.
14-17
Automatic Transmission
System Description
General Operation
The automatic transmission is a combination of a 3-element torque converter and triple-shaft electronically controlled
automatic transmission w h i c h provides 4 speeds f o r w a r d and 1 reverse. The entire unit is positioned in line w i t h the
engine.
Electronic Control
The electronic control system consists of the Powertrain Control Module (PCM), sensors, and six solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located
below the dashboard, under the f r o n t lower panel behind the center console.
Hydraulic Control
The valve bodies include the main valve body, the regulator valve body, the servo body, and the accumulator body.
They are bolted to the torque converter housing. The main valve body contains the manual valve, the modulator valve,
the shift valve C, the shift valve D, the shift valve E, the servo control valve, the torque converter check valve, the
reverse CPC valve, the lock-up shift valve, the relief valve, the cooler check valve, and the ATF p u m p gears. The
regulator valve body contains the regulator valve, the lock-up t i m i n g valve, and the lock-up control valve. The servo
body contains the servo valve, the shift valve A, the shift valve B, the CPC valves A and B, and 3rd and 4th
accumulators. The accumulator body contains the 1st and 2nd accumulators and lubrication check valve. Fluid f r o m
the regulator passes through the manual valve to the various control valves. The 1st, 3rd, and 4th clutches receive
fluid f r o m their respective feed pipes, and the 2nd clutch receives fluid f r o m the internal hydraulic circuit.
Lock-up Mechanism
In H position (3rd and 4th), and S3 position (3rd), pressurized fluid is drained f r o m the back of the torque converter
through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this takes place,
the mainshaft rotates at the same speed as the engine crankshaft. Together w i t h hydraulic control, the PCM optimizes
the t i m i n g of the lock-up mechanism. When the torque converter clutch solenoid valve activates, modulator pressure
changes to switch lock-up on and off. The lock-up control valve and the lock-up t i m i n g valve control the range of
lock-up according to A/T clutch pressure control solenoid valves A and B. The torque converter clutch solenoid valve is
mounted on the torque converter housing, and A/T clutch pressure control solenoid valves A and B are mounted on
the transmission housing. They are all controlled by the PCM.
14-18
Gear Selection
The shift lever has seven positions: B PARK, S REVERSE, M NEUTRAL, B 1st through 4th gear ranges, H 1st through
3rd gear ranges, [2] 2nd gear, and |T) 1st gear.
Position Description
E PARK Front wheels locked; park pawl engaged with park gear on countershaft. All clutches released.
mREVERSE Reverse; reverse selector engaged with countershaft reverse gear and 4th clutch locked.
B DRIVE General driving; starts off in 1st, shifts automatically to 2nd, 3rd, then 4th, depending on
(1st through 4th) vehicle speed and throttle position. Downshift through 3rd, 2nd, and 1st on deceleration to
stop. The lock-up mechanism operates in 3rd and 4th gears.
B DRIVE Used for rapid acceleration at highway speeds and general driving; up-hill and down-hill
(1st through 3rd) driving; starts off in 1st, shifts automatically to 2nd, then 3rd, depending on vehicle speed and
throttle position.
Downshifts through 2nd to 1st on deceleration to stop. The lock-up mechanism operates in 3rd
gear.
(U SECOND Used for engine braking or better traction starting off on loose or slippery surfaces; stays in
2nd gear; does not shift up or d o w n .
DO FIRST Used for engine braking; stays in 1st gear; does not shift up.
Starting is possible only in OB and M positions through the use of a slide-type, neutral-safety switch.
(cont'd)
14-19
Automatic Transmission
System Description (cont'd)
Clutches
The four-speed automatic transmission uses hydraulically-actuated clutches to engage or disengage the transmission
gears. When hydraulic pressure is introduced into the clutch drum, the clutch piston moves. This presses the friction
discs and steel plates together, locking them so they don't slip. Power is then transmitted through the engaged clutch
pack to its hub-mounted gear. Likewise, when the hydraulic pressure is bled from the clutch pack, the piston releases
the friction discs and the steel plates, and they are free to slide past each other. This allows the gear to spin
independently on its shaft, transmitting no power.
1st Clutch
The 1st clutch engages/disengages 1st gear, and is located at the middle of the secondary shaft. The 1st clutch is
joined back-to-back to the 2nd clutch. The 1st clutch is supplied hydraulic pressure by its ATF feed pipe within the
secondary shaft.
2nd Clutch
The 2nd clutch engages/disengages 2nd gear, and is located at the middle of the secondary shaft. The 2nd clutch is
joined back-to-back to the 1st clutch. The 2nd clutch is supplied hydraulic pressure through the secondary shaft by a
circuit connected to the internal hydraulic circuit.
3rd Clutch
The 3rd clutch engages/disengages 3rd gear, and is located at the middle of the mainshaft. The 3rd clutch is joined
back-to-back to the 4th clutch. The 3rd clutch is supplied hydraulic pressure by its ATF feed pipe within the mainshaft.
4th Clutch
The 4th clutch engages/disengages 4th gear, as well as reverse gear, and is located at the middle of the mainshaft. The
4th clutch is joined back-to-back to the 3rd clutch. The 4th clutch is supplied hydraulic pressure by its ATF feed pipe
within the mainshaft.
14-20
Transmission Sectional View
RING GEAR
LUBRICATION
P I T O T PIPE TORQUE CONVERTER
('00-01 m o d e l s
LOCK-UP CLUTCH
PISTON
COUNTERSHAFT
REVERSE GEAR
P I T O T PIPE
('00-01 m o d e l s )
COUNTERSHAFT
2ND GEAR
COUNTERSHAFT
REVERSE
SELECTOR H U B
COUNTERSHAFT
IDLER G E A R DRIVE PLATE
REVERSE
SELECTOR
COUNTERSHAFT
3RD GEAR
COUNTERSHAFT
4TH GEAR COUNTERSHAFT
1ST GEAR
SECONDARY SHAFT
IDLER G E A R
SECONDARY SHAFT
2ND GEAR
2ND CLUTCH
SECONDARY SHAFT
1ST GEAR
DIFFERENTIAL
ASSEMBLY
FINAL DRIVEN GEAR
(cont'd)
14-21
Automatic Transmission
System Description (cont'd)
Power Flow
POSITION PART
TORQUE 1ST GEAR 2ND GEAR 3RD GEAR 4TH REVERSE PARK
CONVERTER 1ST CLUTCH 2ND 3RD GEAR CLUTCH GEAR GEAR
CLUTCH CLUTCH
OS
o X X X X X X O
m o X X X X O O X
m o X X X X X X X
B 1ST O X X X X X X
2ND O X O X X X X X
3RD O X X o X X X X
4TH O X X X o O X X
B 1ST O O X X X X X X
2ND O X O X X X X X
3RD O X X O X X X X
m o X O X X X X X
m o O X X X X X X
OiOperates
X-.Doesn't operate
Gear Operation
The 1st gear is engaged/disengaged w i t h the secondary shaft by the 1st clutch.
The 2nd gear is engaged/disengaged w i t h the secondary shaft by the 2nd clutch.
The idler gear is splined w i t h the secondary shaft and rotates w i t h the secondary shaft.
14-22
OB Position
Hydraulic pressure is not applied to the clutches. Power is not transmitted to the countershaft. The countershaft is
locked by the park pawl interlocking the park gear.
HI Position
Engine power transmitted f r o m the torque converter drives the mainshaft idler gear, the countershaft idler gear, and
the secondary shaft idler gear, but hydraulic pressure is not applied to the clutches. Power is not transmitted t o the
countershaft. The countershaft 4th gear is engaged w i t h the reverse selector hub and the countershaft by the reverse
selector, w h e n the shift lever is shifted in El position f r o m B position. The countershaft reverse gear is engaged when
shifted f r o m E position.
TORQUE CONVERTER
(cont'd)
14-23
Automatic Transmission
System Description (cont'd)
In H or H position, the o p t i m u m gear is automatically selected f r o m the 1st, 2nd, 3rd and 4th gears, according to
conditions such as the balance between the throttle opening (engine loading) and vehicle speed.
14-24
El or S Position in 2nd gear and OB Position
Hydraulic pressure is applied to the 2nd clutch, then the 2nd clutch engages the secondary shaft 2nd gear with the
secondary shaft.
The mainshaft idler gear drives the secondary shaft via the countershaft idler gear and secondary shaft idler gear.
The secondary shaft 2nd gear drives the countershaft 2nd gear and the countershaft.
Power is transmitted to the final drive gear, which in turn drives the final driven gear.
TORQUE CONVERTER
(cont'd)
14-25
Automatic Transmission
TORQUE CONVERTER
FINAL DRIVEN G E A R
14-26
S Position in 4th gear
Hydraulic pressure is applied to the servo valve to engage the reverse selector w i t h the countershaft 4th gear while
the shift lever is in the forward range (B, B, U] and Q] position).
Hydraulic pressure is also applied to the 4th clutch, then the 4th clutch engages the mainshaft 4th gear w i t h the
mainshaft.
The mainshaft 4th gear drives the countershaft 4th gear, w h i c h drives the reverse selector hub and the countershaft.
Power is transmitted to the final drive gear, which in turn drives the final driven gear.
TORQUE CONVERTER
(cont'd)
14-27
Automatic Transmission
System Description (cont'd)
SB Position
Hydraulic pressure is applied to the servo valve to engage the reverse selector w i t h the countershaft (reverse gear
while the shift lever is in the OH position).
Hydraulic pressure is also applied to the 4th clutch, then the 4th clutch engages the mainshaft reverse gear w i t h the
mainshaft.
The mainshaft reverse gear drives the countershaft reverse gear via the reverse idler gear.
The rotation direction of the countershaft reverse gear is changed via the reverse idler gear.
The countershaft reverse gear drives the countershaft via the reverse selector which drives the reverse selector hub.
Power is transmitted to the final drive gear, w h i c h in turn drives the final driven gear.
TORQUE CONVERTER
MAINSHAFT
REVERSE GEAR
MAINSHAFT
COUNTERSHAFT
REVERSE SELECTOR
COUNTERSHAFT
COUNTERSHAFT
REVERSE GEAR
REVERSE SELECTOR
HUB
REVERSE SELECTOR
R E V E R S E IDLER G E A R
FINAL DRIVEN G E A R
14-28
Electronic Control System
Functional Diagram
The electronic control system consists of the Powertrain Control Model (PCM), sensors, and six solenoid valves.
Shifting and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located
below the dashboard, under the front lower panel behind the center console.
PCM
PGM-FI
Control S y s t e m
Engine Coolant Temperature
Sensor Signal
A / T Control S y s t e m
Shift S o l e n o i d V a l v e A
INTERLOCK Shift S o l e n o i d V a l v e B
CONTROL UNIT
Shift S o l e n o i d V a l v e C
D4
Automatic Transaxle Clutch
Pressure Control Solenoid
Valve B
D3
2nd Clutch Pressure
Switch
3rd C l u t c h P r e s s u r e
>4 Switch
H Indicator Light
Mainshaft S p e e d S e n s o r
Signal
(cont'd)
14-29
Automatic Transmission
System Description (cont'd)
SHIFT SOLENOID V A L V E C
14-30
Shift Control
Shifting is related to engine torque through the solenoid valves, which are controlled by the PCM. The PCM instantly
determines which gear should be selected by various signals sent f r o m sensors, and actuates the shift solenoid valves
A, B, and C to control shifting. Also, a Grade Logic Control System to controls shifting in E and B positions while the
vehicle is ascending or descending a slope, or reducing speed.
The combination of driving signals to shift solenoid valves A, B, and C is s h o w n in the table below.
Lock-up Control
The torque converter clutch solenoid valve controls modulator pressure to switch the lock-up shift valve and lock-up
ON and OFF. The PCM controls the torque converter clutch solenoid valve and the A/T clutch pressure control solenoid
valves A and B. When the torque converter clutch solenoid valve is turned O N , the condition of lock-up starts. The A/T
clutch pressure control solenoid valves A and B regulate A/T clutch pressure control solenoid pressure, and apply the
pressure to the lock-up control valve and the lock-up t i m i n g valve. The lock-up control mechanism operates in 3rd, and
4th gear in B and in 3rd gear in B positions.
(cont'd)
14-31
automatic Transmission
System Description (cont'd)
How it works:
The PCM compares actual driving conditions w i t h memorized driving conditions, based on the input f r o m the
countershaft speed sensor, the throttle position sensor, the engine coolant temperature sensor, the brake pedal
position switch signal, and the shift level position signal, to control shifting while the vehicle is ascending or
descending a slope, or reducing speed.
Countershaft Speed
Sensor
Throttle Position
Sensor
Driving Resistance
D e t e c t i o n of
o Calculation standard Calculation
o of a c t u a l of d e c e l e r a -
o acceleration
c acceleration (in M e m o r y ) tion
">
a Engine Coolant
Coolant Temperature
Temperature Sensor C a l c u l a t i o n of g r a d i e n t
Transmission Range
B o r IPJI P o s i t i o n
Switch S e l e c t i o n of S h i f t i n g M o d e
X
N o r m a l M o d e (Flat r o a d m o d e )
Ascending Mode
Fuzzy Logic
Descending Mode
> Gradual Descending Mode
Steep Descending Mode
Deceleration Mode
Automatic 4 Speeds
14-32
Ascending Control
When the PCM determines that the vehicle is climbing a hill in B and E positions, the system extends the
engagement area of 2nd gear and 3rd gear to prevent the transmission f r o m frequently shifting between 2nd and 3rd
gears, and between 3rd and 4th gears, so the vehicle can run smooth and have more power w h e n needed.
NOTE:
Shift schedules stored in the PCM between 2nd and 3rd gears, and between 3rd and 4th gears, enable the PCM's
fuzzy logic to automatically select the most suitable gear according to the magnitude of a gradient.
Fuzzy logic is a f o r m of artificial intelligence that lets computers respond to changing conditions much like a human
mind w o u l d .
100%
Vehicle speed
Descending Control
When the PCM determines that the vehicle is going down a hill in B and B positions, the shift-up speed f r o m 3rd to
4th gear and f r o m 2nd to 3rd (when the throttle is closed) becomes faster than the set speed for flat road driving to
widen the 3rd gear and 2nd gear driving areas. This, in combination w i t h engine braking f r o m the deceleration lock-up,
achieves smooth driving when the vehicle is descending. There are t w o descending modes w i t h different 3rd gear
driving areas and 2nd gear driving areas according to the magnitude of a gradient stored in the PCM. W h e n the
vehicle is in 4th gear, and you are decelerating w h e n you are applying the brakes on a steep hill, the transmission will
downshift to 3rd gear. W h e n you accelerate, the transmission will then return to higher gear.
100%
3RD44TH
Vehicle speed
Deceleration Control
When the vehicle goes around a corner and needs to decelerate first and then accelerate, the PCM sets the data for
deceleration control to reduce the number of times the transmission shifts. When the vehicle is decelerating f r o m
speeds above 27 mph (43 km/h), the PCM shifts the transmission f r o m 4th to 2nd earlier than normal to cope w i t h
upcoming acceleration.
(cont'd)
14-33
Automatic Transmission
System Description (cont'd)
TTT
. LS A
IGP1 LSB4-
, A/T CLUTCH PRESSURE
1GP2 j CONTROL SOLENOID
1
VALVE B
VBU LS B
ENGINE COOLANT
TEMPERATURE PGM-FI
SENSOR CONTROL
SYSTEM AUTOMATIC
TRANSAXLE
CONTROL
SYSTEM
LG1
I TORQUE CONVERTER
LG2 CLUTCH SOLENOID
' VALVE
77T IGNITION SWITCH
IG1 - VBSOL
VSS OUT
GAUGE ASSEMBLY
NC
COUNTERSHAFT
'SPEED SENSOR*
NCSG
MULTIPLEX CONTROL
ILU
UNIT (DRIVER'S)
2ND CLUTCH
PRESSURE SWITCH
3RD CLUTCH
824 C9 -99l
8 PRESSURE SWITCH
D13 (00-01)
('01 model)
/ / /
12 13 14 15 16 17 18 19 20 21 23 24 16 17 18 19 20 21
25 26 27 28 29 30 (31) 32
/ /A 25 26 27 28 29 30
/
A (32P) 3 (25P) C(31P) D(16P)
4-34
PCM Inputs and Outputs
The PCM terminal voltage and measuring conditions are shown for the connector terminals related to the A/T control
system. The other PCM terminal voltage and measuring conditions are described in section 1 1 .
/ 2 3 4 5 6
/ 8 9 10
/ 1 2 3 4 5 6 7 8 1 2
/ 5 6 7 8 9 10 1 2 3
/ 5
12 13 14 15 16 17 18 19 20 21
/ 23 24 9 10 11 12 13 14 15
/ 17 18
/ / / 16 17 18 19 20 21
/ 6 7 8 9 10 11 12
25 26 27 28 29 30
/ 32
/ 20 21 22 23 24 25
/ 25 26 27 28 29 30
/ 13 14 15 16
(cont'd)
14-35
Automatic Transmission
System Description (cont'd)
14-36
<S0
(cont'd)
14-37
Automatic Transmission
System Description (cont'd)
12 13 14 15 16 17 18 19 20 21 22) 23 24 9
A
10 11 12 13 14 15
/ 17 18
/ 16 17 18 19 20 21
/ 6 7 8 9 10 11 12
25 26 27 28 29 30 (31) 32 20 21 2 2 2 3 24 25
/ 25 26 27 28 29 30
/ 13 14 15 16
14-38
Hydraulic Controls
The valve body includes the main valve body, the regulator valve body, the servo body and the accumulator body. The
ATF pump is driven by splines on the left end of the torque converter which is attached to the engine. Fluid flows
through the regulator valve to maintain specified pressure through the main valve body to the manual valve directing
pressure to each of the clutches. The shift solenoid valves B and C are mounted on the outside of the torque converter
housing. The shift solenoid valve A and the torque converter clutch solenoid valve are mounted on the torque
converter housing as an assembly. The A/T clutch pressure control solenoid valves A and B are mounted on the
transmission housing.
(cont'd)
14-39
Automatic Transmission
System Description (cont'd)
M a i n Valve Body
The main valve body contains the manual valve, the m o d u l a t o r valve, the shift valve C, the shift valve D, the shift valve
E, the servo control valve, the cooler check valve, the torque converter check valve, the reverse CPC valve, the lock-up
shift valve, the relief valve, and the ATF p u m p gears. The primary function of the main valve body are to switch fluid
pressure on and off and to control hydraulic pressure going to the hydraulic control system.
SHIFT V A L V E E
SHIFT V A L V E C
RELIEF VALVE
REVERSE CPC VALVE
MAIN V A L V E BODY
REGULATOR VALVE
14-40
Regulator Valve
The regulator valve maintains constant hydraulic pressure f r o m the ATF p u m p to the hydraulic control system, while
also furnishing fluid to the lubricating system and torque converter. Fluid f r o m the ATF p u m p flows through B and B\
Fluid entering f r o m B flows through the valve orifice to the A cavity. This pressure of the A cavity pushes the regulator
valve to the right side, and this movement of the regulator valve uncovers the fluid port to the torque converter and
the relief valve. The fluid flows out to the torque converter and the relief valve, and the regulator valve moves to the
left side. According to the level of the hydraulic pressure through B, the position of the regulator valve changes, and
the amount of fluid f r o m B' through torque converter changes. This operation is continued, maintaining the line
pressure.
NOTE: When used, " l e f t " or " r i g h t " indicates direction on the illustration below.
From A T F PUMP
To T O R Q U E C O N V E R T E R To LUBRICATION
REGULATOR VALVE
Increases in hydraulic pressure according to torque are performed by the regulator valve using stator torque reaction.
The stator shaft is splined to the stator in the torque converter, and its arm end contacts the regulator spring cap.
When the vehicle is accelerating or climbing (Torque Converter Range), stator torque reaction acts on the stator shaft,
and the stator arm pushes the regulator spring cap in the direction of the arrow in proportion to the reaction. The
stator reaction spring compresses, and the regulator valve moves to increase the line pressure which is regulated by
the regulator valve. The line pressure reaches its m a x i m u m w h e n the stator torque reaction reaches its m a x i m u m .
STATOR
REGULATOR VALVE
REGULATOR
SPRING CAP
TORQUE CONVERTER
(cont'd)
14-41
Automatic Transmission
System Description (cont'd)
Servo Body
The servo body is on the main valve body. It contains the servo valve, shift valve A, shift valve B, CPC valves A and B,
and the 3rd and 4th accumulators.
CPC VALVE A
Accumulator Body
The accumulator body is on the torque converter housing, next to the main valve body. It contains the 1st and 2nd
accumulators and the lubrication check valve.
14-42
Hydraulic Flow
NOTE:
CPC: Clutch Pressure Control pressure
SH: Shift Solenoid pressure
LS: A/T Clutch Pressure Control Solenoid pressure
LC: Torque Converter Clutch Solenoid pressure
(cont'd)
14-43
Automatic Transmission
System Description (cont'd)
SO Position
The PCM controls the shift solenoid valves. The conditions of the shift solenoid valve and positions of the shift valve
are as follows:
The shift solenoid valve A is turned OFF, and the shift valve A is m o v e d to the left side.
The shift solenoid valve B is turned O N , and the shift valve B remains in the right side.
The shift solenoid valve C is turned OFF, and the shift valve C remains in the left side.
Line pressure (1) passes through the manual valve and stops at shift valve D. Line pressure (1) also flows to the
modulator valve, and becomes modulator pressure (6). Modulator pressure (6) flows to the shift solenoid valves and
the A/T clutch pressure control solenoid valves. Under this condition, hydraulic pressure is not applied to the clutches.
14-44
H Position; 1st gear shifting f r o m M position
The PCM turns the shift solenoid valves A and C ON w h e n shifting to S position f r o m SO. Shift solenoid valve B
remains O N . Shift solenoid valve C is turned O N , and SH C pressure (SC) in the right side of the shift valve C is
released, then the shift valve C is moved to the right side. Shift solenoid valve A is turned O N , and SH A pressure (SA)
in the left side of the shift valve A is released, then shift valve A is moved to the right side. The A/T clutch pressure
control solenoid valve A regulates LS A pressure (56) and applies it to CPC valve A. Line pressure (1) becomes line
pressure (4) at the manual valve, and flows to shift valve C and CPC valve A. Line pressure (4) becomes CPC A
pressure (4A) and passes through shift valve C, A, and B, then CPC A pressure (4A) becomes 1st clutch pressure (10) at
shift valve B. 1st clutch pressure (10) is applied to the 1st clutch, then the 1st clutch is engaged w i t h pressure of the
CPC pressure mode. Line pressure (4) passes through shift valve A and B, then stops at shift valve B.
NOTE:
When used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-45
Automatic Transmission
System Description (cont'd)
The PCM turns shift solenoid valve A OFF, but shift solenoid valves B and C remain O N . SH A pressure (SA) is applied
to the left side of shift valve A, then shift valve A is m o v e d t o the left side. This movement switches the port of line
pressure and CPC pressure on shift valve A. The 1st clutch pressure is changed to line pressure mode, and the 1st
clutch is engaged securely. CPC A pressure (5E) stops at shift valve B.
NOTE:
W h e n used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
SOLENOID VALVE A
14-46
B Position: Shifting between 1st gear and 2nd gear
As the speed of the vehicle reaches the prescribed value, the PCM turns shift solenoid valve A OFF, Shift solenoid
valves B and C remain ON. Then shift solenoid valve A is turned ON, and SH A pressure (SA) in the left side of the shift
valve A is released. Shift valve A is moved to the right side to switch the port of line pressure and CPC pressure. The
PCM also controls the A/T clutch pressure control solenoid valves. The A/T clutch pressure control solenoid valves A
and B apply their pressure to the CPC valves A and B. Line pressure (4) becomes CPC B pressure (4B) at the CPC valve
B, and CPC B pressure passes through shift valves C, B, and A, to become 2nd clutch pressure. The 1st and 2nd
clutches are engaged with the CPC pressure mode.
NOTE:
* When used, "left" or "right" indicates direction on the hydraulic circuit.
* Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-47
Automatic Transmission
System Description (cont'd)
The PCM turns shift solenoid valve C OFF, and controls A/T clutch pressure control solenoid valve A to release LS A
pressure (56). Shift solenoid valves A and B remain O N . Releasing LS A pressure in the CPC valve A releases CPC A
pressure in the 1st clutch pressure circuit. Shift solenoid valve C is t u m d OFF, and SH C pressure (SC) is applied to the
right side of shift valve C. Then shift valve C is m o v e d t o the left side to switch the port of line pressure and CPC
pressure. The 2nd clutch pressure is changed to line pressure m o d e , and the 2nd clutch is engaged securely. The CPC
B pressure (5D) stops at shift valve B.
NOTE:
W h e n used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
14-48
E Position: Shifting between 2nd gear and 3rd gear
As the speed of the vehicle reaches the prescribed value, the PCM turns shift solenoid valve B OFF. The PCM also
control A/T clutch pressure control solenoid valve A to apply LS A pressure (56) to CPC valve A. Shift solenoid valve A
remains O N , and C remains OFF. Shift solenoid valve B is turned OFF, and SH B pressure (SB) is applied to the right
side of shift valve B. Then shift valve B is moved to the left side to switch the port of line pressure and CPC pressure.
Line pressure (4) becomes CPC A pressure (4A) at the CPC valve A. The CPC A pressure (4A) becomes 3rd clutch
pressure (30) at shift valve B, and flows to the 3rd clutch. The 2nd clutch pressure is changed to CPC pressure mode by
switching the position of shift valve B.
NOTE:
W h e n used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-49
Automatic Transmission
System Description (cont'd)
The PCM turns the shift solenoid valve C ON, and controls A/T clutch pressure control solenoid valve B to release LS B
pressure (57). Shift solenoid valve A remains ON, and B remains OFF. Releasing LS B pressure in the CPC valve B
releases CPC B pressure in the 2nd clutch pressure circuit. Shift solenoid valve C is turned ON, and SH C pressure (SC)
in the right side of shift valve C is released. Then shift valve C is moved to the right side to switch the port of line
pressure and CPC pressure. The 3rd clutch pressure is changed to line pressure mode, and the 3rd clutch is engaged
securely. The CPC A pressure (4A) stops at shift valve E.
NOTE:
When used, "left" or "right" indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
14 -50
IE Position: Shifting between 3rd gear and 4th gear
As the speed of the vehicle reaches the prescribed value, the PCM turns shift solenoid valve A OFF. The PCM also
controls A/T clutch pressure control solenoid valve B to apply LS B pressure (57) to CPC valve B. Shift solenoid valve B
remains OFF, and C remains ON. Shift solenoid valve A is turned OFF, and SH A pressure (SA) is applied to the left
side of shift valve A. Then shift valve A is moved to the left side to switch line pressure and CPC pressure. Line
pressure (4) becomes CPC B pressure (4B) at CPC valve B. The CPC B pressure (4B) becomes 4th clutch pressure (41)
at shift valve D, and flows to the 4th clutch via the manual valve. The 3rd clutch pressure is changed to CPC pressure
mode by switching the position of shift valve A.
NOTE:
When used, ' l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-51
Automatic Transmission
System Description (cont'd)
The PCM turns shift solenoid valve C OFF, and controls A/T clutch pressure control solenoid valve A to release LS A
pressure (56). Shift solenoid valves A and B remain OFF. Releasing LS A pressure (56) releases CPC A pressure in the 3
rd clutch pressure circuit. Shift solenoid valve C is t u r n e d OFF, and SH C pressure (SC) is applied to the right side of
shift valve C. Then shift valve C is moved to the left side to switch the port of line pressure and CPC pressure.
The CPC B pressure (5B) changes to line pressure (5B) at shift valve C, and flows to the 4th clutch via shift valve B, shift
valve C, shift valve D, and the manual valve. The 4th clutch pressure is changed to line pressure mode by switching
the position of shift valve C, and 4th clutch is engaged securely. The CPC B pressure (5D) stops at shift valve A.
14-52
OH Position
The PCM controls the shift solenoid valves and the A/T clutch pressure control solenoid valves. The conditions of the
shift solenoid valves and the positions of the shift valve are as follows:
Shift solenoid valve A is turned O N , and the shift valve A is in the right side.
Shift solenoid valve B is turned O N , and the shift valve B is in the right side.
Shift solenoid valve C is turned OFF, and the shift valve C is moved to the left side.
The PCM also controls A/T clutch pressure control solenoid valve B to apply LS B pressure (57) to CPC valve B. Line
pressure (4) f r o m the manual valve becomes line pressure (5C) at shift valve C. Line pressure (5C) flows to shift valve
A via shift valve B, and becomes 2nd clutch pressure (20). The 2nd clutch pressure is applied to the 2nd clutch, and
2nd clutch is engaged.
NOTE:
W h e n used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-53
Automatic Transmission
System Description (cont'd)
H] Position
The PCM the shift solenoid valves and the A/T clutch pressure control solenoid valves. The conditions of the shift
solenoid valves and the positions of the shift valve are as f o l l o w s :
Shift solenoid valve A is turned OFF, and shift valve A is m o v e d to the left side.
Shift solenoid valve B is turned O N , and shift valve B is in the right side.
Shift solenoid valve C is turned O N , and shift valve C is in the right side.
Line pressure (4) becomes line pressure (5B) at shift valve C. Line pressure <5C) flows to shift valve B via shift valve A,
and becomes 1st clutch pressure (10). 1st clutch pressure (10) is applied to the 1st clutch, then 1st clutch is engaged.
14-54
El Position: Shifting to E position from E or H position
Line pressure (1) becomes line pressure (3) at the manual valve, and flows to the reverse CPC valve. Line pressure (3)
is regulated by the reverse CPC valve and becomes line pressure (3'). Line pressure (3') pushes the servo valve to the
reverse position, passes through the servo valve, and flows to the manual valve. Line pressure (3') becomes 4th clutch
pressure (40). The 4th clutch pressure (40) is applied to the 4th clutch, and 4th clutch is engaged w i t h the reverse CPC
pressure mode.
NOTE:
When used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-5
Automatic Transmission
System Description (cont'd)
The PCM turns shift solenoid valve C OFF. Shift solenoid valve A remains OFF, and B remains ON. Shift solenoid valve
C is turned OFF, and SH C pressure (SC) is applied to the right side of the reverse CPC valve. Then the reverse CPC
valve moves to the left side, creating full line pressure. Line pressure to the 4th clutch is same as shifting to El position,
and 4th clutch pressure increases. The 4th clutch is engaged with line pressure mode.
14-56
OS Position
Shift solenoid valve C is turned OFF by the PCM, and SH C pressure (SO is applied to the right side of the reverse CPC
valve. Then the reverse CPC valve is moved to the left side to uncover the port leading line pressure (3) to the servo
valve. Line pressure (3'} passes through the servo valve and flows to the manual valve. Line pressure (3') is
intercepted at the manual valve, and is not applied to the clutches.
NOTE:
When used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
. Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-57
Automatic Transmission
System Description (cont'd)
Lock-up System
In H position (3rd and 4th), and S position (3rd), pressurized fluid is drained f r o m the back of the torque converter
through a fluid passage, causing the lock-up piston to be held against the torque converter cover. As this takes place,
the mainshaft rotates at the same speed as the engine crankshaft. Together w i t h hydraulic control, the PCM optimizes
the t i m i n g of the lock-up mechanism. W h e n the t o r q u e converter clutch solenoid valve activates, modulator pressure
changes to switch lock-up ON and OFF. The lock-up control valve and the lock-up t i m i n g valve control the range of
lock-up according to A/T clutch pressure control solenoid valves A and B. The torque converter clutch solenoid valve is
mounted on the torque converter housing, and A/T clutch pressure control solenoid valves A and B are mounted on
the transmission housing. They are controlled by the PCM.
General Operation
MAINSHAFT
MAINSHAFT
14-58
No Lock-up
The torque converter clutch solenoid valve is turned OFF by the PCM. The lock-up shift valve receives LC pressure (LA)
on the left side, and modulator pressure (6) on the right side. The lock-up shift valve is in the right side to uncover the
port leading torque converter pressure (92) to the left side of the torque converter. Torque converter pressure (92)
becomes torque converter pressure (94), and enters into the left side of the torque converter to disengage the lock-up
clutch. The lock-up clutch is OFF.
NOTE:
When used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
TORQUE CONVERTER
CLUTCH SOLENOID
VALVE
(cont'd)
14-59
Automatic Transmission
System Description (cont'd)
Partial Lock-up
As the speed of the vehicle reaches the prescribed value, the torque converter clutch solenoid valve is turned ON by
the PCM to release LC pressure (LA) in the left side of the lock-up shift valve. The lock-up shift valve is moved to the
left side to switch the port leading torque converter pressure to the left side and right side of the torque converter.
Torque converter pressure (92) f l o w s to the right side of the torque converter to engage the lock-up clutch. The PCM
also controls A/T clutch pressure control solenoid valves A and B, and LS A or LS B pressure is applied to the lock-up
control valve and the lock-up t i m i n g valve. The position of the lock-up control valve depends on torque converter
pressure and LS A or LS B pressure. When LS A or LS B pressure (58) is lower, torque converter pressure (91) f r o m the
lock-up t i m i n g valve is lower. The lock-up clutch is engaged partially. LS A or LS B (58) increases, and the lock-up
t i m i n g valve is moved to the left side to uncover the port leading torque converter pressure to high. The lock-up clutch
is then engaged securely. Under this condition, the lock-up clutch is engaged by pressure f r o m the right side of the
torque converter; this condition is partial lock-up.
NOTE:
W h e n used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
14-60
Full Lock-up
When the vehicle speed further increases, the PCM controls A/T clutch pressure control solenoid valves A and B to
increase LS A o r LS B pressure (58). The LS A or LS B pressure (58) is applied to the lock-up control valve and the
lock-up timing valve, and moves t h e m to the left side. Under this condition, torque converter back pressure is released
fully, causing the lock-up clutch to be fully engaged.
NOTE:
When used, " l e f t " or " r i g h t " indicates direction on the hydraulic circuit.
Hydraulic circuit shows the '98-99 models; the '00-01 models are similar.
(cont'd)
14-61
Automatic Transmission
System Description (cont'd)
Circuit Diagram
14-62
MAINSHAFT COUNTERSHAFT
SPEED SENSOR SPEED SENSOR
' KEY
INTERLOCK ENGINE
SWITCH CRUISE THROTTLE
ri
COOLANT
CONTROL BSU UNIT POSITION
TEMPERATURE
UNIT SENSOR
SENSOR
KEY
INTERLOCK
SOLENOID
STEERING LOCK
ASSEMBLY
V H
PARK
PIN
BRAKE PEDAL
POSITION
H 3
SWITCH SWITCH .
BLK
Li I
STOP SW CPS NM NMSG NC NCSG
H LT
T
POWERTRAIN CONTROL MODULE (PCM)
WHT RED GRN ORN YEL BLU/YEL GRN/WHT BRN/BLK BLK {'98-99)
BRN/BLK COO 01)
BLU/YEL GRN/WHT
2 1
/ /
Fl
(1) 2 3 4 5 6 (7) e 9 10 (11) 1 2 3 5 6 7 8 9 10 2 3
12 13 14 15 16 17 18 19 20 21 (22) 23 24
/ / 13 14 15 16 17 18 13 20 21
/ 6 7 a 9 10
25 26 27 28 29 30 (31) 32
/ / 25 26 27 28 29 30
/ 13 14 15 16
"hi
A(32P) C(31P) D(16P)
14
Automatic Transmission
DTC Troubleshooting
PCM CONNECTORS
1. Turn the ignition switch OFF.
fr^\ LC (YEL)
2. Disconnect the B (25P) and D (16P) connectors f r o m B (25P)
D (16P)
the PCM.
1 2 3 4 5 6 7 8 1 2 3
/ 5
/
9 10 11 12 13 14 15
20 21 22
/
23 24 25
17 18 6 7
13 14 15
8 9 10 11 12
16
4. Measure the voltage between the D1 and B20 or L G 2 ( B L K : '98-99)
B22 terminals. ( B R N / B L K : '00-01)
PCM CONNECTORS
LG1 ^
LC (YEL) (BRN/BLK)
D (16P) W i r e side of f e m a l e t e r m i n a l s
B (25P)
1 2 3 4 5 6 7 8 1 2 3
/ 5
Is the resistance 12-250, ?
9 10 11 12 13 14 15
/ 17 18 6 7 8 9 10 11 12
/ 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
13 14 15 16 Y E S - G o to step 11.
( B R N / B L K : '00-01) N O - G o to step 7.
W i r e side of f e m a l e t e r m i n a l s P C M C O N N E C T O R B (25P)
Is there voltage? 1 2 3 4 5 6 7 8
/
the D1 terminal and the torque converter clutch 20 21 22 23 24 25
solenoid valve.
LG1 L G 2 ( B L K : '98-99)
N O - G o to step 5. (BRN/BLK) ( B R N / B L K : '00-01)
Is there continuity?
Y E S - G o to step 8.
14-64
8. Disconnect the torque converter clutch solenoid 11. Turn the ignition switch ON (II).
valve/shift solenoid valve A 3P connector.
12. Measure the voltage between the D5 and B20 or
9. Check for continuity between the D1 and B20 or B22 terminals.
B22 terminals.
PCM CONNECTORS VB SOL
PCM CONNECTORS (BLK/YEL)
/^x L C (YEL)
D (16P)
B (25P)
D(16P)
B (25P) 1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8 1 2 3
/ 5 9 10 11 12 13 14 15
/ 17 18 10 12
9 10 11 12 13 14 15
/ 17 18 6 7 8 9 10 11 12
/ 20 21 22 23 24 25 13 14 15 16
/ 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
13 14 15 16
L G 2 ( B L K : '98-99)
( B R N / B L K : '00-01)
( B R N / B L K : '00-01)
LG1
(BRN/BLK)
LG1
(BRN/BLK) W i r e side of f e m a l e t e r m i n a l s
W i r e side of f e m a l e t e r m i n a l s
14-65
Automatic Transmission
DTC Troubleshooting (cont'd)
Y E S - G o to step 3. 1 2 3 4 5 6 7 8
NO The system is OK at this time. Check the w i r e
harness for damage.
9 10 11 12 13 14 15
/ 17 18 10 12
ATPNP
16
connector. (BLU/WHT)
L G 2 (BLK)
4. Turn the ignition switch OFF, and connect the '00-01 models:
transmission range switch connector.
P C M C O N N E C T O R B (25P)
L G 2 ( B L K : '98-99) W i r e side of f e m a l e t e r m i n a l s
( B R N / B L K : '00-01)
14-66
Measure the voltage between the D9 and B20 or 12. Shift to all positions other than H .
B22 terminals.
13. Measure the voltage between the D8 and B20 or
PCM CONNECTORS
B22 terminals.
B (25P) D (16P)
PCM CONNECTORS
1 2 3 4 5 6 7 8
B (2SP) D (16P)
/
9 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25 14 15
10 12
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18 10 12
A
LG2 (BLK:'98-99) ATP D4 (YEL)
( B R N / B L K : '00-01) 20 21 22 23 24 25 13 14 16
LG1
L G 2 ( B L K : '98-99) ATP D3 (PNK)
( B R N / B L K : '00-01)
(BRN/BLK)
LG1
(BRN/BLK)
Wire side of female terminals
NOCheck for short in the wire between the D9 YES - G o t o step 14.
terminal and the transmission range switch. If w i r e
is OK, check for loose terminal fit in the PCM NO Check for short in the w i r e between the D8
connectors. If necessary, substitute a known-good terminal and the transmission range switch or A/T
PCM and recheck. gear position indicator. If wires are OK, check for
loose terminal fit in the PCM connectors. If
necessary, substitute a known-good PCM and
recheck.
(cont'd)
14-67
Automatic Transmission
DTC Troubleshooting (cont'd)
14. Shift to all positions other than HI. 17. Measure the voltage between the D15 and B20 or
B22 terminals.
15. Measure the voltage between the D14 and B20 or
PCM CONNECTORS
B22 terminals.
B (25P) D (16P)
PCM CONNECTORS
1 2 3 4 5 6 7 8
B (25P) D (16P)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18 10 12
/ 20 21 22 23 24 25 13 14 15 16
9 10 11 12 13 14 15
/ 18 10 12
L G 2 ( B L K : '98-99) A T P 1 (BRN)
/ 20 21 22
LG2
23 24 25 14 15 16
ATP 2 (BLU)
( B R N / B L K : '00-01)
LG1
(BLK: '98-99) (BRN/BLK)
( B R N / B L K : '00-01)
LG1
(BRN/BLK) W i r e side of female terminals
NO Check for short in the w i r e between the D14 N O - Check for short in the wire between the D15
terminal and the transmission range switch or A/T terminal and the transmission range switch or A/T
gear position indicator. If wires are OK, check for gear position indicator. If wires are OK, check for
loose terminal fit in the PCM connectors. If loose terminal fit in the PCM connectors. If
necessary, substitute a known-good PCM and necessary, substitute a known-good PCM and
recheck. H recheck.
14-68
D T C P1706: O p e n In T r a n s m i s s i o n Range 5. Shift to B position.
Switch Circuit (no gear position inputs)
6. Measure the voltage between the D9 and B20 or
NOTE: Record ail freeze data before y o u troubleshoot. B22 terminals.
PCM CONNECTORS
1. Test the transmission range switch (see page 14-
B (25P) D (16P)
140).
1 2 3 4 5 6 7 8
20 21 22
A 17 18
23 24 25 13 14 15
10
16
12
P C M C O N N E C T O R B (25P)
Is there voltage?
A
terminal and the transmission range switch.
9 10 11 12 13 14 15 17 18
LG1
/ 20 21 22 23 24 25
N O - G o t o step 7.
L G 2 ( B L K : '98-99)
(BRN/BLK) ( B R N / B L K : '00-01)
7. Shift to OB position.
B (25P) D (16P)
Is there continuity?
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
A 17 18 10 12
/
Y E S - G o to step 4.
20 21 22 23 24 25 14 15 16
NO -Repair open in the wires between the B20 and LG2 A T P R (WHT)
B22 terminals and ground (G101), or repair poor (BLK: '98-99)
( B R N / B L K : '00-01)
ground ( G 1 0 D . B
LG1
4. Turn the ignition switch ON (II). (BRN/BLK)
W i r e side of f e m a l e t e r m i n a l s
Is there voltage?
N O - G o t o step 9.
9. Shift to B or 1 ] position.
(cont'd)
14-69
Automatic Transmission
DTC Troubleshooting (cont'd)
'98-99 models: Between terminals D13 and B20 12. Measure the voltage between the D8 and B20 or
or B22. B22 terminals.
'00-01 models: Between terminals B14 and B20
PCM CONNECTORS
or B22.
B (25P) D (16P)
'98-99 models: 1 2 3 4 5 6 7 8
PCM CONNECTORS 9 10 11 12 13 14 15
/ 17 18 10 12
B (25P) D(16P) / 20 21 22 23 24 25 13 14 16
L G 2 ( B L K : '98-99) A T P D3 (PNK)
1 2 3 4 5 6 7 8 ( B R N / B L K : '00-01)
9 10 11 12 13 14 15
/ 17 18 8 9 11 12
LG1
(BRN/BLK)
/ 20 21 22 23 24 25
L G 2 (BLK)
13 14 15
ATP NP (BLU/WHT)
Is there voltage?
9 10 11 12 13 14 15
/ 17 18 14. Measure the voltage between the D14 and B20 or
LG1
/ 20 21 22 23 24 25
ATP NP (BLU/WHT)
B22 terminals.
PCM CONNECTORS
(BRN/BLK)
B (25P) D (16P)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18 10 12
W i r e side of f e m a l e t e r m i n a l s
/ 20 21 22 23 24 25 13 14 15 16
N O - G o to step 15.
14-70
15. Shift to Q] position.
PCM CONNECTORS
B (25P) D (16P)
1 2 3 4 5 6 7 8
/
9 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25 13 14 15
10
16
12
LG1
(BRN/BLK)
Is there voltage?
14-71
Automatic Transmission
DTC Troubleshooting (cont'd)
DTC P0753: Problem In Shift Solenoid Valve 5. Turn the ignition switch OFF.
A Circuit
6. Measure the resistance between the D7 and B20 or
NOTE: Record all freeze data before y o u troubleshoot. B22 terminals.
PCM CONNECTORS
1. Turn the ignition switch OFF.
SH A (BLU/YEL)
1 2 3 4 5 6 7 8
3. Turn the ignition switch ON (II).
20 21 22
/
23 24 25
17 18
13 14 15
10
16
12
9 10 11 12 13 14 15
/ 17 18 10 12
Is the resistance 12-25 Q?
/ 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
14 15 16
Y E S - G o to step 11.
( B R N / B L K : '00-01)
N O - G o to step 7.
LG1
(BRN/BLK) 7. Check for continuity between the B20 and B22
terminals and body ground.
W i r e side of f e m a l e t e r m i n a l s
P C M C O N N E C T O R B (25P)
Is there voltage?
Y E S Repair short to power in the w i r e between 1 2 3 4 5 6 7 8
N O - G o to step 5. /
LG1 (BRN/BLK)
20 21 22 23 24 25
L G 2 ( B L K : '98-99)
( B R N / B L K : '00-01)
Is there continuity?
Y E S - G o to step 8.
14-72
<3
8. Disconnect the torque converter clutch solenoid 11. Turn the ignition switch ON (II).
valve/shift solenoid valve A 3P connector.
12. Measure the voltage between the D5 and B20 or
9. Check for continuity between the D7 and B20 or B22 terminals.
B22 terminals.
PCM CONNECTORS VB SOL
PCM CONNECTORS (BLK/YEL)
SH A (BLU/YEL)
D (16P)
B (25P)
D (16P)
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18 10 12
/
9 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25 13 14 15
10
16
12
/ 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
13 14 15 16
LG2IBLK: '98-99)
( B R N / B L K : '00-01)
( B R N / B L K : '00-01)
LG1
LG1 (BRN/BLK)
(BRN/BLK)
W i r e side of f e m a l e terminals
W i r e side of f e m a l e t e r m i n a l s
S H A (WHT)
14-73
Automatic Transmission
DTC Troubleshooting (cont'd)
PCM CONNECTORS
1. Turn the ignition switch OFF.
SH B (GRN/WHT)
1 2 3 4 5 6 7 8
3. Turn the ignition switch ON (II)*
20 21 22
/
23 24 25
17 18
13 14 15
10
16
12
9 10 11 12 13 14 15
/ 17 18 10 12
Is the resistance 12-25 Q?
/ 20 21 22 23 24 25
LG2 (BLK:'98-99)
13 14 15 16
Y E S - G o to step 11.
( B R N / B L K : '00-01)
N O - G o to step 7.
LG1
(BRN/BLK) 7. Check for continuity between the B20 and B22
terminals and body ground individually.
Wire side of f e m a l e t e r m i n a l s
P C M C O N N E C T O R B (25P)
Is there voltage?
Y E S - Repair short to power in the w i r e between 1 2 3 4 5 6 7 8
N O - G o t o step 5. /
9 10 11 12 13 14 15
20 21 22
/
23 24 25
17 18
Is there continuity?
Y E S - G o to step 8.
14-74
0
8. Disconnect the shift solenoid valve B 2P connector. 11. Turn the ignition switch ON (II).
9. Check for continuity between the D2 and B20 or 12. Measure the voltage between the D5 and B20 or
B22 terminals. B22 terminals.
B (25P)
D (16P)
B (25P)
D (16P)
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
20 21 22
/
23 24 25
17 18
13 14 15
10
16
12
/
9 10
20
11 12 13 14 15
21 22
/ 17 18
23 24 25 13 14 15
10 12
LG1 ^ LG1 w
(BRN/BLK) (BRN/BLK)
14-75
Automatic Transmission
DTC Troubleshooting (cont'd)
D T C P0720: Problem in Countershaft S p e e d 5. Check for continuity between body ground and the
S e n s o r Circuit D10 terminal and D16 terminal individually.
P C M C O N N E C T O R D (16P)
NOTE: Record ail freeze data before y o u troubleshoot.
Y E S - G o to step 2. N C S G (GRN)
N O - G o to step 6.
P C M C O N N E C T O R D (16P)
T e r m i n a l s i d e of m a l e t e r m i n a l s
N C (BLU)
Y E S - G o to step 4. 11 12
13 14 15 16
NO Replace the countershaft speed sensor.
N C S G (GRN)
W i r e side of f e m a l e terminals
14-76
D T C P0715: Problem in Mainshaft S p e e d 4. Disconnect PCM connector D (16P).
S e n s o r Circuit
5. Check for continuity between body ground and the
NOTE; D11 terminal and D12 terminal individually.
Record all freeze data before y o u troubleshoot,
P C M C O N N E C T O R D (16P)
* Code P0715 (15) on the PCM doesn't always mean
there's an electrical problem in the mainshaft or
countershaft speed sensor circuit; code P0715 (15)
may also indicate a mechanical problem in the
1
6 7
2
8
3
/
9 10 11
5
12
transmission. A n y problem causing irregular
13 14 15 16 N M S G (WHT)
countershaft to mainshaft speed difference can cause
this code. N M (RED)
P C M C O N N E C T O R D (16P)
1 2 1
6 7
2
8
3
9
/
10 11
5
12
13 14 15 16 N M S G (WHT)
N M (RED)
T e r m i n a l s i d e of m a l e t e r m i n a l s
Y E S - G o to step 4.
Is the resistance 400- 600 Q ?
NO Replace the mainshaft speed sensor.
Y E S Run the Electrical Troubleshooting Flowchart
for code P0720 (code 9). Check for loose terminal fit
in the PCM connectors. If necessary, substitute a
known-good PCM and recheck.
N O - G o to step 8.
(cont'd)
14-77
Automatic Transmission
DTC Troubleshooting (cont'd)
P C M C O N N E C T O R D (16P)
6 7 8
2 3
/
9 10 11 12
5
13 14 15 16 NM (RED)
W i r e s i d e of f e m a l e t e r m i n a l s
Is there continuity?
6
1
7 8
2 3
/
9 10 11 12
5
13 14 15 16 N M S G (WHT)
MAINSHAFT SPEED
SENSOR CONNECTOR
1 2
Is there continuity?
14-78
DTC P1768: Problem in A/T Clutch Pressure 5. Connect the A/T clutch pressure control solenoid
Control Solenoid Valve A Circuit valve A connector.
NOTE; Record all freeze data before you t r o u b l e s h o o t 6. Measure the resistance between the B8 and B17
terminals.
1. Disconnect the A/T clutch pressure control solenoid
P C M C O N N E C T O R B (25P)
valve A 2P connector.
/
SOLENOID VALVE A CONNECTOR
9 10 11 12 13 14 15 17 18
/ 20 21 22 23 24 25
L S A + (RED)
W i r e side of f e m a l e t e r m i n a l s
YES- G o t o step 7.
T e r m i n a l side of male terminals
NO Repair loose terminal or open in the wires
between the B8 and B17 terminals and A/T clutch
Is the resistance approx. 5 Q? pressure control solenoid valve A
3. Disconnect PCM connector B (25P). 9. Measure the voltage between the D5 and B20 or
B22 terminals.
4. Check for continuity between body ground and the
PCM CONNECTORS VB SOL
B8 terminal and the B17 terminal individually.
(BLK/YEL)
P C M C O N N E C T O R B (25P) D (16P)
B (25P)
LS A - (WHT)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 17 18 10 12
1 2 3 4 5 6 7 8
/ 20 21 22 23 24 25 13 14 15
9
/
10 11 12 13 14 15
20 21 22
/ 17 18
23 24 2 5
L G 2 ( B L K : '98-99)
( B R N / B L K : '00-01)
L S A + (RED)
LG1
(BRN/BLK)
W i r e side of f e m a l e terminals
Is there approx. battery voltage?
Is there continuity?
Y E S - G o t o step 10.
YES Repair short to ground in the wires between N O - C h e c k for blown No. 6 (15A) fuse in the
the B8 and B17 terminals and A/T clutch pressure driver's under-dash fuse/relay box. If the fuse is OK,
control solenoid valve A repair open in the w i r e between the D5 terminal
NO - G o t o step 5. and the driver's under-dash fuse/relay box
(cont'd)
14-79
Automatic Transmission
DTC Troubleshooting (cont'd)
P C M C O N N E C T O R B (25P)
1 2 3 4 5 6 7 8
/
9 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25
Is there continuity?
14-80
0 0
DTC P0763: Problem In Shift Solenoid Valve 5. Turn the ignition switch OFF.
C Circuit
6. Measure the resistance between the D3 and B20 or
NOTE; Record all freeze data before you troubleshoot. B22 terminals.
PCM CONNECTORS
1. Turn the ignition switch OFF.
S H C (GRN)
1 2 3 4 5 6 7 8 1
7
3. Turn the ignition switch ON (II).
9 10 11 12 13 14 15 17 18 10 12
LG2 (BLK:'98-99)
14 15 16
( B R N / B L K : '00-01)
PCM CONNECTORS
S H C (GRN)
LG1
D(16P) (BRN/BLK)
B (25P)
W i r e side of f e m a l e t e r m i n a l s
1 2 3 4 5 6 7 8 1
9 10 11 12 13 14 15
/ 17 18 10 12 Is the resistance 12- 25 Q ?
/ 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
13 14 15 16
Y E S - G o to step 11.
( B R N / B L K : '00-01)
NO - G o t o step 7.
LG1
(BRN/BLK) 7. Check for continuity between the B20 and B22
terminals and body ground.
W i r e side of female t e r m i n a l s
P C M C O N N E C T O R B (25P)
Is there voltage?
Y E S - Repair short to power in the w i r e between 1 2 3 4 5 6 7 8
NO Go to step 5. / 20 21 22 23 24 25
Is there continuity?
Y E S - G o t o step 8.
(cont'd)
14-81
Automatic Transmission
DTC Troubleshooting (cont'd)
8. Disconnect the shift solenoid valve B 2P connector. 11. Turn the ignition switch ON (II).
9. Check for continuity between the D3 and B20 or 12. Measure the voltage between the D5 and B20 or
B22 terminals. B22 terminals.
D (16P)
B (25P) D (16P)
B (25P)
1 2 3 4 5 6 7 8 1 1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18 10 12
A
9 10 11 12 13 14 15
/ 17 18 10 12
/ 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
13 14 15 16 20 21 22 23 24 25
L G 2 ( B L K : '98-99)
13 14 15 16
( B R N / B L K : '00-01) ( B R N / B L K : '00-01)
LG1 LG1 ^
(BRN/BLK) (BRN/BLK)
14-82
DTC P1773: Problem in A / T Clutch Pressure 3. Disconnect PCM connector B (25P).
Control S o l e n o i d Valve B Circuit
4. Check for continuity between body ground and the
NOTE: Record all freeze data before you troubleshoot. B18 terminal and the B25 terminal individually.
P C M C O N N E C T O R B (25P)
1. Disconnect the A/T clutch pressure control solenoid
valve B 2P connector.
1 2 3 4 5 6 7 8
2. Measure A/T clutch pressure control solenoid
resistance at the solenoid valve connector.
/
9 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25 L
A/T CLUTCH PRESSURE CONTROL LS B + (ORN)
SOLENOID VALVE B CONNECTOR
1 2
L Is there continuity ?
P C M C O N N E C T O R B (25P)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18
/ 20 21 22
LS B +
23 24 25
(ORN)
L1 S B - (GRN)
Y E S - G o t o step 7.
(cont'd)
14-83
Automatic Transmission
DTC Troubleshooting (cont'd)
7. Disconnect PCM connector D (16P). 10. Turn the ignition switch OFF.
8. Turn the ignition switch ON (II). 11. Check for continuity between the B20 and B22
terminals and body ground individually.
9. Measure the voltage between the D5 and B20 or
P C M C O N N E C T O R B (25P)
B22 terminals.
D (16P)
9 10 11 12 13 14 15
/ 17 18
B (25P)
1 2 3 4 5 6 7 8
/ 20 21 22 23 24 25
/ 20 21 22 23 24 25 13 14 15 16
L G 2 ( B L K : '98-99)
( B R N / B L K : '00-01)
14-84
DTC P1738: Problem In 2nd Clutch Pressure 3. Turn the ignition switch OFF.
Switch Circuit
4. Disconnect PCM connector B (25P) ('98-99) or D
NOTE; Record all freeze data before you troubleshoot. (16P) COO-01).
1. Turn the ignition switch ON (II). 5. Disconnect the 2nd clutch pressure switch
connector.
2. Measure OP2SW voltage between these terminals.
6. Check OP2SW for continuity to ground:
'98-99 models; Terminals B14 and B20 or B22.
'00-01 models: Terminals D13 and B20 or B22. '98-99 models: Between B14 terminal and body
ground.
'98-99 models: '00-01 models: Between D13 terminal and body
P C M C O N N E C T O R B (25P) ground.
1 2 3 4 5 6 7 8 '98-99 models:
9 10 11 12 13 14 15 17 18 P C M C O N N E C T O R B (25P)
/ 20 21 22 23 2 4 25
OP2SW (BLU/BLK) 1 2 3 4 5 6 7 8
/
9 10
20
11 12 13 14 15
21 22
/ 17 18
23 24 25
OP2SW (BLU/BLK)
LG1 (BRN/BLK)
W i r e s i d e of f e m a l e t e r m i n a l s
PCM CONNECTORS
'00-01 models:
B (25P) D (16P)
P C M C O N N E C T O R D (16P)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18 10 12 1 2 3
/ 5
/ 20 2122 23 24 25 13 14 15 6 7 8 9 10 11 12
OP2SW (BLU/BLK) 13 14 15 16
LG2
(BRN/BLK) OP2SW (BLU/BLK)
LG1
(BRN/BLK) ^ r
Wire side of female terminals
W i r e side of female terminals
(cont'd)
14-85
Automatic Transmission
DTC Troubleshooting (cont'd)
7. Raise the front of the vehicle, and make sure it is 12. Disconnect the 2nd clutch pressure switch
securely supported. connector.
8. Set the parking brake, and block rear wheels 13. Turn the ignition switch ON (II).
securely.
14. Measure the voltage between the 2nd clutch
9. Start the engine, then shift to \H position and drive pressure switch connector terminal and body
for more than five seconds. ground.
2ND C L U T C H P R E S S U R E
10. Measure OP2SW voltage between these terminals: SWITCH CONNECTOR
P C M C O N N E C T O R B (25P)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15
/ 17 18
LG1
/
(BRN/BLK)
20 21 22 23 24 25
OP2SW (BLU/BLK)
W i r e side o f f e m a l e t e r m i n a l
Y E S - Go to step 15.
'00-01 models: 15. Measure the resistance between the 2nd clutch
pressure switch connector terminal and body
PCM CONNECTORS
ground.
B (25P) D (16P)
2ND C L U T C H P R E S S U R E
/
SWITCH CONNECTOR
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 17 18 10 12
/ 20 21 22 23 24 25 13 14 15 16
OP2SW (BLU/BLK)
LG2
(BRN/BLK)
LG1
(BRN/BLK)
W i r e side of f e m a l e t e r m i n a l s
11. Turn the ignition switch OFF. NOReplace the 2nd clutch pressure switch.
14-86
D T C PI739: Problem in 3rd Clutch Pressure 3. Turn the ignition switch OFF.
Switch Circuit
4. Disconnect PCM connector B (25P).
NOTE: Record all freeze data before y o u troubleshoot.
5. Disconnect the 3rd clutch pressure switch
1. Turn the ignition switch ON (II). connector.
2. Measure the voltage between the B24 and B20 or 6. Check for continuity between the B24 terminal and
B22 terminals. body ground.
P C M C O N N E C T O R B (25P) P C M C O N N E C T O R B (25P)
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
10 11 12 13 14 15
/
9 17 18 9 10 11 12 13 14 15 17 18
/ 20 21 22 23 24 25
/ 20 21 22 23 24 25
(cont'd)
14-87
Automatic Transmission
DTC Troubleshooting (cont'd)
7. Raise the front of the vehicle, and make sure it is 14. Measure the voltage between the 3rd clutch
securely supported. pressure switch connector terminal and body
ground.
8. Set the parking brake, and block rear wheels
3RD C L U T C H P R E S S U R E
securely. SWITCH CONNECTOR
10. Measure the voltage between the B24 and B20 or BLU/WHT
B22 terminals.
PCM C O N N E C T O R B (25P)
1 2 3 4 5 6 7 8
/
9 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25
W i r e s i d e of f e m a l e t e r m i n a l
N O - G o to step 11.
14-88
DTC P0740: Problem in Lock-up Control
System
N O - G o to step 2.
NOTE: Do not continue with this troubleshooting
until the causes of any other DTCs have been
corrected.
Y E S - G o to step 3.
N O - T h e system is OK at this t i m e . H
Automatic Transmission
DTC Troubleshooting (cont'd)
N O - G o to step 2.
NOTE: Do not continue w i t h this troubleshooting
until the causes of any other DTCs have been
corrected.
Y E S - G o to step 3.
14-90
D T C P0780: M e c h a n i c a l Problem in Hydraulic
Control S y s t e m for Shift S o l e n o i d V a l v e A
a n d A / T Clutch P r e s s u r e Control S o l e n o i d
V a l v e s A a n d B, or Problem in Hydraulic
Control S y s t e m
N O - G o to step 2.
6. Recheck for code P1750. Does the OBD II scan tool indicate code P1751?
Does the OBD II scan tool indicate code P1750? Y E S - Replace the transmission. H
14-92
D4 Indicator Light Circuit Troubleshooting
1. Turn the ignition switch ON (II), and watch the H 10. Measure the voltage between the D9 terminal and
indicator light. body g r o u n d .
P C M C O N N E C T O R D (16P)
Does the E indicator light come on and stay on?
Y E S - G o t o step 2. 1 2 3
/ 5
6 7 8 9 10 11 12
NO If the light comes on for about t w o seconds
and then goes off, it's OK. If it doesn't come on at 13 14 15 16
all, go t o step 11. A T P D4 (YEL)
5. Measure the voltage between the A14 terminal and Is there approx. 5 V?
body ground.
YES Faulty PCM or the gauge assembly.
P C M C O N N E C T O R A (32P)
/
the D9 terminal and the transmission range switch.
/ 2 3 4 5 6
/ 8 9 10
If wire is OK, check the transmission range
12 13 14 15 16 17 18 19 20 21
/ 23 24
switch.
2 5 26 27 28 29 30
D4 IND (GRN/BLK)
/ 32
(cont'd)
14-93
Automatic Transmission
U S Indicator Light Circuit Troubleshooting (cont'd)
14. Disconnect PCM connector B (25P). 18. Turn the ignition switch OFF.
15. Check for continuity between body g r o u n d and B20 19. Reconnect PCM connector B (25P).
and B22 terminals.
20. Connect the digital multimeter between the A14
P C M C O N N E C T O R B (25P)
and B20 or B22 terminals.
/ 20 21 22 23 24 25
A (32P) B (25P)
LG1 (BRN/BLK) L G 2 ( B L K : '98-99)
(1) 2 3 4 5 6 (7) 8 9 10 (11) 1 2 3 4 5 6 7 8
( B R N / B L K : '00-01)
12 13 14 15 16 17 18 19 20 21 22 23 24 9 10 11 12 13 1415
/ 17 18
26 27 28 29 30 (311 32
/ 20 21 22 23 24 25
D4 IND LG1
(GRN/BLK) (BRN/BLK)
L G 2 ( B L K : '98-99)
Is there continuity between ground and each ( B R N / B L K : '00-01)
terminal?
Wire side of female terminals
Y E S - G o t o step 16.
Is there voltage for at least 2 seconds?
NO Repair open in the wire(s) between the B20 or
B22 terminal and ground (G101) B YES Check for open in the wire between the A14
terminal and the gauge assembly. If wire is OK,
16. Turn the ignition switch ON (II). check for a faulty B indicator light bulb or a faulty
printed circuit board in the gauge assembly.B
17. Measure the voltage between terminals B1 and B22,
and between terminals B9 and B20. NO G o t o step 22.
P C M C O N N E C T O R B (25P)
IGP1 ( Y E L / B L K )
1 2 3 4 5 6 7 8
IGP2 (YEL/BLK)
/
y 10 11 12 13 14 15
20 21 22
/ 17 18
23 24 25
W i r e side of f e m a l e t e r m i n a l s
Y E S - G o t o step 18.
14-94
22. Turn the ignition switch OFF.
P C M C O N N E C T O R A (32P)
25 26 27 28 29 30 (313 32
(GRN/BLK)
G A U G E A S S E M B L Y C (16P)
CONNECTOR
1 2 3 4 5 6 7
8 9 10 11
X 12
/ 14 15 16
D4 IND ( G R N / B L K )
W i r e side of f e m a l e t e r m i n a l s
Is there continuity?
1. Press the brake pedal. 5. Measure the voltage between the B12 terminal of
the multiplex control unit, driver's B (22P)
Are the brake lights ON? connector and body ground w i t h the throttle
released and the brake pedal pressed.
Y E S - G o to step 2.
MULTIPLEX C O N T R O L UNIT, DRIVER'S
NO Repair faulty brake light circuit, refer to B (22P) C O N N E C T O R
the '98-01 Accord Service Manual
(see page 19-8).B
1 / 3 4 5 6 7 8 9
11 12 13 14 15 16 17 22
2. Turn the ignition switch ON (II), and shift to IB
position. ILU (WHT/RED)
X XXX
3. Press the brake pedal, and release the accelerator
pedal.
4. Measure the voltage between the A28 terminal and Wire side of female terminals
body g r o u n d .
Y E S - G o to step 6.
(1) 2 3 4 5 6 (7) 8 9 10 (11)
1/ 3 4 5
Y E S - G o to step 5.
11 12 13 14 15 1 6 X 17
6 7 8 9
22
X
N O - G o to step 8.
XXXX
SHIFT LOCK SOLENOID
(GRN)
W i r e side of f e m a l e t e r m i n a l s
Y E S - G o to step 7.
14-96
Turn the ignition switch ON (II), and move the shift 8. Turn the ignition switch OFF.
lever to E position.
9. Disconnect PCM connectors A (32P) and B (25P).
Dose the OB indicator in the gauge assembly
illuminate? 10. Measure the voltage between the A32 and B20 or
B22 terminals while pressing the brake pedal.
YESCheck for loose terminal fit to the driver's
PCM CONNECTORS
multiplex control unit B12 and B22 terminal wires.
If necessary, substitute a known-good driver's A (32P) B (25P)
multiplex control unit.B
(1) 2 3 4 5 6 (7) 8 9 10 (11) 1 2 3 4 5 6 7 8
LG2
(BLK: '98-99)
( B R N / B L K : '00-01)
Y E S - G o to step 11.
(cont'd)
14-97
Automatic Transmission
Interlock System - Shift Lock System Circuit Troubleshooting (cont'd)
11. Reconnect PCM connectors A (32P) and B (25P). 16. Check for continuity between the No. 1 terminal of
the throttle position sensor and the B20 or B22
12. Turn the ignition switch ON (II). terminal of the PCM.
P C M C O N N E C T O R B (25P)
13. Measure the voltage between the C27 and B20 or
B22 terminals.
1 2 3 4 5 6 7 8
PCM CONNECTORS
B (25P) C (31P)
9 10 11 12 13 14 15
20 21 22
/
23 24 25
17 18
/ / 16 17 18 19 20 21 /
( B R N / B L K : '00-01)
/
9 10 11 12 13 14 15
20 21 22
/
23 24 25
17 18
25 26 27 28 29 30
/
THROTTLE POSITION
SENSOR CONNECTOR
L G 2 ( B L K : '98-99) TPS
( B R N / B L K ; '00-01) (RED/BLK) 1
SG1 (GRN/BLK)
LG1 Wire side of female terminals
(BRN/BLK)
Is there continuity?
W i r e side of female terminals
PCM CONNECTORS
NO - G o t o step 14.
B (25P) C(31P)
L G 2 ( B L K : '98-99)
/ 25 26 27 21
SG2
29 30
V
( B R N / B L K : '00-01) (GRN/BLK)
LG1
(BRN/BLK)
Is there continuity?
14-98
Interlock System - Key Interlock System Circuit Troubleshooting
1. Check the A/T shift cable adjustment (see page 14- 6. Measure the voltage between the No. 7 terminal
136). and body ground.
K E Y S W I T C H C O N N E C T O R (7P)
2. Disconnect the key switch 7P connector f r o m the
steering lock assembly.
K E Y S W I T C H C O N N E C T O R (7P)
1 / 3 / 5 6 7 W i r e side of f e m a l e t e r m i n a l s
e e
Y E S - Go to step 7.
W i r e side of female t e r m i n a l s
Is there continuity?
Y E S - G o to step 9.
14-99
Automatic Transmission
Interlock System - Key Interlock System Circuit Troubleshooting (cont'd)
9. Check for continuity between the No. 4 terminal of
the park pin switch 4P connector and the No. 5
terminal of the key switch connector.
K E Y S W I T C H C O N N E C T O R (7P)
1 / 3 / 5 6 7
WHT/RED
P A R K PIN S W I T C H
4P C O N N E C T O R
WHT/RED
1 2 3 4
Is there continuity?
Y E S - G o t o step 10.
P A R K PIN S W I T C H
4P C O N N E C T O R
1 2 3 4
BLK
i J)
Wire side of female terminals
Is there continuity?
14-100
<3&
Road Test
Special Tools Required
Backprobe set 07SAZ-001000A (Two required)
1. W a r m up the engine to normal operating temperature (the radiator fan comes on).
2. Apply the parking brake, and block rear wheels. Start the engine, then shift to B position while pressing the brake
pedal. Press the accelerator pedal, and release it suddenly. The engine should not stall.
4. Connect the Honda PGM Tester (A), and g o t o the PGM-FI Data List; then g o t o step 1. If you don't have a PGM
Tester, go to step 5.
5. Pull back the carpet f r o m the passenger's side of the center console to expose the PCM (A).
6. Connect the digital multimeter (B) and the special tools (C) to check voltage between the C27 ( + ) terminal and B20
( - ) or B22 ( - ) terminal of the PCM.
W i r e side of f e m a l e t e r m i n a l s
(cont'd)
14-101
Automatic Transmission
Upshift-El position
Throttle Opening Unit of Speed 1st 2nd 2nd 3rd 3rd 4th Lock-up ON
Throttle position mph 9-10 21-23 30-34 45 48
sensor voltage: 0.7 V km/h 14-16 33-37 48-54 73 - 7 7
Throttle position mph 24-27 45-48 65-68 77-81
sensor voltage: 2.25 V km/h 39-43 72-78 104-110 124-130
Fully-opened throttle. mph 35-39 65-68 98-101 99-103
Throttle position km/h 57-63 104-110 157-163 160-166
sensor voltage: 4.5 V
Downshift-IB position
Throttle Opening Unit of Speed Lock-up O F F 4th 3rd 3rd 2nd 2nd 1st
Throttle position mph 44-47 17-19 6 - 8 (3rd 1st)
sensor voltage: 0.8 V km/h 71-75 27-31 9 - 1 3 (3rd 1st)
Throttle position mph 68-71
sensor voltage: 2.25 V km/h 109-115
Fully-opened throttle. mph 90-94 89-92 54-58 27-31
Throttle position km/h 145-151 142-148 87-93 44-50
sensor voltage: 4.5 V
8. Accelerate to about 35 m p h (57 km/h) so the transmission is in 4th, then shift f r o m B position to [2] position.
The vehicle should immediately begin s l o w i n g d o w n f r o m engine braking.
I B (Reverse) Position
Accelerate f r o m a stop at full throttle, and check that there is no abnormal noise or clutch slippage.
14-102
Stall Speed Test
1. Set the parking brake, and block the front wheels.
4. After the engine has w a r m e d up to normal operating temperature (the radiator fan comes on), shift to \2\ position.
5. Fully press the brake pedal and accelerator for 6 to 8 seconds, and note engine speed. Do not move the shift lever
while raising engine speed.
6. Allow t w o minutes for cooling, then repeat the test in H, CU, and SB positions.
NOTE:
Do not test stall speed for more than 10 seconds at a time.
Stall speed tests should be used for diagnostic purposes only.
Stall speed should be the same in H, [2], H , and BE positions.
Do not test stall speed w i t h the A/T pressure gauges installed.
TROUBLE PROBABLE C A U S E
Stall rpm high in H, CU, [J, and IE positions Low fluid level or ATF pump output
Clogged ATF strainer
Pressure regulator valve stuck closed
Slipping clutch
Stall rpm low in H, [2], IS, and IE positions Engine output low
Torque converter one-way clutch slipping
14-103
Automatic Transmission
Pressure Tests
Special Tools Required
A/T oil pressure gauge set 07406-0020400
A/T pressure hose, 2210 m m 07MAJ-PY4011A
A/T pressure hose adapter 07MAJ-PY40120
1. Before testing, be sure the transmission fluid is filled t o the proper level.
2. Raise the front of the vehicle, and make sure it is securely supported.
5. W a r m up the engine (the radiator fan comes on), then stop it and connect the tachometer.
6. Connect the oil pressure gauges to each inspection hole securely, and do not allow dust or other foreign particles
to enter the holes.
TORQUE: 18 N m (1.8 k g f - m , 13 I b f f t )
14-104
0
7. Start the engine, and run it at 1,500 rpm.
8. Shift to H or E position, and measure line pressure at line pressure inspection hole (A).
NOTE; Higher pressure may be indicated if measurements are made in shift lever positions other than H or [ 0 .
9. Shift to QQ position, and measure 1st clutch pressure at the 1st clutch pressure inspection hole (B).
10. Shift to [2] position, and measure 2nd clutch pressure at the 2nd clutch pressure inspection hole (C).
11. Shift to [B position, then press the brake pedal and hold it.
12. Shift to H position, and release the brake pedal (the transmission is in 1st gear).
13. Accelerate the engine to 2,500 rpm (the transmission will be shifted to 2nd gear).
14. Release the accelerator for more than 5 seconds after the transmission is shifted to 2nd gear, the engine speed
will decrease to about 1,000 r p m .
15. Press the accelerator very slowly (so it takes at least 5 seconds to raise the engine speed to 2,000rpm), then hold
the engine speed at 2,000 r p m .
16. Measure 3rd and 4th clutch pressure at the 3rd clutch pressure inspection hole (D), and the 4th clutch pressure
inspection hole (E), as the transmission will shifted 2nd gear to 3rd gear, then to 4th gear.
Line 05] or E No (or low) Torque converter, 800 860 kPa 760 kPa
2
(A) line pressure ATF pump, pressure 2
( 8 . 2 - 8 . 8 kgf/cm , (7.7 kgf/cm , 110
regulator valve, 1 2 0 - 1 3 0 psi) psi)
torque converter
check valve
1st clutch m No or low 1st 1st clutch 790 870 kPa 750 kPa
2
(B) pressure 2
( 8 . 1 - 8 . 9 kgf/cm , (7.6 kgf/cm , 110
120 130 psi) psi)
2nd clutch m No or low 2nd 2nd clutch
(C) pressure
17. Install the inspection hole bolts w i t h new sealing washers, and tighten the bolts to the specified torque.
TORQUE: 18 N m (1.8 kgf.m,13 Ibfft)
14-105
Automatic Transmission
Torque Converter Clutch Solenoid Torque Converter Clutch Solenoid
Valve - Shift Solenoid Valve A Test Valve - Shift Solenoid Valve A
Replacement
1. Disconnect the torque converter clutch solenoid
valve 3P connector/shift solenoid valve A. NOTE: Torque converter clutch solenoid valve/shift
solenoid valve A assembly must be removed/replaced
as an assembly.
STANDARD: 12-25 Q
STANDARD: 12-25 Q
4. Replace the torque converter clutch solenoid valve/ 3. Clean the mounting surface and fluid passage of
shift solenoid valve A if either resistance is out of the torque converter clutch solenoid valve/shift
specification. solenoid valve A, and install a new torque
converter clutch solenoid valve/shift solenoid valve
5. If the resistance is w i t h i n the standard, connect the A w i t h a new filter/gasket (B).
No. 1 terminal of the 3P connector to the battery
positive terminal. A clicking sound should be heard. 4. Install the harness cover on the transmission
Connect the No. 3 terminal to the battery positive hanger, and install the ignition coil bracket bolts
terminal. A clicking sound should be heard. ('98-99 models).
Replace the torque converter clutch solenoid valve/
shift solenoid valve A if no sound is heard w h e n 5. Install the male terminal connector (C) of the
connecting either terminal to the battery positive solenoid connector on the harness cover.
terminal.
6. Check the connector for rust, dirt, or oil, then
reconnect the connector securely.
14-106
Shift Solenoid Valves B and C Test Shift Solenoid Valves B and C
Replacement
1. Remove the starter.
2. Disconnect the shift solenoid valve B or C NOTE: If the shift solenoid valve B and C are replaced or
connector. removed at the same time, be sure to reinstall t h e m
correctly. The connector color of shift solenoid valve B
is black, and the connector color of shift solenoid valve
C is brown.
STANDARD: 12-25 Q
14-107
Automatic Transmission
A / T Clutch Pressure Control Solenoid Valves A and B Test
1. Disconnect the A/T clutch pressure control solenoid Connect the No. 1 terminal of the A/T clutch
valves A and B 2P connectors. pressure control solenoid valves A and B to the
A battery positive terminal, and connect the No. 2
terminal to the battery negative terminal. Make
sure the A/T clutch pressure control solenoid valve
A and B move.
STANDARD: Approx. 5.0 Q 8. Disconnect one of the battery terminals and check
valve movement.
3. If the resistance of either A/T clutch pressure
control solenoid is out of standard, replace the A/T NOTE: You can see the valve movement through
clutch pressure control solenoid valves A and B. the fluid passage in the mounting surface of the A/T
clutch pressure control solenoid valves A and B
4. Connect the No. 1 terminal of the A/T clutch body (C).
pressure control solenoid valve A (and B) to the
battery positive t e r m i n a l , and connect the No. 2 9. If either valve binds, or moves sluggishly, or if the
terminal to the battery negative terminal. A clicking A/T clutch pressure control solenoid does not
sound should be heard. operate, replace the A/T clutch pressure control
solenoid valves A and B.
5. If not, remove the A/T clutch pressure control
solenoid valves A and B.
14-108
A/T Clutch Pressure Control Solenoid Valves A and B Replacement
1. Remove the ATF cooler hose (outlet line) at the ATF 4. Clean the mounting surface and fluid passage of
cooler line. Turn the end of the cooler hose up to the A/T clutch pressure control solenoid valves A
prevent ATF f r o m f l o w i n g o u t then plug the line and B and the transmission housing.
and hose.
5. Place the new gasket (B) on the transmission
2. Remove the ATF cooler line (outlet line) f r o m the housing, then install the 8 x 1 8 m m ATF feed pipe
transmission housing. (C), 8 x 2 6 m m pipe (D) and 8 x 36 m m pipe (E) w i t h
their filter side into the transmission housing.
3. Remove the mounting bolts and the A/T clutch
pressure control solenoid valves A and B (A). 6. Install the new O-rings (F) over the feed pipes, and
install the 8 x 40 m m ATF feed pipe (G).
6x 1.0 mm
12 N m (1.2 k g f m , 8.7 Ibfft)
7. Install the new A/T clutch pressure control solenoid
valves A and B and harness clamp bracket (H).
14-109
Automatic Transmission
Speed Sensor Replacement
6 x 1.0 mm
12 N m (1.2 k g f m , 8.7 I b f f t )
14-110
2nd Clutch Pressure Switch 3rd Clutch Pressure Switch
Replacement Replacement
1. Disconnect the 2nd clutch pressure switch 1. Disconnect the 3rd clutch pressure switch
connector. connector.
2 0 N m (2.0 k g f m , 14 I b f f t )
2 0 N m (2.0 k g f m , 1 4 I b f f t )
14-111
Automatic Transmission
A
7. Install the ATF filler bolt (B) w i t h a new sealing
washer (C).
4. Insert the dipstick into the transmission.
8. Insert the dipstick back into the transmission.
5. Remove the dipstick and check the fluid level. It
should be between the upper mark (B) and lower
mark (C).
14-112
ATF Replacement
NOTE: Keep all foreign particles out of the transmission. 5. Refill the transmission w i t h the recommended fluid
into the filler hole (A) to the upper mark on the
1. Bring the transmission up to operating temperature dipstick. Always use Honda ATF-Z1 Automatic
(the radiator fan comes on) by driving the vehicle. Transmission Fluid (ATF). Using a non-Honda ATF
can affect shift quality.
2. Park the vehicle on the level ground, and turn the
engine off. Automatic Transmission Fluid Capacity:
2.9 fl (3.1 U S qt, 2.6 Imp qt) at changing
3. Remove the ATF filler bolt and drain plug, and 7.2 fl (7.6 U S qt, 6.3 Imp qt) at overhaul
drain the automatic transmission fluid (ATF).
B
2 4 x 1.5 m m
NOTE: If a cooler flusher is to be used, refer to ATF 4 4 N m (4.5 k g f m , 3 3 I b f f t )
Cooler Flushing (see page 14-127).
18 x 1.5 m m
4 9 N m (5.0 k g f m , 3 6 I b f f t ) A
6. Install the ATF filler bolt (B) w i t h a new sealing
washer (C).
4. Reinstall the drain plug w i t h a new sealing washer.
14-113
Automatic Transmission
Transmission Removal
1. Before disconnecting power, make sure you have 8. Remove the ATF cooler hose (A) f r o m the clamp (B)
the anti-theft code for the radio, then write d o w n on the starter.
the frequencies for the radio's preset stations.
6. Remove the intake air duct and air cleaner housing 9. Remove the ATF cooler hoses (A) f r o m the ATF
assembly. cooler lines (C). Turn the ends of the ATF cooler
hoses up to prevent ATF f r o m f l o w i n g out, then
7. Raise the vehicle, and make sure it is securely plug the ATF cooler hoses and lines.
supported. Remove the drain plug, and drain the
automatic transmission fluid (ATF). Reinstall the NOTE: Check for any signs of leakage at the hose
drain plug w i t h a new sealing washer. joints.
14-114
<3
13. Disconnect the connectors from the 3rd clutch 17. Disconnect the connectors from the countershaft
pressure switch (A), mainshaft speed sensor (B), speed sensor (A), and 2nd clutch pressure switch
and A/T clutch pressure control solenoid valves A (B).
and B (C), then remove the harness clamps from
the clamp brackets.
14. Disconnect the connector from the torque 19. Remove the nut from the front mount.
converter clutch solenoid valve/shift solenoid valve
A assembly (A), then remove the connector from
harness cover (B).
B
(cont'd)
14-115
Automatic Transmission
Transmission Removal (cont'd)
20. Lift and support the engine/transmission assembly 22. Remove the cotter pins <A) and castle nuts (hex
w i t h an engine hanger (P/N AAR-T-1256, available nuts) (B), and remove the damper forks (C), then
through the American Honda Tool and Equipment separate the ball joints f r o m the lower arms (D),
p r o g r a m , or equivalent). refer to the '98-01 Accord Service Manual (see page
18-17).
C
23. Remove the bolts securing the radius rods (E), then
separate the radius rods f r o m the lower arms (D).
14-116
25. Make reference marks (A) across both the front 28. Remove the transmission lower rear mount (A)
beam (B) and the rear beam (C). from the transmission.
30. Move the left driveshaft to the front side. Coat all
precision finished surfaces with clean engine oil,
then tie the plastic bags (B) over the driveshaft
ends.
(cont'd)
14-117
Automatic Transmission
Transmission Removal (cont'd)
33. Remove the bolts securing shift cable holder (A), 36. Remove the torque converter cover (A), then
then remove shift cable cover (B). remove the eight drive plate bolts (B) one at a time
while rotating the crankshaft pulley.
NOTE: To prevent damage to the control lever joint,
remove the bolts securing the holder before
removing the bolts securing the cover.
34. Remove the lock bolt (C) securing the control lever
(D), then remove the shift cable (E) w i t h the control
lever. Do not bend the shift cable excessively.
14-118
39. Place a transmission jack under the transmission. 42. Pull the transmission away from the engine until it
clears the dowel pins, then lower it on the
40. Remove the transmission housing mounting bolts. transmission jack.
(cont'd)
14-119
Automatic Transmission
Transmission Removal (cont'd)
45. Inspect the drive plate, and replace it if it's
damaged.
14-120
Transmission Installation
1. Flush the ATF cooler (see page 14-127). 6. Attach the transmission to the engine, then install
the transmission housing mounting bolts (A) and
2. Install the transmission lower front m o u n t connector bracket bolt (B).
B
12 x 1.25 m m
6 4 N m (6.5 k g f m , 4 7 I b f f t )
10 x 1.25 m m
3 8 N - m (3.9 k g f - m , 2 8 I b f f t )
E
4. Install the 14 m m dowel pin (D) and 10 m m dowel
pin (E) in the torque converter housing (F).
(cont'd)
14-121
Automatic Transmission
Transmission Installation (cont'd)
8. Install the front mount bracket. 13. Install the control lever (A) with the shift cable (B)
on the control shaft (C). Do not bend the shift cable
10 x 1.25 m m
3 8 N m (3.9 k g f m , 2 8 I b f f t )
excessively.
6 x 1.0 m m
9.8 N m (1.0 k g f m , 7.2 I b f f t )
B 14 N m (1.4 k g f m , 10 I b f f t )
14. Install the lock bolt (D) w i t h a new lock washer (E),
then bend the lock washer tab against the bolt.
15. Install the shift cable cover (F), then install the shift
cable holder (G) on the shift cable cover.
14-122
17. Install new set rings on the right and left 20. Install the front beam (A) by aligning both reference
driveshafts. marks (B) on both rear beam (C), and tighten the
bolts.
18. Install the right and left driveshaft, refer to
A
the '98-01 Accord Service Manual (see page 16-20).
While installing the left driveshaft in the differential,
be sure not to allow dust or other foreign particles
to enter the transmission.
NOTE:
Clean the areas where the left driveshaft contacts
the transmission (differential) w i t h solvent or
carburetor cleaner, and dry w i t h compressed air.
Turn the right and left steering knuckle fully
outward, and slide the left driveshaft into the
differential until you feel its spring clip engage
the side gear. Slide the right driveshaft into the
intermediate shaft until you feel its spring clip
engage the intermediate shaft.
10 x 1.25 m m
3 8 N-m (3.9 k g f - m , 2 8 I b f f t )
22. Connect the vacuum tube (E), and install the power
steering fluid pipe (F) on its clamps.
(cont'd)
14-123
Automatic Transmission
Transmission Installation (cont'd)
2 3 . Install the damper forks (A), then install the ball 2 7 . Install and tighten the nut on the front mount.
joints on each lower arms (B) with the castle nuts
1 2 x 1.25 m m
(hex nuts) (C) and new cotter pins (D). 5 4 N m (5.5 k g f - m , 4 0 I b f f t )
10 x 1.25 m m
43 N m (4.4 k g f - m , 3 2 I b f f t )
12 x 1.25 m m
49~59 N m (5.0-6.0 kgfm,
3 6 - 4 3 Ibfft)
14-124
0
31. Install the harness cover (A) on the transmission 34. Connect the connectors to the shift solenoid valve
hanger (B), then install the ignition coil (C). ('98-99 B (A) and shift solenoid valve C (B), then install the
models) clamp on the clamp bracket.
10 x 1.25 mm
37. Connect the ATF cooler hoses (A) to the ATF cooler
lines (B) (see page 14-128). Clamp the ATF cooler
hose w i t h the clamp (C) on the starter.
I!
(cont'd)
14-125
Automatic Transmission
Transmission Installation (cont'd)
40. Install the battery tray and battery, then secure the
battery with its hold-down bracket.
41. Install the intake air duct and air cleaner housing
assembly.
44. Set the parking brake. Start the engine, and shift
the transmission through all gears three times.
49. Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
50. Loosen the front mount nut after the road test, then
retighten the nut to the specified torque.
12x1.25 mm
5 4 N m (5.5 k g f m , 4 0 I b f f t )
14-126
ATF Cooler Flushing
Special Tools Required 7. With the water and air valves (A) off, attach the
Commercially available transmission cooler flusher water and air supplies to the flusher. (Hot water if
Kent-Moore J38405-A or equivalent available.)
2
AIR PRESSURE: M A X 845 kPa (8.45 k g f / c m ,
120 psi)
11. Turn the water valve off. Release the trigger, then
reverse the hoses to the cooler so you can flush in
the opposite direction. Repeat steps 8 through 10.
3. Secure the flusher filler cap, and pressurize the 12. Release the trigger, and rinse the cooler w i t h water
flusher w i t h compressed air to 5 5 0 - 829 kpa (5.6 - for one minute.
2
8.45 kgf/cm , 8 0 - 1 2 0 psi). The air line should be
equipped w i t h a water trap to ensure a dry air 13. Turn the water valve and the water supply off.
system.
14. Turn the air valve on for t w o minutes, or until no
4. Hang the flusher under the vehicle. moisture is visible leaving the drain hose. Residual
moisture in the cooler or lines can damage the
5. Attach the flusher discharge hose (B) to the return transmission.
line of the ATF cooler using a clamp.
15. Remove the flusher f r o m the cooler line. Attach the
6. Connect the drain hose (C) to the inlet line on the drain hose to an ATF container.
ATF cooler using a clamp. Securely clamp the
opposite end of the drain hose to a bucket (D) or 16. Install the transmission, and leave the drain hose
floor drain. attached to the cooler line.
(cont'd)
14-127
Automatic Transmission
ATF Cooler Flushing (cont'd) ATF Cooler Hoses Replacement
17. Make sure the transmission is in OS position. 1. Connect the cooler hoses (A) to the lines (B) and the
Fill the transmission w i t h ATF, and run the engine ATF cooler, and secure them w i t h the clips (C).
for 30 seconds or until approximately 0.95 fi
A E D
(1.0 US qt., 0.8 Imp qt.) is discharged.
14-128
Shift Lever Removal
1. Shift the transmission into SB position. 5. Disconnect the shift lock solenoid connector (A)
and park pin switch 4P connector (B).
2. Remove the center console, refer to '98-01 Accord
Service Manual (see page 20-83).
14-129
Automatic Transmission
14-130
7. Verify that the shift cable end (A) is properly 10. Remove the 6.0 m m (0.24 in.) pin that was installed
installed on the mounting stud (B). to hold the shift lever.
Properly Installed:
11. Connect the shift lock solenoid connector and park
pin switch 4P connector.
12. Move the shift lever to each gear, and verify that
the A/T gear position indicator follows the
transmission range switch.
A B 13. Push the shift lock release, and verify that the shift
Not Properly Installed:
lever releases.
Cable e n d rides o n t h e b o t t o m
of the m o u n t i n g stud.
8 x 1.25 m m
2 2 N m (2.2 k g f m , 16 I b f f t )
14-131
Automatic Transmission
Shift Lever Disassembly/Reassembly
SRS components are located in this area. Review the SRS c o m p o n e n t locations, precautions, and procedures in the
SRS section before performing repairs or service, refer to '98-01 Accord Service Manual (see page 23-28).
PUSH BUTTON
SPRING
SHIFT LEVER KNOB
PLUNGER SPRING
SHIFT LOCK
SOLENOID CLAMP
A / T GEAR POSITION
INDICATOR PANEL
A / T GEAR POSITION
INDICATOR PANEL
SHIFT LOCK LIGHT HOUSING
SOLENOID
LEVER COVER
8 x 1.25mm
2 2 N m (2.2 k g f - m , 16 I b f f t )
SHIFT LOCK
STOP CUSHION
DETENT SPRING
SHIFT CABLE
SHIFT LEVER
BRACKET BASE
8 x 1.25mm
2 2 N m (2.2 k g f - m , 16 I b f f t )
14-132
Shift Cable Replacement
1. Raise the front of the vehicle, and make sure it is 7. Remove the floor heat shield.
securely supported, refer to the '98-01 Accord
Service Manual (see page 1-15). 8. Remove the shift cable guide bracket (A) and
g r o m m e t (B).
2. Set the parking brake, and block rear wheels
securely.
10. Remove the lock bolt (C) securing the control lever
(D), then remove the shift cable (E) w i t h the control
lever.
(cont'd)
14-133
Automatic Transmission
Shift Cable Replacement (cont'd)
11. Insert the new shift cable through the g r o m m e t 17. Turn the ignition switch ON (II), and verify that the
hole, then install the shift cable guide bracket. E position indicator light comes on.
12. Verify that the transmission is in E position on the 18. If necessary, push the shift cable until it stops, then
control shaft. release your hand. Pull the shift cable back one
step so that the shift position is in E.
13. Install the control lever (A) w i t h the shift cable (B)
on the control shaft (C). Do not bend the shift cable
excessively.
6 x 1.0 m m
9 . 8 N - m (1.0 k g f - m , 7.2 I b f f t )
6 x 1.0 m m
14 N m (1.4 k g f - m ,
10 I b f f t )
14. Install the lock bolt (D) w i t h a new lock washer (E),
then bend the lock washer tab against the bolt.
15. Install the shift cable cover (F), then install the shift
cable holder (G) on the cover.
14-134
21. Rotate the socket holder (A) on the shift cable (B) 23. If not properly installed, remove the shift cable
counterclockwise a quarter turn, then slide the from the shift lever bracket base, and reinstall the
holder onto the shift lever bracket base (C). shift cable. Do not install the shift cable end on the
Install the shift cable end (D) over the mounting mounting stud while the shift cable is on the shift
stud (E) by aligning its square hole (F) with the cable bracket base.
square shape (G) at the bottom of the stud. Rotate
the holder clockwise a quarter turn to secure the 24. Install and tighten the nut.
shift cable.
8x1.25 mm
2 2 N m (2.2 k g f m , 16 I b f f t )
25. Remove the 6.0 mm (0.24 in.) pin that was installed
to hold the shift lever.
26. Move the shift lever to each gear, and verify that
the A/T gear position indicator follows the
transmission range switch.
27. Start the engine, and check the shift lever operation
in all gears.
22. Verify that the shift cable end (A) is properly
installed on the mounting stud (B).
Properly Installed:
14-135
Automatic Transmission
+ ++++
14-136
<2
9. Rotate the socket holder (A) on the shift cable (B) 11. If not properly installed, remove the shift cable
counterclockwise a quarter turn, then slide the f r o m the shift lever bracket base, and reinstall the
holder onto the shift lever bracket base (C). shift cable. Do not install the shift cable end on the
Install the shift cable end (D) over the mounting m o u n t i n g stud w h i l e the shift cable is on the shift
stud (E) by aligning its square hole (F) w i t h the cable bracket base.
square shape (G) at the bottom of the stud. Rotate
the holder clockwise a quarter turn to secure the 12. Install and tighten the nut.
shift cable.
8 x 1.25 m m
2 2 N m (2.2 k g f m , 16 I b f f t )
13. Remove the 6.0 m m (0.24 in.) pin that was installed
to hold the shift lever.
14. Move the shift lever to each gear, and verify that
the A/T gear position indicator follows the
transmission range switch.
15. Push the shift lock release, and verify that the shift
10. Verify that the shift cable end (A) is properly lever releases.
installed on the mounting stud (B).
Properly Installed:
A B
14-137
A/T Gear Position Indicator
14-138
Circuit Diagram
DRIVER'S
UNDER-DASH
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH FUSE/RELAY BOX
YEL
1
[7
VSP D4 ATP
OUT IND R
<3 CONTROL
UNIT,
DRIVER'S
STARTER
r BLK/BLU i CUT RELAY
CRUISE
- RED/BLK | RED/BLK
DIMMING
CIRCUIT LT BLU P> CONTROL
UNIT
Wr-
- PNK - - PNK -
14-139
A/T Gear Position Indicator
Transmission Range Switch Test
1. Remove the transmission range switch connector (A) f r o m the connector bracket (B), then disconnect the
transmission range switch connector.
2. Check for continuity between the terminals in each switch position according to the table below.
\ Terminal
1 2 3 4 5 6 7 8 9 10
Position \
c%
E KJ u
CS. /~\
m w ~ - KJ
m KJ KJ - KJ
B
r\ rs
KJ KJ KJ
B KJ KJ KJ
a s~\ r>
KJ
/-\
KJ
m o O
14-140
Transmission Range Switch Replacement
1. Raise the front of the vehicle, and make sure it is 7. Set the transmission range switch to [ED position.
securely supported, refer to the '98-01 Accord
Service Manual (see page 1-15). NOTE: The transmission range switch clicks in OS
position.
2. Set the parking brake, and block both rear wheels
securely.
3. Shift to ED position.
(cont'd)
14-141
A/T Gear Position indicator
Transmission Range Switch Replacement (cont'd)
9. Install the transmission range switch (A) on the 12. Turn the ignition switch ON (II). Move the shift lever
control shaft (B), then secure it w i t h the bolts. through all gears, and check the transmission
range switch synchronization w i t h the A/T gear
NOTE: Do not move the transmission range switch position indicator (A).
w h e n tightening the bolts.
6 x 1.0 m m
12N-m(1.2 kgfm,
8.7 I b f f t )
13. Move the shift lever through all gears, and verify
the f o l l o w i n g :
14-142
0
Indicator Input Test
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the
SRS section before performing repairs or service, refer to the '98-01 Accord Service Manual (see page 23-28).
1. Remove the instrument panel, refer to the '98-01 Accord Service Manual (see page 20-84).
2. Remove the gauge assembly f r o m the dashboard, refer to the '98-01 Accord Service Manual (see page 22-68),
then disconnect the gauge assembly B (22P) and C (16P) connectors.
3. Inspect the connectors and connector terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair t h e m as necessary, and recheck the system.
If the terminals look OK, make the following input tests at the gauge assembly B (22P) and C (16P) connectors.
- If a test indicates a problem, find a correct the cause, then recheck the system.
- If all the input tests prove OK, but the indicator is faulty, replace the printed circuit board.
G A U G E A S S E M B L Y CONNECTORS
B(22P) C(16P)
1 2 / 4 5 6 7 8 9 10 1 2 3 4 5 6 7
11 12 /// 16|XI/ / 19 20 21 22 8 9 10 11|X112 /14 15 16
Cavity Wire Color Test Condition Test: Desired Result Possible Cause
(If result is not obtained)
B11 YEL Ignition switch Check for voltage to ground: Blown No. 9 (7.5 A) fuse in the
ON (II) There should be battery voltage. driver's under-dash fuse/relay
box
An open in the wire
B16 BLK Under all Check for continuity to ground: Poor ground(G501)
conditions There should be continuity. An open in the wire
C4 WHT Ignition switch Check for voltage to ground: Faulty transmission range
ON (II) and shift There should be 1 V or less. switch
lever in E There should be battery voltage in An open in the wire
C5 BRN Ignition switch any other shift lever position.
ON (II) and shift
lever in [ J
C6 PNK Ignition switch
ON (II) and shift
lever in B
C7 BLU Ignition switch
ON (II) and shift
lever in [2]
C12 GRN/BLK Ignition switch Check for voltage to ground: Faulty transmission range
ON (II) and shift There should be battery voltage. switch
lever in S3 Faulty PCM
An open in the wire
C15 BLK/BLU Shift lever in LB Check for continuity to ground: Faulty transmission range
There should be no continuity in any switch
other shift lever position. An open in the wire
C16 RED/BLK Ignition switch Check for voltage to ground:
ON (II) and shift There should be 1 V or less.
lever in \M There should be battery voltage in
any other shift lever position.
14-143
A/T Gear Position indicator
14-144
A/T Interlock System 0 0
Component Location Index
14-145
A/T Interlock System
Circuit Diagram
UNDER-HOOD F U S E / R E L A Y BOX
BATTERY
No.47 (20A)
WHT/YEL
DRIVER'S
UNDER-DASH
F U S E / R E L A Y BOX
IGNITION SWITCH
STEERING LOCK
YEL ASSEMBLY
GRN WHT/RED
A
G501
TRANSMISSION
RANGE SWITCH
G401
14-146
Control Unit Input Test
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the
SRS section before performing repairs or service, refer to the '98-01 Accord Service Manual (see page 23-28).
1. Disconnect the 22P connector f r o m the multiplex control unit (driver's), then remove the multiplex control unit
(driver's) f r o m the driver's under-dash fuse/relay box.
2. Inspect the connectors and connector terminals to be sure they are all making good contact.
If the terminals are bent, loose, or corroded, repair them as necessary, and recheck the system.
If the terminals look OK, go to step 3.
NOTE: If the shift lock solenoid clicks when the ignition switch is turned ON (II) while depressing the brake pedal
w i t h the shift lever in B position, the shift lock system is OK. If the shift lever cannot be shifted f r o m E position,
test the transmission range switch.
3. With the driver's unit still disconnected f r o m its connector and the fuse/relay box, make these input tests at its
connector or its fuse/relay box socket.
If a test indicates a problem, find and correct the cause, then recheck the system.
If all the input tests prove OK, go to step 4.
(cont'd)
14-147
A/T Interlock System
Control Unit Input Test (cont'd)
24P
1 2 3 4 5 6 7 8 9 10 11 12 1 / 3 4 5
16
6 7 8 9 /
13 14 15 16 17 18 19 20 21 22 23 24 11 12 13 14 15
N" / / / / 22
4. Reconnect the connectors to the multiplex control unit (driver's), and make this input test.
B12 WHT/RED Ignition switch Check for voltage to ground: Faulty brake pedal position
ON (II) and brake There should be battery switch
pedal pushed voltage. Faulty PCM
Ignition switch Check for voltage to ground: Faulty multiplex control unit
ON (II), brake pedal There should be 1 V or less. (driver's)
and accelerator An open in the wire
pedal pressed at
the same time
If a test indicates a problem, find and correct the cause, then recheck the system.
|f all the input tests prove OK, substitute a known-good multiplex control unit (driver's), and recheck the system.
If the system is OK, the multiplex control unit (driver's) must be faulty; replace it.
14-148
<5
Key Interlock Solenoid/Switch Test Shift Lock Solenoid Test
S R S components are located in this area. Review the 1. Remove the center console, refer to the '98-01
S R S component locations, precautions, and procedures Accord Service Manual (see page 20-83).
in the S R S section before performing repairs or service,
refer to the '98-01 Accord Service Manual (see page 23- 2. Disconnect the shift lock solenoid 2P connector.
28).
5>. 4. Check that the shift lever can be moved from the E
position. Release the battery terminals from the
shift lock solenoid connector. Move the shift lever
back to the B position, and make sure it locks.
T e r m i n a l s i d e of m a l e t e r m i n a l s
NOTE: Do not connect power to the No. 2 terminal
(reverse polarity) or you will damage the diode
4. Check that the key cannot be removed with power inside the solenoid.
connected to the No. 7 terminal and ground
connected to the No. 3 terminals. 5. Check that the shift lock releases when the release
lever is pushed, and check that it locks when the
If the key cannot be removed, the key interlock release lever is released.
solenoid is OK.
If the key can be removed, replace the steering 6. If the solenoid does not work, replace it.
lock assembly (the key interlock solenoid is not
available separately).
14-149
A/T Interlock System
Shift Lock Solenoid Replacement Park Pin Switch Test
1. Remove the center console, refer to the '98-01 1. Remove the center console, refer to the '98-01
Accord Service Manual (see page 20-83). Accord Service Manual (see page 20-83).
2. Disconnect the shift lock solenoid 2P connector. 2. Disconnect the park pin 4P connector.
4. Install the shift lock solenoid plunger (C) and 4. Shift the shift lever out of the OB position, and check
plunger spring (D) in the new shift lock solenoid. for continuity between the terminals in step 3.
There should be continuity.
5. Install the shift lock solenoid by aligning the joint of
the shift lock solenoid with the tip of the shift lock 5. If the park pin switch is faulty, replace the shift
stop (E). lever bracket base.
6. Secure the shift lock solenoid with the clamp, then NOTE: The park pin switch is not available
connect the shift lock solenoid connector. separately from the shift lever bracket base.
14-150
Transmission End Cower
Exploded View
MAINSHAFT LOCKNUT
TRANSMISSION
Replace.
RANGE SWITCH
P I T O T PIPE
'00-01 models)
LUBRICATION
P I T O T PIPE
00-01 m o d e l s )
BEARING H U B /
BALL BEARING
ASSEMBLY
CONICAL SPRING WASHER
Replace.
PITOT FLANGE
('00-01 m o d e l s )
THRUST NEEDLE
BEARING M A I N S H A F T IDLER G E A R
NEEDLE BEARING
THRUST NEEDLE
BEARING
BREATHER TUBE
A T F C O O L E R LINE
PARK P A W L SHAFT
LINE BOLT
A T F C O O L E R LINE
SEALING WASHERS
LINE BOLT
Replace.
(cont'd)
14-151
Transmission End Cower
End Cover Removal (cont'd)
Special Tools Required 5. Slip the special tool onto the mainshaft.
Mainshaft holder
07GAB-PF50101 or 07GAB-PF50100
NOTE:
Countershaft and secondary shaft locknuts have
left-hand threads.
Clean the old locknuts; they are used to install the
press fit idler gears on the mainshaft and
secondary shaft, and the park gear and bearing
hub on the countershaft.
Keep all of the chiseled particles out of the
transmission.
14-152
Park Lever Stop Inspection and
Adjustment
Remove the mainshaft idler gear (A) and the
secondary shaft idler gear (B) with a puller (C). 1. Set the park lever (A) in the B position.
C
6x 1.0 m m
14 N m (1.4 k g f - m , 10 I b f f t )
11. Remove the park gear (F) with the puller. 3. If the measurement is out of tolerance, select and
install the appropriate park lever stop (E) from the
12. Remove the park pawl, spring, shaft, and shaft stop. table below.
14. Remove the line bolts, then remove the ATF cooler
lines. L2
14-153
Transmission Housing
Housing and Shaft Assemblies Removal
Exploded View
R E V E R S E IDLER G E A R
SHAFT HOLDER TRANSMISSION HOUSING
MOUNTING BOLTS
R E V E R S E IDLER
GEAR SHAFT a ^ HARNESS CLAMP BRACKET
4
TT /
COUNTERSHAFT
2ND G E A R
TRANSMISSION HANGER/
COUNTERSHAFT HARNESS CLAMP BRACKET
REVERSE GEAR
TRANSMISSION HOUSING
TRANSMISSION HANGER
SHIFT FORK
MAINSHAFT
SUB-ASSEMBLY
SECONDARY SHAFT
SUB-ASSEMBLY
COUNTERSHAFT
SUB-ASSEMBLY
14-154
Special Tools Required 4. Align the spring pin (A) on the control shaft (B) w i t h
Housing puller 07HAC-PK40102 the transmission housing groove (C) by turning the
control shaft.
NOTE: Refer to the Exploded View as needed during the A C 07HAC-PK40102
following procedure.
14-155
Transmission Housing
Bearing Replacement
Special Tools Required 4. Release the pliers, then push the bearing d o w n into
Driver 07749-0010000 the housing until the snap ring snaps in place
Seal driver attachment 07GAD-PG40101 around it.
Attachment, 62 x 68 m m 07746-0010500
Attachment, 72 x 75 m m 07746-0010600
B: 0 7 mm
( 0 - 0 . 2 8 in.)
14-156
Valve Body
Exploded V i e w
A T F FEED PIPE,
8 x 198 m m
A T F FEED PIPES,
8 x 85 m m
SERVO DETENT 3 Pipes
BASE
ATF STRAINER
SJATOR SHAFT
DOWEL PINS, 2
REGULATOR
SEPARATOR PLATE
6x 1.0 m m , 1 Bolt
M A I N VALVE BODY
COOLER CHECK V A L V E
SPRING
SERVO BODY
COOLER CHECK V A L V E
SERVO SEPARATOR
ATF P U M P DRIVE GEAR
PLATE
ATF P U M P DRIVEN GEAR
M A I N SEPARATOR PLATE
ACCUMULATOR
BODY
DOWEL PINS, 3
TORQUE CONVERTER
HOUSING TORQUE CONVERTER
CHECK VALVE
TORQUE CONVERTER
CHECK VALVE SPRING
(cont'd)
14-157
Valve Body
Valve Bodies and ATF Strainer Removal (cont'd)
NOTE; Refer to the Exploded View as needed during the 16. Clean the inlet opening (A) of the ATF strainer (B).
f o l l o w i n g procedure. thoroughly w i t h compressed air, then check that it
is in good condition, and the inlet opening is not
1. Remove the ATF feed pipes f r o m the regulator clogged.
valve body, servo body, and accumulator body.
14-158
Valve Body Repair
NOTE: This repair is only necessary if one or more of 5. Remove the # 600 paper. Thoroughly wash the
the valves in a valve body do not slide smoothly in their entire valve body in solvent, then dry it w i t h
bores. Use this procedure to free the valves. compressed air.
1. Soak a sheet of # 600 abrasive paper in ATF for 6. Coat the valve w i t h ATF, then drop it into its bore. It
about 30 minutes. should drop to the bottom of the bore under its
o w n weight. If not, repeat step 4, then retest. If the
2. Carefully tap the valve body so the sticking valve valve still sticks, replace the valve body.
drops out of its bore. It may be necessary to use a
small screwdriver to pry the valve free. Be careful
not to scratch the bore w i t h the screwdriver.
3. Inspect the valve for any scuff marks. Use the ATF-
soaked # 600 paper to polish off any burrs that are
on the valve, then wash the valve in solvent and
dry it w i t h compressed air.
14-159
Valve Body
Valve Body Valve Reassembly
1. Coat all parts w i t h ATF before assembly.
3. Install all the springs and seats. Insert the spring (A)
in the valve, then install the valve in the valve body
(B). Push the spring in w i t h a screwdriver, then
install the spring seat (C).
C
14-160
Main Valve Body Disassembly, Inspection, and Reassembly
1. Clean all parts thoroughly in solvent or carburetor cleaner, and dry t h e m w i t h compressed air. Blow out all
passages.
2. Do not use a magnet to remove the check valve ball; it may magnetize the ball.
3. Check all valves for free movement. If any fail to slide freely, refer to Valve Body Repair (see page 14-159).
(cont'd)
14-161
Valve Body
Main Valve Body Disassembly, Inspection, and Reassembly (cont'd)
Sectional V i e w
MANUAL VALVE
SPRING SPECIFICATIONS
14-162
ATF Pomp inspection
1. Install the ATF pump drive gear (A), driven gear (B) 2. Measure the side clearance of the ATF pump drive
and ATF pump driven gear shaft (C) in the main gear (A) and driven gear (B).
valve body (D). Lubricate all parts with ATF, and
install the ATF pump driven gear with its grooved ATF Pump Gears Side (Radial) Clearance;
and chamfered side facing up. Standard (New):
ATF Pump Drive Gear
0.210-0.265 mm (0.0083 0.00104 in.)
ATF Pump Driven Gear
0.035-0.063 mm (0.0014-0.0025 in.)
14-163
Valve Body
Regulator Valve Body Disassembly, Inspection, and Reassembly
1. Clean all parts thoroughly in solvent or carburetor cleaner, and dry t h e m with compressed air. Blow out all
passages.
2. Check all valves for free movement, If any fail to slide freely, refer to Valve Body Repair (see page 14-159).
4. Hold the regulator spring cap in place while removing the stop bolt. The regulator spring cap is spring loaded.
Once the stop bolt is removed, release the spring cap slowly so it does not pop out.
5. Reassembly is the reverse of the disassembly. Install the filter in the direction shown.
7. Align the hole in the regulator spring cap w i t h the hole in the valve body, then press the spring cap into the valve
body, and tighten the stop bolt.
SPRING SPECIFICATIONS
14-164
<2
Servo Body Disassembly, Inspection, and Reassembly
1. Clean all parts thoroughly in solvent or carburetor cleaner, and dry them with compressed air. Blow out all
passages.
2. Check all valves for free movement. If any fail to slide freely, refer to Valve Body Repair (see page 14-159).
Replace.
SPRING SPECIFICATIONS
14-165
Valve Body
Accumulator Body Disassembly, Inspection, and Reassembly
1. Do not use a magnet to remove the check balls: it m a y magnetize the balls.
2. Clean all parts thoroughly in solvent or carburetor cleaner, and dry them w i t h compressed air. Blow out all
passages.
SNAP RINGS
SPRING SPECIFICATIONS
14-166
Torque Converter Housing <3
Mainshaft Bearing and Oil Seal Replacement
Special Tools Required 3. Install the new oil seal flush with the housing with
Adjustable bearing puller, 2540 mm the special tools.
07736-A01000B or 07736-A01000A 07749-0010000
Driver 07749-0010000
Attachment 62 x 68 mm 07746-0010500
Attachment, 72 x 75 mm 07746-0010600
07746-0010600
07736-A01000Bor
07736-A01000A
14-167
Torque Converter Housing
17-6340500
00.03 m m / | ^ tA\
(0-0.001 in.) I .hQ^f)
3. Install the new bearing (B) into the housing (C) w i t h
C A
the special tools.
3. Install the new bearing (B) into the housing (C) w i t h
the special tools.
14-168
Shafts and Clutches
PITOT F L A N G E
00-01 m o d e l s )
IDLER G E A R
TRANSMISSION
HOUSING BEARING
3RD/4TH CLUTCH A S S E M B L Y
O-RINGS
Replace.
T H R U S T S H I M , 41 x 7 3 m m
S e l e c t i v e part
NEEDLE BEARING
SEALING RINGS
2 9 mm
THRUST NEEDLE BEARING
NEEDLE BEARING
S E T RING
2. Check the clearance of the 3rd/4th clutch assembly (see page 14-170).
3. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
4. Inspect the splines for excessive wear and damage.
5. Check shaft bearing surfaces for scoring, scratches, and excessive wear.
6. Before installing the O-rings, wrap the shaft splines w i t h tape to prevent damage to the O-rings.
7. Install the conical spring washer and 41 x 73 m m thrust shim in the direction s h o w n .
8. Inspect condition of the sealing rings. If the sealing rings are w o r n , distorted, or damaged, replace them (see page
14-171).
14-169
Shafts and Clutches
3rd/4th Clutch Clearance Inspection
1. Remove the O-rings f r o m the mainshaft. 3. Hold the 4th gear collar (C) against the clutch
assembly (B), then measure the clearance between
2. Assemble the 41 x 73 m m thrust shim (A), 3rd/4th the clutch guide (E) and the 4th gear collar w i t h a
clutch assembly (B), and 4th gear collar (C) on the feeler gauge (F) in at least three places. Use the
mainshaft (D). average as the actual clearance.
THRUST SHIM, 41 x 73 m m
14-170
Mainshaft Sealing Rings Replacement
The sealing rings are synthetic resin w i t h chamfered
ends. Check condition of the sealing rings, and replace
them only if they are w o r n , distorted, or damaged.
L O C K N U T (FLANGE NUT)
Replace.
Left-hand threads
2 2 6 N - m (23.0 k g f - m , 1 6 6 l b f f t ) - 0
167 N m (17.0 k g f - m , 1 2 3 I b f f t )
2. Remove the reverse selector hub, 3rd gear, and 1st gear (see page 14-173).
3. Check the bearing in the bearing hub for wear and rough movement. If the bearing is w o r n or damaged, replace it
(see page 14-175).
4. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
6. Check the shaft bearing surfaces for scoring, scratches, and excessive wear.
7. Lubricate all parts w i t h ATF, and reassemble the shafts and gears.
8. Install the conical spring washer, reverse selector, reverse selector hub, and distance collar in the direction shown.
14-172
Countershaft Reverse Selector Hub, 3rd Gear, and 1st Gear Replacement
Special Tools Required 2. Remove the needle bearing, snap ring, distance
Driver 40 m m I.D. 07746-0030100 collar, and 31 m m cotters f r o m the countershaft.
Removal 3. Remove the 1st gear (A) and 3rd gear (B) together
f r o m the countershaft (C) w i t h a puller (D). Place a
1. Remove the reverse selector hub (A) and the 4th shaft protector (E) between the puller and
gear (B) w i t h a universal two-jaw (or three-jaw) countershaft to prevent damaging the countershaft.
puller (C). Place a shaft protector (D) between the
puller and countershaft (E) to prevent damaging the
countershaft.
(cont'd)
14-173
Shafts and Clutches
Countershaft Reverse Selector Hub, 3rd Gear, and 1st Gear Replacement
(cont'd)
4. Install the 31 m m cotters, distance collar, snap ring,
Installation needle bearing, and 4th gear (A) on the
countershaft.
1. A p p l y ATF to the parts.
5. Slide the reverse selector hub (B) over the
2. Install the 1st gear on the countershaft by hand. countershaft (C), and then press it into place w i t h
the special tool and a press.
3. Align the shaft splines w i t h those on 3rd gear, then
press the countershaft (A) into the 3rd gear w i t h NOTE: Some of the reverse selector hubs are not
press. press-fitted and can be installed without using the
special tool and a press.
Place an attachment (B) between the press and
countershaft to prevent d a m a g i n g the
07746-0030100
countershaft.
Stop pressing the countershaft w h e n the 3rd gear
contacts the 1st gear (C).
14-174
Countershaft Bearing Huh/Bearing Replacement
Special Tools Required
Driver 07749-0010000
Attachment 42 x 47 mm 07746-0010300
Attachment 62 x 68 mm 07746-0010500
BALL BEARING
THRUST NEEDLE
BEARING
IDLER G E A R
SECONDARY SHAFT
2ND G E A R
NEEDLE BEARING
TRANSMISSION
HOUSING BEARING
THRUST NEEDLE
BEARING
T H R U S T S H I M , 37 x 55 m m
Selective part
NEEDLE BEARING
1ST/2ND CLUTCH
ASSEMBLY
THRUST NEEDLE
BEARING 1ST G E A R O-RINGS
Replace.
C O T T E R S , 32 m m
SPLINED WASHER,
3 8 x 5 6 . 5 mm COTTER RETAINER
Selective part
SNAP RING
S E A L I N G R I N G S , 25 m m
2. Inspect the thrust needle bearing and the needle bearing for galling and rough movement.
3. Check clearance of the secondary shaft assembly (see page 14-177).
4. Check the splines for excessive wear and damage.
5. Check the shaft bearing surfaces for scoring, scratches, and excessive wear.
6. Check the idler gear bearing for wear and rough movement. If the bearing is w o r n or damaged, replace it (see
page 14-179).
7. Before installing the O-rings, w r a p the shaft splines w i t h tape to prevent damage to the O-rings.
8. Lubricate all parts w i t h ATF during reassembly.
9. Install the conical spring washer and 38 x 56.5 m m splined washer in the direction shown.
14-176
<S0
Secondary Shaft Clearance Inspection
1. Remove the O-rings f r o m the shaft. 3. Measure the clearance between the 38 x 56.5 m m
splined washer (E) and cotters (F) w i t h a feeler
2. Assemble the thrust needle bearing (A), needle gauge (J) in at least three places. Use the average
bearing (B), 1st gear (C), thrust needle bearing (D), as the actual clearance.
38 x 56.5 m m splined washer (E), 32 m m cotters (F),
cotter retainer (G), and snap ring (H) on the STANDARD: 0.07 0.15 m m (0.003-0.006 in.)
secondary shaft (I).
(cont'd)
14-177
Shafts and Clutches
Secondary Shaft Clearance Inspection (cont'd)
6. Remove the 27 x 47 x 5 m m thrust washer f r o m the 9. Hold the 27 x 47 x 5 m m thrust washer (G) against
mainshaft. the clutch assembly (A), and measure the 2nd gear
axial clearance in at least three places while
7. Assemble the 1st/2nd clutch assembly (A), 37 x 55 m o v i n g the 2nd gear (E). Use the average as the
m m thrust s h i m (B), thrust needle bearing (C), actual clearance.
needle bearing (D), 2nd gear (E), thrust needle
bearing (F), and 27 x 47 x 5 m m thrust washer STANDARD: 0 . 0 4 - 0 . 1 2 m m (0.002 0.005 in.)
(removed f r o m m a i n s h a f t ) (G) on the secondary
shaft (H).
THRUST SHIM, 37 x 55 m m
Set the dial indicator (I) on 2nd gear (E).
E No. Part Number Thickness
1 90406-P0Z-000 4.90 m m (0.193 in.)
2 90407-P0Z-000 4.95 m m (0.195 in.)
3 90408-P0Z-000 5.00 m m (0.197 in.)
4 90409-P0Z-000 5.05 m m (0.199 in.)
5 90410-P0Z-000 5.10 m m (0.201 in.)
6 90411-P0Z-000 5.15 m m (0.203 in.)
7 90412-P0Z-000 5.20 m m (0.205 in.)
14-178
Secondary Shaft Idler Gear Bearing Replacement
Special Tools Required 4. Install the bearing on the secondary shaft idler gear
Driver 07749-0010000 with the special tool and a press.
A t t a c h m e n t 62 x 68 m m 07746-0010500
14-179
Shafts and Clutches
Clutch Disassembly
Special Tools Required 3. Install the special tools on the 3rd/4th clutch
Clutch spring compressor attachment assembly.
07LAE-PX40100 07LAE-PX40100
Clutch spring compressor attachment
07HAE-PL50101
Clutch spring compressor bolt assembly
07GAE-PG40200 or 07GAE-PG4020A
2. Remove the disc spring (A) f r o m the 1st, 3rd and 4. Be sure the special tool (A) is adjusted to have full
4th clutches. contact with the spring retainer (B) on the 3rd and
4th clutches.
NOTE: The 2nd clutch does not have a disc spring.
14-180
5. Set the special tool (A) on the spring retainer (B) of 7. Compress the spring until the snap ring can be
the 1st and 2nd clutches in such a way that the removed.
special tool works on the clutch return spring (C).
(cont'd)
14-181
Shafts and Clutches
Clutch Disassembly (cont'd)
9. For 3rd and 4th clutch: W r a p a shop rag around the
clutch d r u m (A), and apply air pressure to the fluid
passage to remove the piston (B). Place a finger tip
on the other end w h i l e applying air pressure.
14-182
Clutch Inspection
1ST/2ND CLUTCH
NOTE: There are t w o types of spring retainer, you may find either type in the clutch assembly. Some spring retainers
have seal lips, and do not have O-rings. The seal lip is undetachable f r o m the spring retainer.
- SNAP RING
O-RINGS
Replace.
- CLUTCH END
PLATE
CLUTCH PISTON
-CLUTCH PLATES
Standard thickness:
2.0 m m ( 0 . 0 7 9 i n . )
DISC SPRING CLUTCH DISCS
Standard thickness:
1.94 m m ( 0 . 0 7 6 i n . )
RETURN SPRING
O-RING
Replace,
SPRING RETAINER
S N A P RING
- SNAP RING
-SPRING RETAINER
CLUTCH DISCS
Standard thickness:
1.94 m m ( 0 . 0 7 6 i n . ) - O-RING
CLUTCH PLATES Replace.
Standard thickness:
2.0 m m ( 0 . 0 7 9 i n . - R E T U R N SPRING
CLUTCH PISTON
'O-RINGS
Replace.
2ND C L U T C H
DRUM
1ST CLUTCH
CLUTCH END DRUM
- S N A P RING
PLATE
(cont'd)
14-183
Shafts and Clutches
Clutch inspection (cont'd)
3RD/4TH CLUTCH
SNAP RING
CLUTCH DISCS
Standard thickness:
1.94 m m ( 0 . 0 7 6 i n . )
CLUTCH END PLATE
CLUTCH PLATES
Standard thickness:
2.0 m m ( 0 . 0 7 9 i n . )
O-RINGS
Replace.
CHECK VALVE
CLUTCH PISTON
SPRING RETAINER
RETURN SPRING
SNAP RING
DISC SPRING
CLUTCH DISCS
Standard thickness
1.94 m m ( 0 . 0 7 6 i n . CLUTCH PISTON
O-RINGS
Replace.
SNAP RING
14-184
Clutch Reassembly
Special Tools Required 2. Install new O-rings (A) on the piston (B) and the
Clutch spring compressor attachment spring retainer (1st and 2nd clutches).
07LAE-PX40100
Clutch spring compressor attachment NOTE: Some spring retainers of the 1st and 2nd
07HAE-PL50101 clutch have seal lips and do not have O-rings.
Clutch spring compressor bolt assembly
07GAE-PG40200 or 07GAE-PG4020A
(cont'd)
14-185
Shafts and Clutches
Clutch Reassembly (cont'd)
4. Install the return spring (A) and spring retainer (B), 6. Be sure the special too (A) is adjusted to have full
and position the snap ring (C) on the retainer. contact w i t h the spring retainer (B) on the 3rd and
C 4th clutches.
0 7 L A E - P X 4 0 1 0 0 or
07HAE-PL50101
0 7 G A E - P G 4 0 2 0 0 or
07GAE-PG4020A
14-186
8. If either end of the special tool is set over an area of 10. Install the snap ring (A).
the spring retainer which is unsupported by the
return spring, the retainer may be damaged.
9. Compress the return spring. 12. Install the disc spring in the 1st, 3rd, and 4th
clutches in the direction shown.
(cont'd)
14-187
Shafts and Clutches
Clutch Reassembly (cont'd)
13. Soak the clutch discs thoroughly in ATF for a 16. Measure the clearance between the clutch end
m i n i m u m of 30 minutes. Before installing the plate (A) and top disc (B) w i t h a dial indicator (C).
plates and discs, make sure the inside of the clutch Zero the dial indicator w i t h the clutch end plate
d r u m is free of dirt and other foreign matter. lowered, and lift it up to the snap ring (D). The
distance that the clutch end plate moves is the
14. Starting w i t h a clutch plate, alternately install the clearance between the clutch end plate and top disc.
clutch plates and discs. Install the clutch end plate
(A) w i t h the flat side t o w a r d the disc (B). NOTE: Take measurement in at least 3 places, and
use the average as the actual clearance.
14-188
17. If the clearance is not within the service limit, select 1ST and 2ND CLUTCH END PLATES
a new clutch end plate from the following table.
Mark Part Number Thickness
NOTE: If the thickest clutch end plate is installed, 6 22551-P7Z-003 2.6mm (0.102 in.)
but the clearance is still over the standard, replace 7 22552-P7Z-003 2.7 m m (0.106 in.)
the clutch discs and clutch plates as a set. 8 22553-P7Z-003 2.8 m m (0.110 in.)
9 22554-P7Z-003 2.9 m m (0.114 in.)
0 22555-P7Z-003 3.0 m m (0.118 in.)
1 22556-P7Z-003 3.1 m m (0.122 in.)
2 22557-P7Z-003 3.2 m m (0.126 in.)
3 22558-P7Z-003 3.3 m m (0.130 in.)
4 22559-P7Z-003 3.4 m m (0.134 in.)
14-189
Valve Body
Valve Bodies and ATF Strainer Installation
Exploded View
Torque:
6 x 1.0 m m : 1 2 N - m (1.2 k g f - m , 8.7 I b f f t )
8 x 1.25 m m : 1 8 N - m ( 1 . 8 k g f - m , 13 I b f f t )
6 x 1.0 m m ,
8 Bolts - A T F F E E D PIPE,
8 x 198 m m
SERVO DETENT
BASE ATF FEED PIPES,
8 x 8 5 mm
3 Pipes
ATF STRAINER
STAJOR SHAFT
D O W E L PINS, 2
O-RING REGULATOR
Replace SEPARATOR PLATE
6 x 1.0 m m 6 x 1.0 m m , 1 B o l t
2 Bolts
MAIN V A L V E BODY
6 x 1.0 m m
9 Bolts
COOLER CHECK VALVE
SERVO BODY SPRING
MAIN S E P A R A T O R PLATE
D O W E L PINS, 3
ACCUMULATOR BODY
TORQUE CONVERTER
CHECK VALVE SPRING
14-190
NOTE: Refer to the exploded view as needed during the 4. Install the cooler check valve and spring on the
following procedure. main valve body, then install the t w o dowel pins
and the regulator separator plate.
1. Install the main separator plate (A) and three dowel
pins on the torque converter housing. Then install 5. Install the stator shaft and stator shaft stop.
the ATF pump drive gear (B), driven gear (C) and
ATF p u m p driven gear shaft (D). Install the ATF 6. Install the regulator valve body (eight bolts).
p u m p driven gear w i t h its grooved and chamfered
side facing d o w n . 7. Install the t w o dowel pins and the servo separator
plate on the main valve body.
9. Install the detent arm (C) and arm shaft (D) in the
main valve body (E), then hook the detent arm
spring (F) to the detent arm.
14-191
Transmission Housing
Shaft Assemblies and Housing Installation
Exploded V i e w
8 x 1.25 m m
2 6 N - m (2.7 k g f - m , 2 0 I b f f t ) TRANSMISSION HOUSING
MOUNTING BOLTS
10 x 1.25 mm
4 4 N m (4.5 k g f - m , 3 3 I b f f t )
COUNTERSHAFT
2ND G E A R
COUNTERSHAFT
REVERSE GEAR
TRANSMISSION HANGER/
HARNESS CLAMP BRACKET
TRANSMISSION HOUSING
LOCK WASHER GASKET
Replace. Replace.
SHIFT FORK
R E V E R S E IDLER
REVERSE SELECTOR GEAR
REVERSE SELECTOR
HUB
COUNTERSHAFT
4TH G E A R ' / ' -
MAINSHAFT
SUB-ASSEMBLY
SECONDARY SHAFT
SUB-ASSEMBLY
COUNTERSHAFT
SUB-ASSEMBLY DIFFERENTIAL ASSEMBLY
14-192
NOTE: Refer to the Exploded View as needed during the 5. Place the thrust washer (A) in the transmission
following procedure. housing.
(cont'd)
14-193
Transmission Housing
Shaft Assemblies and Housing Installation (cont'd)
7. Align the spring pin (A) on the control shaft (B) w i t h 10. Engage the reverse idler gear with the countershaft
the transmission housing groove (C) by turning the reverse gear and the mainshaft reverse gear. Then
control shaft. install the needle bearings (A), reverse idler gear
A shaft (B) and thrust washer (C) in the reverse idler
gear, and install the reverse idler gear shaft holder
(D) on the transmission housing.
8 x 1.25 m m
2 6 N m (2.7 k g f m , 2 0 I b f f t )
TORQUE: 4 4 N m (4.5 k g f m , 33 I b f f t )
C B
14-194
Transmission End Cover 3
End Cower and Idler Gears Installation
Special Tools Required 3. Install the park gear (A) using the old locknut (B)
Mainshaft holder and a collar (C). Hold the park pawl (D) to engage
07GAB-PF50101 or 07GAB-PF50100 w i t h the park gear, then tighten the old locknut until
the shaft splines come out slightly over the park
1. Install the park lever (A) and park lever stop (B) on gear splines.
the control shaft (C), then install the lock bolt (D)
w i t h a new lock washer (E). Do not bend the lock NOTE:
tab of the lock washer in this step; bend it after Do not use an impact wrench.
checking park pawl engagement. Countershaft locknut has left-hand threads.
(cont/d)
14-195
Transmission End Cover
End Cover and Idler Gears Installation (cont'd)
5. Remove the bearing hub/bearing assembly (A) with 7. Set the dial indicator (A) to the countershaft idler
a puller (B). gear (B) as shown.
14-196
9. If the clearance is out of standard, remove the 14. Lubricate the following parts w i t h ATF:
bearing hub/bearing assembly using a puller as Splines of the mainshaft, secondary shaft, and
described on the previous page. idler gears.
Threads of the mainshaft, secondary shaft, and
10. Select and install the new bearing hub/bearing new locknuts.
assembly, then recheck. Old conical spring washers.
15. Install the mainshaft idler gear (A) and the old
conical spring washer (B) on the mainshaft (C).
Tighten the old locknut (D) to seat the mainshaft
idler gear to 226 N-m (23.0 kgf-m, 166 Ibf-ft).
BEARING HUB
13. Install the special tool onto the mainshaft. 16. Install the secondary shaft idler gear (E) and the old
conical spring washer (F) on the secondary shaft
(G). Tighten the old locknut (H) to seat the
secondary shaft idler gear to 226 N-m (23.0 kgf-m,
166 I bf-ft)
NOTE:
Do not use an impact wrench, always use a
torque wrench to tighten the locknut.
Secondary shaft locknut has left-hand threads.
(cont'd)
14-197
Transmission End Cover
24. If the park pawl does not engage fully, check the
distance between the pawl shaft (C) and the park
lever roller pin (D) (see page 14-153).
25. Tighten the lock bolt (E), and bend the lock tab of
the lock washer (F) against the lock bolt head.
14-198
0
26. Install the end cover (A) along w i t h t w o dowel pins, 28. Set the control shaft (A) to the H position by
new O-rings, new gasket, and harness clamp turning it.
bracket (B). Tighten the 16 bolts to 12 N-m, (1.2
kgf-m, 8.7 Ibf-ft). NOTE: Be careful not to squeeze the end of the
B
control shaft tips together w h e n turning into
position. If the tips are squeezed together it will
cause a faulty shift signal or position due to the
play between the control shaft and the switch.
(cont'd)
14-199
Transmission End Cover
End Cover and Idler Gears Installation (cont'd)
29. Install the transmission range switch (A) loosely on
the control shaft (B), then secure it w i t h the bolts.
Do not move the transmission range switch w h e n
tightening the bolts.
14-200
A/T Differential 0
Component Location Index Backlash Inspection
T H R U S T S H I M , 76 m m
THRUST WASHER
CARRIER BEARING
R e p l a c e m e n t , p a g e 14-202
DIFFERENTIAL CARRIER
B a c k l a s h I n s p e c t i o n , p a g e 14-201
CARRIER BEARING
R e p l a c e m e n t , page 14-202
^ T H R U S T WASHER
14-201
A/T Differential
Final Driven Gear/Carrier Carrier Bearing Replacement
Replacement
Special Tools Required
1. Remove the final driven gear f r o m the differential Attachment, 40 x 50 m m 07LAD-PW50601
carrier.
NOTE:
NOTE: The final driven gear bolts have left-hand The bearing and outer race should be replaced as a
threads. set.
Inspect and adjust the bearing preload whenever
bearing is replaced.
Check the bearing for wear and rough rotation. If the
bearing is OK, removal is not necessary.
NOTE:
Press the bearings on until they bottom.
Use the small end of the special tool to install the
bearing.
Press the bearings on securely so there is no
clearance between the bearings and the
differential carrier.
14-202
Oil Seal Replacement
Special Tools Required 4. Install the oil seal (A) in the transmission housing
Driver 07749-0010000 w i t h the special tools.
Seal driver attachment 07GAD-PG40101 or
07GAD-PG40100
Pilot 28 x 30 m m 07JAD-PH80400
Oil seal driver attachment 07JAD-PH80101
A B
3. Remove the oil seal (A) f r o m the torque converter
housing (B).
07JAD-PH80400
14-203
A/T Differential
Carrier Bearing Outer Race Replacement
Special Tools Required 4. Install the thrust washer (A) and outer race (B) in
Driver 07749-0010000 the torque converter housing (C), and be sure to
Attachment, 78 x 80 mm 07NA1D-PX40100 install the outer race until it bottoms in the housing
with the special tools.
NOTE:
Replace the bearing with a new one whenever the B
outer race is to be replaced.
Do not use shim(s) on the torque converter housing
side.
Adjust preload after replacing the bearing and outer
race.
Coat all parts with ATF during installation.
07NAD-PX40100
14-204
Carrier Bearing Preload Inspection
Special Tools Required 4. Select the 2.60 m m (0.102 in.) thrust shim f r o m the
D r i v e r 07749-0010000 middle of the table below.
A t t a c h m e n t 78 x 80 m m 07NAD-PX40100
Preload inspection tool 07HAJ-PK40201 THRUST SHIM, 7 6 m m
NOTE: If the transmission housing, torque converter No. Part Number Thickness
housing, differential carrier, tapered roller bearing, S 41438-PX4-700 2.05 m m (0.081 in.)
outer race, or thrust shim were replaced, the bearing T 41439-PX4-700 2.01 m m (0.083 in.)
preload must be adjusted. U 41440-PX4-700 2.15 m m (0.085 in.)
A 41441-PK4-000 2.20 m m (0.087 in.)
1. Remove the bearing outer race (A), thrust washer B 41442-PK4-000 2.25 m m (0.089 in.)
(B) and thrust shim (C) f r o m the transmission C 41443-PK4-000 2.30 m m (0.091 in.)
housing (D) by heating the housing to about 212F D 41444-PK4-000 2.35 m m (0.093 in.)
(100C) w i t h a heat gun (E). Do not heat the housing E 41445-PK4-000 2.40 m m (0.094 in.)
more than 212F (100C). F 41446-PK4-000 2.45 m m (0.096 in.)
G 41447-PK4-000 2.50 m m (0.098 in.)
NOTE: Let the transmission housing cool to room H 41448-PK4-000 2.55 m m (0.100 in.)
temperature before adjusting the bearing preload. I 41449-PK4-000 2.60 m m (0.102 in.)
E J 41450-PK4-000 2.65 m m (0.104 in.)
K 41451-PK4-000 2.70 m m (0.106 in.)
L 41452-PK4-000 2.75 m m (0.108 in.)
M 41453-PK4-000 2.80 m m (0.110 in.)
N 41454-PK4-000 2.85 m m (0.112 in.)
O 41455-PK4-000 2.90 m m (0.114 in.)
P 41456-PK4-000 2.95 m m (0.116 in.)
Q 41457-PK4-000 3.00 m m (0.118 in.)
R 41458-PK4-000 3.05 m m (0.120 in.)
(cont'd)
14-205
A/T Differentia!
Carrier Bearing Preload Inspection :'d)
5. Install the thrust shim (A), thrust washer (B), and 8. Install the differential assembly (A), gasket (B), and
bearing outer race (C) in the transmission housing dowel pins (C) on the torque converter housing (D).
(D). Align the spring pin on the control shaft <E) w i t h the
transmission housing groove.
10 x 1.25 m m
44 N - m (4.5 k g f m , 3 3 I b f f t )
A C D
14-206
10. Rotate the differential assembly in both directions
to seat the bearings.
STANDARD:
New bearing: 2.7-3.9 N m
( 2 8 - 4 0 kgf-cm, 2 4 - 3 5 Ibf-in.)
Reused bearings: 2.5 3.6 N-m
( 2 5 - 3 7 kgf-cm, 2 2 - 3 2 Ibf-in.)
07HAJ-PK40201
14-207
Transaxle
Driveline/Axle
Special T o o l s 16-2
Driveshafts R e a s s e m b l y 16-3
Intermediate Shaft R e m o v a l 16-14
Intermediate Shaft D i s a s s e m b l y 16-14
Intermediate Shaft R e s a s s e m b l y 16-16
Intermediate Shaft Installation 16-18
NOTE: Refer to the '98 01 Accord Service Manual, P/N 61S8008, for the items not shown
in this section.
'98 model:
The installation length of the driveshafts is different; installation instructions and specifications are
included.
The installation position of the intermediate shaft is different; related service information is included.
'99 model:
The Thermoplastic Polyester Elastomer (TPE) outboard boot has been added.
The replacement procedure for ear clamp type boot bands has been added.
The outboard joint disassembly/reassembly procedure has been added.
'01 model:
The replacement procedure for low profile type boot bands has been added.
Driveline/Axle
Special Tools
16-2
Driveshafts Reassembly
Exploded View
'98-00 model
INBOARD JOINT
ROLLER
CIRCLIP
S E T RING
Replace.
SPIDER
INBOARD BOOT
cShMmm
Pack cavity with grease.
DRIVESHAFT
STOP RING
Replace.
OUTBOARD JOINT
(cont'd)
16-3
Driveline/Axle
Pack c a v i t y w i t h g r e a s e .
16-4
Special Tools Required 3. Install the spider (A) onto the driveshaft by aligning
Boot band tool, KD-3191 or equivalent commercially the marks (B) on the spider and the end of the
available driveshaft.
Boot band pincers, KENT-MOORE J-35910 or
equivalent commercially available
Boot band pincers, commercially available
(cont'd)
16-5
Driveline/Axle
Driveshafts Reassembly (cont'd)
6. Pack the inboard joint w i t h the joint grease Adjust the length of the driveshafts to the figure
included in the new driveshaft set. below, then adjust the boots to halfway between
full compression and full extension. Make sure the
Grease quantity ends of the boots seat in the grooves of the
Inboard joint; 1 2 0 - 1 3 0 g ( 4 . 2 - 4 . 6 oz) driveshaft and joint.
('98-00 models)
1 5 0 - 1 6 0 g (5.3 5.6 oz) Left driveshaft: 554 559 mm (21.8 22.0 in.)
('01 model) Right driveshaft: 544 549 mm (21.4 21.6 in.)
16-6
10. I n s t a l l t h e n e w l o w p r o f i l e b a n d (A) o n t o t h e b o o t 12. Fit t h e b o o t e n d s o n t o t h e d r i v e s h a f t a n d t h e
(B) a n d d y n a m i c d a m p e r , t h e n h o o k t h e t a b (C) o f i n b o a r d j o i n t , t h e n i n s t a l l t h e b a n d (A) o n t o t h e b o o t
the band. (B).
(cont'd)
16-7
Driveline/Axfe
Driveshafts Reassembly (cont'd)
15. Thread the free end of the band through the nose 18. U n w i n d the boot band tool, and cut off the excess
section of the commercially available boot band free end of the band to leave a 5 - 1 0 m m ( 0 . 2 - 0 . 4
tool KD-3191 or equvialent (A), and into the slot on in.) tail protruding f r o m the clip.
the w i n d i n g mandrel (B).
NOTE:
Make sure the band and clip do not interfere w i t h
anything and the band does not move.
Remove any grease remaining on the
16. Place a wrench on the w i n d i n g mandrel of the boot surrounding surfaces
band t o o l , and tighten the band until the marked
spot (C) on the band meets the edge of the clip.
17. Lift up the boot band tool to bend the free end of
the band 90 degrees to the clip. Center punch the
clip, then fold over the remaining tail onto the clip.
16-8
20. Install the new set ring. Outboard Joint Side:
Rubber type
(cont'd)
Driveline/Axle
Driveshafts Reassembly (cont'd)
5. Install the new stop ring (A) into the driveshaft 7. To completely seat the outboard joint, pick up the
groove (B). driveshaft and joint, and drop t h e m f r o m about
10 cm (4 in.) onto a hard surface. Do not use a
hammer as excessive force may damage the
driveshaft.
10 cm
(4 In.)
Push.
16-10
9. Pack the outboard joint with the joint grease 12. Set the new double loop band (A) onto the boot.
included in the new joint boot set.
I T A
Grease quantity
Outboard joint (Rubber): 1 3 0 - 1 4 0 g ( 4 . 6 - 4 . 9 oz)
Outboard joint (TPE): 1 4 0 - 1 5 0 g ( 4 . 9 - 5 . 3 oz)
8
For TPE type boot, go to step 20.
For rubber type boot, go to step 11.
11. Fit the boot (A) ends onto the driveshaft (B) and
outboard joint (C).
(cont'd)
16-11
Driveline/Axle
Driveshafts Reassembly (cont'd)
15. Thread the free end of the band through the nose 18. U n w i n d the boot band tool, and cut off the excess
section of a commercially available boot band tool free end of the band to leave a 5 - 1 0 m m ( 0 . 2 - 0 . 4
KD-3191 or equivalent (A), and into the slot on the in.) tail protruding f r o m the clip.
w i n d i n g mandrel (B).
NOTE:
16. Place a wrench on the w i n d i n g mandrel of the boot Make sure the band and clip do not interfere with
band tool, and tighten the band until the marked anything, and the band does not move.
spot (C) on the band meets the edge of the clip. Remove any grease remaining on the
surrounding surfaces.
17. Lift up the boot band tool to bend the free end of
A
the band 90 to the clip. Center punch the clip, then
fold over the remaining tail onto the clip.
16-12
20. Fit the boot (A) ends onto the driveshaft (B) and 2 1 . Close the ear portion (A) of the band w i t h a
outboard joint (C). commercially available boot band pincers (B).
16-13
Driveline/Axle
Intermediate Shaft Removal Intermediate Shaft Disassembly
1. Drain the ATF, refer to the '98-01 Accord Service Special Tools Required
Manual (see page 14-113). Driver 07749-0010000
Driver attachment 07947-6340500
2. Remove the left driveshaft; refer to the '98-01 Support base attachment 07LAF-SM40300
Accord Service Manual (see page 16-3). Support base 07965-SD90100
Attachment, 42 x 47 mm 07746-0010300
3. Remove the flange bolt (A) and 2 dowel bolts (B).
1. Remove the heat shield (A) and intermediate shaft
outer seal (B) from the bearing support (C).
C
16-14
4. Remove the internal snap ring.
Driveline/Axle
Intermediate Shaft Reassembly
Exploded View
FLANGE BOLTS
6 x 1.0
mm
10 N m(1.0 k g f m , 7.2 ibfft)
RING
P a c k t h e i n t e r i o r of t h e o u t e r s e a l .
3 . 0 - 4 . 0 g ( 0 . 1 1 - 0 . 1 4 oz)
16-16
Special Tools Required 4. Press the intermediate shaft (A) into the shaft
Driver 07749-0010000 bearing using the special tool and a press.
Support base attachment 07LAF-SM40300
Support base 07965-SD90100
Oil seal driver attachment 07947-SD90101
Fork seal driver, 39.2 x 49.5 x15 mm 07947-4630100
07947-4630100
(cont'd)
16-17
Driveline/Axle
Intermediate Shaft Reassembly Intermediate Shaft Installation
(cont'd)
1. Clean the areas where the intermediate shaft (A)
contacts the transmission (differential) thoroughly
6. Pack the interior of the outer seal (A). Install the with solvent or carburetor cleaner, and dry with
outer seal into the bearing support (B) using the compressed air. Insert the intermediate shaft
special tools and a press. assembly into the differential. Hold the
intermediate shaft horizontal to prevent damage to
the differential oil seal (B).
B A
16-18
Steering
Power Steering
Special T o o l s 17-2
C o m p o n e n t Location Index 17-3
S y m p t o m Troubleshooting Index 17-4
S y m p t o m Troubleshooting 17-6
Pump P r e s s u r e Test-with T/N 0 7 4 0 6 - 0 0 1 0 0 0 1 ..... 17-7
Pump P r e s s u r e Test-with T/N 0 7 4 0 6 - 0 0 1 0 0 0 A .... 17-8
Fluid Leakage Inspection 17-9
Pump Belt Inspection and A d j u s t m e n t 17-10
Hoses and Lines Replacement 17-12
Pump R e p l a c e m e n t 17-13
Pump Overhaul 17-14
Rack G u i d e A d j u s t m e n t 17-19
Steering G e a r b o x Overhaul 17-20
NOTE; Refer to the 1 9 9 8 - 2 0 0 1 Accord Service Manual, P/N 61S8008 for items not shown
in this section.
Special Tools
Ref.No. Tool N u m b e r Description Qty
07LAG-SM40100 or 07LAG-SM401 OA Piston Seal Ring Guide
07LAG-SM40200 or 07LAG-SM4020A Piston Seal Ring Sizing Tool 1
07JGG-001010A Belt Tension Gauge 1
07TAF-SZ50100 Cylinder End Seal Remover Attachment 1
07RAK-S040122 P/S Joint Adaptor (Hose) 1
07VAK-P8A011A P/S Joint Adaptor (Pump) 1
07VAK-P8A012B P/S Joint Adaptor Plate (Pump) 1
07406-0010001 or 07406-001000A P/S Pressure Gauge 1
07746-0010300 Attachment, 42 x 47 m m 1
07749-0010000 Driver 1
i n c l u d e d in the Belt Tension Gauge Set, 07TGG 001000A.
17-2
Component Location Index
17-3
Power Steering
Symptom Troubleshooting Index
F i n d t h e s y m p t o m in t h e c h a r t b e l o w , a n d d o t h e r e l a t e d p r o c e d u r e s in t h e o r d e r l i s t e d u n t i l y o u f i n d t h e cause.
17-4
Rattle o r c h a t t e r i n g 1. Check f o r loose s t e e r i n g c o m p o n e n t s ( t i e - r o d a n d ball j o i n t s ) . T i g h t e n o r
r e p l a c e as n e c e s s a r y .
2. Check t h e s t e e r i n g c o l u m n s h a f t f o r w o b b l i n g . If t h e s t e e r i n g c o l u m n s
w o b b l e s , replace t h e s t e e r i n g c o l u m n a s s e m b l y , refer t o t h e '98-'01 A c c o r d
S e r v i c e M a n u a l (see p a g e 17-25).
3. Check t h e rack g u i d e a d j u s t m e n t (see p a g e 17-19).
4. Check t h e p o w e r s t e e r i n g p u m p p u l l e y .
If t h e p u l l e y is l o o s e , t i g h t e n it (see p a g e 17-14).
If t h e p u m p s h a f t is l o o s e , r e p l a c e t h e p u m p (see p a g e 17-13).
Hissing Check t h e f l u i d l e v e l . If l o w , f i l l t h e r e s e r v o i r t o t h e p r o p e r level a n d c h e c k f o r
leaks.
Check t h e r e s e r v o i r f o r leaks.
Check f o r c r u s h e d i n l e t h o s e o r l o o s e h o s e c l a m p a l l o w i n g air i n t o t h e s u c t i o n
side of t h e s y s t e m .
Check t h e p o w e r s t e e r i n g p u m p s h a f t oil seal f o r leaks.
P u m p noise C o m p a r e t h e p u m p n o i s e at n o r m a l o p e r a t i n g t e m p e r a t u r e t o a n o t h e r v e h i c l e ,
( p u m p n o i s e u p t o 2 - 3 m i n u t e s a f t e r s t a r t i n g t h e e n g i n e in c o l d w e a t h e r is
normal).
R e m o v e a n d i n s p e c t t h e p u m p f o r w e a r a n d d a m a g e (see s t e p 1 o n p a g e 17-15).
Squeaking Check t h e p o w e r s t e e r i n g belt t e n s i o n a n d a d j u s t as n e c e s s a r y (see p a g e 1 7 - 1 0 ) .
F l u i d Leaks f r o m t h e F l u i d leaks f r o m t h e t o p of t h e v a l v e b o d y u n i t :
steering gearbox Replace t h e v a l v e b o d y u n i t .
F l u i d leaks f r o m t h e left t i e - r o d b o o t :
Replace t h e v a l v e oil seal o n t h e p i n i o n s h a f t .
Replace t h e c y l i n d e r e n d seal o n t h e g e a r b o x s i d e .
F l u i d leaks f r o m t h e r i g h t t i e - r o d b o o t : Replace t h e c y l i n d e r e n d s e a l .
F l u i d leaks f r o m p i n i o n s h a f t near t h e l o w e r s t e e r i n g j o i n t b o l t : Replace t h e v a l v e
b o d y unit.
Fluid leaks f r o m line F l u i d leaks f r o m t h e c y l i n d e r l i n e A or B c o n n e c t i o n s (flare n u t s ) :
T i g h t e n t h e c o n n e c t i o n a n d retest. If it still leaks, r e p l a c e t h e f i t t i n g O - r i n g s .
F l u i d leaks f r o m a d a m a g e d c y l i n d e r line A o r B:
Replace t h e c y l i n d e r l i n e .
F l u i d leaks f r o m t h e p u m p o u t l e t h o s e o r r e t u r n line f i t t i n g o n t h e v a l v e b o d y
u n i t (flair n u t s ) : T i g h t e n t h e f i t t i n g a n d retest. If it still leaks, replace t h e h o s e , t h e
line, o r v a l v e b o d y u n i t as n e c e s s a r y .
Fluid leaks f r o m p u m p F l u i d leaks f r o m t h e f r o n t o i l s e a l : Replace t h e f r o n t oil seal.
F l u i d leaks f r o m t h e p o w e r s t e e r i n g p u m p h o u s i n g :
Replace t h e l e a k i n g O - r i n g s o r seals (see p a g e 17-14), a n d if n e c e s s a r y r e p l a c e
(see page 1 7 - 1 3 )
Fluid leaks f r o m r e s e r v o i r Fluid leaks f r o m a r o u n d t h e r e s e r v o i r c a p : F l u i d level is t o o h i g h : d r a i n t h e
r e s e r v o i r t o t h e p r o p e r l e v e l . A e r a t e d f l u i d : c h e c k f o r an air leak o n t h e i n l e t s i d e
of p u m p .
F l u i d leaks f r o m r e s e r v o i r : Check f o r t h e r e s e r v o i r f o r cracks a n d r e p l a c e as
necessary.
Fluid leaks f r o m p u m p Check t h e f i t t i n g f o r l o o s e b o l t s . If t h e b o l t s are t i g h t , replace t h e f i t t i n g O - r i n g .
outlet hose (high-pressure) F l u i d leaks at t h e s w a g g e d j o i n t : Replace t h e o u t l e t h o s e .
Fluid leaks f r o m p u m p i n l e t Check t h e h o s e f o r d a m a g e , d e t e r i o r a t i o n , o r i m p r o p e r a s s e m b l y . Replace o r
hose (low-pressure) r e p a i r as n e c e s s a r y .
17-5
Power Steering
Symptom Troubleshooting
Hard Steering 6. Adjust the rack guide (see page 17-19), and retest.
1. Check the power assist refer to the '98-01 A c c o r d Is the steering OK?
Service Manual (see page 17-7).
Y E S Repair is completed.
Is the power assist more than 29 N (3.0 kgf, 6.6 Ibf)?
NO Faulty gearbox.
Y E S - G o to step 2.
7. Check for feed and return lines between the p u m p
N O - Power assist is O K . B and the gearbox for clogging and deformation.
2. Measure steady-state fluid pressure f r o m the p u m p Are the lines clogged or deformed?
at idle w i t h T/N 07406-0010001 (see page 17-7) or
w i t h T/N 07406-001000A (see page 17-8). Y E S Repair or replace the lines.
2
Is the pressure 1,500 kPa (15 kgf/cm ,213 psi) or less? NO Faulty valve body u n i t . B
3. Measure the p u m p relief pressure at idle w i t h T/N Is the flow control valve OK?
07406-0010001 (see page 17-7) or w i t h T/N 07406-
001000A (see page 17-8). Y E S Faulty p u m p a s s e m b l y .
5. Measure the fluid pressure w i t h T/N 07406-0010001 Y E S - R e p l a c e the rack shaft or readjust the rack
(see page 17-7) or w i t h T/N 07406-001000A (see guide.
page 17-8) w i t h both pressure gauge valves open
(if so equipped), wheel t u r n i n g the steering wheel NO Faulty valve body u n i t . B
fully to the left and fully to the right.
Y E S - G o to step 6.
NO Faulty g e a r b o x .
17-6
Pump Pressure Test w i t h T/N 07406-0010001
07RAK-S040122
6. Fully open the pressure control valve (B).
6 x 1.0 m m
[NOTICE]
11 N m Do not keep the pressure control valve closed more
(1.1 k g f m , 8 Ibfft) than 5 seconds or the p u m p could be damaged by
over-heating.
3. Connect the P/S joint adapter (hose) to the P/S
pressure gauge, then connect the p u m p outlet hose 11. Immediately open the pressure control valve fully.
(A) to the P/S joint adapter (hose). If the p u m p is in good condition, the gauge should
2
read at least 7 , 6 0 0 - 8 , 3 0 0 kPa ( 7 8 - 8 5 kgf/cm ,
4. Install the P/S pressure gauge to the P/S joint 1,1101,210 psi). A low reading means pump
adapter (pump). output is too low for full assist. Repair or replace
the p u m p .
17-7
Power Steering
Pump Pressure Test with T/N 07406-001000A
Special Tools Required 5. Open the pressure control valve (A) fully.
P/S joint adapter (pump), 07VAK-P8A011A A
P/S joint adapter plate (pump), 07VAK-P8A012B
P/S joint adapter (hose), 07RAK-S040122
P/S pressure gauge, 07406-001000A
I NOTICE I
Do not keep the pressure control valve closed more
than 5 seconds or the pump could be damaged by
over-heating.
(1.1 kgf-m, 8 Ibfft)
3. Connect the P/S joint adapter (hose) to the P/S 10. Immediatery open the pressure control valve fully.
pressure gauge, then connect the p u m p outlet hose If the p u m p is in good condition, the gauge should
(A) to the P/S joint adapter (hose). read at least 7,600 -8,300 kPa (78- 85 kgf/cm , 2
17-8
Fluid Leakage Inspection
PUMP A S S E M B L Y
C h e c k f o r l e a k s at t h e p u m p
s e a l , inlet a n d outlet fittings. G E A R B O X and V A L V E BODY UNIT
' C h e c k f o r leaks at t h e m a t i n g s u r f a c e
and flare nut connections.
H O S E S and LINES
Inspect hoses for d a m a g e , leaks, interference a n d t w i s t i n g
Inspect fluid lines for d a m a g e , rusting and leakage.
C h e c k f o r leaks at h o s e a n d line j o i n t s a n d c o n n e c t i o n s .
Power Steering
Pump Belt Inspection and Adjustment
Special Tools Required Adjustment
Belt tension gauge set, 07JGG-001000A or
Belt tension gauge, 07JGG-001010A 3. Loosen the power steering p u m p mounting nut (A)
and bolt (B).
Belt Tension Gauge Method
Inspection
Tension:
Used Belt: 3 9 0 - 5 4 0 N ( 4 0 - 5 5 kgf, 8 8 - 1 2 1 Ibf)
N e w Belt: 740 880 N (75 90 kgf, 1 6 5 1 9 8 Ibf) 2 4 N m (2.4 k g f m , 17 I b f f t )
0 7 J G G - 0 0 1 0 0 0 A or
07JGG-001010A 4. Turn the adjusting nut (C) to get the proper belt
tension, then retighten the mounting nut and bolt.
17-10
Deflection Method Adjustment
Deflection:
Used Belt: 13.0 - 1 6 . 5 m m (0.51 - 0 . 6 5 in.)
New Belt: 8.5 11.0 mm (0.33 0.45 in.)
2 4 N m (2.4 k g f - m , 17 I b f f t )
17-11
Power Steering
Hoses and Lines Replacement
Note these items during installation:
Connect each hose to the corresponding line securely until it contacts the stop on the line. Install the clamp or
adjustable clamp at the specified distance f r o m the hose end as s h o w n .
Check all clamps for deterioration or d e f o r m a t i o n ; replace w i t h the clamps new ones if necessary.
A d d the recommended power steering fluid to the specified level on the reservoir and check for leaks.
2 . 5 5 . 5 mm
( 0 . 0 1 - 0 . 2 2 in.)
2 . 5 5 . 5 mm 2.04.0 mm
( 0 . 0 1 - 0 . 2 2 In.) ( 0 . 0 8 - 0 . 1 6 in.)
6 x 1.0 mm
17-12
Pump Replacement
1. Place a suitable container under the vehicle. 7. Loosely install the p u m p in the p u m p bracket w i t h
the mounting bolts and nut.
2. Drain the power steering fluid f r o m the reservoir.
8. Install the p u m p belt (A) on the pulley (B).
3. Remove the intake manifold cover.
Note these items during belt installation:
4. Cover the crankshaft pulley with several shop Make sure that the power steering belt is
towels to protect if f r o m spilled power steering properly positioned on the pulleys.
fluid. Disconnect the p u m p inlet hose (A) and pump Do not get the power steering fluid or grease on
outlet hose (B) f r o m the p u m p (C), and plug them. the belt or pulley faces. Clean off any fluid or
Take care not to spill the fluid on the body or parts. grease before installation.
Wipe off any spilled fluid at once. A
6 x 1.0 m m B O L T
11 N-m (1.1 kgf-m, 8 Ibfft)
17-13
Power Steering
Pump Overhaul
Exploded View
R e p l a c e t h e p u m p a s a n a s s e m b l y If t h e p a r t s "indicated w i t h a s t e r i s k (*) a r e w o r n o r d a m a g e d .
4 . 5 mm ROLLER
FLANGE BOLTS
2 0 N m (2.0 k g f - m , 1 4 I b f f t )
*PUMP COVER
5 mm ROLLER
*SIDE PLATE
* P U M P C A M RING
15.2x2.4 m m O-RING
Replace.
51 x 2 . 4 m m O - R I N G
Replace.
13 x 1.9 m m O - R I N G
Replace.
INLET JOINT
FLANGE BOLTS
11 N - m (1.1 k g f - m ,
8 Ibfft)
SPRING
15.2x2.4 m m O-RING
Replace.
17-14
Special Tools Required Inspection
Universal holder, 07725-0030000
10. Check the f l o w control valve for wear, burrs, and
Disassembly other damage to the edges of the grooves in the
valve.
NOTE; Refer to the Exploded View as needed during the
following procedure.
(cont'd)
17-15
Power Steering
WE
iulJJji
17-16
21. Coat the new p u m p cover seal (A) with power 24. Assemble p u m p rotor (A) to the pump cover (B).
steering fluid, and install it into the groove in the
pump cover (B).
27. Install the side plate on the cam ring (C) by aligning
ID
the roller set holes (D) in the side plate w i t h the
rollers (E).
(cont'd)
17-17
Power Steering
Pump Overhaul (cont'd)
28. Coat the new O-ring (A) w i t h power steering f l u i d , 32. Install the pulley (A), then loosely install the pulley
and position it in the bottom of the p u m p housing nut (B). Hold the steering p u m p in a vise w i t h soft
(B). jaws. Be careful not to damage the p u m p housing
w i t h the jaws of the vise.
8 x 1.25 m m
20 N m
07725-0030000
(2.0 k g f - m , 1 4 I b f f t )
6 4 N m (6.5 k g f - m ,
47 Ibfft)
4 9 N - m (5.0 k g f - m ,
36 Ibfft)
17-18
Rack Guide Adjustment
1. Set the wheels in the straight ahead position. 7. Check for tight or loose steering through the
complete turning travel.
2. Loosen the rack guide screw locknut (A) w i t h a
commercially available 1 3/4 inch crowfoot wrench 8. Check the steering wheel rotational play and the
(B), then remove the rack guide screw (C). power assist; refer to the '98-01 Accord Service
Manual (see page 17-7).
6 9 N - m (7.0 k g f - m ,
17-19
Power Steering
Steering Gearbox Overhaul
Exploded View
17-20
Special Tools Required 3. Unbend the lock washer (A).
8
Cylinder end seal remover attachment, A
07TAF-SZ50100
Driver, 07749-0010000
Attachment, 42 X 47 m m , 07746-0010300
Piston seal ring guide,
07LAG-SM4010A or 07LAG-SM40100
Piston seal ring sizing t o o l ,
07LAG-SM4020A or 07LAG-SM40200
Pincer Oetiker 1098, or equivalent, commercially
available
Removal
4. Hold the flat surface sections (A) of the right side
1. Remove the steering gearbox; refer to the '98-01 steering rack (B) w i t h a w r e n c h , and unscrew both
Accord Service Manual (see page 17-30). rack ends (C) w i t h a wrench. Be careful not to
damage the rack surface w i t h the wrench. Remove
Note these items during removal: the lock washer (D) and stop washer (E).
Disconnect the primary H02S sensor connector.
B
Remove exhaust pipe A (see page 5-2) to allow
clearance for the steering gearbox.
Disassembly
2. Remove the boot band (A) and tie-rod clips (B). Pull
the boots away f r o m the ends of the gearbox.
(cont'd)
17-21
Power Steering
Steering Gearbox Overhaul (cont'd)
5. Loosen the locknut (A), then remove the rack guide 9. Remove the end plug (A) f r o m the gearbox housing,
screw (B). then remove the nut (B) f r o m the pinion shaft end.
C
7. Remove the cylinder lines f r o m the gearbox. 10. Remove the t w o flange bolts, the valve body unit
(C), and gasket (D) f r o m the gearbox. Check that the
valve turns smoothly by turning the pinion shaft. If
any play or roughness is felt, replace the valve
body unit w i t h a new part if necessary. Do not try to
disassemble the valve body unit.
17-22
13. Remove the rack stop (A), rack bushing (B), and 16. Install a washer (O.D. 27.5 m m , P/N 94103-10400)
steering rack (C) f r o m the steering gearbox. (A) so it will fit through the rack guide hole of the
gearbox housing, then position the washer on the
cylinder end seal (B). Make sure that the washer is
securely positioned on the cylinder end seal edges,
14. Remove the O-ring (A) and cylinder end seal (B)
f r o m the rack bushing (C).
15. Carefully pry the piston seal ring (A) and O-ring (B)
off the rack piston. Be careful not to damage the
inside of seal ring groove and piston edges w h e n
removing the seal ring.
(cont'd)
17-23
Power Steering
Steering Gearbox Overhaul (cont'd)
20. Turn the special tool so it will fit through the rack Reassembly
guide hole of the steering gearbox, then position
the special tool on the cylinder end seal (A). Make 22. Coat the special tool w i t h power steering fluid, then
sure that the special tool is securely positioned on slide it onto the rack, big end first.
the seal edges.
23. Position the new O-ring (A) and new piston seal
ring (B) on the special tool, then slide them d o w n
t o w a r d the big end of the tool.
07TAF-SZ50100
0 7 L A G - S M 4 0 1 0 A or
07LAG-SM40100
26. Move the special tool back and forth several times
to make the piston seal ring fit snugly in the piston.
17-24
27. Wrap vinyl tape around the rack teeth and rack end 30. Grease the steering rack teeth, then insert the
edges, then coat the surface of the tape with power steering rack into the gearbox housing. Be careful
steering fluid. Make sure that the vinyl tape is not to damage to inner surface of the cylinder wall
wrapped carefully so that there is no stepped w i t h the rack edges.
portion.
28. Coat the inside surface of the new cylinder end seal 3 1 . Insert a deep socket (A) onto the steering rack as
(A) with power steering fluid, then install it onto the shown.
steering rack w i t h its grooved side toward the Press
piston. W h e n installing the cylinder end seal, be
careful not damage the lip of the seal w i t h the
edges or teeth of the steering rack.
A
I
32. Install the cylinder and seal (B) into the bottom of
the cylinder by pressing on the tool w i t h a press.
Do not push on the tool w i t h excessive force as it
may damage the cylinder end seal.
(cont'd)
17-25
Power Steering
Steering Gearbox Overhaul (cont'd)
34. Wrap vinyl tape around the rack end edges, and 37. Install the rack bushing onto the steering rack with
coat the surface of the tape with power steering the cylinder end seal grooved side toward the
fluid. Make sure that the vinyl tape is wrapped piston. Push in the rack bushing with your finger.
carefully so there is no stepped portion.
38. Remove the vinyl tape from the steering rack, then
35. Coat the inside surface of the new cylinder end seal remove any adhesive residue.
(A) with power steering fluid, then press it into the
rack bushing (B) using the special tools. 39. Install the rack stop (A) onto the steering rack so the
SS 07749-0010000 hole (B) is aligned with the slot (C) on the steering
A rack.
07746-0010300
36. Coat the new O-ring (C) with power steering fluid,
and carefully fit it in the groove of the rack bushing.
17-26
40. Insert the end of the circlip (A) into the hole (B) of 45. Before installing the cylinder lines, coat the new O-
the rack stop (C). Turn the rack stop rings with power steering fluid, then install the
counterclockwise until the circlip is fully seated in lines.
the rack stop.
A Note these items during reassembly:
Thoroughly clean the joints of the cylinder lines.
The joints must be free of foreign material.
Install the cylinder lines by tightening the flare
nuts by hand first, then tighten the flare nuts to
the specified torque.
13 N m (1.3 k g f m , 9 . 4 I b f f t )
42. Install the nut (D) onto the pinion shaft end, and
tighten to specified torque. After tightening, use a
drift to stake the nut shoulder (E) against the pinion 47. Apply new sealant all the way around the first 3
shaft. threads of the rack guide screw (B), then install the
spring (C) rack guide screw, and locknut (D).
f
43. Apply sealant all the way around the threads on the
end plug (F), install the end plug onto the gearbox 48. Adjust the rack guide screw (see page 17-19). After
housing, and tighten it to the specified torque. adjusting, check that the rack moves smoothly by
sliding it right and left.
44. Tighten the flange bolts to the specified torque.
(cont'd)
17-27
Power Steering
Steering Gearbox Overhaul (cont'd)
49. Install the stop washer (A) w i t h the chamfered side 52. Apply multipurpose grease (A) to the
facing out, and screw each rack end (B) into the circumference of the rack end joint housing.
rack while holding the lock washer (C) so its tabs A
(D) are in the slots (E) in the end of the rack.
17-28
55. Install the new boot bands by aligning the tabs (A)
with the holes (B) of the band.
57. Slide the rack right and left to be certain that the
boots are not deformed or twisted.
Installation
ABS (Anti-lock
Brake System) Components 19-7
NOTE; Refer to the 1 9 9 8 - 2 0 0 1 Accord Service Manual, P/N 61S8008 for the items not
s h o w n in this section.
The front brake caliper is different; the brake pad replacement and the brake caliper overhaul procedures
are included.
Conventional Brake Components
A
9.8 N m
(1.0 kL
i
5. If the brake pad thickness is less than the service
limit, replace the front pads and shims together as
a set.
19-2
8. Install the pad retainers (A). 11. Push in the piston (A) so the caliper will fit over the
pads. Make sure the piston boot is in position to
prevent damaging it when pivoting the caliper
down.
19-3
Conventional Brake Components
Front Brake Caliper Overhaul
ACAUTION
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
Avoid breathing dust particles
Never use an air hose or brush to clean brake assemblies. Use an OSHA-approved vacuum cleaner.
Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
Do not spill brake fluid on the vehicle; It may damage the paint; if brake fluid gets on the paint, wash it off
immediately w i t h water.
Clean all parts in brake fluid and air dry; blow out all passages w i t h compressed air.
Before reassembling, check that all parts are free of dirt and other foreign particles.
Replace parts w i t h new ones as specified in the illustration.
Make sure no dirt or other foreign matter gets into the brake f l u i d .
Make sure no grease or oil gets on the brake discs or pads.
W h e n reusing pads, always reinstall the brake pads in their original positions to prevent loss of braking efficiency.
Do not reuse drained brake flued.
Always use Genuine Honda DOT 3 Brake Fluid. Non-Honda brake fluid can cause corrosion and decrease the life of
the system.
Coat the piston, piston seal, and caliper bore w i t h clean brake fluid.
Replace all rubber parts w i t h new ones.
After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
19-4
Sedan:
BANJO BOLT
3 4 N m (3.5 k g f m , 2 5 Ibfft)
/SEALING WASHERS
BRAKE HOSE Replace.
10 m m F L A N G E B O L T S BLEED SCREW
3 4 N m (3.5 k g f m , 2 5 I b f f t ) 9 N m (0.9 k g f m , 6.5 I b f f t )
CALIPER BODY
ADJUSTING SPRING B
SPRING COVER
CIRCLIP
PISTON A S S E M B L Y
BRAKE PADS
CALIPER BRACKET
10 m m F L A N G E B O L T S
3 8 N m (3.9 k g f m , 2 8 I b f f t )
PIN B O O T
(cont'd)
19-5
Conventional Brake Components
Front Brake Caliper Overhaul (cont'd)
Coupe:
: Silicone grease
BANJO BOLT
3 4 N m (3.5 k g f - m , 2 5 I b f f t )
10 x 1.25 mm
43 N m , SEALING WASHERS
(4.4 k g f - m , 3 2 Ibfft) Replace.
BLEED SCREW
9 N m (0.9 k g f - m , 6.5 I b f f t )
PISTON SEAL
Replace.
CAM BOOT
Replace.
PISTON BOOT
Replace.
PARKING L E V E R /
CAM ASSEMBLY
RETURN
SPRING
PAD SPRING
% GREASES!
CALIPER BOLTS
8 x 1.0 m m
2 5 N m (2.5 k g f - m , 19 I b f f t ) BOOT CLIP
Replace.
PIN A
PIN B O O T S
Replace.
BRAKE PADS
RETAINER
PIN B O O T S
SILICONE
GREASE
CALIPER
FLANGE BOLTS BRACKET
10 x 1.25 m m
5 5 N - m (5.6 k g f - m , 41 I b f f t )
PIN
19-6
Brakes
NOTE: Refer to the 1998 - 2 0 0 1 Accord Service Manual (P/N 61S8008) for the items not
s h o w n in this section.
* The locations of the modulator unit and ABS control unit were changed;
- Component location index w a s added.
- Modulator unit removal and installation was added.
- ABS control unit replacement was added.
Ground numbers of pump motor ground and ABS control unit ground were changed;
- DTC troubleshooting index w a s added.
- S y m p t o m troubleshooting index w a s added.
- Circuit diagram was added.
- DTC troubleshooting was added.
- ABS indicator circuit troubleshooting was added.
ABS Components
Component Location Index
/PASSENGER'S UNDER-DASH
FUSE/RELAY BOX
MODULATOR UNIT
R e m o v a l a n d Installation,/ RIGHT-REAR W H E E L S E N S O R
p a g e 19-21 I n s p e c t i o n , p a g e 19-70
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
A B S C O N T R O L UNIT R e p l a c e m e n t , p a g e 19-71
DATA LINK in t h e '98-01 A c c o r d S e r v i c e M a n u a l
R e p l a c e m e n t , p a g e 19-22
C O N N E C T O R (16P)
RIGHT-FRONT WHEEL S E N S O R
Inspection, p a g e 19-70 DRIVER'S UNDER-DASH
in t h e '98-01 A c c o r d S e r v i c e M a n u a l FUSE/RELAY BOX
R e p l a c e m e n t , p a g e 19-71
in t h e '98-01 A c c o r d S e r v i c e M a n u a l LEFT-FRONT WHEEL SENSOR
I n s p e c t i o n , p a g e 19-70
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
R e p l a c e m e n t , p a g e 19-71
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
19-8
DTC Troubleshooting Index
DTC Detection item Note
DTC: 11 Right-front wheel sensor (open/short to body g r o u n d / s h o r t to power) Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-52)
DTC: 12 R i g h t - f r o n t w h e e l s e n s o r (electrical n o i s e / i n t e r m i t t e n t i n t e r r u p t i o n ) Refer t o t h e ' 9 8 - 0 1 A c c o r d Service M a n u a l
(see p a g e 19-53)
DTC: 13 Left-front wheel sensor (open/short to body ground/short to power) Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-52)
DTC: 14 L e f t - f r o n t w h e e l s e n s o r (electrical n o i s e / i n t e r m i t t e n t i n t e r r u p t i o n ) Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-53)
DTC: 15 Right-rear wheel sensor (open/short to body g r o u n d / s h o r t to p o w e r ) Refer t o t h e ' 9 8 - 0 1 A c c o r d Service Manual
(see p a g e 19-52)
DTC: 16 R i g h t - r e a r w h e e l s e n s o r (electrical n o i s e / i n t e r m i t t e n t i n t e r r u p t i o n ) Refer t o t h e ' 9 8 - 0 1 A c c o r d Service M a n u a l
(see p a g e 19-53)
DTC: 17 Left-rear w h e e l s e n s o r ( o p e n / s h o r t t o b o d y g r o u n d / s h o r t t o p o w e r ) Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-52)
DTC: 18 Left-rear w h e e l s e n s o r (electrical n o i s e / i n t e r m i t t e n t i n t e r r u p t i o n ) Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-53)
DTC: 21 Right-front pulser Refer t o t h e ' 9 8 - 0 1 A c c o r d Service Manual
(see p a g e 19-54)
DTC: 22 Left-front pulser Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-54)
DTC: 23 Right-rear pulser Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-54)
DTC: 24 Left-rear p u l s e r Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-54)
DTC: 31 R i g h t - f r o n t inlet s o l e n o i d Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-55)
DTC: 32 Right-front outlet solenoid Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-55)
DTC: 33 L e f t - f r o n t inlet s o l e n o i d Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-55)
DTC: 34 Left-front outlet solenoid Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-55)
DTC: 35 R i g h t - r e a r inlet s o l e n o i d Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-55)
DTC: 36 Right-rear outlet solenoid Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-55)
DTC: 37 L e f t - r e a r inlet s o l e n o i d Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-55)
DTC: 38 Left-rear o u t l e t s o l e n o i d Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-55)
DTC: 41 Right-front w h e e l lock Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-58)
DTC: 42 L e f t - f r o n t w h e e l lock Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-58)
DTC: 43 R i g h t - r e a r w h e e l lock Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-58)
DTC: 44 L e f t - r e a r w h e e l lock Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-58)
DTC: 51 M o t o r lock Refer t o t h e '98-01 A c c o r d Service Manual
(see p a g e 19-59)
DTC: 52 M o t o r s t u c k OFF (see p a g e 19-14)
DTC: 53 M o t o r stuck O N (see p a g e 19-16)
DTC: 54 Fail-safe relay Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-63)
DTC: 61 L o w ignition voltage Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-65)
DTC: 62 High ignition voltage Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-65)
DTC: 71 Different diameter tire Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-66)
DTC: 81 C e n t r a l P r o c e s s i n g U n i t (CPU) d i a g n o s i s , a n d R O M / R A M d i a g n o s i s Refer t o t h e '98-01 Accord Service Manual
(see p a g e 19-66)
19-9
ABS Components
S y m p t o m Troubleshooting Index
A B S indicator does not come on A B S Indicator Circuit Troubleshooting (see page 19-18)
A B S indicator does not go off A B S Indicator Circuit Troubleshooting (see page 19-18)
and no DTC is stored
19-10
ABS Components
Circuit Diagram
MODULATOR UNIT
CONNECTOR
7P CONNECTOR ( number) 18P CONNECTOR ( O number) 16P CONNECTOR ( number) ( O number)
18P CONNECTOR CO number)
4 1 2 3 4 6 1 2 3 J s 6 7
1
4
3 1
S ; 6 .,11,
ir
7 8 9
A" a^\a/
7 8 | 9 i o [ / 12J13 14| / l l 7 18 8 3 10
11112 A" 15
19-12
TVBSl
ABS C O N T R O L UNIT C O N N E C T O R S
CONNECTOR a (22P)
FRONT/REAR
Terminal side o f
CONNECTOR B (12P) male t e r m i n a l s
JU. p 5 3 , , n,
Wire side o f f e m a l e t e r m i n a l s
19-13
ABS Components
DTC Troubleshooting
Y E S - G o t o step 3.
4 3
NO - Replace the fuse, and g o t o step 2. ' II
+B I I MOTOR
2. Connect the p u m p motor relay connector t e r m i n a l (WHT) I J (WHT/BLU)
No. 3 to No. 4 w i t h a j u m p e r w i r e for a m o m e n t ,
and check the fuse. J U M P E R WIRE
T e r m i n a l s i d e of f e m a l e t e r m i n a l s
N O - G o to step 5.
JUMPER WIRE
5. Check the p u m p motor relay in the under-hood
T e r m i n a l s i d e of f e m a l e t e r m i n a l s
ABS relay box, refer to the ' 9 8 - 0 1 Accord Service
Manual (see page 22-52).
Y E S - G o t o step 5. NO Go to step 7.
19-14
9. Measure the voltage between the pump motor 11. Disconnect the ABS control unit connector B (12P).
connector terminal No. 1 and body ground.
12. Connect the p u m p motor relay connector terminal
PUMP MOTOR CONNECTOR
No. 1 to No. 4 with a jumper wire.
I MOTOR (WHT/BLU)
JUMPER PMR (YEL/RED)
(V) WIRE
2lxTi
+B (WHT)
T e r m i n a l s i d e of f e m a l e t e r m i n a l s
T e r m i n a l side of female terminals
Y E S - G o to step 10. 13. Measure the voltage between the ABS control unit
connector terminal B12 and body ground.
NO Repair open in the wire between the under-
A B S C O N T R O L U N I T C O N N E C T O R B (12P)
hood ABS relay box and the p u m p motor.
(cont'd)
19-15
ABS Components
DTC Troubleshooting (cont'd)
14. Remove the j u m p e r w i r e f r o m the p u m p m o t o r DTC 53: Motor Stuck O N
relay connector.
1. Check that the p u m p motor operates w i t h the
15. Start the engine. ignition switch OFF.
16. Measure the voltage between the ABS control unit Does the pump motor operate?
connector terminal B12 and body g r o u n d .
Y E S Replace the p u m p motor relay. (Pump motor
A B S C O N T R O L U N I T C O N N E C T O R B (12P) relay stuck O N . ) B
IMO-Go to step 2.
PMR (YEL/RED)
Is the fuse OK ?
1 2 3 4 5 6 7
8 9 10 11 1 2 / 14 15 / (YJ
W i r e side of f e m a l e t e r m i n a l s
Is there approx. 10 V?
Y E S - G o to step 5.
19-16
6. Disconnect the p u m p motor connector. 9. Remove the p u m p motor relay.
7. Measure the voltage between terminal No. 1 and 10. Disconnect the ABS control unit connector B (12P).
body ground.
11. Check for continuity between terminal B12 and
PUMP MOTOR CONNECTOR
body ground.
u r n
MOTOR (WHT/BLU)
1 2 3 4 5 6
7 8 9 10 11 12
L1 t J
T e r m i n a l side of f e m a l e t e r m i n a l s
NO Repair open in the wire between the under- Y E S Repair short to body ground in the wire
hood ABS relay box and the p u m p motor. between the under-hood ABS relay box and the
ABS control u n i t . H
8. Measure the voltage between the p u m p motor
connector terminal No. 1 and No. 2. NO If the problem recurs, replace the ABS control
unit.H
PUMP MOTOR CONNECTOR
T e r m i n a l side of f e m a l e t e r m i n a l s
Is there approx. 10 V?
Y E S - G o t o step 9.
19-17
ABS Components
ABS Indicator Circuit Troubleshooting
1. Turn the ignition switch ON(II), and watch the ABS 9. Check for continuity between the gauge assembly
indicator. 16P connector terminal No.10 and body ground.
G A U G E A S S E M B L Y 16P C O N N E C T O R
Does the ABS indicator come on?
N O - G o to step 2.
YES Go to step 3.
W i r e side of female terminals
NO Repair open in the brake system indicator
circuit.* Is there continuity?
Blown BACK-UP LIGHT (7.5 A) fuse. Y E S Repair short to body ground in the wire
Open in the w i r e between the BACK-UP LIGHT between the gauge assembly and the ABS control
(7.5 A) fuse and the gauge assembly. unit. B
Open circuit inside the fuse box.
NO Go to step 10.
3. Turn the ignition switch OFF.
10. Connect the gauge assembly 16P connector.
4. Disconnect the ABS control unit connector B (12P).
11. Connect the gauge assembly 22P connector
5. Turn the ignition switch ON (II). terminal No. 16 to body ground w i t h a jumper w i r e .
Does the ABS indicator come on? 12. Turn the ignition switch ON (II).
G A U G E A S S E M B L Y 22P C O N N E C T O R
Y E S Check for loose ABS control unit connectors.
If necessary, substitute a known-good ABS control
unit and recheck.
NO G o t o step 6. 1 2
11 12
X/4 /5 16 6 7 8 9 10
Y E S - G o t o step 7.
W i r e side of female terminals
19-18
13. Check the POWER MIRROR (7.5 A) fuse in the 16. Measure the voltage between the ABS control unit
under-dash driver's fuse/relay box, and reinstall the connector terminal A11 and body ground.
fuse if it is OK.
A B S C O N T R O L U N I T C O N N E C T O R A (22P)
Is the fuse OK ?
IG2 (YEL/BLK)
YES G o t o step 14.
__n n n t1 _
12 / 14
4 6 7 8 9 10 11
16 17 18 19 20 21 22 d
14. Connect the ABS control unit connector terminal l i h
A B S C O N T R O L U N I T C O N N E C T O R A (22P)
W i r e side of f e m a l e terminals
G N D 3 (BLK)
W i r e side of female t e r m i n a l s 17. Connect the ABS control unit connector terminal B1
to body ground w i t h a j u m p e r wire.
A B S C O N T R O L U N I T C O N N E C T O R B (12P)
15. Turn the ignition switch ON (II).
(cont'd)
19-19
ABS Components
ABS Indicator Circuit Troubleshooting (cont'd)
G A U G E A S S E M B L Y 16P C O N N E C T O R
2.
1 2 3 "'>-<.' 4 5 6 7
8 9 10 11 14 15 16
12
X X
JUMPER WALP (BLU/WHT)
WIRE
19-20
Modulator Unit Removal and Installation
NOTE:
8
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off
immediately with water.
Take care not to damage or deform the brake lines during removal and installation.
8
To prevent the brake fluid from flowing, plug and cover the hose ends and joints with a shop towel.
Removal
1. Disconnect the modulator unit connector (B) and the pump motor connector (A).
2. Disconnect the brake lines, then remove the modulator unit (C).
Installation
3. Install the modulator unit, then connect the brake lines. Tighten the flare nuts to 15 N-m (1.5 kgf-m, 11 lbf-ft).
4. Connect the modulator unit connector and the pump motor connector.
6. Start the engine, and check that the A B S indicator goes off.
7. Test-drive the vehicle, and check that the A B S indicator does not come on.
19-21
ABS Components
ABS Control Unit Replacement
1. Remove the passenger's side kick panel.
19-22
Brakes
#
ABS/TCS Components ( 1 Model)
Component Location Index 19-24
General Troubleshooting Information 19-25
DTC Troubleshooting Index 19-30
Symptom Troubleshooting Index 19-31
System Description 19-32
Circuit Diagram 19-46
DTC Troubleshooting 19-48
ABS Indicator Circuit Troubleshooting 19-76
TCS Indicator Circuit Troubleshooting 19-78
Modulator Unit Removal and Installation 19-80
TCS Switch test - 19-81
ABS/TCS Control Unit Replacement 19-82
Wheel Sensor Inspection 19-82
Wheel Sensor Replacement 19-83
RIGHT-REAR W H E E L S E N S O R
I n s p e c t i o n , p a g e 19-82
R e p l a c e m e n t , page 19-83
I
TCS SWITCH
T e s t , p a g e 19-81
M O D U L A T O R UNIT
Removal and Installation, D A T A L I N K C O N N E C T O R (16P)
p a g e 19-80 A B S / T C S C O N T R O L UNIT
R e p l a c e m e n t , p a g e 19-82 LEFT-FRONT WHEEL SENSOR
I n s p e c t i o n , p a g e 19-82
R e p l a c e m e n t , p a g e 19-83
RIGHT-FRONT WHEEL SENSOR
I n s p e c t i o n , p a g e 19-82
R e p l a c e m e n t , p a g e 19-83
19-24
General Troubleshooting Information
(cont'd)
19-25
ABS/TCS Components
General Troubleshooting Information (cont'd)
How to Troubleshoot A B S and T C S DTCs 2. Turn the ignition switch ON (II), and f o l l o w the
prompts on the Honda PGM Tester to display the
The troubleshooting flowchart procedures assume that DTC(s) on the screen. After determining the DTC,
the cause of the problem is still present and the ABS refer to the DTC Troubleshooting Index.
and/or TCS indicator is still on. Following the f l o w c h a r t
w h e n the ABS and/or TCS indicator does not come on NOTE: See the Honda PGM Tester user's manual
can result in incorrect diagnosis. for specific instructions.
The connector illustrations show the female terminal
connectors w i t h a single outline and the male terminal Shorting the Service Check Signal Circuit with the
connectors w i t h a double outline. Honda PGM Tester:
1. Question the customer about the conditions w h e n 1. With the ignition switch OFF, connect the Honda
the problem occured, and try to reproduce the PGM Tester (A) to the 16P Data Link Connector
same conditions for troubleshooting. Find out (DLC) (B) behind the driver's side kick panel.
w h e n the ABS and/or TCS indicator came on, such
as during ABS control, after ABS control, w h e n
vehicle speed was at a certain speed, etc.
1. With the ignition switch OFF, connect the Honda 3. Turn the ignition switch ON i ' without pressing the
PGM Tester (A) to the 16P Data Link Connector brake pedal.
(DLC) (B) behind the driver's side kick panel.
NOTE: If the brake pedal is pressed when turning
the ignition switch ON (II), the system shifts to the
DTC clearing mode.
19-26
4. The blinking frequency indicates the DTC. How to Clear ABS DTCs
NOTE: If the DTC is not memorized, the ABS or TCS Honda PGM Tester Method:
indicator will go off for 3.6 seconds, and then come
back on. 1. With the ignition switch OFF, connect the Honda
PGM Tester (A) to the 16P Data Link Connector
The system w i l l not indicate the DTC unless these (DLC) (B) behind the driver's side kick panel.
conditions are met:
The TCS switch is not pushed.
The brake pedal is not pressed.
The ignition switch is turned ON (II).
The engine is stopped.
The SCS circuit is shorted to body ground before
the ignition switch is turned ON (II).
E x a m p l e of D T C 1 5
Short blinks
L o n g blink (five t i m e s )
ON | 1 n n n n r
OFF ' U U U U U
2. Turn the ignition switch ON (II), and clear the DTC
E x a m p l e of D T C 2 2 (s) by following the screen prompts on the Honda
Short blinks
L o n g blinks (two times) (two t i m e s )
PGM Tester.
5. Turn the ignition switch OFF. 1. With the ignition switch OFF, connect the Honda
PGM Tester (A) to the 16P Data Link Connector
6. Disconnect the Honda PGM Tester f r o m the DLC. (DLC) (B) behind the driver's side kick panel.
(cont'd)
19-27
ABS/TCS Components
General Troubleshooting information (cont'd)
3. Press the brake pedal. 8. After a few seconds, the ABS indicator blinks twice
and the DTC is cleared. If the indicator does not
4. Turn the ignition switch ON (II) while keeping the blink twice, repeat steps 1 through 7. If the indicator
brake pedal pressed. stays on after the indicator blinks twice, check the
DTC because a problem was detected during initial
5. After the ABS indicator goes off, release the brake diagnosis before shifting to DTC clearing mode.
pedal.
9. Turn the ignition switch OFF.
6. After the ABS indicator comes on, press the brake
pedal again. 10. Disconnect the Honda PGM Tester f r o m the DLC.
ON
ABS
indicator
OFF
d | d
Depressed- I
Brake
pedal
R e l e a s e d --
I g n i t i o n s w i t c h O N (II)
a: 2 sec. c : 0.3 s e c .
b: 4 s e c . d: within 3 s e c .
19-28
I
r
ABS
Honda PGM Tester M e t h o d : 1. Press the parking brake pedal w i t h the SCS circuit
opened. Keep the pedal pressed during the entire
1. With the ignition switch OFF, connect the Honda DTC clearing procedure.
PGM Tester (A) to the 16P Data Link Connector
(DLC) (B) behind the driver's kick panel. 2. Press and hold the TCS switch, then turn the
ignition switch ON (II) w i t h o u t starting the engine.
T C S Indicator
NOTE: See the Honda PGM Tester user's manual OFF
for specific instructions.
I
a a
I g n i t i o n S w i t c h O N (II)
A b n o r m a l Indication Pattern
blinks repeatedly
ON
T C S Indicator
OFF 4
a : 0.3 s e c .
I g n i t i o n S w i t c h O N (II)
19-29
ABS/TCS Components
DTC Troubleshooting Index
ABS DTCs
DTC Detection I t e m aMote
11 Right-front wheel sensor (open/short to body ground/short to power) (see page 19-48)
12 Right-front wheel sensor (electrical noise/intermittent interruption) (see page 19-49)
13 Left-front wheel sensor (open/short to body ground/short to power) (see page 19-48)
14 Left-front wheel sensor (electrical noise/intermittent interruption) (see page 19-49)
15 Right-rear wheel sensor (open/short to body ground/short to power) (see page 19-48)
16 Right-rear wheel sensor (electrical noise/intermittent interruption) (see page 19-49)
17 Left-rear wheel sensor (open/short t o body ground/short to power) (see page 19-48)
18 Left-rear wheel sensor (electrical noise/intermittent interruption) (see page 19-49)
21 Right-front pulser (see page 19-50)
22 Left-front pulser (see page 19-50)
23 Right-rear pulser (see page 19-50)
24 Left-rear pulser (see page 19-50)
31 Right-front inlet solenoid (see page 19-51)
32 Right-front outlet solenoid (see page 19-51)
33 Left-front inlet solenoid (see page 19-51)
34 Left-front outlet solenoid (see page 19-51)
35 Right-rear inlet solenoid (see page 19-51)
36 Right-rear outlet solenoid (see page 19-51)
37 Left-rear inlet solenoid (see page 19-51)
38 Left-rear outlet solenoid (see page 19-51)
41 Right-front wheel lock (see page 19-54)
42 Left-front wheel lock (see page 19-54)
43 Right-rear wheel lock (see page 19-54)
44 Left-rear wheel lock (see page 19-54)
51 Motor lock (see page 19-55)
52 Motor stuck OFF (see page 19-55)
53 Motor stuck ON (see page 19-57)
54 ABS Fail-safe relay (see page 19-59)
61 Low ignition voltage (see page 19-61)
62 High ignition voltage (see page 19-61)
71 Different diameter tire (see page 19-62)
81 Central Processing Unit (CPU) diagnosis, and ROM/RAM diagnosis (see page 19-62)
T C S DTCs
DTC Detection Item Note
24 RF TCS NO solenoid (see page 19-63)
25 RF TCS NC solenoid (see page 19-63)
26 LF TCS NO solenoid (see page 19-63)
27 LF TCS NC solenoid (see page 19-63)
28 TCS relay (see page 19-66)
31 Engine retard c o m m a n d (PFINH) signal (see page 19-69)
32 Engine speed (NEP) signal (see page 19-71)
34 Reference voltage (VREF) signal (see page 19-72)
36 Throttle position sensor output (THLOUT) signal (see page 19-73)
61 A/T shift position (ATSFTP) signal (see page 19-74)
81 Continuous TCS operation (see page 19-75)
19-30
Symptom Troubleshooting Index
Symptom Diagnostic procedure Also check for
ABS indicator does not come on ABS indicator Circuit Troubleshooting (see page
19-76)
ABS indicator does not go off and no ABS Indicator Circuit Troubleshooting (see page
DTC is stored 19-76)
ABS indicator came on once, but it is The vehicle is OK at this time (see page 19-25)
OK n o w
TCS indicator does not come on ABS indicator Circuit Troubleshooting (see page
19-78)
TCS indicator does not go off and no ABS Indicator Circuit Troubleshooting (see page
DTC is stored 19-78)
TCS indicator came on once, but it is The vehicle is OK at this time (see page 19-25)
OK n o w
19-31
ABS/TCS Components
System Description
A B S / T C S Control Unit Inputs and Outputs for Connector A (26P)
n n X n n
1 2 3 4 6 8 9 10 11 12 13
FLW FRW FRW
GND1 N C L NOL ABS SCS (-) (-) {+) STOP IG2
15 16 18 20 21 22 24 25 26
RLW RRW RRW
NCR NOR TCS1 MCK (+) (+) (-) FSR DLC
19-32
Terminal Wire color Terminal sign Description Measurement
number (Terminal name) Terminal Conditions Voltage
(Ignition s w i t c h O N (II)}
15 RED/GRN NCR Drives right TCS n o r m a l l y 15-GND TCS indicator OFF Battery
(Normally closed riqht) closed solenoid valve Voltaqe
16 LT B L U NOR Drives right TCS n o r m a l l y 16-GND ON B e l o w 0.3 V
(Normally opened open solenoid valve (Disconnect
right) 16P c o n n e c t o r
to turn
indicator on)
18 RED/WHT TCS1 Drives TCS indicator 18-GND TCS indicator With engine Battery
(Turns the indicator drive running, and Voltage
transistor to O N , then i n d i c a t o r OFF
turns off the indicator) ON Approx. 2 V
20 GRN MCK Detects p u m p m o t o r 20-GND Pump motor ON Battery
( M o t o r check) drive signal Voltaqe
OFF B e l o w 0.3 V
Remove MCK fuse A p p r o x . 10 V
21 LT B L U R L W (+) Detects left-rear w h e e l 21-22 Wheel T u r n w h e e l at AC:
(Rear-left w h e e l sensor signal 1 turn/second 0. 053V o r
positive) above
22 GRY RLW(-) (Reference)
(Rear-left w h e e l Oscilloscope:
positive) 0.15 V p - p o r
23 GRN/YEL RRW( + ) Detects r i g h t - r e a r w h e e l 23-24 above
(Rear-right w h e e l sensor signal
positive)
24 BLU/YEL RRW(-) Stopped 0.25 V -
(Rear-right w h e e l 1.15 V
neqative)
25 YEL/GRN FSR D r i v e s A B S fail-safe relay 25-GND ABS Warning B e l o w 0.3 V
(Fail-safe relay) ( A B S f a i l - s a f e relay is (SCS c i r c u i t Normal A p p r o x . 11V
t u r n e d OFF t o s h u t off t h e m u s t be open)
power source to the
solenoid and p u m p
m o t o r relay w h e n a
p r o b l e m occurs.)
26 LT B L U DLC Communicates with the
(Data link c o n n e c t o r ) Honda P G M Tester
(cont'd)
19-33
ABS/TCS Components
System Description (cont'd)
A B S / T C S Control Unit Inputs and Outputs for Connector B (16P)
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
1
FP
TDR
2
VREF
10
/ 11
SW
4
TCS
13 14
AT
7
SFTP
15 16
/
PF
OUT INH NEP T C S R P A R K PMR T C S 2
Wire s i d e o f f e m a l e t e r m i n a l s
19-34
A B S / T C S Control Unit Inputs and Outputs for Connector C (12P)
A B S / T C S C O N T R O L U N I T C O N N E C T O R C (12P)
2 3 4 5 6
RR- FL- RL~ FR-
LG OUT OUT OUT OUT
7 8 9 10 11 12
RR- FL- RL- FR-
GND3 IN IN IN IN GND2
W i r e side of f e m a l e t e r m i n a l s
(cont'd)
19-35
ABS/TCS Components
System Description (cont'd)
Outline
This system consists of the ABS/TCS control unit, the m o d u l a t o r unit, f o u r w h e e l sensors, and the PCM. The system integrates the A B S (Anti-
l o c k Brake S y s t e m ) a n d t h e T C S ( T r a c t i o n C o n t r o l S y s t e m ) a n d c o n t r o l s b o t h s y s t e m s u s i n g t h e b r a k e s .
ABS/TCS
I m p r o v e s a c c e l e r a t i n g ability f r o m a standstill on slipperly road surfaces.
T C S control
I m p r o v e s t r a c t i o n w h e n o n e drive w h e e l is o n a slippery road surface.
19-36
ABS Features
W h e n t h e b r a k e p e d a l is p r e s s e d w h i l e d r i v i n g , t h e w h e e l s can lock b e f o r e t h e v e h i c l e c o m e s t o a s t o p . In s u c h an e v e n t , t h e m a n e u v e r a b i l i t y o f
t h e v e h i c l e is r e d u c e d if t h e f r o n t w h e e l s are l o c k e d , a n d t h e s t a b i l i t y o f t h e v e h i c l e is r e d u c e d if t h e rear w h e e l s a r e l o c k e d , c r e a t i n g a n
e x t r e m e l y u n s t a b l e c o n d i t i o n . T h e A B S p r e c i s e l y c o n t r o l s t h e s l i p rate o f t h e w h e e l s t o e n s u r e m a x i m u m g r i p f o r c e f r o m t h e t i r e s , a n d it t h e r e b y
e n s u r e s m a n e u v e r a b i l i t y a n d s t a b i l i t y of t h e v e h i c l e .
T h e A B S c a l c u l a t e s t h e slip rate o f t h e w h e e l s b a s e d o n t h e v e h i c l e s p e e d a n d t h e w h e e l s p e e d , t h e n it c o n t r o l s t h e b r a k e f l u i d p r e s s u r e t o a t t a i n
t h e t a r g e t s l i p rate.
Grip F o r c e of Tire a n d R o a d S u r f a c e
COEFFICIENT OF
FRICTION
TARGET SLIP RATE
SLIP RATE
TCS Features
T h e T C S p r o v i d e s l o w s p e e d t r a c t i o n . W h e n a d r i v e w h e e l loses t r a c t i o n o n a s l i p p e r l y r o a d s u r f a c e a n d s t a r t s t o s p i n , t h e A B S / T C S c o n t r o l u n i t
s e n d s a b r a k e s i g n a l t o t h e m o d u l a t o r u n i t , w h i c h a p p l i e s brake p r e s s u r e t o s l o w t h e s p i n n i n g w h e e l . A t t h a t t i m e , t h e A B S / T C S c o n t r o l u n i t
s e n d s an e n g i n e r e t a r d s i g n a l t o t h e P C M t o p r e v e n t d a m a g e t o t h e t r a n s m i s s i o n .
(cont'd)
19-37
ABS/TCS Components
System Description (cont'd)
ABS Main Control
T h e A B S / T C S c o n t r o l u n i t d e t e c t s t h e w h e e l s p e e d b a s e d o n t h e w h e e l s e n s o r s i g n a l it r e c e i v e d , t h e n it c a l c u l a t e s t h e v e h i c l e s p e e d b a s e d o n
t h e d e t e c t e d w h e e l s p e e d . T h e c o n t r o l u n i t d e t e c t s t h e v e h i c l e s p e e d d u r i n g d e c e l e r a t i o n b a s e d o n t h e rate o f d e c e l e r a t i o n .
T h e A B S / T C S c o n t r o l u n i t c a l c u l a t e s t h e s l i p r a t e o f e a c h w h e e l , a n d it t r a n s m i t s t h e c o n t r o l s i g n a l t o t h e m o d u l a t o r u n i t s o l e n o i d v a l v e w h e n
t h e s l i p r a t e is h i g h .
T h e pressure r e d u c t i o n c o n t r o l has 3 m o d e s : p r e s s u r e i n t e n s i f y i n g , p r e s s u r e r e t a i n i n g , a n d pressure r e d u c i n g .
A B S / T C S CONTROL UNIT
Detect Reference
Vehicle S p e e d Slip Rate
RIGHT-REAR Detect | 1
\ \ \ Detect ABS Drive . ^ RIGHT-REAR
WHEEL SENSOR Wheel Speed | J J J Slip Rate
3> Control Solenoid [ | SOLENOID
RIGHT-FRONT
RIGHT-FRONT 1 Detect Detect ABS Drive RIGHT-FRONT
W H E E L S E N S O R f ~ f ^ Wheel Speed Slip Rate Control Solenoid SOLENOID
T C S Main Control
The ABS/TCS control unit controls t h e TCS based o n signal inputs f r o m the throttle position sensor, engine speed sensor, shift position sensor,
a n d t h e w h e e l s e n s o r s . In a d d i t i o n , t h e A B S / T C S c o n t r o l u n i t s e n d s a n e n g i n e r e t a r d r e q u e s t s i g n a l t o t h e P C M if n e c e s s a r y . T h e A B S / T C S
c o n t r o l u n i t uses t h e m o d u l a t o r u n i t t o c o n t r o l t h e T C S . T h e pressure i n t e n s i f y i n g control has three m o d e s : pressure i n t e n s i f y i n g , pressure
retaining, and pressure reducing.
A B S / T C S CONTROL UNIT
THROTTLE
ANGLE SENSOR Calucufate
traction torque
Calculate control
condition signal
Engine speed signal -
Calculate amount
RIGHT-REAR Detect Drive LEFT-FRONT
Calculate of left-front
WHEEL SENSOR wheel speed solenoid SOLENOID
vehicle speed wheel control
LEFT-REAR Detect
WHEEL S E N S O R ~ ~ | wheel speed Calculate drive Calculate
wheel speed deviation
avarage
RIGHT-FRONT Detect
WHEEL S E N S O R wheel speed
19-38
ABS Self-Diagnosis
The A B S / T C S control unit is equipped with a main CPU and a sub CPU. Each CPU checks the other for problems.
9
Self-diagnosis can be classified into 2 categories;
- Initial diagnosis: Performed right after the engine starts and until the A B S or T C S indicator goes off.
- Regular diagnosis: Performed right after the initial diagnosis until the ignition switch is turned OFF.
When a problem is detected by self-diagnosis, the A B S / T C S control unit shifts to fail-safe mode.
(cont'd)
19-39
ABS/TCS Components
System Description (cont'd)
T C S Self-diagnosis
The ABS/TCS control unit is equipped w i t h a m a i n CPU and a sub CPU. Each CPU checks the other for problems.
When a problem is detected by self-diagnosis, the ABS/TCS control unit shifts to fail-safe mode.
Diagnosis Diagnosis
31 E n g i n e r e t a r d c o m m a n d (PFINH) s i g n a l ( o p e n / s h o r t t o b o d y o A2
ground)
61 A/T s h i f t p o s i t i o n ( A T S F T P ) s i g n a l ( o p e n / s h o r t t o b o d y g r o u n d ) o A2
Fail-safe m o d e - A 2 If t h e A B S / T C S c o n t r o l u n i t d e t e c t s a m a l f u c t i o n w h i l e t h e T C S i s o p e r a t i n g , i t OFF ON
w i l l t u r n o f f t h e m a l f u n c t i o n i n g c o m p o n e n t , a n d c o n t i n u e t o m o d u l a t e t h e rest o f
t h e T C S s y s t e m u n t i l c o m p l e t i n g t h e T C S o p e r a t i o n . A t that t i m e , t h e T C S
mode s t o p s t h e T C S s y s t e m a n d it t u r n s t h e T C S i n d i c a t o r o n . W h e n t h e b r a k e p a d the f r o n t b r a k e p a d
temperature lowers, t h eABS/TCS control unit turns offthe T C S indicator a n d t e m p e r a t u r e rises
restarts t h eT C S system. excessively.
TCS OFF m o d e The ABS/TCS control unit cancels t h e T C S system under these conditions: O N o r OFF ON
If t h e A B S / T C S c o n t r o l u n i t d e t e c t s a p r o b l e m w i t h t h e P G M - F I (ON: W h e n t h e
c o m m u n i c a t i o n circuit. A B S s y s t e m is
T h e A B S s y s t e m is faulty. faulty)
T h e T C S s y s t e m is OFF.
If t h e s e c o n d i t i o n s r e t u r n t o n o r m a l , t h e A B S / T C S c o n t r o l u n i t r e s t a r t s t h e T C S
system.
19-40
^ABSl
M o d u l a t o r Unit
T h e m o d u l a t o r unit consists of the inlet solenoid valve, outlet solenoid valve, TCS n o r m a l l y o p e n (NO) solenoid valve, TCS n o r m a l l y closed
(NC) s o l e n o i d v a l v e , r e s e r v o i r , p u m p , p u m p m o t o r , a n d t h e d a m p i n g c h a m b e r .
T h e m o d u l a t o r c o n t r o l s t h e c a l i p e r f l u i d p r e s s u r e d i r e c t l y . It is a c i r c u l a t i n g - t y p e m o d u l a t o r b e c a u s e t h e brake f l u i d c i r c u l a t e s t h r o u g h t h e
caliper, the reservoir, and the master cylinder.
T h e h y d r a u l i c c o n t r o l has t h r e e m o d e s : p r e s s u r e i n t e n s i f y i n g , p r e s s u r e r e t a i n i n g , a n d p r e s s u r e r e d u c i n g .
T h e h y d r a u l i c c i r c u i t is an i n d e p e n d e n t f o u r c h a n n e l t y p e , o n e c h a n n e l f o r e a c h w h e e l .
ABS Control
Pressure intensifying mode
T C S N O v a l v e o p e n , T C S NC v a l v e c l o s e d , i n l e t v a l v e o p e n , o u t l e t v a l v e c l o s e d .
M a s t e r c y l i n d e r f l u i d is p u m p e d o u t t o t h e c a l i p e r .
Pump Motor
W h e n s t a r t i n g t h e p r e s s u r e r e d u c i n g m o d e , t h e p u m p m o t o r is O N . W h e n s t o p p i n g A B S o p e r a t i o n , t h e p u m p m o t o r is OFF.
T h e r e s e r v o i r f l u i d is p u m p e d o u t b y t h e p u m p , t h o u g h t h e d a m p i n g c h a m b e r , t o t h e m a s t e r c y l i n d e r .
MASTER CYLINDER
MODULATOR UNIT
\N W[ j 3 V\{ 3
I"""" IN i m
DAMP 1PING
33 s v \
33'
CHAM MBER
St
IPCV]
MODULATOR UNIT
~|~ I TCS NO a g M 1
^ ^Tc's'N'c' *'''*""*""*' TCSNC^^T^"^^
_ [jgA/-|EZCI>
DAMPING
w| 111' [a Y vfflTta *
, J B DAMPING | J 1 I
1 CHAMBER WBB
1
m CHAMBER r * H u T ^ ^ I O U T
PUMP
gj 11 1 ' IvV (~>
1 II ( ^ p u M P ^ y y j " 1 [I [X] wj' 111 Ixi
(03
(cont'd)
19-41
ABS/TCS Components
System Description (cont'd)
Pressure reducing mode
T C S N O v a l v e o p e n , T C S NC v a l v e c l o s e d , i n l e t v a l v e c l o s e d , o u t l e t v a l v e o p e n .
Caliper fluid f l o w s t h r o u g h the outlet valve t o the reservoir.
MASTER CYLINDER
MODULATOR UNIT
1 1
NO I """""I " "
}w wC
IN Tj
[T]/v <y a TTTW
E C WHT j 3 V
OUT J ! UU I
DAMPING 9 H L
CHAMBER WUK MOTOR
M DAMPING
CHAMBER
UU I
'^PUMpWJ n 1
CO)
T C S Control
Pressure intensifying mode
T C S N O v a l v e c l o s e d , T C S NC v a l v e o p e n , i n l e t v a l v e o p e n , o u t l e t v a l v e c l o s e d , p u m p m o t o r O N .
T h e r e s e r v o i r a n d m a s t e r c y l i n d e r f l u i d is p u m p e d o u t b y t h e p u m p , t h r o u g h t h e d a m p i n g c h a m b e r , t o t h e f r o n t c a l i p e r .
MASTER CYLINDER
MODULATOR UNIT
J 3
I IN
1 M
flich
3a
LZ UMP IMBM^M^H Ill I BB^ ^PUWIP
RESERVOIRL
CcO
19-42
Pressure retaining mode
T C S N O v a l v e o p e n , T C S NC v a l v e o p e n , i n l e t v a l v e c l o s e d , o u t l e t v a l v e c l o s e d , p u m p m o t o r O N .
F r o n t c a l i p e r f l u i d is r e t a i n e d b y t h e i n l e t v a l v e a n d o u t l e t v a l v e .
MASTER CYLINDER
MODULATOR UNIT
3 WTTHi] x^wQ
I IN
m ^ J |HU
DAMPINGpump
I
M n T n R
I i
lAfM|DAMPII' G EC.,--*. ^ w r -
<
EZ] II |
U
M
(
0 T * * T | CHAMBER H T l IVIUKJK HMcHAMBER
)pUMP
ft" '
" 1 [I
O Ur
|X1
=4= P U M P ^ ^ I ^ ^ ^
izj 111 JTIM 1
^^)^^ v\^TF!^
J RESERVOIR
MODULATOR UNIT
}N
Ik /vc 3 v\<| 111" in
MOTOR
EO -QJ^PUMP^^
J*
(cont'd)
19-43
ABS/TCS Components
System Description (cont'd)
Wheel Sensor
T h e w h e e l s e n s o r s are the m a g n e t i c contactless type. A s the g e a r p u l s e r teeth rotate past the w h e e l s e n s o r ' s magnetic coil, A C current is
g e n e r a t e d . T h e A C f r e q u e n c y c h a n g e s in a c c o r d a n c e with the w h e e l s p e e d . T h e A B S / T C S control unit detects the w h e e l s e n s o r signal
f r e q u e n c y a n d thereby detects the w h e e l s p e e d .
GEAR PULSER
WHEEL SENSOR at HIGH SPEED
| at LOW SPEED
WHEEL SPEED
PRESSURE
OUTLET
VALVE ON
OFF
INLET
VALVE ON
OFF
MOTOR
ON
OFF
W h e n the w h e e l speed d r o p s sharply b e l o w the vehicle speed, the outlet valve opens m o m e n t a r i l y to reduce the caliper fluid pressure. T h e
p u m p m o t o r s t a r t s at t h i s t i m e . A s t h e w h e e l s p e e d is r e s t o r e d , t h e i n l e t v a l v e o p e n s m o m e n t a r i l y t o i n c r e a s e t h e c a l i p e r f l u i d p r e s s u r e .
19-44
W h e e l S p e e d a n d M o d u l a t o r control ( T C S )
DRIVE W H E E L S P E E D
SPEED
BRAKE
PRESSURE
OUTLET
VALVE
INLET
VALVE
TCS NC VALVE
TCS NO VALVE
MOTOR
W h e n t h e f r o n t w h e e l s p e e d rises s h a r p l y a b o v e t h e v e h i c l e s p e e d , t h e T C S NC v a l v e o p e n s , t h e TCS N O v a l v e c l o s e s , a n d t h e p u m p m o t o r
starts t o i n t e n s i f y t h e f r o n t c a l i p e r f l u i d p r e s s u r e . W h e n t h e w h e e l s p e e d d r o p s , t h e f r o n t inlet v a l v e c l o s e s m o m e n t a r i t y t o r a t a i n t h e f r o n t
caliper fluid pressure. W h e n the w h e e l speed drops further, the f r o n t outlet valve opens m o m e n t a r i t y t o reduce the f r o n t caliper fluid pressure.
19-45
ABS/TCS Components
Circuit Diagram
3 iI 4 5 6 1 I2 3 1 2 3 4 5 6 7 8 9 1 2 3 4 F=l 5 6 7 8
7 8| 9 /113 A/ /|17
4 4|5|6|7 10 11 12 13 14|15 16 17 18 19 20 9 10 11 12 13 14 15 16 17 18
1 ? |/1/I5|6|7l
,.,171
>^
1 2 4 5 6 7 8 9 10 1 2 3 5 6 7
11 12 /// 18 19 20 21 2 2 8 9 10 111X112 / 14 15 16
m 16 1/ M11|12|13|14|/|
/1l9l20|2ll22|/l/
19 -46
A B S / T C S CONTROL UNIT
Y +B
-GRN/RED
-o
8
04-WHT/GRN
13
O - BBRN/BLK
12
J
R N / B L K - i
'
J
GRN/WHT
[ Canadi.
J
I /
[LIGHTS CONTROL UNIT| Q R N R E D
I
| USAj
!
AC\ PARKING
l l
Uh J BRAKE SWITCH
^ j K Closed: Brake lever
pulled
~ BLU/WHT
WHEEL SENSOR
-GRN/BLU
BRN
- L T BLU -
GRY
-BLK
-BLK
1
-BLK'
0
n JlF=tfL
1 2 3 4 6 8 9 10 11 12 13 / 2 3 4 5 6
/ 15 16 18 20 21 22 23 24 25 26 10 11 L / | 1 3 14 16 7 8 9 10 11 12
19-47
ABS/TCS Components
DTC Troubleshooting
A B S D T C 11,13,15.17: Wheel Sensor (Open/ 4. Check for continuity between the appropriate
S h o r t to Body G r o u n d / S h o r t to Power) wheel sensor ( + ) circuit terminal and body ground
(see table).
1. Disconnect the ABS/TCS control unit connector A
(26P). DTC Appropriate Terminal
11 (Right-front) A 1 1 : FRW (+)
2. Start the engine. 13 (Left-front) A9: FLW (+)
15 (Right-rear) A23: RRW (+)
3. Measure the voltage between the appropriate 17 (Left-rear) A 2 1 : RLW (+)
wheel sensor ( + ) circuit terminal and body g r o u n d
(see table).
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
13
15
(Left-front)
(Right-rear)
A9 : FLW (+)
A23 : RRW (+)
n n
I i
17 (Left-rear) A 2 1 : RLW (+)
/
1 2 3 4
15 16 18
u
6
/20 /
8 9 10 11 12 13
2 2 23 24 25 26
-
it n L _
1 2 3 4 6 / 8 9 10 11 12 13 W i r e side of female terminals
/ 15 16 18 / 20 22 23 24 25 26 Is there continuity?
RLW (+) RRW (+)
(LT BLU) (GRN/YEL)
Y E S - G o t o step 5.
N O - G o to step 6.
19-48
6. Check the resistance between the appropriate A B S DTC 12,14,16,18: Wheel Sensor
wheel sensor ( + ) and ( ) circuit terminals (see (Electrical Noise/Intermittent Interruption)
table).
NOTE: If the ABS indicator comes on for the reasons
DTC Appropriate Terminal described below,the indicator goes off when you test-
( + )Side (-)Side drive the vehicle at 19 m p h (30 km/h).
11 (Right-front) A11 :FRW( + ) A10:FRW(~)
13 (Left-front) A9:FLW( + ) A8:FLW( - ) Only the drive wheel rotated
15 (Right-rear) A23: RRW A24; RRW The vehicle spun
(+ ) <-) Electrical noise
17 (Left-rear) A21 :RLW( + ) A22:RLW(~)
1. Visually check f o r appropriate wheel sensor and
pulser installation (see table).
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
/ 15 16 18 / 24 25 26
-~ir- Are they installed correctly?
Y E S - G o to step 2.
LT B L U / \ BLU/YEL
GRY GRN/YEL
NO Reinstall or replace the appropriate wheel
Wire side of female terminals sensor or pulser
Is the resistance between 450-2,000 Q ? 2. Disconnect the ABS/TCS control unit connector A
(26P).
Y E S - Check for loose ABS/TCS control unit
connectors.If necessary, substitute a known-good 3. Measure the resistance between the appropriate
ABS/TCS control unit, and recheck. B wheel sensor ( + ) and ( ) circuit terminals (see
table).
NO Go to step 7.
DTC Appropriate Terminal
7. Disconnect the harness 2P connector f r o m the ( + )Side ( ) Side
appropriate wheel sensor, and check the resistance 12 (Right-front) A11 : FRW A10:FRW
between the ( + ) and ( ) terminals of the wheel ( + ) (-)
sensor. 14 (Left-front) A9 : FLW A 8 : FLW
(+ ) (-)
Is the resistance between 450-2,000 Q ? 16 (Right-rear) A23 : RRW A 2 4 : RRW
(+ ) (-)
Y E S Repair open in the ( + ) or ( ) circuit w i r e , or 18 (Left-rear) A21 : RLW A22 : RLW
short beween the ( + ) circuit wire and the ( ) ( + > (-)
circuit wire between the ABS/TCS control unit and
the wheel sensor Is there less than 450 Q ?
NO - Replace the wheel sensor. Y E S - Repair short to wire between the appropriate
wheel sensor ( + ) and ( ) circuits.
N O - G o t o step 4.
(cont'd)
19-49
ABS/TCS Components
DTC Troubleshooting (cont'd)
DTC Appropriate Other Terminal 2. Test-drive the vehicle at 19 mph (30 km/h) or more.
Terminal
12 A11 : A9: A23: A21 : Does the ABS indicator come on and are DTCs
FRW FLW( + ) RRW RLW 21-24 indicated?
(+ ) (+ ) ( :)
14 A9 : A11 : A23: A21 : Y E S - G o to step 3.
FLW( + ) FRW RRW RLW
(+ ) (+ ) ( ;) N O - T h e system is OK at this t i m e . B
16 A23: A11 : A9 : A21 ;
RRW FRW FLW( + ) RLW 3. Check the appropriate pulser gear for a chipped
(+) (+ ) (+ ) tooth (see table).
18 A21 : A11 : A9: FLW A23:
RLW( + ) FRW( + ) (+ ) RRW( + ) DTC Appropriate Pulser
21 Right-front
Is there continuity? 22 Left-front
23 Right-rear
Y E S - Repair short to w i r e between the appropriate 24 Left-rear
wheel sensor and the other wheel sensor.
Is the pulser OK ?
N O - C l e a r the DTC, and test-drive the vehicle. If
the ABS indicator comes on and the same DTC is Y E S - Check for loose ABS/TCS control unit
indicated, replace the ABS/TCS control u n i t . B connectors. If necessary, substitute a known-good
ABS/TCS control unit, and recheck. B
19-50
ABS DTC 31,32,33,34,35,36,37,38: 5. Connect the modulator unit 24P connector.
Solenoid
6. Check for continuity between the appropriate ABS/
1. Verify the DTC. TCS control unit connector C (12P) solenoid circuit
terminal and body ground (see table).
Is DTC 54 indicated?
DTC Appropriate Terminal
YES Perform the appropriate troubleshooting for 31: FR-IN C11
DTC 54. 32: FR-OUT C6
33: FL-IN C9
N O - G o to step 2. 34: FL-OUT C4
35: RR-IN C8
2. Turn the ignition switch OFF. 36: RR-OUT C3
1
^: RUN C10
3. Disconnect the modulator unit 24P connector and 38: RL-OUT C5
the ABS/TCS control unit connector C (12P).
A B S / T C S C O N T R O L U N I T C O N N E C T O R C(12P)
4. Check for continuity between the appropriate ABS/
TCS control unit connector C (12P) solenoid circuit YEL/BLU
Is there continuity?
A B S / T C S C O N T R O L UNIT C O N N E C T O R C (12P)
\ N O - G o to step 7.
/YEL/BLK
RE
R ED
D // W
WHHT
T // * RED/BLK
R E D / Q R N
RED/BLU
W i r e side of f e m a l e t e r m i n a l s
Is there continuity?
N O - G o to step 5.
(cont'd)
19-51
ABS/TCS Components
DTC Troubleshooting (cont'd)
8. Connect the appropriate modulator unit 24P 9. Check for continuity between the appropriate
connector solenoid circuit terminal to body g r o u n d ABS/TCS control unit connector C (12P) solenoid
w i t h a j u m p e r w i r e (see table). circuit terminal and body ground (see table).
?
1
7 2 3 4 5 6
16
IXlii|i2li3|uX7l 7 8i 9 10 11 12
1 / i t
ir-j j 1
19120|21|22|/1/
/ f \
Y E L / BB LL K
K J/ \ YEL/BLU
RED/WHT
RED/GRN
RED/BLK
Is there continuity?
Y E S - G o to step 10.
19-52
12. Connect the ABS fail-safe relay 4P connector 15. Check for continuity between the appropriate
terminal No. 2 to body ground w i t h a jumper wire. ABS/TCS control unit connector C (12P) terminal
and all other ABS and TCS solenoid circuit
NOTE: Wire colors of ABS fail-safe relay connector; terminals (see table).
WHT/GRN, BRN/BLK, BLK, YEL/GRN.
DTC Appropriate Terminal
ABS FAIL-SAFE RELAY 4P CONNECTOR 31: FR-IN C11
32: FR-OUT C6
33: FL-IN C9
SOLENOID 34: FL-OUT
(BRN/BLK)
C4
35: RR-IN C8
JUMPER
WIRE 36: RR-OUT C3
37: RL-IN C10
38: RL-OUT C5
YEL/GRN GRY
/1 2
8
3
9
4
10 11
5
-fl n
1 2 3 4 6 7 8 9
10 11 12 13
RED/WHT
RED/WHT // R E D
*
/ G R N
RED/BLK / 15 16 18 / 20121
22 23 _24
_j
25 26
RED/BLU
W i r e s i d e o f female t e r m i n a l s RED/GRN LT BLU
W i r e s i d e of f e m a l e t e r m i n a l s
Is the resistance OK ?
19-53
ABS/TCS Components
DTC Troubleshooting (cont'd)
16. Connect the modulator unit 24P connector. A B S DTC 41, 4 2 , 4 3 , 4 4 : Wheel Lock
17. Check for continuity between the appropriate 1. Check for brake drag.
ABS/TCS control unit connector C (12P) t e r m i n a l
and all other ABS and TCS solenoid circuit Do the brakes drag?
terminals (see table).
Y E S - Repair the brake d r a g . B
DTC Appropriate Terminal
31: FR-IN C11 N O - G o to step 2.
32: FR-OUT C6
33: FL-IN C9 2. Check the installation of the appropriate wheel
34: FL-OUT C4 sensor (see table).
35: RR-IN C8
36: RR-OUT C3 DTC Appropriate Wheel Sensor
37: RL-IN C10 41 Right-front
38: RL-OUT C5 42 Left-front
43 Right-rear
T C S Solenoid ABS/TCS Control Unit 44 Left-rear
Connector A (26P) Terminal
NOR A16 Is it correct?
NCR A15
NOL A3 Y E S T h e probable cause was the vehicle spun
NCL A2 during cornering. If the problem recurs, check the
modulator using the Honda PGM T e s t e r .
A B S / T C S C O N T R O L U N I T C O N N E C T O R C (12P)
YEL/BLU NO Reinstall the wheel sensor correctly.
/YEL/GRN
YEL/WHT
/YEL/BLK
\ ,7 J jS.ll,,,J J
77
LR-
2 3 4 5 6
8 9 10 11 12
RED/WHT
RED/GRN
W. RED/BLK
RED/BLU
W i r e side of female t e r m i n a l s
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
YEL/GRN GRY
J -
1 2 3 4 / 6 / 8 9 10 11 12 13
/ 15 16 / 18 / 20 21J22 23 24 25 26
-tr\
L
ir J
RED/GRN
/ \ LT BLU
W i r e side of f e m a l e t e r m i n a l s
19-54
ABS DTC 51: Motor Lock ABS DTC 52: Motor Stuck OFF
1. Clear the DTC. 1. Check the ABS MOTOR (30 A) fuse in the
under-hood fuse/relay box, and reinstall the fuse if
2. Test-drive the vehicle at 6 mph (10 km/h) or more. it is OK.
Does the ABS indicator come on and is DTC 51 Is the fuse OK?
indicated?
Y E S - G o to step 3.
YES Replace the modulator u n i t . B
NO Replace the fuse, and go to step 2.
NOThe system is OK at this t i m e . B
2. Remove the p u m p motor relay, and connect the
pump motor relay 5P connector terminal No. 4 to
No. 5 w i t h a j u m p e r w i r e for a m o m e n t , and check
the fuse.
P U M P M O T O R R E L A Y 5P C O N N E C T O R
MOTOR +B (WHT)
(WHT/BLU)
J U M P E R WIRE
N O - G o to step 3.
Is the fuse OK ?
Y E S - G o to step 5.
(cont'd)
19-55
ABS/TCS Components
DTC Troubleshooting (cont'd)
4. Connect the p u m p motor relay 5P connector 9. Measure the voltage between the modulator unit
terminal No. 4 to No. 5 w i t h a j u m p e r w i r e for a 24P connector terminal No. 1 and body ground.
m o m e n t , and check the fuse.
M O D U L A T O R U N I T 24P C O N N E C T O R
MOTOR (WHT/BLU)
P U M P M O T O R R E L A Y 5P CONNECTOR ?
1
111121131141/1
16 117 (
L/|19|20| 21 \22\/\/
IMA
MOTOR + B (WHT)
W i r e side of female terminals
(WHT/BLU)
JUMPER WIRE
Is there battery voltage?
Does the pump motor operate? 12. Connect the p u m p motor relay 5P connector
terminal No. 1 to No. 5 with a j u m p e r wire.
Y E S - G o t o step 11.
P U M P M O T O R R E L A Y 5P C O N N E C T O R
N O - G o to step 7.
W i r e s i d e o f f e m a l e terminals
19-56
^BS
13. Measure the voltage between the ABS/TCS control A B S D T C 53: Motor Stuck O N
unit connector B (16P) terminal B15 and body
ground. 1. Check that the p u m p motor operates w i t h the
ignition switch OFF.
ABS/TCS CONTROL UNIT CONNECTOR B (16P) Does the pump motor operate?
7
_Jfl_ -J-2;"S4_,
1 2 /
4 Y E S Replace the p u m p motor relay. (Pump motor
9 10 11 13 14 15 16
relay stuck O N . ) B
PMR (YEL/RED)
N O - G o to step 2.
Is the fuse OK ?
Is there battery voltage?
Y E S Leave the fuse removed, and go to step 3.
YES Go to step 14.
NO Replace the fuse, and recheck. B
NO Repair open in the w i r e between the under-
hood ABS relay box and the ABS/TCS control unit. 3. Turn the ignition switch ON (II).
it*. W i r e side of f e m a l e t e r m i n a l s
1 2 /4 /
9 10 11 13 14 15|16
Y E S - G o to step 5.
(cont'd)
19-57
ABS/TCS Components
DTC Troubleshooting (cont'd)
6. Disconnect the modulator unit 24P connector. 9. Remove the p u m p motor relay, then connect relay
terminals No. 4 and No. 5 together w i t h a jumper
7. Measure the voltage between terminal No. 1 and wire.
body g r o u n d .
Does the pump motor run?
M O D U L A T O R UNIT 24P C O N N E C T O R
Y E S - G o t o step 10.
1 2 /
5 |6 7 10. Disconnect the ABS/TCS control unit connector
|/|11|12|13|14|/| B (16P).
16 1 /
/
19 20 21 22 / /
11. Check for continuity between terminal B15 and
body ground.
__n_
Is there approx. 10 V? 1 2 / 4 / / 7
9 j 10
i
i
L
/ 13 14 15 16i
I
Y E S - G o t o step 8. PMR (YEL/RED)
M O D U L A T O R UNIT 24P C O N N E C T O R
Is there continuity?
M O T O R G N D (BLK)
Is there approx. 10 V?
Y E S - G o t o step 9.
19-58
A B S D T C S4; A B S Fail-safe Relay 5. Connect the ABS fail-safe relay 4P connector
terminal No. 1 to No. 2 w i t h a jumper wire.
1. Check the ABS F/S (20 A) fuse in the under-hood
fuse/relay box, and reinstall the fuse if it is OK. A B S F A I L - S A F E R E L A Y 4P C O N N E C T O R
Is the fuse OK ?
Y E S - G o t o step 2. +B (WHT/GRN)
JUMPER WIRE
NO Replace the fuse, and recheck
SOLENOID
(BRN/BLK)
2. Turn the ignition switch ON (II).
A B S F A I L - S A F E R E L A Y 4P C O N N E C T O R
Is there battery voltage?
Y E S - G o t o step 8.
+ B (WHT/GRN)
NO Repair open in the wire between the ABS
fail-safe relay and the modulator unit.H
W i r e side of f e m a l e t e r m i n a l s
Y E S - G o t o step 5.
19-59
ABS/TCS Components
DTC Troubleshooting (cont'd)
1 ? /|5|6 7|8|/
n n n n
|/|11|12|13|14|/|
1 2 3 4 6 8 9 10 11 12 13
16 1 /
/
19 20 21 2 2 / /
/ 15 16 / 18 20 21 22 23 24 25 26
FSR (YEL/GRN)
W i r e side of f e m a l e terminals
Is there battery voltage?
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
GND (BLK)
n n n n
1 2 3 4 6 8 9 10 11 12 13
/ 15 16 18 20 21 22 23 24 25 26
FSR (YEL/GRN)
Wire side of female terminals
Is there continuity?
W i r e side of f e m a l e t e r m i n a l s
Y E S - G o to step 15.
19-60
15. Connect the A B S fail-safe relay 4P connector A B S D T C 61, 62: Ignition Voltage
terminals No. 3 and No. 4 with a jumper wire.
1. Clearthe DTC.
A B S F A I L - S A F E R E L A Y 4P C O N N E C T O R
2. Test-drive the vehicle at 6 mph (10 km/h) or more.
G N D (BLK)
mi FSR (YEL/GRN)
Y E S - G o t o step 3.
W i r e s i d e of f e m a l e t e r m i n a l s Is DTC 61 or 62 indicated?
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
n n X n n
1 2 3 4 6 8 9 10 11 12 13
15 16 18 20 21 22 23 24 25 26
FSR (YEL/GRN)
W i r e s i d e of f e m a l e t e r m i n a l s
Is there continuity?
19-61
ABS/TCS Components
DTC Troubleshooting (cont'd)
NO Intermittent failure; the vehicle is OK at this NO Intermittent failure; the vehicle is OK at this
time.B time.H
19-62
7VBS
N O - G o to step 2.
A B S / T C S CONTROL UNIT CONNECTOR A (26P)
NOL (GRY)
2. Turn the ignition switch OFF.
NCL (YEL/GRN)
3. Disconnect the modulator unit 24P connector and
n
the ABS/TCS control unit connector A (26P). 1 2 3 4 6 8 9 10 11 12 13
NO - G o t o step 7.
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
Y E S Repair short to body ground in the NOR (LT BLU) NOL (GRY)
appropriate solenoid circuit wire between the 1
? 1 / 1 / 1 5 1 6 1 7 1 8 1 /
ABS/TCS control unit and the modulator unit. I 1
M11|12|13114|7T
16 1 /
/1191201211221/17
N O - G o to step 5. JUMPER
WIRE
W i r e side of f e m a l e t e r m i n a l s
(cont'd)
19-63
ABS/TCS Components
DTC Troubleshooting (cont'd)
9. Check for continuity between the appropriate A B S / 12. Remove the TCS relay, and connect the TCS relay
TCS control unit connector A (26P) solenoid circuit 4P connector terminal No. 2 to body ground with a
terminal and body ground (see table). jumper wire.
TCS DTC A p p r o p r i a t e Terminal NOTE: Wire colors of TCS relay 4P connector; BLU,
24: NOR A16 RED/BLU, BRN/BLK, GRN/YEL.
25: NCR A15
26: NOL A3
T C S R E L A Y 4P C O N N E C T O R
27: NCL A2
TCS
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P) SOLENOID
(RED/BLU)
NOL (GRY)
JUMPER
NCL (YEL/GRN)
WIRE
10 11 12 13
16 20 21 22 23 2 4 25 26
NCR
N O R (LT B L U ) Wire side of female terminals
(RED/
GRN)
Is there continuity?
Y E S - G o t o step 10.
19-64
13. Check the resistance between the appropriate 15. Check for continuity between the appropriate
ABS/TCS control unit connector A (26P) terminal ABS/TCS control unit connector A (26P) terminal
and body ground (see table). and each of the other terminals listed (see table).
NOR, NOL, NCR, NCL: 8 - 1 0 0 (at 20C, 68F)
T C S DTC Appropriate Terminal
T C S DTC Appropriate Terminal 24: NOR A16
24: NOR A16 25: NCR A15
25: NCR A15 26: NOL A3
26: NOL A3 27: NCL A2
27: NCL A2
A B S Solenoid ABS/TCS Control Unit
A B S / T C S C O N T R O L U N I T C O N N E C T O R A (26P)
Connector C (12P) Terminal
NOL (GRY) FR-IN C11
NCL (YEL/GRN) FR-OUT C6
FL-IN C9
FL-OUT C4
10 11 12 13
RR-IN C8
15 16 20 21 22 23 24 25 26
RR-OUT C3
NCR
N O R (LT B L U ) RL-IN C10
(RED/
GRN) RL-OUT C5
A B S / T C S CONTROL UNIT CONNECTOR A (26P)
YEL/GRN GRY
W i r e side of f e m a l e t e r m i n a l s
/ 15 16
u
18
-ur
/ /
20 21 22 23 24 25 26
HUT
Y E S - G o t o step 14.
7 7
2
8
3 4
9 10 11 12
5 6
I
RED/WHT /
7/W \ RED/BLK
RED/BLU RED/GRN
Wire side of female terminals
Is there continuity?
N O - G o to step 16.
(cont'd)
19-65
ABS/TCS Components
DTC Troubleshooting (cont'd)
17. Check for continuity between the appropriate A B S / 1. Check the BSC F/S (20 A) fuse in the under-hood
T C S control unit connector A (26P) terminal and all fuse/relay box, and reinstall the fuse if it is OK.
other A B S and T C S solenoid circuit terminals (see
table). Is the fuse OK ?
YEL/GRN GRY
Is the relay OK ?
A B S / T C S C O N T R O L U N I T C O N N E C T O R C (12P) T C S R E L A Y 4P CONNECTOR
YEL/BLU
YEL/WHT / /YEL/GRN
7
UZ/'
7
2
8
3 4 5 6
9 10 11 12
.._n_i
/YEL/BLK
B (BLU)
RED/WHT / \ RED/BLK
RED/BLU RED/GRN
Wire side of female t e r m i n a l s
W i r e side of f e m a l e t e r m i n a l s
Is there less than 3Q?
19-66
5. Connect the TCS relay 4P connector terminal No. 1 9. Measure the voltage between the modulator unit
to No. 2 with a jumper wire. 24P connector terminal No. 17 and body ground.
1 ? /|5|6
+ B (BLU) |/111|12|13|14|/1
JUMPER WIRE
16 1 /
/19 20 21 22 //
T C S SOLENOID (RED/BLU)
TCS SOLENOID
(RED/BLU)
7. Measure the voltage between terminal No.17 and Y E S Repair short to power in the w i r e between
body ground. the TCS relay and the modulator u n i t . H
M O D U L A T O R UNIT 24P C O N N E C T O R
N O - G o t o step 10.
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
YES G o t o step 8.
N O - G o to step 12.
(cont'd)
19-67
ABS/TCS Components
DTC Troubleshooting (cont'd)
12. Check for continuity between the ABS/TCS control 16. Measure the voltage between the TCS relay 4P
unit connector B (16P) terminal B13 and body connector terminal No. 3 and body ground.
ground.
T C S R E L A Y 4P C O N N E C T O R
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
-JUS
/ /
- T L .
1 2 4 7 7 SOLENOID
9 10 11 13 14 15 16 (BRN/BLK)
1
i I !J 1
TCSR (GRN/YEL)
W i r e side of f e m a l e t e r m i n a l s
W i r e side of f e m a l e t e r m i n a l s
N O - G o to step 13. 17. Connect the TCS relay 4P connector No. 3 and
No. 4 w i t h a j u m p e r wire.
13. Turn the ignition switch OFF.
NOTE: Make sure the ABS/TCS control unit
14. Remove the ABS fail-safe relay. The w i r e colors of connector B (16P) is disconnected.
ABS fail-safe relay 4P connector are WHT/GRN,
BRN/BLK, BLK, YEL/GRN.
T C S R E L A Y 4P C O N N E C T O R
A B S FAIL-SAFE R E L A Y 4P C O N N E C T O R
SOLENOID TCSR
(BRN/BLK) (GRN/YEL)
JUMPER WIRE
W i r e side of f e m a l e terminals
SOLENOID
(BRN/BLK)
19-68
ABS
18. Measure the voltage between the ABS/TCS control T C S DTC 31: E n g i n e Retard C o m m a n d
unit connector B (16P) terminal B13 and body (PFINH) signal
ground.
NOTE: If the MIL or ABS indicator is O N , troubleshoot
the PGM-FI or ABS first.
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
1. Disconnect the PCM connector A (32P) and the
ABS/TCS control unit connector B (16P).
1 2 4/ / /
9 10 11 13 14 15 16 2. Check for continuity between the PCM connector A
(32P) terminal A13 and body g r o u n d .
TCSR (GRN/YEL)
P C M C O N N E C T O R A (32P)
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24
W i r e side of f e m a l e t e r m i n a l s 25 26 27 28 29 30 31 32
PFINH (BLU)
N O G o to step 3.
(cont'd)
19-69
ABS/TCS Components
DTC Troubleshooting (cont'd)
5. Measure the voltage between the PCM connector A 6. W i t h an analog voltmeter set to the 10 V or similar
(32P) terminal A13 and body g r o u n d . range, measure the voltage between the ABS/TCS
control unit connector B (16P) terminal B10 and
NOTE; Use the 10 V range or similar range in an body g r o u n d .
analog tester.
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
P C M C O N N E C T O R A (32P)
1 2 3 4 5 6 7 8 9 10 11 1 2 4/ 7 Y/
24 9 10 11 13 14 15 16
12 13 14 15 16 17 18 19 20 21 22 23 i | r-
25 26 27 28 29 30 31 32 PFINH (BLU)
PFINH (BLU)
5V
5V
Approx. 2.5V-
Approx. 2.5V-
OV
OV '
19-70
T C S D T C 32; E n g i n e s p e e d (NEP) Signal 5. With an analog voltmeter set to the 10 V or similar
range, measure the voltage between the PCM
NOTE; If the MIL or A B S indicator is ON, troubleshoot connector A (32P) terminal A19 and body ground.
the PGM-FI or A B S first.
1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 2 9 30 31 32
W i r e side of female terminals
NEP(BLU)
Is there continuity?
Approx. 6V
NO Go to step 3.
(cont'd)
19-71
ABS/TCS Components
DTC Troubleshooting (cont'd)
6. With the engine still idling, measure the voltage T C S D T C 34: Reference Voltage (VREF) Signal
between the ABS/TCS control unit connector
B (16P) terminal B11 and body ground w i t h the NOTE: If the MIL or the ABS indicator is ON,
analog voltmeter again. troubleshoot the PGM-FI or the ABS the first.
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
1. Disconnect the PCM connector A (32P) and the
ABS/TCS control unit connector B (16P).
VREF (ORN/GRN)
1 2 3 4 5 6 7 8 9 10 11
W i r e side of female terminals 12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
(8)
12V W i r e side of f e m a l e terminals
N O - G o to step 3.
19-72
5. Measure the voltage between the PCM connector TCS DTC 36: Throttle Position S e n s o r Output
A (32P) terminal A7 and body ground. ( T H L O U T ) Signal
P C M C O N N E C T O R A (32P)
NOTE: If the MIL or the ABS indicator is O N ,
troubleshoot the PGM-FI or the ABS first.
VREF (ORN/GRN)
1. Disconnect the PCM connector A (32P) and the
1 2 3 4 5 6 7 8 9 10 11 ABS/TCS control unit connector B(16P).
12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32 2. Check for continuity between the PCM connector A
(32P) terminal A31 and body g o u n d .
P C M C O N N E C T O R A (32P)
W i r e side of f e m a l e t e r m i n a l s 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
Is there approx. 5 V?
THLOUT (YEL/GRN)
Y E S - G o to step 6.
1 2 4/ / / N O - G o to step 3.
9 10 11 13 14 15 16
3. Connect the PCM connector A (32P).
W i r e side of f e m a l e t e r m i n a l s
Is there approx. 5 V?
(cont'd)
19-73
ABS/TCS Components
DTC Troubleshooting (cont'd)
5. Measure the voltage between the PCM connector A T C S D T C 61: A / T Shift Position ( A T S F T P )
(32P) terminal A31 and body ground w i t h the Signal
throttle fully opened and fully closed. There should
be a s m o o t h transition f r o m approx. 0.5 V and 4.5 V. NOTE: If the MIL or the ABS indicator is O N ,
troubleshoot the PGM-FI or the ABS first.
P C M C O N N E C T O R A (32P)
1. Disconnect the PCM connector A (32P) and the
1 2 3 4 5 6 7 8 9 10 11 ABS/TCS control unit connector B (16P).
12 13 14 15 16 17 18 19 20 21 22 23 24
32 2. Check for continuity between the PCM connector
25 26 27 28 29 30 31
A (32P) terminal A11 and body ground.
THLOUT (YEL/GRN)
P C M C O N N E C T O R A (32P)
ATSFTP
(LT G R N )
W i r e side of f e m a l e terminals 1 2 3 4 5 6 7 8 9 10 11
12 13 14 15 16 17 18 19 20 21 22 23 24
25 26 27 28 29 30 31 32
Is the voltage as specified?
YES G o t o step 6.
1 2 /
4 7/ 3. Connect the PCM connector A (32P).
9 10 11 13 14 i 15
16 1
j
4. Shift the transmission to SB position.
THLOUT (YEL/GRN)
W i r e side of f e m a l e t e r m i n a l s
19-74
6. W i t h an analog voltmeter set to the 10 V or similar T C S DTC 81: C o n t i n u o u s T C S Operation
range, measure the voltage between the PCM
connector A (32P) terminal A 1 1 and body ground. NOTE: If the MIL or the ABS indicator is ON,
troubleshoot the PGM-FI or the ABS first.
PCM C O N N E C T O R A (32P)
Is there approx. 4 V?
Y E S - G o t o step 7.
A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
ATSFTP
/ / /
(LT G R N )
1 2 4
9 10 11 13 14 15 16
5V
Approx. 4V -
1
OV
Is there approx. 4 V?
19-75
ABS/TCS Components
ABS Indicator Circuit Troubleshooting
1. Turn the ignition switch ON (II), and watch the ABS 9. Check for continuity between the gauge assembly
indicator. connector C (16P) terminal C10 and body ground.
NO Replace the ABS indicator b u l b . B Does the ABS indicator come on?
7. Turn the ignition switch OFF. Y E S Repair open in the wire between the gauge
assembly and body ground (G501). fl
8. Disconnect the gauge assembly connector C (16P).
NO Replace the gauge assembly.
19-76
13. Check the R/C MIRROR (7,5 A) fuse in the driver's 17. Connect the ABS/TCS control unit connector
under-dash fuse/relay box, and reinstall the fuse if A (26P) terminal A 4 to body ground with a j u m p e r
it is OK. wire.
Y E S - G o t o step 14.
J U M P E R WIRE
ABS (BLU/WHT)
NO Replace the fuse, and recheck. n n I _ _ n n
wire.
A B S / T C S C O N T R O L C O N N E C T O R A (26P)
W i r e side of female terminals
JUMPER
WIRE
~] GND1 (BLK)
10 12 13
Does the ABS indicator go off?
16 20 22 23 24 25 26
NO Go to step 18.
15. Turn the ignition switch ON (II).
18. Connect the gauge assembly connector C (16P)
Does the ABS indicator go off? terminal C10 to body ground w i t h a jumper wire.
N O - G o to step 16. 1 2 3 4 5 6 7
X 14 15 16
16. Measure the voltage between the ABS/TCS control
unit connector A (26P) terminal A13 and body
8 9 10 11 12
ABS (BLU/WHT) /
ground. JUMPER WIRE
A B S / T C S C O N T R O L C O N N E C T O R A (26P)
IG2 (YEL/BLK)
n n n rt W i r e side of female t e r m i n a l s
1 2 3 4 6 8 9 10 11 12 13
/ 15 16 18 / 20 21 22 23 24 25 26
~u- L j
Y E S - G o t o step 17.
19-77
ABS/TCS Components
TCS Indicator Circuit Troubleshooting
1. Start the engine, and watch the TCS indicator. 5. Remove the j u m p e r wire at the gauge assembly,
and connect the ABS/TCS control unit connector
Does the TCS indicator come on? B (16P) terminal B16 and body ground w i t h a
j u m p e r wire.
Y E S - I f the TCS indicator comes on and goes off, It's
OK. If the TCS indicator stays on, go to step 7. A B S / T C S C O N T R O L U N I T C O N N E C T O R B (16P)
N O - G o to step 2.
1 2 / 4
2. Turn the engine OFF, then restart it again. 9 10 11
X
13 14 15 16
7
j ii
1
i l
TCS2
Does the brake system indicator come on? (RED/WHT)
JUMPER WIRE
Y E S - G o t o step 3.
G A U G E A S S E M B L Y C O N N E C T O R B (22P)
JUMPER / 2 3 4 5 6
WIRE
7 8 9 10 11 12
1 2 / 4 5 6 7 8 9 10
11 12 / / / 16 X i X 18 19 20 21 22
T C S (RED/WHT)
Wire side of female terminals
JUMPER WIRE
Does the TCS indicator come on? N O - C h e c k f o r loose ABS/TCS control unit
connectors. If necessary, substitute a known-good
Y E S - G o t o step 5. ABS/TCS control unit, and recheck.
19-78
7, Check the R/C MIRROR (7.5 A) fuse in the driver's 9. Turn the ignition switch OFF.
under-dash fuse/relay box, and reinstall the fuse if
it is OK. 10. Disconnect the ABS/TCS control unit connector A
(26P) and connector B (16P).
Is the fuse OK ?
11. Turn the ignition switch ON(II).
Y E S - G o t o step 8.
Does the TCS indicator go off?
N O - R e p l a c e the fuse, and recheck.
Y E S - C h e c k for loose ABS/TCS control unit
8. Measure the voltage between the ABS/TCS control connectors. If necessary, substitute a known-good
unit connector A (26P) terminal A13 and body ABS/TCS control unit, and recheck.
ground.
NO Repair short to body ground in the wire
A B S / T C S C O N T R O L C O N N E C T O R A (26P) between the gauge assembly and the ABS/TCS
control u n i t . B
IG2 ( Y E L / B L K )
n n "X 1
1 2 3 4 6
/ 8 9 10 11 12 13
/ 15 16 18 / 20 21 22 23 24 25 26
Y E S - G o t o step 9.
19-79
ABS/TCS Components
Modulator Unit Removal and Installation
NOTE:
Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off
immediately w i t h water.
Take care not to damage or deform the brake lines during removal and installation.
To prevent the brake fluid f r o m f l o w i n g , plug and cover the hose ends and joints w i t h a shop towel or equivalent
material.
Removal
1. Push the modulator unit connector lock (C), and t u r n the connector lever (D).
Installation
3. Start the engine, and check that the ABS indicator and the TCS indicator go off.
4. Test-drive the vehicle, and check that the ABS indicator and the TCS indicator do not come on.
19-80
A B S
1. Remove the cruise control/TCS switch (A) from the 2. Check for continuity between terminal No. 5 and
switch panel. No. 6. There should be continuity when the T C S
switch is pushed.
1 2
/
IG2
4
u
5 6 7
TCS SW
4
(BLK/YEL)
(ORN/WHT)
W i r e s i d e of f e m a l e t e r m i n a l s
19-81
ABS/TCS Components
ABS/TCS Control Unit Replacement Wheel Sensor Inspection
1. Remove the passenger's side kick panel. 1. Inspect the front and rear pulsers for chipped or
damaged teeth.
2. Remove the ABS/TCS control unit (A).
2. Measure the air gap between the wheel sensor and
pulser all the w a y around while rotating the pulser.
Remove the rear brake disc to measure the gap on
the rear wheel sensor. If the gap exceeds 1.0 m m
(0.04 in), check for a bent suspension arm.
Standard:
Front: 0 . 4 - 1.05 m m (0.02 - 0.04 in)
Rear: 0.19 1.14 m m (0.01 0.05 in)
Front
Rear
19-82
Wheel Sensor Replacement
Front
Rear
19-83
S U P P L E M E N T A L R E S T R A I N T S Y S T E M ( S R S ) (If b o d y m a i n t e n a n c e is required)
The Accord Sedan/Coupe (V6) SRS includes a driver's airbag located in the steering wheel hub, a passenger's airbag
located in the dashboard above the glove box, and side airbags ('00-01 models) located in the front seat-backs,
Information necessary to safely service the SRS is included in the '98-01 Accord Sedan/Coupe (L4) Service Manual,
P/N 61S8008. Items marked w i t h an asterisk ( * ) on the contents page include or are located near SRS components.
Servicing, disassembling or replacing these items w i l l require special precautions and tools, and should therefore be
done by and authorized Honda dealer.
To avoid rendering the SRS inoperative, w h i c h could lead to personal injury or death in the event of a severe frontal
collision, all SRS service work must be performed by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the frontal airbags (and/or side airbags on some '00-01 models).
Do not b u m p the SRS unit, Otherwise, the system may fail in case of a collision, or the airbags may deploy w h e n the
ignition switch is ON (II).
SRS electrical w i r i n g harnesses are indicated w i t h yellow color coding. Related components are located in the
steering c o l u m n , front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the
front seats ('00-01 models) and around the floor ('00-01 models). Do not use electrical test equipment on these
circuits.
Body
Seats
Front Seat Removal and Installation
-4-way Power-Sedan 20-2
Front S e a t D i s a s s e m b l y / R e a s s e m b l y
-4-way Power-Sedan 20-3
Front Seat Linkage Disassembly/Reassembly
-4-way Power-Sedan 20-4
Front Seat Wire Harness Installation
-4-way Power-Sedan 20-5
Bumper
Rear Bumper Spoiler Replacement 20-6
Hood
Replacement 20-7
Exterior Trim
Emblem Replacement-Coupe 20-8
Emblem Replacement-Sedan 20-8
Frame
Sub-frame Replacement 20-9
F r a m e Repair Chart 20-12
1. Make sure you have the anti-theft code for the radio,
then write d o w n the frequencies for the radio's
preset buttons.
Fastener Locations
To body. To body.
: Bolt, 4 > : Clip, 1
5. W i t h the help of an assistant, carefully remove the
front seat through the front door opening.
20-2
Front Seat Disassembly/Reassembly - 4-Way Power - Sedan
'01 model:
SRS components are located in this area. Review the S R S component locations, and precautions and procedures in
the SRS section before performing repairs or service. Refer to '98-01 ACCORD Service Manual, P/N 61S8008 (see page
23-28).
HEADREST
BACK PANEL
SEAT-BACK
HOOKS
PIVOT WASHER
PIVOT N U T
8 x 1.25 m m
2 2 N m (2.2 k g f m , 16 I b f f t )
W I R E TIE
SEAT CUSHION
FRONTCOVER
CENTER COVER
10 x 1.25 m m
RECLINE COVER
47 N m
(4.8 k g f m , 35 I b f f t )
SEAT LINKAGE
10 x 1.25 m m
47 N m (4.8 k g f m , 35 I b f f t )
CAPS SWITCH KNOBS
20-3
Seats
Front Seat Linkage Disassembly/Reassembly - 4-Way Power - Sedan
'01 m o d e l :
NOTE:
Put on gloves to protect y o u r hands.
To remove the slide motor and slide gearbox, slide the f r o n t seat backward fully.
Reassemble the linkage in the reverse order of disassembly, and note these items:
Before installing the slide motor and slide gearbox, align portion (A) as s h o w n to align both slide gearbox positions.
Apply multipurpose grease to the sliding and pivot portions of the linkage.
Check operation of the recline and slide adjusters.
20-4
Front Seat Wire Harness Installation - 4-Way Power - Sedan
'01 model:
20-5
Bumpers
Rear Bumper Spoiler Replacement - Coupe
'01 m o d e l :
Fastener Locations
20-6
Hood
Replacement
1. Disconnect the windshield washer tubes (A) from 4. Install the hood in the reverse order of removal,
the windshield washer nozzles (B), and release the and note these items:
windshield washer tube f r o m the clips (C).
Before reattaching the support struts, adjust the
C B
hood alignment.
Make sure the hood opens properly and locks
securely.
Make sure the windshield washer tubes are
connected properly.
W h e n reattaching the support struts, set the clips
(A) t o the original position, then attach the
support struts (B) on the pivot bolts (C) by
pushing the support strut.
Fastener Locations
: Bolt, 4
6 x 1.0 m m |
fntaED 9.8 N-m (1.0 k g f - m , |
^ 7.2 I b f f t ) I
8 x 1.25 m m
2 2 N m (2.2 k g f - m , 16 I b f f t )
20-7
Exterior Trim
Emblem Replacement - Coupe Emblem Replacement - Sedan
Apply the e m b l e m where s h o w n . A p p l y the e m b l e m where s h o w n .
NOTE: NOTE:
Before applying, clean the rear bumper surface w i t h a Before applying, clean the rear bumper surface w i t h a
sponge dampened in alcohol. sponge dampened in alcohol.
After cleaning, keep oil, grease and water f r o m After cleaning, keep oil, grease and water f r o m
getting on the surface. getting on the surface.
V6 EMBLEM
T R U N K LID
Edge of the
rear b u m p e r .
U n i t : m m (in.)
Unit: m m (in.!
ACCORD
EMBLEM / 2 0
r V / (
o7
.9
N
t?
10 (0.39)
13(0.51)
V6 EMBLEM
Edge of the
trunk lid. Edge of the
rear b u m p e r .
20-8
Frame
Sob-frame Replacement
After loosening the sub-frame mounting bolts, be sure to replace t h e m w i t h new ones.
REAR B E A M
(cont'd)
20-9
Frame
Sub-frame Replacement (cont'd)
After loosening the sub-frame mounting bolts, be sure to replace t h e m with new ones.
SUB-FRAME
20-10
20-11
Frame
Frame Repair Chart
Top V i e w
U n i t ; m m (in.)
0: Inner d i a m e t e r
POINT h
POINT g
POINT e
POINT I
<
UJ Z
>
20-12
POINT rt
POINT w
2145 (84.45)
2236 (88.03)
2365 (93.11)
2750 (108.3)
2899 (114.1)
297TTlT7)
2998 (118.0)
3008 (118.4)
3200 (126.0)
3622 (142.6)
(cont'd)
20-13
Frame
Frame Repair Chart (cont'd)
Side V i e w
0 1 1 . 5 (0.45)
SECTION B B SECTION A A
20-14
SECTION DD
S U P P L E M E N T A L R E S T R A I N T S Y S T E M ( S R S ) (If H V A C m a i n t e n a n c e is required)
The Accord Sedan/Coupe (V6) SRS Includes a driver's airbag located in the steering wheel hub, a passenger's airbag
located in the dashboard above the glove box, and side airbags ('00-01 models) located in the front seat-backs.
Information necessary to safely service the SRS is included in the '98-01 Accord Sedan/Coupe (L4) Service Manual,
P/N 61S8008. Items marked w i t h an asterisk ( * ) on the contents page include or are located near SRS components.
Servicing, disassembling or replacing these items w i l l require special precautions and tools, and should therefore be
done by and authorized Honda dealer.
To avoid rendering the SRS inoperative, w h i c h could lead to personal injury or death in the event of a severe frontal
collision, all SRS service work must be performed by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the frontal airbags (and/or side airbags on some '00-01 models).
Do not b u m p the SRS unit, Otherwise, the system may fail in case of a collision, or the airbags may deploy w h e n the
ignition switch is ON (II).
SRS electrical w i r i n g harnesses are indicated w i t h y e l l o w color coding. Related components are located in the
steering c o l u m n , front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the
front seats ('00-01 models) and around the floor ('00-01 models). Do not use electrical test equipment on these
circuits.
HVAC (Heating, Ventilation, and Air Conditioning)
Refer to the 1998-2001 Accord Service Manual (P/N 61S8008) for items not shown in this section.
The air conditioning and climate control has been changed to suit the Accord V6.
HVAC (Heating, Ventilation, and Air Conditioning)
Special Tools
I
21-2
Air Conditioning in
Component Location Index
\ CONDENSER
I \ Replacement, page 21-24
/ EVAPORATOR
/ R e m o v a l a n d Installation, page 21-46 I RECEIVER/DRYER
/ in t h e '98-01 A c c o r d S e r v i c e M a n u a l
COMPRESSOR
EVAPORATOR COMPONENTS ('98-00 m o d e l s )
R e p l a c e m e n t , page 21-47 Replacement, page 21-14
in t h e '98-01 A c c o r d S e r v i c e M a n u a l Clutch Check, page 21-16
C l u t c h O v e r h a u l , p a g e 21-17
Relief Valve R e p l a c e m e n t , page 21-18
COMPRESSOR
('01 m o d e l )
R e p l a c e m e n t , p a g e 21-19
Clutch Check, page 21-21
Clutch O v e r h a u l , p a g e 21-22
Relief Valve R e p l a c e m e n t , page 21-23
(cont'd)
21-3
Air Conditioning
Component Location Index (cont'd)
21-4
f HEATER VALVE CABLE
Adjustment, page 21-13
HEATER UNIT/CORE
Replacement, page 21-28
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
EVAPORATOR
moval and Installation, page 21-46
t h e '98-01 A c c o r d Service Manual
EVAPORATOR COMPONENTS
R e p l a c e m e n t , page 21-47
i n t h e '98-01 A c c o r d S e r v i c e M a n u a l
BLOWER UNIT
R e m o v a l a n d Installation,
page 21-26
i n t h e '98-01 A c c o r d S e r v i c e M a n u a l
BLOWER UNIT C O M P O N E N T S
Replacement, page 21-27
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
BLOWER RESISTOR
AIR MIX C O N T R O L M O T O R
Test, page 21-20
in t h e '98-01 A c c o r d Service M a n u a l
R e p l a c e m e n t , page 21-20
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
21
Air Conditioning
A/C Refrigerant Oil Replacement
21-6
Symptom Troubleshooting Index
Symptom Diagnostic procedure | Also check for
Recirculation control doors do Recirculation Control Motor Circuit Blown fuse No. 3 (7.5A) in the driver's
not change between Fresh and Troubleshooting, refer to the '98-01 under-dash fuse/relay box
Recirculate. Accord Service Manual (see page Cleanliness and tightness of all
21-14) connectors
Blower motor runs, but one or Blower Motor Circuit Blown fuse No. 56 (40A) in the under-
more speeds are inoperative. Troubleshooting, refer to the '98-01 hood fuse/relay box, and No. 3 (7.5A)
Accord Service Manual (see page in the driver's under-dash fuse/relay
21-15) box
Poor ground at G202 and G401
Cleanliness and tightness of all
connectors
Blower motor does not run at all. Blower Motor Circuit Blown fuse No. 56 (40A) in the under-
Troubleshooting, refer to the '98-01 hood fuse/relay box, and No. 3 (7.5A)
Accord Service Manual (see page in the driver's under-dash fuse/relay
21-15) box
Poor ground at G202 and G401
Cleanliness and tightness of all
connectors
Condenser fan does not run at Condenser Fan Circuit Blown fuse No. 58 (20A) in the under-
all (but radiator fan runs w i t h Troubleshooting (see page 21-10) hood fuse/relay box, and No. 3 (7.5A)
the A/C on). in the driver's under-dash fuse/relay
box
Poor ground at G201
Cleanliness and tightness of all
connectors
Both fans do not run w i t h the Radiator and Condenser Fans Blown fuse No. 57 (20A) and No. 58
A/C on. C o m m o n Circuit Troubleshooting (20A) in the under-hood fuse/relay box,
(see page 21-12) and No. 3 (7.5A) in the driver's under-
dash fuse/relay box
Poor ground at G201
Cleanliness and tightness of all
connectors
Compressor clutch does not Compressor Clutch Circuit Blown fuse No. 58 (20A) in the under-
engage. Troubleshooting, refer to the '98-01 hood fuse/relay box, and No. 3 (7.5A)
Accord Service Manual (see page in the driver's under-dash fuse/relay
21-39) box
Cleanliness and tightness of all
connectors
A/C system does not come on A/C Pressure Switch Circuit Cleanliness and tightness of all
(both fans and compressor). Troubleshooting, refer to the '98-01 connectors
Accord Service Manual (see page
21-41)
Both heater and A/C do not Heater Control Power and Ground Blown fuse No. 54 (40A) in the under-
work. Circuits Troubleshooting, refer to hood fuse/relay box, No. 3 (7.5A) in
the '98-01 Accord Service Manual the driver's under-dash fuse/relay box,
(see page 21-19) and No. 13 (7.5A) in the passenger's
under-dash fuse/relay box
Poor ground at G202 and G401
Cleanliness and tightness of all
connectors
21-7
Air Conditioning
Circuit Diagram
DRIVER'S
UNDER-DASH
FUSE/RELAY BOX
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH
No.6 (15A)
No.42 (50A)
PASSENGER'S
UNDER-DASH
FUSE/RELAY BOX
COMPRESSOR
- GRN - CLUTCH
XL
G202
BLU/BLK GRN
A/C
PRESSURE
RADIATOR XX SWITCH
FAN 2 1
SWITCH A FAN C (_ ^t-Hj27)- BLU/RED
/Closed : Above\
D
\199F(93 C) /
RADIATOR
FAN
MOTOR A CONDENSER
FAN
MOTOR
BLK WHT/GRN
1
RADIATOR
FAN
r SWITCH B
2
I /Closed: AboveN
l225F (107C)/
-LL 1
G201 G101 G201
21-8
E
COMBINATION
LIGHT SWITCH
TAILLIGHT
RELAY
MULTIPLEX
CONTROL UNIT < | RED
(DRIVER'S)
Y E S - G o t o step 2.
is the relay OK ?
Y E S - G o t o step 3.
Does the condenser fan run?
NO - Replace the condenser fan relay.
Y E S - G o t o step 5.
3. Measure the voltage between the No. 1 terminal of
the condenser fan relay 4P socket and body g r o u n d . N O - G o t o step 9.
C O N D E N S E R F A N R E L A Y 4P S O C K E T
5. Disconnect the jumper wire.
1
2
4 3
Is there battery voltage?
YEL/WHT
Y E S - G o t o step 4.
N O - G o to step 8.
21-10
8. Measure the voltage between the No. 3 terminal of 12. Check for continuity between the No. 1 terminal of
the radiator fan control module 8P connector and the condenser fan 2P connector and body ground.
body ground with the 8P connector connected.
C O N D E N S E R F A N 2P C O N N E C T O R
RADIATOR FAN CONTROL MODULE Wire side of f e m a l e t e r m i n a l s
8P C O N N E C T O R
, I YEL/WHT
1 2 3 4
5 6 7 8
Is there continuity?
Is there battery voltage?
YES Replace the condenser fan motor.
Y E S - R e p a i r open in the wire between the
condenser fan relay and the radiator fan control NO Check for an open in the wire between the
module.H condenser fan and body ground. If the wire is OK,
check for poor ground at G201.
NO Perform the radiator fan control module input
tests (see page 10-20).
C O N D E N S E R F A N R E L A Y 4P S O C K E T
1
BLU/YEL
'BLU/YEL
C O N D E N S E R F A N 2P C O N N E C T O R
W i r e side of female t e r m i n a l s
Is there continuity?
Y E S - G o t o step 12.
21-11
Air Conditioning
Radiator and Condenser Fans Common Circuit Troubleshooting
1. Check the No. 57 (20 A) and No. 58 (20 A) fuses in 9. Using a Backprobe Set, measure the voltage
the under-hood fuse/relay box, and the No. 3 (7.5 A) between the No. 20 terminal of the PCM connector
fuse in the driver's under-dash fuse/relay box. A (32P) and body ground w i t h the PCM connectors
connected.
Are the fuses OK ?
P C M C O N N E C T O R A (32P)
Y E S - G o t o step 2. W i r e side of f e m a l e t e r m i n a l s
25 26 27
/ 17 18 19 20
28 29 30
21 23
32
24
C O N D E N S E R F A N R E L A Y 4P S O C K E T
Y E S - G o t o step 5.
21-12
jam
Heater Valve Cable Adjustment
1. From under the hood, open the cable clamp (A), 5. From under the hood, turn the heater valve arm (C)
then disconnect the heater valve cable (B) from the to the fully closed position as shown, and hold it.
heater valve arm (C). Attach the heater valve cable (B) to the heater valve
B arm, and gently pull on the heater valve cable
housing to take up any slack, then install the heater
valve cable housing into the cable clamp (A).
B
21-13
Air Conditioning
1. If the compressor is marginally operable, run the Remove the bolt and the nut, then disconnect the
engine at idle speed, and let the air conditioning suction (A) and discharge (B) lines from the
work for a few minutes, then shut the engine off. compressor. Plug or cap the lines immediately after
disconnecting them to avoid moisture and dust
2. Make sure you have the anti-theft code for the radio, contamination.
then write down the frequencies for the radio's
preset buttons.
8x1.25 mm
2 2 N m (2.2 k g f m , 16 I b f f t )
-6 x 1.0 m m
9 . 8 N m (1.0 k g f m , 7.2 I b f f t )
21-14.
on
9. Remove the bolts, the suction service valve (A) and 11. Install the compressor in the reverse order of
the O-ring (B) from the compressor. removal, and note these items:
2 5 . 5 N - m (2.6 k g f - m , 18.8 I b f f t )
If you're installing a new compressor, you must
calculate the amount of refrigerant oil to be
removed from it, refer to the '98-01 Accord
Service Manual (see page 21-32).
Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the right O-rings
for HFC-134a (R-134a) to avoid leakage.
Use refrigerant oil (DENSO ND-OIL 8) for HFC-
134a DENSO piston type compressor only.
To avoid contamination, do not return the oil to
the container once dispensed, and never mix it
with other refrigerant oils.
Immediately after using the oil, replace the cap
on the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; it
may damage the paint; if the refrigerant oil
contacts the paint, wash it off immediately.
Be careful not to damage the radiator fins when
installing the compressor and the condenser fan
shroud.
Evacuate the system, refer to the '98-01 Accord
10. If necessary, remove the mounting bolts and the Service Manual (see page 21-55).
compressor bracket. Charge the system, refer to the '98-01 Accord
Service Manual (see page 21-56), and test its
performance, refer to the '98-01 Accord Service
Manual (see page 21-44).
Enter the anti-theft code for the radio, then enter
the customer's radio station presets.
10 x 1.25 m m
44 N m (4.5 k g f m , 3 3 I b f f t )
21-15
Air Conditioning
Compressor Clutch Check ('98-00 model)
1. Check the plated parts of the pressure plate for 4. Check resistance of the field coil. If resistance is not
color changes, peeling or other damage. If there is w i t h i n specifications, replace the field coil (see
damage, replace the clutch set (see page 21-17). page 21-17).
2. Check the pulley bearing play and drag by rotating Field Coil Resistance: 3 . 4 - 3 . 8 ohms at 68F (20C)
the pulley by hand. Replace the clutch set w i t h a
new one if it is noisy or has excessive play/drag
(see page 21-17).
21-16
Compressor Clutch Overhaul ('98-00 model)
Special Tool Required 3. If you are replacing the field coil, remove the snap
A/C clutch holder, Robinair 10204, Kent-Moore J37872, ring (A) with snap ring pliers, then remove the
or Honda Tool and Equipment KMT-J33939, pulley (B). Be careful not to damage the pulley and
commercially available compressor.
A
1. Remove the center bolt while holding the pressure
plate with a commercially available A/C clutch
holder.
2. Remove the pressure plate (A) and shim(s) (B), 4. Remove the screw from the field coil ground
taking care not to lose the shim(s). If the clutch terminal (A). Remove the snap ring (B) with snap
needs adjustment, increase or decrease the ring pliers, then remove the field coil (C). Be careful
number and thickness of shims as nesessary, then not to damage the field coil and compressor.
reinstall the pressure plate, and recheck its
clearance (see page 21-16).
.A
(cont'd)
21-17
Air Conditioning
Compressor Clutch Overhaul ('98-00 Compressor Relief Valve
model) (cont'd) Replacement ('98-00 model)
5. Reassemble the clutch in the reverse order of 1. Recover the refrigerant with a recovery/recycling/
disassembly, and note these items: charging station, refer to the '98-01 Accord Service
Manual (see page 21-54).
Install the field coil with the wire side facing
down, and align the boss on the field coil with the 2. Remove the relief valve (A) and the O-ring (B). Plug
hole in the compressor. the opening to keep foreign matter from entering
Clean the pulley and compressor sliding surfaces the system and the compressor oil from running
with contact cleaner or other non-petroleum out.
solvent. A
Install new snap rings, note the installation 1 3 . 2 N m (1.35 k g f m , 9 . 7 6 Ibf ft)
B
3. Clean the mating surfaces.
21-18
Compressor Replacement ('01 model)
1. If the compressor Is marginally operable, run the 7. Remove the bolt and the nut, then disconnect the
engine at idle speed, and let the air conditioning suction line (A) and discharge line (B) from the
work for a few minutes, then shut the engine off. compressor. Plug or cap the lines immediately after
disconnecting them to avoid moisture and dust
2. Make sure you have the anti-theft code for the radio, contamination.
then write down the frequencies for the radio's
preset buttons.
8 x 1.25 m m
2 2 N m (2.2 k g f - m , 16 I b f f t )
(cont'd)
21-19
Air Conditioning
Compressor Replacement ('01 model) (cont'd)
9. If necessary, remove the m o u n t i n g bolts and the 10. Install the compressor in the reverse order of
compressor brecket. removal, and note these items:
21-20
Compressor Clutch Check ('01 model)
1. Check the plated parts of the pressure plate for 4. Check resistance of the field coil. If resistance is not
color changes, peeling or other damage. If there is w i t h i n specifications, replace the field coll (see
damage, replace the clutch set (see page 21-22). page 21-22).
2. Check the pulley bearing play and drag by rotating Field Coil Resistance: 3.4~3.8 o h m s at 68F (20C)
the pulley by hand. Replace the clutch set with a
new one if it is noisy or has excessive play/drag
(see page 21-22).
9 0
12V
21-21
Air Conditioning
Compressor Clutch Overhaul ('01 model)
Special Tool Required 3. If you are replacing the field coil, remove the snap
A/C clutch holder, Robinair 10204, Kent-Moore J37872, ring (A) w i t h snap ring pliers, then remove the
or Honda Tool and Equipment KMT-J33939, pulley (B). Be careful not to damage the pulley and
commercially available compressor.
A
13.2 N-m
(1.35 k g f - m ,
9.76 Ibfft)
21-22
Compressor Relief Valve
Replacement ('01 model)
5. Reassemble the clutch In the reverse order of
disassembly, and note these items:
1. Recover the refrigerant with a recovery/recycling/
Install the field coil with the wire side facing charging station, refer to '98-01 Accord Service
down, and align the boss on the field coil with the Manual (see page 21-54).
hole in the compressor.
Clean the pulley and compressor sliding surfaces 2. Remove the relief valve (A) and the O-ring (B). Plug
with contact cleaner or other non-petroleum the opening to keep foreign matter from entering
solvent. the system and the compressor oil from running
install new snap rings, note the installation out.
direction, and make sure they are fully seated in
the groove.
Make sure that the pulley turns smoothly after it's
reassembled.
Route and clamp the wires properly or they can
be damaged by the pulley.
A
1 3 . 2 N m (1.35 k g f - m , 9 . 7 6 I b f f t )
21-23
Air Conditioning
Condenser Replacement
1. Recover the refrigerant with a recovery/recycling/ 5. Remove the bolts and the upper mount brackets (A),
charging station, refer to the '98-01 Accord Service then remove the condenser (B) by lifting it up. Be
Manual (see page 21-54). careful not to damage the radiator and condenser
fins when removing the condenser.
2. Remove the coolant reservoir, but do not A
disconnect the reservoir hose from the coolant
reservoir and the radiator.
21-24
21-25
Climate Control
Component Location Index
A / C PRESSURE SWITCH
RADIATOR FAN
O U T S I D E AIR T E M P E R A T U R E S E N S O R
R e p l a c e m e n t , page 21-56
T e s t , p a g e 21-56
BLOWER MOTOR RELAY,
RADIATOR FAN RELAY,
CONDENSER FAN RELAY, CONDENSER FAN
COMPRESSOR CLUTCH RELAY
( L o c a t e d in t h e u n d e r - h o o d f u s e / r e l a y b o x )
T e s t , p a g e 22-52
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
21-26
E
HEATER VALVE CABLE
A d j u s t m e n t , p a g e 21-13 BLOWER UNIT
SUNLIGHT SENSOR Replacement, page 21-26
R e p l a c e m e n t , page 21-57 in t h e '98-01 A c c o r d S e r v i c e M a n u a l
Test, p a g e 21-57
BLOWER UNIT C O M P O N E N T S
HEATER UNIT/CORE R e p l a c e m e n t , p a g e 21-27
R e p l a c e m e n t , page 21-28 in t h e '98-01 A c c o r d S e r v i c e M a n u a l
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
RECIRCULATION CONTROL MOTOR
Test, page 21-22
in t h e '98-01 A c c o r d Service M a n u a l
R e p l a c e m e n t , p a g e 21-22
"n t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
B L O W E R M O T O R HIGH R E L A Y
Test, p a g e 22-52
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
POWER TRANSISTOR
Test, page 21-58
D U S T AND P O L L E N FILTER
Replacement, page 21-25
n t h e '98-01 A c c o r d Service M a n u a l
EVAPORATOR
R e m o v a l a n d Installation, page 21-46
"n t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
EVAPORATOR COMPONENTS
R e p l a c e m e n t , page 21-47
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
AIR MIX C O N T R O L M O T O R
Test, page 21-20
in t h e '98-01 A c c o r d Service M a n u a l CLIMATE C O N T R O L UNIT
R e p l a c e m e n t , page 21-20 R e m o v a l and Installation, page 21-58
in t h e '98-01 A c c o r d Service M a n u a l Disassembly and Reassembly, page 21-59
IN-CAR T E M P E R A T U R E S E N S O R
R e p l a c e m e n t , page 21-55
Test, page 21-55
21
Climate Control
General Troubleshooting Information
A / C O N Q H F U L L
A/C OFF U U AUTO MODE
f
r
AUTO OFF qf^l i
V J J \I )) 1
AUTO BUTTON
OFF BUTTON
3. After 1 minute, press the AUTO button and then the OFF button. Continue to hold both buttons d o w n . If there is
any abnormality in the system w h e n both buttons are pressed, the temperature indicator will light up the segment
(A to N) corresponding to the error. The temperature indicator will then alternate every second between
displaying " 8 8 " (all segments lit) and the error segment. If there is no abnormality, the segments will not light up.
21-28
DTC Troubleshooting Index
To retrieve the DTC, you must run the self-diagnosis function (see page 21-28), In the case of multiple problems, the
respective indicator segments will come on. If indicator segments A, C, E, G, I, and L come on at the same time, there
may be an open in the c o m m o n ground wire of the sensors.
TEMPERATURE INDICATOR
21-29
Climate Control
Symptom Troubleshooting Index
Symptom | Diagnostic procedure | Also check for
The blower motor does not run ECT Sensor Circuit Troubleshooting Cleanliness and tightness of all
immediately even through the (see page 21-50) connectors
engine is fully warmed up
NOTE: The temperature control
dial or button must be set
between 64F (18C) and 90F
(32C)
Recirculation control doors do Recirculation Control Motor Circuit Blown fuse No. 3 (7.5A) in the driver's
not change between Fresh and Troubleshooting (see page 21-52) under-dash fuse/relay box
Recirculate. Cleanliness and tightness of all
connectors
Condenser fan does not run at Condenser Fan Circuit Blown fuse No. 58 (20A) in the under-
all (but radiator fan runs with Troubleshooting (see page 21-10) hood fuse/relay box, and No. 3 (7.5A)
the A/C on). in the driver's under-dash fuse/relay
box
Poor ground at G201
Cleanliness and tightness of all
connectors
Both fans do not run w i t h the Radiator and Condenser Fans Blown fuse No. 57 (20A) and No. 58
A/C on. C o m m o n Circuit Troubleshooting (20A) in the under-hood fuse/relay box,
(see page 21-12) and No. 3 (7.5A) in the driver's under-
dash fuse/relay box
Poor ground at G201
Cleanliness and tightness of all
connectors
Compressor clutch does not Compressor Clutch Circuit Blown fuse No. 58 (20A) in the under-
engage. Troubleshooting, refer to the '98-01 hood fuse/relay box, and No. 3 (7.5A)
Accord Service Manual (see page in the driver's under-dash fuse/relay
21-39) box
Cleanliness and tightness of all
connectors
A/C system does not come on A/C Pressure Switch Circuit Cleanliness and tightness of all
(both fans and compressor). Troubleshooting (see page 21-53) connectors
Both heater and A/C do not Climate Control Power and Ground Blown fuse No. 54 (40A) in the under-
work. Circuits Troubleshooting (see page hood fuse/relay box, No. 3 (7.5A) in
21-51) the driver's under-dash fuse/relay box,
and No. 13 (7.5A) in the passenger's
under-dash fuse/relay box
Poor ground at G202 and G401
Cleanliness and tightness of all
connectors
21-30
System Description
CLIMATE C O N T R O L U N I T C O N N E C T O R S
W i r e s i d e of f e m a l e t e r m i n a l s
8P C O N N E C T O R 20P C O N N E C T O R
CXI
B 3 1 2 3 4 5 6 7 8 9 10
4 5 6 7 8 11 12 13 14 15 16 17 18 19 20
r1 r1
21-31
Climate Control
Circuit Diagram
DRIVER'S
UNDER-DASH
FUSE/RELAY BOX
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH
No.6(15A)
No.42 (50A) / I G I OX BLK/YEL
- W H T + 0 BAT ) No.3 (7.5A)
\IG2 O y - YEL BLK/YEL
BLK/YEL
No.41 (100 A) No.54 (40A)
GRN
GRN BLU/YEL RED
I-
BLK YEL/BLK
-6RN-
COMPRESSOR
BLU/BLK GRN CLUTCH
G202
A/C
PRESSURE
SWITCH
2 / C \ 1
> ] " @ BLU/RED -L^^L YEL/GRN
RADIATOR / f *
FAN
SWITCH A
/Closed : Above*
S
\199 F(93C) / ECTX
R E D / W H T
S G
VS
RADIATOR CONDENSER
FAN FAN
MOTOR MOTOR
PCM
t \ RADIATOR
i ) FAN
SWITCH B
2
I /Closed: Above\
5
.225F(107 C)/
v
BLK " BLK
1 1
G201 G101 G201 G401
21-32
YEL/BLK
BLU/RED
BLK/YEL -^T}-VW^#4-
L
WHT/YEL --{2}-VW W-
A : IN-CAR T E M P E R A T U R E
SENSOR
B : O U T S I D E AIR
TEMPERATURE SENSOR
C : SUNLIGHT S E N S O R
D:EVAPORATOR
TEMPERATURE SENSOR
YEL/GRN
S5V S-COM
>AMD-P
AIR M X
>M-COOL CONTROL
REAR
21 MOTOR
WINDOW
OM-HOT
DEFOGGER
RELAY
J M-VENT
S-COM Q-
JM-DEF
!>MODE1 MODE
CONTROL
)MODE2
COMBINATION MOTOR
LIGHT SWITCH
>MODE3
TAILLIGHT
RELAY
)MODE4
MULTIPLEX
C O N T R O L UNIT
(DRIVER'S) F R S
RECIRCULATION
CONTROL
REC MOTOR |G2' BLK/YEL
: BP C O N N E C T O R
O : 20P C O N N E C T O R
C L I M A T E C O N T R O L UNIT G401
2
Climate Control
DTC Troubleshooting
DTC indicator light A: A n open in the in-car Check for continuity between the No. 16 terminal of
temperature s e n s o r circuit the climate control unit 20P connector and the No.
2 terminal of the in-car temperature sensor 2P
1. Remove the in-car temperature sensor (see page connector.
21-55). C L I M A T E C O N T R O L U N I T 20P C O N N E C T O R
Wire side of f e m a l e terminals
2. Measure the resistance between the No. 1 and No.
2 terminals of the in-car temperature sensor. 1 2 3 4 5 6 7 8 9 10
*Check for a change in resistance by heating or
11 12 13 14 15 16 17 18 19 20
cooling the sensor w i t h a hair drier.
YEL/RED
IN-CAR T E M P E R A T U R E S E N S O R
YEL/RED
i
h
1 2
U L IN-CAR T E M P E R A T U R E S E N S O R 2P C O N N E C T O R
W i r e side of f e m a l e t e r m i n a l s
Is there continuity?
Y E S - G o t o step 5.
C L I M A T E C O N T R O L U N I T 20P C O N N E C T O R
W i r e side of f e m a l e t e r m i n a l s
1 2 3 4 5 6 7 8 9 10
50 68 86 104F 11 12 13 14 15 16 17 18 19 20
10 20 30 40 C YEL/GRN
TEMPERATURE
on the graph?
Y E S - G o t o step 3. IN-CAR T E M P E R A T U R E S E N S O R 2P C O N N E C T O R
W i r e s i d e of f e m a l e t e r m i n a l s
21-34
D T C indicator light B: A short in the in-car DTC indicator light C: A n open in the outside
temperature s e n s o r circuit air temperature s e n s o r circuit
1. Remove the in-car temperature sensor (see page 1. Remove the outside air temperature sensor (see
21-55). page 21-56).
2. Test the in-car temperature sensor (see page 21-55). 2. Measure the resistance between the No. 1 and No.
2 terminals of the outside air temperature sensor.
Is the resistance within the specifications shown * D i p the sensor in ice water the and measure the
on the graph? resistance. Then pour hot water on the sensor, and
check for a change in resistance.
Y E S - G o t o step 3.
O U T S I D E AIR T E M P E R A T U R E S E N S O R
W i r e side of f e m a l e t e r m i n a l s
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
YEL/RED
RESISTANCE
kQ
Is there continuity?
(cont'd)
21-35
Climate Control
DTC Troubleshooting (cont'd)
4. Check for continuity between the No. 15 terminal of 5. Check for continuity between the No. 11 terminal of
the climate control unit 20P connector and the No. the climate control unit 20P connector and the No.
1 terminal of the outside air temperature sensor 2P 2 terminal of the outside air temperature sensor 2P
connector. connector.
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10
19 20 11 12 13 14 15 16 17 18 19 20
11 12 13 14 15 16 17 18
BRN/WHT YEL/GRN
BRN/WHT
YEL/GRN
O U T S I D E AIR T E M P E R A T U R E S E N S O R 2P C O N N E C T O R O U T S I D E AIR T E M P E R A T U R E S E N S O R 2P C O N N E C T O R
W i r e side of f e m a l e terminals W i r e side of female terminals
21-36
D T C indicator light D: A short In the outside DTC indicator light E: An open in the sunlight
air temperature s e n s o r circuit sensor circuit
1. Remove the outside air temperature sensor (see 1. Disconnect the sunlight sensor 2P connector.
page 21-56).
2. Disconnect the climate control unit 20P connector.
2. Test the outside air temperature sensor (see page
21-56). 3. Check for continuity between the No. 12 terminal of
the climate control unit 20P connector and the No.
Is the resistance within the specifications shown 1 terminal of the sunlight sensor 2P connector.
W i r e side of f e m a l e t e r m i n a l s
Y E S - G o t o step 3.
W i r e side of f e m a l e terminals
S U N L I G H T S E N S O R 2P C O N N E C T O R
Wire side of female terminals
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 Is there continuity?
18 19 20
I BRN/WHT YES - G o t o step 4.
Is there continuity?
(cont'd)
21-37
Climate Control
DTC Troubleshooting (cont'd)
4. Check for continuity between the No. 11 terminal of D T C indicator light F: A short in the sunlight
the climate control unit 20P connector and the No. s e n s o r circuit
2 terminal of the sunlight sensor 2 P connector.
1. Disconnect the sunlight sensor 2P connector.
CLIMATE C O N T R O L UNIT 20P C O N N E C T O R
1 2 3 4 5 6 7 8 9 10
S U N L I G H T S E N S O R 2P C O N N E C T O R
11 12 13 14 15 16 17 18 19 20
Wire side of female terminals
WHT/RED
Is there continuity?
Y E S - G o t o step 5.
21-38
DTC Indicator light G: A n o p e n in t h e 4 . Check for continuity between the No. 1 4 terminal of
evaporator temperature sensor circuit the climate control unit 20P connector and the No.
2 terminal of the evaporator temperature sensor 2P
1 . Disconnect the evaporator temperature sensor 2P connector.
connector.
CLIMATE C O N T R O L UNIT 20P C O N N E C T O R
2 . Measure the resistance between the No. 1 and No. W i r e s i d e of f e m a l e t e r m i n a l s
2 terminals of the evaporator temperature sensor.
1 2 3 4 5 6 7 8 9 ^0
EVAPORATOR TEMPERATURE SENSOR
11 12 13 14 15 16 17 18 19 20
T e r m i n a l s i d e of m a l e t e r m i n a l s
BRN
1 2
BRN
u U
W i r e s i d e of f e m a l e t e r m i n a l s
40
Is there continuity?
30
Y E S - Goto step 5.
10
50 68 86 F
1 0 20 30 C
TEMPERATURE
Y E S - G o t o step3.
(cont'd)
21-39
Climate Control
DTC Troubleshooting (cont'd)
5, Check for continuity between the No. 11 terminal of D T C indicator light H: A short in the
the climate control unit 20P connector and the No. evaporator temperature s e n s o r circuit
1 terminal of the evaporator temperature sensor 2P
connector. 1. Disconnect the evaporator temperature sensor 2P
connector.
CLIMATE C O N T R O L U N I T 20P C O N N E C T O R
W i r e side of f e m a l e t e r m i n a l s
2. Test the evaporator temperature sensor (see step 2
on page 21-39).
1 2 3 4 5 6 7 8 9 10
Is the resistance within the specifications shown
11 12 13 14 15 16 17 18 19 20
on the graph?
YEL/GRN
YES G o t o step 3.
YEL/GRN
NO Replace the evaporator temperature
sensor, m
EVAPORATOR TEMPERATURE SENSOR
2P C O N N E C T O R
3. Disconnect the climate control unit 20P connector.
W i r e side of f e m a l e t e r m i n a l s
4. Check for continuity between the No. 14 terminal of
Is there continuity? the climate control unit 20P connector and body
ground.
Y E S Check for loose wires or poor connections at
C L I M A T E C O N T R O L U N I T 20P C O N N E C T O R
the climate control unit 20P connector and at the
evaporator temperature sensor 2P connector. If the W i r e side of f e m a l e terminals
Is there continuity?
21-40
DTC Indicator light I: An open in the air mix D T C indicator light J : A short in the air mix
control motor circuit
control motor circuit
1. Disconnect the air mix control motor 7P connector.
1. Disconnect the air mix control motor 7P connector.
2. Disconnect the climate control unit 20P connector.
2. Disconnect the climate control unit 20P connector.
3. Check for continuity between f o l l o w i n g terminals 3. Check for continuity between body ground and the
of the climate control unit 20P connector and the air climate control unit 20P connector terminals No. 1,
mix control motor 7P connector. 7, 9, 11 and 13 individually.
20P: 7P:
No. 1 No. 3
No. 7 No. 2 C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R
No. 9 No. 1
Wire side of female terminals
No. 11 No. 5
No.13 No. 7 RED/
YEL
RED/WHT
C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R PNK/BLK
1 2 3 4 5 6 7 8 9 10
W i r e s i d e of f e m a l e t e r m i n a l s
11 12 13 14 15 16 17 18 19 20
YEL/GRN GRY
RED/YEL
PNK/BLK RED/WHT
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 | 20
YEL/ GRY
GRN
Is there continuity?
/ / 7
LO
1 2 3
RED/WHT RED/YEL
AIR MIX C O N T R O L M O T O R 7P C O N N E C T O R
Is there continuity?
(cont'd)
21-41
Climate Control
DTC Troubleshooting (cont'd)
4. Turn the ignition switch ON (II), and check the s a m e DTC indicator light K: A problem In the air
terminals for voltage. mix control linkage, door and motor
RED/WHT
YES- Substitute a known-good climate control unit,
PNK/BLK and recheck. If the symptom/indication goes away,
1 2 3 4 5 6 7 8 9 10
replace the original climate control unit.H
11 12 13 14 15 16 17 18 19 20
NO Go to step 2.
Y E S Repair any short to power in the wire(s) Do the air mix control linkage and door move
between the climate control unit and the air mix smoothly?
control motor. This short also damages the climate
control unit. Repair the short to power before YES- Replace the air mix control motor H
replacing the climate control unit.
NO -Repair the air mix control linkage or door.H
NO Substitute a known-good climate control unit,
and recheck. If the symptom/indication goes away,
replace the original climate control unit.
21-42
D T C indicator light L: An open or short in the 4. Turn the ignition switch ON (II), and check the same
mode control motor circuit terminals for voltage.
W i r e side of f e m a l e terminals
2. Disconnect the climate control unit 20P connector.
BLU/BLK | ^ | BLU/WHT
3. Check for continuity between body ground and the
1 2 3 4 5 6 7 8 9 10
climate control unit 20P connector terminals No. 5,
11 12 13 14 15 16 17 18 19 20
6, 11, 17, 18,19 and 20 individually.
GRN/
BLK
C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R
W i r e side of f e m a l e t e r m i n a l s
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
(U) (Q) ;o) (D (h (0) u control motor. This short also damages the climate
control unit. Repair the short to power before
replacing the climate control unit B
N O - G o t o step 4.
(cont'd)
21-43
Climate Control
DTC Troubleshooting (cont'd)
5. Turn the ignition switch OFF, and check for D T C indicator light M: A problem in the mode
continuity between f o l l o w i n g terminals of the control linkage, doors and motor
climate control unit 20P connector and the m o d e
control motor 7P connector. 1. Test the mode control motor, refer to the '98-01
20P: 7P: Accord Service Manual (see page 21-21).
No. 5 No. 1
No. 6 No. 2 Is the mode control motor OK?
No. 11 No. 7
No. 17 No. 3 Y E S - S u b s t i t u t e a known-good climate control unit,
No. 18 No. 4 and recheck. If the symptom/indication goes away,
No. 19 No. 5 replace the original climate control unit.
No. 20 No. 6
N O - G o to step 2.
C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R
BLU/BLK I^BLU/WHT
3. Check the mode control linkage and doors for
1 2 3 4 5 6 7 8 9 10 smooth movement.
YEL/GRN
11 12 13 14 15 16 17 18 19 20
Do the mode control linkage and doors move
smoothly?
M O D E C O N T R O L M O T O R 7P C O N N E C T O R
W i r e side of f e m a l e terminals
Is there continuity?
21-44
DTC indicator light N: A problem In the 4. Connect the No. 4 and No. 5 terminals of the power
blower motor circuit transistor 5P connector with a jumper wire.
N O - G o to step 15.
2. Turn the ignition switch OFF, then disconnect the BLU/RED tJ BLK
power transistor 5P connector.
JUMPER WIRE
3. Check for continuity between the No. 5 terminal of
the power transistor 5P connector and body ground.
Y E S - G o t o step 6.
3
NO - Repair open in the wire between the power
4 5
transistor and the blower motor.
BLK
6. Turn the ignition switch OFF.
Y E S - G o t o step 4.
(cont'd)
21-45
Climate Control
DTC Troubleshooting (cont'd)
9. Check for continuity between the No. 5 terminal of 11. Check for continuity between the No. 6 terminal of
the climate control unit 8P connector and the No. 3 the climate control unit 8P connector and the No. 1
terminal of the power transistor 5P connector. terminal of the power transistor 5P connector.
C L I M A T E C O N T R O L U N I T 8P C O N N E C T O R C L I M A T E C O N T R O L U N I T 8P C O N N E C T O R
W i r e s i d e of f e m a l e t e r m i n a l s W i r e s i d e of f e m a l e t e r m i n a l s
3 \
4
r
5
f^l
6 f
2
7
1
8
1
4
r 1
5 6
r1
2
7
3
8
BLU/RED
ORN/BLK
ORN/BLK
P O W E R T R A N S I S T O R 5P C O N N E C T O R
P O W E R T R A N S I S T O R 5P C O N N E C T O R W i r e s i d e of f e m a l e t e r m i n a l s
/ - \
1 2 3
\
1 2 3 4 5 6 7 8
4 5 6 rJ 7 8 r1 r1
BLU/RED
rl ... l
ORN/BLK
Is there continuity?
Is there continuity?
YES - Repair short to body ground in the wire
YES - Repair short to body ground in the wire between the climate control unit and the power
between the climate control unit and the power transistor.
transistor.
NO G o t o step 13.
N O - G o to step 11.
21-46
ra
13. Reconnect the climate control unit 8P connector. 18. Turn the ignition switch OFF.
14. Test the power transistor (see page 21-58). 19. Disconnect the jumper wire.
Is the power transistor OK? 20. Remove the blower motor high relay, and test it,
refer to the '98-01 Accord Service Manual (see page
YES Check for loose wires or poor connections at 22-52).
the climate control unit 8P connector and at the
power transistor 5P connector. If the connections Is the relay OK?
are good, substitute a known-good climate control
unit, and recheck. If the symptom/indication goes YES Go to step 2 1 .
away, replace the original climate control unit.
NO Replace the blower motor high relay.
NO Replace the power transistor.
2 1 . Connect the No. 4 terminal of the blower motor
15. Turn the ignition switch OFF, and check the No. 56 high relay 5P connector to body ground w i t h a
(40 A) fuse in the under-hood fuse/relay box, and jumper wire.
No. 3 (7.5 A) fuse in the driver's under-dash fuse/
B L O W E R M O T O R HIGH R E L A Y
relay box. 5P C O N N E C T O R
W i r e side of f e m a l e terminals
Are the fuses OK ?
X L
YES G o t o step 16. 1
B L O W E R M O T O R 2P C O N N E C T O R
Wire side of female terminals
NO Go to step 3 1 .
(cont'd)
21-47
Climate Control
DTC Troubleshooting (cont'd)
26. Measure the voltage between the No. 1 terminal of 29. Disconnect the climate control unit 8P connector.
the blower motor high relay 5P connector and body
ground. 30. Check for continuity between the No. 3 terminal of
the climate control unit 8P connector and the No. 3
B L O W E R M O T O R HIGH R E L A Y
terminal of the blower motor high relay 5P
5P C O N N E C T O R
connector.
Wire side of female terminals
C L I M A T E C O N T R O L UNIT 8P C O N N E C T O R
BLK/YEL
1 / 3
Wire side of female terminals
4
0 5
1
4 5 6
2
7
3
8
1
r
r
BLU/ORN
Is there continuity?
Y E S - G o t o step 29.
21-48
3 1 . Disconnect the jumper w i r e . 36. Measure the voltage between the No. 4 terminal of
the blower motor relay 4P socket and body g r o u n d .
32. Disconnect the blower motor 2P connector.
B L O W E R M O T O R R E L A Y 4P S O C K E T
33. Measure the voltage between the No. 1 terminal of
the blower motor 2P connector and body ground.
B L O W E R MOTOR 2P C O N N E C T O R
W i r e side of female terminals
YEL/BLK
Y E S - G o t o step 36.
(cont'd)
21-49
Climate Control
DTC Troubleshooting (cont'd) ECT Sensor Circuit Troubleshooting
39. Turn the ignition switch OFF. 1. Check the malfunction indicator lamp (MIL).
40. Check for continuity between the No. 2 t e r m i n a l of Does the malfunction indicator lamp come on?
the blower motor relay 4P socket and body g r o u n d .
Y E S Refer to the fuel and emissions section of
the '98-01 Accord Service Manual
B L O W E R M O T O R R E L A Y 4P S O C K E T
(see page 11-3).
NO Go to step 2.
BLK
2 1 2. Turn the ignition switch OFF.
21-50
Climate Control Power and Ground Circuits Troubleshooting
1. Check the No. 54 (40A) fuse in the under-hood 6. Measure the voltage between the No. 2 terminal of
fuse/relay box, the No. 3 (7.5A) fuse in the driver's the climate control unit 8P connector and body
under-dash fuse/relay box, and the No. 13 (7.5A) ground.
fuse in the passenger's under-dash fuse/relay box.
C L I M A T E C O N T R O L U N I T 8P C O N N E C T O R
W i r e s i d e of f e m a l e t e r m i n a l s
Are the fuses OK ?
Y E S G o t o step 2. WHT/YEL
C L I M A T E C O N T R O L U N I T BP C O N N E C T O R
Y E S - G o t o step 7.
W i r e side of f e m a l e t e r m i n a l s
C L I M A T E C O N T R O L U N I T 8P C O N N E C T O R
W i r e s i d e of f e m a l e t e r m i n a l s
BLK
NO Repair open in the wire between the No. 3
fuse in the driver's under-dash fuse/relay box and
the climate control u n i t . B
21-51
Climate Control
Recirculation Control Motor Circuit Troubleshooting
1. Check the No. 3 (7.5A) fuse in the driver's under- 8. Check for continuity between the No. 3 and No. 4
dash fuse/relay box. terminals of the climate control unit 20P conector
and body ground individually.
Is the fuses OK ?
C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R
Y E S - G o t o step 2.
W i r e side of female terminals
BLK/YEL
5 / 1
recirculation control motor.
NO Goto step 9.
C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R
W i r e side of f e m a l e terminals
Is there battery voltage?
Y E S - G o t o step 5.
GRN/WHT
N O - G o t o step 10.
21-52
A/C Pressure Switch Circuit
Troubleshooting
10. Turn the ignition switch OFF, and check for
continuity between the f o l l o w i n g terminals of the
climate control unit 20P connector and the 1. Disconnect the A/C pressure switch 2P connector.
recirculation control motor IP connector.
20P: 7P: 2. Turn the ignition switch ON (II).
No. 3 No. 5
No. 4 No. 7 3. Measure the voltage between the No. 2 terminal of
the A/C presure switch 2P connector and body
CLIMATE CONTROL UNIT 20P CONNECTOR ground.
Wire side of female terminals
A / C P R E S S U R E S W I T C H 2P C O N N E C T O R
GRN/WHT Wire side of female terminals
GRN/RED
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
BLU/RED
9) U
GRN/RED
GRN/WHT
(cont'd)
21-53
Air Conditioning
A/C Pressure Switch Circuit Troubleshooting (cont'd)
6. Reconnect the A/C pressure switch 2P connector. 10. Using a Backprobe Set, measure the voltage
between the No. 27 terminal of the PCM connector
7. Disconnect the climate control unit 20P connector. A (32P) and body ground w i t h the PCM connectors
connected.
8. Turn the ignition switch ON (II).
P C M C O N N E C T O R A (32P)
/ /
ground.
2 3 4 5 6 8 9 10
C L I M A T E C O N T R O L UNIT 20P C O N N E C T O R
W i r e side of f e m a l e terminals
12 13 14
25
15
26
/27
17 18
28
19
29
20
30
21 23 24
BLU/RED
YEL/GRN r>^
1 2 3 4 5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20
N O - Repair open in the w i r e between the climate Y E S -Replace the A/C pressure s w i t c h . B
control unit and the A/C pressure switch fl
N O - Repair the A/C pressure problem. B
21-54
Climate Control
J
1 2
u u
TEMPERATURE
21-55
Climate Control
Outside Air Temperature Sensor Outside Air Temperature Sensor
Replacement Test
1. Disconnect the 2P connector from the outside air Dip the sensor in ice water, and measure the resistance.
temperature sensor. Release the lock, and remove Then pour hot water on the sensor, and check for a
the outside air temperature sensor. change in resistance.
O U T S I D E AIR T E M P E R A T U R E S E N S O R
RESISTANCE
(kPJ
104 F
4 0 C
TEMPERATURE
21-56
Sunlight Sensor Replacement Sunlight Sensor Test
1. Remove the sunlight sensor from the dashboard, Turn the ignition switch ON (II). Measure the voltage
then disconnect the 2P connector. Be careful not to between the terminals with the (+) probe on the No. 1
damage the sensor and the dashboard. terminal and the () probe on the No. 2 terminal with
the 2P connector connected. The voltage will not
change under the light of a flashlight or a fluorescent
lamp. Voltage should be:
WHT/RED YEL/GRN
21-57
Climate Control
Power Transistor Test Climate Control Unit Removal and
Installation
1. Disconnect the 5P connector from the power
transistor.
1. Remove the center panel together with the climate
2. Measure the resistance between the No. 1 and No. control unit, refer to the '98-01 Accord Service
4 terminals of the power transistor. If should be Manual (see page 20-86).
approximately 1.4 1.5 kQ .
2. Remove the self-tapping screws and the climate
If the resistance is within the specifications, go to control unit (A) from the center pagnel (B).
step 3.
If the resistance is not within the specifications,
replace the power transistor.
POWER TRANSISTOR
4
y 3 L
B
3. Install the control unit in the reverse order of
removal. After installation, operate the control unit
B controls to see whether it works properly.
21-58
Climate Control Unit Disassembly and Reassembly
1. Remove the fan switch (A) and temperature control (B) dials, then remove the front (C), temperature control (D)
and fan switch (E) panels. Remove A/C switch (F), MODE control switch (G), AUTO switch (H), OFF switch (I),
recirculation control switch (J), front defroster switch (K) and rear defogger switch (L) buttons.
J A
21-59
SUPPLEMENTAL RESTRAINT S Y S T E M (SRS) (If Electrical maintenance is required)
The Accord Sedan/Coupe (V6) SRS includes a driver's airbag located in the steering wheel hub, a passenger's airbag
located in the dashboard above the glove box, and side airbags ('00-01 models) located in the front seat-backs.
Information necessary to safely service the SRS is included in the '98-01 Accord Sedan/Coupe (L4) Service Manual,
P/N 61S8008. Items marked w i t h an asterisk ( * ) on the contents page include or are located near SRS components.
Servicing, disassembling or replacing these items w i l l require special precautions and tools, and should therefore be
done by and authorized Honda dealer.
To avoid rendering the SRS inoperative, w h i c h could lead to personal injury or death in the event of a severe frontal
collision, all SRS service w o r k must be performed by an authorized Honda dealer.
Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the frontal airbags (and/or side airbags on some '00-01 models).
Do not b u m p the SRS unit, Otherwise, the system may fail in case of a collision, or the airbags may deploy w h e n the
ignition switch is ON (II).
SRS electrical w i r i n g harnesses are indicated w i t h y e l l o w color coding. Related components are located in the
steering c o l u m n , front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the
front seats ('00-01 models) and around the floor ('00-01 models). Do not use electrical test equipment on these
circuits.
Body Electrical
NOTE; Refer to the '98 01 Accord Service Manual, P/N 61S8007, for the items not shown in this section.
Engine Compartment
S E A T H E A T E R R E L A Y (Canada)
HEADLIGHT HEADLIGHT HARM RFI AV
('98-00 m o d e l s ) RELAY 1 RELAY 2 HORN RELAY
[Wire colors: B L K / Y E L , B L K ,
LWHT/BLK and W H T / G R N
TCS RELAY BLOWER MOTOR RELAY
('01 m o d e l )
[Wire colors; G R N / Y E L ,
i B R N / B L K , R E D / B L U and BLU MULTI-RELAY BOX CONDENSER FAN RELAY
RADIATOR
FAN RELAY
ELD UNIT
I
22-2
Dashboard
22-
Connectors and Harnesses
Connector Index
I d e n t i f i c a t i o n n u m b e r s h a v e b e e n a s s i g n e d t o i n - l i n e c o n n e c t o r s . T h e n u m b e r is p r e c e d e d b y t h e letter "C" f o r c o n n e c t o r s , " G " f o r g r o u n d
t e r m i n a l s or " T " f o r n o n - g r o u n d t e r m i n a l s .
Harness Location
Engine Compartment Dashboard O t h e r s (Floor, Door, Notes
T r u n k , a n d Roof)
Starter cable T1,T2and( + ) (see p a g e 22-5)
Battery g r o u n d cable T3 (see p a g e 22-5)
G1and (-)
Engine g r o u n d cable T4 (see p a g e 22-5)
G2
Engine w i r e harness C103 t h r o u g h C108 (see p a g e 22-6)
T101 and T102
G101 a n d G 1 0 2
Right engine c o m p a r t m e n t wire G201 t h r o u g h G205 C201 t h r o u g h C204 (see p a g e 22-12)
harness
Left e n g i n e c o m p a r t m e n t w i r e G301 a n d G 3 0 2 C103andC104 (see p a g e 22-14)
harness C301 a n d C302
Dashboard w i r e harness B C 3 0 1 , C 4 0 1 a n d C402 (see p a g e 22-16)
(left b r a n c h ) G401
Dashboard w i r e harness B C201 t h r o u g h C 2 0 3 a n d (see p a g e 22-16)
(right branch) C403
Dashboard w i r e harness A C 2 0 4 , C302 a n d C401 C501 t h r o u g h C505 a n d (see p a g e 22-18)
G501 and G502 C582
G503 and G504
Left s i d e w i r e h a r n e s s C501 a n d Refer t o t h e '98-01
C551 t h r o u g h C557 A c c o r d Service Manual
G551 a n d G 5 5 2 (see p a g e 22-24)
Right side w i r e harness C581 t h r o u g h C586 a n d (see p a g e 22-20)
C851
G581
Rear w i r e h a r n e s s C 5 5 4 a n d C601 Refer t o t h e '98-01
G601 Accord Service Manual
(see p a g e 22-28)
M o o n r o o f wire harness C502 Refer t o t h e '98-01
A c c o r d Service Manual
(see p a g e 22-30)
Roof wire harness Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-30)
D r i v e r ' s p o w e r seat w i r e h a r n e s s C551 Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-31)
P a s s e n g e r ' s p o w e r seat w i r e C701 (see p a g e 22-22)
h a r n e s s ('01 S e d a n )
Driver's door w i r e harness C631 a n d C632 Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-32)
Passenger's door w i r e harness Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-34)
Left rear d o o r w i r e h a r n e s s C553 Refer t o t h e '98-01
A c c o r d Service Manual
(see p a g e 22-36)
R i g h t rear d o o r w i r e h a r n e s s C581 Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-37)
Ignition switch harness C404 Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-38)
SRS m a i n harness C503 C556, C557, C583 a n d Refer t o t h e '98-01
C584 Accord Service Manual
G801 (see p a g e 22-38)
SRS f l o o r harness (Sedan) C505 a n d C851 Refer t o t h e '98-01
Accord Service Manual
(see p a g e 22-39)
OPDS wire harness C851 Refer t o t h e '98-01
(with side airbags) Accord Service Manual
(see p a g e 22-42)
Rear w i n d o w d e f o g g e r w i r e Refer t o t h e '98-01
harness Accord Service Manual
(see p a g e 22-42)
22-4
Connector to Harness Index
Starter Cable
22-5
Connectors and Harnesses
Connector to Harness Index (cont'd)
Engine Wire Harness ('98-99 models)
unit
E n g i n e coolant t e m p e r a t u r e ( E C T ) 39 2 Middle of engine compartment
sensor
Radiator fan s w i t c h B 45 2 Right side of engine c o m p a r t m e n t
E x h a u s t g a s recircuration ( E G R ) 40 6 Middle of engine compartment
control s o l e n o i d v a l v e
Idle air c o n t r o l (IAC) v a l v e 35 3 Right side of engine c o m p a r t m e n t
Ignition coil 18 3 Right side of engine c o m p a r t m e n t
Ignition control m o d u l e (ICM) 14 3 Right side of engine c o m p a r t m e n t
Intake air t e m p e r a t u r e (IAT) s e n s o r 13 2 M i d d l e of engine c o m p a r t m e n t
Lock-up control s o l e n o i d v a l v e and 32 3 Right side of engine c o m p a r t m e n t
shift control s o l e n o i d v a l v e A
Mainshaft s p e e d s e n s o r 29 2 Right side of engine c o m p a r t m e n t
M A P sensor 38 3 Right side of engine c o m p a r t m e n t
No. 1 fuel injector 7 2 M i d d l e of engine c o m p a r t m e n t
No. 2 fuel injector 9 2 M i d d l e of engine c o m p a r t m e n t
No. 3 fuel injector 12 2 M i d d l e of engine c o m p a r t m e n t
No. 4 fuel injector 6 2 M i d d l e of engine c o m p a r t m e n t
No. 5 fuel injector 8 2 Middle of engine c o m p a r t m e n t
No. 6 fuel injector 10 2 Middle of engine c o m p a r t m e n t
Oil pressure s w i t c h 2 1 Right side of engine c o m p a r t m e n t
PCM connector B 19 25 U n d e r m i d d l e of dash
PCM connector C 20 31 Under m i d d l e of dash
PCM connector D 21 16 Under m i d d l e of dash
Primary heated o x y g e n sensor 11 4 M i d d l e of engine c o m p a r t m e n t
(Primary H02S)
Radiator fan switch A 25 2 Right side of engine compartment
Second clutch pressure switch 33 1 Right side of engine compartment
Shift control solenoid valve B 36 2 Right side of engine compartment
Shift control solenoid valve C 34 2 Right side of engine compartment
Starter solenoid 31 1 Right side of engine compartment
TDC sensor 44 4 Right side of engine compartment
Third clutch pressure switch 30 1 Right side of engine compartment
T h r o t t l e p o s i t i o n (TP) s e n s o r 37 3 Right side of engine compartment
VTEC pressure switch 1 2 Right side of engine compartment
VTEC s o l e n o i d v a l v e 5 1 Right side of engine compartment
C103 23 14 Right side of engine compartment Left e n g i n e c o m p a r t m e n t w i r e
h a r n e s s (see p a g e 22-14)
C104 24 10 Right side of engine c o m p a r t m e n t Left e n g i n e c o m p a r t m e n t w i r e
h a r n e s s (see p a g e 22-14)
C105 (Junction connector) 22 20 Right side of engine c o m p a r t m e n t
C106 (Junction connector) 17 8 Right side of engine c o m p a r t m e n t
T101 3 Under-hood fuse/relay box
T102 43 Alternator
G101 26 Right side of engine c o m p a r t m e n t Engine g r o u n d via engine
wire harness
22-6
(cont'd)
22-7
Connectors and Harnesses
Connector t o Harness Index (cont'd)
Engine Wire Harness ('00-01 models)
22-8
(cont'd)
22-9
Connectors and Harnesses
Connector to Harness Index (cont'd)
Engine Wire Harness ('00-01 models) (cont'd)
22-10
22-11
Connectors and Harnesses
Connector t o Harness Index (cont'd)
Right Engine Compartment Wire Harness
C o n n e c t o r or T e r m i n a l Ref Cavities Location Connects to Notes
ABS control unit connector A 1 12 B e h i n d r i g h t kick p a n e l * 1
ABS control unit connector B 2 22 B e h i n d r i g h t kick p a n e l * 1
A B S fail-safe relay 6 4 Right side of engine c o m p a r t m e n t -x- -|
ABS modulator unit 22 10 Right side of engine c o m p a r t m e n t * 1
ABS pump motor 23 2 Right side of engine c o m p a r t m e n t
A B S p u m p m o t o r relay 5 4 Right side of engine c o m p a r t m e n t
ABS right front wheel sensor 20 2 Right side of engine c o m p a r t m e n t
ABS/TCS control unit connector A 45 26 B e h i n d r i g h t kick p a n e l *2
ABS/TCS control unit connector B 1 16 B e h i n d r i g h t kick p a n e l *2
ABS/TCS control unit connector C 2 12 B e h i n d r i g h t kick p a n e l *2
ABS/TCS modulator unit 22 23 Right side of e n g i n e c o m p a r t m e n t *2
A/C compressor clutch 31 1 Right side of e n g i n e c o m p a r t m e n t
A/C pressure switch 25 2 Behind condenser fan motor
Condenser fan motor 30 2 Middle of engine c o m p a r t m e n t
Cruise control actuator 21 4 Right side of engine c o m p a r t m e n t
Diode (Lighting) 40 2 B e h i n d r i g h t kick p a n e l Canada
ELD u n i t 12 3 Inside u n d e r - h o o d fuse/relay box
H i g h b e a m cut relay 42 4 B e h i n d r i g h t kick p a n e l Canada
Left h o r n 26 1 Behind m i d d l e of f r o n t b u m p e r
O u t s i d e air t e m p e r a t u r e s e n s o r 28 2 B e h i n d m i d d l e of f r o n t b u m p e r
Passenger's under-dash fuse/relay box 4 3 B e h i n d r i g h t kick p a n e l
c o n n e c t o r D (see p a g e 22-25)
Passenger's under-dash fuse/relay box 3 18 B e h i n d r i g h t kick p a n e l
c o n n e c t o r C (see p a g e 22-25)
P o w e r s t e e r i n g p r e s s u r e (PSP) s w i t c h 19 2 M i d d l e of engine c o m p a r t m e n t
Radiator fan m o t o r 24 2 Middle of engine c o m p a r t m e n t
Right front parking light 33 2 Behind right headlight
Right front side marker light 39 3 Behind right of front b u m p e r
Right headlight (High beam) 32 2 Behind right headlight
Right headlight (Low beam) 34 2 Behind right headlight
Right horn 29 1 Behind m i d d l e of f r o n t b u m p e r
Seat heater relay 7 4 Right side of engine c o m p a r t m e n t * 1
Secondary heated oxygen sensor 18 4 Right side of engine c o m p a r t m e n t
(Secondary H02S)
Security h o o d switch 27 2 Behind m i d d l e of f r o n t b u m p e r
Taillight relay 41 4 B e h i n d r i g h t kick p a n e l
TCS relay 7 4 Right side of e n g i n e c o m p a r t m e n t *2
Under-hood fuse/relay box connector 8 16 Right side of e n g i n e c o m p a r t m e n t
D (see p a g e 22-23)
Under-hood fuse/relay box connector 9 3 R i g h t s i d e of e n g i n e c o m p a r t m e n t
C (see p a g e 22-23)
Under-hood fuse/relay box connector 10 7 Right side of e n g i n e c o m p a r t m e n t
B (see p a g e 22-23)
Under-hood fuse/relay box connector 11 18 Right side of engine c o m p a r t m e n t
A (see p a g e 22-23)
W a s h e r level s w i t c h 38 2 Behind right of front b u m p e r Canada
Windshild washer motor 37 2 Behind right of front b u m p e r
C201 13 16 Under right side of dash Dashboard w i r e harness B
(see p a g e 22-16)
C202 14 7 U n d e r right side of dash Dashboard w i r e harness B
(see p a g e 22-16)
C203 15 5 Under right side of dash Dashboard wire harness B
(see p a g e 22-16)
C204 16 22 U n d e r right side of dash Dashboard wire harness A
(see p a g e 22-18)
G201 35 Right side of e n g i n e c o m p a r t m e n t B o d y g r o u n d Via r i g h t e n g i n e
c o m p a r t m e n t w i r e harness
G202 17 Right side of e n g i n e c o m p a r t m e n t B o d y g r o u n d Via r i g h t e n g i n e
c o m p a r t m e n t wire harness
G203 36 Right side of engine c o m p a r t m e n t B o d y g r o u n d Via r i g h t e n g i n e
c o m p a r t m e n t wire harness
G204 43 B e h i n d r i g h t kick p a n e l B o d y g r o u n d Via r i g h t e n g i n e
c o m p a r t m e n t wire harness
G205 44 B e h i n d r i g h t kick p a n e l B o d y g r o u n d Via r i g h t e n g i n e
I c o m p a r t m e n t w i r e harness
* 1: '98-00 m o d e l s
* 2; '01 m o d e l
22-12
22-13
Connectors and Harnesses
Connector to Harness index (cont'd)
Left Engine Compartment Wire Harness
B r a k e f l u i d level s w i t c h c o n n e c t o r B 7 1 Left s i d e o f e n g i n e c o m p a r t m e n t
( /
Driver's under-dash fuse/relay box 12 20 B e h i n d left kick p a n e l
c o n n e c t o r E (see p a g e 22-24)
Driver's under-dash fuse/relay box 11 5 B e h i n d left kick p a n e l
c o n n e c t o r C (see p a g e 22-24)
Engine m o u n t control solenoid valve 4 2 Left s i d e o f engine compartment
EVAP purge control solenoid valve 3 2 Left s i d e o f engine compartment
Intermittent w i p e r relay 13 6 Left s i d e o f engine compartment
Left f r o n t p a r k i n g l i g h t 20 2 B e h i n d left headlight
Left f r o n t s i d e m a r k e r l i g h t 17 3 B e h i n d left of front b u m p e r
Left h e a d l i g h t ( H i g h b e a m ) 21 2 B e h i n d left headlight
Left h e a d l i g h t ( L o w b e a m ) 19 2 B e h i n d left headlight
Seat heater relay 13 4 B e h i n d left kick p a n e l *
Test tachometer connector 1 2 Left s i d e o f engine compartment
Windshield wiper motor 8 5 Left r e a r o f engine compartment
C103 2 14 Left s i d e o f engine compartment E n g i n e w i r e h a r n e s s (see
p a g e 22-6)
C104 15 10 Left s i d e o f e n g i n e c o m p a r t m e n t E n g i n e w i r e h a r n e s s (see
p a g e 22-6)
C301 9 20 U n d e r left s i d e o f d a s h Dashboard w i r e harness B
(see p a g e 22-16)
C302 10 16 U n d e r left s i d e o f d a s h Dashboard w i r e harness A
(see p a g e 22-18)
G301 18 Left s i d e o f e n g i n e c o m p a r t m e n t B o d y g r o u n d v i a left e n g i n e
c o m p a r t m e n t wire harness
G302 5 Left s i d e o f e n g i n e c o m p a r t m e n t B o d y g r o u n d via left e n g i n e
c o m p a r t m e n t w i r e harness
'01 m o d e l
22-14
22-15
Connectors and Harnesses
Connector to Harness Index (cont'd)
Dashboard Wire Harness B (Left Branch)
D A S H B O A R D W I R E H A R N E S S B (left b r a n c h )
22-16
Dashboard Wire Harness B (Right Branch)
22-17
Connectors and Harnesses
Connector t o Harness Index (cont'd)
Dashboard Wire Harness A
22-18
C o n n e c t o r or T e r m i n a l Ref Cavities Location Connects to Notes
C582 25 6 Behind right side of dash R i g h t s i d e w i r e h a r n e s s (see *2
p a g e 22-20)
G501 18 Under middle of dash Body g r o u n d via dashboard
w i r e harness A
G502 19 Under middle of dash Body g r o u n d via dashboard
wire harness A
G503 1 B e h i n d left kick p a n e l Body g r o u n d via dashboard
w i r e harness A
G504 24 B e h i n d r i g h t kick p a n e l Body g r o u n d via dashboard
w i r e harness A
*1: '98-00 m o d e l s
* 2: '01 m o d e l
* 3: '00-01 S e d a n , '01 C o u p e
22-19
Connectors and Harnesses
Connector to Harness Index (cont'd)
Right Side Wire Harness (Sedan)
22-20
Right Side Wire Harness (Coupe)
Connector or Terminal Ref Cavities Location Connects to Notes
A B S r i g h t rear w h e e l s e n s o r 16 2 U n d e r r i g h t side of rear seat
P a s s e n g e r ' s door s w i t c h 13 1 R i g h t B-pillar
P a s s e n g e r ' s s e a t belt s w i t c h 12 3 U n d e r p a s s e n g e r ' s seat * 1
P a s s e n g e r ' s seat h e a t e r 10 3 Under passenger's seat *2
Passenger's s e a t h e a t e r 10 4 U n d e r p a s s e n g e r ' s seat *3
Passenger's s i d e a i r b a g i n f l a t o r 15 2 U n d e r p a s s e n g e r ' s seat *5
Passenger's side i m p a c t sensor 14 2 U n d e r p a s s e n g e r ' s seat
P a s s e n g e r ' s u n d e r - d a s h f u s e / r e l a y box 5 20 B e h i n d r i g h t kick p a n e l
c o n n e c t o r A (see page 22-25)
P a s s e n g e r ' s u n d e r - d a s h f u s e / r e l a y box 6 3 B e h i n d r i g h t kick p a n e l Canada
c o n n e c t o r G (see page 22-25)
R i g h t rear s p e a k e r 17 2 Right quarter panel
W i n d o w antenna coil connector A 18 1 M i d d l e o f rear s h e l f
C582 7 16 B e h i n d r i g h t kick p a n e l Dashboard wire harnessA * 4
(see p a g e 22-18)
C582 7 6 B e h i n d r i g h t kick p a n e l Dashboard wire harnessA *5
(see p a g e 22-22)
C583 2 4 S R S m a i n h a r n e s s , refer t o *6
t h e '98-01 A c c o r d S e r v i c e
M a n u a l (see p a g e 22-39)
C584 3 4 S R S m a i n h a r n e s s , refer t o *6
t h e '98-01 A c c o r d S e r v i c e
M a n u a l (see p a g e 22-39)
C585 ( C o n n e c t s t o C586) 4 1 U n d e r p a s s e n g e r ' s seat *6
C586 ( C o n n e c t s t o C585) 8 1 U n d e r p a s s e n g e r ' s seat *6
C851 11 4 O P D S w i r e h a r n e s s , refer t o *6
t h e '98-01 A c c o r d S e r v i c e
M a n u a l (see p a g e 22-42)
G581 1 U n d e r p a s s e n g e r ' s seat B o d y g r o u n d via r i g h t s i d e
wire harness
* 1: '00-01 m o d e l w i t h o u t seat h e a t e r
* 2: '98-99 m o d e l s
* 3: '00-01 m o d e l w i t h seat h e a t e r
* 4: '00 m o d e l
* 5: '01 m o d e l
* 6: '00-01 m o d e l s
22-21
Connectors and Harnesses
Connector to Harness index (cont'd)
Passenger's Seat Wire Harness (4-way Adjustable) ('01 model)
22-22
Fuse/Relay Boxes
Connector to Fuse/Relay Box Index
Under-hood Fuse/Relay Box
1 2 3
22-23
Fuse/Relay Boxes
Connector t Fuse/Relay Box index (cont'd)
22-24
Passenger's Under-dash Fuse/Relay Box
16 15 14
22-25
Power Distribution
Fuse t o Components Index
22-26
- +
BODY
(cont'd)
22-27
Power Distribution
Fuse to Components Index (cont'd)
22-28
Ground Distribution
Ground t o Components Index
NOTE: All ground wires are BLK unless otherwise noted.
22-29
Battery
Battery Test
22-30
Relays
Power Relay Test
Identify the relay, then do the test listed for i t Normally-open t y p e A:
NOTE: Refer to the '98-01 Accord Service Manual for Check for continuity between the terminals.
the relay input test except that it is mentioned in this
manual (see page 22-52) There should be continuity between the No. 1 and No.
2 terminals w h e n power and ground are connected to
Relay Test the No. 3 and No. 4 terminals.
TCS relay Normally-open type A There should be no continuity between the No. 1 and
No. 2 terminals w h e n power is disconnected.
- TCS relay ('01 model)
2 3
1 4
22-31
Gauges
Gauge Bulb Replacement
Bulb Location
DRL INDICATOR
SIDE AIRBAG INDICATOR
L I G H T (1.26 W )
L I G H T (1.26W)
(Canada)
{'00-01 m o d e l s
T C S INDICATOR
L I G H T (1.26 W )
('01 m o d e l )
A/T GEAR POSITION LEFT TURN SIGNAL
INDICATOR LIGHTS INDICATOR LIGHT
(1.4Wx7) (1.26 W )
G A U G E LIGHT
(3.78 W )
G A U G E LIGHTS
(3.78 W )
G A U G E LIGHT
(3.78 W )
22-32
I BODY I
Circuit Diagram
0-BLK
DRIVER'S
J No.6 j No.9
(7-5A)
UNDER-DASH
FUSE/RELAY
C (15A) }
( BOX
BLU/RED
G401 G302
(cont'd)
22-33
Gauges
Circuit Diagram {cont'd)
PCM
BLU
/From \
1
previous
\page /
TEST
TACHOMETER
WHT/YEL YEL BLU CONNECTOR
/From \
previous
\page /
ENGINE
COOLANT
FUEL SPEEDO- TACHO-
TEMPERATURE
GAUGE METER METER
(ECT)
GAUGE
SPEEDOMETER TACHOMETER
FUEL DRIVE CIRCUIT ECT DRIVE CIRCUIT
DRIVE CIRCUIT DRIVE CIRCUIT
v
PCM
ENGINE
FUEL FUEL COOLANT
GAUGE GAUGE TEMPERATURE
UNIT SENDING (ECT)
UNIT
SENDING UNIT
PCM
('00-01 models)
BLK
1
G552
('98-99 models)
22-34
COMBINATION
LIGHT SWITCH
or TAILLIGHT
RELAY
{Canada;
(cont'd)
22-35
Gauges
Circuit Diagram (cont'd)
TURN SIGNAL/HAZARD
RELAY
LEFT RIGHT
GRN/BLU GRN/YEL
GRN/BLU GRN/YEL
I JL
V V
SRS UNIT
V
LEFT RIGHT
TURN TURN
SIGNAL SIGNAL
LIGHTS LIGHTS
BLU GRN/BLU
FUEL
GAUGE
SENDING
UNIT
1
G552
22-36
BODY
MULTIPLEX
CONTROL
UNIT
(Driver's)
v
RED/WHT
GAUGE ASSEMBLY
MALFUNCTION
CRUISE SIDE AIRBAG
DASH LIGHTS
BRIGHTNESS
INDICATOR INDICATOR INDICATOR CONTROLLER
LAMP (MIL) LIGHT LIGHT
SEAT BELT LOW
(1.26W) (1.26W) (1.26W)
REMINDER ENGINE OIL
LIGHT PRESSURE
(LED) INDICATOR
LIGHT
(LED)
B6
PCM
RED/BLU
('00-01 models)
YEL/RED
BLK
G551
22-37
Safety Indicator System
Circuit Diagram
I TRUNK
LATCH
J SWITCH
BLK
G601
22-38
I BODY fl
; Coupe
WHT/YEL
WHT'BLK
WHT/BLK
WHT/BLK
MULTIPLEX CONTROL
UNIT (Driver's)
PCM
6[1]
CRUISE CONTROL UNIT
0 WHT/BLK ' ABS CONTROL UNIT
TRAILER LIGHTING
CONNECTOR
WHT/BLK
d)
HIGH MOUNT
BRAKE LIGHT
(21W)
BLK
-5"
G601 G551
22-39
Stereo Sound System
Component Location Index
TWEETERS
Replacement, page 22-125
n the '98-01 A c c o r d Service M a n u a l
AUDIO UNIT
R e m o v a l , p a g e 22-124
in t h e '98-01 A c c o r d S e r v i c e M a n u a l
C o n n e c t o r R e p l a c e m e n t , p a g e 22-38
n the '98-01 A c c o r d Service M a n u a l
ANTENNA LEAD
RADIO R E M O T E SWITCH
Test, page 22-38
WINDOW ANTENNA
Test, page 22-126
REAR SPEAKERS
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
Replacement, page 22-125
Repair, page 22-126
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
in t h e ' 9 8 - 0 1 A c c o r d S e r v i c e M a n u a l
22-40
Circuit Diagram
DRIVER'S
UNDER-DASH
UNDER-HOOD FUSE/RELAY BOX IGNITION SWITCH FUSE/RELAY BOX
BATTERY
No.41 (100A) No.42 (50A) ' BAT N 0 . 8 (7.5A)
- BLK - W H T O f
ACC>
WHT/BLK
VOL. H VOL. Q
DOWN [ UP I
() g (A) g
iI I 0501
(With security alarm system)
22
Stereo Sound System
Audio Unit Connector Replacement Radio Remote Switch Test
W h e n replacing an audio unit connector, match the 1. Remove the 2 screws (A) f r o m the radio remote
wires to the cavities listed in the f o l l o w i n g table. switch (B).
Cavities 1, 1 1 , 12, and 13 are not used.
B
foj
Qj I I Position Resistance
OFF Approx. 3.6 k Q
(Si
> o o AUDIO/CH Approx. 780 Q
(SEEK)
Approx. 360 Q
(VOL UP)
)
Approx. 100 0
(VOL DOWN)
22-42
Homelink Remote Control System
Circuit Diagram Test
BATTERY Turn on the spotlight.
(+)
If the spotlight comes on, the Homelink's power and
ground circuits are OK. If the Homelink w i l l not open
the customer's garage door, check that the Homelink
is programmed properly (see the owner's manual) or
call Homelink at 800-355-3515. On the Internet, go to
UNDER-HOOD
FUSE/RELAY
www.homelink.jci.com
BOX
If the spotlight does not come on, check for these
problems:
- A blown No. 11 (7.5 A) fuse in the passenger's
under-dash fuse/relay box.
- An open in the WHT/BLU wire between the
passenger's under-dash fuse/relay box and
PASSENGER'S
spotlight.
UNDER-DASH
FUSE/RELAY - A n open in the BLK wire between the spotlight and
BOX
G581.
G581
22-43
Power Seat
Component Location Index
Passenger's Power Seat (4-way Adjustable):
22-44
Circuit Diagram - 4-way Adjustable
YEL/GRN
PASSENGER'S
UNDER-DASH
No.3 No.5 FUSE/RELAY BOX
(20A) (20A)
WHT/RED
O
FOR- BACK- BACK-
a
WARD WARD WARD FOR- '
WARD
B4 A4 A2 B5 B6 B2
SLIDE RECLINE
MOTOR MOTOR
JOL
G581 G581
Power Seat
Motor Test
Passenger's Power Seat (4-way Adjutable): 3. Test the motor. When the motor stops running,
disconnect battery power immediately.
1. Remove the passenger's seat (see page 20-2).
Recline m o t o r :
2. Disconnect the 6P connectors f r o m the adjustment
switch. \ Terminal
B5 B6
Position \^
Forward 0 0
Backward 0 0
Slide motor;
\^ Terminal
A2 A4
Position \^
Forward 0
Backward 0
22-46
Switch Test/Replacement
Passenger's Power Seat (4-way Adjustable); 4. Check for continuity between the terminals in each
switch position according to the table.
1. Remove the adjustment switch cover (A) from the
passenger's seat by removing the 2 screws (B), and Terminal
A2 A4 B1 B2 B3 B4 B5 B6
pulling off the adjustment switch knobs (C). Position
FOR o -o
WARD
SLIDE
SWITCH
o
BACK
WARD
-o
RECLINE
FOR
WARD o o
SWITCH BACK
WARD o o
22-47
Seat Heaters - Canada
i FRONT PASSENGER'S
SEAT C U S H I O N HEATER
' Test, p a g e 22-199
in t h e '98-01 A c c o r d Service M a n u a l ,
.FRONT PASSENGER'S
SEAT-BACK HEATER
Test, p a g e 22-199
i n t h e '98-01 A c c o r d S e r v i c e M a n u a l .
22-48
Circuit Diagram
No.59 (20A)
COMBINATION
LIGHT SWITCH
(DX, LX) COMBINATION LIGHT
TAILLIGHT SWITCH (DX, LX)
RELAY (EX) TAILLIGHT RELAY (EX)
WHT/BLK
RED/BLK
MULTIPLEX
CONTROL UNIT
(Driver's)
DRIVER'S SEAT
HEATER B K SEAT HEATER B L K (Without side airbag)
I 1 1 1
G202 ("98-00 models)
G302 ('00 model)
22-49
Restraints
MAKER IDENTIFICATION M A R K
KEIHIN M2
SRS UNIT
I
23-2
DTC Troubleshooting Index
'98 Model
KE1H1N (M2) SRS unit
DTC Detection Item Notes
1
1-1 Open in driver's airbag inflator (see page 23-74)*
1
1-2 Increased resistance in driver's airbag inflator (see page 23-74)*
1
1-3 Short to another wire or decreased resistance in driver's (see page 23-76)*
airbag inflator
1
1-4 Short to power in driver's airbag inflator (see page 23-78)*
1
1-5 Short to ground in driver's airbag inflator (see page 23-80)*
1
2-1 Open in passenger's airbag inflator (see page 23-82)*
1
2-2 Increased resistance in passenger's airbag inflator (see page 23-82)*
1
2-3 Short to another wire or decreased resistance in (see page 23-83)*
passenger's airbag inflator
1
2-4 Short to power in passenger's airbag inflator (see page 23-85)*
1
2-5 Short to ground in passenger's airbag inflator (see page 23-86)*
1
5-1 Internal failure of SRS unit (see page 23-88)*
5-2
5-3
5-4
6-1
6-2
6-3
6-4
7-1
7-2
7-3
8-1
8-2
8-5
8-6
1
9-1 Internal failure of the SRS unit. If intermittent, could (see page 23-88)*
mean internal failure of the unit or a faulty indicator
light circuit. Refer to Troubleshooting Intermittent
1
Failures (see page 23-45)*
9-2 Internal failure of the SRS unit. If intermittent, could
mean internal failure of the power supply (VB line).
Refer to Troubleshooting Intermittent Failures (see
1
page 23-45)*
1
10-1 SRS airbag deployed (SRS unit must be replaced) (see page 23-88)*
* 1: Refer to the '98-01 Accord Service Manual, P/N 61S8008.
23-3
SRS
Symptom Troubleshooting index
'98 Model
Symptom Diagnostic procedure Also check for
SRS indicator light doesn't come on. SRS Indicator Light Troubleshooting,
refer to '98-01 Accord Service
Manual, P/N 61S8008 (see page 23-
1
264)* .
The SRS indicator light stays on SRS Indicator Light Troubleshooting,
after the ignition switch is turned on refer to '98-01 Accord Service
(II). Manual, P/N 61S8008 (see page 23-
1
264)* .
* T. Refer to the '98-01 Accord Service Manual, P/N 61S8008.
23-4
Service Manual index
(cont'd)
Connectors Cruise C o n t r o l A c t u a t o r Cable
B (See f i r s t p a g e o f t h i s I n d e x ) Adjustment 4-54
(cont'd)
Service Manual Index
(cont'd)
Lubrication S y s t e m Park Pin S w i t c h Radiator F a n Circuit
C o m p o n e n t Location Index 8-3 Test 14-150 Troubleshooting 10-17
Test 8-4
PCM Radiator F a n S w i t c h
C o m p o n e n t Location Index 4 55 C o m p o n e n t Location Index 10-2
_ Test 10 21
PCV Valve
Test 11-102 Radiator F a n S w i t c h Circuit
Troubleshooting 10-19
Main Valve Body Piston Pins
Removal 14-157 C o m p o n e n t Location Index 7-3 Radiator H o s e s a n d Pipes
Repair 14-159 C o m p o n e n t Location Index 10-2
Resassembly 14-160 Piston Rings
Disassembly/Inspection/Reassembly .... 14- C o m p o n e n t Location Index 7-3 Radio R e m o t e S w i t c h
Replacement 7-22 Test 22-42
161
Installation - 14-190
Pistons Recirculation C o n t r o l Motor Circuit
Mainshaft Bearing, Torque Converter C o m p o n e n t Location Index 7-3 Troubleshooting 21 52
Housing Removal 7-12
Replacement 14-167 Replacement 7-18 Refrigerant Oil
Replacement 21-6
Mainshaft Sealing Rings Power S e a t Linkage
Replacement 14-171 Disassembly/Reassembly 20-4 Regulator V a l v e B o d y
D i s a s s e m b l y / l n s p e c t i o n / R e a s s e m b l y .... 14-
Mainshaft S p e e d Sensor Power Seat Motors 164
Replacement 14-110 Test 22-46
Rocker Arm A s s e m b l y
Maintenance Power Seat Switch Removal 6-36
(See s e c t i o n 3) Test/Replacement 22-47 Disassembly/Reassembly 6-37
Oil P r e s s u r e S w i t c h
_ S e a t W i r e H a r n e s s , Driver's ..
Test Installation 20-5
L o w E n g i n e Oil I n d i c a t o r C o m p o n e n t s .
8-4 S e a t , Front
Lubrication System 8-4 Radiator Removal/Installation 20-2
C o m p o n e n t Location Index 10-2 Disassembly/Reassembly 20-3
Oil P u m p , E n g i n e Test 10-8
C o m p o n e n t Location Index Replacement 10-13 Secondary Shaft Bearing, Torque
E n g i n e Block A s s e m b l y ....7-3 Converter Housing
Lubrication System 7-3 Radiator and Condenser Fans C o m m o n Replacement 14-168
Overhaul Circuit
Lubrication System 8-7 Troubleshooting 21-12 S e c o n d a r y S h a f t Idler G e a r B e a r i n g
Replacement....................................... 14-179
Oil, E n g i n e Radiator C a p
Replacement 8-5 C o m p o n e n t Location Index 10-2 Servo Body
Test 10-7 D i s a s s e m b l y / I n s p e c t i o n / R e a s s e m b l y .... 14-
O u t s i d e Air T e m p e r a t u r e S e n s o r 165
Replacement 21-56 Radiator Fan Assembly
Test 21-56 C o m p o n e n t Location Index 10-2 Shift C o n t r o l S o l e n o i d V a l v e s
Test 10-8 Replacement 14-107
Replacement 10-13 Test 14-107
P Shift Lock S o l e n o i d
Test 14-149
Replacement 14-150
Park L e v e r Position S t o p
Inspection/Adjustment 14-153
Shift Lock S y s t e m Circuit Throttle Body Wire Harnesses
Troubleshooting 14-96 Test 11-96 (See f i r s t p a g e o f t h i s I n d e x )
Removal/Installation 11-99
Spark Plugs Disassembly/Reassembly 11-100 Wiring S y s t e m
C o m p o n e n t Location Index 4-14 Relay a n d C o n t r o l U n i t L o c a t i o n s ..... 22-2, 3
Inspection 4-24 Throttle Cable
Adjustment 11-98
Specifications
(See s e c t i o n 2) T i m i n g Belt 1
Inspection 6-18
Starter Removal 6-19
Test 4-7 Installation 6-22 1st/2nd Clutch Assembly
Replacement 4-8 Disassembly 14-180
O v e r h a u l ................................................... 4-9 Torque Converter Clutch Solenoid Valve Inspection 14-183
Replacement 14-106 Resassembly 14-185
Starter Solenoid Test 14-106
Test 4-6
Transmission Housing
Starting System Removal 14-154 2
C o m p o n e n t Location Index 4-3 Installation 14-192
Circuit Diagram ..4-4
Troubleshooting 4-5 Transmission Range S w i t c h 2 n d Clutch Pressure S w i t c h
Test 14-140 Replacement 14-111
Steering Replacement 14-141
C o m p o n e n t Location Index 17-3
Troubleshooting 17-6 Troubleshooting
Inspection 17-9 (See f i r s t p a g e o f t h i s I n d e x ) 3
Steering Column
C o m p o n e n t Location Index 17-3 3rd Clutch Pressure S w i t c h
V Replacement 14-111
Steering Gearbox
C o m p o n e n t Location Index 17-3 3rd/4th Clutch Assembly
Overhaul 17-20 Valve Guides Inspection 14-170, 183
Inspection 6-44
Steering Lock Replacement 6-45
C o m p o n e n t Location Index 17-3
Valve Seals
S t e e r i n g Rack G u i d e Removal 6-43
Adjustment 17-19
Valve Seats
Steering Wheel Repair 6-47
C o m p o n e n t Location Index 17-3
Valve Springs
Sub-frames Removal 6-43
Replacement 20-9
Valves
Sunlight Sensor Adjustment 6-13
Replacement 21-57 Removal 6-43
Test ..21-57 Inspection 6-44
Installation 6-49
VTEC Lost M o t i o n A s s e m b l i e s / S p r i n g s
T Inspection 6-39
T C S Relay
Test 22-31 w
TCS S w i t c h
Test 19-81 Water Pump
C o m p o n e n t Location Index 10-2
TDC Sensors Inspection 10-9
Replacement 6-55 Replacement 10-10