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Quick Reference Catalog

| Compressors | Valves | Wheel End Solutions | Air Treatment | Integrated Modules | Electronics |
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INDEX
Product Product Product
Group Page Group Page Group Page
ABS & Stability - 13 Electronics - 15 Control Valves (continued)
AT-3 .......................................................... 103 ET-2, ET-S2 ............................................. 117 PP-DC, RD-3 ............................................. 36
ATR-1, ATR-3, ATR-6 ............................ 104 SV-1, SV-4 ................................................. 41
Axle Modules .............................................. 103 Foundation Brakes - 22 TW-4, TW-11 ............................................ 40
EC-60 Controller ...................................99-101 Drive Axle Drum Brake............................... 120 TC-4, TW-1 ............................................... 38
EC-30, Gen 4/5 Controller.......................... 98 Steer Axle Drum Brake............................... 119 TH-3, TW-2, TW-3.................................... 39
ESP, PS-60, YAS-60X, Trailer Axle Drum Brake ............................. 121 Inversion Valves
YAS-70X Sensors ..................................... 109 TR-2, TR-3................................................ 27
M-30, M-32, M-32QR Modulators .. 102-103 Indicating & Warning Devices - 06 Pressure Protection Valves
MC-30, A-18, MC-12 .............................. 105 Air Horn Kits ................................................. 71 PR-2, PR-4 ............................................... 28
TABS-6, BR9235.............................. 106-107 DS-1, DS-2 .............................................. 68 Pressure Reducing Valves
WS-20 , WS-24 Wheel Speed Sensors ... 108 SL-3, SL-4, SL-5 ..................................... 69 RV-3 ............................................................. 29
Lane Departure Warning (LDW) Systems LP-2, TE-1 ................................................ 70 Quick Release Valves
Autovue ............................................... 112-113 LP-3 ............................................................ 71 LQ-2, QR-1C ............................................ 31
Radar Systems QR-L ........................................................... 29
Wingman ACB, VORAD VS-400 ........110-111 Slack Adjusters - 05 QR-1, QRN ............................................... 30
BlindSpotter Radar, Side Speaker ............. 114 ASA-5 Automatic Slack Adjuster ................ 65 Ratio, Limiting & Proportioning Valves
Tire Pressure Monitoring System Manual .......................................................... 63 LQ-4 ........................................................... 31
SmarTire TPMS ......................................... 115 Versajust Automatic Slack Adjuster ........64-65 LQ-5, BP-1, BP-R1 .................................. 32
Diagnostic Tools Yoke Adapters .............................................. 64 Relay Valves
RDU, TRDU, ACom, Electronic Tools ........ 116 Yoke Kits ...................................................... 66 R-6, R-8, R-8P ........................................ 42
R-12, R-12P .............................................. 43
Actuators - 02 Tubing & Fittings - 07 R-7 Modulating Valve ................................. 50
Brake Chambers, Diaphragms, Rotochambers, C-1, C-3 .................................................... 72 R-12DC ....................................................... 44
Spring Brakes, Springs, Yokes ................16-21 C-5.............................................................. 73 R-14 ........................................................... 45
DV-2 ........................................................... 74 RE-6, RE-6NC .......................................... 46
Air Brake System - 100 Reducer Bushings ........................................ 78 Safety Valves
Coach, Double Train, School Bus, Tubing, Tubing Clamps, ST-3 & ST-4 ........................................ 13, 47
Tractor, Towing Trailer, Truck ..............129-136 Tubing Inserts, Nylon Tubing ....................... 75 Spring Brake Valves
Tubing Fittings......................................... 76-79 SR-1, SR-2, SR-4, PR-3 ....................... 48
Air Disc Brake - 23 Air Brake Hose SR-5, SR-7, SRC-7000 ........................... 49
ADB22X, ADB225, SB-7 Hose, Hose Assembly, Hose Couplings, Hose Tractor Protection Valves
SN-7, SK-7 .......................................122-123 Fittings & Suspension Spring .................. 80-83 TP-3, TP-3DC ........................................... 50
Dummy Couplings ........................................ 84 TP-4, TP-5 ................................................ 51
Air Dryers - 08
AD-2 , AD-4 ............................................... 86 Valves - 03 Valve Changeover ........................................ 61
AD-9 ....................................................... 86-87 Brake Valves Valve Maintenance Kits ............................52-60
AD-IP, AD-IP DI ......................................... 89 E-2, E-3, E-5 ........................................... 22
AD-IS, DRM ......................................... 90-92 E-6, E-8P, E-10P, E-10PR ..................... 23
AD-SP ......................................................... 88 E-12, E-14, E-15, BVA-85 ..................... 25
Cartridge Guidelines.................................94-97 E-7 , E-10 ................................................... 24
Cyclone DuraDrain ..................................... 84 TC-2, TC-6, TC-7 .................................... 26
EverFlow Air Dryer Module ......................... 93 TCS-9000 .................................................. 27
PuraGuard, PuraGuard QC, AF-3 ........... 85
Trailer System-Guard .................................. 84 Check Valves
Double .......................................................... 28
Compressors & Governors - 01 Single, Right Angle Check Valves ................ 29
Compressors, Inlet Gasket ......................... 2-3
Compressor Changeover ............................. 15 Control Valves
Engine Application....................................... 4-9 E-Z-Grip Soft
D-2, SV-1 Governors & Gaskets ............... 14 Button Cover ................................................. 35
Inlet Check Valve ......................................... 12 MV-3 ............................................................. 37
Maintenance Kits, Service Parts .............. 10-11 PP-1, PP-2, PP-3 .................................... 33
Safety Valve, Air Strainers, PP-5, PP-7 .............................................. 34
Inlet Regulating Valve................................... 13 PP-8 ............................................................. 35
1
Compressors & Governors 01 Compressors

Bendix Compressor Sizes


BX-2150 Compressor Tu-Flo 400 Compressor Tu-Flo 500 Compressor Tu-Flo 501 Compressor
9.5 CFM AT 1250 RPM 7.25 CFM AT 1250 RPM 12 CFM AT 1250 RPM 12 CFM AT 1250 RPM

Tu-Flo 550 Compressor Tu-Flo 600 Compressor Tu-Flo 700 Compressor Tu-Flo 750 Compressor
13.2 CFM AT 1250 RPM 14.5 CFM AT 1250 RPM 15.5 CFM AT 1250 RPM 16.5 CFM AT 1250 RPM

Tu-Flo 1000 Compressor Tu-Flo 1400L Compressor DuraFlo 596 Compressor BA-921 Compressor
24 CFM AT 1250 RPM 31 CFM AT 1250 RPM 27 CFM AT 1250 RPM 15.8 CFM AT 1250 RPM

Bendix air compressors are designed to meet a wide range of vehicle needs. BA-922 Compressor
Several sizes and various mounting configurations are available. 31.6 CFM AT 1250 RPM
Compressors are available remanufactured exchange.
V.M.R.S. 13-009-000
Right

Compressor Port Orientation


Unless indicated, inlet & discharge locations
are as shown.

Left
Front
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Compressors Compressors & Governors 01
Model

Compressor Nameplates Bendix Piece No.


123456
A nameplate is attached to the crankcase of all compressors.
H1295H
It displays the model, piece number (PC. NO.) and serial
Serial No.
number (SER. NO.). When making reference to a particular
compressor, use the piece number (PC. NO.) stamped on the
nameplate.
Model Country of Manufacture
The serial number is interpreted as follows: First is an alpha
character (A through M, skipping the letter I) representing Bendix Piece No.
January through December. The next four characters are num-
bers representing the day of the month followed by the year 123456
(two digits for each). The sixth and last character represents Serial No.
H1212H
the manufacturing plant. For example serial number H1212H
indicates the product was manufactured on August 12, 2012 in
the Huntington, Indiana facility.
Country of Manufacture

Gaskets

Service
New Compressor
Pc. No.
N 5013553 Tu-Flo 550/750
Inlet Flange Gasket Pc. No. 243430N 5016795 Tu-Flo 501

For all Bendix Tu-Flo Compressors Base Plate Gasket


except Tu-Flo 300 Compressor
For compressors with 1/2" bottom drain port

Phone Numbers:
1-800-AIR-BRAKE
(1-800-247-2725)

Fax: 440-329-9556

3
Compressors & Governors 01 Compressors

Bendix BA-921 Remanufactured


BA-921
Compressors Air Compressor
w/core group and core class identification (Core Class 2K)
C11 Acert, C13 Acert
5014428X
(42 tooth drive gear)

external oil supply line

C15 Acert, C18 Acert


5012533X
(40 tooth drive gear)
CAT
Core Group 1K

BA-921 BA-921
Air Compressor Air Compressor
(Core Class 2K) (Core Class 2J)
5010806X 5018485X
Rear Flange Rotation - 0 (63 tooth drive gear
with a 21 tooth spline)
BA-921 Governor pad included on
Air Compressor cylinder head.
(Core Class 2K)
5014428X
Rear Flange Rotation - 30 BA-921
Air Compressor
CAT Rotation (Core Class 2J)
3126, C7 Acert, C9 Acert
(30 Shown) 5018653X
DDC (63 tooth drive gear
Core Group 2K Series 60 with a 21 tooth spline)
Note: Flange gasket must be
Core Group 1J
purchased from Caterpillar.

BA-921 BA-921 Compressor Kits


Air Compressor
(Core Class 1X)
Part No. Description
K075155X
Maintenance Kits
5008559 Compressor Seal Kit
5008558 Cylinder Head Gasket Kit
K023601 Cylinder Head Kit - CAT C7/C9
K023600 Cylinder Head Kit - CAT C11/C13/C15/C18
K023764 Cylinder Head Kit - Navistar Max 11/13
5012367 Engine Interface Seal Kit - CAT C7/C9
5012369 Engine Interface Seal Kit - CAT C15/C18
5012371 Engine Interface Seal Kit - DDC S60
5014183 Governor Adapter Kit
Navistar K046477 Unloader Kit
IBB Side Mount 5008557 Unloader Kit w/ Slotted Cap & Screws
Core Group 1X 5018768 Unloader Kit w/ Cap & Screws

4
Compressors Compressors & Governors 01

Bendix BA-922 Remanufactured


BA-922
Compressors Air Compressor
w/core group and core class identification (Core Class 1P)
C11 Acert, C13 Acert
5013058X
(42 tooth drive gear)
Caution!
Bendix BA-922 air compressors
cannot be turbocharged.
BA-922
Air Compressor
(Core Class 1P)
C15 Acert, C18 Acert
CAT 5013059X
Core Group 1P (40 tooth drive gear)

BA-922 BA-922
Air Compressor Air Compressor
(Core Class 1L) (Core Class 1M)
Series 60 non-EGR 5012895X
& Series 50 (63 tooth drive gear
5013695X with a 21 tooth spline)
(69 tooth drive gear
with a 21 tooth spline)

Equinox Engine
5012895X

DDC A changeover kit is required if


replacing a Bendix Tu-Flo 750 DDC
Core Group 1L Series 60 EGR
or DuraFlo 596 compressor.
See BW2524 for additional Core Group 1M
information.

Bendix BA-922 Compressor Kits


BA-922
Part No. Description
Air Compressor Maintenance Kits
(Core Class 1N) 5014472 Cylinder Head Gasket Kit
5016389X K049446 Unloader Kit (or two Unloader Kits K046477)
(drive gear not included) 5008557 Unloader Kit w/ Slotted Caps & Screws
5018768 Unloader Kit w/ Caps & Screws
5014183 Governor Adapter Kit
5008559 Compressor Seal Kit
K033300 Cylinder Head Replacement Kit
- CAT C11, C13, C15 & C18
5012369 Engine Interface Kit - CAT C11, C13, C15, C18
5012371 Engine Interface Kit - DDC S60
5018827 Engine Interface Kit - John Deere
John Deere Changeover Kits
Tier 3 PowerTech Plus 5015871 Series 50 CNG Kit
Core Group 1N 5016263 Series 50 Diesel, Series 60 non-EGR (rear mount ECM)
5016728 Series 50 Diesel, Series 60 non-EGR (side mount ECM)

5
Compressors & Governors 01 Compressors
Tu-Flo 550
Bendix Tu-Flo 550 & Tu-Flo 750 Air Compressor
(Core Class 1A)
Remanufactured Compressors 5011016X
w/core group and core class identification *5008249X
107981X
(Left Inlet)

Tu-Flo 550
Tu-Flo 750
Air Compressor
(Core Class 1A) Air Compressor
3406, C10, C12, C15, C16 CAT (Core Class 2A)
3116, 3126, 5004118X
5002984X
(rear end cover studs) C7 Acert, C9 Acert
3176, C15, C16 Core Group 1A Top inlet unless noted.
Removable rear flange cover.
5005790X
* High torque thru drive.

107509X Tu-Flo 550


(2 tilt) Air Compressor
(Core Class 1A)
109251X
Tu-Flo 750

Air Compressor
(Core Class 2A)
3406, C10, C12, C15, C16
CAT 5002713X Tu-Flo 750
Core Group 1A (rear end cover studs) Air Compressor
(Core Class 2A)
3176, C15, C16 109287X
5002983X

107508X
CAT 3306
Core Group 1A
(2 tilt)

Tu-Flo 550 Tu-Flo 550


Air Compressor Air Compressor
(Core Class 1E) (Core Class 1B)
108804X 107506X
(top air inlet)

109653X
(left air inlet)

Tu-Flo 750
Tu-Flo 750

Air Compressor
Air Compressor (Core Class 2B)
37 tooth gear (Core Class 2E) 107507X
109382X
Cummins ISB & C (top air inlet) Cummins
Core Group 1E ISM, N14, M11
Optional Tu-Flo 550 & 750 compressors available with premium crank- Core Group 1B
shafts for severe duty applications. See Bendix bulletin TCH-001-054.

6
Compressors Compressors & Governors 01
Bendix Tu-Flo 550 Tu-Flo 550
Air Compressor Air Compressor
(Core Class 1D) (Core Class 1C)
Series 60 non-EGR Series 60 non-EGR
5004188X 107622X
(69 tooth gear (21 tooth spline)
with a 21 tooth spline)

Tu-Flo 750 Tu-Flo 750


Air Compressor Air Compressor
(Core Class 2D) (Core Class 2C)
Series 60 non-EGR & Series 60 non-EGR &
DDC Series 50 DDC Series 50
Core Group 1D 5004187X Core Group 1C 107623X
(69 tooth gear (21 tooth spline)
with a 21 tooth spline)

Bendix BA-922 air compressor upgrade available. Bendix BA-922 air compressor upgrade available.

Tu-Flo 550 Tu-Flo 550


Air Compressor Air Compressor
(Core Class 60) (Core Class 60)
T444E VT365
107514X 5015314X
(M18 water port &
M10 oil port)

Engines built before 6/05 may


require kit pc. no. 5016415
for oil and water port adapters
- see Bendix Bulletin
NPT Ports
TCH-001-055.

International V8 International V8
Pre-2004 2004 - 2006
Core Group 1I Note: 300 pound maximum Core Group 1I Note: 300 pound maximum
side load on belts. side load on belts.

Tu-Flo 550 Tu-Flo 550


Air Compressor Air Compressor
(Core Class 60) (Core Class 1H)
VT365 108937X
5019445X
(M18 water port &
M10 oil port) Bendix Tu-Flo 750
Air Compressor
(Core Class 2H)
108935X

International V8 Volvo
2007 Core Group 1H
Core Group 1I
Note: 300 pound maximum
side load on belts.
7
Compressors & Governors 01 Compressors
Bendix Tu-Flo 550 Tu-Flo 550
Air Compressor Air Compressor
(Core Class 1G) (Core Class 1G)
DT466, HT530 DT466
5004613X 5014144X

HT570
*5014488X
Bendix Tu-Flo 750
Air Compressor
(Core Class 2G)
NPT Ports Bottom drain &
HT530
metric ports Tu-Flo 750
5004614X Air Compressor
International I-6 International I-6 (Core Class 2G)
Pre-2004 2004 - 2006
HT570
Core Group 1G Core Group 1G
*5014489X
Optional Bendix Tu-Flo 550 & 750 compressors available with premium
crankshafts for severe duty applications. See Bendix bulletin TCH-001-054. * Premium crankshaft for severe duty applications.

Tu-Flo 550 Tu-Flo 550


Air Compressor Air Compressor
(Core Class 1G) (Core Class 1F)
DT466 *108866X
5019320X (Pre -1997)

5002865X
HT570
*5019321X
Tu-Flo 750
Bottom drain & Air Compressor
metric ports (Core Class 2F)
Tu-Flo 750
Air Compressor *5003729X
International I-6 (Core Class 2G) Mack Extended
(Pre -1997)
2007
HT570 Core Group 1F 5002868X
Core Group 1G
*5019322X

?
* Premium crankshaft for severe duty applications. * Head contoured for special clearance applications.

Other Common Bendix Compressors


Model
Flange Mount
Piece Number Core Class
Don't see your compressor?
BX-2150, CAT 108223X 26
DuraFlo 596, CAT 5006570X 97 Please contact your Bendix Account
DuraFlo 596, DDC 5005875X 97 Representative or call
Tu-Flo 501, CAT/Mack 108213X 14
Tu-Flo 501, CAT/Mack 103274X 14
1-800-AIR BRAKE (1-800-247-2725)
Tu-Flo 700, CAT 103278X 05 to talk with our Tech Team for a
Tu-Flo 700, DDC 289925X 05
service replacement.
Tu-Flo 1000, CAT 108221X 64

Base Mount
Tu-Flo 501 286528X 59
Tu-Flo 700 289350X 61

8
Compressors Compressors & Governors 01

Engine Application
Bendix Compressor
Flanges Engines Tu-Flo 500 Tu-Flo 501 Tu-Flo 700 Tu-Flo 1400 Tu-Flo 550 Tu-Flo 750 BA-921 BA-922
CAT 3406

286546X 289349X
CAT 3406B 103274X 103278X 104583X 107509X 107508X
CAT 3408 286552X
CAT 3116

CAT C11/C13 5014428X 5013058X


CAT C15/C18 5012533X 5013059X

Mack 6 cylinder 284662X 286544X 289340X 107511X
Mack (other) 286620X 104584 107510X

CAT 3126, 5010806


C7 and C9

Cummins
NH, NTC, KT,
KTA Series 284718X* 286618X* 289339RX 107506X 107507X
Engines 284699X 286554X
(See bulletin
TCH-001-002)
Detroit Diesel
0 Tilt 276962RX 286539X 289941X 108779X 107513X 107512X
45 Tilt 285252X 101158X

Series 60
0 Tilt 286619Xn 106780Xn 107622Xn 107623Xn

Detroit Diesel 5013695X

International
DT466 5014144X
MT530 5004613X 5004614X
MT 5014488X 5014489X
I-6 5019320X 5019322X
5019321X

nSeries 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result in compressor damage.
**Top Discharge - Cylinder Head
**Bendix Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge

9
Compressors & Governors 01 Compressors

Bendix Compressor Maintenance and Service Kits

Bendix Compressor
U-7 E-12 & F-12 BX-2150 Tu-Flo 300 Tu-Flo 400 Tu-Flo 500 Tu-Flo 501

NUMBER OF CYLINDERS 2 2 1 2 2 2 2

108848N
FIELD MAINTENANCE KIT NA NA 229415N 229416 229417N 287043N
109356 (CAT)
UNLOADER KIT NA NA 108847N 279613N 279614 279615N 279615N
GASKET SET NA NA NA NA 280511 280512N 101558
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
226721N (4)
Standard Size 226721N 225514 104045 226778N 225514 106105N (5)
289603N (3)
226722N (4)
.010 O.S. 226722N 225515N 104046 226779 225515N 106106 (5)
289604 (3)
226723N (4)
.020 O.S. 226723N 225516N 104047 226780 225516N 106107 (5)
289605 (3)
226724 (4)
.030 O.S. 226724 225517N 104048 226781 225517N 106108 (5)
289606 (3)
.040 O.S. NA NA NA NA NA NA 5005216
PISTON AND WRIST PIN KITS (5) = 5 ring piston
* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size NA NA 104049 225704N* 289438N 289928N 106109N (5)
.010 O.S. NA NA 104050N 226630* 289439N 289929N 106110N (5)
.020 O.S. NA NA 104051 226631* 289440N 289930N 106111N (5)
.030 O.S. NA NA 104052 226632* 289441 289931N 106112N (5)
.040 O.S. NA NA NA NA NA NA 5005217
ALUMINUM CONNECTING RODS (services 1 connecting rod)
Without Inserts 229083 NA NA NA 229083 NA NA
102398RX (Std.)
With Std. Inserts 229082N NA 107465RX (.010 O.S.) 227479 (Std.) 229082N NA NA
107466RX (.020 O.S.)
STEEL CONNECTING RODS (services 1 connecting rod)
Without Inserts NA 229085 NA NA NA 229085 286258
With Std. Inserts NA NA NA NA NA NA 286259
CONNECTING ROD INSERT KIT (services 1 connecting rod)
282767N 286254N
Standard Size 282763N 282767N NA NA 282763N
287062N(M) 287058N(M)
282768N 286255N
.010 O.S. 282764N 282768N NA NA 282764N
287063(M) 287059N(M)
282769N 286256N
.020 O.S. 282765N 282769N NA NA 282765N
287064(M) 287060N(M)
286257N
.030 O.S. 282766N 282770N NA NA 282766N 282770N
287061N(M)
5005218
.040 O.S. NA NA NA NA NA NA
5005219(M)
PISTON RINGS AND
CONN. ROD KIT NA NA NA NA NA NA NA
(services the entire compressor)
CRANKSHAFT BEARING KIT NA NA NA NA NA NA NA

(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available

10
Compressors Compressors & Governors 01

Bendix Compressor Maintenance and Service Kits

Bendix Compressor
Tu-Flo 550 Tu-Flo 600 Tu-Flo 700 Tu-Flo 750 Tu-Flo 1000 Tu-Flo 1400 BA-921 BA-922

NUMBER OF CYLINDERS 2 2 2 2 4 4 1 2

229417N
FIELD MAINTENANCE KIT 107516N 229417N 289998N 107516N 104592 NA NA
(2 reqd.)
K049446
279615N 279615N
UNLOADER KIT 107515N 279615N 279615N 107515N K046477 (or two
(2 reqd.) (2 reqd.)
K046477 kits)
GASKET SET NA 101559 101559 NA NA NA 5008558 5014472
PISTON RING SETS (3) = 3 ring piston (4) = 4 ring piston (5) = 5 ring piston
Unless otherwise indicated one piston ring set services the entire compressor.
282525N
Standard Size 107639N 282525N (5) 282525N 5005361 288646 NA NA
(2 reqd.)
282526N
.010 O.S. 107640 282526N (5) 282526N 5005362 288647N NA NA
(2 reqd.)

282527N
.020 O.S. 107641 282527N (5) 282527N 5005363 288648 NA NA
(2 reqd.)

282528N
.030 O.S. 107642 282528N (5) 282528N 5005364 288649 NA NA
(2 reqd.)

PISTON AND WRIST PIN KITS (5) = 5 ring piston


* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin
& two wrist pin buttons.
Standard Size 107647 289891N 289891N 107643 289928N 289891N NA NA
.010 O.S. 107648 289892N 289892N 107644 289929N 289892N NA NA
.020 O.S. 107649 289893 289893N 107645 289930N 289893N NA NA
.030 O.S. 107650 289894 289894N 107646 289931N 289894N NA NA
ALUMINUM CONNECTING RODS (services 1 connecting rod)
Without Inserts NA NA NA NA NA NA NA NA
With Std. Inserts NA NA NA NA NA NA NA NA
STEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted)
Without Inserts 108841 (serv. 2) 229085 229085 108841 (serv. 2) 289029 229085 NA NA
With Std. Inserts NA NA NA NA NA NA NA NA
CONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted)
107651 282767N 107651
Standard Size 282767N 282751N 282767N NA NA
(serv. 2) 287062N(M) (serv. 2)
107652 282768N 282768N 107652
.010 O.S. 282752N 282768N NA NA
(serv. 2) 287063(M) 287063(M) (serv. 2)
107653 282769N 282769N 107653
.020 O.S. 282753N 282769N NA NA
(serv. 2) 287064(M) 287064(M) (serv. 2)
107654
.030 O.S. 282770N 282770N 107654 (serv. 2) 282754N 282770N NA NA
(serv. 2)
108843 (std.) 108842N (std.)
PISTON RINGS AND
5000334 (.010 O.S.) 5000331 (.010 O.S.)
CONN. ROD KIT NA NA NA NA NA NA
5000333 (.020 O.S.) 5000330 (.020 O.S.)
(services the entire compressor)
5000332 (.030 O.S.) 5000329 (.030 O.S.)
CRANKSHAFT BEARING KIT 107969N NA NA 107969N NA NA NA NA

(M) For Mack style compressors with power steering driven by the compressor crankshaft.
NA - Not Available
See pages 4 and 5 for additional Bendix BA-921 and BA-922 compressor kits.

11
Compressors & Governors 01 Compressors

Inlet Check Valve


The inlet check valve may be used on naturally aspirated
compressors to prevent oil misting during the unloaded
cycle. Do Not use the inlet check valve if the compressor
inlet is connected to the pressure side of the supercharger
or turbocharger.
Important: Installation of the inlet check valve assembly
must be as shown in all illustrations.

Applications & Kits Kit 107567N

Bendix Compressor Kit Comments


Tu-Flo 300
Tu-Flo 400 107567N
BX-2150 See Illustration & Notes Below
Tu-Flo 500 107567N
Tu-Flo 501 107567N
Typical Multi-Cylinder Existing Inlet
Tu-Flo 550 107567N Fitting or Air
Compressor
Tu-Flo 700 107567N Strainer
Tu-Flo 750 107567N
Tu-Flo 1000 107567N Two kits required
Tu-Flo 1400 107567N Two kits required

Inlet Check Valve Kit 104670N for


Bendix BX-2150 Compressor Cylinder Heads

This kit can be used on


cylinder heads with a
plugged boss as shown here.

Inlet Check Valve Kit 104670N

12
Compressors Compressors & Governors 01

Bendix ST-4 Safety Valve


V.M.R.S. 13-010-073

ST-4
Safety Valve Used in Pressure No. of Hole
Pc. No. Conjunction with Setting Thread Holes
131081 250 psi 1/2-14 NPT 2
800019 150 psi 1/2-14 NPT 2
800154 250 psi 1/2-14 NPT 2
800155 200 psi 1/4-18 NPT 1
800350 Dryer Reservoir Module 153 psi 1/4-18 NPT 1
Thread
800533 250 psi 3/4-16 UNF-2A 2
800534 250 psi M16 x 1.5-6H 2
801116 250 psi 7/8-14 UNF-2A 2

See the valve section of this catalog for additional safety valves.

Air Strainers

Service New Pc. No. includes


air strainer & hardware.
Can not be used on a
Tu-Flo 300 compressor.

Air Strainer Service New Replacement Air Strainer Service New Filter & Replacement
Kit Pc. No. Pc. No. Filter Kit Pc. No. Pc. No. Gasket Kit Filter
278500N 279901N 243009N 227785N 226469N 277157 239292N

Bendix Inlet Regulating Valve


3/4 P.T.
Turbocharger
Supply Port

Outlet
Flange

Service New
Pc. No.
104171N

Do not use on a
Bendix BX-2150 Compressor.
Can not be used on a
Bendix Tu-Flo 300 Compressor.

13
Compressors 01 Changeover Kits/Modules

Bendix D-2 Governor


Reman. Service Pressure
Available Remanufactured Exchange Exch. New Range
Maintenance Kit With High Pc. No. Pc. No. P.S.I. Comments
Temperature O-Rings Pc. No. 280915 065018 100-120 Non-
1/8" P.T.
Adjustable Exhaust
Maintenance Kit With Standard 275200N 90-105
O-Rings 276121N 275491RX 275491N 100-120 1/8" P.T. 5"
Unloader
Mounting Gasket 5007834 275508N 95-110 (3)
275530N 120-150
Governor Check Valve Kit 5004049
275707RX 275707N 105-125
Operating cut-in and cut-out 277486N 110-130
pressures are adjustable to OE 283657N 115-135
equivalent pressures except for the 284358RX 284358N 105-125 See Note 1
non-adjustable governor. 800361N 105-130 Non- 1/8" P.T. Res. (3)
Adjustable
V.M.R.S. 13-010-018 1 Governor supplied with high temperature Bendix D-2 Governor
o-rings and waterproof cover

Bendix D-2A Governor


(Non-Adjustable)

Governor Maintenance Kit


Contents
276121N and 280915

Bendix D-2/SV-1 Module Bendix


SV-1 Valve
Governor
Used in conjunction with the DuraFlo 596 Compressor.

Service
New
Pc. No. Type
5005365N Steel Piston SV-1 Valve 130 PSI
5007116 Standard D-2/SV-1 Module
5007404N (High Temperature) w/unloader hose D-2/SV-1 Module

Mounting Bracket

14
Changeover Compressors 01

Bendix Compressor Bendix Compressor


Tu-Flo 400

Tu-Flo 500

Tu-Flo 501

Tu-Flo 700

Tu-Flo 400

Tu-Flo 500 Tu-Flo 501 Tu-Flo 700
CAT MIDLAND O.E.(continued)
1W7146 289541RX 284790RX 289336X N5309 227404X 227320X 286526X 289350X
7N4014 285131X 286546X 289349X N5309A 227403X 227322X 286527X 101256X
FORD N5310 Series 227404X 227320X 286526X 289350X
E1HT2875JB 281042X 286542X 289342X N5502 A,B,F 289444X 276961RX 286538X 289925X
E2HT2875AA 281042X 286542X 289342X N5502 H 276962RX 286539X 289941X
E3HT2875EB 281042X 286542X 289342X N5504 A 276962RX 286539X 289941X
EOHT2875N2A 281042X 286542X 289342X N5504 B 289444X 276961RX 286538X 289925X
IHC SERVICE N5601 B,C,D,F,G, 228344X
97193R91 227404X 227320X 286526X 289350X K,M,P,V
130573R91 283690X N5601,E,J,L,R, 227407X
143018R91 227404X 227320X 286526X 289350X S,W
149628R91 227404X 227320X 286526X 289350X N5603 A,B,C 227407X
179022R91 227404X 227320X 286526X 289350X N5603, D 228344X
261187C93 283690X N6300 Series 227404X 227320X 286526X 289350X
261187R93 283690X N7002,A,C,F,G,H, 283690X
276468C93 283690X K,L,M,N,P,R,S,
278668C92 289444X 276961RX 286538X 289925X T,V,W,X
287668C91 289444X 276961RX 286538X 289925X N7004,A,B,C,D,F 284718X 289339RX
287668C92 289444X 276961RX 286538X 289925X N7005,A,B,C,D,E, 280962X 289925X
295435C91 227404X 227320X 286526X 289350X G,H,J,K,L,M,P,
337806C91 228344X V,W
338444C91 228344X N7006,B,C 283690X
348566C91 228344X N7009C,D,E,F,G 281042X 286542X 289342X
398566C91 228344X N7010A,B,C,D,E, 281042X 286542X 289342X
398567C92 227403X 227322X 286527X 101256X F,N
398568C91 227404X 227320X 286526X 289350X N7011,A,B 284662X 286544X 289340X
398568C92 227404X 227320X 286526X 289350X N7012A,B 285131X 286546X 289349X
467418C91 281042X 286542X 289342X N7015,A 289541X 284790RX 289336X
467876C91 283690X NT7011 Series 284662X 286544X 289340X
468579C91 280962X 289925X MIDLAND SERVICE
476521C91 283690X KN7000(L,L) 227406X 228344X
476522C91 280962X 289925X KN7000(R,R) 227407X
476523C91 281042X 286542X 289342X KN7010(L,L) 228344X
476524C91 284718X 289339RX KN7030(L,L) 286526X 289350X
476525C91 283690X KN7030(R,R) 283429X
480214C91 285131X 286546X 289349X KN7040 286526X 289350X
480446C91 281042X 286542X 289342X KN7050 283429X 286527X 101256X
480951C91 281042X 286542X 289342X KN7070 289444X 276961RX 286538X 289925X
570291C91 284718X 289339RX KN7080 276962RX 286539X 289941X
861447R91 228344X KN7170 227404X 227331X 286526X 289350X
861447R92 228344X KN7180 227403X 227322X 286527X 101256X
861447R93 228344X KNX12031(R,R) 286527X
861448R91 227404X 227320X 286526X 289350X KNX12031(L,L) 286526X
861448R92 227404X 227320X 286526X 289350X KN13040 284718X 289339RX
861448R93 227404X 227320X 286526X 289350X KN13050(R,T) 286541X
866781R91 280962X 289925X KN13060 283690X
874706R92 227403X 227322X 286527X 101256X KN13070(R,T) 286541X
874707R93 227403X 227322X 286527X 101256X KN13090 281042X 286542X 289342X
990003C91 289444X 276961RX 286538X 289925X KN13100(L,T) 281042X 286542X 289342X
990003C92 289444X 276961RX 286538X 289925X KN13100(R,T) 285252X
990007C91 227404X 227320X 286526X 289350X KN13110 284662X 286544X 289340X
990081C91 228344X KNT13110 284662X 286544X 289340X
990176C91 228344X KNT13120 285131X 286546X 289349X
990177C91 227403X 227322X 286527X 101256X KNT13150 289541X 284790RX 289336X
990178C91 227404X 227320X 286526X 289350X KNX7000(R,R) 227407X
990187C91(R,R) 286527X KNX7010(L,L) 228344X
990187C91(L,L) 286526X KNX7030(L,L) 286526X 289350X
990209C91 228344X KNX7030(R,R) 283429X
990210C91 227404X 227320X 286526X 289350X KNX7040 286526X 289350X
990418C91 281042X 286542X 289342X KNX7050 283429X 286527X 101256X
990419C91 280962X 289925X KNX7060 289444X 276961RX 286538X
990420C91 284718X 289339RX KNX7070 289444X 276961RX 286538X 289925X
990421C91 283690X KNX7080 276962RX 286539X 289941X
994866C91 280962X 289925X KNX7170 227404X 227331X 286526X 289350X
997064R91 228344X KNX7180 227403X 227322X 286527X 101256X
997065R91 227404X 227320X 286526X 289350X KNX13020 283690X
997104R91 227403X 227322X 286527X 101256X KNX13040 284718X 289339RX
997109R91 227403X 227322X 286527X 101256X KNX13050(R,T) 286541X
MACK KNX13060 283690X
303GB-578 284662X 286544X 289340X KNX13070(R,T) 286541X
303GB-587 284662X 286544X 289340X KNX13090 281042X 286542X 289342X
303GB-4194 283690X KNX13100(L,T) 281042X 286542X 289342X
KNX13100(R,T) 285252X
MIDLAND O.E. KNX13110 284662X 286544X 289340X
N5084 Series 227404X 227320X 286526X 289350X KNX13120 285131X 286546X 289349X
N5085 Series 227404X 227320X 286526X 289350X KNX13150 289541X 284790RX 289336X
N5098,W,AW,CW, 227404X 227320X 286526X 289350X KNX13160 281042X 286542X 289342X
DW,EW KTX13110 284662X 286544X 289340X
N5303,B,D,F,H,M, 227404X 227320X 286526X 289350X
S,W,X
N5303,C,E,G,J, 227403X 227322X 286527X 101256X R=Right, L=Left, T=Top for (Inlet, Discharge) designation
N,V
N5308 A,C,D 227404X 227320X 286526X 289350X
N5308, B 227403X 227322X 286527X 101256X

For additional application or changeover information contact your


Bendix Account Representative or the Tech Team at
1-800-AIR BRAKE (1-800-247-2725).
15
Actuators 02 Spring Brake Chambers

Clamp
Spring Brakes 2.25" Band

V.M.R.S. 13-010-025
Welded
Push Rod Clevis
Clevis

1/4 Dia. Pin

1/2 Dia. Pin


3/8-18
NPTF Ports
1/2 Dia. Pin Dust Plug
Spring Brake with
Welded Clevis
A
Length measured Service
in fully retracted, Diaphragm
3/8-18 zero stroke Piggyback
NPTF Ports position. Assembly

Clamp
Band

A Spring Brake Service


Push New Pc. No. Rubber Service
Model & Rod Piggyback Service Clamp Dust Return
Type Stroke Length1 w/o Clevis w/Clevis2 Kit3 Piggyback Diaphragm4 Band Plug5 Spring
SB-4 2.25" 8.20"
800828 5007129 K027229 5007123 802488 800908
20/24

SB-4 8.00" 800829 5007130


2.50" K027230 5007124 K034202 800919
24/24 9.75" K026559
802489 800909
SB-4 8.00" 800830 5007131
2.50" K027231 5007125
24/30 9.75" K026561
SB-4 3.00" 7.80"
5010434 5010402 5011593 801376N 801378 800909 K034202 800920
24/30 ELS
5.62" NT3030STD-56 NT3030STD-56TC
7.80" NT3030STD-78 NT3030STD-78TC
9.75" K049898
EverSure NT3030STD- NT3030STD-
2.50" K037502 800910 K057632 800919
30/30 12.00" NT3030STD-120 NT3030STD-120TC KIT PIG
2.25"
Welded NT3030STD-WC
Clevis
8.00" NT3030ELS-80 NT3030ELS-80TC
9.91" NT3030ELS-99
EverSure NT3030ELS- NT3030ELS-
3.00" 801379 800910 K057632 800920
30/30 ELS 2.25" KIT PIG
Welded NT3030ELS-WC
Clevis
SB-4 7.80"
2.50" 800832 5007133 K024654 5007127 802490 800910 802067 800919
30/36
SB-4 8.50"
3.00" 800833 5007134N K027243 5007128 802491 800911 802067 800920
36/36 ELS
1
Push rod length measured in the fully retracted, zero stroke position.
2
Yoke piece number 228790N is included. See yoke information below.
3
Piggyback kit includes: Piggyback assembly, clamp bands with hardware, and a rubber service diaphragm.
4
Service diaphragm piece number 802490 should be used when servicing earlier Bendix Type 30/30 spring brake assemblies with a 2.50" stroke.
5
Dust plug piece number K034202 should be used if servicing earlier Bendix SB-4 Type 30/30 spring brake assemblies.

16
Brake Chambers Actuators 02

Brake Chambers
Fully Threaded Push Rod
Push Rod Clevis
V.M.R.S. 13-010-034

Inlet Ports

Brake Chamber with


A Welded Clevis

Service A Service
Brake New Push New
Chamber Pc. No. Rod Pc. No. Push Rod Rubber Clamp
Type Stroke w/o Yoke Length w/Yoke Inlet Port Size Thread Diaphragm Band Spring
Standard Yoke
12 1.75" 800822 8.60" 5007117N 1/4"-18 NPTF 1/2"-20 UNF 802486 800906
800918
16 2.25" 800823 8.60" 5007118N 1/4"-18 NPTF 1/2"-20 UNF 802487 800907
20 2.50" 802990 8.20" 800824 3/8"-18 NPTF 5/8"-18 UNF 802488 800908
24 2.50" 802986 7.80" 800825 3/8"-18 NPTF 5/8"-18 UNF 802489
800909 800919
24 ELS 3.00" 8.00" K025365 3/8"-18 NPTF 5/8"-18 UNF 801378
30 2.50" 800826 7.60" 5007121N 3/8"-18 NPTF 5/8"-18 UNF 802490 800910 Diaphragm
30 ELS 3.00" K025360 8.00" K025365 3/8"-18 NPTF 5/8"-18 UNF 801379 800910 800920
36 ELS 3.00" 800827 8.40" 5007122N 3/8"-18 NPTF 5/8"-18 UNF 802491 800911 800920
Welded Clevis
20 2.50" 2.25" K058715 3/8"-18 NPTF 5/8"-18 UNF 802488 800908 800919
24 2.50" 2.25" K058691 3/8"-18 NPTF 5/8"-18 UNF 802489 800909 800919
24 ELS 3.00" 2.25" K058753 3/8"-18 NPTF 5/8"-18 UNF 801378 800909 800920
30 2.50" 2.25" K058721 3/8"-18 NPTF 5/8"-18 UNF 802490 800910 800919
30 ELS 3.00" 2.25" K058740 3/8"-18 NPTF 5/8"-18 UNF 801379 800910 800920

Clevis / Yoke Assemblies


For Brake Chambers
& Rotochambers

V.M.R.S. 13-004-018

Yoke A B C D
Assembly End to Slot Pin Thread
Pc. No. Pin Width Dia. Size
C 205948N 1-3/4" 9/16" 1/2" 1/2-20
A
228790N 1-3/4" 9/16" 1/2" 5/8-18
228798N 1-3/4" 9/16" 5/8" 5/8-18
229496N 1-7/8" 13/16" 3/4" 5/8-18
D 282592N 2" 13/16" 3/4" 3/4-16
B

17
Actuators 02 Rotochambers

Rotochambers
V.M.R.S. 13-010-034

Fully Threaded Push Rod

Push Rod Spring

Inlet

B*
C

A
Diaphragm

Diaphragm Material and Size


Service Port A Push
New Pc. Size Push Rod Rod B C
Type No. (NPT) Length Thread Diameter* Rubber Neoprene Diameter Spring

9 229814N 1/4"-18 13" 1/2"-20 4-3/4" 231472 236524 4-5/16" 231481


12 229815 3/8"-18 11" 1/2"-20 5-9/32" 231506 236525 4-27/32" 231513
16 229816N 3/8"-18 7-7/8" 1/2"-20 5-7/8" 231525 236526 5-7/16" 231531
20 229817N 3/8"-18 6-7/8" 1/2"-20 6-13/32" 231982 236527 5-31/32" 231933
24 229818N 1/4"-18 5-13/16" 1/2"-20 6-15/16" 231516 236528 6-7/16" 231522
30 229819N 1/4"-18 9-1/16" 5/8"-18 7-17/32" 231543 236529 7-3/32" 231549
36 229820N 1/4"-18 8-1/16" 5/8"-18 8-5/32" 231534 236530 7-21/32" 231540
50 229821N 3/8"-18 10-15/16" 3/4"-16 9-13/32" 231491 236531 8-29/32" 231498

* Diameter "B" measurement includes the bolt heads.

18
Air Disc Brake Spring Brake Chambers Actuators 02

Bendix EverSure Air Disc Brake


Spring Brake Chamber

V.M.R.S. 13-010-025

3/8-18
NPTF Ports

Spring Brake
Service Clamp Ring
Type Stroke New Pc. No. Diaphragm Kit Kit Dust Plug Bellows Kit
16/24 2.25" K042457 K052484
K090235
18/24 2.25" K043329 K052484
20/24 2.50" K041960 K052486 K090236 K034202 K090594
22/24 2.50" K043148 K052487
K090237
24/24 2.50" K043270 K052488

The chamber type is noted as TXX/5.6kN on the chamber. Note that 5.6kN refers to the force of the power spring.

Air Disc Brake spring brake chamber for trailers piece number K026451 has been replaced by piece number K043329.

Bendix NG-3 Piston Style


Spring Brake Chamber

V.M.R.S. 13-010-025

3/8-18
NPTF Ports

Spring Brake
Service Diaphragm Clamp Ring
Type Stroke New Pc. No. Kit Kit Bellows Kit
14/24 2.25" K026735
16/24 2.25" K026731 K052484
K090235
18/16 2.25" K027557 K052485
18/24 2.50" K025670 K052486 K090594
K090236
20/24 2.50" K025669 K052486
22/24 2.50" K026737 K052488
K090237
24/24 2.50" K026734 K052488

For additional air disc brake information refer to section 23 of this catalog.

19
Actuators 02 Air Disc Brake Service Chambers

Air Disc Brake Service Chambers


V.M.R.S. 13-010-034

3/8-18
NPTF Ports

Service New Diaphragm Clamp


Type Pc. No. Stroke Kit Ring Kit Bellows Kit
12 K028227 2.25"

14 K028039 2.25"
16 K028226 2.25" K052484 K090235
18 K028022 2.50" K052486 K090594
K090236
20 K028225 2.50" K052486
22 K028238 2.50" K052487
K090237
24 K028252 2.50" K052488

For additional air disc brake information refer to section 23 of this catalog.

20
Maintenance Kits Actuators 02

Maintenance Kits for


Air Disc Brake Chambers

7 5

8
1

3
2

4
6

Kit Contents
Diaphragm Clamp Bellows
Item No. Description Kit Ring Kit Kit
1 Diaphragm 1
2 Bellow 1 1
3 Spring 1
4 Lock Nut 2 2
5 Screw 1 1
6 Hex Nut 1 1
7 Spacing Sleeve 1 1
8 Clamp Ring 1
9 Grease Packet (not shown) 1 1

Caution: Be sure to follow the instruction sheet included in the kit when servicing.
The replacement diaphragm must match the original diaphragm.
The clamp band torque is 28 Nm. (20 ft-lbs)
The mounting nut torque is 180 Nm. (133 ft-lbs)

For additional air disc brake information refer to section 23 of this catalog.

21
Valves 03 Brake Valves

Bendix E-2 Brake Valve (Basic)


Available Remanufactured Exchange
A
Maintenance Kits P.T.
Delivery
Pc. No. 276119N Minor Repair (4)
Pc. No. 289324N Major Repair
4-5/16"

Treadle and Mounting Plate A


not furnished. If required, refer Reman. Service Pipe
to master Parts Catalog. Exch. New Thread
V.M.R.S. 13-010-019 Pc. No. Pc. No. (Delivery) 1/2" P.T.
229500RX 229500N 3/8" Supply
(2)
229501RX 229501N 1/2" 1/4" P.T. Auxiliary
(2)

Bendix E-3 Brake Valve (Basic)


Available Remanufactured Exchange
Maintenance Kits A
Pc. No. 276119N Minor Repair P.T.
Pc. No. 289329N Major Repair Delivery
(4)

Treadle and Mounting Plate 4-5/16"


not furnished. If required refer
to master Parts Catalog. A B
B Reman. Service Pipe Auxi-
Aux. Del Exch. New Thread liary
V.M.R.S. 13-010-019 Ports Pc. No. Pc. No. (Delivery) Ports
277863RX 277863N 1/2" NONE
1/4" P.T. 278998RX 278998 1/2" 2-1/4"
1/2" P.T. Auxiliary Sup.
Supply Ports (2)
Ports
(2)

2-1/2" Exhaust

Bendix E-5 Brake Valve (Basic) 1/8" P.T. Mtg. Stud


or Hole
Supply
Available Remanufactured Exchange
1/2" P.T.
Maintenance Kits Supply
Pc. No. 281084N Minor Repair
Pc. No. 289334N Major Repair
1/2" P.T.
Pedal and Mounting Plate 3-29/32" Delivery
Bottom
not furnished. If required, refer View
to master Parts Catalog.

V.M.R.S. 13-010-019 3-5/8"


1/4" P.T. 3/8" P.T.
Supply Delivery
(5)

Service
New
1/4" P.T. Pc. No.
Delivery (2)
279950N

22
Brake Valves Valves 03

Bendix E-6 Dual Brake Valve (Basic) 3/8" P.T.


Available Remanufactured Exchange Supply#1
Reservoir
Maintenance Kits (2)
Pc. No. 287368N Minor Repair
Pc. No. 5019319 Minor Repair - High Temp
5-5/8"
Pc. No. 289335 Major Repair
3/8" P.T.
Delivery#1
Treadle and Mounting Plate (2)
not furnished. If required, refer
to master Parts Catalog.
3/8" P.T.
Delivery#2
V.M.R.S. 13-010-051 (2) 3/8" P.T.
Exhaust Supply#2
Reman. Service Reservoir (2)
Exch. New
Pc. No. Pc. No. Comments
286171RX 286171N
802911 High Temp.

Bendix E-8P, E-10P & E-10PR Service New Replaces


Bendix E-8P Bendix E-12
Dual Brake Valves Brake Valve Brake Valve Comments*
Maintenance Kits 800629 065313, 800583 Lower Body Rotated 90
Pc. No. 287368N Minor Repair 800630 065458 Lower Body Rotated 90
Pc. No. 289335 Major Repair 800631 065460, 800407 1/2" NPT Exhaust
802924 _ High Temp
V.M.R.S. 13-010-051 _
800599 PTC Fittings

Service New Replaces


Bendix E-10P Bendix E-15
Brake Valve Brake Valve
065315
800632
800318
Bendix
E-10P
Basic Brake Service New Replaces
Valve Bendix E-10P Bendix E-15R
Brake Valve Brake Valve
Bendix 800632 800319
Bendix E-10PR
Bendix E-8P E-10P Brake Valve *PTC - Push-To-Connect Fittings
Brake Valve Brake Valve

23
Valves 03 Brake Valves

Bendix E-7 Dual Brake Valve (Basic) J


E
Available Remanufactured Exchange
K
Maintenance Kits F
Pc. No. 289352N Minor Repair L
G
Pc. No. 289353 Major Repair M
H Q
Pedal and Mounting Plate Right Side Left Side
not furnished. If required, refer View View
to master Parts Catalog.
1/2" P.T.
1/8" P.T. Exhaust
V.M.R.S. 13-010-051 Supply
A
N B
O 5-1/16"
C
D
4-23/64" P

Rear
Mtg. Studs View
Reman. Service Port Thread Sizes in Positions Stud Stud
Exch. New & Locations N, O P Length Thread
Pc. No. Pc. No. A B C D E F G H J K L M Above Q Size
No No No No
284760RX 284760N Thd Thd Thd Thd 1/4 1/4 No
286773RX 286773 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 1-1/2" 3/8"-24
286775RX 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 Yes 3/4" 3/8"-16
287411RX 287411N 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 No
*287564RX *287564N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 1/4 1/4 1/4 Yes 15/16" 3/8"-16
*288383RX *288383N* 1/2 1/2 1/2 1/2 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 No
101818RX 101818N* 1/2 1/2 1/2 1/2 1/4 3/8 1/4 3/8 1/4 3/8 1/4 3/8 No

Ford Basic Valve Kit: Includes a basic valve and 10 sealing rings.
* Exhaust port contains a diaphragm.

Bendix E-10 Dual Brake Valves (Basic)


Maintenance Kit
Pc. No. 102100

Treadle and Mounting Plate


not furnished. If required, refer 3/8" P.T.
to master Parts Catalog. Delivery#2
(2)
V.M.R.S. 13-010-051
3/8" P.T.
Delivery#1
(2) 5-15/16"

Reman Service
Exch. New 3/8" P.T.
Pc. No. Pc. No. Supply#2
Reservoir
101100RX 101100N (2)

3/8" P.T.
Exhaust Supply#1
24 Reservoir (2)
Brake Valves Valves 03

Bendix E-12 & E-15 Dual


Brake Valves Primary Supply
Maintenance Kit Pc. No. 108367 Minor Repair (2) Primary Delivery
(2)

V.M.R.S. 13-010-051 5.17


Secondary Supply
(2)

Secondary Delivery
(2)
Exhaust

Exhaust
Bendix E-14 Dual Brake Valve
(Basic) Secondary Delivery
Maintenance Kit Pc. No. 108367 (Minor Repair) 5.17

V.M.R.S. 13-010-051
Primary Delivery

Secondary Supply

Primary Supply

Bendix BVA-85 Brake Valve Actuator

Service New
Pc. No. Comments*
5009593 1/4" PTC Port
5009594 1/4" NPT Port
K039060 1/4" NPT Port - High Temp.
*PTC - Push-To-Connect Fittings
BVA-85
E-6 /E-10
Brake
Brake Valve
Valve

25
Valves 03 Brake Valves
Clamp
Bendix TC-2 Brake Valve (Basic) (not included)
3/8"-16 Thd.
Available Remanufactured Exchange Screw
Maintenance Kit Pc. No. 276122 Lock
Washer
Handle not furnished, if required
A
refer to master parts catalog.
B
C
V.M.R.S. 13-010-014

Top View
Graduated
Reman. Service Range Final B
Exch. New Pressure Delivery Thd./Drill 1/4" P.T. Supply
Pc. No. Pc. No. (psi) Pressure (psi) A Depth C
101460 5-125 125 2.35" 1.4" .97" 1/4 " P.T.
276270RX 276270N 5-80 Reservoir 3.44" 1.1" 2.1" Exhaust
800172 5-125 Reservoir 1.25" Through .09"
1/4" P.T.
800173 5-80 80 1.25" Through .09" Delivery
802634 5-80 80 3.44" 1.1" 2.1" Bottom View

A
Bendix TC-6 Brake Valve

Maintenance Kit Pc. No. 289890


Final
Mounting Plate not furnished, if required B Service Delivery
refer to master parts catalog. New Handle Pressure
Pc. No. A B (psi)
V.M.R.S. 13-010-159 065512 55 7.03" 85
106385 55 8.93" Self-returning 85
4-3/32" 101786N 75 8.52" 120
289884N 75 4.5" 120
289885N 75 4.5" 50
5003601N 55 8.9" 85

1/4" P.T. 1/4" P.T. 1/4" P.T.


Exhaust Supply Delivery

Bendix TC-7 Brake Valve


Maintenance Kit Pc. No. 102145 Supply

Handle and Mounting Bracket not furnished,


if required refer to master parts catalog.
V.M.R.S. 13-010-159 4-5/32"

Service Final Exhaust


New Handle Delivery Delivery Bottom
Pc. No. Comments Travel Pressure Ports* View
101860 Positioning 71 CW Reservoir 1/4" PT
102394N Self-returning 71 CW Reservoir 1/4" PT
102707 Positioning 50 CW 80 psi 1/4" PT
108233N Self-returning 50 CW 80 psi 1/4" PT
800960 Positioning 71 CW Reservoir 3/8" PTC
802672 Self-returning 71 CW Reservoir 3/8" PTC
*PTC - Push-To-Connect Fittings

26
Brake & Inversion Valves Valves 03
Handle Cap
Bendix TCS-9000 Control Valve
Handle Text

Service
New
Pc. No. Supply Delivery Comments Handle Text
3/8" 3/8" Self-returning No Handle Cap 1/4" PTC
802033 Exhaust
K031988 3/8" 3/8" Self-returning No Handle Cap
K024944 1/4" 1/4" Self-returning Rear Brake Delivery
K024946 3/8" 3/8" Self-returning Trailer Brake
Supply
K024947 3/8" 3/8" Self-returning Rear Brake
K024948 3/8" 3/8" Positioning Trailer Brake - Not for Parking

*PTC Push-To-Connect Fittings

1/4" P.T.
Bendix TR-2 Inversion Valve Supply
Available Remanufactured Exchange Reman. Service
1-1/4"-12 Exch. New
Maintenance Kit 281138N Mounting
Thread Pc. No. Pc. No.
277340RX 277340N
V.M.R.S. 13-010-047

NOTE: With 125 psi supply pressure, 1/4" P.T. 4-5/8"


valve must begin to exhaust at Delivery
(2)
65 psi nominal ascending control
pressure. Valve must deliver full 1/4" P.T.
supply pressure with 40 psi nominal Control
(3)
descending control pressure.

Exhaust 1-1/2"

Exhaust
Bendix TR-3 Inversion Valve
Available Remanufactured Exchange
1/8" P.T.
V.M.R.S. 13-010-047 Control

NOTE: With common control & supply


pressure, inlet opens at A descending 1/4" P.T.
Delivery
pressure and exhaust opens at B ascending
pressure.
2-7/8"
Reman. Service
Exch. New A B
Pc. No. Pc. No. (psi) (psi) 9/32" Mtg
-- 280758N 45 60 Holes (2)
281318RX 281318N 35 70
281459RX 281459N 25 40 1/4" P.T.
*101450RX* *101450N* 25 40 Supply 1-7/32"

*Special-Duty Bus Application

27
Valves 03 Pressure Protection & Check Valves

Bendix PR-2 Pressure Protection Valve


V.M.R.S. 13-010-044

With Adjustable Pressure Setting.


Nominal
Reman. Service Closing
Exch. New Pressure
Pc. No. Pc. No. (psi) Comments 1/4" P.T.
Supply 3-15/32"
277147RX 277147N 65
277148RX 277148N 85
277222N 95
277226RX 277226N 60
277227N 75
279505N 65 w/lockwire
1/4" P.T. 1-1/4"
281467N 50 Delivery
282517N 60 w/lockwire

Bendix PR-4 Pressure Protection Valve


Maintenance Kit Pc. No. 287366
(Note: Not for use with Pc. No. 103976N)

V.M.R.S. 13-010-044

Fixed Pressure Setting.


3-13/16"

Nominal 1/4" P.T.


Reman. Service Closing Supply & Delivery
Exch. New Pc. Pressure Delivery
Pc. No. No. (psi) Ports
286500RX 286500N 85 1/4"
1/4" P.T.
288323RX 288323N 70 1/4" Supply
1-7/16"

D
Bendix Double Check Valves
B
V.M.R.S. 13-010-092
B

A
C
A
C

Service
New Pipe Thread Dimensions
Service Pc. No. A B C D
New Pipe Thread Dimensions 278595N 1/4" 1/4" 1/2" 1/4"
Pc. No. A B C 278596N 3/8" 3/8" 1/2" 1/4"
278614N 3/8" 3/8" 3/8" 278597N 1/4" 1/4" 3/8" 1/4"
278615N 1/4" 1/4" 1/4" 278598N 3/8" 3/8" 3/8" 1/4"
280809N 3/8" 3/8" 3/8" 3/8"

28
Check & Reducing Valves Valves 03

Bendix Single Check Valves


Bendix SC-3 valves replace both the Bendix SC-1 and SC-2 valves

Single Check Valve: Female inlet Female outlet


V.M.R.S. 13-010-013 Service New
A B Pc. No.
Inlet A 1/4" 1/4" 801144
1/2" 1/2" 800370
Outlet B 3/4" 3/4" 800369

Single Check Valve: Female inlet Male outlet


Service New
Inlet A
A B Pc. No.
1/4" 1/8" 800374
Outlet B 1/4" 1/4" 800375
3/8" 3/8" 800373
1/2" 1/2" 800372
Inlet A

Single Check Valve: Female inlet Male outlet


Service New
A B Pc. No.
1/2" 1/2" 800376

Outlet B

Bendix QR-L Inline Quick Release Valve Exhaust 1/2" P.T.

V.M.R.S. 13-010-008
1/2" P.T.
Service
New
Pc. No. Comments Exhaust
800332 Frame or Bracket Mount
1-1/8" UNS
800333 Direct Mount Direct Mount

1/2" P.T.
3/8" P.T.

Frame or Bracket Mount

Exhaust
Bendix RV-3 Pressure
Reducing Valve Pipe
Plug 2-7/8"

Service Delivery
New Pressure 1/4" P.T.
Delivery
Pc. No. (psi)
101837N 85
9/32" Mtg
107154N 44 Holes (2)

1/4" P.T.
Supply 1-7/32"
29
Valves 03 Quick Release Valves

Bendix QR-1 Quick Release Valve 11/32"


Available Remanufactured Exchange Dia Mtg 1-1/2"
Holes
Use maintenance kit piece no. 260519 to convert 0 psi
crack pressure valves to 1 psi
Supply
V.M.R.S. 13-010-008
Delivery
Reman. Service Crack (2)
Exch. New Supply Delivery Pressure
Pc. No. Pc. No. Port (PT) Ports (PT) (psi) Comments
229813RX 229813N 3/8" 1/4" 0 2-1/2"

229844RX 229844N 1/2" 1/4" 0


229859RX 229859N 3/8" 3/8" 0
229860RX 229860N 1/2" 3/8" 0
281024RX 281024N 1/4" 1/4" 0
288251RX 288251N 3/8" 3/8" 0 3/8" PT Exhaust Exhaust
278483RX 278483N 1/2" 3/8" 5-8
102344N 3/8" 3/8" 10-16 3-1/4"
289525RX 289042N 3/8" 1/4 1 max w/ insert
289525RX 289525N 3/8" 3/8" 1 max w/ insert

Bendix QRN Quick Release Valve


Maintenance Kit 104463
Mounting 1-1/2" Supply
V.M.R.S. 13-010-008

Supply Delivery Crack


2-1/4"
Service New Port Ports Pressure
Pc. No. (P.T.)* (P.T.)* (psi) Mounting
802745 1/2" 3/8" 1 Max .34 holes
802743 3/8" 3/8" 1 Max .34 holes
802741 3/8" 3/8" 5-8 .34 holes
802744 3/8" 3/8" 1 Max .34 x .75 slots
065213 3/8 3/8 4.5-7.5 .34 x .75 slots Delivery
(2)
065214 3/8" 3/8" 2-4.5 .34 x .75 slots
Exhaust
802742 1/2" 3/8" 5-8 .34 holes (Unthreaded)
065311 1/2" 3/8" 4.5-7.5 .34 x .75 slots
065347 1/2" 3/8" 2-4.5 .34 x .75 slots
800439 1/2" 3/8" 2-4.5
K049771 1/2" 3/8" 0 .34 holes
K049772 3/8" 3/8" 0 .34 holes
K049774 1/2" PTC 1/2" PTC 0 PSI .34 holes
*PTC - Push-To-Connect Fittings

30
Quick Release & Ratio Valves Valves 03
1/4" P.T.
Bendix QR-1C Quick Release Valve 1-1/2"
Balance

Available Remanufactured Exchange 11/32"


Use maintenance kit piece no. 260519 to convert 0 psi Dia. Mtg. 1/4" P.T.
Holes Supply
crack pressure valves to 1 psi

V.M.R.S. 13-010-008 2-11/16"

Reman. Service Delivery Exhaust Crack


Exch. New Port Port Pressure
Pc. No. Pc. No. (P.T.) (P.T.) (psi)
289182RX 289182N 1/4" 0
289714RX 289714N 3/8" 0
107881N 3/8" 1/2" w/ Silencer 0
Delivery (2)
800539 3/8" 1 Max
Exhaust
109094N 3/8" 5-8

Bendix LQ-2 Limiting and Quick Supply


1-1/2" 19/32" Dia
Mtg. Holes
Release Valve
Available Remanufactured Exchange
Control
Maintenance Kit 282098N 1/4" P.T.

V.M.R.S. 13-010-008
3-19/32"

Reman. Service Supply Delivery Exhaust


Delivery
Exch. New Port Port Port (2)
Pc. No. Pc. No. (P.T.) (P.T.) (P.T.)
229505RX 229505N 3/8" 3/8"
229507RX 229507N 1/2" 1/4"
229509RX 229509N 3/8" 1/4"
288417RX 288417N 3/8" 3/8" 3/8" Exhaust

1-1/2" 3/8" P.T.


Bendix LQ-4 Front Axle Ratio Valve Supply
19/32" Dia
Available Remanufactured Exchange Mtg Holes
Maintenance Kit 289500N

V.M.R.S. 13-010-034

Reman. Service Nominal Nominal 4-5/16"


Exch. New Hold Off Equalizing
Pc. No. Pc. No. Pressure (psi) Pressure (psi)
101311RX 101311N 20 70 3/8" P.T.
289144RX 289144N 4 60 Delivery
289148RX 289148N 10 65

Exhaust

31
Valves 03 Limiting & Proportioning Valves
1-1/2"
Bendix LQ-5 Bobtail 3/8" P.T.
Supply
Limiting Valve
Available Remanufactured Exchange
Maintenance Kit 107195

V.M.R.S. 13-010-010
Piece No.
1/8" P.T.
Control
Reman. Exch. Service New
Pc. No. Pc. No.
065154RX 065154
3/8" P.T.
Delivery
Exhaust

Bendix BP-1 Air Brake


1-1/2"
Proportioning Valve
3/8" P.T.
BP-1 Air Brake Proportioning Valve Supply
Front Maintenance Kit 104710 Caution: The Bendix BP-1 front air
BP-1 Air Brake Proportioning Valve brake proportioning valve & BP-1 rear air
brake proportioning valve are similar in
Rear Maintenance Kit 104711 appearance but are NOT interchangeable.
Note identification tag located here
V.M.R.S. 13-010-222
Front Nominal Nominal
Piece No.
Service Hold Off Equalizing
New Pressure Pressure
Pc. No. (psi) (psi) 1/8" P.T.
Control
104598N 4 50

V.M.R.S. 13-010-222 3/8" P.T. Delivery


Exhaust
Rear Nominal Nominal
Service Inshot Equalizing
New Pressure Pressure
Pc. No. (psi) (psi) Field Installation Kit 209924 (vehicles with front axle limiting)
106284 8 105

1/8" P.T. 1/4" P.T.


Control
BP-R1 Bobtail Brake Proportioning Service

Relay Valve
Maintenance Kit 106932 Exhaust
Universal Mounting Bracket 296010N furnished with
Exchange Valve
5-13/32"
V.M.R.S. 13-010-222

Reman. Exch. Service New Crack


Pc. No. Pc. No. Pressure
065145RX 065145N 4
065146RX 065146N 5.5

3/8" P.T.
1/2" P.T. Delivery
Supply
32
Control Valves Valves 03

Bendix PP-1 Control Valve


Available Remanufactured Exchange
Maintenance Kit 281126N
Button and Mounting Nut not furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T.
Supply
V.M.R.S. 13-010-016 Delivery (1)
(2)

Reman. Service Automatic Delivery 3-19/32"


Exch. New Release Port
Pc. No. Pc. No. Pressure (psi) (P.T.)
276566RX 276566N 20 1/8"
276567RX 276567N 40 1/8"
278450RX 278450N 1/8"
*281587RX* * 40 1/8"
283828RX 283828N 60 1/8"
287417RX 287417N 30 1/4" 1/8" P.T.
Exhaust
287600RX 287600N 40 1/4"
*Remote controlled

Bendix PP-2 Control Valve


(Pressure Balanced)
Available Remanufactured Exchange 1/8" P.T.
Maintenance Kit 281127N Supply
(1)
Button and Mounting Nut not furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate Pc. No. 4-3/8"

V.M.R.S. 13-010-104

1/8" P.T.
Reman. Service Automatic Delivery
Exch. New Release (2)
Pc. No. Pc. No. Pressure (psi) 1/8" P.T.
276462RX 276462N 40 Brk. Vlv.
(1)

Bendix PP-3 Control Valve


(Automatic Tripper)
Available Remanufactured Exchange
Maintenance Kit 280857N 1/8" P.T.
Button and Mounting Nut not furnished with Exchange Valve Delivery
Refer to Master Parts Catalog for Button or Dial Plate Pc. No.

V.M.R.S. 13-010-016 4-5/8"

Delivery

Reman. Exch. Service New Delivery


Pc. No. Pc. No. (P.T.) Tripper Exhausts at 30 psi & Charges 1/8" P.T.
*279787RX *279787* None above 50 psi. Plunger Trips at 40 psi Supply
and Charges Manually.
288746RX 288746N None
289477RX 289477 1/8"
*Remote Controlled
*289512RX* * 1/8"
Mounting Nut Furnished
1/4" P.T.
Delivery

33
Valves 03 Control Valves

Bendix PP-5 Control Valve Button


Pc. No.
(With Pilot Air Release) 248433

Maintenance Kit 281949


Button is Furnished with Valve Pc. No. 284744N 1/8" P.T.
Delivery
Refer to Master Parts Catalog for additional Buttons. 1/8" P.T. (2)
Supply 4-3/8"
V.M.R.S. 13-010-104

Service Automatic
New Release
Pc. No. Pressure (psi) 1/8" P.T.
Pilot Air
281946N 40 Inlet
284744N Manual

Bendix PP-7 Trailer Supply Valve


Available Remanufactured Exchange
Maintenance Kit 287367
Button and Mounting Nut not furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate Pc. No.

V.M.R.S. 13-010-016 1/8" P.T.


Supply
Reman. Service Automatic Release
Exch. New Pressure 40 psi 4-25/32"
Pc. No. Pc. No. Comments
288239RX 288239N 1/4" P.T.
Exhaust Delivery
288241X 106113 1/4" Exhaust (P.T.)
288242RX 288242 Remote Controlled
1/8" P.T.
Control

34
Control Valves Valves 03

Bendix PP-8 Control Valve


Available Remanufactured Exchange
Button and Mounting Nut not furnished with Exchange Valve
Refer to Master Parts Catalog for Button or Dial Plate Pc. No. 3-27/32"

V.M.R.S. 13-010-104

Reman. Service Delivery Delivery (2)


1/8" P.T.
Exch. New Port Supply
Pc. No. Pc. No. (P.T.)
287238RX 287238N 1/8" 1/8" P.T.
287418RX 287418N 1/4" Exhaust

Bendix E-Z-Grip Soft Button Cover

Service
Button
New
Shape Description
Pc. No.

801526 Fits Bendix MV-3/PP-DC Valve Style

801593 Fits Bendix PP-1 Valve Style


Button not included
802123 Fits Bendix PP-7 Valve Style

802124 and Contains both Bendix MV-3 Button Covers

35
Valves 03 Control Valves

Bendix RD-3 Push Type Control Valve


Available Remanufactured Exchange
Maintenance Kit 281126N
Button not furnished with Exchange Valve, Roll Pin Furnished
Refer to Master Parts Catalog for Button or Dial Plate Pc. No.
1/8" P.T.
Delivery
1/4"-28
V.M.R.S. 13-010-104 (2)
Thd.

Service
New 3-19/32"
Pc. No. Comments
286211N
104644 See View 1
View 1
1/8" P.T.
Exhaust Supply
(1)

Bendix PP-DC Control Valve Mounting Hole


Button

Maintenance Kit 5006939

V.M.R.S. 13-101-017

Cover View 1
Cover View 2 Mounting Hole Cover View 1
Button
Button

3.00" Supply Exhaust

Button
4.22" 2.54"
Mounting Hole

Service Cover Mounting Cover View 2


Pc. No. View Holes Port Type*
065643 2 .27" Dia. 3/8" PTC

065661 1 1/4-20 Thread 3/8" PTC

065690 1 .27" Dia. 3/8" PTC


800034 2 27" Dia 1/4" NPT
Exhaust
800142 1 1/4-20 Thread 1/4" NPT Supply Delivery
800309 3 M6 x 1-6H 3/8" PTC
800620 4 M8 x 1-6H 3/8" PTC 5.75" 5.75"
800841 2 M6 x 1-6H 3/8" PTC
801315 2 .27" Dia 3/8" PTC Elbow
*PTC - Push-To-Connect Fittings
1.50"

Mtg. Cover View 3 Cover View 4


Hole Mtg.
Hole
36
Control Valves Valves 03

Bendix MV-3 Control Module


Maintenance Kit 5002741
Shuttle Kit 5002742

V.M.R.S. 13-010-112

Service Trailer
New Cover Mounting Auxiliary Supply
Pc. No. Replaces View Hole Port Port Type*
Secondary
800257 065523 1 .28" Dia. 3/8" PTC Supply
Tractor
800259 800036 1 1/4-20 Thread 3/8" PTC Delivery
M5 x .8-6H
800260 1 3/8" PTC
Thread
800445 2 .27" Dia. 1/4" NPT
065157
800516 1 .28" Dia. 1/4" NPT
065697
065159
800517 2 #10-24 Thread 1/4" NPT
065379
800518 065160 1 .28" Dia. 1/8" NPT 1/4" NPT
800519 065186 1 1/4-20 Thread 1/4" NPT
800521 065192 3 1/4-20 Thread 1/4" NPT
M6 x 1-6H
800522 065208 1 1/8-27 1/4" NPT
Thread
800523 065248 1 #10-24 Thread 1/4" NPT Exhaust Port Primary Supply

800573 065187 1 1/4-20 Thread 1/4" NPT


801631 5012393 4 .20" Dia 3/8" PTC Elbow
K031485 K031484 1 1/4-20 Thread 3/8" PTC Elbow

*PTC - Push-To-Connect Fittings

Auxiliary Port Tractor


Delivery
4.21
Mounting
Hole Trailer Supply Secondary Supply
3.00 Cover
View 1
5.75
Mounting
Hole
5.75 3.25

1.50 TO
EV
AC
LL
PU

UA

TRAILER
TE

2.25 AIR SUPPLY


Mounting NOT FOR PARKING
PU

LY
PP
SH

Hole
SU

TO

Cover View 2
Cover View 3 5.48
TO

AP
LL

PL
PU

PARKING
BRAKE
PU

E
SH

S
EA
TO

L
RE

2.23

2.23 Bendix MV-3 Valve with


Push-to-Connect Fittings
Cover View 4

37
Valves 03 Control Valves

Bendix TC-4 Modulating Control Valve


(With Lever Latch) Locking
Button
Available Remanufactured Exchange
Dial Plate not furnished with Exchange Valve
Refer to master Parts Catalog for Dial Plate Pc. No.

V.M.R.S. 13-010-104
1/8" P.T. 3-1/16"
Delivery
(2)
Reman. Service Locking Delivery
Exch. New Button Pressure
Pc. No. Pc. No. Position (psi) Comments 1/8" P.T.
282368RX 282368N LEFT 86-100 Supply 1/8" P.T.
Exhaust
282382N LEFT 86-100 Includes (2)
Dial Plate

Lever
Bendix TW-1 Control Valve
Available Remanufactured Exchange
Dial Plate not furnished with Exchange Valve
Refer to Master Parts Catalog for Dial Plate Pc. No.

V.M.R.S. 13-016-016

Reman. Service Lever


Exch. New Material and 2-1/2"
Pc. No. Pc. No. Finish 1/8" P.T.
Delivery
228729RX 228729N Zinc-Chrome (2)
229635RX 229635N Steel-Chrome
277516RX 277516N Nylon-Black

1/8" P.T.
Supply

38
Control Valves Valves 03

Bendix TW-2 & TH-3 Control Valve


(TW-2 Control Valve Two Lever Positions)
(TH-3 Control Valve Three Lever Positions)
Available Remanufactured Exchange
Maintenance Kit 282391
Dial Plate not furnished with Exchange Valve
Refer to master Parts Catalog for Dial Plate Pc. No.

2-5/8"
Service Service
New New
TW-2 TH-3
Control Control
Valve Valve
Pc. No. Pc. No. Lever
280905N 280904N Centering 1/8" P.T.
1/8" P.T. Supply Delivery (2)
281560N Positioning (1 or 2)

Lever
Bendix TW-3 Control Valve
Available Remanufactured Exchange
Dial Plate not furnished with Exchange Valve
Refer to master Parts Catalog for Dial Plate Pc. No.

V.M.R.S. 13-010-016

Reman. Service 3"


Exch. New Lever
Pc. No. Pc. No. Material
225892RX* 225892N* Zinc
228762RX* 228762N* Steel
1/4" P.T.
283040RX 283040N Steel Delivery
1/4" P.T. (2)
Supply

39
Valves 03 Control Valves

Bendix TW-4 Control Valve


Available Remanufactured Exchange
Refer to Master Parts Catalog for Button Pc. No.

V.M.R.S. 32-004-007

3-1/8"
Service 2-1/2"
New
Pc. No.
276635N 1/8" P.T.
Delivery
(2)

1/8" P.T.
Supply

Bendix TW-11 Control Valve


Used in conjunction with the
Bendix HR-1 Hydraulic Relay Valve.

1/8" P.T.
Service Delivery
New (2)
Pc. No. Configuration 1/8" P.T.
Exhaust 3-1/8"
065356 Fig. B
065316 Fig. A Fig. B

1/8" P.T.
Supply
Fig. A

40
Control Valves Valves 03

Bendix SV-1 Synchronizing Valve 1/4" P.T.


Control
1/8" P.T.
Exhaust

Service
New A B 2-7/8"
Pc. No. (psi) (psi)
278825N 42 28
282472N 21 11 With Common Control & Supply 1/4" P.T.
283700N 62 50 Pressure, Inlet Opens at A and Delivery
Exhaust Opens at B
1/4" P.T.
Supply 1-7/32"

Bendix SV-4 Trailer Release Valve 1/4" P.T.


Control
Breather

Service
New Breather Valve
Pc. No. Size/Shape
108769 1" Hex 2-7/8"

109149 9/16" 12 point 1/4" P.T.


Delivery

1/4" P.T.
Supply 1-7/32"

41
Valves 03 Relay Valves

Bendix R-6 Relay Valve


C
Available Remanufactured Exchange Bottom View P.T.
Maintenance Kit 280856N Supply
B
P.T. 4-5/8"
V.M.R.S. 13-010-009 Supply

Service
New A
3/8"
Reman. Relay Service P.T. 3-11/16"
Exch. Valve Port B C Mounting Delivery
Pc. No. Pc. No. Angle (P.T.) (P.T.) Flange (4)
279180N 180 3/8" 2 Hole
279952RX 279952N 180 3/4" 3/8" 2 Hole
280375RX 280375 90 1/2" 2 Hole
279952RX *280651N* 180 3/4" 3/8" 2 Hole
283940RX 283940N 270 3/8" 3/8" 4 Hole 1/4" P.T. Exhaust
Service
Crack Pressure 2 psi A
*Pipe Plugs & Gasket Attached Top View

Bendix R-8 Relay Valve 1/8" P.T. Balance Port


Exhaust
Located Under Exhaust
Available Remanufactured Exchange Cover Cover
Maintenance Kit 287370N

V.M.R.S. 13-010-009 3/4" P.T.


Supply
1/2" P.T.
4-5/16" Delivery

1/4" P.T.
1/4" P.T. Delivery
A Service
Reman. Service Service
Exch. New Port
Pc. No. Pc. No. Location Comments
286370RX 286370N 90 5-13/16"
286371RX* 286371N* 90 No Exh. Cover
287260RX 287260N* 180 No Exh. Cover 1/2" P.T.
288369RX 288369N 180 Delivery
3/4" P.T. A
288781RX 288781 180 Waterproof Supply

Bottom
View

Bendix R-8P Relay Valve 3/4" P.T.


Available Remanufactured Exchange Supply
Maintenance Kit 103799 1/2" P.T.
Delivery
V.M.R.S. 13-010-009 1/4" P.T.
Supply
Delivery

Reman. Service
Exch. New 3/8" P.T.
4-11/16" Service
Pc. No. Pc. No. Comments
287114RX 287114N 1/2" P.T.
Delivery
3/4" P.T.
Supply
Bottom
5-13/16" View
42
Relay Valves Valves 03
1/4" P.T. Service (1)
Bendix R-12 Relay Valves
Available Remanufactured Exchange
All Universal Bendix R-12 and R-14 Relay Valves include
Installation Instructions and a Universal Mounting Bracket as
indicated. 3-7/8"
Field maintenance kit for R-12 and R-14 Relay Valves is
Pc. No. 102802N.
2-1/16"

V.M.R.S. 13-010-009
1/2" R-12 P.T.
Vertical Delivery Ports Supply (1) Relay Valve Delivery
(Vertical Delivery Ports) (4)
Reman. Service Crack Delivery
Exch. New Pressure Port Size Maint. Mounting
Pc. No. Pc. No. (psi) (P.T.) Kit Bracket
3-3/4" 1/4" P.T.
5003365X 065104 4 3/8" 102802N 296010N
Service (1)
065181 5.5 1/2" 102802N 296010N Universal
102626RX 102626N 4 1/2" 102802N 296010N Mounting
Bracket 3-7/8"
103912RX 103912 7.5 1/2" 102802N 296010N
104561RX 5.5 3/8" 102802N 296010N
*800365 4 3/8" 102802N 296010N

Horizontal Delivery Ports


Reman. Service Crack Supply P.T.
P.T. Supply (2)
Exch. New Pressure Port Size Maint. Mounting Delivery Delivery (2)
Pc. No. Pc. No. (psi) (P.T.) Kit Bracket (P.T.) R-12
065125 5.5 1/2" 102802N 296010N 1/2" Relay Valve
(Horizontal Delivery Ports)
065309 4 1/2" 102802N 296010N 1/2"
065546 4 1/2" 109523 296010N 1/2"
103009RX 103009N 4 3/4" 102802N 296010N 1/2"
104165RX 7.5 3/4" 102802N 296010N 1/2"
800238 4 3/4" 102802N N/A 1/2" 1/4" P.T.
800305 4 1/2" 5002831 296010N 1/2" Service
*800366 5.5 1/2" 5004029 296010N 3/8"
*800365 4 1/2" 5004029 296010N 1/2"
*Self draining piston
3-7/8"
Two (2) Vertical & Horizontal Delivery Ports
Service Crack Delivery
New Pressure Port Size Maint. Mounting
Pc. No. (psi) (P.T.) Kit Bracket
065206 5.5 3/8" 102802N 296010N
065303 4 3/8" 102802N 296010N
800095 4 3/8" 102802N 102846N** 1/2" Supply P.T.
(2) 3/8" Delivery Delivery (2)
800441 5.5 3/8" 102802N 102846N**
(2)
800483 5.5 1/2" 102802N N/A
800484 5.5 1/2" 102802N 296010N
800485 4 1/2" 102802N N/A
800486 4 1/2" 102802N 296010N
800508 5.5 1/2" 102802N N/A **Mounting bracket 102846N includes two 5/16" mounting studs.

Cover 1/4" Control


Bendix R-12P Pilot Relay Valve
Available Remanufactured Exchange
Universal Mounting Bracket 296010 included
Field Maintenance Kit 109265
Body

V.M.R.S. 13-010-009

Service New Reman. Exch.


Pc. No. Pc. No. 3/8" Delivery (4)
065476 109264X 1/2" Supply (2)
43
Valves 03 Relay Valves
Secondary
Bendix R-12DC Relay Valve with Control Port

Biased Double Check


Bendix R-12DC Relay Valve with Two (2)
Horizontal Delivery Ports
Service Crack Supply Delivery Bracket
New Pressure Ports Ports Pc. No.
Pc. No. PSI NPT NPT (Included)
800470 4 1/2" 1/2" 296010N
800471 5.5 1/2" 1/2" 294649N
800627 4 1/2" 1/2" 294649N Supply Ports
(2)
Horizontal
Delivery
Ports (2)

Bendix R-12DC Relay Valve with two (2) Horizontal


and two (2) Vertical Delivery Ports
Service Crack Horizontal Vertical Bracket
New Pressure Delivery Delivery Pc. No.
Pc. No. PSI Ports NPT Ports NPT (Included)
Horizontal
800481 4 1/2" 3/8" None(1) Delivery
801305 4 1/2" 3/8" 3/8" Tube Fitting Ports (2)
801381 5.5 1/2" 3/8" 102846N

1/2" NPT (1)


Piece number
Supply Ports Vertical Delivery 800481
(2) Ports (2)

Bendix R-12DC Relay Valve with


four (4) Vertical Delivery Ports
Service Crack Vertical Bracket
New Pressure Delivery Pc. No.
Pc. No. PSI Ports (NPT) (Included)
800477 4 1/2" 102846N Secondary
800479 4 1/2" 294649N Control Port

Supply
Port
(1)
Vertical
Delivery
Ports (4)

Mounting Bracket Mounting Bracket Mounting Bracket


Pc. No. 102846N Pc. No. 296010N Pc. No. 294649N

44
Relay & Safety Valves Valves 03

Bendix R-14 Relay Valve Reman.


Exchange
Service
New
Crack
Pressure
Available Remanufactured Exchange Pc. No. Pc. No. (psi) Supply
Field Maintenance Kit for Bendix R-12 & R-14 Relay Valves Horizontal Delivery Ports
is Pc. No. 102802N 103010RX 103010N 4 3/4"
All Universal R-12 and R-14 Relay Valves Include Installation
103294RX 103294N 5.5 3/4"
Instructions and a Universal Mounting Bracket Pc. No. 296010N.
103835X 103835 7.5 3/4"
V.M.R.S. 13-010-009 104345 5 3/4"
104574RX 104574 4 1/2"
1/8" P.T. Balance Port
Exhaust (Beneath Exhaust Cover) Vertical Delivery Ports
Cover
103028RX 103028N 4 1/2"
1/4" P.T. 103833 7.5 1/2"
Service
(1) 106313 5.5 1/2"
Vertical & Horizontal Delivery Ports*
065430 4 1/2"

4-7/16" *Delivery ports two 3/8" & two 1/2"

1/8" P.T. Balance Port


3/4" P.T. 1/2" P.T. (Beneath Exhaust Cover)
Supply (2) Delivery (2) Exhaust
Cover

Bendix R-14 Relay Valve 1/4" P.T.


(Horizontal Delivery Ports) Service (1)

4-7/16"

1/2" P.T.
Supply (1)

1/4" P.T.
Service (1)

1/2" P.T.
Delivery (4)
Bendix R-14 Relay Valve
4-7/16" (Vertical Delivery Ports)

1/2" P.T.
1/2" P.T. Supply (1)
Delivery (2)
3/8" P.T.
Delivery (2)

Bendix R-14 Relay Valve


(Horizontal & Vertical Delivery Ports)

45
Valves 03 Relay Valves

Bendix RE-6 & RE-6NC Relay


5-5/64"
Emergency Valves
1/4" P.T.
Available Remanufactured Exchange Service
Maintenance Kits:
282812 Complete Valve
282813 Insert Only 3/4" P.T.
Supply
V.M.R.S. 13-010-037
3/8" P.T.
Supply 1/4" P.T.
Emergency

1/4" P.T.
Delivery (2) A
P.T. Delivery (2)
Reman. A
Exch. Service Delivery
Pc. No. Pc. No. Valve (P.T.)
281865X 281865 RE-6 Relay Emergency Valve 3/8"
281860X 281860 RE-6 Relay Emergency Valve 1/4"
065451 RE-6NC Relay Emergency Valve 1/4

The RE-6NC relay emergency valve must be used in conjunction with a Bendix PR-3 reservoir control valve.

BENDIX REMANUFACTURED AIR BRAKE SHOES


AND KITS WHY SETTLE FOR ANYTHING LESS?
Your customers deserve the best and you t Industry-Leading Friction Development RELIABLE SERVICE LIFE AND
can deliver with Bendix brand Reman Brake and Testing for maximum value and AFTER SALES SUPPORT
Shoes & Kits. Remanufactured not just long service life; Bendix brand Reman Brake Shoes & Kits
relined they set the standard for coining, t Engineering Expertise from a full like all Bendix products are supported
advanced paint coating, precision riveting, and brake system supplier, not just a with eld-tested sales and service
quality control. friction manufacturer; professionals, a 100 percent ASE-certied
t Precision Riveting to e nsure correct eld technical support team, and the Bendix
lining attachment, virtually eliminating Tech Team an expert technical support line
SELL WITH CONFIDENCE loose lining and cracking; dedicated to helping you.
Experience counts and Bendix has that tNext Generation Coating tested tough
covered with more than 40 million brake for superior adhesion that eliminates Brakes are no place to cut corners. To learn
shoes produced over the past 21 years. Made corrosion; and more, contact your Account Manager or
in the USA at the Bendix Reman Shoe Center, tPackaging Accuracy and Strict visit www.bendix.com.
you can count on: Quality Standards.

46
Safety Valves Valves 03

Bendix ST-3 Safety Valves ST-3 Pressure


Safety Valve Pipe Setting
Pc. No. Thread (psi)
V.M.R.S. 13-010-073 284142 1/4" 150
284143 3/8" 150
285849 1/4" 175
See the Compressor section (01) of this 285850 1/4" 75
catalog for Bendix ST-4 Safety Valves.
Pipe
Thread
Bendix ST-3
Safety Valve

Do you really know whats


inside the valves you buy?
Appearances can be deceiving. The two valves pictured below may look alike but their performance is
drastically different. The non-genuine knock-off is a component bought right off the shelf, and its poor
quality is just a sample of what is being sold in the market every day.

Non-Genuine
knock-off

The knock-off valves wall is 56% thinner, making it more


susceptible to cracking or even a complete valve rupture.
O-rings, seals, bolts & pistons all built with Inconsistent spring tension on the knock-off
inferior materials can lead to accelerated can result in brake imbalance and longer
wear and leakage. stopping distances.

Your brakes are not the place to cut corners. A poorly manufactured knock-off valve like the one pictured on
the right above can, and frequently does, affect the performance, durability and long-term reliability of your
braking system. Protect your vehicle by using only genuine Bendix parts.
Use the best. Use Bendix. Look for the familiar Bendix name and logo on the box.
For the name of the authorized distributor nearest you talk to your Bendix Account
Manager, call 1-800-AIR-BRAKE (1-800-247-2725) or visit www.bendix.com today.
47
Valves 03 Spring Brake Valves
4-5/8"
Bendix SR-1 Spring Brake Valve
Available Remanufactured Exchange 1/4" P.T.
Maintenance Kit 108123 Delivery

V.M.R.S. 13-010-048
4-3/16"

Reman. Service Reservoir Trip


Exch. New Customer Pressure 1/4" P.T.
Pc. No. Pc. No. Identification (psi) Res. No. 1
286364RX 286364N NONE 55
1/4" P.T.
288063RX 288063N IHC-459271-C92 30 Control 1/4" P.T.
Supply

Bendix SR-2 Trailer Spring


Brake Valve
Available Remanufactured Exchange 1/4" P.T.
Serv. Res. 1/4" P.T.
Maintenance Kit 287691 (2) Trailer Supply

V.M.R.S. 13-010-048 A Male P.T.


Res. Conn. (1) 5-17/32"
Service
Reman. New A
Exch. Pc. No. Pc. No. P.T. 1/4" P.T.
*287376RX* *287376N* 3/4" Trailer Service
102761RX 102761N 3/4" 3/8" P.T.
Delivery
103061RX 103061N 1/2" (4)
*Does not have trailer service port for anti-compounding.

Bendix SR-4 Trailer Spring


Brake Valve 1/4" Res.
Charging
Maintenance Kit 108259

V.M.R.S. 13-010-111 1/4" P.T. Trailer


5.67 Service

Bendix SR-4 Bendix SR-5


Trailer Spring Trailer Spring
Brake Valve Brake Valve 1/4" P.T.
Svc. New Pc. No. Svc. New Pc. No. A Comments Trailer
A Male P.T. Supply
107539N 065437 3/4" NPT With Anti-Compounding Res. Conn.
065439 1/2" NPT With Anti-Compounding
3/8" P.T.
Delivery (4)

48
Spring Brake Valves Valves 03
1/4 P.T.
Bendix SR-5 Trailer Spring Brake Valve Service/
1/4 P.T. Service
Spring Brake SR-5 Trailer
Maintenance Kit 109015 Reservoir Spring Brake Valve
Identification
Hole
V.M.R.S. 13-010-048
A
Reservoir
Mounting

Reman. Service New A


Exch. Pc. No. Pc. No. Male (P.T.) Comments 1/4 P.T.
109615X 065437 3/4" With Anti-Compounding Trailer Supply
109616X 065438 3/4"
1/4 P.T. Exhaust
109617X 065439 1/2" With Anti-Compounding 3/8 P.T. Trailer Service
109618X 065440 1/2" Delivery (4)

Bendix SR-7 Spring Brake Modulating Valve Mounting


Studs (2)
Service
New Mounting Stud Control Port Balance Port
Pc. No. Thd. Length Size* Fitting Size* Fitting
K021557 3/8"-16 .94" 1/4" NPT 1/4" NPT
Control Port
K021558 3/8"-16 .94" 3/8" PTC Straight 3/8" PTC Straight Shown with
K021559 3/8"-16 .94" 3/8" PTC 90 3/8" PTC Straight NPT port
K021560 M10 1.38" 3/8" PTC 90 3/8" PTC 90
K021562 1/4" NPT 1/4" NPT
K021563 3/8" PTC Straight 3/8" PTC Straight
*PTC - Push-To-Connect Fittings
1/4" NPT
Park Control 3/8" NPT
Port Delivery
Exhaust

Balance Port
Shown with
PTC fitting

1/2" NPT
Supply Port
3/8" NPT
Delivery

Bendix SRC-7000 Trailer


1/4" NPT
Spring Brake Valve Control

Nipple
Spring Brake 1/4" NPT
Reservoir Supply

Service
New Mounting
Pc. No. Nipple Comments
K025778 1/2" NPT Replaces Sealco 110500

3/8" NPT
Delivery Port (4)
Exhaust Port

49
Valves 03 Modulating Valves

Bendix R-7 Modulating Valve


Available Remanufactured Exchange
Maintenance Kit 283861 1/4"
Control
V.M.R.S. 13-010-009
5-27/32"

Reman. Service Spring Brake Balance Port


Exch. New Release 1/4" P.T.
Pc. No. Pc. No. Pressure (psi)
Delivery Ports (2)
103081RX 103081N 95 3/8" P.T.
3/8" P.T.
Supply

Valves 03 Tractor Protection Valves


Tractor
Bendix TP-3DC Tractor Protection Control
(Primary)
Valve 3/8" P.T.

Maintenance Kit 5000073


Trailer
V.M.R.S. 13-010-016 Control
(Primary)
1/2" P.T.
Service Tractor
New Control
(Secondary) Mounting
Pc. No. 3/8" P.T. Holes
065706

Stop Light Trailer


Switch Supply
1/4" P.T. (Primary)
1/2" P.T.

Tractor
Supply Auxiliary
1/4" P.T. Supply
1/4" P.T.

Bendix TP-3 Tractor Protection Valve


Available Remanufactured Exchange
Maintenance Kit 280858N 1/4" P.T. A
Tractor P.T. Trailer
Emergency Emergency
V.M.R.S. 13-010-016
B
P.T.
4-3/4" Trailer Service
Service
Reman. New A B 3/8" P.T.
Exch. Pc. No. Pc. No. P.T. P.T. Tractor
Service
279000RX 279000N 1/2" 1/2" TP-3 Tractor Protection
Valve is used with
279692X 3/8" 3/8" Bendix PP-3 Control
280830N 1/2" 1/2" Valve or PP-7 Trailer
Supply Valve

50
Tractor Protection Valves Valves 03

Bendix TP-4 Tractor 3/8" P.T.


Protection Valve Delivery No. 1
5-1/4" Trailer Emergency
Stop Light Switch
Formerly Bendix VM-1 Control Valve Manifold

1/4" P.T.
Available Remanufactured Exchange
Maintenance Kit 283863

V.M.R.S. 13-010-114
3/8" P.T.
Delivery No. 2
Trailer
Emergency
Supply 1/4" P.T.
Reman. Service New Stop Light
Exch. Pc. No. Pc. No. Switch
1/4" P.T. 3-7/8"
288301RX 288301N

Three (3) Sealing O-Rings Pc. No. 212268 Tractor Service Supply
Included with Valve 1/4" P.T.

Bendix TP-5 Tractor


Protection Valve
Formerly Bendix VM-2 Control Valve Manifold 5-11/16"
Available Remanufactured Exchange
Maintenance Kit 289061 Service
Rear
V.M.R.S. 13-010-114 4-3/16"
Service
Front

Tractor
Protection
Control -
Delivery

Stop
Light Trailer
Switch Trailer Exhaust Emergency
Trailer Supply
Control Service
Supply

Reman. Service Trailer Trailer Tractor


Exch. New Service Stop Light Service Trailer Service Emergency Protection
Pc. No. Pc. No. Rear* Switch* Front* Control* Supply Supply Control Delivery*

065702 1/2" PTC 3/8" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC
107430 3/8" NPT 1/8" NPT 3/8" NPT 1/4" NPT 1/2" NPT 1/2" NPT 1/4" NPT
288605RX 288605N 3/8" NPT 1/4" NPT 3/8" NPT 3/8" NPT 1/2" NPT 1/2" NPT 3/8" NPT
800396 1/2" PTC 1/4" PTC 1/2" PTC 3/8" PTC 1/2" NPT 1/2" NPT 3/8" PTC

*PTC - Push-To-Connect Fittings

51
Valves 03 Dump Valve and AutoBrake Kits

Bendix BP-1 Valve Maintenance Kit


(Pc. No. 104710)

Bendix BP-1 Valve Maintenance Kit


(Pc. No. 104711)

Bendix E-2 & E-3 Valve Maintenance Kit


(Pc. No. 276119N)

Bendix E-3 Valve Maintenance Kit


(Pc. No. 289329N)

Bendix E-5 Valve Maintenance Kit


(Pc. No. 281084N)

52
Maintenance Kit Contents Valves 03

Bendix E-5 Valve Maintenance Kit


(Pc. No. 289334N)

Bendix E-6 Valve Maintenance Kit


(Pc. No. 287368N)

Bendix E-6 Valve Maintenance Kit


(Pc. No. 289335)

Bendix E-7 Valve Maintenance Kit


(Pc. No. 289352N)

Bendix E-7 Valve Maintenance Kit


(Pc. No. 289353)

53
Valves 03 Maintenance Kit Contents

Bendix E-10 Valve Maintenance Kit


(Pc. No. 102100)

Bendix E-12 Valve Maintenance Kit


(Pc. No. 108367)

Bendix LQ-2 Valve Maintenance Kit


(Pc. No. 282098N)

Bendix LQ-4 Valve Maintenance Kit


(Pc. No. 289500N)

Bendix LQ-5 Valve Maintenance Kit


(Pc. No. 107195)

54
Maintenance Kit Contents Valves 03

Bendix MV-2 Valve Maintenance Kit


(Pc. No. 101557)

Bendix MV-3 Valve Maintenance Kit


(Pc. No. 5002741)

Bendix MV-3 Valve Maintenance Kit


(Pc. No. 5002742)

Bendix PP-DC Valve Maintenance Kit


(Pc. No. 5006939)

Bendix PP-1 Valve Maintenance Kit


(Pc. No. 281126N)

55
Bendix PP-2 Valve Maintenance Kit
(Pc. No. 281127N)

Bendix PP-3 Valve Maintenance Kit


(Pc. No. 280857N)

Bendix PP-7 Valve Maintenance Kit


(Pc. No. 287367)

Bendix PR-3 & PR-4 Valve Maintenance Kit


(Pc. No. 287366)

Bendix QRN Valve Maintenance Kit


(Pc. No. 104463)

Bendix R-6 Valve Maintenance Kit


(Pc. No. 280856N)

56
Maintenance Kit Contents Valves 03

Bendix R-7 Valve Maintenance Kit


(Pc. No. 283861)

Bendix R-8 Valve Maintenance Kit


(Pc. No. 287370N)

Bendix R-12P Valve Maintenance Kit


(Pc. No. 109265)

Bendix R-12 DuraDrain Valve Maintenance Kit


(Pc. No. 5004029)

Bendix R-12 Valve Maintenance Kit


(Pc. No. 5002831)

Bendix R-12 Valve Maintenance Kit


(Pc. No. 5019003)

57
Valves 03 Maintenance Kit Contents

Bendix R-14 Valve Maintenance Kit


(Pc. No. 102802N)

Bendix R-8P Valve Maintenance Kit


(Pc. No. 103799)

Bendix RE-6 Valve Maintenance Kit


(Pc. No. 282812)

Bendix RE-6 Valve Maintenance Kit


(Pc. No. 282813)

Bendix SR-1 Valve Maintenance Kit


(Pc. No. 108123)

Bendix SR-2 Valve Maintenance Kit


(Pc. No. 287691)

58
Maintenance Kit Contents Valves 03

Bendix SR-4 Valve Maintenance Kit


(Pc. No. 108259)

Bendix SR-4 Valve Maintenance Kit


(Pc. No. 102048)

Bendix SR-5 Valve Maintenance Kit


(Pc. No. 109015)

Bendix TC-2 Valve Maintenance Kit


(Pc. No. 276122)

Bendix TC-6 Valve Maintenance Kit


(Pc. No. 289890)

59
Valves 03 Maintenance Kit Contents

Bendix TC-7 Valve Maintenance Kit


(Pc. No. 102145)

Bendix TP-3 Valve Maintenance Kit


(Pc. No. 280858N)

Bendix TP-3DC Valve Maintenance Kit


(Pc. No. 5000073)

Bendix TP-4 Valve Maintenance Kit


(Pc. No. 283863)

Bendix TP-5 Valve Maintenance Kit


(Pc. No. 289061)

60
Valve Changeover Valves 03

Bendix Reman. Bendix Reman.


Type/Pc. No. Exhange Pc. No. Type/Pc. No. Exhange Pc. No.
Bendix Kelsey Hayes
R-1 Valve 103009RX 5468 103009RX
R-1C Valve
103009RX 5470 102626RX
R-5 Valve 102626RX, 103009RX Midland
R-6 Valve 102626RX, 103009RX A104001 101112RX, 101622X
R-8 Valve
103010RX A104002 101112RX, 101622X
R-12 Valve 102626RX A104003 101112RX, 101622X
R-12 Valve (H)

103009RX A104010 101112RX, 101622X
R-14 Valve 103028RX KN20541 101112RX, 101622X
R-14 Valve (H)

103010RX KN28060 103009RX
RE-6 Valve 281865RX KN28061 103009RX
SR-1 Valve 286364RX KN28071 103010RX
SR-2 Valve 287376RX KN28132 103009RX
SR-4 Valve
101112RX KN28140 103010RX
Berg Sealco
12340 103009RX 9125 102626RX, 103009RX
12341 103009RX A1100 102626RX
12342 102626RX, 103009RX Wagner
12343 102626RX, 103009RX A78882 102626RX, 103009RX
12344 102626RX, 103009RX A78887 102626RX, 103009RX
12345 102626RX, 103009RX A88802 101112RX, 101622X
12346 103009RX A88812 101112RX, 101622X
12352 101112RX & 102626RX A98730 101112RX, 101622X
12360 101112RX, 101622X A98731 101112RX, 101622X
A86473 102626RX A98732 101112RX, 101622X
A86477 102626RX

61
Bendix Brake Training School
Air and Foundation Brake Training - 2 Schools in 1

The Bendix Brake Training School is tailored to new and


experienced technicians and features a curriculum that includes the
f
fundamentals of compressed air; tactics for air system failure mode
diagnosis and troubleshooting; and air brake system and foundation brake
components, including air compressors, valves, foundation drum brake
and air disc brakes.
Conducted by the veteran ASE-certied Bendix team, this all-inclusive
course incorporates description, operation, and service elements for the
t
total range of components found within dual air brake systems.
Additional topics covered include antilock braking systems (ABS), the
SmarTire tire pressure monitoring system, and stability technologies
such as Bendix ESP Electronic Stability Program full stability system,
and Bendix Wingman Advanceda collision
mitigation technology.
CERTIFICATE OF TRAINING
This is to certify that
In addition to classroom lectures and product cut-
a-ways, visual aids are incorporated to demonstrate
the components and related systems in each
has completed a comprehensive air brake systems training program in the
operation and maintenance of heavy duty vehicle air brake systems and components. training class. All locations feature operational
demonstration boards.
a member of the
Knorr-Bremse
Group

Instructor
For a complete list of Bendix Brake Training
School dates and locations please visit the services
B d - your comprehensive
Bendix h and support tab at www.bendix.com.
brake training provider for
more than 50 years.

Class size is limited and enrollment is


on a rst-come, rst-serve basis.
Registration may be completed by
phone (1-800-AIR-BRAKE, option 3), The cost of the Bendix Brake Training School is $300 (U.S.) per
attendee. All course materials are provided. Lunch is included,
by fax (216-651-3261), or online at
however, transportation and lodging are the responsibility of the
www.bendix.com or student. The dress code is casual. Payment is made by credit card
www.foundationbrakes.com. only and is non-refundable unless canceled 30 days prior to the
start of the class in which youve enrolled. If a class is canceled, a
full refund will be issued for the class tuition only. Reimbursement
for other expenses is not covered.

62
Manual Slack Adjusters Slack Adjusters 05
Selecting A Slack Adjuster
Straight Arm 1. Determine if straight or offset arm. If offset, determine if RH or LH is needed.
V.M.R.S. 13-001-030 (FRONT) 2. Identify spline size (diameter and number of teeth).
13-002-028 (REAR) 3. Select model needed.
4. Determine the arm hole used (if slack contains more than one).
5. Identify bushing diameter.

Service SAE
New Torque Arm Length (In.) Bushing Lube Fitting
Pc. No. Rating-lbs Spline Teeth A B C Dia. Fitting Direction
278302 26,000 1-1/4" 10 5.5 4.5 0.5 Straight Straight Bushing Diameter
278305 26,000 7.0 6.0 5.0
278323N 26,000 7.0 6.0 5.0
278326N 26,000 6.5 5.5
278008 30,000 1-1/2" 10 6.5 5.5 0.5 Straight Straight
278010N 30,000 6.0 5.0 A
278045N 30,000 7.0 6.0 5.0
279634N 30,000 7.75 6.75 B
101827N 26,000 6.0 90 Deg. Left
277959N 26,000 6.5 5.5 Straight Straight C
102110N 30,000 1-1/2" 10 6.5 5.5 0.625 90 Deg. Down
278016N 30,000 6.5 5.5 Straight Straight
278017N 30,000 6.0 5.0 Straight Straight
278035N 30,000 7.5 5.5 Straight Straight
288282 26,000 7.0 6.0 5.0 Straight Straight
286965N 26,000 1-1/2" 28 6.0 5.0 0.5 Straight Straight
288753N 26,000 6.5 5.5 Straight Straight
287899N 30,000 6.5 5.5 Straight Straight Spline
101133N 26,000 6.0 5.0 Straight Straight Lube Fitting
101134 26,000 6.5 5.5 Straight Straight
101289N 26,000 1-1/2" 28 6.5 5.5 0.625 90 Deg. Right
101290N 26,000 6.0 5.0 90 Deg. Right
101214N 30,000 6.5 5.5 Straight Straight
101215N 30,000 6.0 5.0 Straight Straight
101216N 30,000 7.0 Straight Straight
283411 26,000 1-5/8" 37 6.0 0.5 Straight Straight

Left Hand (LH) Shown


Offset Arm Right Hand (RH) Opposite
Offset Bushing Diameter

Service SAE
New Torque Arm Length (In.) Bushing Lube
Pc. No. Rating-lbs Spline Teeth A B C Dia. Fitting Offset Handed
278288 6.0 5.0 4.0 RH A
278289 6.0 5.0 4.0 LH
278294N 26,000 1-1/4" 10 5.5 4.5 0.5 Straight 0.625 RH B
278295 5.5 4.5 LH
278252 5.5 4.5 RH C
278253 5.5 4.5 LH
279300N 5.25 RH
279301N 5.25 LH
279946N 26,000 1-1/2" 10 7.0 6.0 0.5 Straight 0.625 RH
279947N 7.0 6.0 LH
280424 6.0 5.0 4.0 RH
280425 6.0 5.0 4.0 LH
282560 6.5 5.5 RH Spline
282561 6.5 5.5 LH
279309 5.75 LH Lube Fitting
279350 20,000 1-1/2 10 7.0 0.5 Straight 1.5 RH
279351N 7.0 LH
288539N 6.5 5.5 RH
288540N 6.5 5.5 LH
288541N 6.0 5.0 RH
288542N 6.0 5.0 LH
101413N 5.5 LH
101414N 20,000 1-1/2 28 5.5 0.5 Straight 1.5 RH
287896 6.5 5.5 RH
287897 6.5 5.5 LH
63
Slack Adjusters 05 Automatic Slack Adjusters

Bendix Versajust Automatic


Slack Adjuster
V.M.R.S. 013-001-030 (FRONT) Adapter
Thread
013-002-028 (REAR) Size
B

The most commonly used


adapter is supplied with the Arm
slack adjuster. Other adapters Length
may be purchased separately. A

Bendix Versajust Automatic Bendix Versajust


Automatic Slack
Slack Adjuster Maintenance Kits Adjuster Exterior

Kit
Pc. No. Description
107162 1
/2" Adapter Kit - Quick Connect
107161N 5
/8" Adapter Kit - Quick Connect
Spline
K041758 Quick Connect Yoke Kit Size
K154438 Easy-On Yoke Kit Offset

Kit contents are shown at the end of


this catalog section.

All offset slack adjusters


are provided as shown.
If the opposite offset is
needed remove the yoke
and rotate 180.

Straight Offset

Standard Adapter Extended Adapter

25/32" 1-9/32"

A
A

Service A Service A
New Push Rod New Push Rod
Pc. No. Thread Size Pc. No. Thread Size
291452N 5/8"-18 UNF 297700N 5/8"-18 UNF
292756N 1/2"-20 UNF 297701N 1/2"-20 UNF

64
Service Pc. Numbers Slack Adjusters 05

Service Parts / Kits


Slack Adapter
Adjuster Arm Thread
Service Assy. Length Size Yoke
Pc. No. A B Offset Adapter Yoke

VERSAJUST AUTOMATIC SLACK ADJUSTER


1 1/2"-10C Spline
K041870 5-1/2" 5/8"-18 Straight 291452N K154438
K041876 6" 5/8"-18 Straight 291452N K154438
1 1/2"-28 Spline
K043197 5-1/2" 5/8"-18 Straight 291452N K154438
K041877 6" 5/8"-18 Straight 291452N K154438

ASA-5 AUTOMATIC SLACK ADJUSTER


1 1/4"-10C Spline
065162 5" 1/2"-20 5/8" 292756N 107160
065163 5-1/2" 5/8"-18 5/8" 291452N 107160
065244 5-1/2" 1/2"-20 5/8" 292756N 107160
065164 5-1/2" 1/2"-20 Straight 292756N 107158
801351 5-1/2" 5/8"-18 Straight 291452N 107158
1 1/4"-24 Spline
065166 5" 1/2"-20 5/8" 292756N 107160
065167 5-1/2" 5/8"-18 Straight 291452N 107158
065274 5-1/2" 1/2"-20 Straight 292756N 107158
1 5/8"-37 Spline
065177 6" 5/8"-18 Straight 291452N 107158
065178 5-1/2" 5/8"-18 Straight 291452N 107158

The easy-on-yoke assemblies are standard on the Bendix Versajust and ASA-5 service basic slack adjusters. If the quick
connect yoke is required, it must be purchased separately and installed by the customer.

All Bendix Versajust and ASA-5 slack adjusters are supplied with a 45 lube fitting unless otherwise noted.

65
Slack Adjusters 05 Kit Contents
1/2" Adapter Kit - Quick Connect Pc. No. 107162
(For Bendix ASA-5 or
Versajust Automatic Slack Adjusters)

5/8" Adapter Kit - Quick Connect Pc. No. 107161N


(For ASA-5 or Versajust Automatic Slack Adjusters)

Quick Connect Yoke Kit (Offset) - Pc. No. 107159


(For ASA-5 Automatic Slack Adjusters Only)

Easy-On Yoke Kit (Offset) - Pc. No. 107160


(For ASA-5 Automatic Slack Adjusters Only)

Quick Connect Yoke Kit (Straight) - Pc. No. 107157


(For ASA-5 Automatic Slack Adjusters Only)

Easy-On Yoke Kit (Straight) - Pc. No. 107158


(For ASA-5 Automatic Slack Adjusters Only)

Quick Connect Yoke Kit - Pc. No. K041758


(For Versajust Automatic Slack Adjusters)

Easy-On Yoke Kit - Pc. No. K154438


(For Versajust Slack Adjusters)

66
The competition falls
apart in your hands . . .
LITERALLY!

Look for the


Bendix logo
every time

Genuine Bendix MV-3 Dash Valve


Broken plunger & button Reliable. Durable. Built to last.
The only true OE replacement.
Knock-off
Knock-offs, bought right off the shelf,
failed in less than 400 park applications.
Thats approximately one month of operation.

Why cut corners? Protect your vehicle


by using only genuine Bendix parts.

67
Indicating and Warning 06 Stop Light Switches

Bendix DS-1 Combined Stop


Light Switch Double Check Valve
Available Remanufactured Exchange
Field Maintenance Kit 276142 A

2-13/16"
V.M.R.S. 13-010-038
D

Reman. Service A B C D E
Exch. New Male Female Female Female Terminal
Pc. No. Pc. No. P.T. P.T. P.T. P.T. Thread
228050RX 228050N 1/2" 1/4" 1/4" 8-32
C
228165RX 228165N 3/8" 1/4" 1/4" 8-32
228520RX 228520N 1/2" 3/8" 1/4" 8-32
229493RX 1/2" 1/4" 1/4" 1/4" 8-32 B 3-1/16"

Maintenance Kit Pc. No. 276142

Bendix DS-2 Combined Stop Light


Switch Double Check Valve
V.M.R.S. 13-010-038

Service A B C D E
New Male Female Female Female Terminal
Pc. No. P.T. P.T. P.T. P.T. Thread E
104563 3/8" 3/8" 1/4" 8-32
286452N 3/8" 3/8" 3/8" 8-32 A
286453N 3/8" 3/8" 3/8" 10-32 3"
286704 3/8" 3/8" 3/8" 10-32

D C

3-1/2"
68
Stop Light Switches Indicating and Warning 06
2"
Bendix SL-3 Stop Light Switch
V.M.R.S. 34-002-008

2-9/16"
Terminal
10-32
Thrd.

Service
New
Pc. No.
226262N

1/4" P.T.
Supply

Terminal
8-32 Thrd.
Bendix SL-4 Stop Light Switch

V.M.R.S. 34-002-008

Service A
New Pipe
Pc. No. Thread Fig. No. 2-1/4"
228687N 3/8" 1
228688 1/4" 2 A
274746N 1/4" 1 Pipe
Thread
Supply Partial View

Terminal
1-5/8"
2-32/64"
Fig. 1

Fig. 2

Bendix SL-5 Stop Light Switch 2-1/16"

V.M.R.S. 34-002-008 1-15/64"

Terminal

Service Terminal
New Thread
Pc. No. Size
286392N 8-32
286404N 10-32
1/4" P.T.
Supply

69
Indicating and Warning 06 Switches & Indicators

Bendix TE-1 Trailer Emergency


Stop Light Switch
Terminal
8-32 Thrd.
V.M.R.S. 34-002-008

2-3/4"
Service
New
Pc. No.
228477 Circuit between terminals
to be closed from 60 PSI
to 0 PSI 1/8" P.T.
Air Supply
1-7/8"

Bendix LP-2 Low Pressure Indicator


1-7/8"
V.M.R.S. 03-001-037

Cable
Terminal

3-9/16"
Service Cut-Out 1/4" P.T.
New Pressure Supply
Pc. No. P.S.I. Remarks
223578N 60 + 5
60 0
224044 70 6 Without Cable
Terminal
288408 60 6 Weatherproof

70
Low Pressure Indicator Indicating and Warning 06

Bendix LP-3 Low Pressure Indicator


V.M.R.S. 03-001-037

Single Terminal
Service Cut-Out A
New Pressure Pipe
Pc. No. P.S.I. Thread
*104246N* 66 6 1/4"
279416N 60 6 1/4" 1-15/16"
279472 75 6 1/4"
280530N 70 6 1/4"
A
289397N 75 6 1/8" P.T.
*Push on terminal

Double Terminal
Service Cut-Out A
New Pressure Pipe
Pc. No. P.S.I. Thread Comments 1-15/16"
228750N 60 6 1/4"
**275083N** 1/4"
276599N 30 3 1/4"
277155N 50 5 1/4"
*280743N* 60 6 1/4" w/o cable terminal
284793N 80 6 1/4" w/o cable terminal
284833N 70 6 1/4" w/o cable terminal
283029N 60 6 1/4" w/o cable terminal
288522 66 6 1/4" w/o cable terminal
A
**Pc. No. 275083N has a cut-in pressure of 75 6 PSI P.T. Cable
Terminal

Air Horn Indicating and Warning 06

Air Horn Kits


Kits Include Horn Valve, Tubing & Fittings

Air Horn
Kits Application Description
207945N Includes Hand Operated Horn Valve 228013
207946 Includes Foot Operated Horn Valve 228672

71
Tubing and Fittings 07 Cut-Out Cocks

Bendix C-1 and C-3 Cut-Out Cocks


1/4 Pipe
Thd.
Service
New L 1-7/8"
Pc. No. Length Comments
220332N 1-7/8" Closed as shown
226338N 1-7/8" Open as shown
276068N 2-3/8" Closed as shown

1/4 Pipe
Thd.

1/4" P.T.
'L'

1-3/8"

Pc. No. 103385N

1/4 Pipe
Thd.
1"

Pc. No. 221121N

72
Cut-Out Cocks Tubing and Fittings 07

Bendix C-5 Cut-Out Cocks


Maintenance Kit 285938

Service Clamping Reducer


New Stud Bushing
Pc. No. Pc. No. Pc. No.
285172N NONE NONE
285697 205730N 212741

Reducer 1/2" P.T.


Bushing

1/4" P.T. 1/4" P.T.

1/2" P.T. Clamping


Stud
Bendix C-5 Valve Maintenance Kit Pc. No. 285938

Y O U D I D N T H A V E

T O S E T T L E F O R

A K N O C K O F F P A R T.

You couldve used genuine Bendix parts. When you


buy knockoff par ts without the genuine Bendix name
and logo, youre taking serious risks. And a breakdown
like this is far from a worst-case scenario. Genuine
Bendix par ts are rigorously tested and backed by the
best warranties and customer service in the business.
Our par ts are the industry standard for active safety
and braking system technologies. From air compressors
to air dr yers and valves, from wheel-end solutions to
electronics and energy management systems, Nor th
Americas leading OE manufacturers choose genuine
Bendix products. So dont be fooled by risky knockoffs
and look-alikes. They can deliver poor performance,
lead to breakdowns, and compromise safety. Demand
genuine Bendix parts. You cant afford anything less.

1-800-AIR-BRAKE www.bendix.com
2012 Bendix Commercial Vehicle Systems LLC, a member of the Knorr-Bremse Group

73
Tubing and Fittings 07 Drain Valves

Bendix DV-2 Automatic Reservoir Port A


3-3/4"

Drain Valve 3/8" P.T.

Available Remanufactured Exchange


Maintenance Kit 282134

V.M.R.S. 13-010-007

2-3/8"

Port B
3/8" P.T.

Port A Port B

Reman. Service 1/4" Pipe 1/4" Pipe


Exch. New Adapter Plug Adapter Plug Heater
Pc. No. Pc. No. Pc. No. Pc. No. Pc. No. Pc. No. System
281923RX 281923N 293248N 233057N
281924RX 281924N 233057N 293248N
284412RX 284412N 293248N 233057N 12V
284795N 233057N 293248N 12V
284412RX 284817N 293248N 233057N 24V
800077 293248N 233057N 12V

Maintenance Kit Pc. No. 282134

74
Tubing and Fittings 07

Copper Tubing and Tubing Clamps SAE Standard J844 Nylon Tubing
V.M.R.S. 13-010-003
V.M.R.S. 13-010-053

Tubing Carton of Coiled Wall Nylon


Outside Tubing Copper Tubing O.D. Thickness Length Tubing Tubing
Diameter Length Pc. No. (Inches) (Inches) Feet Color Pc. No.
1/4" 25 Ft. 279567 1/8 .023 100 Black 249094
1/4" 50 Ft. 279568 1/8 .023 1000 Black 112429
5/16" 25 Ft. 279569 1/4 .040 100 Black 246113
5/16" 50 Ft. 279570 1/4 .040 250 Black 246114
3/8" 25 Ft. 279571 1/4 .040 100 Red 248441
3/8" 50 Ft. 279572 1/4 .040 100 Yellow 248442
1/2" 25 Ft. 279573 1/4 .040 100 Green 248443
1/2" 50 Ft. 279574 1/4 .040 1000 Black 291995
5/8" 25 Ft. 279575 5/16 .046 100 Black 249095
3/4" 25 Ft. 279576 3/8 .062 100 Black 246115N
All tubing above conforms with SAE Spec. J1149. 3/8 .062 250 Black 246116
3/8 .062 100 Red 248444N
Tubing Clamp 3/8 .062 100 Yellow 248445
For Tubing (Rubber Covered) 3/8 .062 100 Green 248446
O.D. Size Pc. No.
3/8 .062 100 Orange 248447
1/4" 232821N
3/8 .062 500 Black 291996
5/16" 232822N
1/2 .062 100 Black 246117
3/8" 232823N
1/2 .062 250 Black 246118
1/2" 232824N
1/2 .062 100 Red 248448
5/8" 232825
1/2 .062 100 Green 248449N
3/4" 232826N
1/2 .062 100 Orange 248450
1" 232827
1/2 .062 500 Black 291997
5/8 .092 100 Black 247606
3/4 .092 100 Black 247607
3/4 .092 100 Green 248451
Each carton of Nylon Tubing is designed for self dispensing.
Adaptable for use with Standard Air Brake Fittings with the use of
inserts.

Tube Inserts for Nylon Tubing For Tube Size Service New
O.D. Pc. No.
1/4" 246088N
5/16" 292802
Can be used with 3/8" 246089N
standard Bendix tubing fittings. 1/2" 246090N
5/8" 247608
3/4" 246091N

Standard Nuts and Sleeves For Tubing Size Nut Sleeve


O.D. Pc. No. Pc. No.
1/4" 200455 200457N
The tubing O.D. size 5/16" 200363 200364
determines the nut and 3/8" 200360N 200361N
sleeve used.
1/2" 203755N 203754N
5/8" 210613 210612N
3/4" 203896 203897
Nut Sleeve
1" 203899 203900
75
Tubings & Fittings 07

Tubing Fittings (cont.)


Pipe
Pipe Thread
Thread A Pipe Female
Male Thread
Male

B A

Pipe A B Tee A Tee


Thread Tubing Tubing Service New P.T. P.T. Tubing Service New
Male O.D. O.D. Pc. No. Female Male O.D. Pc. No.
1/8" 1/4" 1/4" 221978N 1/4" 1/4" 3/8" 217619N
1/4" 3/8" 3/8" 205104N 1/4" 3/8" 1/2" 224799N
3/8" 3/8" 3/8" 217050 1/2" 3/8" 3/8" 223664
3/8" 3/8" 1/2" 224647N

A
B

Pipe Pipe
Thread Thread A
Female Pipe
Male Thread
Male

A Tee A B Tee
P.T. P.T. Tubing Service New P.T. Tubing Tubing Service New
Female Male O.D. Pc. No. Male O.D. O.D. Pc. No.
1/4" 1/4" 3/8" 215954 1/8" 1/4" 1/4" 205182N
1/4" 3/8" 1/2" 217640N 1/8" 3/8" 3/8" 217051N
3/8" 1/2" 1/2" 275284N 1/4" 1/4" 3/8" 225838
1/4" 3/8" 3/8" 205103N
3/8" 3/8" 3/8" 205177N
3/8" 1/2" 3/8" 224645N
3/8" 1/2" 1/2" 215700
1/2" 1/2" 1/2" 224721N
A B 1/2" 5/8" 5/8" 221982

Union
Service
A B New B
Tubing O.D. Tubing O.D. Pc. No.
1/4" 1/4" 205514
3/8" 3/8" 205134N A
1/2" 1/2" 215710
Pipe Thread Female
5/8" 5/8" 221826
3/4" 3/4" 216523
1" 1" 216339N
A B Tee
P.T. Tubing Tubing Service New
Female O.D. O.D. Pc. No.
1/4" 3/8" 3/8" 224681N

76
Tubings & Fittings 07

Tubing Fittings (cont.)


Pipe
Thread
Male
A
Pipe
Thread A
Female

Connector
P.T. A Service New
Connector Male Tubing O.D. Pc. No.
P.T. A Service New 1/8" 1/4" 205127N
Female Tubing O.D. Pc. No.
1/8" 3/8" 205509N
1/8" 1/4" 205101N
1/4" 1/4" 205183N
1/4" 3/8" 205826
1/4" 5/16" 205054
3/8" 3/8" 205827
1/4" 3/8" 205053
3/8" 1/2" 215711
1/4" 1/2" 217690N
1/2" 1/2" 225561
3/8" 3/8" 205824N
1/2" 5/8" 221987N
3/8" 1/2" 217525N
1/2" 3/4" 229738N
3/8" 5/8" 216685
1/2" 3/8" 222063
1/2" 1/2" 217691N
1/2" 5/8" 216684N
B 1/2" 3/4" 217621N
A
3/4" 1/2" 217689N
3/4" 3/4" 215762
3/4" 1" 225786N
1" 1" 215763
C

A
A B C Tee
Tubing Tubing Tubing Service New
O.D. O.D. O.D. Pc. No. B Pipe
1/4" 1/4" 1/4" 221979N Thread
Male
3/8" 3/8" 1/4" 225760N
3/8" 3/8" 3/8" 205106N A B Height Elbow
1/2" 1/2" 3/8" 225836N P.T. Tubing To Tubing Service New
1/2" 1/2" 1/2" 215712N Male O.D. Center Pc. No.
5/8" 5/8" 3/8" 222064N 1/8" 3/8" 1-7/8" 215953
5/8" 5/8" 5/8" 221984 1/8" 1/4" 3/4" 205539N
1/8" 3/8" 31/32" 205522N
1/2" 3/4" 1-3/8" 217504N
1/4" 1/4" 15/16" 224318N
A
1/4" 3/8" 31/32" 205102N
1/4" 3/8" 1-7/16" 222858N
1/4" 1/2" 1-1/8" 220475N
Pipe 3/8" 3/8" 15/16" 205829N
Thread
Female 3/8" 1/2" 1-1/8" 215709N
3/8" 5/8" 1-5/32" 221993N
Elbow
1/2" 3/8" 1-5/16" 222062N
P.T. A Service New
Female Tubing O.D. Pc. No. 1/2" 1/2" 1-5/16" 216310N
1/8" 1/4" 221977N 1/2" 5/8" 1-3/8" 221825N
1/4" 3/8" 205135 3/4" 1/2" 1-5/16" 221536N
3/8" 3/8" 205830
3/4" 5/8" 1-5/16" 229108N
1/2" 5/8" 221983
3/4" 3/4" 1-3/8" 216520N

77
Tubings & Fittings 07

Tubing Fittings (cont.)

B Internal A External A

Reducing Pipe
B
Bushing Thread
Pc. No. A B
A B Elbow
Brass Tubing O.D. Tubing O.D. Pc. No.
212862N 3/8" 1/4" 3/8" 3/8" 205113
230130N 1/2" 1/4"
230808N 1/2" 3/8"
Steel
Pipe
212349N 1/2" 3/8" Thread
234680 3/4" 1/2" Male

A Elbow
P.T. Tubing (45)
Male O.D. Pc. No.
1/4" 3/8" 220722N
3/8" 3/8" 220291
3/8" 1/2" 220292
1/2" 3/8" 225650
1/2" 1/2" 227162
1/2" 5/8" 222065

Miscellaneous Fittings
V.M.R.S. 13-009-016

Street A
Elbow Reducing
P.T. 90 Elbow
A B Pc. No. A P.T. 90
Brass B A B Pc. No.
1/8" 1/8" 233567 Brass
1/4" 1/4" 233568 1/8" 1/4" 232871N B
3/8" 3/8" 233569N
1/2" 1/2" 233570
3/4" 3/4" 233571

78
Tubings & Fittings 07

Miscellaneous Fittings (cont.)


Washer

A
Nut

A B

B
C
A B Anchor Elbow
Pipe Tap Pipe Tap Pc. No. A B Anchor
1/4" 1/4" 201030N Pipe Pipe C Coupling
Tap Tap Length Pc. No.
3/8" 3/8" 212765N
1/8" 1/8" 1-17/32" 225740N
1/4" 1/4" 31/32" 221204N
A 1/4" 1/4" 1-17/32" 205465N
3/8" 3/8" 1-5/16" 217709N

A B Anchor Elbow
Pipe Tap Pipe Tap Pc. No.
1/4" 1/4" 201010N
A Washer
3/8" 3/8" 233420N
Nut

B
Nut
Washer 3/4" Pipe
A Thread
A C

D B B Clamping
A Pipe C Stud
P.T. Tap Length Pc. No.
1/2" 1/4" 2-1/8" 205498N
C
1/2" 1/4" 2-1/2" 205499
B D Clamping
A Pipe C Pipe Stud
P.T. Tap Length Tap Pc. No.
1/2" 1/4" 2-15/16" 205730N
1/2" 1/4" 3-15/16" 223464
B
1/2" 1/4" 2-15/16" 1/4" 228146

C
Washer
Nut
B

A
A

Anchor
C A B C Tee
Pipe Tap Pipe Tap Pipe Tap Pc. No.
A Anchor
1/4" 3/8" 1/4" 231379N
Pipe B C Coupling
Tap P.T. Length Pc. No. 3/8" 3/8" 3/8" 236056N
3/8" 3/8" 1-7/8" 215672N 3/8" 1/2" 3/8" 239727N

79
Tubings and Fittings 07 Air Brake Hose and Fittings

TYPE BW-101-M TYPE A HOSE is standard for all flex- BW-304-M TYPE B HOSE is standard for all flexible con-
ible connections in the air brake system where conditions nections in the air brake system where conditions do not
do not require larger hose. They are most commonly require larger hose. It is most commonly used for Brake
used for Brake Chamber Hose connections, or Trailer Chamber Hose connections, or Trailer Hose connections.
Hose connections. Identify by inside and outside diameters and continuous
Identify by inside and outside diameters and continuous markings on the outside surface.
marking on the outside surface.
3/8" I.D.TYPE B (FRONT VIEW)
BW304M<>AU
3/8" I.D.TYPE A (FRONT VIEW) BENDIX TYPE B 3/8 SAE J1402b

BENDIX BW101M<>AU TYPE A 3/8 SAE J1402b BACK VIEW


DOT AU 10/74 3/8 AI&II
BACK VIEW
DOT AU 10/74 3/8 AI&II
BW-304-M HOSE is available as follows:
PC. NO. DESCRIPTION
BW-101-M HOSE is available as follows:
277546 50 Ft. Coil Carton
PC. NO. DESCRIPTION ORDER BY ORDER BY
285497 100 Ft. Coil Carton
285496 50 Ft. Coil Carton PIECE NUMBER 285498N 250 Ft. Coil Reel PIECE NUMBER

TYPE BW-432-M TYPE B HOSE is of similar construc-


tion to BW-101-M TYPE B HOSE but has larger inside
and outside diameters. It is used in special cases requir-
ing larger hose than the standard Type BW-101-M.
Identify by inside and outside diameters and continuous
markings on the outside surface.
BW-127-M HOSE is available in a maximum length of 50
Ft. It is supplied as follows:

1/2" I.D. TYPE B (FRONT VIEW)


BENDIX BW432M<>AU TYPE B 1/2 SAE J1402

BACK VIEW
DOT AU 10/74 1/2 AI&II

PC. NO. DESCRIPTION ORDER BY


5006705 50 Ft. Coil Bulk PIECE NUMBER

Swivel
3/8" P.T. Conn.
3/8" P.T.
Conn.

A
BW-432-M Type B 1/2" I.D. x 7/8" O.D. 1/2" I.D. TYPE B HOSE

A Hose A Hose A Hose A Hose A Hose


Overall Assembly Overall Assembly Overall Assembly Overall Assembly Overall Assembly
Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No.
18" 5005961 24" 5005964 32" 5005968 38" 5005971 46" 5005975
20" 5005962 26" 5005965 34" 5005969 40" 5005972 48" 5005976
22" 5005963 28" 5005966 36" 5005970 44" 5005974 60" 5005977

80
Air Brake Hose and Fittings Tubings and Fittings 07

Swivel
1/4" P.T. Conn.
1/4" P.T.
Conn.
Stud
202687N

BW-304-M Type B 3/8" I.D. x 3/4" O.D. 3/8" I.D. TYPE B HOSE
A Hose A Hose A Hose A Hose
Overall Assembly Overall Assembly Overall Assembly Overall Assembly
Length Pc. No. Length Pc. No. Length Pc. No. Length Pc. No.
15-1/8 228533 24-7/8 228544N 32 228552 45-1/8 228563
18-5/8 228535 26-7/8 228547 34-3/8 228554 50-1/8 228565
20-3/8 228539 27-5/8 228548 36-1/8 228555 54-1/8 228566
22-5/8 228541N 29-1/8 228549 38-1/8 228557 68-5/8 228567
24-1/8 228472 30-1/8 228550 42-5/8 228561

Shell Body A
FOR 3/4 O.D. x 3/8 I.D. HOSE 236271 Pipe
Thd.
Hose Connector
For BW-101-M & BW-304-M Hose

A Hose Connector Body


P.T. Pc. No. Pc. No.
1/4" 226134 236268
3/8" 226135 236269
1/2" 226136 236270

FOR 3/4 O.D. x 3/8 I.D. HOSE Sleeve

Hose Union
For BW-101-M & BW-304-M Hose

Hose Sleeve Nut


Union Body 2 Required 2 Required
Pc. No. Pc. No. Pc. No. Pc. No.
216678 216694 203610N 203624 Nut Body

1/4"
FOR 3/4 O.D. x 3/8 I.D. HOSE Pipe
Shell Stud Thd.
Hose Connector (Swivel)
For BW-101-M & BW-304-M Hose

Hose
Connector
(Swivel) Stud Shell
Pc. No. Pc. No. Pc. No.
226293N 202687N 236271

81
Tubings and Fittings 07 Hose Fittings
Shell and FOR 3/4 O.D. x 3/8 I.D. HOSE
Spring Assy.
226950
A Spring
Pipe Guard
Thd. Body Shell 201045

Hose Connector with Spring Guard For BW-101-M & BW-304-M Hose

Hose Connector
A with Spring Guard Body
P.T. Pc. No. Pc. No.
1/4" 226137 236268
3/8" 226138 236269
1/2" 226139N 236270

A Body Sleeve Nut Spring Guard


Pipe
Thd.

Hose Connector with Spring Guard


Hose
Connector
Spring with
A Body Sleeve Nut Guard Spring
P.T. For Hose Pc. No. Pc. No. Pc. No. Pc. No. Pc. No.
1/4" 3/8" I.D. Types A & B 215993 203610N 203613 201045 215536N
3/8" 3/8" I.D. Types A & B 233470 203610N 203613 201045 223907N
3/8" 7/16" I.D. Types A & B 216173 204741 204742 204743 216172
1/2" 3/8" I.D. Types A & B 215992 203610N 203613 201045 215535N

Hose Fittings A
Pipe Sleeve
Hose Connector Thd.
Hose
A For Connector Body Sleeve Nut
P.T. Hose No. Pc. No. Pc. No. Pc. No. Pc. No.
1/2" BW-101 & 304-M 215539 215992 203610N 203624
1/4" BW-101 & 304-M 215540N 215993 203610N 203624
3/8" BW-127 & 348-M 217604 216173 204741 212318
3/8" BW-101 & 304-M 224887 233470 203610N 203624

Body Nut

82
Hose Fittings & Misc. Tubings and Fittings 07

Hose Suspension Spring


Spring Control
Supply
Description Pc. No.
3/4" Dia.-Std. 200661N
1" Dia.-H.D. 249393
1-1/16" Dia.-H.D. 249394

Connection Tag Connection Tag


For Supply Hose Line For Control Hose Line
Pc. No. 201499N Pc. No. 201500N

Hose Couplings
V.M.R.S. 13-010-030
13-010-031

Bendix HC-1 Hose Coupling


Filter
Screen Coupling
Pc. No. Pc. No. Identification
275150N None None
*275824* None None
Filter
278698N 241839N None Screen
1/2" P.T.
* With 1/2" Nipple Pc. No. 212324N

Bendix HC-2 Hose Coupling


Packing
Hose Filter Ring
Coupling Screen Coupling
Pc. No. Pc. No. Identification
278850N None Control
278851N None Supply
278852N 241839N Control
278853N 241839N Supply

Filter Screen Packing Rings

Pc. No. 241839N Pc. No. 213630N Pc. No. 248579


Fits All Couplings Standard Double Lip
Fits All
Couplings

83
Tubings and Fittings 07 Couplings

Dummy Couplings Hole

Dummy Coupling
with Chain Rivet Hole Chain
Service New Pc. No. Eye Dia. Pc. No.
220635N None 1/8" 212930
220636N None None 212930
224810N Included None 212930
277994 None None 212930
Hole

Chain
Dummy Coupling Hole
Service New Pc. No. Dia.
212227N None
291991N 3/16"

Air Dryers 08 Water Separator and Trailer Air Dryer


1/4"
Bendix Cyclone DuraDrain Water 3/8" NPT Mounting Hole
Separator "Out"
Removes moisture
3/8" NPT
Purge Nut Kit Pc. No. 5013824 "In"
Mounting Spacer Kit Pc. No. 5014792
2-1/2"

Service
New 1-1/4"
Pc. No.
801747

Bendix Trailer System-Guard Air Dryer


Control Outlet Mounting - This Side
Control Inlet
Removes both moisture and solid contaminants

Service
3-5/8"
New
Supply
Pc. No. Inlet
800765
Supply Outlet

11-3/16"
2-1/2"

All Supply and Control ports 1/4" NPT


84
Filters Air Dryers 08

Bendix PuraGuard Filter


For service new replacement assembly use
PuraGuard QC Filter Service Pc. No. 801731
Maintenance Kit Pc. No. 5006788
Rebuild Kit Pc. No. 5006789

Included In Kit
Pc. No. 5006788
Included In Kit
Pc. No. 5006789

Bendix PuraGuard QC Filter 4-5/16" 6-1/2"

Mounting Bracket Kit Pc. No. 5013671N 5-1/2"


Cartridge Kit Pc. No. 5013672 .5" x .36"
Mounting Slot

7-3/8"

Service Pc. No. 801731

Bendix AF-3 In-Line Filter


Removes Solid Contaminants

Service New 1/4" 1/4"


Pc. No. P.T. P.T.
801331

85
Air Dryers 08 Bendix AD-2 & AD-9 Air Dryer
Pipe Plug
Bendix AD-2 Air Dryer

End Cover Available Remanufactured Exchange

Outlet w/Integral
V.M.R.S. 13-010-033 Check Valve

21-3/16"
Bendix AD-2 Air Dryer Field Installation
Kits For Trucks
Inlet
Reman. Service Inlet/
Exch. New Outlet Inlet
Pc. No. Pc. No. Size (P.T.) Remarks
286934RX 286934N 1/2" 12 V.D.C. - 60 W. Heater
1/4" P.T. Purge
Line Port
Back Side
Service/Maintenance Information
Maintenance Kits:
Service
New 6-15/32"
Pc. No. Description
286718 Desiccant Cartridge Refill Kit End Covers
287313 Desiccant Cartridge Kit
Reman. Service
101900X Reman. Desiccant Cartridge Exch. New
287298N Check Valve Maintenance Kit Pc. No. Pc. No. Remarks
287053N Purge Valve Maintenance Kit 103253RX 24 V.D.C. - 120 W. Heater
102657N Thermostat Maintenance Kit 286875RX 286875N 12 V.D.C. - 60 W. Heater
288918 Thermostat Cover Maintenance Kit 286876RX 286876 24 V.D.C. - 60 W. Heater

Bendix AD-9 Air Dryer


More Desiccant Works Longer
Compact Size Saves Space
Remanufactured Exchange
Service Reman. Port
V.M.R.S. 13-010-033 New Exch. Purge Purge Size
Pc. No. Pc. No. Volume Valve (P.T.) Heater Notes
065225 109685X Standard Hard 1/2" 12V / 75W
065226 109687X Standard Hard 3/4" 12V / 75W
800243 Standard Hard 3/4" 24V / 100W
065650 109689X Standard Soft 1/2" 12V / 75W
065651 109690X Standard Soft 3/4" 12V / 75W
065652 109691X Extended Soft 3/4" 24V / 75W
065499 Standard DLU 1/2" 12V / 75W
065605 Standard DLU 3/4" 24V / 75W
065647 Standard Soft 1/2" 12V / 75W Drop In*
065243 5000205X Extended Hard 1/2" 12V / 75W
065228 065228RX Extended Hard 3/4" 12V / 75W
800686 Extended Hard 1/2" 24V / 75W
065227 109688X Extended Hard 3/4" 24V / 75W
Freightliner DTNA
803106 5020297X Standard Hard 1/2" 12V / 75W
- Cascadia**
*For use with Holset Series QE Compressors only
**Other Bendix AD-9 air dryer models can not be used in this application.

86
Bendix AD-9 Air Dryer Air Dryers 08

Bendix
Maintenance Kits and Service Parts 7.2" PuraGuard
Medallion -
Indicates use
Piece No. Description of PuraGuard
Check Valve Kits Oil Coalescing
Cartridge
107800N Check Valve Kit 1/2" (Old Style End Cover Only)
107799 Check Valve Kit 3/4" (Old Style End Cover Only)
Desiccant Cartridge Kits
14.1" Standard
K092641 Desciccant Cartridge Stablilizer Kit (Cartridge Not Included)
107794X Reman Exchange 16.5" w/Extended
Purge
107796 Service New
107796PG Bendix PuraGuard Oil Coalescing Cartridge - Service New
107794PGX Bendix PuraGuard Oil Coalescing Cartridge - Reman
Exchange Control Port
Purge Valve Kits End Supply Port
Cover
5004479 Hard Seat Purge Valve Kit 12V-75W
5004480 Hard Seat Purge Valve Kit 24V-75W Heater &
5004381 Hard Seat Purge Valve Kit 24V-100W Thermostat
Wire Harness &
5005037 Hard Seat Purge Valve Maintenance Kit Connector
800405 Soft Seat Purge Valve Kit 12V-75W Delivery Port 9.3"
5004338 Soft Seat Purge Valve Kit 24V-75W
Purge Valve Housing
5005893 Soft Seat Purge Valve Maintenance Kit
5004339 DLU Purge Valve Kit 12V-75W
5004340 DLU Purge Valve Kit 24V-75W Delivery Port
Check
5004341X Reman. Soft Seat Purge Valve Assembly Kit 12V-75W Valve
5004342X Reman. Soft Seat Purge Valve Assembly Kit 24V-75W *Service with Heater &
Universal Check Thermostat
Heater Kits Connection
Valve Kit Only
109578 Heater & Thermostat Kit 12V-75W
109579 Heater & Thermostat Kit 24V-75W Supply Port
5002595 Heater & Thermostat Kit 24V-100W
Safety
109871N Wiring Harness Electrical Splicing Kit Valve
Miscellaneous Kits 5001909
107695 Bracket Kit Purge Exhaust Port
5004380 Field Modification Kit For Use With Holset E & QE
Compressors (Kit Pc. No. 800405 Included) New Style End Cover
5003838 Exhaust Cover Kit - Bendix AD-9 Air Dryer Only
K021189 Silencer Kit
Delivery Port
113209 Universal Mounting Plate Check
*K041395 Universal Check Valve Kit Valve

Stabilizer

Wiring Harness & Connector


Pc. No. 109871N
Old Style End Cover

Air Dryer
Cartridge

Universal Mounting Plate


Pc. No. 113209

IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge


is replaced, it must be replaced with a like unit.
87
Air Dryers 08 Bendix AD-SP Air Dryers

Bendix AD-SP Air Dryer 5.62"


Widest
System Purge

V.M.R.S. 13-010-033

Bendix AD-SP Air Dryers & Field Installation Kits

AD-SP Air Dryer


w/ SC-PR Valve AD-SP Air Dryer Heater &
Service New Service New Thermostat Volts- 11.07"
Pc. No. Pc. No. Watts (See Note 1) Height
Control
131031 800887 12v-90w 1/4" PT
131032 800972 24v-90w

Note 1: 12 & 24 volt AD-SP air dryers are identified by


connector color White = 12v, Gray = 24v

Heater & 1/2" Delivery


Thermostat 1/2" Supply
Connector

Maintenance Kits and Service Parts Bendix AD-SP Air Dryer


Desiccant Cartridge Kit 5008414
Bendix PuraGuard Oil Coalescing Cartridge Kit 5008414PG Cartridge
5008414
Purge Valve Kit 109995
Check Valve Kit 5005624
Tubing
Mounting Bolt Kit 5001201 Elbow
Silencer Kit K021189
Turbo Cut-off Kit 109993 Single Check Make-Up
Valve Air Line
Heater & Thermostat Kit - 12V 109495 (Kit 800374) (Kit 109960)
Heater & Thermostat Kit - 24V 109496
Wire Harness & Splice Kit 109871N Supply Port
Adapter Fitting Delivery
(Kit 109961) Port
Adapter Fitting
(Kit 109961)
Do not remove rear
cover of AD-SP air dryer.
The components under
the cover are not
serviceable.
Tubing
AD-SP Air Elbow
Dryer Drop-In

Bendix PuraGuard
Medallion - Indicates
Supply use of PuraGuard Oil
Delivery 1/2" PT Coalescing Cartridge
1/2" PT

Bendix SC-PR
Single Check Protection Valve Bendix PuraGuard Oil
must be used in conjunction Coalescing Cartridge
with the Bendix AD-SP Air Dryer 5008414PG
065677 - Service New

IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge


is replaced, it must be replaced with a like unit.
88
Bendix AD-IP Air Dryer Air Dryers 08
Bendix PuraGuard 9.25"
Medallion - Indicates Widest
Bendix AD-IP Air Dryer use of PuraGuard Oil
Coalescing Cartridge
Integral Purge Air Dryer

V.M.R.S. 13-010-033
Description Pc. No.
Cartridge Bolt Kit 109498
Desiccant Cartridge Service New 065624
12.5"
Desiccant Cartridge Remanufactured 109493X Height
Bendix PuraGuard Coalescing Cartridge Kit - Service New 065624PG
Control
PuraGuard Coalescing Cartridge Kit - Reman Exchange 109493PGX 1/4" P.T.
Delivery Check Valve Kit 109494
Exhaust Cover Kit 5011327
Extended Purge Kit 3/8" U-Bolt; 90in3 Reservoir 5012561N
Extended Purge Kit 3/8" U-Bolt; 288in Reservoir
3
5008972N
Supply
Extended Purge Kit 1/2" U-Bolt; 90in3 Reservoir 5005309N 1/2" P.T.
Delivery
12 Volt Heater & Thermostat Kit 109495 1/2" P.T. Heater &
Thermostat
24 Volt Heater & Thermostat Kit 109496 Connector
Mounting Bracket Kit 5001247
Silencer Kit K021189
Wiring Harness & Splicing Kit 109871N

For purge valve kits see the Bendix AD-IS and AD-IP Air
Dryer Purge Valve Maintenance Kit section of this catalog.

Service Reman. Heater &


New Exch. Supply Delivery Thermo.
Pc. No. Pc. No. Port Port Volts-Watt Comments
065612 109477X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4
065613 109478X 1/2" PT 1/2" PT 24v - 90w Notes 2, 3, 4
065693 109503X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2
800089 5000985X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4
800618 5006234X 1/2" PT 1/2" PT 24v - 90w Notes 2, 3, 4, 5
800576 5005556X 1/2" PT 1/2" PT 12v - 90w Notes 2, 3, 4, 5 Bendix AD-IP Drop-In Air
Dryer
Notes:
1. No upper or lower mounting bracket.
2. 12 & 24 volt air dryers are identified by connector color - White = 12v, Gray = 24v
3. Center to center of slots in both mounting brackets 5.64 inches
4. Includes 5001247 (mounting bracket kit)
5. Extended Purge
Bendix AD-IP Drop-In Air Dryer
Heater &
Service Reman Supply Delivery Thermo.
Pc. No. Pc. No. Port Port Volts-Watt Comments
800067 5000709X 1/2" PT 1/2" PT 12v - 90w Notes 1, 2, 3

Notes:
1. All replacement air dryers include 5001247 (mounting bracket kit).
Exhaust Cover Kit 5011327 2. 12 & 24 volt air dryers are identified by connector color -
Universal White = 12v, Gray = 24v
Mounting 3. Includes Drop-In Check Valve Kit
Plate
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge
Pc. No. 113209
(Can be used to is replaced, it must be replaced with a like unit.
mount any Bendix air Wire Harness Assembly
dryer to vehicle) (Use Kit 109871N)
89
Air Dryers 08 Bendix AD-IS Air Dryer

Bendix PuraGuard
(Located between Reservoir
Bendix AD-IS Air Dryer

and Dryer) AD-IS
Medallion - Indicates use of
PuraGuard Oil Coalescing
Air Dryer to Reservoir Cartridge
Spin on cartridge o-rings (2 used)

V.M.R.S. 13-010-033 Integrated


Purge
Reservoir Desiccant
Cartridge
Bendix AD-IS Air Dryer

AD-IS Air Dryer


Reservoir Governor Safety Valve

Heater &
Thermostat

Purge
Reservoir
This port plugged on Drain Valve
Bendix DRM applications Pc. No.
Pressure Protection (Not Shown) Location
Valves (4)

KITS AND SERVICE PARTS


Delivery Check Valve Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . 5004052
Desiccant Cartridge Replacement Kit . . . . . . . . . . . . . . . . . . . . . . . . 5008414
Integrated Bendix PuraGuard Coalescing Desiccant
Cartridge Service New Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5008414PG
Drain Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5004961N
Governor and Check Valve Replacement Kit. . . . . . . . . . . . . . . . . . . 5004049
Governor Gasket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5007834
Heater & Thermostat Replacement (12 volt) . . . . . . . . . . . . . . . . . . . . 109495
Heater & Thermostat Replacement (24 volt) . . . . . . . . . . . . . . . . . . . . 109496
Mounting Bolt Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5009233
Protective Boots (for pressure protection valves) . . . . . . . . . . . . . . . . 5005163
Safety Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 800350
Splash Shield Kit (includes bracket and cover) . . . . . . . . . . . . . . . . . 5006698
1/4 NPT Air Splash Shield Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5005266N
Suspension Silencer Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . K021189
Port Wiring Harness & Splice Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109871N

Mounting Bolt Specialty Kits


and Washer - (3) Adapter Block and Check Valve Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 5011033
Accessory Ports
(4) Delivery Check Valve Kit for Adapter Block . . . . . . . . . . . . . . . . . . . . . 5011034
Exhaust Cover Kit for Purge Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5011327
Governor (KB low range) and Check Valve Kit . . . . . . . . . . . . . . . . . 5010935

Notes:
1. For purge valve kits see the Bendix AD-IS and AD-IP Air Dryer Purge Valve
Maintenance Kits section of this catalog.
2. There are no kits available for the pressure protection valves. These are not
serviceable items - see warning below.

IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge


22 21
SEC PRI is replaced, it must be replaced with a like unit.

'A' Port*
WARNING:

*Bendix AD-IS air dryers with a plugged port 'A' Do not attempt to adjust or service the Pressure
can not be interchanged with those Protection valves. Incorrect pressure protection
that do not have a port in this location. valve settings can result in automatic application of
vehicle spring brakes without prior warning.

90
Bendix AD-IS Air Dryer
Air Dryers 08
Pc. No. Primary Secondary Accessory Suspension Heater
on AD-IS Port Port Ports Port Voltage
Air Dryer A Service Reman Primary Opening Secondary Opening Opening Opening (90
(Ref.) Port* Pc. No. Pc. No. Port Pressure Port Pressure Pressure Pressure Watt) Comments
5005921 GMT560-C
800959 5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
5008296
Plugged 801145 5010104X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24 Orion Bus
(Note 2)
5008925 GMT560-T
5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
Generic
5010134 Plugged 801147 5010133X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12
12V
Generic
5010135 Plugged 801147 5010133X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12
12V
Generic
5010212 Plugged 801164 5010211X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24
24V
Generic
5010213 Plugged 801164 5010211X 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 24
24V
5010694
Plugged 801266 5010696X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Peterbilt
(Note 1)
DLU
5010900 Plugged 810301 5010924X 1/4 NPT 103psi 1/4 NPT 103psi 103psi 109psi 12
Operation
5015533 Plugged 801266 5010696X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth
5015534 Plugged 801266 5010696X 1/4 NPT 103psi 1/4 NPT 109psi 109psi 109psi 12 Kenworth
5016364
Plugged 802191 1/4 NPT 106psi 1/4 NPT 106psi 106psi 106psi 12 International
(Note 2)
5016420 GMT560-C
802174 5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
5016421 GMT560-T
802174 5008871X 1/2 PTC 103psi 1/2 PTC 109psi 55psi 85psi 12
(Note 2) (obsolete)
Notes:
1. Contains three Accessory ports - all other Bendix AD-IS air dryers shown have 4 Accessory ports.
2. Bendix AD-IS air dryer has 1/4" NPT auxiliary inlet port.

Bendix AD-IS and AD-IP Air Dryer Purge Valve Maintenance Kits
Original Kit Configuration / Replacement Kit
Piece Number Description Installation Piece Number
Bendix AD-IS / AD-IP Air Dryer K022105
Purge Valve Assembly Kit for climate
800404 AD-IS/ AD-IP EverFlow Air Dryer Modules
conditions above -40C (-40F) K031560
AD-IP Drop-In Air Dryer
AD-IS / AD-IP Air Dryer K031559
Arctic Purge Valve Assembly Kit for climate
5017687 AD-IS / AD-IP EverFlow Air Dryer Modules
conditions between -40C to -50C (-40F to -58F) K031561
AD-IP Drop-In Air Dryer
Purge Valve Assembly Kit for climate Bendix AD-IP Air Dryer
5009650 K031562
conditions above -40C (-40F) Discharge Line Unloader

Arctic Purge Valve Assembly Kit for climate


5017682 AD-IP Air Dryer Discharge Line Unloader K031563
conditions between -40C to -50C (-40F to -58F)

Purge Valve Maintenance Kit for climate


5003547
conditions above -40C (-40F) Purge valve maintenance kits will no longer be offered. Select the
appropriate purge valve assembly kit from those shown above that best
Arctic Purge Valve Maintenance Kit for climate
5017683 matches your application.
conditions between -40C to -50C (-40F to -58F)

91
Air Dryers 08 Bendix AD-IS Air Dryer

Bendix DRM Dryer Reservoir


Module with Bendix AD-IS Air Dryer
B

C
Bendix AD-IS Air Dryer used on Bendix DRM Dryer Reservoir Module
Figure 1
AD-IS AD-IS Pc. No.
Service Reman. on AD-IS 'A' Accessory Heater
New Exch. Air Dryer Port* Suspension Ports Voltage
Pc. No. Pc. No. (Reference) Plug Port (Qty.) (90 Watt)
800383 5004050X 5003424 without 1/4" NPT 1/4" NPT (4) 12
800838 5008332X 5007593 without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 12
801100 5009483X 5009232 without 1/4" NPT 1/4" NPT (4) 12
801330 5011075X 5011074 without none none 12
801324 5011041 without 1/4" PTC 1/4" NPT (3) 3/8" PTC (1) 24

Bendix PuraGuard
Medallion - Indicates use of
PuraGuard Oil Coalescing
Cartridge Service and Remanufactured Bendix AD-IS air
dryers do not include Bendix DRM Reservoirs
or Purge Volume Reservoirs.

22 21
SEC PRI

B
'A'
Port

C
Figure 2

*Bendix AD-IS air dryers with a plugged port 'A'


can not be interchanged with those


that do not have a port in this location.

Reservoirs for Bendix DRM Dryer Reservoir Module


Service New Number of Bracket
Pc. No. 'B' Dia. 'C' Length Compartments Comments Figure
5005313N 9" 53.5" 2 Steel 1
5009107N 9" 55.5" 2 Aluminum 1
5007588 9" 26" 3 Steel 1
5008939N 9" 29.8" 2 Steel 1 B
5009569N 12" 56.1" 3 Steel 1
**5011548N** 9" 53.5" 3 Steel 1
**for use on vehicle with FreedomLine transmission & has an integral 610 in3 chamber
C

Purge Volume Reservoirs Figure 3


Service New Volume Mounting
Pc. No. 'B' Dia. 'C' Length (Cubic Inches) Bracket Figure Comments
5009028N 9" 6" 300 4 Hole SAE Mtg. 2 Extended
Purge
5008574 9" 3.9" 200 4 Hole SAE Mtg. 2 Standard
5011292 9" 3.9" 200 Included 3 Standard

PTC = Push-to-Connect

IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge


is replaced, it must be replaced with a like unit.
92
Bendix EverFlow Module Assembly Air Dryers 08

Bendix EverFlow Module Assembly


Air Dryer Bendix EverFlow Module
Supply &
Service Reman. Cable Delivery
New Service New Exch. Mounting Mounting Assembly Port
Pc. No. Voltage Type Pc. No. Pc. No. Bracket Module Bracket Kit Location
801032 12 AD-9 065650 109689X 5009610 800685 5008483 5008484 Shown
800801 12 065693 109503X 800685
AD-IP 5001247 5008483 5008484 Shown
801288 24 065613 109478X 800722
802121 802114 alpha Part of Dryer Shown
12 AD-IS DNA 5017324 800685 5015949
802537 802115 beta Bracket Opposite
For model specific service kits see the individual air dryer page.

EverFlow Module EverFlow Module


Mounting Bracket EverFlow Module
Mounting Bracket

Beta
Alpha

Cable
Assembly - Kit

Supply Port
EverFlow Module
Mounting Bracket
Delivery
Cable Assembly - Kit Port
Air Dryer Mounting Supply
Bracket Port
Delivery Ports (5)
Bendix AD-IP
EverFlow
Air Dryer Assembly Bendix AD-IS
EverFlow
Air Dryer Assembly

Supply Port IMPORTANT: If the Bendix


PuraGuard oil coalescing
cartridge is replaced, it
Delivery
Port must be replaced with a like
Bendix AD-9 unit.
Air Dryer Mounting EverFlow
Bracket Air Dryer Assembly

Electrical
Bendix EverFlow Air Dryer Module Connector

Retrofit Kit* Service


Service New New
Pc. No. Pc. No. Voltage 1/8" NPT
Control Dryer
800684 800685 12 V #2
800723 800722 24 V
*Includes EverFlow module & hardware
does not include air dryers. 1/8" NPT
Control
Governor
1/8" NPT
Control Dryer
#1 1/8" NPT
3/8"-16 UNC x .7 in. deep RES
Mounting Holes (2)
93
Air Dryers 08 Bendix PuraGuard Oil Coalescing Cartridge
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge is the
OE Standard it must be replaced with a like unit.
Bendix PuraGuard Oil
Vehicle Make/ Coalescing Cartridge
Engine Bendix Air Dryer Type
Platform/Model
OE Standard OE Spec Option
FREIGHTLINER

Service New 107796PG


AD-9 Air Dryer
Cummins ISB6.7,
Reman 107794PGX
FCCC:BUS ISC8.3, ISL9 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX

Cummins ISB6.7, Service New 065624PG


FCCC:RV ISC8.3, ISL9
AD-IP Air Dryer
Reman 109493PGX
Service New 065624PG
AD-IP Air Dryer
Detroit DD13 , Reman 109493PGX
DD15 , DD16
DRM Dryer Reservoir
Service New 5008414PG
Module
Business Class M2
Service New 065624PG
AD-IP Air Dryer
Cummins ISB6.7, Reman 109493PGX
ISC8.3, ISL9
DRM Dryer Reservoir
Service New 5008414PG
Module
Service New 107796PG
AD-9 Air Dryer
Detroit DD13 ,
Reman 107794PGX
DD15 , DD16 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
Cascadia
Service New 107796PG
AD-9 Air Dryer
Reman 107794PGX
Cummins ISX15
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
AD-SP Air Dryer Service New 5008414PG
Service New 107796PG
AD-9 Air Dryer
Coronado Detroit DD13 Reman 107794PGX
DRM Dryer Reservoir
Service New 5008414PG
Module
WESTERN STAR
Service New 107796PG
AD-9 Air Dryer
Detroit DD13 ,
Reman 107794PGX
DD15 , DD16 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
Service New 107796PG
AD-9 Air Dryer
Reman 107794PGX
Western Star DD Tier 3
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
Service New 107796PG
AD-9 Air Dryer
Cummins ISC, ISL,
Reman 107794PGX
ISX15 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX

94
Bendix PuraGuard Oil Coalescing Cartridge Air Dryers 08
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge is the
OE Standard it must be replaced with a like unit.

Bendix PuraGuard Oil


Vehicle Make/ Coalescing Cartridge
Engine Bendix Air Dryer

Type
Platform/Model
OE Standard OE Spec Option
MACK

Refuse
Mack MP8 AD-RP Air Dryer Service New 5008414PG
Mack TerraPro
Service New 107796PG
AD-9 Air Dryer
CONSTRUCTION Reman 107794PGX
Mack MP7, MP8
Mack Granite Series Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
AD-RP Air Dryer

Service New 5008414PG
Service New 107796PG
HIGHWAY AD-9 Air Dryer
Mack MP7, MP8

Reman 107794PGX
Mack Pinnacle Series
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
AD-RP Air Dryer Service New 5008414PG
Service New 107796PG
HEAVY HAUL AD-9 Air Dryer
Mack MP10 Reman 107794PGX
Titan by Mack
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
VOLVO

AD-RP Air Dryer Service New 5008414PG


Service New 107796PG
Volvo AD-9 Air Dryer
Volvo D11, D13 Reman 107794PGX
VHD, VHD 430
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
Volvo VN 780,
Volvo D11, D13, D16 AD-RP Air Dryer Service New 5008414PG
VN 730, VN 670, VN 630
Service New 107796PG
AD-9 Air Dryer
Volvo VNL 430, VNM / Reman 107794PGX
Cummins ISX15
VNL Daycab Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
KENWORTH

T680, T660, W900, AD-IS EverFlow


Service New 5008414PG
T800, C500 Air Dryer

T470, T440, T370, T270, AD-SP Air Dryer Service New 5008414PG
T170, K370 AD-IS Air Dryer

Service New 5008414PG
AD-IS EverFlow
Service New 5008414PG
T700 Air Dryer
AD-IS Air Dryer Service New 5008414PG

95
Air Dryers 08 Bendix PuraGuard Oil Coalescing Cartridge
IMPORTANT: If the Bendix PuraGuard oil coalescing cartridge is the
OE Standard it must be replaced with a like unit.
Bendix PuraGuard Oil
Vehicle Make/ Coalescing Cartridge
Engine Bendix Air Dryer Type
Platform/Model
OE Standard OE Spec Option
PETERBILT

AD-IS EverFlow
Service New 5008414PG
Air Dryer
Models 348, 365, 367,
382, 384, 386, 389, Service New 065624PG
AD-IP Air Dryer
579, 587 Reman 109493PGX
AD-IS Air Dryer Service New 5008414PG
Service New 065624PG
Models 210, 220, 320, AD-IP Air Dryer
Reman 109493PGX
325, 330, 337
AD-IS Air Dryer Service New 5008414PG
INTERNATIONAL

Service New 107796PG


AD-9 Air Dryer
International
Max xForce Reman 107794PGX
DuraStar 4000 7/8/9/10/DT Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
Service New 107796PG
AD-9 Air Dryer
International
Max xForce Reman 107794PGX
PayStar 5000 11/13/15 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
AD-IS EverFlow
Service New 5008414PG
Air Dryer
Service New 107796PG
International Max xForce AD-9 Air Dryer
WorkStar 7000 9/10/11/13/DT Reman 107794PGX
Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
Service New 107796PG
AD-9 Air Dryer
International Reman 107794PGX
Max xForce 11/13
TranStar 8000 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX
International 9900 AD-IS Air Dryer

Service New 5008414PG
Series
International Max xForce
LoneStar 11/13/15 AD-IS EverFlow
International Service New 5008414PG
Air Dryer
ProStar
IC BUS - CE Service New 107796PG
(Conventional) AD-9 Air Dryer
IC BUS - FE Max xForce Reman 107794PGX
(Front Engine) 7/8/9/10/DT Service New 065624PG
IC BUS - RE AD-IP Air Dryer
(Rear Engine) Reman 109493PGX
Service New 107796PG
AD-9 Air Dryer
Max xForce Reman 107794PGX
BD CHASSIS - HC 7/8/9/10/DT
(Blue Diamond) Cummins ISB 6.71 Service New 065624PG
AD-IP Air Dryer
Reman 109493PGX

96
Bendix PuraGuard Oil Coalescing Cartridge Air Dryers 08

Bendix PuraGuard Oil Coalescing


Cartridge piece numbers
Bendix PuraGuard PuraGuard
Air Dr yer Ser vice New Reman
Bendix PuraGuard oil coalescing
AD-IS AD-SP , AD-RP 5008414PG air dryer identification
,

AD-IP 065624PG 109493PGX


Current production air dryers with the Bendix
AD-9 107796PG 107794PGX PuraGuard oil coalescing filter have one,
or more, of these identifiers.
(Early production may not include either of these
and only be identified by part number.)

Medallion -
located on Label or imprint -
the top of the located on the side of
air dryer the air dryer cartridge

Bendix AD-IS, AD-SP Bendix AD-IP Air Bendix AD-9 Air


or AD-RP Air Dryer Dryer Cartridge Dryer Cartridge
Cartridge

97
ABS & Stability 13 Tractor: EC-30 & Gen 4/5 ECUs

Bendix EC-30 Electronic Controller

EC-30
ECU Connectors are black

Gen 4/5
ECU

J1939
Service New Sensors/ Traction Engine Dash Customers Include
Pc. No. Modulators Control Communication Support (Comments)
801167 4S/4M Yes Yes International
801173 6S/4M Yes - International
801177 4S/4M Yes Yes International
801180 6S/4M Yes - Freightliner / Mack
J1939
801199 6S/4M Yes Yes GMC
801202 6S/4M Yes Yes GMC
801227 6S/4M Yes - Volvo
801228 6S/4M Yes - -
801239 6S/4M Yes - Mack
Volvo
801233 6S/4M Yes - (EC-16 / EC-17 ECU Service Replacement)
GMC
801234 6S/4M Yes -
J1939, J1922 (86 Tooth Tone Ring - EC-17 ECU Service Replacement)
GMC
801235 6S/4M Yes - (100 Tooth Tone Ring - EC-17 ECU Service Replacement)
801236 6S/4M Yes - (EC-16 / EC-17 ECU Service Replacement)
801238 4S/4M - - -
801335 6S/4M Yes - -
J1939
801205 4S/4M - - GMC (100 Tooth Tone Ring)
801206 4S/4M - - GMC (86 Tooth Tone Ring)

Gen 4/5 Electronic Control Unit (ECU)


OE Service New Sensors/ Traction Engine
Pc. No. Pc. No. Modulators Control Communication Mounting Comments
300130 801764 6S/6M Yes J1939 24 Volt
300199 801765 4S/4M Yes J1922 -
300208 801759 4S/4M Yes -
Frame
300345, 300367 801755
6S/6M Yes J1939 Configured as 6S/4M ABS1
300368, 5012926 801758
5012608 801762 4S/4M - -
300222 300222N
4S/4M - No -
300342 801752
Cab
300344, 5006806 801753 6S/6M Yes Configured as 6S/4M ABS1
J1939
5012582 801754 6S/6M Yes Use for a 6 x 2 vehicle with a tag axle
1
ECU reconfiguration required for 6S/6M and/or Traction Control. The following tools can be used for reconfiguration: Bendix ACom Diagnostic
Software (free download available from www.bendix.com), or Nexiq Pro-Link iQ application card (Nexiq p/n 804001).
NOTE: Gen 4/5 ECUs were formerly marketed under the Eaton brand name

98
Tractor: EC-60 Electronic Control Units ABS & Stability 13

Bendix EC-60 Advanced Cab ECU


All shown have traction control and communicate over J1587 and J1939

Service
OE New Stability Sensors/ Supply
Customer Pc. No. Pc. No. Configuration Modulators Voltage PLC
Bendix EC-60
802780 Advanced
Volvo, 5018531
K031692*
Mack K022161 IMPORTANT
K040157 The vehicle VIN number must be
801905 specified when ordering Bendix EC-60
803082 Advanced ECUs, since the ECU is
5012231
individually configured for the vehicle.

5019416
K023054
K038368
803146
5016144 Electronic
Stability
5020080 Program (ESP)
International K033963
K039393
K033964
K034014
4S/4M 12 Yes
K040122
K021136
K021415
rs Manual
ABS Operato nual
Ma
erators
K021416 ABS Op

PACCAR K024560 Bendix Antilo


ilock Bra
ck Brake Syste
s
ms

ke SystemBraking Features:
ck
dix Ant al Advanced Antilo

s:
BenOption
With Feature
Braking
Antilock n Control (ATC)
K025766 With Opt
iona l Adv

Autom

ancedatic
Autom
atic Tra
Tractio
ction Con
and
trol (AT
C)

and Syste m

onic Stability
ESP Electr
K025780 ESP

Electronic
Stability
System

contains
This booklet

K041759 DO NOT This boo safety


and ope
REMOVE FROM important benefi
DO NOTVEHICLE
and safe
tains ional
ant operat
klet con nal ation
import
inform
ratio
you and
fits tion
that informa
ty owners.
uentand
FROM efits you
subseq
REMOVE that ben ers.
VEHICLE uent own
subseq

802054 the information


in this
tand and follow nt Safety in this tion
Informa
Read, unders rmation
larly the wImporta
the info ty Information
manual, particuand folloESP (page 9).

803147 Read,
manual,
about
undABS
about (page 5) and ortant Safe
erstand
rly the
Imp
particula and ESP (pag
ABS (page 5)
e 9).

5015578
5020081 Roll Stability
Bendix Antilock Brake
International K041711 Program
K033968 Systems Operator's Manual
(RSP)
BW2489 (ESP)
K033969 and BW2499 (RSP)
K034015 Available on www.bendix.com
K040121
*Aftermarket part number K031692 for Volvo & Mack ESP configured vehicles is only
available through a Volvo or Mack dealer.

Note: It is recommended that the part number being replaced is verified and cross-referenced
to the aftermarket replacement number from the part itself or read back through the OEM's
service tool or Bendix ACom diagnostics.

Bendix ACom Diagnostic Software


BW2329 (visit www.bendix.com)

99
ABS & Stability 13 Tractor: EC-60 Electronic Control Units

Bendix EC-60 Standard Cab ECU


All shown communicate over J1587 and J1939
Service
OE New Sensors/ Supply
Customer Pc. No. Pc. No. Modulators Voltage PLC Notes
801876
801877
5012226
K038358
K039381
K038360
K021134 Bendix EC-60 ECU Standard (Cab)
PACCAR K021414
K041767
802130 rs Manual
ABS Operato nual
Ma
erators
PLC operation for ABS Op
5016139 K041718
International ck Brake Syste
ms

4S/4M 12 Yes Bendix Antilo


s
ke SystemBraking Features:
K040114 With
dix Ant

BenOption
ilock Bra
al Advanced Antilo
ck
king Fea
tures:
ilock BraControl (ATC)
anced Ant n
h Opt Automatic Tractio (ATC)
ional Adv
Wit trol
802136 Autom
atic Tra


ction Con

and
and

onic Stability
System
ESP Electr
System
Stability
5016145 ESP

Electronic

contains
This booklet
tains ional
ant operat

K020367 DO NOT
DO NOT

VEHICLE
and ope

and safe
klet con nal ation
import
This boo safety
REMOVE FROM important benefi
ty
inform
ratio
you and
fits tion
that informa
owners.
uentand
efits you
subseq
FROM that ben
REMOVE ers.
uent own

International K020833
VEHICLE subseq

in this
the information

K040116 Configured for J1939 Read, unders


tand and follow nt Safety
larly the wImporta
manual, particuand
about
Read, rly the
rmation
folloESP (page 9).
(page 5) and ortant Safe
erstand
undABS Imp
e 9).
in this tion
Informa
the info ty Information

particula and ESP (pag

K041720 control of ABS warning manual,


about ABS
(page 5)

802325 lamp
5016357
Bendix Antilock Brake
K020368
Systems Operator's Manual
K020834 BW2489 (ESP)
K040115 and BW2499 (RSP)
Available on www.bendix.com

Bendix EC-60 Standard Frame ECU


All shown communicate over J1587 and J1939
Service
OE New Sensors/ Supply
Customer Pc. No. Pc. No. Modulators Voltage PLC Notes Bendix ACom Diagnostic Software
801879 BW2329 (visit www.bendix.com)

5012228
5020281
K020841
K038362 K039532
K038363
802131
Yes
5016140
K040077 4S/4M 12
802132
5016141
PLC operation for
International K020369 K041714
International
K020832
K040078
Bendix EC-60 ECU Standard (Frame)
5015991 802831 Includes mounting
GM No bracket; retarder disable
5018131 802833
via relay

Note: It is recommended that the part number being replaced is verified and cross-referenced to the
aftermarket replacement number from the part itself or read back through the OEM's service tool or
Bendix ACom diagnostics.

100
Tractor: EC-60 Electronic Control Units

ABS & Stability 13

Bendix EC-60 Premium Cab ECU


All shown are traction control capable and communicate over J1587 and J1939.
Service
OE New Sensors/ Supply
Customer Pc. No. Pc. No. Modulators Voltage PLC Notes
801880
803167
5012229
K039698 Bendix EC-60 Premium (Cab)
5013147
5013148 Notes:
5020000 It is recommended that the part
number being replaced is verified and
K021135 cross-referenced to the aftermarket
Configured to receive
K021412 J1939 signals for ABS replacement number from the part itself
PACCAR K048751 or read back through the OEM's service
K041761 and ATC switches from
tool or Bendix ACom diagnostics.
PACCAR vehicles
K041775
Premium ECUs may be modified by
802133 the OEMs during installation. The part
803168 Configured for J1939 may require re-configuration using the
5016142 K041721 12 Yes control of ABS warning OEM's service tool or Bendix ACom
diagnostics.
5020001 lamp
4S/4M
K040117 rs Manual
ABS Operato nual
Ma
International ABS Op
erators

802324
ms
ck Brake Syste
Bendix Antilo

s
ke SystemBraking Features:
5016356 dix Ant

BenOption
With
ilock Bra
al Advanced Antilo
anced Ant
ck
king Fea
tures:
ilock BraControl (ATC)
n

PLC operation for With Opt Automatic Tractio (ATC)


ional Adv
atic Tra
ction Con
trol

K022285 K041722 Autom


and
and
System
International ESP


ESP Electr
Electronic
onic Stability
Stability
System

K022568 This booklet


contains
tains ional
ant operat
klet con nal ation
import
DO NOT This boo safety
and ope inform
ratio
REMOVE FROM important benefi you and
fits tion
that informa

K040118 DO NOT
REMOVE
VEHICLE
FROM
VEHICLE
and safe
ty
subseq
that ben
subseq
uent own
owners.
uentand
efits you
ers.

802781 Read, unders


the information
tand and follow nt Safety
larly the wImporta
manual, particuand
rmation
in this
in this tion
Informa
the info ty Information
folloESP (page 9).
(page 5) and ortant Safe
about erstand
undABS Imp
Read, rly the e 9).
particula and ESP (pag
manual, (page 5)

5018530 J1939 and J1587


about ABS

Volvo,
5018581 K034569 messages configured per
Mack
K019671 Volvo/Mack requirements Bendix Antilock Brake
Systems Operator's Manual
K034397 BW2489 (ESP)
801882 and BW2499 (RSP)
Available on www.bendix.com
Generic 5012251 K039712 24 No
K038365

Bendix EC-60 Premium Frame ECU


All shown have traction control and communicate over J1587 and J1939.
Service
OE New Sensors/ Supply Bendix ACom Diagnostic Software
Customer Pc. No. Pc. No. Modulators Voltage PLC Notes BW2329 (visit www.bendix.com)
801881
5012230
5013149
5013150 K039622
5020008
K019237
4S/4M 12 Yes
K038366
802134
5016143 PLC operation for
International K020822 K041715 International Bendix EC-60 Premium (Frame)
K020823
K040079
Oshkosh K038367 K039623 6S/4M 24 No

101
ABS & Stability 13 AntiLock Modulators

Bendix M-32 and M-32QR Delivery


(Port 2) Supply
AntiLock Modulators (Port 1)
V.M.R.S. 13-011-071

Mounting Electrical
Holes (2) Connector
.35" Dia. (Twist-Lock
Exhaust Shown)
(Port 3)
M-32QR M-32
Modulator Modulator

Straight Snorkel 90 Snorkel

Service Electrical
OE New Exhaust Supply Delivery Connector Supply
Pc. No. Pc. No. Description Adapter Port Port Type Voltage Customers Include
Volvo, Mack, Peterbilt,
300387 801665 - 1/2" NPT 1/2" NPT Twist-Lock
Kenworth
12
5014706 801585 - 1/2" NPT 1/2" NPT International
M-32 Packard
5016334 801456 - 5/8" PTC 1/2" STC GM
Modulator
5013223 801736 Straight snorkel Metric
Oshkosh
5013224 801737 90 snorkel 1/2" NPT 1/2" NPT thread 24
5015514 802697 - Twist-Lock
5012961 801583 - 1/2" NPT 1/2" PTC
GM
5016344 801457 - 1/2" NPT 1/2" STC
Packard
5014705 801481 M-32QR - 1/2" NPT 1/2" NPT
12 International
5014704 801479 Modulator - 1/2" PTC 1/2" PTC
5011281 801482 - 1/2" NPT Bluebird
1/2" NPT Twist-Lock
5019258 802888 - 1/2" PTC

PTC = Push-To-Connect NPT = Pipe Thread STC = Snap-to-Connect

Bendix M-30 to M-32 and M-32QR AntiLock Modulator Changeover


M-30 antilock modulators are no longer available. M-32 and M-32QR modulators are available for service.
When replacing the M-30 modulators on the steer axle, replace both with, M-32 modulators.

M-30 M-32 Service M-30 M-32 Service


Pc. No. New Pc. No. Pc. No. New Pc. No.
5005894 801481 5009304 801481
5005895 801479 5009305 801583
5006659 801481 5009306 801583
Electrical
5008951 801481 5009308 801457 Connector
5009085 801456 (Packard Shown)
5009309 801457
5009086 801456
Bendix M-30 Modulator
(Superseded by the
M-32 and M-32QR
modulators)
102
Axle Modules and Traction Valves ABS & Stability 13

Axle Modules
Axle Module service assemblies are not available as a complete
assembly. Service with individual components as needed.

Service Replacement Valve


OE Axle Bendix M-32 Modulator
(Relay, Quick Release or Traction Relay)
Module Figure Service Replacement Pc. No.
Pc. No. No. Pc. No. Description (Typically 2 are required)
5015283
801629 Bendix R-14 Relay Valve (4.0 psi)
5017276
5011782
803115 Bendix R-12 Relay Valve (5.5 psi)
5017071
5011740 K070951 Bendix ATR-3 Traction Relay Valve (5.5 psi)
5020024 1 801665
K034765 803115 R-12 Relay Valve (5.5 psi)
K034767
K034768 K070951 Bendix ATR-6 Traction Relay Valve (5.5 psi)
K034778 K078219 ATR-6 Traction Relay Valve (4.0 psi)
5020567 K070953 ATR-6 Traction Relay Valve (5.5 psi)
5015631 Not shown n/a n/a 802888
5019619 2 229859N QR-1 Quick Release Valve 802697

Quick Release Valve


Relay Valve
Bendix M-32 M-32 Modulator
Modulator

Figure 1 Figure 2
Axle Module Axle Module
R-12 Relay Valve Version Shown
(R-14 , ATR-3 and ATR-6 are similar)
Quick Release Valve Version

Bendix AT-3 Traction Valves Electrical Connector


(Metric Thread Shown)
Electrical Connector
Service Replacement (Twist-Lock Shown)
Valve
OE Electrical Supply
Pc. No. Pc. No. Connector Voltage Customers
300128 801936 Metric Thread 24 Oshkosh
Mack, Volvo,
300354
801931 12 Kenworth, Peterbilt
Twist-Lock
K025064 Navistar
K036918 K037085 24 Bendix AT-3 Traction Valve

103
ABS & Stability 13 Traction Relay Valves

Bendix ATR-3 Traction Relay Valve


ATR-3 ATR-6
ATR-3 Service Service Crack
OE New New Pressure Supply
Pc. No. Pc. No. Pc. No. PSI Voltage Customers
5014494 801932 -
Twist-Lock
5014497 - K070974 4.0 Volvo Connector
5018362 - K070974 12V Volvo
Bendix ATR-3 Traction
300317 - K070951 Relay Valve
5014495 - K070954 5.5
5015755 - K070954 Kenworth
K002569 K019736 - 4.0 24V

Twist-Lock
Connector
Bendix ATR-6 Traction Relay Valve Mounting
Bracket
Service Crack Lower Mounting
OE New Pressure Exhaust Body Bracket Supply Mounting
Pc. No. Pc. No. PSI Port Style Included Voltage Customers Bolts

5020201 K070952 - No
Volvo
5019764 K072293 -
B (A)
K040733 K070965 1/2-14 NPT Lower
4.0 Body Style
K041063 K070964 Silencer Yes Navistar Twist-Lock
K025600 12V Connector
K070962 - A
K035538
Mounting
5020205 K070951 5.5 - B No Holes (3)
K033317 Kenworth
K070954 5.5 - B Yes
K033319
(B)
Lower
Body Style

Bendix ATR-6 Traction


Exhaust Relay Valve
Silencer

Bendix ATR-1 to ATR-6 Traction Relay Valve Changeover


ATR-1 traction relay valves are no longer available. The ATR-6 traction relay valves Connector
and retrofit kits are available for service.
ATR-1 ATR-6 Valve Crack ATR-1 Valve Harness
Valve Service New Pressure Mounting Connector Service Supply
Pc. No. Pc. No.* PSI Bracket Type Pc. No. Voltage
065516 K072345 See Bracket A
ATR-1 Traction
800030 DT04-2P K032114 Relay Valve
K072339 5/16" x 1.35"
5003921
800818 4.0 12V
K072311 5/16" x 1.35"
5008259 DTM06- Harness Pc. No.
K032115
801127 2S-E007 K032114
K072318 M8 x .95"
5009773

*All the ATR-6 traction relay valves have a twist lock connector type; the replacement
A
part numbers include a harness adapter.
Mounting
Bracket Harness Pc. No.
K032115
104
Trailer ABS: MC-30, A-18 & MC-12 ABS & Stability 13

Bendix MC-30 Trailer ABS Modules


The MC-30 Trailer ABS Modules are available for service.
All service assemblies contain J1587.
Service
OE New Default Auto-Configurable
Pc. No. Pc. No. Description Mounting Configuration To: PLC
5007642 800736 Tank 2S/2M - Axle; 2S/1M No
5007644 800737 Tank 2S/2M - Axle; 2S/1M Yes
Bendix
5008502 800736 MC-30 Trailer Tank 2S/2M - Axle; 2S/1M No Bendix MC-30
ABS Module Trailer ABS
5008264 800819 Bracket 4S/2M - Side 2S/2M - Axle; 2S/1M No
5009157 801033 Bracket 2S/2M - Axle; 2S/1M Yes
5010565 801267 Bendix
- 2S/2M - Axle; 2S/1M No
EC-30 Trailer
5010566 801268 ABS ECU - 2S/2M - Axle; 2S/1M Yes

Bendix A-18 Trailer ABS Modules

The A-18 Trailer ABS Modules are no longer available.


Bendix TABS-6 kits are available for service.

Bendix TABS-6 Replacement Kits

With Short - 60" Pigtail With Long - 234" Pigtail


A-18
Pc. No. 2S/2M - 4S/2M - 2S/2M - 4S/2M -
(Reference Only) Description 2S/1M Side Side 2S/1M Side Side
300340 Trailer ABS - - - - Bendix A-18
ECU Trailer ABS
300341 K019709 K019710 K019712 K019713
300266 - - - -
300267 - - - -
300268 - - - -
300269 - - - -
K019708 K019711
300358 Trailer ABS - - - -
300359 Module - - - -
300360 - - - -
300213 Bendix TABS-6
Trailer ABS
300362 K019709 K019710 K019712 K019713
300364

Bendix MC-12 Trailer ABS Modules


The MC-12 Trailer ABS Modules are no longer available.
Bendix TABS-6 kits are available for service.
The MC-12 was only available in 2S/1M configurations.
Bendix TABS-6 Replacement Kits
With 60" With 234" With 18" With 96" With 180"
5-pin 5-pin 4-pin 4-pin 3-pin
Description ABS Pigtail ABS Pigtail ABS Pigtail ABS Pigtail ABS Pigtail
MC-12 ABS Assembly Bendix MC-12
802893 802902 802900 802898 802896
for Trailers Trailer ABS
MCE-12 ABS Assembly 802894 802901 802899 802897 802895
for Dollies

105
ABS & Stability 13 Trailer ABS: TABS-6

Bendix TABS-6 Trailer ABS Module


All TABS-6 Trailer ABS Modules communicate over PLC and have a 4 port relay

Service J1587
OE New Default Direct Wires
Pc. No. Pc. No. Description Configuration Auto-Configurable To: Available PLC
5014015 801855 TABS-6 Standard

2S/1M None No Bendix TABS-6
Trailer ABS
2S/2M - Side; 4S/2M - Side;
5014016 801856 TABS-6 Premium 2S/1M - Dolly Yes
4S/3M - Side/Axle Yes
5014112 801990 TABS-6 Standard 2S/1M - Dolly None No
5014113 801991 TABS-6 Premium 2S/1M 2S/2M - Axle; 4S/2M - Axle Yes

Bendix TABS-6 Advanced Trailer ABS


with Stability Control Module
User is required to verify proper configuration with Bendix
and perform installation test using ACom diagnostic software
All TABS-6 Advanced modules are 2S/1M; have a 4 port
relay and may be nipple mounted to a reservoir Bendix TABS-6
Advanced Trailer ABS

Default Configuration
Service Axle Mounting Offset Air Air
OE New Spacing Orientation (inches) Suspension Suspension CAN
Pc. No. Pc. No. Description (inches) (degrees) - side Empty Loaded PLC Available
K029053 K029141 TABS-6 Advanced 49" 270 10" curb 13 psi @ 8k 82 psi @ 34k
K041383 K041385 TABS-6 Advanced 49" 90 0" 14 psi @ 9k 83 psi @ 34k Yes Yes
K027233 K028577 TABS-6 Advanced 49" 270 10" curb 11 psi @ 8k 69 psi @ 34k

Bendix TABS-6 Advanced Multi-Channel


Trailer ABS with Stability Control Module
User is required to verify proper configuration with Bendix and
perform installation test using ACom diagnostic software Bendix TABS-6
Advanced Multi-Channel
All TABS-6 Advanced Multi-Channel modules have 6 delivery Trailer ABS
ports and must be frame mounted

Default Configuration
Service Axle Mounting Offset Air Air
OE New Spacing Orientation - side Suspension Suspension CAN
Pc. No. Pc. No. Description Configuration (inches) (degrees) (inches) Empty Loaded PLC Available
70 psi @
K026500 K028522 TABS-6 Advanced MC 4S/2M - Side 49" 0 0" 9 psi @ 7k 34k
Yes Yes
82 psi @
K028920 K028974 TABS-6 Advanced MC 4S/2M - Side 121" 0 0" 9 psi @ 7k 40k

Bendix ACom Diagnostic Software


BW2329 (visit www.bendix.com)
106
Trailer ABS: TABS-6 & BR9235 ABS & Stability 13

Bendix BR9235 ABS Modulator/Relay Valve


Service Bendix BR9235
OE New ABS Modulator/
Pc. No. Pc. No. Description Supply Delivery Relay Valve

5012023 801993 Modulator Relay Valve 3/4" NPT 4 x 3/8" NPT


Modulator Relay Valve with
5012024 801994 3/4" NPT 4 x 3/8" NPT
Bracket

Bendix TABS-6 Harnesses and Cables


Service
OE New
Pc. No. Pc. No. Description Length
300258 802025 80"
Bendix WS-24 Wheel Speed Sensor
5015531 802052 60"
Extension
5019464 802946 260"
5015014 801996 Power - 60"
ECU Pigtail - Standard 2S/1M
5015016 801998 Power - 234"
5015018 802000 ECU Pigtail - Advanced or Premium 2S/1M Power - 9", Diagnostic - 9"
ECU Pigtail - Advanced MC
K022146 K025647 Power - 9"
4S/2M or 2S/2M
K025593 K025621 Advanced MC - CAN diagnostic Diagnostic - 9"
5015019 802001 Power - 60", Diagnostic - 9"
ECU Pigtail - Premium 2S/1M
5015021 802003 Power - 234", Diagnostic - 9"
5015023 802005 Power - 60", Modulator - 36", Diagnostic - 9"
ECU Pigtail - Premium 2S/2M
5015025 802007 Power - 234", Modulator - 36", Diagnostic - 9"
5015027 802009 Power - 60", Modulator - 36", Sensors - 60", Diagnostic - 9"
ECU Pigtail - Premium 4S/2M
5015029 802011 Power - 234", Modulator - 36", Sensors - 60", Diagnostic - 9"
5013352 802016 120" 5-pin Packard, Non-Terminated Warning Lamp - 10"
Trailer Power Harness
5013353 802017 780" 5-pin Packard, Non-Terminated Warning Lamp - 10"
5013343 802018 36"
BR9235 Remote Modulator Harness
5019463 802947 280"
5007833
800790 J1587 / J1708 Remote Diagnostic Harness 120"
5009193

Bendix TABS-6 Service Replacement Components


Service New
Pc. No. Description
802028 TABS-6 Standard / Premium / Advanced connector cover

K048189 TABS-6 Advanced MC connector cover


K016644 TABS-6 Standard connector lever
801924 TABS-6 Standard / Premium / Advanced control line filter
K040542 TABS-6 Advanced MC-12 pin connector plug
K048190 TABS-6 Advanced MC silencer

107
ABS & Stability 13 Sensors: WS-24 Wheel Speed Sensors
Clamping Sleeve
WS-24 Wheel Speed Sensors Pc. No. 801534
Included with all service new
Bendix WS-24 Sensors

New universal clamping sleeves have a


90 Dynamark symbol stamped as shown.
Bendix WS-24
Wheel Speed NOTE: Early Bendix WS-20 clamping sleeves
Sensors have BW in a diamond symbol stamped and
cannot be used for WS-24 sensors.
0 (Straight)
Bendix WS-24 Wheel
Speed Sensors Connectors Available

Service
OE New Body Harness Connector Customers
Pc. No. Pc. No. Style Length Type Include
Delphi Metripack Series Delphi Metripack Series
300083 801544 90
12" Trailer OEMs. Connector Connector
K028296 K029519 Straight CP 150.2 GT 150
Peterbilt,
300084 801538 90 75"
Kenworth
300087 801542 Straight 78" Kenworth, Mack B
DIN P (280F)
Volvo ,
A
300150 801541 90 63" P (280M)
Blue Bird
Peterbilt,
300151 801543 Straight 66" Delphi Metripack 280 Series Connectors
Kenworth, Volvo
K034750 K034753 90 90" Utility

5012266 801549 90 60"


5012267 801550 90 75"
5012268 801551 90 40" DT04 International
Deutsch DTM06-2S Connector Deutsch DT04-2P Connector
5012269 801552 Straight 75"
NOTE: Deutsch model number NOTE: Deutsch model
5012270 801553 Straight 40" "DTM06-2S" molded into number "DT04-2P" molded
connector body into connector body

Standard 2-Pin DIN


Barrel Connector

Bendix WS-20 Wheel Speed Sensor


Replacements
Bendix WS-20 wheel speed sensors are no longer available Retainer for a
2-Pin DIN Connector Hose Clip
WS-24 Pc. No. 300122N Pc. No. K044394
Service (10 pieces)
WS-20 New Body Harness
Pc. No. Pc. No. Style Length Connector Type Previous Bendix Wheel
065517 801566 Speed Sensors
The Bendix WS-24 sensor
065518 801566 75" Packard (150.2) fit and function is compatible
550657 801566 90 with all previous Bendix
wheel speed sensors
5000889 801546 (when used with correct
60" Deutsch DTM clamping sleeve - see above).
5005707 801546
5006663 801567
Straight 63" Packard (150.2)
5006664 801567

108
Sensors: Other Sensors ABS & Stability 13

Bendix ESP Sensors Hub

Tab

Hub

90
Straight
Connector
Connector

Hub
Bendix SAS-60
Service Color Stability Steering Angle Sensor
OE New Connector (Denotes System
Pc. No. Pc. No. Type Size) Compatibility Customers Include
Steer Angle Sensor
Navistar, Kenworth,
5013702 K022678 90 Tan Bendix Peterbilt, Volvo, Mack
5018284 K022680 90 Tan Other Freightliner
5015743 802144 Straight Black Other Freightliner
Navistar, Kenworth,
5018418 K022679 Straight Tan Bendix Peterbilt, Volvo, Mack

Service Mounting
OE New Orientation
Pc. No. Pc. No. Model Guides Customers Include
Yaw/Lateral Acceleration Sensor*

5013703 802126 YAS-60 Navistar, Kenworth, Peterbilt, Volvo,


- Mack, Prevost
K0205682E4 K058836 - Volvo, Mack
YAS-70X
K0205682E4P K048055 Included Navistar, Kenworth, Peterbilt, Prevost
Pressure Sensor
5005758 5008677 PS-60 - Navistar, Kenworth, Peterbilt

*Yaw/Lateral acceleration sensor models and part numbers are not interchangeable.

Bendix YAS-70X Bendix YAS-60


PS-60 Yaw/Lateral Acceleration Yaw/Lateral Acceleration
Bendix Pressure Sensor Package Sensor Package
Sensor

109
Radar Systems 13 FLR10 Forward Looking Radar

Bendix Wingman ACB & Wingman Advanced Active Cruise w/ Braking


Reman. Svc. New Reman. Svc. New
FLR10 Pc. No. Pc. No. Vehicle FLR10 Pc. No. Pc. No. Vehicle
Pc. No. Radar Only Bracket Kit w/Bracket Application Pc. No. Radar Only Bracket Kit w/Bracket Application
K046158 K048620 K051907 Base
K063722 Side K050059 Bracket
K050059 Peterbilt
Bracket Kenworth K070393 K094245 K057743
K052401 K070393 K056488 K056701 587
K063758 T660 / T700 Bracket
K053126 Bracket K057742 Assembly Kit
K056487 K048639 not
K070393 not applicable Prevost
K050059 K057493 Base K053132 applicable
K056700 Bracket K040236
Kenworth
K070393 K094245 K057747
K056703 T680 K051511
Bracket K094250
Volvo
K057746 Assembly Kit K051131 K070393 Bracket K056476
VN
K050059 K056475 Assembly Kit

K053778 K094251 K036725


Kenworth
K070393 Bracket K057749
K053784 T800 K043644
Assembly Kit
K057748 K050057
K035749 K052406
K056481 All service
K036727 not
K043222 K070393 not applicable replacement
K057782 applicable
K040234 Adapter Bracket radar only
Mack K060164
K043283 K070393 K094250 K056479
CXU; CHU
K051105 Bracket K067388
Assembly Kit
K051410 K067884
K056478
K043225
K050056 Navistar
not
K070393 not applicable ProStar,
K056480 applicable
LoneStar
K067883
K046158
K050059 Radar Sensor with Radar Sensor with Bendix FLR10
Mounting Bracket Mounting Bracket Radar
K053351 (Peterbilt 587 / 579 (Kenworth T800)
K055673 Peterbilt Kenworth T680)
K053438 K070393 K056483
Bracket 386
K055999
K056455
K056482
K050059 K057492 Base
K056699 Bracket
Peterbilt
K070393 K094245 K057745
K056702 579
Bracket
Assembly Kit Radar Sensor with Radar Sensor with
K057744 Mounting Bracket - Mounting Bracket -
(Kenworth T660 / T700) (Peterbilt 386)

Bendix Wingman ACB Alignment Tools

K041451

di Wi
Bendix Wingman
Operator's Manual
BW2751 K065284
Radar Sensor Cover
Available on K040237
www.bendix.com (for use with Volvo Radar Sensor with Radar Sensor with
Radar Sensors) Mounting Bracket - Mounting Bracket -
(Volvo VN) (Mack)
110
Forward Looking Radar Radar Systems 13

Bendix VORAD VS-400 Forward Looking Radar


Bendix VORAD
VS-400 Forward
Looking Radar

Functionality
SmartCruise

Service Adaptive
OE New Collision Cruise Range Bracket
Pc. No. Pc. No. Warning Control Adjustable Type Customers
VSFR-002 Freightliner
6.5
VSFR-002H VSFR-002N Yes - - None International
K054325 International A C
VSFR-003 Freightliner Bracket Bracket
6.5 (Peterbilt)
VSFR-003H VSFR-003N Yes Yes Yes None International
K054326 International
VSFR-005P VSFR-005N Yes Yes - None Kenworth
VSFR-006 VSFR-006N Yes - - A Volvo 6.5

VSFR-008 VSFR-008N Yes Yes - A Volvo


VSFR-011 VSFR-011N Yes - - B Freightliner B
VSFR-017 VSFR-017N Yes - - C PACCAR Bracket
9.6
VSFR-018 VSFR-018N Yes Yes Yes C Peterbilt

Forward Looking Radar Driver Display


OE Service Volume
Pc. No. New Pc. No. Adjustable Customers
VSDI-001 Freightliner
VSDI-001P Peterbilt
VSDI-001P2 Kenworth
VSDI-001V K045093 Yes Volvo Forward Radar Driver Display
VSDI-003 International
K040748 International
K046159 Kenworth

111
Camera Systems 13 Lane Departure Warning

AutoVue Lane Departure Warning System (LDW) by Bendix CVS


OE Service
Pc. No. Pc. No. Description
ECU
493364001 493364001N 2G NA ECU (Freightliner Century and Columbia)
493364002 K070255 2G NA ECU (Freightliner Cascadia)
493625001 K073590 3G NA ECU (Volvo w/ Volvo engine, audio)
493625002 K073591 3G NA ECU (Volvo w/ non-Volvo engine, audio)
493625003 K073592 3G NA ECU (Volvo w/ Volvo engine, SafetyDirect system by Bendix CVS w/ PeopleNet telematics, audio)
493625004 K073593 3G NA ECU (Volvo w/ non-Volvo engine, SafetyDirect system by Bendix CVS w/ PeopleNet telematics, audio)
493625005 K073594 3G NA ECU (Volvo / Volvo engine, SafetyDirect system by Bendix CVS with Qualcomm telematics, audio)
493625006 K073595 3G NA ECU (Volvo / non-Volvo engine, SafetyDirect system by Bendix CVS with Qualcomm telematics, audio)
493625007 K073596 3G NA ECU (Mack Pinnacle / Volvo engine, audio)
493625008 K073597 3G NA ECU (Mack Pinnacle / Volvo engine, haptic)
K068392 K069554 3G NA ECU - configuration is required
Camera
493246502
K070256 2G NA Camera (24 inch)
493363501
493554502 K069077
3G NA Camera (24 inch)
K068391
493554504
K069079 3G NA Camera (15 feet)
K069056
Bracket
493398501 493398501N 2G EU Bracket
493081001
K070254 AutoVue system standard bracket
493088201
Cable
493558701 K070257 3G NA cable - direct connect to Qualcomm telematics, MCP100 (10 feet)
493558801 K070258 3G NA cable - direct connect to Qualcomm telematics, MCP200 (10 feet)
493558901 K070259 3G NA cable - direct connect to Qualcomm telematics, MCP100 (17 feet)
493559301 K070260 3G NA cable - direct connect to Qualcomm telematics, MCP200 (17 feet)
493559401 K070261 3G NA cable - direct connect to PeopleNet systems (10 feet)
493559901 K072573 3G NA cable - PeopleNetsystems (17 feet)
493587501 K077488 3G NA cable - 2G to 3G retrofit
493556201 K079771 3G NA cable - speaker, RS-232
493556901 K079774 3G NA cable - haptic, RS-232
493231201 K082373 AutoVue cable - 20' truck harness
Miscellaneous
1361139
K078657 AutoVue dash switch kit
K079385
493081201 K079727 AutoVue bracket adhesive
0810437 K082368 AutoVue 3-1/2" flush speaker
0810438 K082369 AutoVue 3-1/2" speaker cover

112
Lane Departure Warning Radar Systems 13

Components for AutoVue by Bendix CVS

ECU
Dash Switch

Camera

Cable

Speaker Cover
Speaker

113
Radar Systems 13 Side Radar

Bendix BlindSpotter Side Radar


OE Service
Pc. No. New Pc. No. Customers
15671-001 Kenworth
15671-001P Kenworth, Peterbilt
15671-001V 15671-001N Volvo, Mack
VSSD-001 Freightliner
VSSD-001H Navistar
Side Radar

Bendix BlindSpotter Side Speaker


OE Service New Cable
Pc. No. Pc. No. Connector Customers
15670-001P1 Kenworth, Peterbilt
15670-001P2 Kenworth, Peterbilt
15670-001V 15670-001N Straight Volvo
VSSD-002 Freightliner
VSSD-003 Navistar
VSSD-004 VSSD-004N 90 Freightliner

Side Speaker

90 Cable
Connector

Straight Cable
Connector

114
SmarTire TPMS by Bendix CVS 13

SmarTire Tire Pressure


Monitoring Systems (TPMS) by
Bendix CVS
Retrofit Kits, Service Parts and Tools
Transmitter

SmarTire Tire Pressure Monitoring System Retrofit Kits Transmitter


Mounting Strap
Retrofit Kit
Pc. No. Description
108.1006 SmarTire TPMS 6 Wheel Kit

108.1008 SmarTire TPMS 8 Wheel Kit (Coach)


108.1010 SmarTire TPMS 10 Wheel Kit
108.1206 SmarTire TPMS 6 Wheel Kit - Super Single
108.1204 SmarTire TPMS 4 Wheel Kit - Super Single

Service Parts
OE Service New
Pc. No Pc. No. Description
201.0007 201.0007N Transmitter
Transmitter Mounting Strap Receiver ECU
264.0328 264.0328N
(up to a 22.5" wheel)
Transmitter Mounting Strap
264.0332 264.0332N
(up to a 24.5" wheel)
200.0184 200.0184N Receiver ECU
200.0179 200.0179N Dash Display
240.0162 240.0162N Antenna
269.0155 269.0155N Wheel Rim Label
260.0309 260.0309N System Harness Display
260.0232 260.0232N 40 Co-ax cable
260.0266 260.0266N 30 Co-ax cable
264.0318 264.0318N Receiver ECU Mounting Bracket
Antenna
264.0228 264.0228N Transmitter Cradle - Standard
- 115.0003 Wheel End Sensor Kit for 22.5" Wheels
Components Shown Above
- 115.0004 Wheel End Sensor Kit for 24.5" Wheels
Are Included In Retrofit Kits

Tools and Diagnostic Aids

Tool
Pc. No. Description
090.0011 SmarTire Maintenance Tool
090.0021 SmarTire LF Tool
108.9003 SmarTire Diagnostic Cable

Maintenance Tool LF Tool Diagnostic Cable


115
Electronic Tools 13 Diagnostic Tools

Diagnostic Tools
Service
New
Pc. No. Description RDU Adapter
801872
Powered Vehicle Tools
801869 Bendix RDU - Remote Diagnostic Unit
801872 RDU adapter - J1587 (6 pin) to RDU adapter cable
802229 RDU adapter - J1939 (9 pin) to RDU adapter cable
K022055 Datalink Monitoring Unit RDU Adapter
802229
K041451 Bendix Wingman ACB Alignment Tool Bendix RDU

090.0011 SmarTire Maintenance Tool 801869

090.0021 SmarTire LF Tool


Trailer Tools
802162 Bendix TRDU - Trailer Remote Diagnostic Unit
802165 TRDU adapter - 7 pin adapter
800790 J1587 (6 pin) trailer diagnostic cable
K044767 J1939/ J1587 (9 pin) trailer diagnostic cable DataLink Bendix Wingman ACB
Monitor Alignment Tool
Software
K022055 K041451 or K065284
ACom PC Diagnostic Software (free download
BW2329 available from www.bendix.com, or order a CD from
the Literature Center on www.bendix.com)

Maintenance Tool LF Tool


090.0011 090.0021
Bendix ACom Diagnostic Software
BW2329 (visit www.bendix.com)

Bendix TRDU
802162

Diagnostic Cable
800790
TRDU Adapter
802165

Diagnostic Cable
K044767

116
ET-2 & ET-S2 Electronics 15

Bendix ET-2 Electronic Throttle Not Supplied


Pivot Pin Kit 550392 With Service
Replacement
Lever Shaft Spring Kit 550393
Treadle
Cover
V.M.R.S. No. 44-007-047

ET-2 Electronic
Throttle Assembly
Pc. No. Stamped Here

Service
OE New Roller
Pc. No. Pc. No. Major Kit Customer
550281
065320
550546 550394 DDC
550604 065529
550482 065381
550543 Mounting
5004022 800347 Base
5006301 Cummins
5006302 800638 5006362
5006578
550615
5002574 065483 550403 Caterpillar
5009751

Bendix ET-S2 Electronic Treadle


Connector
Potentiometer
V.M.R.S. No. 44-007-047 (Detroit Diesel
version shown)

Service Treadle Potentiometer


New & Spring Replacement
Pc. No. Kit Kit Customer Treadle
800606 5002356 Cummins
800607 5006086 DDC
5006085
800608
5010163 Caterpillar
K019453
Mounting
Plate Piece number
stamped on opposite
side for identification

117
From the company you trust for your heavy-duty foundation brake needs, comes
Formula Blue brake parts, a complete line of light- and medium-duty hydraulic
brake parts for import and domestic vehicles, class 1 6.
Brake Pads and Shoes
Proven stopping performance
Long service life
Superior friction attachment
Resistance to noise and kind to rotors
Formula Blue medium-duty pads are available in both
Heavy Duty grade where maximum service life is
essential and Premium formulations, where quiet
running is a must.

Calipers
Includes remanufactured and service new versions
Fits the broadest range of medium- and light-duty
commercial vehicles
Available in semi-loaded and loaded applications to
do the complete job right, the first time
Superior quality control minimizes service related
issues

Rotors & Drums


Exact application fit and function
Superior casting finish
Smoother stops
Reduced vibration
Rust resistant finish

Brake & Clutch Hydraulics


Exact form, fit and function is the key to Formula Blue
brake cylinders, master cylinders, and other key brake
components, providing long, reliable service life

Hardware
Formula Blue brake hardware provides exact form, fit
and function, ensuring quiet reliable operation

Comprehensive Coverage Outstanding Value


Prompt Delivery Proven Sales & Service Support
Expert Technical Assistance
Full Electronic Cross Reference

Refer to Formula Blue Hydraulic Parts Catalog (BW7348)


for a complete listing of hydraulic parts.

Formula Blue and Bendix-brand foundation


brake products are brought to you by:
Find out more. Talk to your Bendix representative, call
1-866-610-9709, or visit www.foundationbrakes.com.
Steer Axle Foundation Brakes 22

Steer Axle Drum Brake


Application Description Piece Number
15x4 Bendix Brake Hardware Kit HK54
15x4 Bendix Extended Service Brake Hardware Kit HK54
15x4 Meritor
Brake Hardware Kit HK55
15x4 Meritor Q Plus Brake Hardware Kit HK29XLS
15x4 Bendix Camshaft Repair Kit 43-7060
15x4 Bendix Extended Service Camshaft Repair Kit 43-7060
15x4 Meritor Camshaft Repair Kit 43-7059
15x4 Meritor Q Plus Camshaft Repair Kit 43-7070

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix OEM Certified Friction Material refer to BW7224.
For camshafts and overhaul kits see catalog BW7240.
119
Foundation Brakes 22 Drive Axle

Drive Axle Drum Brake


Application Description Piece Number
16.5 Dia. Bendix
Brake Hardware Kit HK24XLSHM
16.5 Dia. Bendix Extended Service Brake Hardware Kit HK61XLS
16.5 Dia. Meritor Brake Hardware Kit HK29XLS
16.5 Dia. Meritor Q Plus Brake Hardware Kit HK29XLS
16.5 Dia. Bendix Extended Service Camshaft Repair Kit 43-7069
16.5 Dia. Meritor Q Plus Camshaft Repair Kit 43-7048

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix OEM Certified Friction Material refer to BW7224
For camshafts and overhaul kits see catalog BW7240.
120
Trailer Axle Foundation Brakes 22

Trailer Axle Drum Brake


Application Description Piece Number
16.5 Dia. SAP Bendix Brake Hardware Kit HK24XLSHM
16.5 Dia. SAP Bendix Extended Service Brake Hardware Kit HK61XLS
16.5 Dia. DAP Bendix Brake Hardware Kit HK29XLS
16.5 Dia. DAP Bendix Extended Service Brake Hardware Kit HK29XLS
16.5 Dia. Meritor Brake Hardware Kit HK29XLS
16.5 Dia. Meritor Q Plus Brake Hardware Kit HK29XLS
16.5 Dia. ProPar Brake Hardware Kit HK34XLS
16.5 Dia. Bendix Extended Service Camshaft Repair Kit 43-7118
16.5 Dia. Meritor Q Plus Camshaft Repair Kit 43-7072
16.5 Dia. ProPar Camshaft Repair Kit 43-7039

This catalog contains the most common components and kits. Many other
applications and variations are available in the Bendix product offering.
For a complete listing see Brake Shoe and Hardware catalog BW7248.
For Bendix OEM Certified Friction Material refer to BW7224.
For camshafts and overhaul kits see catalog BW7240.
121
Air Disc Brakes 23
For additional actuator information refer
35
to section 02 of this catalog. 1
5
6
2
8

Type A Type B 7 3 18

Wheel Rotation Wheel Rotation 17


(typically right hand) (typically left hand) 16
15
33
This catalog contains the most 11 32
common components and kits. Many
10 14 31
other applications and variations 9 20 30
are available in the Bendix product 19
offering. Visit the literature center
on www.foundationbrakes.com for
additional information.

23
28
13
12

21
34B
22B
22A

29

24

21
34A 25

26

27 Bendix ADB22X Air Disc Brake

Air Disc Brake


Kit Piece Number ADB22X ADB225 SB-7 SN-7 SK-7 Components Included in Kit
K070796 (3, 4, 5, 6, 7, 8, 19, 20)
Pad Kit
802593 (3, 4, 5, 6, 7, 8, 19, 20)
(axle set)
5013257 (3, 4, 5, 6, 7, 8, 19, 20)
Splint Kit (box of 25) 803151 (8)
Shear Adapter (box of 10) 802455 (19)
K092079 (9, 10, 11)
Tappet/Boot Kit (wheel end kit)
K010604 (9, 10, 11)
802643 (20)
Adjuster Cover
K003902 (20)
(non-wear sensing - box of 10)
K000945

122
Air Disc Brakes 23
Air Disc Brake
Kit Piece Number ADB22X ADB225 SB-7 SN-7 SK-7 Components Included in Kit
803114 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
K001915 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Retro. to Metallic Bushing
K010766 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) DU Bushing Kit
K004100 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
Guide Pin, Seal and Boot Kit
K048396K50
(wheel end kit)
K048371K50 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33)
II328090062 See Service Data Sheet SD-23-7550 (BW2000) for Guide Pin Identification
II39769F0062
II368470064 (12, 13, 15, 16, 17, 18, 30, 31, 32, 33) Rubber Bushing Kit
II14525 White (5 grams)
K021964 White (500 grams)
Guide Pin Grease
K021963 Green (8 grams)
K021975 Green (500 grams)
K028039 Bendix Type 14 Universal (2, 14)
K028226 Bendix Type 16 Universal (2, 14)
Service Actuator
K028022 Bendix Type 18 Universal (2, 14)
K028225 Bendix Type 20 Universal (2, 14)
K027557 Bendix Type 18/16 Piston Style Truck/Trailer Universal (1, 14)
NG-3 Piston Style
K025670 Bendix Type 18/24 Piston Style Truck/Trailer Universal (1, 14)
Spring Brake Chamber
K025669 Bendix Type 20/24 Piston Style Truck/Trailer Universal (1, 14)
Double Diaphragm Style Spring
K026451 Bendix Type 18/24 Double Diaphragm Style Trailer Universal (1, 35)
Brake Chamber
K081142 Steer and Drive Axial "A" (22A + 23)
K081143 Steer and Drive Axial "B" (22A + 23)

Caliper-Carrier Assembly 802984 Trailer Axial "A" (22A + 23)


Includes 803114 802985 Trailer Axial "B" (22A + 23)
K081256 Steer and Drive Vertical "A" (22B + 23)
K081257 Steer and Drive Vertical "B" (22B + 23)
K081258 Steer and Drive Axle "A" (23)
Caliper Kit K081259 Steer and Drive Axle "B" (23)
(rationalized)
Includes 803114 K019180 Trailer Axle "A" (23)
K019181 Trailer Axle "B" (23)
K051853 Steer and Drive Axle, Axial (12, 13, 17, 18, 19, 20, 22A, 32, 33)
Carrier Kit K043288 Trailer Axle, Axial (12, 13, 17, 18, 19, 20, 22A, 32, 33)
K056559 Steer and Drive Axle, Vertical (12, 13, 17, 18, 19, 20, 22B, 32, 33)
K020505 Splined Disc Brake - Aluminum - FF Steer, LMS Bearing Package (34A)
803134 Splined Disc Brake - Aluminum - FL Steer, LMS Bearing Package (34A)
802847 Splined Disc Brake - Aluminum - R Drive, LMS Bearing Package (34B)
K020514 Splined Disc Brake - Aluminum - FF Steer, Standard Bearing Package* (34A)
803138 Splined Disc Brake - Aluminum - FL Steer, Standard Bearing Package* (34A)
Hubs
802859 Splined Disc Brake - Aluminum - R Drive, Standard Bearing Package* (34B)
K045298 Splined Disc - Aluminum - "TN" Trailer, Standard Bearing Package* (34B)
K045297 Splined Disc - Aluminum - "TP" Trailer, Standard Bearing Package* (34B)
See hub supplier U-shaped - Iron/Aluminum, LMS/Standard Bearing Packages
for these standard
hub products Flat - Iron/Aluminum, LMS/Standard Bearing Packages
Air Disc Brake
Kit Piece Number ADB22X ADB225 SB-7 SN-7 SK-7 Components Included in Kit
Splined Disc Rotor Attaching Kit K037767 All Splined Disc Rotor Applications (24, 25, 26)
802081 138mm U-shaped (28, 29)
802082 150mm U-shaped (28, 29)
802083 Severe-Duty Splined Disc Kit (24, 25, 26, 27)
802569 Heavy-Duty Splined Disc Kit (24, 25, 26, 27)
Rotor K034497 104.7mm Offset (28)
802669 114.7mm Rotor U-shaped (28)
K021958 131mm Rotor U-shaped (28)
II37415N 136mm Rotor U-shaped (28)
K021959 179.7mm Rotor U-shaped (28)
803129 Trailer Axle Pad & Rotor Shield Kit
Shields 803130 Drive Axle Pad & Rotor Shield Kit
802948 Steer Axle Pad Shield Kit

* Universal Replacement with standard bearing configuration and long studs. Contact 1-800-AIR-BRAKE if identification assistance is required.
123
w w w. bra ke -s c h o o l . c o m

Featuring Training On:


Air Dryers Compressors Disc and Drum Brakes
Government Mandates Valves Vehicle Stability
Emission Regulations Tire Pressure Monitoring Systems
Air Brake Training

The Bendix Online Brake School is your complete resource for electronic technical training. Featuring instructional videos
and interactive modules, www.brake-school.com is home to e-training on a full range of Bendix products.
From tutorials on the SmarTire Tire Pressure Monitoring System by Bendix CVS to how to identify a genuine
Bendix valve over a knock-off, brake-school.com is available 24 hours a day, 7 days a week, 365 days a year!
Log on today to begin your virtual training experience.

124
Heres the only number you need!
1-800-AIR-BRAKE (1-800-247-2725)

The name says it all.


Get convenient, quick and easy TM

access to the Bendix service and


support areas you call most at
1-800-AIR-BRAKE (1-800-247-2725).

1-800-AIR-BRAKE (1-800-247-2725)
Bendix Commercial Vehicle Systems LLC
www.bendix.com

1-800-AIR-BRAKE puts you in touch with a host of Bendix experts, including our seasoned technical support
professionals, our customer service team, and even order assistance. Get answers to your warranty questions,
learn about our latest air brake training schools and so much more. Its all right at your fingertips. Call us today!

Call 1-800-AIR-BRAKE to reach Bendix Commercial Vehicle Systems LLC.


Press 1 for Customer Service or to Place An Order
2 for Product Technical Assistance (Tech Team)
3 for Air Brake Training
4 for a list of Bendix Aftermarket Account Managers
5 for Ordering Product Literature
6 for bendix.biz Support Specialist
9 Repeat menu
0 for a Bendix Operator

Call 1-800-AIR-BRAKE (1-800-247-2725) or visit us online at www.bendix.com

Trademarks
The ACOM, AD-2, AD-4, AD-9, ADB225, ADB22X, ADB22X-V, AD-IP, AD-IS, AD-SP, AF-3, ALWAYS ALERT, ASA-5, AT-3, AT-30, AT-6, ATR-1, ATR-3,
ATR-6, AUTOBRAKE, AUTOVIEW, BA-921, BA-922, BACKSPOTTER, BASIC, BENDIX, BENDIX DESIGN, BLINDSPOTTER, BLUECHROME, BP-1,
BP-R1, BR9235, BVA-85, BX-2150, BW IN A DIAMOND, BX DESIGN, C-1, C-3, C-5, C-6, CORELESS, D-2, D-2A, DATALINK, DC-1, DC-2, DC-3, DC-4,
DD2, DD3, DRM, DS-1, DS-2, DURADRAIN, DURAFLO 596, DV-2, DYNAMARK DESIGN, E-10PR, E-10P, E-10R, E-10, E-12, E-14, E-15, E-2, E-3,
E-6, E-7, E-8P, EC-16, EC-17, EC-30, EC-60, ECUTALK, ES BRAKES, ESP, ESR, ES, ET-2, ET-S2, EVERFLOW, E-Z-GRIP, FLEX, FLR10, FORMULA
BLUE, HR-1, KNORR-BREMSE, LMS, LP-2, LP-3, LQ-1, LQ-2, LQ-4, LQ-5, M-30, M-32QR, M-32, MC-30, MV-2, MV-3, PAVE, PBS, PP-1, PP-2, PP-3,
PP-5, PP-7, PP-8, PP-DC, PS-60, PR-2, PR-3, PR-4, PURAGUARD, QR-1, QR-1C, QRD-2, QR-L, QRN-2, QRN, QUADXVISION, R-12, R-12DC, R-12P,
R-14, R-1, R-1C, R-5, R-6, R-7, R-8P, R-8, RD-3, RE-6, RE-6NC, RSP, RV-1, RV-3, SAS-60, SafetyDirect SB-4, SB-7, SC-1, SC-2, SC-3, SC-PR, SD3,
SDS-9600, SK-7, SL-3, SL-4, SL-5, SMART ATC, SMARTCRUISE, SMARTIRE, SMARTWAVE, SN-7, SPICER, SPLINED DISC, SR-1, SR-2, SR-4, SR-5,
SR-7, SRC-7000, ST-3, ST-4, SURESTROKE, SV-1, SV-4, SYSTEM-GUARD, TABS-6, TC-2, TC-4, TC-6, TC-7, TCS-9000, TE-1, TH-3, TP-3, TP-3DC,
TP-4, TP-5, TR-1, TR-2, TR-3, TR-4, TR-5, TRSP, TRUCK PRODUCTS DESIGN, TU-FLO, TW-11, TW-1, TW-2, TW-3, TW-4, TW-5, VORAD, WINGMAN,
WS-20, WS-24, XVISION, YAS-60 and YAS-70X trademarks are licensed to or owned by Bendix Commercial Vehicle Systems LLC.

Any references in this catalog to ACERT, BERG, BLUEBIRD, CASCADIA, CAT, CATERPILLAR, CUMMINS, DDC, DETROIT DIESEL, DTNA, EQUINOX,
FORD, FREEDOMLINE, GM, HOLSET, IHC, INTERNATIONAL, JOHN DEERE, KELSEY HAYES, KENWORTH, MACK, MERITOR, MIDLAND,
NAVISTAR, OSHKOSH, PACCAR, PEOPLENET, PETERBILT, QUALLCOMM, SEALCO, VOLVO, WAGNER, and any other company or trademark
are solely for identification and cross reference purposes. The trademarks are the property of their respective companies and are not affiliated with
or endorsing Bendix Commercial Vehicle Systems LLC. Bendix Commercial Vehicle Systems LLC does not represent any parts shown as products
manufactured or remanufactured by the companies so named herein.
Bendix Air Disc Brakes
Optimum Performance. Optimum Engineering.

Bendix has pulled out all the stops on this one.

With all that weve designed into our Bendix ADB22X air disc brakes,
its no wonder theyre the choice of leading OEs. They provide surer, safer
stops. They require less maintenance, and last longer twice the lining life,
four times the rotor life, and they cut service time in half all of which adds
up to less truck downtime, and a healthy return on investment.
Bendix


ADB22X Whats more, their braking feel is like that of a passenger car, with virtually
air disc brakes no brake fade. Tough and reliable, they were tested on Americas ultimate

advanced braking challenge Colorados I-70 west of the Eisenhower Tunnel.


Over an 8-mile stretch on a 7% grade, there was no degradation in
braking technology
stopping power.
from the Industry
Leader. But then, this is the kind of advanced technology that so many have come
to expect from Bendix. With over 19.2 million Bendix brakes in service
worldwide, a full range of commercial vehicles ride with confidence.
After 80 years of pioneering expertise and innovations, you know you can
depend on us to safely lead the way.
Trademarks
On-Line Bendix Literature Center At Your Service

Bendix announces exciting improvements to our on-line literature center, focused on


making it easier for you to order Bendix literature. Our streamlined on-line ordering
process is fast and easy to use, and puts the most up-to-date Bendix product and
technical literature right at your fingertips 24/7.
All literature will be ordered directly from the on-line
Bendix Literature Center . . . one complete source for
all of your literature needs.

Sign-up takes just a few short minutes, offering you access to the documents you need
to help sell or service Bendix products. Access our 24/7, on-line literature center
rather than calling in orders to ensure accuracy, timeliness, and convenience.

To register or to access your existing account, visit www.bendix.com


and click on the Visit the Bendix Marketing Center icon on the
homepage, or use the link on www.foundationbrakes.com.
SD-08-2417
17
SD-08-24


Bendix AD-IS EverFlow Assembly
EVERFLOW MODULE

GOVERNOR
Assemb ly MODULE
-IS EverFlow EVERFLOW
Bendix AD

GOVERNOR
EVERFLOW
ELECTRONIC
MODULE

Cant Ge
t To
Training C Us? Bendix Brak

EVERFLOW
PURGE RESERVOIR ELECTRONIC
MODULE
AD-IS EVERFLOW ASSEMBLY AD-IS AIR DRYER
an Come e
Were hitt
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To You.
RES Systems LLC the road in 2011. Ben
DRYER and Bendix dix Commer
GOVERNOR AD-IS AIR

offering the Spicer Fou
RESERVOIR (2) ndation Bra cial Vehicle
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chance to
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PU GE RES
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ES 710 GG Lin
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Bendix ES 710

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DELIVERY TO SAFETY VALVE and maximum nicc compoun
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RESERVOIR
22
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ARY E S P S t a SAFETY
BOLTS (3)
HEATER /
AUX2
AUXILIARY
DELIVERY PORT
Truck Sy
23 stem Sc
c with ES
atttiiic
hema 1 2 4
Typical
UNLOADER
SECOND
RESERVOIRGOVERNOR THERMOSTAT
MOUNTING
24
AUX1
AUX2
AUXILIARY T
WS-24
Wheel
or 3
EXH 1
Stability
BOLTS (3) PROTECTION
PRESSURE AUXILIARY DELIVERY POR
Speed Sens
ADB-22X
Disc

5
IN DELIVERY PORTS
GOVERNOR
PURGE EXHAUST
AD-IS AIR DRYER
PART NUMBER ic w
SUPPLY FROM ith ESP VALVES
24 EC-60

Brake
6
RESERVOIR Schemat HEATER / Wheel1 c
STAMPED HERE COMPRESSOR WS-24 AUX

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Speed Controlle s:
Application Zone States Cove
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Typical UNL

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DELADB
Park

ERNOR PP-5 Cont PP-DC


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PRESSURE ES e you can trust 1
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Valve AK, AZ, CA, Instructor Cont
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ELECTRONIC MODULE Brak S

tion Choose NV, OR, UT, Paul Jone


EVERFLOW ASSEMBLY, AD-IS AIR DRYER,
Lining Designa
FIGURE 1 - AD-IS
Supply
WA, WY s (775) 353
M -4266

DRYER SUPPLY FRO R


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2
MV-3 paul.jones@b
AD-IS AIR BER

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Control
GOVERNOR COMPRESSO
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fleet
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MI, MN, MO, endix.com
PART NUM right for your Notes:

shoes
Couplings Sprin
E-8P / E-6 g

Bob Pawluk
EXHAUST
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HEREt Switch e Friction Ratin
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Valv
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robert.pawluk
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KY, OH, TN,
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Disc Brak
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Modulato
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ME, MD, NH,
Martin Pyt
bendix.com
Disc Brak
FIGURE 1 - AD-IS Chec
TCS-900
0
Stop
Light
SAS-60
Steering

Angle loccaatio
io
on.
n. 5 AR, CO, KS,
RI, VA, VT
LA, NM,
mar tin.pytlak
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@bendix.com
-5437
Valve Switch Sensor
OK, TX Gilberto Cor
ona (210 )
366 -0427
6
Antilock
gilberto.coron
Rear Axle ) Low a@ bendix.co
PR-3 /

(RAM Traction Pressure
AL, FL, GA, m
Module 6
MS, NC, SC John Reid
with ATR- Relay k PR-4 Indicator (352) 483-344
Valve Orifice Chec Valve
Traction Valve ssories
john.reid @b 5
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M-32QR
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for your site class is
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E-8P / E-6

Steering AD-IP Speed Sens


or
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Brake Valv
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Air Drye
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option 3), by (1-8 00- AIR
Antilock
Brake Angle YAS-60
Yaw
Safety
Rear Brake w/ fax (216-651- -BR AKE ,
BVA-85 Sensor ral Valve ES Drum

ator Rate & Late Reservoir c Slack BW
BW2
W284
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Traction Valve Actu ion Axle Automati 844
4 201
2010
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All Rights
ationbrakes.co
Air Drye
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550/Tu-Flo
750/
d Practice
Reserved.
12/2010.
Printed in
m.
Tu-Flo / BA-922

ommende U.S.
Brake w/ BA-921 TMC Rec
ES Drum c follows

Automati
c pressor
ASA-5 Air Com schemati pictorial
Front ster and e system shown for
rvoir
WS-24
Wheel

Slack Adju Notes: of the brak le axle are
Axle Rese or Chamber r coding d on a sing
Speed Sens Service The colo combine
Brake w/ #423. e actuation
ES Drum drum brak

Rear c Slack
Axle Rese
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ASA-5
Automati Air disc &
and SB-4 only.
Adjuster ber purposes
e Cham
550/
Tu-Flo Spring Brak
750
Tu-Flo
/ BA-922 To Acce
ssories CTORS:
Brake w/ BA-921 CK TRA
ES Drum
pressor AND TRU
TRUCKS
Automati
c Air Com
ASA-5
ster and ies
Slack Adju Accessor
Chamber Parking
Service Park
(Control) dix
Modes
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Secondar (Supply) as the Ben
tool, such
Tools &
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Whenever
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overall blink mode selected by the
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Sometimes
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Touch is
No Touch

EVERSURE

The Bendix EverSure Spring Brake with No Touch Technology


Innovative. Weight optimized. Corrosion resistant. Longer lasting design.

BW7508 2013, Bendix Spicer Foundation Brake LLC. All Rights Reserved.
Typical Air Systems 100

Typical School Bus Air System Schematic


with a Bendix AD-9 Air Dryer

Wheel
Speed Sensor
Park Control
and Tone Ring
Valve
Air
Disc Brake

Bendix BVA-85
Dual Brake Valve Door Interlock Kit Antilock
w/ BVA-85 Brake Valve Actuator
Modulator
(4 places)

Traction
Solenoid Relay Spring Brake
Valve Control Valve
C
Quick
Release Valve Stop Light
Switch Antilock Electronic
Controller

Pressure Low
To Accessories Protection Valve Pressure
Indicator
Bendix
Brake Chamber Automatic Slack
AD-9
Adjuster
Automatic Air Dryer
Rear Axle
Slack Adjuster Reservoir
Safety Spring Brake
Valve Chamber
Drum
Air Pressure Brake
Supply Front Axle Gauge
Reservoir Reservoir Wheel
Speed Sensor
Compressor Governor
Single Check Manual Drain and Tone Ring
Valve Valve

Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes
only.

SCHOOL BUS:
Charging Primary Secondary Parking (Control) Accessories

129
Typical Air Systems 100

Typical Tractor System Schematic


PP-5 Control
Valve
(for pre-trip
inspection)

TP-3DC Tractor
MV-3
Protection Valve Hose Couplings Control
Control Valve
C

Supply
WS-24 Wheel
Speed Sensor Stop Light
Switch
ADB22X
ADB22X Bendix
Air Disc
Air Disc TCS-9000 EC-60
Brake
Brake Valve Electronic
Controller
Standard1
Premium2

Antilock
Modulator
(4 places)

Quick
Release
Valve Bendix E-8P / R-12/R-14
E-6 Brake Valve Service QR-1C Quick
with Relay Valve Release Valve
BVA-85 Brake
Valve Actuator

Low Pressure
Indicator
AD-IS
Air Dryer

Front
Axle Reservoir

Rear ES Drum Brake w/


Axle Reservoir Automatic Slack WS-24 Wheel
Bendix Extended Tu-Flo 550/ Speed Sensor
Tu-Flo 750/ Adjuster and SB-4
(ES) Drum Brake
BA-921/ BA-922 Spring Brake Chamber
with Automatic
Slack Adjuster and Air Compressor
To Accessories
Service Chamber

Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
1
Equipped with standard Bendix ABS Antilock Brake System
2
Equipped with Bendix ABS and Smart ATC Traction Control

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

130
Typical Air Systems 100

Typical Tractor System Schematic


with Bendix ESP Full Stability
PP-5 Control
Valve
(for pre-trip
inspection) TP-3DC
MV-3 Tractor
Control Valve Protection Control
Valve C

Supply
WS-24 Wheel Hose
Stop Light Switch
Speed Sensor Couplings
ADB22X

Air Antilock
EC-60
Disc Modulator
Electronic ADB22X
Brake DC-4 Double
Controller Air Disc
Check Valve
Advanced Brake
TCS-9000
Valve

Antilock
Modulator
(4 places) Rear Axle
Module (RAM)
with ATR-6
Traction
E-8P / E-6 Relay Valve
ATR-6 SAS-60
Brake Valve with
Traction Steering
BVA-85 Brake
Relay Angle QR-1C
Valve Actuator
Valve Sensor YAS-60 Yaw Quick
Rate & Lateral Release
Acceleration Valve
Sensor
AD-IS
Air Dryer Low Pressure
Indicator

Front
Axle Reservoir

Rear
Tu-Flo 550/ Axle Reservoir
Tu-Flo 750 WS-24 Wheel
Bendix Extended Bendix Extended Speed Sensor
(ES) Drum Brake BA-921 / BA-922
(ES) Drum Brake
with Automatic Slack Air Compressor
with Automatic Slack
Adjuster and Service To Accessories
Adjuster and Service
Chamber Chamber

Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

131
Typical Air Systems 100

Typical Truck System Schematic

WS-24 Wheel
Speed Sensor

PP-DC EC-60 Electronic


Park Control Valve Controller ADB22X
ADB-22X Air Disc
Air Disc Standard1
Brake
Brake Premium2

Antilock
Modulator
(4 places)

SR-7
Spring Brake
Modulating
Quick Release Valve
Valve
Service
E-8P / E-6 Brake Valve Relay
Valve

PR-3/ PR-4 Low


Valve Pressure
To Accessories Indicator

AD-9/
AD-IP
Air Dryer
Front
Safety Axle Reservoir
Valve

Supply Rear
Reservoir Axle Reservoir
WS-24 Wheel
Tu-Flo 550/Tu-Flo 750/ Speed Sensor
Bendix Extended BA-921/ BA-922
(ES) Drum Brake
Air Compressor Bendix Extended
with Automatic Slack (ES) Drum Brake
Adjuster and Service with Automatic Slack
Chamber Adjuster and Service
Chamber

Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
1
Equipped with standard Bendix ABS Antilock Brake System
2
Equipped with Bendix ABS and Smart ATC Traction Control

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

132
Typical Air Systems 100

Typical Truck System Schematic


with Bendix ESP Full Stability
WS-24 Wheel WS-24 Wheel
Speed Sensor Speed Sensor

ADB22X EC-60
Electronic ADB22X
Air Disc Air Disc
Brake PP-DC Park
Controller
Advanced Brake
Control Valve

E-8P/ E-6
Antilock Brake Valve
Modulator
(4 places)

SR-7
ATR-6 Spring Brake
YAS-60 Yaw

Traction Modulating
Rate & Lateral Valve
Stop Light Relay
Acceleration
Switch SAS-60 Valve
Sensor
Steering Angle
ATR-6 Sensor
Traction
Relay
Valve
Orifice Check PR-3/ PR-4
Valve Valve Low
To Accessories Pressure
Indicator

AD-9/
AD-IP
Air Dryer Front
Safety Axle Reservoir
Valve

Supply Rear WS-24 Wheel


Reservoir Axle Reservoir Speed Sensor
Bendix Extended
(ES) Drum Brake Tu-Flo 550/Tu-Flo 750/ Bendix Extended
with Automatic Slack (ES) Drum Brake
BA-921/ BA-922
Adjuster and Service with Automatic Slack
Air Compressor
Chamber Adjuster and Service
Chamber

Notes:
The color coding of the brake system schematic follows TMC Recommended Practice #423.
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.

TRUCKS AND TRUCK TRACTORS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories

133
134
Typical Coach Bus Air System Schematic

AD-IS
Extended Purge
Air Dryer BA-922
Air Compressor
Typical Air Systems 100

PP-DC To Accessories
Control Valve

Stop Light
Switch
BVA-85
EC-60 Electronic
Front Axle Door Interlock Valve
Controller
Module (FAM) with Contol Module Premium Traction
with Quick Release Solenoid
Valve SR-7
Spring Brake
Rear Axle Modulating
Dual Valve
Module (RAM)
Brake Valve
with R-14
Antilock Relay Valve
Modulator
(4 Places) Low Pressure
Indicator

Front Reservoir Rear Reservoir

ASA-5 Automatic ASA-5 Automatic


Slack Adjuster and Slack Adjuster and
Service Chamber Spring Brake Chamber

Notes:
The color coding of the brake system schematic follows APTA Recommended Practice. COACH:
Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
Primary & Supply Secondary Parking Compressor Governor Accessories
Typical Articulated Coach Bus
Air System Schematic
AD-IS
Extended Purge
Air Dryer BA-922
Air Compressor

ASA-5 Automatic
Slack Adjuster and
Service Chamber
PP-DC
Control Valve To Accessories

Rear Axle
Rear Module (RAM)
Front Axle Reservoir
Stop Light with R-14
Module
Switch Relay Valve
(FAM)
with Quick BVA-85 Traction
Release Door Interlock Multi-Relay Solenoid
EC-60 Electronic
Valve Valve with Contol Rear Axle Valve Controller
Module Module Premium
(RAM)
with R-14 R-14
Relay Valve Relay Valve
Dual
Brake Valve
Low
Antilock Pressure
Modulator Indicator
(6 places)
Front
Mid Reservoir
Reservoir

ASA-5 Automatic ASA-5 Automatic


Slack Adjuster and Slack Adjuster and
Spring Brake Chamber Spring Brake Chamber

Notes: COACH:
The color coding of the brake system schematic follows APTA Recommended Practice.
Typical Air Systems 100

Air disc & drum brake actuation combined on a single axle are shown for pictorial purposes only.
Primary & Supply Articulated Circuit Secondary Parking Compressor Governor Accessories

135
136
Typical Double Train
WS-24 Wheel WS-24 Wheel WS-24 Wheel
Speed Sensor Speed Sensor Speed Sensor

ADB22X ADB22X ADB22X


Air Disc Disc Brake Air Disc
Brake Brake

Hose
Coupling C-5 Vented
SC-1 Single
Cut-Out Cock
Check Valve
Typical Air Systems 100

R-12P R-12P
Valve C-5 Vented Valve
Cut-Out Cock
SC-1 SC-1
R-12P Valve
Single Single
Check Check SR-5
Valve SR-5 Trailer TABS-6 Valve Trailer Spring

Spring Brake Brake PR-3 Module Brake
Brake Valve
Valve Chamber Valve Chamber
VCDU

VCDU
TABS-6 DC-4 TABS-6
Module Double Module
QR-1 PP-1 Check Valve
Valve QR-1
Quick Quick
Release Release
Valve Valve
TR-3
C-5 Vented C-5
Valve
Cut-Out Vented
Cock SV-4 Cut-Out
Valve Cock

Spring Brake Automatic Spring Brake


Automatic Automatic Slack Adjuster Chamber
Slack Adjuster Chamber
Slack Adjuster Brake
Chamber

ABS Indicator ABS Indicator ABS Indicator


WS-24 Wheel Lamp WS-24 Wheel Lamp WS-24 Wheel Lamp
CDU CDU CDU
Speed Sensor Speed Sensor Speed Sensor

Bendix Extended (ES) Bendix Extended (ES) Bendix Extended (ES)


Drum Brake Drum Brake Drum Brake

TRAILERS:
Air disc & drum brakes combined on a single axle are shown for pictoral purposes only.
Trailer (Supply) Trailer (Control) Trailer (Park)
Typical Tractor System Typical Trailer System
MV-3
Valve SL-4 Stop TP-5 Tractor System-Guard Trailer Air Dryer
Light Switch Protection Valve
C C

S S
Cyclone
DuraDrain
Wheel
ADB22X Water
DC-4 Wheel ADB22X Air Speed
Air Disc Separator
ADB22X Speed Disc Brake Sensor
Antilock Double
Brake Disc Brake Sensor
Modulator Check
Valve
EC-60
TCS-9000 Electronic
Valve Controller

Antilock
Modulator
(4 places)
Axle
ATR-6 Module
Traction w/ ATR-6 SR-5 Trailer
TABS

Relay Yaw Spring Brake


Rate QR-1C Quick Valve
Brake Valve Release Valve TABS-6
Sensor
Module
Steering
Axle
Sensor
Air Dryer
Front Rear
Brake Axle Axle
Automatic Automatic
Chamber Safety Reservoir Reservoir Slack Slack
Valve Adjuster Adjuster
Spring Brake
PuraGuard Chamber Spring
QC Filter ABS
Brake
Automatic Compressor Indicator
Chamber
Slack Lamp
Adjuster

_ _ _ _ Indicates electrical connection

Air disc & drum brakes combined on a single axle are shown for pictoral purposes
only.

TRUCKS AND TRUCK TRACTORS: TRAILERS:


Charging Primary Secondary Park (Supply) Parking (Control) Accessories Trailer (Supply) Trailer (Control) Trailer (Park)

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