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39 4 - 2559 545
:
1 2
10140
ISO M8 1.25 mm 50 mm
1250 N 2500 N 125 N
: / /
Abstract
Bolted joint - a non-permanent joining - is used to facilitate clamping of engineering parts. The
failure criteria of the bolted joint depend on the stiffness constant of the joint, which varies according to
the stiffness of both the bolts and clamped members of the joint. Since the stiffness of clamped members
is rather difficult to obtain, this article presents a systematic study on the comparison of results given by
various analytical methods as well as by the photoelasticity. A key part that was used in the analytical
methods for the estimation of the stiffness of clamped members is the assumption that the edge of the
stress field under the clamped zone could be represented by a linear equation based on half of apex angle
of a truncated solid cone. In the experiments, the two members of a joint were made from resin in L-shape
with the same dimensions having a through-the-thickness hole for a standard size hexagon head bolts of
ISO M8 1.25 mm at 50 mm long. The torque was applied to the bolt head by a torque wrench to cause
a preload in the bolt from 1250 N to 2500 N at a step of 125 N. At every step of bolt preloading, the joint
was placed in a circular polariscope to record the stress filed in the clamped zone. The stress fields revealed
their edges as having the form of a curve rather than a straight line as assumed in the analytical methods.
It was found that there is a significant difference in the stiffness of the clamped members as computed via
the use of the analytical methods with the half of apex angle of 30 and that from the strategy proposed in
this paper. However, the analytical methods are more robust than the proposed one.
()
[1-3]
1 :
()
[4] ()
[5]
1.2 /
1
(bolt)
( 1) (bolted member) ( 1)
k
(1)
?
548 . 39 4 - 2559
F 20
1
()
( 2 )
Fi (preload)
( 2 )
Fb Fm ()
(2)
kb b
km m
2
Fb Fi Fm
kb km
(stiffness constant of
bolted joint) C kb
(3) C km
C km
(approximate value)
(clamped zone)
(failure criteria)
Fsep Fsep 2. km
( 2) 2.1
Budynas Nisbett
[6] Fi ( 1) Fb
. 39 4 - 2559 549
Fm ( 2) Norton [8] Juvinall Marshek [9]
( 3 )
( 3)
( 3 )
(apex
angle)
FL/EA (1)
Gould Mikic [10] Motosh [11]
(4)
Budynas Nisbett [6]
Em Am Lm Ito [12]
,
( 3
) 4
Em Am km
Lm km Am 25
3 30 Osgood [13]
Em
Arche [14]
35 38
Marshall [15]
km/Emd
30 41
3 3
41 68
[7]
Marshall [16]
2.2 km
km
(3) 70
550 . 39 4 - 2559
km
Marcia [20]
Weibull
()
Weibull
Marcia
[20]
( 4)
4
2 3. km
D dw [6] Am
Wileman (hollow
[17] km cylinder)
(hollow cone) ( 3)
km (superposition)
Haider [2]
km (hollow sphere) (
3 ) (hollow capsule)
Budynas 3.1 :
Nisbett [6] ( 3 )
km Budynas Nisbett
36
D
[18-19] Dbase (
. 39 4 - 2559 551
4 ) (2)
(8)
Am [8-9]
(5) t
i (8)
Dbase = D + 2t tan (5)
Km Osgood [13]
(4) 25 33
Budynas Nisbett [6]
3.2 : = 30
4 3.3 :
[6]
(6) (truncated solid cone)
(cylinder) [21]
(6)
A(x) (9)
4
(9)
(7)
( 3)
(7) router rinner
x y 3.3.1
x y (x)
A y (x)
y (x) ( 4) y (x) = x
tan (linear relation) (10)
y (x) = x tan
(7) (6) (10)
Am = d 2/4 (4) Am = t
552 . 39 4 - 2559
3.3.2 [2]
(7)
4.
(photoelasticity)
(11)
(principle
y (x) = x tan (11) stress difference)
(6)
u = D/2 + x tan dx = du / tan (external loads) [22]
(2)
(12) (stress field)
[23]
(10) (12)
(9) (plane
stress)
(13)
(14)
(13)
(8) 1 2 ,
N , h
f
(5) (8) (13) - (material stress-fringe
y (x) = x tan value) [22]
( 3 (14) f N
) (7) (11)
(polariscope)
(
km )
. 39 4 - 2559 553
()
(14)
(14) km
3
( 4)
()
y ( 4)
= / y = 0
(14)
-
3
(stress freezing method)
(14)
(14)
(reflective index)
Phillips [24] Dijkstra Broere [25]
5 : ()
( mm) ()
554 . 39 4 - 2559
5. 5.2
5.1
1
DSLR Nikon D60 ( 6)
( 5 )
[22]
1 7 1250 N
ISO M8 2500 N
1.25 mm 50 mm
()
( 5 )
Fi
(torque wrench)
( 6 )
T KdFi (15)
T
K Budynas Nisbett
[6] K
K = 0.2 ()
K d (15)
Fi ( 1)
1
(15)
, T (Nm) , Fi (N)
2.0 1250
2.2 1375
2.4 1500
2.6 1625
2.8 1750
3.0 1875 6 : ()
3.2 2000
3.4 2125 1 ()
3.6 2250
3.8 2375
4.0 2500
. 39 4 - 2559 555
x y y (x)
11 1
( 9)
( 8)
7 1
556 . 39 4 - 2559
7 () 1
(curve fitting) 9
(7) (11)
. 39 4 - 2559 557
y (mm)
()
x (mm)
8
x ( )
y () y (x)
Fi = 2500 N 7 y (mm)
()
9
x (mm)
()
1875 N
9
2500 N
x y (0, 0)
9 Fi :
() 1250 N 1750 N () 1875 N
(16) 2550 N x y 8
(Gauss Quadrature) 6.
km
6 2, ( 7),
2 ( 9)
2 ( 2)
km
(16) km
y (x) = x tan
2 Km N/mm (4) (8) (13)
(4), (8), (13) ( 10)
6 (16)*
y (x)
(4) (8) (13) 6 **
(non-linear relation) ( 16)
30 7.701 5.799 5.268 12.30 8
40 11.80 7.790 6.942 12.30 (16)
50 18.57 10.47 9.184 12.30 ( 3
60 31.69 14.58 12.60 12.30 ) ( 7)
*
(4) (5)
Microsoft Excel D = 0.012, d =
0.008, t = 0.018 E = 807
**
10 15 12.23
C
C 0.2
20
Budynas
Microsoft Excel Nisbett [6]
10
(13) 5.268 (4) (8) (13)
6 y (x) = x tan 30 (4)
5.269
= 41 (8)
(13) = 55 = 59
. 39 4 - 2559 559
25
33 Osgood [13] km
Haidar [2] Arche [14]
f (x) y (x)
6 km
, km (N/mm)
(4)
(8) a b
f (x)
y (x) = ax3 + bx2 + cx (
(13)
(16))
km
() 7.
10 km
25 45
1)
(8) (13) (8)
(
)
(8)
(13) Klebanov [27] ( 11)
m
km
(theory of elasticity) [18-19]
(8) 2) km
(strain-displacement relation)
(compatibility equations)
[26] (compact form)
13 1)
= 45 ( 10)
560 . 39 4 - 2559