scere bey
pled to the
Mert Pre
Toa nto,
musasanst |
ermal
ae Prjomars
1. Mime
(CaN Speci
"Dabinbet
bled Mae
Proje See
the ASME
3M. Kramer
N.P. Suh
Tool Wear by Solution: A
Quantitative Understanding
‘The mechanism controling the crater wear of single phase carbide cutting tool materials
‘thcnaueate at Techy
‘Senay umsacso3 8
inthe high speed cutting of steel hasbeen identified. A simple model has been developed
{o describe the wear proveas. Cutting texts employing inserts coated with Group 1VB and
VB carbides show excellent apreement with the relative wear rates predicted from the
‘hermodynamic properties ofthe tocl-wark system. Thus, for the fis ime, quantitative
‘aleulation of the relative ear rates of various potentil tool materials from thermedy.
‘namie datas possible. The technique is believed to have brad application to ather tol.
‘work combinations. Implications for future research ore discussed
Introduction
‘The following analysis rests those wea process where solution
‘ofthe too materi the teil being ct primarily responsible
forthe wear ofthe tol material Ie wil be seen herein that solution
weae predominates fr the eatbde clas of mates nthe frontin|
of present carbide application. Iti suggested thatthe oxides
‘lens, are not eo Limited,
‘Trent [1,2] described wea by solution of the tol material in the
material being et qualitatively bat had dil expaining observed
‘wear rates on the hase of the difason of tol constituents into he
‘hip and settled on a mechanism in which velting occurs then
terface between the tool andthe chi, Infact, the soliton wear rate
is independent ofthe ditfusion characteristics ofthe tol material in
"he material bring cut Strong evidence is presented herein sngestng
= previously identified mechanisn femoral tol water based
‘onthe maintenance of mass continuity within the chip ster ad
Jicent to the tal.
“Autoradicgraphic tues by Conk and Nayak] show leary that
tungsten carbide bse tool materials wear by the solution of tungsten
‘arbido in tel. Su [has emphasized the importance of chemical
stability in detersining the solubility ofthe tool material in the me
tera being cul and hs suggested the fee energy of formation as
‘vide to the chemial stability. The precent work refine this test
‘nent allow fr chemical reaetons between the tal and the materia
Ieing ent
‘The resulting analysis ise powerful predictor of thesolution west
rate of potential stel-catting materials explains the superiority of
faim carbide to tania earide nthe machining of ste nd the
superiority of tungstn carbide to ttanium carbide nthe machining
‘of nickel: based alloys, Te theory leo explains the relatively bigh
‘wear ate of cubic boron siteide in the machining of tel
or the first time, quantitative prediction ofthe relative wear ate
of potential tol materials rom their chemical properties posible
Experimental results verity the soliton wear theory for the carbide
‘lat of tool materials
‘Theoretical Anal
With reference to Fig. 1, the Mux of tol material may be expressed
ntebuted by the Producto nlaerng Divito for plato in the
octet Or ExeepaaNe Fon INbUsTRN Mars eve st ASM
darters Oe 8
Journal of Engineering for Industry
the wear rte of the ool material cm/s)
he ratio of the molar volumes ofthe tol material and
the workpiece materia respectively
he diffusivity of the slowest ifwsng too constituent
atom inthe material being eut (més)
the concentration of the too material in Ue material
bing ewe
‘the equilibria concentration (slubility) ofthe ool
‘material inthe material being eat
he bulk: velety ofthe ehip material atthe tol-chip
Interface perpendiculer tothe interface (m/sec)
‘he ist vem ithe dffsion fax. The driving fore fo difution
isthe concentration gradient, e/y- The concentration gradient
Strongly inflanced by the welt profil within the chi. In pace,
itisknown that the chip material in contact with the too slowed
cule
CHIP-TOOL
‘CONTACT LENGTH
TOOL
Fig. Schematic ueation a the Chip Flow Geometry
NOVEMBER 1980, VOL. 102 / 303ig. Adherent Workplace Material n the To! Cater
cannih
lg.2 Hest Generation wai the Chip (bay wn) 8
dove at pases actos th toa face, forming the oll secondary
ae rena” Ara consequence of his fct, continuity corsidertions
sees tht there be eopenanting lw of chip material avy fore
Fea sow fe responsible forthe second termin equation (0)
Tee et due tothe bul flow ofthe chip material. 1 wil be seen that
thst predominates in most cases of practical interest
‘The Mechanics of Chip Flow
“Available information suggest several features ofthe mechascs
cof chap om, Nea the oo tp the ciples across he fol face an
Hee reicty Ascott acre Ue interac, Heats generate
ve fac. Aa canbe sen in Fi 2, after Boothroyd [Sl the aus
aoe nine of manic heat generation shift from the chiptook
care elntn the chip asthe chip averse the tool fee the ransition
aaaeng a the areow in the figure. This would be expected if
Teenie from aiding to sticking occured at this point.
Tr tenable to expt thatthe maximurn deceleration ofthe chip
masta occur inthe region where the transition from sling
‘Beckng occur This wil sult inthe seats bulk velocity perpen
Sieln the interface and, consequenty, n the rents solution
“te tows con seton fhe crater oa hafoium carbide cote
ined efter penetration of the hafnium carbide surface lye Tea
ee tee ial of Ux workpiece begins to adhere tothe tool ner
the maxima wear point
“then sm doubt that such ean be learned from a detailed study
cot chip low patteras a high magnifeston, Suh and Austen (6)
rear nucstody forthe sliding wear of metal that helps
ie state the neat surface deformation patterns in this case. A de
ANY clectron microseopic study of chip ow might ye iia in
teresting results.
eee rtcent tine, itis impossible to predic the transition pot
a Stalag vostiching from theoretical considerations The ested
trabler, prediction ofthe chip-tol ntact length rom basi materiat
properties, bas not been solved
Peers our nay to determine, eholut wear rates cannot
vc eietated from purely theoretial considerations, However, ity
Ie Saiar for eifferent ool materia under sila cating conditions,
virtue wear ries ofthe materi can be determined athe aioe
aoe rdcts of the solubility and e geometric factor foreach mae
SaaeT Mhotefore the solublitic are derived thermodynaialy,
he ralative wear rates tay be evaluated wsing thermochemical
ata
TRlatve wear rates provide all ofthe information that i required
to choose among the various potential too! material foro given
‘pplication.
304 / VOL. 102, NOVEMBER 1980
tn this study, solubilities have been estinated from reported
tharitynamie propeties and phase diagrams. Approximate au
tae tol material in body-centered bic iron a
GK erimated fom avaiable data, ee listed in Table A2 The
ae tered to Reference [7] for details concerning the tech
‘igues uted in estimating these sobiiies
A et ted th the short ties characteristic ofthe euting
prea ntl efit time forthe sash body entre
ere ace centered eubictrsnafrmation i rn to occur. Wile
Sagi strained material in the euttng zone defies proper ste
La on i elicved that tix best approximated as meta
able body: sentere cubi iro,
st dhows compari of predictions ofthe relative wen
etn wth tent els (om inserts contd withthe
oie capatentd prowess developed at MIT [5], The wer ate
cea raid arbiter st oqualtouity a each temperate
aera taive waar ates the ater carbides are auld foc
ra avatur o this bass may be seen thatthe predicted relate
(eee oe bt wth the eat reclts inthe range o 1 00°K 9
100°.
Discussion
ae rrpancy nthe wear rate of TICs explained by the pick
ratte 1 Comparison of Thera Predictions wih Test Rete
1 Pas pao tn a
Saar go) 62) ae
ore) Gre) wa)
* Gon) aa es) GRAB
Sate Serine etter ae ble sree re
‘Transactions of the ASMa
iy
&
rom reported
‘oritate sl
cubic ian at
Fable A2. The
sing the tech
26 the cutting |
vody-centered
occur While
sted ae mete
tive wea tes
‘ad with these
Thewearrate
Ihtemperatare
‘lated a cach
Ute relative
oF 1, S00°K to
oy the pickup
1 1
4
the ASME
‘of oxygen from the steel workpiece. As punted out by Carson (9), the
‘umber of oxygen atoms per unit velame in normal stcel exceeds the
‘number of oxygen atoms per unit volume at normal stinpherie
oxygen partial pressure, Thus, ample oxygen is available fr reetin
‘with the ool material. Shor after engagement of the tol tip, the
‘ool material at the chip-col interface establiheschemial quite
rium withthe workpiece material. The effective composition ofthe
tool material in cutting is determined by this equilibrium. While al
‘ofthe carbides studied can substitute oxygen for carbon ta various
extents, only titanium and niobium form stable monoxiden Suh,
Carson and Leung {10] have noted litle diferenc inthe weer rates
of sputtered coatings of TH and TiO asin the machining of tel
‘The predicted wea rate of ICO is included in Teble
‘The data clearly shows thatthe wear of aluminurn oxide isnot
contzolled by the solubility of aluminutn oxide in ton. Thi ine
‘ouraging for tool development since the mechanical properties of
‘materials are subject ofa greater maniplation than the chemiea!
properties
‘The fart that the solution hardening of aluminum oxide increases
the oo ie [11 12] suggests that plastic deformation operate inthe
‘wear process. Kane and Hasselman [11] show strong evidence of
plastic deformation in aluminum oxide tooe in steel-cuting and
suggest that dislocation pile-up nucaats crack, Carson [1] shows
Dhotographs of microcracking at submicron interval in aluminum
ode coated insets ater uee in cutting, Subramanian U4] has ela)
noted microcracks,
‘Tho work Suh and Filion [15] on metl-bonded oxide tools ea
ew approach to improving the mechanical properties of oxide
‘Accurate determinations of the diffsivitis of the element in-
terest in diron would settle the kev of the eae of diffusion in tot
‘wear. In the absence of such data, no final determination can be
tad,
‘Lack of experimental dita sho makes it impossible to preclude the
ost that wea is limited bythe Knee ofthe separation of ool
‘toms from the ool lattice, a perarster elated tothe self-diffusivity
af the ool material. This is the question of whether tol wer is an
quills proces,
Explanation ofthe inversion ofthe relative wea rats titanium
carbide and tungsten carbide when cutting tee and nickel-based
alloys extremely ifcult if wes i controlled by the kineties of
‘partion. The phenomenon i explained by the greater solubility
of itanium carbide in nickel This eelt expected from thermo.
‘dynamic considerations and inde othe lower relative partial molar
fee energy of solution of titanium in niekel
‘Thermodynamic analysis hae bread application to cutting tol
development fa outside wear rae prediction, as hasbeen demon:
strated by the truly revoltionay tool microstructures developed hy
Ray [16] through spinodal decompition reactions. The major ad
‘vances of the coming years in tol development wil undoubtedly be
through thermodynamic insight and an understanding ofthe exe
thanical wear processes,
Conclusions
For the first ime, its posibl to predict the relative solution wear
‘tes of potential tol materials rom thermodynamic properties. Tt
‘Suggested that solution wear donates the wear of the cides and
that there is ite potential for farther improvement inthe wer fe
stance of the carbides. Conversely, substantial improvement in the
‘wear resistance of the oxides is expected with improvement inthe
‘mechanical properties ofthe oxides
References
1 Then "Some Paco Aeing Wea on Cmte Cade Too”
‘roening ofthe Inttation of Machel Enger (A), Ye 196998,
2 Tren "War Prec on Cmte Cie ok ain Catng
‘Sth Prodigy ofthe Raya Sot of Landon, Seis A Vol 21 1883,
1 Cook, and Ney, P "Daven of Improved Catng Tel
Mati" 0." Alr Force Techie! Rept AFML-TIOS 185 6
TB Ny “Suita rennet and Costing Fes or Coast
Journal of Engineering for Industry
Geshe Ton” Prceoting ofthe Nor Americ Metalwork Conference,
in
Boothroyd, G, “Temperstars in Orthogonal Met Ctting” Pro
swig hn hehe ar a ay
6 "Aginton, Gy 8: Thess, Deparinent of Mechanical Ragan
tao
1 ‘Rear, An Anaya! Approach Tool Wear Prediction, PRD.
‘The Depertineat uf Meche! Engnnrng MT. fon 9.
1 Cake Nv and Karr H“Tunpten Cutie Tick rated with Grp
18 and VE Mota” US Patent Nur 400,801, 208
0 Canon, Wate cmmantion
10, Suh Carson, Wand Leung C>“OssearbdesasCsing oo Mu
teria” ASME, deurol of Boncrg fi ada, Wel 3990 9 8
1 “Maswtan D and Kae, G, NSE Hard Matas Reach ol 2,
MIT cuatro NTIS Number PHLBDION TT 28.
12 “Fama Prin Adonces in Herd Material Pehneeey, Proeeiog ot
shoe nto Contrenc om ard Mati ecg, Cae
19 "carn, Wee a NSP Hard Metros Research, Volume 2 MET
Contre NTS Numba PE 22808, 7%, p28
TH" Subramanian PK pete conimunenton,
15, Suk Ny abd Flin P, “Opinion of Caltng Tot Propertie
throug the Despont Alamo Cares Wear topper 180
i Ry. NSF Hard Matra esearch, Votan & MP Caner,
[NTIS Numfar Ph anton, 0.
17 Bava and Raine, "The Sali Sb of Same 8
Gates in Cobalt Nike! ad ic at 350°C" Pe Prose
E Banmoray (ol, Metallwers Panes Gon MINH, Rest/ Tyr 5889,
18 Dow, Wand Prac, 8,
cba Phe a Tange Ce
19 Cig, W, Berni, 2, Gin Ctl gram, M. "Terman
inti Sara aon li Carion oro Poa Chee
20 Asis Ry "Phe Tarmac Stability of Moocaries Tran
sion Mra fas Sabroape WV" Sout Poder Meter ond Netal
‘eromies, Vat), ns. 2
21" Giman. Harden Cubes nd Osher Refectory Hard Metals”
urna of Apped Plone, Vol thy No 1, 8
"2 Lye Hand Srciare apd Bonding nanan Cabin tome
gu len Sirctre of Metal Amen Set for Na Ness Pak,
‘ho te pom
30 Keir and Nec Inet the Cries of roe
1B and VB Tent Metal wih Vargo sn in Chemeal Proper
nd Arby erect Conran 6 Soman eh Conan Bs
ot Mulyen cl, Selected Value the Thermodyae ropes,
f Binary Alo, perc Sst or Nay Metals Pr Oh ok,
25" Schick I, Thermodynamteof Coats Refrastry Compound, As
ec Pren Nock 68
‘2 Sl Du and Propet H. JANAF Themochercal Tables Second
ation, US Sopra f Doesnt Naber C817
21 Tat, Jy Cleary and Rar Vy Thrmethemy for
‘Stornghing Adon Wee Reading Masarhanie 6
2 "Stoona The efetary Carey, Ace ies New Yor, 187
29” Hillard, 4 ton Cale Phan Dagam: Lobe Seton ofthe
uted Mego ct. had 8 Kloary” Poneto of the Meal
Scenes Ya ip a
‘naan Condensed Stats Raxco High Preares"in En:
ratics in Metluial Prono Vlune I. W. Ms el, Condon
‘Sh Breach New Varc ,p
“1 Kabuscova,O, nd Dench, W. “The Hent of Fara in the
‘Syste ini Akane Fein” Ata tore, Ve
32 Waatan D. ota, Slced Veins the Chama! Thermodyranie
Properties, NBS Tesh Noes 2703 (0, 99-409) and 0 GT
US! Goverment Pring Ofte, Washing, DS,
pcb, Kelme Oa Bom, Br Mtge Themaceniy
'3t"Htnsn My Contin he ine Alle McGraw Hl New York,
ER Cotati of he Binary Asis Supplement, Mir
ew York 18
Shik Comtituion of the Binary Als, Second Supplement, Mora
Hl New York,
135 Sater P Plenum Pres Handbook of High Tomperaure Metro
Matevatndee, Panu re, New Yk et 2
Appendix A
Eatimation ofthe Solubilitie of Potential Tool Materials at
1,600°K. Data concerning the solubility of refractory material in
‘the iron-group metas is sant. The dta of Edwards and Raine [1],
NOVEMBER 1980, VOL. 102 / 305hin
Tobie AL_the Sohios of he Caries athe Hon Croup Meal at
ieee
Solubitity tn wt, £ (rote x)
bie Taba hick ron
we mins) 238) (R.2)
ne Ta 848) <5 te8)
a ie) 7066) 32.7)
me si) 307) 1
ne ahs 80) 5 (18)
which athe only systematic study of the sold soubiities ofthe xt
Bide in the Iron-group metal, reproduced in able A
Dawih etl, [18] cite conclusions made by Pau and Rix inthe
German iveratue tothe effec that, when tungsten carbide goes into
solution in coat, tungsten atoms substitute for cobalt while carbon
‘toms il interstitial ites. The wil undoubtedly be the ase for tool
‘onatitutents dissolving in rn,
If disocation ie rqulred, at equilibrium:
aay = Gs + aco ay
sohere:
‘Aly = the fee enengy of formation ofthe tol materia
ATM the relative patil molar free energy’ of solution of
component fan
the relative partial molar fre energy of solution of
component
‘The relative partial molar fre energy of solution of component
‘can be expres in terms of the relative partial molar excess
‘energy of elution, the exces foe ener):
AGM = Ati+4 RTIne
any
where
¢
40
he concentration of component and
the relative patil molar exces fre energy of solution
‘of component i
Ifa rluton obeys Henry's Law, the excs re energy wil ein
constant with solute concentration st a iven temperature
culated constant values ofthe exces free energy fr the tool
constituent of interest are ited in Table B2. The assumptions ard
techniques employed in calculating these values are discussed in deta
In Appendices B through
‘Tocalelat the solubility of TIC in edron, tequilla:
AGre= AnM+ Ae
From Table BE:
ATip! = 6900 + RTIncr camo and
ATicM = 47,600 + RTince cal/mole
ce. Therefore, with reference to Table A2:
99,520 = 700 + 28TInCe
For TC, ers
"Therefore:
Cne= 1.86% 10-9 at 1,600°K
By simile ealelation:
ype = 191 x 10-4 1,800°K
‘Therolative wer rtes of TC ad H/C at 1.600°K can be calculates,
from equation (1) ifthe molar volumes of the two components are
Known, From reference (J, the malar volumes of TIC and H/C are
12:20 and 15:06 emole respectively. Therefore:
Wear Rate of IC _ (1.86 10-8) (2.20)
eat Rate of HC (197 X10) (15.00)
306 / VOL. 102, NOVEMBER 1980
"This value sented in Table 1 Eatimated solubilities of potential
tool materials at 1 800°K are listed in Table AZ
"Tool constituents may accumulate carbon o other interstitial a
rmospheres once they are diseoved in the chip, lowering thelr re
nergy. However, beeae ofthe complex and larga metalicnatre
‘tthe bonding nthe efractoy carbides, te expected tat an solated
peir dissociated frm the parent lattice, wll not exhibit strong
bonding Mas spactroraphic sts [10] indieate that TIC dias
ates completely on evaporation, the ony gaseous species detected
Ting 11, C, Cs and Cy The oer carbides of interest in this study
probably exhibit simiae behavior (2).
"As explained ly Giltnan [2] afer Lye (22, In THC the d orbitals
‘of si Glanium atoms overlap at each octahedral ole in the face.
‘centered euble taniam ara. The carbon atoms relocated in tees
‘ctahedral holes, Due to the ovelap, electrons in the eatbon ome
fare ale to rodce thelr hinetic energies by moving in the d band of
the titanium subatie, This interaction serves to stabilize both
‘ublattion Gilman eliminates the possibilty of any substantial ionic
‘character in the bonding of THC onthe Bais ofthe observation that
{he priary lide system of TC i111 (110. Ti lide ster would
justapse lon of ik polarity during slip an would be inhibited by
{ny substantial one character in the bonding: Kolyar and Naxr
‘hulk (20] sugges hat there ete fnie character in the boeing of
THC, VC, NUC and TaC onthe basso thee study of the reaction of
these eatbides with acids They suggest on the same basi hat the
bonding in 270 and H/C although nt predominant tne, displays
mote ionic character than that in the her earbides.
Trone-sinth ofthe difference between the heat af vaporization ot
the metalic constituent ofthe carbide nit elrmental form and the
rll het of vaporzstion af the metal the carbide iter aan
Upper Limit forthe covalent bond etrength of soled pai, git
Sim bond energies esl [7]. Inthe absence of strong itereton,
iti onder unlikely that interttl atoms will ocupy the alread
Stsined interstices djacen to oversize sbatitational lute tons
Table A2_ Eline and Reported Sohibiis of Polen Tox Malas
Dein tear
mage’ epee, dear, yt?
wt ie Ea Sa
16, v0.00 6) a a8
na moon) 585x107
ma mn vs) at
1p nord ata ws
We si (3) haa
es saat) sat
we eee
pout! an
Ne pey -aM)8e
ne cemced ae
a sei) ot
Me cstewe ee) at ara
He Ginny -aest0 ee) 18 ean?
we seats) 20) can?
tgp) 2600 (28s
« eo asx?
* sawun sane?
ne (iat anor atte? Gane?
oh ste) 88
ssi sets) anon
‘Transactions of the ASMEies of potential
+ interaiielat-
fering their foe
‘metalic atre
that an acted
exhibit strong
that TiC dso
ecis detected
sin this study
> the orbitals
dle in the face
located in these
seatbon atoms
inthe d band of
sable both
lbstantial nie
beervation that
{esystem would
be inhibited by
yar and Nazar
the bonding of
the reaction of
oasis that the
‘nde dsp
saporiasion of
‘form andthe
veistakenasan
sed pain quite
py the already
solute toms
eae)
atthe |
Tle Bt Estimated Soy Lint of he Elements nee in Boy
‘entre Cie won st 400"X(33)
® 2 ear a neat fre
" Oa fat tal te eat 1
26 fags te eat 8
TODS AGN hat Oe AFT tie
Aeroestae (14%
teeentee ana
heise
Its expected that no substantial interaction wil take place wnt
precipitation of «refractory phate can cecur For tool constituents
Forming lke precipitates, since the equilibrium concentration ofthe
tool materia inthe material being cut ix never exceeded, na preci
tation wll ocur, Po ool constituents forming presiptaes th ace
Icssoluble than the tool material, substantial supersaturation may
be required to muceate precipitate inthe submiliscond tie frame
of the metal cutting proces. Diffsion Kinetics are relatively slow at
ormal cutting temperatures
Thought has also been given tothe effect of pressure, Most re.
feacory materials contract om formation from Usir element.
‘Therefore, the stability ofthe refractory material ends to increase
sith pressure, Powe cutting este this study, average pressures
‘over the toa face ang from 6,000 to 10,000 atrospheres. The eect
‘teatting pressure on phase stability is evaluated in reference (7
‘Typically, the pressure term amount oles than one percent of the
free energy of formation a atmospheric pressure. Pstimatin ers
‘rowhero are ch that no serious oor wil be introduced by ne
Het wich snl terms The lft of preatue i therefore neglected
herein, However, if ation of SC influnces the wer of SiC genoa
in prioding. the effect of pressure may be significant in this case
io
Appendix B
Estimation of the Relative Partial Molar Free Eneruies of
Solution of Tot Constituents in the Chip. ‘Th relative partial
‘na fe ners of elton of the tol eonstibes in the ip must
Iekaown before the solubility ofthe tol materia ean beestinated
‘The purpose ofthis Appendix and Appendices CD and Bs toe
rate the fre energies solution fom the ited data hat is avail
the
‘All tol constituents ar assumed to dnsolve inthe chip in cco.
dance with Henry's Law. Therefore, the relative partial molar fee
‘nergy of solution of component may be expresed
AG! = Reina, = RNC wn
whet of, and; are the activity, aetvty coefficient and the con
‘ntration of component, respectivaly andy; is «constant inthe
solution range. Alternatels
AGM = RTiny, + RTIne) = AGi""+ RMN, (B)
‘where A0/* isa constant within the solution range ata given ten
erstare
‘Ac the solubility imi, the solution will be in equilibrium with a
second phase, Therefore the free energy of oltion of component
‘tthe solubility Limit must equal the fee energy of formetio ofthe
Second phase per raat of, Many free energies feluton ate
Journal of Engineering for Industry
ols 82 sia Een Foe om of abn el Conon
Tot am
const vent (catories/a
1 6,900
1H (M) 26,600
n
‘
caw)
‘stimated herein using this technique The solubility Limit ar st
‘mated from phase digrams and are summarized in Table Bl
Tall ears of atelcuting too contents are sesomed to be
Aissolving in body-centered cubic iton."The fee energy change for
transformation tothe facecentered cubie modifiation at 1,600°K
‘sry smal, ~6 calories permoleat atmospheric pressure [27]-The
‘magnitude ofthe fe energy change wil be sight large tthe igh
pressure encountered in metal eating doe tothe volume contraction
{hat ocersontansformation [29,0 In addition, the severe defor
ration nthe cutting zone mey provide signifiant opportunities for
Inecharical activation of the transformation. However, given the
served sloggshness of the — a tennaformation intel and rea.
ining that the total time of heating of the chip ison the oder of
milseconds the asumptinn of ametatablea-phase inthe y tai
Feld seems the mor reasonable one.
"The relative partial molar exces fre energies of formation of in
teres are ummarined in Table B2. Phe techniques used to eatinate
the values are detailed in Appendices CD and E,
Appendix C
Extimationof the Free Energies of Solution ofthe Group IVB.
sand VE Metals. Kubsachewsli and Dench [1] have invertigated
the system Fe-T by heating colé-pressed pomder compacts until
reaction occured. They were unable to produce Fez by thismeans
Instead, mixtures of FeTl and Fe were obtained. Specimens chong
ray powder difeaction peaks for FeyT¥ have boen produced in the
‘carte investigation by cooing Fe-7i malts in vacua. Kubaschewski
‘sorests that, when more than one intermetallic compound form
betnen elements nelling point may be indative of the telative
‘heats of formation, those compounds with similar meting points
having similar eats of formation per gram-atom, FeT decomposes
peritectic to FeyTt and gud at 1.590°K. FeyTi melts omgraently|
41 1.700°K. These temperatures are quite similar, Therefor, iis
feapected that Peg and Fe have similar heats of formation on @
‘ram atom basi
"The beat of formation of FeTi in ~4880 150 elories per gram
stom [SI]. Taking the heat of formation of FesT tobe equal on 2
tram-atom basis, the heat of formation of the compound Fes is
714.550 450 calories pet mele.
‘The etry of formation of FeyTi a unknown. The fact that Fe,75
canbe produced on cooling fom the melt but not on heting suggests
NOVEMBER 1980, VOL. 102 / 907‘Tobie C1 Moting Poi ad Voune Change on Fomaton of Grew VB
{na i terete Compound wth woe [3a]
femay Sy “Sei? eta ese
reo sng a.m) lt attr
faye tay te cae Conaty
a postive entzopy of formation and inereased stability at high em
perature. [AAT (296°K) ~ AG (208°K)] of FeaNb reported as 700
alors per mole [2 indicating AS (288°) of 235 elas per male
*K for PesN,
Rather than introducing sgificant term on the bass of one de
termination of unknow securay, the heat of formation of the i
termetali compounds have Been taken as a measure ofthe fee
‘ergo of formation, eS = 0 Ttshould be kept in mind tha the
‘ioe energies wl probably be overestimated inthis way and that the
terror may be significant, In the care of FegNB, if AS (1600°K) = AS
{GaseK}, PAS (1600°K) is alto ~8,780eaores pr mol. When
more reliable data concerning the entropies of formation and the
‘aatons ofthe heats af formation with temperature forthe com
pound of interest become availabe, determination car be made
As pointed out (5), Uh methods estimating heats formation
are not very relable abd their uncertainty i such that as ray
‘methods as possible shouldbe used to etimatea single value.
‘he sractures and melting points ofthe Group 1VB and VB in
termetali compounds ofthe type FegX ate summarized in Table
Ci All five compounds are ofthe Laves type and have very closely
related structures, All ive compounds melt congruenty and have
Inelting point maxina corresponding to the composition FesX.
Within a given grup, maybe remsonable to estimate relative heats
‘ot formation by means of abate wlting point ratio. Pre energies
tt formston for FexZr and Fesif ae estimated from that of Fey Ti
tn this way. The fee energy of formation of FesTa is estimated from
the known value for FeaNb, Results are summarized in Table C2,
‘Determinstions from malting point ratios show regular variation
instability with nernee in atomic mraber within group In Keeping
‘with obeeved homologous relationships in other systems [3
However, it should he noted that the quantitative determination of
heats of formation fom melting point ratio is somewhat sovel
‘Therefore, independent checks are requted.
‘Heats of formation can alo be caeulte from the volume change
on formation of a compan [3] Elective volume changes on for:
‘tion ae summarized in Table CL Reference [7] gives details ofthe
{echniques wed incleulation, These calcultons inca a geometric
Factor that compensates for lack of eloepacking in non-