OPI OIL SEPARATOR DESIGN CONDITIONS. tof 4 1, Operating & pressure design 4.1 Inlet conditions ~ Flow rate 2446 mIbr Temperature 3 20-80°C -pH 26.0413 = Oil content : Max. 500mg/L (Sp.Gr = 0.88-0.93) - §.S content (Polymer) :Max, 100mgiL (Sp.Gr= 0.94010.97) + 8.8 content (Sand & Mud) Max, 200mg/L- 4.2 Outlet conditions - Oil content Max. 10mg/L @oll size 48 microns 2, Mechanical desian 24 22 Design pressure & temperature = Full water & 100°C. Material - Shell & Head A516 Gr60 + Epoxy coating (C.A = 3.0mm) - OPI Plate 13048.8,OPLOIL SEPARATOR DESIGN GONDITIONS 2of4 3. Leading specification 3.4 Quanity sone(!} set 32 Type + CP (Corrugated Plate Interceptor) 3.3. Capacity 45 mine 3.4 Main body construction = Material + carton steat ~ Inspection door :2EA = Sludge drain nozzle :2EA Frame + Flat ber/ Angle = Color + Ral7030 (ston green) 5 CPI fll pack = Quantity two(2) sets Type opi cartdge type - Capacity 45 mir - Material of plate : stainless steo! = Material of frame slainiess steel 3.6 Gil skimmer - Quanity oneft) set ~ Type : pipe oll skimmer ~ Material pwcCPi Ol. SEPARATOR SPECIFICATION 3 of 4 41. Type :CPLtype 2, Model No :DHCPL- 45 3. Capacity 1:45 fhe 4, Main body construction 1901 x 2426W x S000H x 10t 5, Number of CPI full pack + 2sets 6, Pipe oll skimmer attached 1 eet 7. Upper cover attached 8. Inspection door altached :2EA 9. Sludge drain nozzle attached 2EA 10, Main hole attached TEA4ai4 = one(1) set - 41. Type : OP type 2. Pack construction 2 ATSSL x 1067W x 865H 3, Plate construction 1 1B12L x 10490 x 1.08 4, Plate material 3048.5 5. Frame material 3048.8 6, Plate plich 249mm 7: Plate number 2A7EA 8. Paok type : Cartrige type 9. Ollway GEA 10, Sludge way TEA 11, Pack angle 45) 412, Weight 1.2t0nGalen! 1 Oli Separator (X-8604) Design wastewater fowrte from: Run-of water fom upsteam Ti jot water Fate water fom denyeration Total Flowrate Working me Use hydraule detention time (HRT) Then volume requited Select eeboard depth height (include freeboard ) wath length Actual volume area ‘eutraizaton Tank (i (75004, 8602) Design wastewater flowrate Spenteaustc From process wastewater To sludge pit (9-580) Toiel Flowrate Use hycrauli dteion tine (HRT) Then volume required Use numberof tank Volume per tank Select freeboard depth height (ncude reeboard ) diametor Actual volume ares Equalization Tank (x-S608) Design wastewater fowrate SSaturator and dilution sieem blow down From Neutralization Ten tl (7-5601,6602) From of separator (X-6604) From surge basin (X-6803) From neutralization tank VBV/I(T-6617,5618) From final check basin (X-58108.8) Total Flowiete Use —hycraulc detention ime Then volume required Select freeboard depth tion Sheot of Olefin Biological Treatment Plant 4250 1.22 3.60 4132 24.00 050 2386 220 1.20 340 2.00 11.20 28.88 2240 160 1200 980 400 040 1.60 2.00 0.80 032 80 1.22 140 0.85 095 200 40 a3 120 98 93 10222 67 ous 03 30 cunt cul. cu, ze BS z 3 Bezsszage 3 g 3 cum OK, sqm.height {include freeboard } width tenth ‘Actual volume area Surge Pit 0-580), Design domestic wastewater Use hykaule detenton tne (7) Then volume rquied Seles freeboord depth height (include freeboard ) width feng Actual volume area Surge Basin 4-660) Design socum rom ol separator (5804) approx. Use hydraule detention time (HRT) ‘Then... volume required Select freeboard aepth height (nclude eeboard ) width lengih ‘Adlual volume area ‘Neuttalization Tank ll & IV (T-8603,5004) Design wastewater Towrata from transfer it (X-5625) Use nyu detention ime Then volume requled Use umber oftark volume per tk Select treboard opis height (neude freeboard ) Gemetor Actual volume area ‘Air Fiatation Tank (65808) Design wasowaer ourate fom neitzaon an (7-608 804) Use optimum AIS ratio 33 110 21.0 6930 2310 5.00 480 24.00 1.90 250 440 2.00 500 75.00 10.00 14196 0.28 0.00 71.88 2.00 2.05 4.05 3.00 24.00 36745 160.00 54.40 043 6.30 2.00 340 030 123 153 1.90 349 2.83 6440 0.05 cum OK. qin, haul ume. days cum, g223322 eum, hn, cum, tanks urn, cum. OK, cum, gearing soldar solbily (63) {action of saturation (f) sludge solid (8,) pressurized recycle surfaceoading rate From NS Then pressure (P) areas) Solact freeboard pth height (include freeboard ) dametor ‘Actual volume area Goniitoniog Basin | S507) Design wastewater flowrate from at footaton tank (X-5506) domestic wasteiter om surge pt (5601) Total Flowate Use hycralic detention tne Then___volume requred Select fee depth height (neh feeboerd) with length Aotual_ volume area ‘afl Tank 588) ‘rom condoning basin | (X-5607) BOD, of iofivent ‘B00; of fluent Use FIM Muss Muss teluin-shadge concentration From FIM ‘Then volume (V) Sect fresboad depth hight (rlude rede) with length Actual volume a 5440 3.00 S740 1.80 = 10392 ca 050 3.00 350 450 8.00 408.00 36.00 = 37800 rmafiet 95°C curr. mgt e mg mgtlofss es32532 5 3 5 g10 Sotierl Use Then Select Actual area hhydreulle detention time Op requirement redireulation fow rate (Q,) recirculation ratio FIM : overiow rate area requted freeboard depth height (include freeboard ) dlametor erea ‘overfiow rate 14 Nouttallzation Tank Va Vi (T-5617,5518) Design Use Then Use Select Actual waetowaler flowrate bydrautic detonion time volume required umber of tank Yolute per tanks freeboard depth height (Include freeboard ) lametor volume area 42 Neutralization Tank Vi & Vill (T-5649,5620) Design waslanater fowrete Use ‘Then Use Select Adluel hhydraufe detention time volume required number of tank volume per tank freeboard dept helght (induce freeboard ) darvetor volime area 48 Induced Air Floatation Tank (X-5604) Design wastewater flowrate: Use from neutralization tank VieVil (T-8619,5620) opinum A/S rato a soltilty(6,) fraction of saturation () 420.00 12.60 1080 48.00 60.00 oa 80 00 05 26 30 130 1327 54 960 025 240 200 4.20. 030 1.40 140 4.20 14 443 270 045, 448 2.00 223 030 440 4.40 1.85 236 24 2370 0.05 1840 050 sqm. br, git, eumine % a cumisqmned san. n n mn, nn. sqm Ok, cumisqm-d ‘cumin, he cum, tanks cum. he cum. tanks cum, OK. sqm, cum. galing sold malat 35°CFrom Then Select ‘tual 44 condi sludge sold (8) surface leading rate As pressure (P) area (A) freeboard depth halght (Ilude fteeboard ) vid length volume area ng Basin il %-5648) Design wastewater owt Use Then Select Actual hycreulc detention time volume required freeboard depth height (include freeboard ) width length volume area 15 Astation Tanicll 8620) Design wastewater flowrate Use From Then Select Actual from condiioning basin il (X-$818) BOD, of nfuent BOD, of Event Fit Muvss Muss. rolurn sludge concentration Fim ‘volume (¥] freeboard depth hhelght (Include eeboerd ) with engin volume area hydraulic tenon te grequicement Feciouation flow rate (2) recirculation rato = 1,000.00 = 100,00 . 748 743 020 = 086 4.05 149 8.10 : 772 . 9.08 2970 500 148.60 050 4.00 450 = 6.00 620 148.80 = 3720 = 60.00 = 2000 . 200 048 30000 3.7500 10,0000 = BOD xa MuVssxY = 6400 050 4.00 450 9.00 20.00 720.00 16000 1200 = 2160 = 38.00 60.00 mg cumisq.m:d cum. OK, sqm. com, rat gt a mgt mo mmgllofsFind {6 Setir ti @-05) Use overflow rate Then area required Select freeboard depth height (nude freeboard) diameter ‘Aetual area vation rate 47 Shida Pa 05809) From Mass Balance and Incoming Westewater to be treated “The otal sludge production approx ‘Sludge concentration in bottom (8.0%) ‘The total sludge epprox. Detention time Volume Select vido tength depth ‘height (include freeboard ) = Thon aca! Volume . 043 . 20 600 05 = 30 35 90 636 : 26 1684 30,000.00 475.40 5.00 7918 7.00 800 145 2 8120 m sqm OK, eumdsqsid cumin