You are on page 1of 370

-

W
K


K

? J ?
??
K


K

W
K






W

W

KG

KG
KG
K G

K
K


KK
EF

K
K

--
-

EF
KEF

W





K

W
J
J
W
J
J
J
J
J
J

(Engine Oil leaks Check)

KKEF

--
-


K
KE F

W
EFK
EF
K

W
L
K
L
K

(Engine Blowby)

K
K
KK

(Compression test)
W

KEEFF

W
Compression Gauge J

--
-

W
J
J
J
J

W
KE FJ
K
FJ
KE
FJ
KE
W
J

KEF
J
KJ
J
-
KEF
KJ
KJ

--
-

W
FL #
J
KKE
J
KE FL

KJ
W
KEFG
KEFG
KEFG
#
W
ZxLz
HHECF
Zxz
EF{CxLz

WEJ F
K
J


( ) -

--
-

W
EFG
EFG























( ) -

--
-

(Cylinder Leakage Test)



W


K

K
W
J Leak-down Tester J
-

W
KJ
W
J
J
J
J
J
J
FJ
KE
FJ
E

K
KJ
J J
K J

--
-

KJ

W

K

KK

W
KG
W
KEFJ
KEFJ
KEFJ
KJ
K

(Vacuum Gauge Testing)


W
K



K


-

--
-

W
Vacuum Gauge J
TachometerELFJ
W
J
J

WEJ F
J
EFJ
KJ

W
EFJ G
KJ G












--
-







J

EF

J

EJ FK

K

KJ



J

K

KJ F

E

KJ


F

E

K

KJ

KE F
J



. )( -

--
-



KJ J


KJ J

J
K
KJ
KJ K
KJ

LJ
K K


KJ
L



KJ
K
KJ

KJ
J J F
KEF
E




. )( -
--
-

(Oil Pressure Test)


W

K

K

K
-
W
Oil Pressure GaugeJ
Tachometer ELFJ

W
J
W
J J
J
J
J
J
LJ
KJ
-
)

W
WG
KEFL{
WLG
KEFLJ
--
-

EPower Balance TestF


W
K

WEJ F
Engine AnalyzerJ
Tachometer ELFJ

W
J
(Exhaust Gas Recirculation)EGRJ
J
K

J
EF
J







-

. W
J
K
J

--
-

LJ
J
K

W
G

K G
G
K
W
J
J
J
J
#
K

EExhaust gas testingF


K

K
W
E F

K

K

--
-

WEJ F


K
-
W K
FJ J
E
EFJ
EFJ
WEJ F
J
KJ
KJ
KEFJ
KJ J
KLJ







--
-

W
W

K.(pmm)
W
EFJ
EFJ
EFJ
EFJ
W
K
K
WEF
FJ

E
KJ
KEFJ
KEFJ

--
-

W
K
K{
WEF
EFJ
KJ
KEFJ
W
K
K

K
G
K

(Internal Noises Check)

K


K

K

K

K
K

--
-

W
KE

FJ

K
E FJ
K
EF
WEFJ

F


KE

E
FK
- J
F
KE

K

K

W

-

--
-

WG
E F
K
WG
F
E

K


J K
K
W

K
W
J
F
KE

K

K

K
-

--
-

W
E
FJ
K

KK

J
K
K

J
K
FJ
KE
E
FJ
KK
E F
J
KK

W
J
K
K#

--
-

(Visual Internal Inspection)




E F
K

KJ
-


J J
J

J
J

J J
J


J

J
J

J J
J
J


L
J
J
J J



J
J J

J
J J
J
J
J J

J
J
J J J J

J

--
-




K K
K
E
F

KEF
K EF
E
F
K

K

K
K
J
K
KJ
KJ
KJ
J
K
J
K

J
K
KJ
KJ
J
K

--
-

Oil Consumption Noise


Cylinder Leakage Exhaust Gas
Test Analyzer
Catalytic
Chassis
Converter Dynamometer
Borescope,
Engine Power
Endscope Balance Test
Compression test Oil Pressure

Stethoscope Vacuum test

--
-








J
J
J
J
J
J
J
J
J
J
J
J
J

--
-



J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK




KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

J

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

J
W
K
KW


--
-


K K
K K
KWJ
KW

K K
K K

WJ
K
KW

K K
K K
FJ
KE
xLHz
KW
KW

K K
K K

--
-

J

KW
KW

K K
K K

--


W
W







K

K
K

(Engine Repair)
W
K
K


K


K
K

--
-

K
K
W
K K
K



EF

E F
W
EF K
K
K
K
K
K
K

(Engine overhaul)
W

--
-

K
K
K
K

K
K
K


E4x2F
E2X4F
E4X4F
.


W


K



K

K
K
.
--
-

W


K
.

(Engine Removal)
W
K K K

W

.



W

K K

K
.
.
K
.

K

W


K

.
--
-


. K
K K
K K
K


K
.
K

K

W






K
. K
K
K K K
K



,K



K

--
-

(Engine Disassembly)
KJ
W


W






K

--
-

--
-



W



K


K



K




(Engine Cleaning)
W


K

K
K

--
-

KJ

--
-



W
















W
K
EF K
K
K
K
K

--
-

W
K
K
K K
K K

(Engine Installation)
W











K
K

KK
.
.



--
-

K K
.
.

.

(Engine Break-in)
K
W

K



W
K
K
K
KLL K
K K

--
-

K K

--
-




Engine Break-in
Engine Installation
Engine Cleaning
Engine Disassembly
Engine Repair
Engine overhau


--
-

--


W

W

EF















- -
J

K
K
K

K K

K
K

K
K
K

E
F

K
E
F
J W
K

K
- -
J


K
K

K
K


K
K K
K
K
K
K
K
K

J W

EF




- -
J














KEF

KEF

W

- -
J

- -
J



EF
E F K
K

- -
J


J








W

- -
J

K

K







K










K

- -
J




W



K


K



K


J W
K
K
K

K





K

- -
J


K
K
K
K

KJ


K

K






- -
J

K

E
F
K
K












K





K

- -
J






K

J W


















- -
J

E F

K


J W
K

KK

K
K

- -
J



K
K





K

F K
E





K

- -
J

KJ






J K
K

- -
J









J K
K
K



K
K





K


- -
J

K{








K
J WK

K

- -
J


K
















K
K

- -
J



K{















- -
J

EF

KK






K


K
K
KEfeeler gaugeF









K

- -
J

{J
K






K{{{







- -
J

K

K

K


K
J
K K
K






{
K

- -
J

K
KK







K





K

- -
J

K
J WK

K

K







K
K






- -
J









K

EF

K







K

- -
J


J W
V
{
K




EF




K K






- -
J


E F
K







- -
J










{K
K
K
K







EF

- -
J

K
K
K K
F
KE

K
K

K
K K
K


K






K

K
- -
J






K









K


J W
K
K
K
K


K

- -
J

K

K
K









K

K

KJ

K
K
K

- -
J


K
K


- -
J

- -
J









K









K








K


- -
J

- -
J














EF

K
KJ
K







- -
J

EF
K
K
K

K
K

- -
J

- -
J

- -
J


KK
K
KK
K

KK

K
K
K
K
- -
J

- -
J

- -
J

- -
J

K
K


K

K


















- -
J

- -
J

KEF
K
K







K
















- -
J

K

K
K







K













- -
J



J W


EF
















- -
J

Push rod Cylinder head

Cam shaft Valve

Chain tensioner Spring

Sprockets Valve guide

Timing mark Valve seat

Wire brush Oil seal

Intake manifold belt

Exhaust manifold Rocker arm

- -
J

K K

K K

K K

K K

- -
J







EF

























- -
J

- -
J

- -


J

:




























F
E

KK

K
--
J

K
K

K
K


J W
K K
K K
K
K
K
K
K K
K
K
K K

--
J


EF K
K
K
K
K
K
K
K
K
K



E4x2F
E2X4F
E4X4F
.

W


K

K
K
K
. ,

--
J


W




K
.


K K

W



.

W

K
K


.
.

.



W
K

.
.
K

--
J

K
K

K
.




W




.

K K

K




K







K

--
J




KJ












K
K












--
J

K

KK






--
J

--
J

E
F






















--
J

















K

K

K

--
J

K






J

--
J

K
?KK?K ?K?
K

K
KK
K
K K
K
K

--
J



















K







K

--
J

--
J












K





K









--
J

K
K
K
K









K







K

--
J

K
K
KK








J

--
J

K

KK

K







K






--
J

K

K

.


K

K

K
J W
K
K
K
K
K
K
K

--
J

K






K










K {
K

--
J

K
K
K



K

K

--
J



K

KEF
K











K








K
--
J

KK

K
K



K















K
{{EAF
K{

--
J

K

K
K




--
J


K
K

K
KK

K K

KK

KK
K









K

--
J

--
J









K


K
K
K
K

K{{K
K

K{HH
{{{K
KK{


K

--
J

--
J

--
J

K


K

K

K






--
J

--
J


J W









K
K
K








K

{KJ
K
KJ
K{

--
J

























J
KK

--
J

K
K
K












--
J



















--
J

{K
KJ
K






















--
J


K

K
K
J
{
K

K {
K{
K













--
J

--
J

K

K

K

K
K
K
K
K
K
K
K
K
K
K
K
K

--
J



W




K

E
F



K



W





K




K

KEF
K




.

K

K
K
--
J

K


K

K








K

--
J

K

K {{
K{{{
--
J









K




















K

--
J

K
K

K

K
K
KK

K
K










--
J













K












K


--
J




K

K
K

-





-







--
J

K
K

K
K
K

K
K

K

K

{{{ K

K

K








--
J

--
J

KK

K

K
















EF

K
K
K
K

K

--
J

--
J

K K

K
K K

K


K
K

KJ
K
K {{{
K
K

K

K

--
J

--
J

--
J

--
J

KK

K
K
EF


J W

K
K
K
K
K
K
K
K

--
J

K
K
K
K
K

--
J

Crank shaft Engine block

Cam shaft Piston

Fly wheel Cylinder

Piston ring Connecting


rod

feeler Piston pin

micrometer Crank shaft


journal bearing


Bore gauge Oil pump

F
Gasket Sump
E

--
J



K K

K K

K K

K K

--
J

--
J

--


J
Inspection of Lubrication Systems

KG

KG
KG

Oil System Maintenance

WJ

KKEKKF

WJ

F

KEJ F

- -
-

WJ
EF
K
K

K
KEJ F

WJ

EF
K

K

WJ
W
W
K
.

Problems of Lubrication System
W
W J

K


K
- -
-


K
W J
W
K J
K J
K J
K J
K J
W J
W
KJ
KJ
KJ
KJ
J

KK

- -
-


J J
K??
J
K
J
K
K J
K
J
K F


KE
J


J K
K J
K
K J

K
J J
K? ?

- -
-


K J
K
J

K K
J
K


K
J J
K K
J
K
K J
J
K
K J
K K
J
K K
J
K
J
K
K J

- -
-



K
K




KW
W
K
K
K
K
K
K
K
W

J
K
EF

- -
-

W

K


EF
EFEF
K

EFEFEF
K

K
KEF

- -
-


W
W
K
K
K
W

K

K
W

KEJ F

K
L
K
K

- -
-



W
W
K
K
K
K
K
K
K
K

- -
-

W
K


KERebuild kitF


K

W
F
KE
K
K
K
K
KERebuild KitF

K
K
K

K
K
K
K
K

- -
-

W

K

K

K
K





{

K

- -
-



{
K




- -
-

KW
W
K -
K -
W


KW
W
K -
K -
K -
W

K
K

- -
-

- -
-

Oil filter

Oil pump

Oil pressure

Oil pressure gauge

Rebuild Kit

Tools

Gear

Filer gauge







- -
-










J

J


- -
-

W J

- -


(Cooling System) J

W

W

KG
KG

KK
WEF

G
G
G
G
G
G
EJ F


J

- -
-


W
KJ
KJ
KJ

WJ

KK
W
K
K
K
K
W
KEF
K
K

WJ
W
J
J
J
J
KJ

- -
-

W
KEFJ
KEFJ
KEFJ
KEFJ
KEFJ
KE FJ
FJ
E
KEFJ
F J
KE

G

K

WJ

KK

- -
-

W
KE FJ
KEFJ
EFJ




K


W

K
EF

EJ F
K
K
K{
W
KK

K

- -
-


W
K

K

W
J K

KJ

K

KK
K
KJ

W
K

- -
-










W


K
KJ
K

- -
-

WEJ F
W W





E E

.






E E
FK K







E E

KEF

EFJ

- -
-


K
KJ J

W
K
W
K
K
K
K

W
K
J J
K

EF

KEJ F

- -
-

W
K
K

W
K
KEJ F

K



-



K
K



K
W

KE J F

- -
-



FEF
FE
KE
K

W

K
KEJ F


K
K


W
K



KE F
K
K


KEJ F

- -
-


KEJ F
K


K

-
K

W

K
K

W

K
EF
K
KJ

-


K
W
F
- EJ FE
F

- -
-

KE
K
K


WJ
K J
K J
J
K
K J
K J
EF J
K
J
KF

W
F
EJ
KEJ F
K
K
-
K J
K



- -
-






-
-

WEFJ
W
K J
KEF J
KEF J
K J
K J
K J
J
K
K J
K J
K J
K J
K J

- -
-

WJ
K

KEJ F
K









????J


WJ
W
K J
K J
K J
K J
K J

- -
-

WEJ FJ
W
K J
K J
K J
K J
K J
K J
K J
K J
K J
K J
K J
K J
K J


- -
-

WJ
K

K
K J
K J
K J
F J
KE
K J
K J
K J
K J
K J
K J
K J

- -
-

- -
-

Coolant Thermostat

Water Pump Belt

Radiator Cap Flushing

Hose Pump Clutch

Radiator Cooling Fan

Cooling System Fan shroud

- -
-


G
J
G


G G

W G

G
K
KJ
G
KEF
KEF

KJ
G

FW
J



KE

- -
-


G G
K K
G G
K
KG G

G G
G G


G G
G G
G
G
K
KG G

FG
G
KE
KEFG G



KG G
G G
K

- -
-

- -
-

- -
-

J
J
J
J
J
J
KJ
J
J
J
WJ
J
J
J
J
WJ
J
J
J
J
WEFJ
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKJ
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKJ
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKJ
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKJ

- -


W W

K
K

- -
-


K K
K K
K K


KEJ F K
K K

??

K

K

K

- -
-

W
K K
K K
K
K??
K {L{ K

W
K

K K
K K
K K
K K
K
K

- -
-


KK ?{?
K{W

KG

- -
-





KJ G



EF
{
{
{
{
{

K
WK
K K
K K
EGFK K
K K
K K
- -
-

J G

K
K
K

- -
-


KJ




K

K
- -
-

K K
K

W
KLW K
KW K
KW K
K
K

KW
K
W
K
L{
K

W K

G
W

- -
-

J
K

K
K
W
L
L
K

K
K


{
W
EGFW K

K
K
K
K
K{
K
EGFK
- -
-

K
EGFKSun VAT 40)F K
K??

K


K
K

9
K
K K
K
?
9 K K
?

K
K 9


9 K
K K
9 K
K ?
K

- -
-

KJ G


W

K
K
K
K





G

- -
-

EF
K
EGF
E
F
KEF

K
W
K K
KEF K
K K
K K
K
K

- -
-

WK
K
K
K K
K K
K K
K K
K
K
K K

WEFJ

K
K
K
KH
K
W
W
E F
E F
- -
-

E
F{
K
J
K

K
W
W
K K
K K
K K
K K
K
K K
K K
W

K

- -
-


KJ
W
K
K
K K
K K
K K

{


K


K
K
K
K K
K { K
K K
K K
K K
K K
K K

- -
-

K
K
K K

- -
-

W K

{ J

{ J

{ J

W K

{ J

{ J

W K

- -
-

W K

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J

W K

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J

KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK J

- -


W

K
W
K
K

K
K


K
W
KEF
misfiring
K

K
W
K
K K
K K
K K
W K
- -
-

K E
K E
K E
K E
K K
K K



WK
K E
K E
W E
K{ E
K{ E
K

K{{

K K
KEFEJ F K
K K
K K
- -
-

K K
K K
K K
K
K
K
K
K
K K

K W
K








- -
-

KJ

K
EF
W
K K
W




(Feeler Gauge) K

WEF
K E

E
K
KEF
(Feeler Gauge)
E
FK
KEJ F
E
K

K
K E
KEF E



- -
-

KJ

W



K




EF
K

- -
-

KK













(Aramid Fiber Core)

K(Fiberglass Braid)
K

- -
-


K
K
K
K

K
K

K
KEF

K E
K E
E
K
K E
K
K E
K E

>>


K

- -
-


K K
K EF K
EJ F
K K
EFK .

KE FK .


W K
K

KK

KJ

- -
-

KJ

K
K

- -
-


K
K
K K
K K
K
FEF K
KE

K(Off) (Switch)


J
WK
K

KK








EF



KJ

- -
-

K
EF
EKKF

K

KEF

K
K

EJ FK

K

J
EJ FKEF

- -
-

J

K
K

K

KJ

- -
-

30

KJ

K
K
K
K
K K
K
K
J K
EJ FK
K K
EJ FK
K
K
K

- -
-










J J

K
K K
K K
K E
E
KK
(Feeler Gauge)
K
EF
KJ J K

- -
-

- -
-

- -
-


KJ


F?
?EF K
KE
K
K

K
KEF

- -
-

EF K



K
K
KEF
K
K
K
K
K K
K K
K K
K
K

W
K K
K K
K (B) K
K12 Volts K

- -
-

W
K K
Kx 1 K
(B)(Tach) K
KJ
KEJ F K
(B) K





K
K

- -
-

W
Kx K
(Tach) K
K
K
K
EJ FK
K K


KJ

W
Kx K
K K
K K
K
K E
KK E

- -
-

KW
Kx K
K K
K K
K K

KW
K K
K K
K(C,B) K
EJ FK(B) K
K(S) K
K
K
K (B) (G) K
K






- -
-

B G

S W

K K
K

- -
-

KJ


K
K
(V)
K
KJ K

- -
-


KE
F
K


W
KEF K
K K
EF
KEF

KKKK

K

K

K

W

K K
K
K K
K K
K(ECM) K K
K K

K

- -
-

K(ECM)K

- -
-

Vacuum Advance
Battery
Mechanism

Steel Shell Ignition Switch

Side Electrode Ignition Coil

Central Electrode Distributor

Insulator Condenser or
Capacitor

Gasket Contact
Breaker

Control Unit Spark Plugs

Resistor Primary Circuit

Inductive Winding Distributor Cap


Permanent Magnet Rotor
EF

Vanes Distributor
Shaft


IC Hall Breaker Cam EF
EF

Vacuum hose

- -
-

J
EF
J

J

J

J

J
J
K

- -
-

WJ

KJ

KJ

- -


Fuel System Service J



W
W
K G

K G

K G


K

K

K
EJ FK

K





KEJ F

--
-

Air Filter

K

EJ FK
K

EJ F


K J
E
F J
K
KEJ FK J

--
-

EF J
KEJ F
K J



J
KEJ F
K J
K J

EJ F

--
-

Fuel Tank

K


K
K
K
K

K
K
K

--
-


K
EF G


K
K G
K G
K G
K G


J
K
J
KEJ J F
K J
K J
K
K J
K J
K
J
K

--
-










KEJ F







KEJ F

--
-

Fuel Pump

EJ F
K
E F
K

K
KEF










EJ F

--
-


K J
-

K
J
K
K J
K J
EF J

K
J

K



W
EF
KEF

E
F
KK
J

KEF
J

--
-

F
K
W
KE{F
J
K

W
KEF
J
K



E F
EF
KEFEF

K
K G
G


EF
W
K J

--
-

J
KEJ F
EF J
K
J

K
EF J
K
L J


K















EJ F

K J
--
-

KL J
EJ FLJ J
K
J
K

K

EF
W
KEJ F
L
K
K
L
K

KL

K

EF

WEF

--
-

K J
KEJ FEF J
J
K















EJ F

L J
KEFKEF
E FK
J
EF
K

--
-


E F
K
KEJ F
EF
W
K J
K J
K J
KL J
KEF J
K J









EJ F

--
-


J
EF J
J

--
-


Carburetor

EJ F
K

K


K














EJ F

--
-


W
K K
K
K

K


K

EF
K
K


KK

K
KEF

W
J
K
E F J
K

--
-

J
K

W
K J
K J
K J
K J


WK
KKEF J
KK J
K
J
K J
K
K K J
KK
K J
K


K

K

W

--
-


W J

KK
K
K

K

F
KE
WJ

K
K

EF
WJ

K

KEF
K
KEF
WJ
K

--
-

K
W
K

W

K

J W


W




--
-

W







EF
EBCV F
E






W



F
E

EF

W
--
-


F

E
W











W
K J
K J
KENF J
K J
K J
K J
K J

--
-

W
K
K
K
EJ FK

EJ F
K








EJ F


{
{






EJ F

--
-

KEJ F


EJ F

W
E F J
KEJ F
J
K
K J
K J
K J

K
K J
J
K

J
K
J
K
--
-

J
K
E F J
K

KEJ F

W
EF
KL
COJ
K CO
K

K

--
-


K
K J
CO J
CO
K
CO J
K CO J
KJ J
KJ J
J
K
WCO
E{J {F
E{J {F
KCO
CO

--
-

COJ
KK J
K J
K
EF
K
E
F
K
W
ELF
ELF
EFEF EF
K
K EF
ELF
ELF
K W



K
K
K
W
J
K EF
K E
F
--
-

K EF
EF J
K EF
K E
F
K { EF
K
K EF
K
KEF
J
K EF

EF
K
J

K{K
J
K J
K J
K
K J
K J

--
-

EF

WEF


J J

E
F
K
J K
K


K



K K
G
W

K K

K
J
K
F
EHIC
K K

--
-


KEF K
K
EF
K



K
K
K

K
EHAIF J
K
E F K

K


K

K




K

--
-



J W

--
-

Fuel System

Fuel Pump

Booster Pump

Air Filter

Fuel Filter

Carburetor

CO

--
-






F
E





EF

J
F
E


J K

F

E

--
-

K K

--


Gasoline Injection System Service J



W
W
K - Jetronic
K
Jetronic
L- Jetronic
L- Jetronic

K - Jetronic


K

EJ F
K


EJ F

--
-

EJ F
K






















EJ F


J W
--
-

WFuel Supply W
W
Electric Fuel PumpJ

EJ FK

K

K
K


EJ F

KON J
FP , B+ J
KEF
J
KE
F

K
K J

--
-

OFF J
K
K J
K{ J
K J

KEJ F

Fuel AccumulatorJ

J FK
K E

K

--
-

K
K

EJ F

Primary Pressure Regulator J

K



KEJ F

--
-




J J
J J
J
EF EF
EJ F

WFuel Metering W
K

K
Air-Flow Sensor J


K

KEJ F

--
-


EJ F

Fuel Distributor J

K
K
EF
KEJ F


EJ F


K
KEJ F

--
-


K

K

K


EF J J
J J
J J
EFEF EF
EJ F

Control Pressure J

J F
K
KE
K EF
F
KE

--
-

K
K



J J
J J
J J
EJ F

Differential Pressure Valves

EJ FK

KE{F

--
-

J EF J
J EF J
J J
J J
EJ F

Pressure Regulator

K
EJ FK
K

--
-


EF







( )




KEJ F

J WK
K J
KEJ F J
K J
K J
J
K

J
K

--
-


KEJ F



SST

EKKF
EF
J W
K J
K J
K J
K J
KEJ F J
K J

E
F J
KEJ F

--
-


EJ F EJ F
K J
KEF J
B+ , FP J
K
KON J
KEF J
K J
K J
J
K
F J
KE

SST


--
-

EJ F

K
K W
K W

K
K W
K W
K J
J F J
KE
K
K J
K
J
KKKKK
J
K
J
K
K J
K J

Fuel Filter

--
-

K EJ FK

K
K
KKKKK










K

J J J
EJ F

--
-

Fuel Injector ValveEF


EF
K

F
KE{
EJ F

K
K


EFEJ F

--
-

Cold-Start Valve


KEJ F
K
K
K E F
K
ST
K

J J
J J
J J
EJ F

Thermo-Time Switch

EJ FK

E F
EF
--
-

K
K{


J J
J J
J
EJ F


EJ FK
ST
ON K
K
KEF


--
-

EJ F

EF
KEJ F J
ESTA- STJ F J
ESTA- STJ FEJ F J
ESTA- STJ FEJ F J
STAJ KEF J
K J

EJ F

L-Jetronic
EJ F
KEF

--
-



EJ F

J WEF


PSW E2

A/C IG

TL VS

THA E3

No. 10 VB

No. 20 VC

E01 +B

THW STA

E02 IDL

J J J J J J E1

--
-

J


) (





)(
) (





) (

) (




J

) (

J




EJ F

--
-

J
L








J W


K
K
K

K

F
E
K


K

--
-


K


K_


K


Electronic Control Unit (ECU)
EF

EJ FK
K

K
K

EJ F

--
-


EF W


J
K J
KON J
KEF J
J
K

J
K J
KON J
KEF J
J
K

EF EF

EJ F

--
-


EJ F
K
K


KEJ F

EJ F

KEF
K




EJ F

--
-


KEJ F

KPSWIDL K
PSW IDL
K


EJ F

--
-


EF

EF
K

J
J
J
J
K J






EJ F

--
-


J
E
E
E
E
E

E
EHF E
E
E

THW
K
K

K THW

THW
K


EF
E
EF E

--
-

K
K

K

STA
K

STAK
KSTA

IG

KEJ F
K
K

--
-


EJ F

Electronic Fuel Injector

K K
EJ F
K

K

{
K

--
-


EJ F

10 , 20 K
10 , K
KEFE01 , E02 20

J W

K

KKK


K

K

--
-

J
K

KEJ FK
K E


E
K
K J

K EJ F


KEJ F

--
-

K
EJ F E
KEF E
KEF E
K E
KEF E
K E
E
K
K E
K
K E
K E
K E
EF E
K
E F
E
KEF
K


EJ F

--
-


K J
EF
K
K E
F
K EF
K EF

J W
K
K


K

K

--
-


K K
K E
E
KEF E
K E
K E
K K
K E
KEF E
KEF E
KEF E
K E
K E
KON E
K E

K EF E
KKEF
K K
EF
K
K E
F
K EF
K EF

--
-

FK

KE
K
EJ F
K

.


.

.

.
.

.
.


J

J

J
J

J
J
J
J


EJ F

--
-

K
K

K

K


W

F

EK
F

EK


KF
EK
K

- F
K E

K -
K -
K

--
-

J W



K

W











--
-

--
-



IG F
E






















--
-






















START








--
-


EF



--
-

--
-

--
-





















PSWVTA













--
-








IDL


--
-



J W

.K - JetronicK

L
K

.Jetronic

--
-



K - Jetronic

Fuel Supply

Electric Fuel Pump

Fuel Accumulator

Primary Pressure Regulator

Fuel Metering

Air-Flow Sensor

Fuel Distributor

Control Pressure

Differential Pressure Valves

Fuel Filter

Fuel Injector Valve EF

Cold-Start Valve

Thermo-Time Switch

L-Jetronic

Electronic Control Unit (ECU)

Electronic Fuel Injector

--
-




K

J

J SST
J J
FJ

FJ EKK
KE
F
E

J EF


F
J E

K
J


K

--
-

--


Exhaust and Emission Control Systems

W
W
G
G
G
G
G


KK

K
K

W
W J

--
-

K
K
K

W J
EF

K


W


W
J
EFJ

W
W
KJ
KJ
KJ

W

--
-

W
K K
K
K
K K

W

K
K


EJ F


W


W
J

--
-

W
EF
CO2
H-C
CONOx


K

W
W

W

J
K
J

K

WEF
K J
K J

K

--
-


J
J
J
J
N J
EF J
J
J


W


: CO

W
K
W
KJ
KEFJ
K
W
F
E

K
--
-



W
KJ
J
J
J
J
NJ
EFJ
J
J
W

.
W

K
K

W

,

--
-



WCO
WJ
L
J

W
K J
K
K J


WCOJ
CO
K
EF800RPMW
EF900RPMW

--
-

2.0-1.0%WCO
0.5-0%
K
WCOJ
K120 L2500 J
J
J

0.5-0%2.0-1.0%CO
K
KCO
CO
CO
K

--
-


CO
J







KJ
J

J
K
PCV

HC


J
J
K


EF
K


--
-

W

KJ
KJ
J
KJ
KJ

J

J

J
KPCV J

J
K
J
KJ
KJ
KJ
KJ
J

J

K J

K J
KJ

KJ

KJ

--
-






K


J


F



E


EGR

EGR

--
-



*

*
EF


*





EF





GPCF G
G
GG


FG
*E
*
*

*

--
-




*
PCV PCV*

*

*


*

G





*
*
G

G
G

*

--
-

*
G EGR
*
EGR *
G
EVAP G
*













PCVG
G
G
G
G


--
-

G
W

K


W

W
-
-
W -
K o
K o
KL o
K o
K

KK

--
-


EFW
W
J
W
KJ E
KEF E
K E
K E
K E

--
-

--
-

Exhaust system

Catalytic Converter

Gas Analyzer

Air filter

RPM

NOx

Exhaust Box EF

--
-




J
J

EF

--
-

W J

--


EF
EF

-
EF

EWork OrderFEFJ


W
W

KG
KEFG
KG

KG




KE
K

K

K

K
K

--
-
EF

K

K

K

K
K
K

W





K



J
J
KJ

J
K

K J
.(Instructions)

--
-
EF


KJ
KW


--
-
EF

--
-
EF


K J
K
K


J
K

K J
K

K J
K


J
K
K

J
K

J
K

--
-
EF

K
K


K

K

--
-
EF

F
Maintenance Work Order
E

Repairs Instructions

Prices Parts

Labor
Cost Charges

Replace Job

Customer Service

--
-
EF

WJ J

J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

--
-
EF

KJ

J
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK
KKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKKK

WJ J
J W
W
W
KEFEF W
KEFEFW
KW

KJ
KJ
K
KJ

--
-
EF

( )-

--
-


J J J J J J J J J J J J J J J J J
K K K K K K K K K K K K K K K K K K W
K K K K K K K K K K K K K W
K K K K K K K K K W
K K K K K K K K K K K K K K W
K K K K K K K K K K K K K W
K K K K K K K K K K K K K K K K K K W
K K K K K K K K K K K K W
K K K K K K K K K K K W
K K K K K K K K K K K W
K K K K K K K K K K K W
K K K W
K K K K K K K K K K EFW

--

EF

GOTEVOT appreciates the financial support provided by BAE SYSTEMS

You might also like