BURNY 10 LCD PLUS

OPERATORS GUIDE
(AO-70247 REV AA)

REVISION

AA
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

REVISION HISTORY
Rev ECO Author Date Description of Change
AA BMA 08/03 As Released

DOCUMENTATION OVERVIEW

This document provides step-by-step instructions required for typical day-to-day use of the
BURNY 10 LCD Plus. More detailed information is available by consulting the appropriate
Operation and Maintenance manual contained on the CD-ROM that shipped with this product.
Due to the variety of ways the BURNY 10 LCD Plus can be incorporated onto a cutting machine,
a specific startup sequence has NOT been included. Please refer to the documentation provided by
the original cutting machine manufacturer for details.
If you have any comments or suggestions about our documentation please contact our customer
support team at 1-800-321-8072.

FURTHER INFORMATION
We are constantly striving to improve our products. As a result, the contents of this document may
change without notification. Please visit our website (www.burny.com) to download the most
recent version and to keep up with the latest in PC-based CNC control technology.

Cleveland Motion Controls, Inc. reserves the right to change the content and product specification
without notice.

2003 in this document is reserved to:

Cleveland Motion Controls, Inc.
7550 Hub Parkway
Cleveland, OH 44125
216-524-8800 Phone
216-642-2199 Fax

PAGE 2 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Table of Contents
1 BURNY 10 LCD PLUS OVERVIEW ..........................................................................4

2 FRONT PANEL COMPONENTS ................................................................................4

2.1 TOUCH SCREEN .................................................................................................................... 5
2.2 MEMBRANE CONTROL BUTTONS ............................................................................................ 6
2.3 JOG PAD ............................................................................................................................... 6

3 INITIALIZATION SCREENS.......................................................................................7

4 CONTROLLING THE BURNY 10 LCD PLUS ..............................................................8

4.1 PART PROGRAMS AND JOB FILES .......................................................................................... 8
4.2 DESCRIPTION OF MODES ....................................................................................................... 8

5 FREQUENTLY USED SCREENS .............................................................................10

5.1 BURNY TOOLBAR ................................................................................................................ 10
5.2 MENU ................................................................................................................................. 11
5.3 STATUS SCREENS ............................................................................................................... 11
5.3.1 Status Window........................................................................................................................11
5.3.2 Status Screen .........................................................................................................................12
5.4 FEEDRATE SCREENS ........................................................................................................... 13
5.4.1 Feedrate Window....................................................................................................................13
5.4.2 Feedrate Screen .....................................................................................................................13
5.5 HELP .................................................................................................................................. 14
5.6 KEYBOARD ......................................................................................................................... 14
5.7 NUMBER KEYPAD ................................................................................................................ 15
5.8 THUMBNAIL GRAPHIC .......................................................................................................... 15
5.9 EXPANDED GRAPHIC WINDOW ............................................................................................. 15

6 OPERATION SEQUENCES.....................................................................................17
6.1 LOAD MODE ........................................................................................................................ 18
6.2 RUN MODE .......................................................................................................................... 20
6.3 JOB INTERRUPT MODE ........................................................................................................ 22
6.4 SHAPES MODE .................................................................................................................... 24
6.5 JOBS MODE ........................................................................................................................ 26
6.6 EDIT MODE ......................................................................................................................... 28
6.7 DELETE MODE .................................................................................................................... 30
6.8 STORE MODE ...................................................................................................................... 32
6.9 UTILITIES MODE .................................................................................................................. 34
6.9.1 Touch Screen Calibration .......................................................................................................35
6.9.2 Shutting Down the System......................................................................................................35
6.9.3 Languages ..............................................................................................................................35
6.9.4 Homing ...................................................................................................................................36

PAGE 3 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

1 BURNY 10 LCD PLUS OVERVIEW

Welcome to the most advanced PC-based CNC Controllerthe BURNY 10 LCD Plus. As a
retrofit or on a new machine the BURNY 10 LCD Plus provides extremely stable and accurate
real-time motion control for a variety of cutting processes including: Oxy-Fuel, Plasma, Laser,
Waterjet, and Routers.
The BURNY 10 LCD Plus is engineered for X-Y axis cutting machines and accepts virtually all
part program formats. Designed with an industrial grade Touch-Screen and running on Windows
NT Embedded technology, the BURNY 10 LCD Plus allows the operator to maximize
productivity by performing tasks quickly and in most cases, simultaneously.
The BURNY 10 LCD Plus is truly powerful, yet easy to use. Major functions are intuitive and
easy to find, however on-screen help is available at the touch of a button.
This guide is a supplement to the BURNY 10 Series Operation and Maintenance Manuals, for
detailed descriptions of the various modes and operation of the system please refer to these
manuals.
Again, welcome to BURNY!

2 FRONT PANEL COMPONENTS

The front panel of the BURNY 10 LCD Plus is shown below and consists of several important
elements:
LCD Touch Screen
Floppy Drive
Jog Pad
Membrane Control Buttons

Floppy
Drive

Jog
Pad

Membrane
Control
Buttons
Touch Screen

Figure 1 - The BURNY 10 LCD Plus Front Panel

PAGE 4 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

2.1 TOUCH SCREEN

The touch sensitive LCD screen allows the operator to monitor and control the BURNY. Most
functions and features are intuitive.

Titlebar Button

Thumbnail
Graphic

Scroll
Buttons

Button

BURNY Toolbar

Figure 2 - The LCD Touch Screen

Titlebar - Displays the Date, Time, current Screen Name and notification if the password is
enabled.
Thumbnail Graphic press to view the Expanded Graphic Window showing the part in greater
detail. Refer to Section 5.8
Scroll Buttons press to scroll up or down a list. The selected filename will be highlighted.
Button - touch sensitive area on the screen. Press firmly to activate the button and display the
associated screen or function.
BURNY Toolbar used to view the Menu, Help, Status and Feedrate Screens it is common to
every screen Refer to Section 5.1 for further information.

PAGE 5 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

2.2 MEMBRANE CONTROL BUTTONS

Figure 3 - Membrane Control Buttons

GO TO used to move to pre-defined places in the active part program or to home table
positions. Refer to section 6.3 Job Interrupt Mode for more information.

REVERSE used to backtrack along the cutting path as long as the button is depressed. The cut
process is stopped during Reverse. Press the Cycle Start Membrane button to restart cutting.

CYCLE START GO press to start the cutting operation.

CYCLE STOP press to stop the cutting process or current motion activity.

2.3 JOG PAD

Latch Jog Button

Figure 4 - The Jog Pad

Pressing the Jog Pad buttons moves the cutting tool in any of the eight directions indicated and
will continue to move in that direction for as long as the button is held down. The direction of
travel can be locked by first pressing the Latch Jog Button followed by the required direction.
The motion will continue until one of the following:
Stop button is pressed
The machine stop/limit is reached

PAGE 6 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

3 INITIALIZATION SCREENS

While the BURNY control is loading the following sequence of screens is displayed:

Logo Screen
Displays as the various
software components are
loaded

Initialization Screen
Options are loaded and a
system check is performed.

Press Menu

Setup Part and Plate to be Set up a sequence of jobs

cut...also test run a cut

Edit the Part/Cutting sequence Create parts from 50 standard or

custom shapes
Load a part from a number of Configure the system
sources

Save Part Program Delete a Part Program

Main Menu (Main01)

Figure 5 BURNY 10 LCD Plus Initialization Screens.

PAGE 7 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

4 CONTROLLING THE BURNY 10 LCD PLUS

The BURNY comprises of two main functions preparing the part program to be cut and the cutting
process. :
Preparing the part program the part programs are either uploaded or created using the Shapes
mode. The cutting process information is added, i.e. cutting speed, kerf etc. and the job is now
ready to be cut.
Cutting the part - started and stopped using the physical controls on the Control Panel.

4.1 PART PROGRAMS AND JOB FILES

The files that control the shape to be cut are of two types: A Part Program and a Job File.
A Part program contains the information required to construct a part such as dimensions,
geometry information etc.
A Job is a file that contains both the Part Program information along with the operating conditions
required to produce the part such as cut speed, kerf, geometric orientation, scaling, rotation, plate
dimension and location, process type, process timers etc.
The operating conditions can be added to the part program via two screens the Run Setup
Screen (Run02) if the part is to be run immediately or the Job Setup Screen (Job04) where the
operator can specify the federates, kerf etc. for a job that will be cut in the future.

4.2 DESCRIPTION OF MODES

Figure 6 - Main Menu Screen (Menu01)

The BURNY has 8 Operating Modes that can be selected from the Main Menu Screen. Each mode
has its own set of screens to interact with the operator. More than one mode can be running
simultaneously in this multi-tasking operating system.
The 8 modes are listed below with a brief description of the operations available. Each of them has
a section of the manual containing details of operation.

PAGE 8 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

RUN
Pick part program
Set up part program and plate
Test Run
Cut Part

EDIT*
Edit an existing part program, custom shape, or ASCII file.
Write new part program

LOAD
Select source device
Select folder
Select part program
Select destination directory
Copy file to the Burny 10, with conversion for part programs

STORE
Select destination device
Select source directory (File Type)
Select file
Select destination folder (depends on destination device)
Select output code conversion (part programs)

JOBS
Put a part program on the Job List by setting it up
Examine and modify details of a part program on the Job List
Remove a job from the Job List

SHAPES
Create part program from one of 50 standard generic shapes
Create part program from a custom generic shape

UTILITIES
Examine the value of Control parameters
Change the value of Control parameters
Setup the machine by tuning Control parameters

DELETE*
Delete a file from the Part Programs, ASCII, Aux Code, CAD Configuration, or Custom Shapes
directory
Delete a file from a floppy in the drive

*Cant be performed while cutting.

PAGE 9 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

5 FREQUENTLY USED SCREENS

A number of screens are used frequently throughout the BURNY, including::
BURNY Toolbar
Main Menu Screen
Help Screen
Status Screen
Feedrate Screen
Keyboard Screen
Number Pad Screen
Thumbnail and Expanded Graphic Windows

5.1 BURNY TOOLBAR

The BURNY Toolbar is located at the bottom of all screens. Press the appropriate area on the
toolbar to switch the current display to any of the four screens shown Main Menu, Help, Status
and Feedrate. Press the same area again on the toolbar to return to the previous screen.

Main Menu Screen (Menu01) Help Screen (Help01)

Status Screen (Status01) Feedrate Screen (Run04)

Figure 7 - The BURNY Toolbar and Associated Screens.

PAGE 10 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

5.2 MENU

Press the MENU button to display the Main Menu Screen. Select from 8 Operating Modes to
display the required screen. Pressing MENU twice displays the last screen active under Run mode.
Refer to Section 4.2 for details on the 8 Operating Modes.

5.3 STATUS SCREENS

5.3.1 STATUS WINDOW

The Status window provides a brief summary of the current tool position, information on the
status of the part program and on the operating status of the BURNY Control as indicated in
Figure 8 below. The background color of the window also changes to indicate the current status as
shown.
To view a more detailed overview of the status of the system press on the Status Window to
display the Status Screen (Refer to 5.3.2.). Press the Status window again to return to the previous
screen.

X and Y Position of Cutting Tool

Information
concerning the active
part program

Information on the
operating status of the
BURNY

Figure 8 Detail of the Status Window on the BURNY Toolbar.

COLORS OF STATUS WINDOW

The background of the window will be one of six colors indicating the system is performing one
of the following:

WHITE The BURNY Control is operational and ready.

GREEN Actively cutting/processing a part program.
YELLOW One of the axes has exceeded its Following Error Limit.
RED The motion controller is either not running, has an error, or an
Emergency-Stop condition exists. In this condition, the BURNY control
will not function as a controller, nor does it have control of the motors.
BLUE The CNC OFF button on the Status Screen (Status01) has been selected
ORANGE Over Temperature Warning the internal temperature of the BURNY
unit is getting too hot.

PAGE 11 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

5.3.2 STATUS SCREEN

The Status Screen (Status01) is accessed by pressing the Feedrate Window on the Burny
Toolbar. This screen contains the X/Y position (Relative/Absolute, inches/mm), Feedrates, cutting
program status message, and other items as shown in Figure 9. It also includes buttons to access
additional Status information and clear the relative X/Y positions if no part program is currently
running. The Status Screen has a button for toggling CNC ON or OFF when turned off the
BURNY is no longer in control of the cutting machine. Other buttons may be visible depending
upon the optional features installed, press the button to access the option. Press the Status Window
to return to the previous screen.

Figure 9 - Status Screen (Status01)

PAGE 12 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

5.4 FEEDRATE SCREENS

5.4.1 FEEDRATE WINDOW

Displays the current speed of the tool along the traverse or cutting path while the part is being cut
or during a GO TO move. If the Cycle Stop button is pressed when a job is cutting, the Run Mode
Stop Screen appears. Pressing the Feedrate button at this point displays the Job Setup Screen
where elements of the job can be changed. Press the Feedrate button to return to the Run Mode
Stop screen, and press Cycle Start to restart the cutting process with the changes in effect. Details
of the Feedrate button are covered below.

5.4.2 FEEDRATE SCREEN

The Feedrate Screen (Run04) displays the cutting, jogging and test run feedrates, accessed by
pressing the Feedrate Window on the BURNY Toolbar.

Figure 10 The Feedrate Screen (Run04)

Use Embedded Feedrate the feedrate has been configured during the part setup. Unless
overridden it will be the default feedrate for the part. If Embedded has been configured then the
Feedrate button on the Job Setup Screen (Run02) will be grayed out. Overriding the Embedded
feedrate will cause the Cut Feedrate to be used.
Test Feedrate, Jog Feedrate and Pendant Jog Feedrate these can be selected from any of up
to five choices, to assign a rate press on the button i.e. in Figure 10 the Test Feedrate has been
set to Cut Feedrate and the Jog and Pendant Jog Feedrates are set to Full.
Cut Feedrate a feedrate set by the operator or embedded in the part.
Program the program feedrate is increased by a multiple of 1, 10, 100 or 1000 i.e. X10
= programmed feedrate multiplied by 10. Toggle to scroll through the list.
Preset Operators preferred feedrate, press the button twice to bring up the number pad
to enter the value.
Full run at full speed of the system with override enabled
Rapid a non-cutting move run at full speed of the system with override enabled

PAGE 13 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

5.5 HELP

Displays the online Help Screens, they are mode specific.

5.6 KEYBOARD

Figure 11 Keyboard Screen (Keybd)

This screen is used to edit filenames and other alphanumeric information. When the Filename
button is pressed on a screen the Keyboard Screen will load, where the filename can be edited.
The existing name will initially appear highlighted in red, to:
Assign a new file, just type it in.
Edit the existing name, to move the cursor press the Right or Left Arrow (<<,>>)buttons. The
red highlighting is cleared and the insert cursor appears at the right or left of the filename. Right
or Left Arrow keys will now move the cursor one space per press.
Insert a character, move the cursor to the desired position and press the button for the desired
character.
Remove a character, move the cursor to the right side of the character and press DELETE.

Do not use the "\" or "/" keys when entering a name.

Some of the keys also have a secondary character - press the shift button plus the button for
the secondary character i.e. in this case to obtain the # symbol hold down the shift key and
press the 3 key. There are no lower case characters

Press OK to retain the changes and return to the previous screen.

Press Cancel to return to the previous screen without saving any changes.

PAGE 14 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

5.7 NUMBER KEYPAD

Number Type

Parameter
Lowest Value
Accepted

Highest Value
Accepted

Dimension of
Quantity

Figure 12 Number Keypad (NumKeypad)

Used to edit numerical values. The Back button deletes the digit at the right end of the item. Any
character typed will appear at the same place. The Clear button deletes the entire item in the
window. Typing in numbers then replaces it.
The Parameter Name appears at the top of the screen.
Press OK to save changes and return to the previous screen.
Press Cancel to return to the previous screen without saving any changes.

5.8 THUMBNAIL GRAPHIC

A number of screens include a thumbnail image of the part (Refer to Figure 2), select to display
the Expanded Graphic Window, described below. The color of the line is:
Yellow: traversing motion of the tool
Red: the path to be cut
Green: In the Run Mode the red line turns to green as cutting proceeds.
Blue: path to be followed by marker
Orange: highlights areas that may have a problem due to Kerf compensation.
A white crosshair shows the tool position. If the tool is moved with the Jog Pad, the crosshair
follows the motion.

5.9 EXPANDED GRAPHIC WINDOW

In all the modes except Jobs, a thumbnail graphic outline of a part program can be expanded by
pressing it, as shown in Figure 13. In all modes where the expanded image can be displayed*
several graphic tools help the operator to examine the part in detail, as explained below.
*Except Shapes Mode

PAGE 15 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

To change the point of interest in the expanded view press on that region. Touch on the region of
the screen that you want to magnify, the rectangle moves to this point with the area magnified.
On some of the Run screens, another crosshair appears, brighter than the one at the center of the
zoom frame. This one indicates the tool position. When the tool crosshair is present, the Toggle
Zoom Center tool is displayed allowing the focus of the screen to switch from the center of the
part or the cutting tool location.

Figure 13 Expanded Graphic Window

Toggle between the regular and the magnified view. The

area displayed in the magnified view is outlined by the
Zoom white dashed rectangle in the regular view, displayed if
enabled by the Toggle Frame icon. The 2X means the
magnified view is twice original size.

Magnification Degree of magnification: 2X, 4X, 8X, 16X, 32X, 64X,

Increase 128X. and 256X

Magnification is decreased by a factor of two each time

Magnification
this icon is pressed. Degree magnification reduction: 2X,
Decrease
4X, 8X, 16X, 32X, 64X, and 128X.
Displays a 5 x 8 grid with the line spacing indicated. The
Grid Size same grid appears in the regular and magnified views with
different spacing. Only the scale indication changes.
Auto Scrolls the displayed view so the cursor is always
Track Cursor
kept in the visible area.

Return to Mode Return to Thumbnail

Toggle on and off, shows what will appear in the

Toggle Frame magnified view. The same magnification occurs whether
the frame appears or not.

PAGE 16 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

6 OPERATION SEQUENCES

The following pages show simple flowcharts on the steps to follow for that particular area of the
software. Each flowchart is accompanied by a table describing the functions and processes that
occur at each step as identified by the stepmarker. The main route of screens is shown by
following the bold connector line. Any sub-steps are shown as the dotted connector. To make the
charts as simple as possible only the main features are described. Alongside each stepmarker in the
table is the screen name and its function in bold text. For a comprehensive explanation of the
system refer to the Operation and Maintenance Manual.
The order of the flowcharts reflects a standard progression that an operator may follow:
Loads a part file from an external device into the BURNY.
The part is to be cut immediately, the Run mode is accessed, the cutting conditions set and
cutting begins.
There may be a requirement to interrupt the cutting process to change the cutting tool.
As opposed to loading a pre-created part file the operator can create one using the Shapes
mode
The data used to cut a part comprises of two sections the details of the shape to be cut
know as the Part Program, and also the cutting conditions to be used i.e. federates, kerf
dimensions etc. When the cutting conditions have been combined with the Part Program the
file is called a Job. Jobs can be setup on the fly via the Run02 Screen, or they can be
preconfigured using the Jobs mode here the cutting conditions are defined and the part is
added to the Jobs List in readiness to be cut.
The Edit mode is used to view and edit the cutting commands for the part.
To prevent the internal memory of the BURNY from becoming cluttered with files any
unwanted part programs and jobs can removed using the Delete Mode.
For archival purposes part programs and job files can be stored to external storage devices
such as floppy disks or network.
An extensive array of screens allow the BURNY to be configured to meet the operators
individual requirements, these screens are accessed in the Utils (Utilities) mode. Frequently
performed tasks are calibration of the Touch Screen, Shutdown of the BURNY control,
setting display Languages and Homing of the cutting head curing system start up or after a
power failure.

PAGE 17 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.1 LOAD MODE

1 Load

2 Select Source

A Options

5
Download
Complete
B Duplicate
3 Select File File

4 File Loading

PAGE 18 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Load Mode

1 Main Menu (Menu01)

Press the Load Button.

2 Load File From Where? (Load01)

Select source from which to load the part program.

3 Load Which Part? (Load02)

From the list of parts select the one required.

File Options (Load03)

A Pressing the Options button on the Load02 Screen displays this screen
where file type, code conversion and connection settings can be edited.

Duplicate File (LoadYN)

B The file chosen to load has the same filename as one already loaded on
the system. Press OK to overwrite or Cancel to load a different part
program. Note: The old file will be lost if chosen to overwrite.

4 File Loading (Load04)

Downloading startspress Cancel to abort the process.

File Loading (Load04)

5 DoneFile Download completed.
Press OK to return to the Load02 Screen, step 3 above.

PAGE 19 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.2 RUN MODE

1 Run
B Row/Column Nesting

Select
2
Part
A Options R/C

C Timers

3 OK

Adjust Timer Settings As

Required - Screen will depend
GO - on cutting process used.
4
Part Cuts

PAGE 20 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Run Mode

1 Main Menu (Menu01)

Press the Run Button.

Select Job or Part to Run (Run01)

2 Select the part to Run use the scroll buttons to move through the list of parts, press on
the part name to select it and then press OK. Jobs (parts previously setup, refer Section 4.1
) are always at the top of the list and are identified by a status phrase such as Waiting.

3 Job Setup (Run02)

On the Job Setup Screen review the settings and adjust as required. Press OK.

Job Geometry (Run04)

A To configure how a number of parts will be cut press the Options (R/C)
button, where R = Rows and C = Columns.

B Row And Column Nest (RowOptNest)

Used to layout how a series of parts will be cut from the plate.

Timer Settings (Run05)

C Press the Timers button to edit. Used to enter the timer settings for the run
the actual screen displayed will depend upon the cutting process used. Edit
using the toggle buttons/number keypad.

Run Job (Run03)

To start the cutting process press the Cycle Start membrane button on the front panel.
4 Note: on the Thumbnail Graphic Screen the cutting path will change from Red to green as
the cutting progresses. Refer to Job Interrupt for information on stopping a job partway
through the cut.

Run Job (Run03)

5 When the job has been completed and the various timers (Bleed Off Delay, Minimum Off
Time etc.) have elapsed the Job Complete/Interrupt Screen is displayed. Press Job Done.

Job Done Screen (Run01)

6 Return to the Run01 Screen showing the list of current parts with the completed part
displayed as Done. Either repeat the process to cut the next part or press the Menu
button to access another mode.

PAGE 21 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.3 JOB INTERRUPT MODE

1 Cycle Stop
Job Interrupt - jog tool to
4 location - change tool -
2 GO TO
jog back - press GO TO

3 Job Interrupt

Cycle Start

Select Restart
Cutting
Option
Run other part etc.
Press Cycle Start

Cutting

GO TO

Cycle Start

Cutting

PAGE 22 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Job Interrupt

To stop the current job press the Cycle Stop membrane control button on the front panel.
1 The Job Screen (Run03) is displayed.

The next step depends upon why the job was stopped, if the job is

a) to restart immediately then press the GO TO membrane control button to select a

2 restart option followed by Cycle Start membrane control button on the front panel.

b) no longer needed then go to the Jobs mode and delete that part from the list. Refer to
Section 6.5 .
c) to be stopped for a while, i.e. to run another job prior to restarting this job, then press
3 the Job Interrupt button. The Run01 Screen is displayed the part is shown in the
File List as Interrupted. Select a new part to run or perform another task.

To restart an interrupted job select it from the Run01 Screen it will be displayed in the
list as Interrupted. Press the GO TO membrane control button to display the
RunGoto01 Screen to view the options for restarting the cutting process.
Return to Previous Pierce Cutting tool moves to the last pierce.
Return to Start of Part moves to the start of the part.
Return to Start of Program returns to the start of the program.
Return to Path returns to the last position being cut.
Move to Next Cut Off moves to the next Cut Off position.
Move to End of Program moves to the end of the program.
Move to Selected Pierce Point Incrementally fwd or back to next pierce.
Go Home Table moves to a preset home position.
Increment Jog Upon each press of the Jog button the cutting
tool moves a prescribed distance set by the
operator.
Select as required, then press the Cycle Start membrane control button to begin cutting.
The job will proceed, press the Job Done button when finished, the part will now be
listed as Done in the Jobs list.

A typical procedure for replacing the consumable may be:

4
a) Press the Cycle Stop membrane control button

b) Use the Jog Buttons to move the cutting tool to a location where the it can be
replaced.

c) Press the GO TO membrane control button and from the options select Return to
Path the cutting tool is set to move to the point in the cutting program at which the
cutting was stopped. Press the Cycle Start membrane control button to move the
cutting tool to this position. If necessary, jog the cutting tool away from the path,
then the BURNY will create its own lead-in as it cuts back to the path.

d) Press the Cycle Start membrane control button to restart the process the cutting
process will continue per stage 4 of the Run flowchart, refer to Section 6.2 .

PAGE 23 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.4 SHAPES MODE

Shapes

2 #2 Circle

OK (Next)
A
3
Cancel
Enter Parameter/
Dimension Values such as
kerf, start position etc.
Number of questions, 1
thru x, depends on part.
B Back 1 Prompt
OK (Next)

OK (Next) C Edit

4 OK

5
6
New
Name OK

PAGE 24 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Shapes Mode

1 Main Menu (Menu01)

Press the Shapes button.

Standard Shapes (Shapes 01)

2 These are a number of shapes pre-configured by BURNY. Use the scroll bars to view
the range of shapes. To return to the top of the list press the Home button. To make a
circle select Shape #2, Circle by pressing on either the shape or the image name.

Edit Shape Dimensions (Shapes02)

Enter the information required to define the part, with the number of questions
3 depending on the part. A prompt appears for each parameter/dimension to enter a
value or keep the default settings using the keypad. Enter the values, press OK to enter
the value and move to the next dimension.

Cancel (ShapesYesNo)
A Cancel All Dimensions, press Yes to confirm. All the dimension
changes will be deleted and returns to the Standard Shapes
Screen (Shapes01).

Back 1 Prompt
B Takes you to the previously entered dimension/parameter to
allow for editing.

Summary Screen (Shapes06)

4 Review the dimensions scroll through the list, if a value is incorrect select it and
press Edit. Press OK when edits have been confirmed.

Edit (Shapes06)
C If a dimension/parameter is incorrect press the Edit button. The
Shapes02 Screen is displayed where the correct value can be
entered.

5 Save File As (ShapesSaveFile)

Enter filename or use the default filename. Use keyboard to enter value.

Standard Shapes (Shapes01)

6 After the part file is saved press OK to return to the Standard Shapes Screenpress
the Menu button to return to the Main Menu.

PAGE 25 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.5 JOBS MODE

1 Jobs

Add Job

A Delete Job 3 OK

Timers
and Nesting

Error -
B Active Job 4 OK

PAGE 26 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Jobs Mode

Main Menu (Main01)

1 Press the Jobs button.

Job List (Job01)

2 Displays the current list of jobs with their status Done, Interrupted, Power loss,
Paused, Waiting. Press Add Job to add another job to the list.

Select Job (Job02)

3 From the file list select the Job/Part Program to Add. Press OK.

Job Setup Screen (Job04)

4 Confirm or Edit settings. To configure the number of parts in the job press the Options
(R/C) button to display the Job05 Screen. To configure the Timer settings press the
Timers button to display the Job06 Screen. Press OK.

Delete Job (Job03)

A To delete a job, highlight it in the list using the scroll bars if necessary, press the
Delete button on the Job List Screen (Job01).

Error Active Job (JobActiveOk)

B The job being deleted is currently being run wait for it to complete.

PAGE 27 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.6 EDIT MODE

1 Edit

Options

2 Select Part

3 Edit the Part

4

Save
B

Overwrite
File?

PAGE 28 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Edit Mode

1 Main Menu (Main01)

Press the Edit button.

2 Select Part (Edit02Open)

From the part list select the part required, use scroll bars if necessary.

Choose Options (EditOpt)

A Use the File Filter button to search for the file and the File Type to
select the program language.

Edit Part Program (Edit01)

View/Edit the part program as reqd.
3 Insert new command line below the current selected
Delete delete the currently selected command line
Edit use the keyboard to edit the command.
The associated part of the thumbnail graphic will be shown in white.

Save The Edited Part (Edit03Save)

If the part name chosen is the same as the original then confirm the part to be
4 overwritten note when the OK button is pressed the original will be lost.
Return to the Edit Part Program Screen (Edit01). Either continue editing the part,
press Cancel to return to the Select Part Screen (Edit02Open) to edit another part or
press Menu to switch modes.

Overwrite File? (EditConfirm)

B The filename chosen already existsto overwrite that file press OK or
Cancel to save under a new filename?

PAGE 29 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.7 DELETE MODE

1 Delete

2 Select Location

OK

3 Select File

File in
Joblist

PAGE 30 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Delete Mode
The process essentially comprises of choosing the type or location of the file to be deleted and
then selecting that individual file to delete.

1 Main Menu (Main01)

Press the Delete button.

Delete From Where? (Delete01)

2 Select either Part Programs, Custom Shapes, ASCII Files, Aux Code Files, CAD
Configuration Files, Floppy Disk Drive.

Delete which file? (Delete02)

3 Select the file to delete from the list, use the scroll buttons to move through the list to
highlight that file. Press OK.

4 Confirm Deletion (DeleteYesNo)

Press the OK button to confirm.

File in Joblist (DeleteOK)

A The Files in the Job List will not be Deleted!: message indicates that the
file being deleted is in the Job List, refer to Section 6.5 to remove the file
from the JobList.

PAGE 31 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.8 STORE MODE

1 Store

2 Store Device

Options

Download 3 Store Which File

Complete

Error

PAGE 32 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Store Mode

Main Menu (Menu01)

1 Press the Store Button.

Store File to Where? (Store01)

2 Select where you want to save the part file.

Store Which Part? (Store02)

3 From the list of parts select the one required. Press OK to proceed.

File Options (Store03)

A Select File type etc.

Storing File (Store04)

4 Downloading starts and on completion return to the Store02 Screen. Either store
another part, press Cancel to return to the Store01 Screen to select another storage
device or press Menu to switch modes.

Error During Save (StoreYN)

B An error has occurred during the save process, press OK and review
the saving process.

PAGE 33 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.9 UTILITIES MODE

1 Utils

S Shutdown

H1 2 System
Set Homes
Setup

T Touch
Screen

H2 Homing L Language

PAGE 34 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

Utilities Mode
A number of features are available from the Utilities Screens of interest are Homing, Shutting
Down the system, selecting the operating Language and calibrating the Touch Screen display.

6.9.1 TOUCH SCREEN CALIBRATION

The BURNY control utilizes a touch screen which allows the required options to be selected by
pressing on the appropriate region on the screen. Basically the screen is divided up into a matrix
with the computer detecting where on the matrix is pressed and the corresponding button on the
screen. For various reasons the synchronization between the computer and the screen may drift to
the point that when a button is pressed the computer thinks a different one was. If this occurs then
run the Touch Screen Calibration.

Main Menu (Main01)

1 From the Main Menu Screen select Utils.

Utilities Screen (Utils01)

Select Touch Screen Calibration. Press Start. A series of Xs will appear on the
T screenpress where the X is located. After all the Xs have been pressed the
calibration is complete. The screen will Time Out if no action is detected.

6.9.2 SHUTTING DOWN THE SYSTEM

The BURNY control has been programmed to follow a certain sequence of events during
shutdown to ensure that the unit is turned off in a controlled manner. Consult the OEM
documentation for complete shutdown procedures.

Main Menu (Main01)

1 From the Main Menu Screen select Utils.

Utilties Screen (Util01)

S Select Shutdown. Confirm the shutdown by pressing OK the system will then shut
down to the Its Now Safe to Turn Off Your Computer prompt.

6.9.3 LANGUAGES
To change the language used in the system go to:

Main Menu (Main01)

1 From the Main Menu Screen select Utils.

Utilities Screen (Utils01)

2 Select System Setup.

Utilities Setup Screen (Utils13)

Press the Language button. Select the language required. The BURNY control supports
L a number of languages including English, French, German, Norwegian, Italian etc. If the
language required isnt displayed refer to the Operation Manual for details on how to set
a different default language.

PAGE 35 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

6.9.4 HOMING

The BURNY determines the position of the cutting head via feedback from position sensors
attached to the x, y axes. When AC power to the control is lost, either intentionally (turning the
unit off) or as a result of power failure, the position information is lost. When the power is re-
applied a Homing procedure needs to be performed to allow the system to re-determine where the
cutting head is. During Homing the cutting head is moved to a predetermined position during
which location signals from the sensors are read.
Main Menu (Main01)
1 From the Main Menu select Utils.

Utilities Screen (Util01)

H1 Select Set Homes.

UtilHomes (UtilHome01)
H2 On the Homing Screen press OK and then at the
prompt press the Cycle Start membrane control
button.

The Homing method used on the machine is configured during installation. There are five main
Homing methods available, one manual and four automatic:
Type 0 - Manual
Type 1 - Back Off Home Switch then find encoder index
Type 2 - Back Off Home Switch No encoder index used
Type 5 - Run Up Against A Hard Stop
C Axis Homing (Optional)

To identify the Homing type currently configured follow the sequence of screens below:
Main Menu Utilities System Setup Motion Configuration Homing
HomingType

PAGE 36 OF 38
AO-70247 REV AA BURNY 10 LCD PLUS: OPERATORS GUIDE

The following tables summarize each of the homing procedures. These descriptions are given for
the X-axis of the machine since this involves the possible homing of the slave XX axis also. For
machines that do not home the XX axis, or for the Y-axis, any references to Axis XX can be
ignored and those steps in the table are skipped.
Type 0 Manual Homing
Home Type 0 establishes the home position at the current axis position.
Type Operation Description
0 No Automatic Home Only Manual home operation allowed for the axis. No
Search automatic functions will be performed. The operator jogs the
torch to a pre-determined HOME position indicated by scribe
marks on the rails. Manual Homing is performed to set that
position as (0,0).
Type 1Back off home switch --then find encoder index
Type Operation Description
1 Automatic Search Search for the home switch at Switch Search speed.
Allowed Stop when switch detected and change to slower Index Search
speed.
Switch Search Back off home switch and detect when switch clears.
Back off When switch clears, begin search for the axis encoder Index.
Index Search Once index detected, set home 0,0 based on offset parameter.
(X-Axis) If XX Home Enabled, continue backing away from X
home switch till XX switch is cleared.
(X-Axis) When XX switch is cleared, continue backing away
till XX encoder index detected.
(X-Axis) Once XX encoder index found, adjust XX axis
position based on stored X to XX home location difference
parameter.
Move back to the axis index location.
Type 2Back Off home switch No encoder index used
Type Operation Description
2 Automatic Search Search for the home switch at high Switch search speed.
Allowed Stop when switch detected and change to slower Index Search
speed.
Switch Search Back off home switch and detect when switch clears.
Back off Set home 0,0 based on offset parameter.
(X-Axis) If XX Home Enabled, continue backing away from X
home switch till XX switch is cleared.
(X-Axis) When XX switch is cleared, adjust XX axis position
based on stored X to XX home location difference parameter.
Type 5 Run up against a hard stop
Type Operation Description
5 Automatic Search Begin moving toward hard stop location.
Allowed Machine will move at higher Switch Search Speed if the X
home switch is OFF (X-Axis).
Move to Hard stop If home switch is detected as ON, reduce machine speed to the
Switch determines slower Index Search Speed
speed of search Continue moving till machine runs up against a hard stop, or a
drive over travel switch. (X-Axis) The XX axis will continue to
move independently if enabled.
(X-Axis) When both X and XX have reached the hard stop and
motion has ceased, the home location will be set based on the X
Home Offset parameter.

PAGE 37 OF 38
BURNY 10 LCD PLUS: OPERATORS GUIDE AO-70247 REV AA

BLANK

PAGE 38 OF 38