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A Stress Analysis of Pipe Flange Connections
A Stress Analysis of Pipe Flange Connections
1 Introduction
A pipe flange connection is an important part of a pipe metrical three-dimensional theory of elasticity. The stress pro-
system. The use of it is standardized in the codes of JIS (1976), duced on the hub and the load factor are measured by strain
ASME (1981), DIN (1964) and so on. However, these codes gages when an internal pressure is applied to the pipe flange
are almost entirely dependent on experience, and consequently connections. The analytical results are compared with the ex-
some problems concerning pipe flange connections have been perimental results. In addition, the effects of the stiffness and
encountered. Up to now, many investigations (Nishioka et al., the thickness of raised face metallic gaskets on the contact
1979a, 1979b; Kohmura, 1985, 1986; Sawa et al., 1986; Sawa stresses, the effective gasket seating width and the moment are
and Kumano, 1985) have been carried out on the pipe flange discussed.
connections; but it seems that only a few investigations, in-
cluding the studies done by Nishioka (1979a, 1979b) and our- 2 Theoretical Analysis
selves (Sawa et al., 1986), have been done on pipe flange
connections, taking into account the entire structure which 2.1 Analysis of Contact Stresses on the Gaskets. Figure
consists of hubs, flanges, gaskets and bolts, because of the 1 shows a pipe flange connection subjected to an internal
difficulties encountered in attempting an analysis. For this pressure, in which a raised face metallic flat gasket is interposed
reason, several characteristics of pipe flange connections are between a couple of pipe flanges and is fastened with an initial
yet to be clarified. In order to make the design of pipe flange clamping force Ff by A^ sets of nuts and bolts. In order to
connections optimal, it is necessary to treat the connections as analyze the distribution of contact stresses on the connection
an entire structure consisting of hubs, flanges, gaskets and in the initial clamping, a model for analysis shown in Fig. 2(a)
bolts and to examine (/) the contact stresses which govern is adopted; namely, the hubs of pipes, the flanges and the
the sealing performance, (ii) the load factor (the relationship gasket are respectively replaced with the hollow cylinders [I],
between an increment of bolt axial force and an internal pres- [II], and [III]. The inner diameter, the outer diameter, the
sure), (Hi) the moment arm, and (iv) the effective gasket thickness, Young's modulus and Poisson's ratio of the hollow
seating width and so on. cylinders [I], [II], and [III] are designated as 2au 2b\, 2hx, Eu
vu 2o2, 2b2, 2h2, E2, i>2, 2a3, 263, 2hit E^ and p3, respectively.
The purpose of this paper is to establish an optimal design The width of the bearing surface is designated as 2c and the
of pipe flange connections by treating a pipe flange connection pitch circle diameter as 2d. It is assumed that the initial clamp-
as an entire structure. In the analysis, a hub of pipes, flanges ing force Ff x N acts on the upper surface of the hollow
and a raised face metallic gasket are replaced with finite hollow cylinders [II] (d - c < r < d + c) as a uniform pressure
cylinders, and the contact stresses on the gasket, the stresses Pi (Pi = F/ x N/A-wdc) annularly, and that the mean diameter
produced on the hub and the load factor are analyzed, re- between the maximum and the minimum diameter of the hub
spectively, as an elastic contact problem using an axisym- is used as the outer diameter of the hub of pipes. Expanding
the uniform pressure Pi due to the initial clamping force into
Contributed by the Pressure Vessels and Piping Division and presented at the Bessel functions Co(ysllr), the boundary conditions are ex-
Pressure Vessels and Piping Conference, Honolulu, Hawaii, July 23-27, 1989, pressed as follows: (/) u is the deformation in the r direction,
of THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS (JSME co-sponsorship). (//) w is the deformation in the z direction, and (Hi) the
Manuscript received by the PVP Division, May 1, 1989; revised manuscript
received May 1, 1991.
superscripts I, II, and III correspond to the hollow cylinders
0; -^rm
xL-i
-nii]
w* ^ ^ --nra]
->-r[n]
icir TT3
->-riu
pe flange
[I], [II], and [III]. The shearing forces on the contact surfaces
between the hollow cylinders [II] and [III] are neglected.
ll,l2,ll
(/) On the hollow cylinders [I] (hubs)
P2t
r = ax: arl = rrzl
r=bx : a/ = T'
= 0 u.
= 0 (1)
Bearing
Zi = hi : az = rrz
= o] surface 0, _ .
p ,
U) On the hollow cylinders [II] (flanges)
r = a2 a f H = T n = 0 ~r[n]
02
r=b2 : trra = rna = 0
-r[m]
(2) * ^ czzz.
22 = ^2 : <r^ = a0+Y^a/:0(ysllr)
-r[n]
Z2~- -hi-.r" =o
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M60x3
r- Pressure :
cP130
cP165
Fig. 4 Setup 01 experimental apparatus
(a) Pipe flange
Boll (e) where A b is the cross-sectional area of bolt axis and Z is the
Fig. 3 Dimension 01 pipe flange, gasket and bolt used in experiments
section modulus.
3 Experimental Method
Figure 3 shows dimensions of pipe flanges, gaskets and bolts
used in the experiments in order to obtain the load factor and
the stress produced on the hubs. The pipe flanges shown in
Fig. 3(a) are manufactured in conformity to the basic dimen-
sions of JIS B 2216-40 kg/cm2 steel pipe flanges and they are
made of steel for structural use (S45C, JIS) and the nominal
diameter is 50 mm. Figure 3(b) shows dimensions of gaskets
where and their thickness 2h 3 is taken as 3 mm and 5 mm. The
d/-d l
2 materials used for gaskets are mild steel (SS41, JIS) and alu-
ao= b 2 b 2 PI minum (AI-H, JIS). Figure 3(c) shows dimensions of bolts
2 - 1 used in the experiment. The size of bolts used is M16 and they
2(d2 2 C l ('YslldZ) -dI 2 C I bslId l )] are made of chromium molybdenum steel (SCM435, JIS). Two
as = - l1(b 2e 2( lib) 2 2 11 Ph strain gages (Kyowa Electronic Instrument Co. Ltd., KFC-2-
'Ys 2 0 'Ys 2 -a2 CO ('Ys a2)]
C l -ll) are attached to the shank of bolts in 180-deg phase.
d l =d-c, d 2 =d+c After a couple of the pipe flanges with the gasket are fastened
The distributions of contact stresses in the case where the with eight sets of nuts and bolts with the initial clamping force
internal pressure is applied to the connection are estimated by Fj = 15 kN, an internal pressure is applied to the connection
superposing the case of Fig. 2(a) on the case of Fig. 2(b). It using an oil pressure pump (Riken Pressure Machine Co. Ltd.,
is assumed that the axial force W' (W' = 7ra12p) acts on the MP5C) as shown in Fig. 4. Then, the magnitude of the internal
upper surface of the hubs as a uniform pressure P 2 , as shown pressure is measured with a pressure transducer (Kyowa Elec-
in Fig. 2(b). tronic Co. Ltd., PO-500KU), and the axial force and the max-
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Strain gouge
bution of contact stresses in the initial clamping. The ordinate 1.0 1,2 1,4 1,6 1.8 2,02,1
is the ratio of the contact stress uz to mean contact stress azm,
and the abscissa is the ratio of the distance r from the center r/03
to the inner radius a3 of gaskets. Figures 6(a) and 7(a) show (b) The case where a3 is changed
that the distributions of contact stresses tend to be uniform Fig. 6 Effects of ratio of Young's modulus on distribution of contact
with an increase of Ex/E3 and of the thickness of gaskets. But stresses
it is seen that the separation of contact surface already begins
at the inner circumference in the initial clamping under the tend to become larger with an increase of the ratio Ex/E3 and
boundary conditions (1)~(5). the thickness of gaskets. From the codes of JIS (1976), ASME
Then, in order to estimate the effective gasket seating width (1981) and so on, the effective gasket seating width b and the
and the moment arm which are standardized in the codes of moment arm A3 are shown to remain constant, regardless of
JIS (1976) and so on, the distributions of contact stresses are the material and the thickness of gaskets. It is seen that the
obtained through trial and error, and are shown in Fig. 6(b) difference between the results obtained from JIS (1976), ASME
and Fig. 1(b). The stresses in the initial clamping produced on (1981), etc., and the results obtained by this study concerning
the width (b3 a 3 ') of oblique lines are shown in Fig. 8, and M3(M3 = P3 x A}) being produced on the pipe flange con-
the value (b3 - a 3 ') is defined as the effective gasket seating nections, is considerably sizable.
width b. Then, after determining a point on which the gasket
force P3 acts, the distance between the bolt axes and the point 4.2 Comparison on the Load Factor. Figure 9 shows
on which gasket force acts is defined as the moment arm A3. comparisons of the numerical results with the experimental
The values of b and A3 are shown in Table 1. It is shown that results on the load factor. The abscissa is the internal pressure
the effective gasket seating width b and the moment arm A3 P and the ordinate is the bolt axial force Ff + F,. The gaskets
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Pipe flange
5.0 I L.
1.0 1,2 1,4 1.6 1.8 2,02,
r/03 Fig. 8 Forces act on a pipe flange connection
(a) The case of a, = a3
r- "['"--r r__!_
-' ^ r
rrrrr j r-
'v~-: " E X P - - - ' ^ -~-
18 L , 1-
IX. >---.-:-:Nlin -.. r- ~:s^~
t 17 _ . . _ _ ; . - . _^
_.._!_... -... i - ! \ - ! - -- r ..- :
<u 1 6 _z=r_^y=i- ;
\-c- 1 SkN ; -:;
rf I3N1 j ;
, i j- r ^ -
15 ; .
_-*^=.^~_. ^^L~;-r-r.r--i-j--;r--- - _^;~;"jTzr
X
14 ==r -^rzJ7:^ 1 1
^^-i^ ?^-^^ ^ ^=
a
._..._
- j . ,
j ._ ..
:
o _"!_: T ~ : T Z _ : ~ r- - - - " " i i - " " i~
....,
cq
0 10 20
Pressure P MPa
0,0 (Without hubs/ Fig. 9 Comparison of numerical results with experimental results with
-1.0 I I I l _ respect to load factor (case of 2b, = 20, 2h2 = 26, 2h 3 = 5, 2a, = 50,
2a2 = 50, 2a3 = 50, 2b, = 79, 2b2 = 165, 2b3 = 105 mm, 3 = 68.7 GPa)
1,0 1.2 1,4 1,6 1.8 2,02,1
r/03
(b) The case where a3 is changed
Table 1 Effective gasket seating width b and moment arm A3 in the
Fig. 7 Effects of thickness of gaskets on distribution of contact stresses case of initial clamping
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Table 2 Effective gasket seating width b and moment arm A3 in the
case where internal pressure is applied (dimensions are same as Fig. 9)
(mm)
P (MPa) 0 1,9 5,9 8,7 12.3
b (Num) 10,2 8,2 6.2 4,2 2,2
b (JIS) 9,3
A3 (Num) ' 16,6 15,0 14.6 13,8 13,3
A3 (JIS) 21,8
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mentioned in 1 and the analytical results deviated from the = Aj^ + BjZi In r + C 0 ' ^ + f ] ^ 7 5 [Aj{A3'%r
results obtained from JIS (1976) code.
+ A 3 7 V/-/ lr + A^Kor + AjX'rK^)
References
ASME, 1981, Boiler and Pressure Vessel Code, Sec. VIII, Appendix II. + Bj{AjlI0r + A42ft/r/lf + A4nK0r
DIN, 1964, 2505 Berechung von Flanschverbindungen.
JIS, 1976, B2210-2217.
+ Aj4j3jrKir}]sm^JZi)
Kohmura, S., 1985, "The Design of Aluminium Bolted Flange Connections
+
(Part 1: Relationship between Leak Properties and Gasket Load in Integral 2 o ^ f~ {2vsh(yshi)+ysh1ch(ysh1)}sh(yszi)
Hub Flanges)," Bulletin of JSME, Vol. 28, No. 243, pp. 2181-2187. 1=1 " * T s
Kohmura, S., 1986, "The Design of Aluminium Bolted Flange Connections
(Part 2: Relationship between Stresses and Bending Flexibility in Integral Hub + 7iz1sh(7i/i1 )ch(7iZi )]C0 (ysr) (10)
Flanges)," Bulletin of JSME, Vol. 29, No. 249, pp. 1026-1032. n 73
Nishioka, K., etal., 1979a, "Strength of Integral Pipe Flanges (No. 1: Stress ^J^^JJBj^sufj' ,ys, A', A3'\ A3 , A3 ,
Distribution in Flange and the Criticism of the Conventional Standards)," Bul-
letin of the JSME, Vol. 22, No. 174, pp. 1705-1711.
A3/4, A/ 1 , A/ 2 , A/ 3 , A/ 4 , 0/, hlt r, Zl)
Nishioka, K., et al., 1979b, "Strength of Integral Pipe Flanges (No. 2: Gasket
Seating Stress and the Influence of Number of Bolts)," Bulletin of the JSME, = " S - , l / , &J{Aj%/ +A/2/3/V/1/
Vol. 22, No. 174, pp. 1712-1718.
Sawa, T., et al., 1986, "On the Characteristics of Bolted Joints with Gaskets
_.-iiW)3 ,
(Stress Analysis of Metallic Gaskets with Raised Face Interposed between Pipe + A3nKo/+A3'%!'rKi/}
Flanges)," Bulletin of the JSME, Vol. 29, No. 248, pp. 385-392.
Sawa, T., and Kumano, H., 1985, "On the Characteristics of Bolted Joints + BJ{Aj[I0r' +A/%''rIlr' + AJ'K0/
with Gaskets (Stress Analysis of Full Face Metallic Flat Gaskets Interposed
Between Pipe Flange)," Bulletin of the JSME, Vol. 28, No. 237, pp. 400-407. + A 4 7 V^ 1 /)]cos(ft/'z 1 )
Sawa, T., and Maruyama, K., 1976, "On the Deformation of the Bolt Head
and Nut in a Bolted Joint," Bulletin of the JSME, Vol. 19, No. 128, pp. 203- + YJ =T~I [ ~ f 2 "i ch (7^i) +y^Hyshi))ch(y1zi)
211. J=I sys
Sawa, T., and Shiraishi, H., 1983, "Simple Method of Calculate the Force
Ratio of Bolted Joints (The Case Where Clamped Parts are Circular Flanges + ysZich(yshl)sh(ysz,)]Co(ysr) (11)
and Pipe Flanges)," Bulletin of the JSME, Vol. 26, No. 216, pp. 1088-1095. * 3 7 =* 3 (^ 0 7 , ^ C07, A/, BJ, CJ, ft,7 , y Aj, Aj\
A/ 2 , A373, A374, A471, A472, A/ 3 , A474, Qj, vlt hu r, Zl)
APPENDIX
In order to analyze the hollow cylinderes [I], [II], and [III], = A0l^~ + B0Izllnr+Co
MichelFs stress function <f> is used. The stresses and displace- 2
ments are expressed as Eqs. (8) and (9). The stress functions +
*', *", * IU for hollow cylinders [I], [II], and [HI] are put as Srvn^V(A3/1/0/
$' = $ / + * 2 [ + $ 3 l + *', *" = *," + * 2 " + $ 3 " + *4U =i A ft,
and $'" = $i i n + $ 2 ln , respectively. $' is taken from solutions + A312ft/ //,/ +Aj3K0/+AJXr rKlr'}
in which variables are separated of biharmonic function as 72
+ BJ [ A / 7 0 / + A4 ft/'//,/ + A/'Ko/
follows. $ u and *"' are stress functions which replace the
superscripts I with II or III. + Aj%,''rKlr')]sm((3j'zl)
9
/ i*. 92* \ +
S KT-i IKl -2^1)ch(7,A1)-7./fish(7,Ai))sh(7,i)
frf fi* ys
d + 7iZich(7^1)ch(7sz,)]C0(7i/-) (12)
2s. 1 3*
dz
r or > (8) * / = *4(Aj, Bj, Cj, ft,7, y A/, A371, 2372, A373, A374,
d A/ 1 , A/ 2 , A473, A/ 4 , 3 / , K hu r, Zl)
(2-e)V2*- 0e
= - S J~T3 [Aj{Aj%r AjWrIlr + Aj3K0r
d a2* n=l A(P)
+
( i - ) v ^
+ A3'WrKlr} + Aj{A/%r + Aj2l3jrllr + Aj3K0r
l + y d2 + A/%IrKlr)]cos(JiJz1)+ J] -p^-j [{(1 - 2 ^ ) 8 ^ 7 ^ , )
u
E drdz s=i *7i
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