IMPACT 3.

0 Thursday, 28 November 2013

Chassis ID Path
2/Specifications/FM, D13A440/Fuel system

Model Identity
FM 131600440

Publish date ID/Operation No.

Tuesday, 8 January 2013

Fuel system
Note: As the same illustrations are reused for different variants, some details may differ for the variant you are working
on. However, the essential information in the illustrations is always correct.

Contents
Feed pump
Overflow valve
Unit injector
Tightening torques

Fuel system

Feed pump

Feed pressure at:

600 rpm..... min 100 kPa
1200 rpm..... min 300 kPa
full load..... min 300 kPa

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Overflow valve

Opening pressure..... 300-550 kPa

Tightening torques..... 485 Nm

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Unit injector

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 28 November 2013

Tighten the adjustment screw to zero clearance against the camshaft, then turn 3-4 flats.

Pre-tension 3-4 flats (0.75 0.1 mm), see

illustration.

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Tightening torques
Sleeve in earlier version WITHOUT washer between unit injector and sleeve.

Identification: Sleeve 1 with no grooves. Sleeve 2 with one groove.

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 28 November 2013

Securing yoke, unit injector

Note: The specified torques apply to lubricated bolts.

First tightening:
step 1..... 20 +5/-0 Nm
step 2 (angle tightening)..... 1805
step 3 Untighten the securing yoke bolt before the second tightening until the torque is 1015 Nm .....160
Second tightening:
step 4..... 20 +5/-0 Nm
step 5 (angle tightening)..... 605

Note: When replacing, a switch to a sleeve with a washer is recommended.

Caution
COPYRIGHT Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 28 November 2013

Avoid mixing earlier and later versions in one and the same engine.

Torque to press down the copper sleeve tool.....80 Nm

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Sleeve in later version WITH washer between unit injector and sleeve.

Identification: Sleeve with two grooves.

Securing yoke, unit injector

Note: The specified torques apply to lubricated bolts.

First tightening:
step 1..... 20 +5/-0 Nm
step 2 (angle tightening)..... 1805
step 3 Untighten the securing yoke bolt before the second tightening until the torque is 1015 Nm ..... 160
COPYRIGHT Copyright Volvo Parts Corporation
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 28 November 2013

Second tightening:
step 4..... 20 +5/-0 Nm
step 5 (angle tightening)..... 905

Note: When a unit injector has been loosened, a new washer must always be used with the same fitting procedure as
when replacing a complete sleeve.

Torque to press down the copper sleeve tool.....60 Nm

Lock nut for adjusting screw, unit injector..... 524 Nm

Steering servo pump (fuel pump included)..... 24 2 Nm

Fuel pump (mounted on servo pump)..... 8 2 Nm

COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 3.0 Thursday, 28 November 2013

Connections, fuel system:

(A)..... 183 Nm
(B)..... 304 Nm
(C)..... 355 Nm
(D)..... 405 Nm
(E)..... 485 Nm

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COPYRIGHT Copyright Volvo Parts Corporation

The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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