DEXTER
Negeri Taos
The MagneGear™ —
i
Pete een
Timothy Price,
William McDonald, PhO.
tnd Gareth Hatch, PhD.
‘The Problem
Geared devices ae a nacesty in many yes of dowrhole
tool. The pomarypurpere of goa provide ether @
speed change 02 fore changs.Lintatons in camater on
thot downhole tock necestiate the uae of = mechasel
{chantage order to performs pariousropastion, The vee
freducion gearing he long been weed at 3 simple wy to
‘nin et machaal avant,
Using » planetary gentbox in a downhola envionment
presentsmany celonges The opeatonltenperstre-atng
{na gerber for downhle operations the exe afr sthar
components Spel AUC to 175°C. Typical dierentl
presi espetenced downhole is 15,000 ~ 2000 pa. High
Pressure Fgh Temperature (HPHT) condition ean approach
250 snd 330.000
Input shah, put shat one or more Hing 9
‘more spur gear, and one more sets of planetary gears
Zvypicl ingle stage planetary gotbox ull have oles nan
se terlangous gear meshes, See planetary gous exch
‘meshing with th ring gee onthe outer cameter and the
{hur geer onthe er hameter. The gues resi bration,
8nd the input and output stats must ext tho grarbox
housing. Those parameters requite the ue of dynamic els
to keep the brea ineide gostbox ae wal at keeping
fnjting outside the gearbox fem lating int the gees
Most ten some type of pressure compensation device
‘required within the gearbox While seaing alow speed
shaft nth 2 diferendal pressure of 20.000 pss chalensing,
teolng a hgh speed shaft at tho same pressure con border
tnt imponsbe. Pgh speed dys seals are he remess
‘st every downhole tol designee
Previn Seam» Deli ek
Ore Siege MeL U eT)
erect
The Solution
‘The edvent of high enesgy rare earth magnetic matriis
ound with veourt nro n tage es hat el
the vslopmant of non ontectng magnete ger sy
‘The result bs maprec dre aptem, constng of thee
oncerie and noncontacting elements, whose opersion
fan best be deaeived ox equvaiet to a planeta gearbox
[ny smiaritos between the subjct magnetic eae mater
nds mechavial areiay goa, Heweney end with he
Sosction ofl reat Ishould no be mentonedtnn ne
high energy rare earth ragretie materi het provide the
force that propale the goat have been inure fr a murrbor
of years in downhole operation. They we uted tonely
in downhole dovers noch at sufce contd ssbnuace
fafety valves, muclewr magnetic resonance formation
lagaing took, mud ple telemetry 19k, a5 well = many
ther sppleations
Mechanical vs. Magnetic
‘The fat cesmiaety beteen magnetic and mechan
is te noncontectng element AS mentioned ote,
rmochania! planetary gextboxer hive at least
Imocranical interfaces. The magnetic gear sjstem hes noe.
‘Ther is no friion Between gear members, thereto
the second difrence i that there i no. hibicaton
Further diferenttion between magnetic ger stems end
‘mocranclgoaboxer the aby fo oxpore any ral fa
famponents to cling of production fds The concentric
figs tat form the magrete gear system ae fal volume
‘ucutly sound solid bodies, package ie an oppcaton
buitable hovsing moteral such a6 Inconel Therefore yet
other beret to the magnetic gee then becomes tat
itis not necsuery #2 prstte compansate any par ot
the sytem,